Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP5766497B2 - CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST - Google Patents
[go: Go Back, main page]

JP5766497B2 - CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST - Google Patents

CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST Download PDF

Info

Publication number
JP5766497B2
JP5766497B2 JP2011098525A JP2011098525A JP5766497B2 JP 5766497 B2 JP5766497 B2 JP 5766497B2 JP 2011098525 A JP2011098525 A JP 2011098525A JP 2011098525 A JP2011098525 A JP 2011098525A JP 5766497 B2 JP5766497 B2 JP 5766497B2
Authority
JP
Japan
Prior art keywords
catalyst
plate
support rod
frame body
catalysts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2011098525A
Other languages
Japanese (ja)
Other versions
JP2012228657A (en
Inventor
博之 吉村
博之 吉村
宍戸 聡
聡 宍戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Power Ltd
Original Assignee
Mitsubishi Hitachi Power Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Hitachi Power Systems Ltd filed Critical Mitsubishi Hitachi Power Systems Ltd
Priority to JP2011098525A priority Critical patent/JP5766497B2/en
Publication of JP2012228657A publication Critical patent/JP2012228657A/en
Application granted granted Critical
Publication of JP5766497B2 publication Critical patent/JP5766497B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Description

本発明は、触媒構造体及びその清掃方法並びに触媒構造体を構成する板状触媒の製造方法に係り、特に、板状触媒に付着する煤塵などを効率的に除去するための改良技術に関する。   The present invention relates to a catalyst structure, a method for cleaning the catalyst structure, and a method for manufacturing a plate catalyst constituting the catalyst structure, and more particularly to an improved technique for efficiently removing dust and the like adhering to the plate catalyst.

火力発電所や各種工場などから排出される排ガス中の窒素酸化物(NOx)は、光化学スモッグや酸性雨の原因物質となる。窒素酸化物を排ガスから除去する技術としては、例えば、排ガスの煙道に脱硝触媒を収容した脱硝装置を配置し、その脱硝装置の上流側の排ガス中に還元剤となるアンモニア(NH)を添加することにより、排ガス中の窒素酸化物とアンモニアを脱硝触媒にて選択的に反応させる排ガス脱硝法が知られている。 Nitrogen oxides (NOx) in exhaust gas discharged from thermal power plants and various factories cause photochemical smog and acid rain. As a technique for removing nitrogen oxides from exhaust gas, for example, a denitration device containing a denitration catalyst is disposed in an exhaust gas flue, and ammonia (NH 3 ) serving as a reducing agent is placed in the exhaust gas upstream of the denitration device. An exhaust gas denitration method in which nitrogen oxides and ammonia in exhaust gas are selectively reacted with a denitration catalyst by adding them is known.

ところで、火力発電所のように石炭や重油を燃やしている設備から排出される排ガスには煤塵が多く含まれており、この煤塵が脱硝触媒の表面に付着し、次第に堆積する。このように脱硝触媒の表面に煤塵が蓄積すると、脱硝装置における経時的な圧力損失の上昇や脱硝効率の低下を引き起こすおそれがある。   By the way, a lot of soot is contained in the exhaust gas discharged from a facility burning coal or heavy oil such as a thermal power plant, and this soot adheres to the surface of the denitration catalyst and gradually accumulates. If soot accumulates on the surface of the denitration catalyst in this way, there is a risk of increasing the pressure loss over time in the denitration device or decreasing the denitration efficiency.

従来、このように煤塵を多く含む排ガスの煙道内には、筒状の枠体内にいわゆるパラレルフロー型の脱硝触媒(以下、触媒層ともいう。)を収容した触媒構造体が設けられている。この触媒構造体は、煙道の断面方向に多数重ねて設けられている。パラレルフロー型の触媒層としては、ハニカム状に形成されるものや、複数の板状触媒を平行に配列したものが知られている。特に、板状触媒による触媒層は、ハニカム状の触媒層よりも排ガスの圧力損失が小さく、煤塵の堆積が起こりにくい構造となっている。   2. Description of the Related Art Conventionally, a catalyst structure containing a so-called parallel flow type denitration catalyst (hereinafter also referred to as a catalyst layer) in a cylindrical frame is provided in the flue of exhaust gas containing a large amount of dust. A large number of the catalyst structures are provided in a stack direction of the flue. Known parallel flow type catalyst layers include those formed in a honeycomb shape and those in which a plurality of plate-like catalysts are arranged in parallel. In particular, the catalyst layer made of a plate-like catalyst has a structure in which the pressure loss of exhaust gas is smaller than that of a honeycomb-like catalyst layer, and soot accumulation is less likely to occur.

しかし、このような板状触媒による触媒層を用いた場合でも、触媒層を通過する排ガスの流速低下や、塊状灰が触媒層まで飛散することなどにより、板状触媒の表面に細かい煤塵が付着し、それが堆積することで触媒本来の性能を発揮できなくなることがある。また、触媒は、排ガス中の被毒成分(アルカリ金属、アルカリ土類金属など)によっても経時的にその触媒性能が低下する。   However, even when such a catalyst layer made of a plate catalyst is used, fine dust adheres to the surface of the plate catalyst due to a decrease in the flow rate of exhaust gas passing through the catalyst layer or scattering of massive ash to the catalyst layer. However, when it accumulates, the original performance of the catalyst may not be exhibited. Further, the catalyst performance of the catalyst deteriorates over time due to poisoning components (alkali metal, alkaline earth metal, etc.) in the exhaust gas.

これに対し、煤塵の付着による触媒性能の低下については、煤塵を板状触媒から取り除くことにより触媒性能を回復することが可能である。また、触媒の劣化による触媒性能の低下については、劣化した触媒を賦活処理することにより触媒の再利用が可能となるが、板状触媒を賦活処理するためには、前段階として、板状触媒の表面から煤塵を取り除く必要がある。このように、排ガスの触媒性能を回復するためには、板状触媒の表面から煤塵を取り除く作業が欠かせないものである。   On the other hand, regarding the deterioration of the catalyst performance due to the adhesion of the dust, it is possible to recover the catalyst performance by removing the dust from the plate catalyst. In addition, regarding catalyst performance degradation due to catalyst degradation, the catalyst can be reused by activating the degraded catalyst. However, in order to activate the plate catalyst, as a previous step, the plate catalyst It is necessary to remove dust from the surface. Thus, in order to recover the catalytic performance of exhaust gas, it is essential to remove dust from the surface of the plate catalyst.

従来、板状触媒から煤塵を取り除く際には、例えば、角筒状に折り曲げて形成される枠体の溶接部分を剥がして枠体を取り外し、その枠体に収容された触媒層から板状触媒を1枚ずつ手作業でめくり、板状触媒の表面に付着する煤塵をバキュームなどで取り除いた後、再びこれを積み重ねて触媒層を形成し、枠体に収めるという、非常に手間がかかる作業を行っていた。   Conventionally, when removing dust from a plate-shaped catalyst, for example, the welded portion of the frame body formed by bending into a rectangular tube shape is peeled off, the frame body is removed, and the plate-shaped catalyst is removed from the catalyst layer accommodated in the frame body. This is a very time-consuming operation, such as turning the sheets one by one, removing dust adhering to the surface of the plate catalyst with a vacuum, and then stacking them again to form a catalyst layer and placing it in a frame. I was going.

これに対し、角筒状に形成された枠体の対向する内周面にそれぞれ板状触媒の端縁が挿入されるスリットを形成し、そのスリットに板状触媒の両端の端縁をそれぞれ挿入することにより、板状触媒をそれぞれ枠体内で平行に保持する触媒構造体が開示されている(特許文献1参照)。このように板状触媒を1枚ずつ枠体内で支持することにより、例えば、所定の板状触媒だけを簡単に抜き出すことができるため、板状触媒の清掃作業や交換作業が容易になる。   On the other hand, a slit into which the edge of the plate catalyst is inserted is formed on the opposing inner peripheral surface of the frame body formed in a rectangular tube shape, and the edges of both ends of the plate catalyst are inserted into the slit, respectively. By doing so, a catalyst structure is disclosed in which the plate-like catalysts are respectively held in parallel within the frame (see Patent Document 1). In this way, by supporting the plate-like catalysts one by one in the frame, for example, only a predetermined plate-like catalyst can be easily extracted, so that the plate-like catalyst can be easily cleaned or replaced.

実公昭60−7784号公報Japanese Utility Model Publication No. 60-7784

しかしながら、特許文献1の触媒構造体の場合、少ない枚数の板状触媒を清掃するときは、作業効率を向上できるが、多くの枚数の板状触媒を清掃するときには、枠体から1枚ずつ板状触媒を抜き出して清掃し、再び板状触媒を1枚ずつ枠体内にセットしなければならず、作業効率の向上を図ることが困難となる。   However, in the case of the catalyst structure of Patent Document 1, the working efficiency can be improved when cleaning a small number of plate-shaped catalysts, but when cleaning a large number of plate-shaped catalysts, the plates are separated one by one from the frame. The plate-shaped catalyst must be extracted and cleaned, and the plate-shaped catalyst must be set again one by one in the frame, making it difficult to improve work efficiency.

本発明は、板状触媒の表面に付着する煤塵などを簡単な作業で効率よく除去することを課題とする。   An object of the present invention is to efficiently remove dust and the like adhering to the surface of a plate-like catalyst with a simple operation.

上記課題を解決するため、本発明は、複数枚の板状触媒が隣り合う板状触媒との間にガス流路を形成して配列されるとともに筒状の枠体内に収容されてなる触媒構造体において、複数枚の板状触媒は、各板状触媒に形成される複数の貫通孔にそれぞれ支持棒が挿通され、この支持棒の両端側が枠体に固定されることにより、枠体内に支持されてなることを特徴とする。   In order to solve the above problems, the present invention provides a catalyst structure in which a plurality of plate catalysts are arranged with gas flow paths formed between adjacent plate catalysts and are accommodated in a cylindrical frame. In the body, the plurality of plate catalysts are supported in the frame body by inserting support rods into the plurality of through holes formed in each plate catalyst, and fixing both ends of the support rods to the frame body. It is characterized by being made.

このような構成によれば、板状触媒に付着する煤塵などを除去する際に、支持棒の両端側が固定される枠体の対向する面のうち一方の面を各支持棒から取り外し、その枠体の面を取り外した支持棒の一端にそれぞれ他の支持棒を接続して支持棒を延長することにより、支持棒に支持される複数の板状触媒を他の支持棒に沿って移動させることができる。これにより、板状触媒は、隣り合う板状触媒との隙間を広げて配置することができるため、その隙間に堆積した煤塵を自然落下もしくは軽い振動を与えるだけで容易に落とすことができる。また、隣り合う板状触媒同士の間隔を自由に調整しながら除塵作業を行うことができるため、板状触媒に付着する煤塵をバキュームなどで吸引することができる。さらに、除塵後の板状触媒は、支持棒及び他の支持棒に沿って押し戻すことにより、板状触媒同士が重なり合う元の状態に簡単に戻すことができる。したがって、本発明によれば、板状触媒の表面に付着する煤塵などを簡単な作業で効率よく除去することが可能となる。なお、各板状触媒は、少なくとも2本の支持棒によって枠体内に支持されるため、支持棒を中心に板状触媒が回転するのを防ぎ、所定の姿勢を維持することができる。   According to such a configuration, when removing dust or the like adhering to the plate-like catalyst, one of the opposing surfaces of the frame body to which both ends of the support rod are fixed is removed from each support rod, and the frame By connecting another support rod to one end of the support rod from which the body surface has been removed and extending the support rod, a plurality of plate catalysts supported by the support rod are moved along the other support rod. Can do. Thereby, since the plate-shaped catalyst can be arranged with a gap between adjacent plate-shaped catalysts being widened, the dust accumulated in the gap can be easily dropped simply by giving it a natural drop or giving a slight vibration. In addition, dust removal can be performed while freely adjusting the interval between adjacent plate catalysts, so that dust adhering to the plate catalyst can be sucked in by vacuum or the like. Furthermore, the plate-like catalyst after dust removal can be easily returned to the original state where the plate-like catalysts overlap each other by pushing back along the support rod and other support rods. Therefore, according to the present invention, it is possible to efficiently remove dust and the like adhering to the surface of the plate-like catalyst with a simple operation. Since each plate catalyst is supported in the frame by at least two support rods, the plate catalyst can be prevented from rotating around the support rods, and a predetermined posture can be maintained.

ところで、このように板状触媒を支持棒で支持することにより、板状触媒の保持力を高めることができるため、排ガスの通流方向に延在する板状触媒の長手方向の寸法の長尺化が期待できる。長手方向の寸法を長尺化することにより、触媒構造体の排ガス処理性能を高めることができるからである。しかし、この長手方向において、板状触媒の長さがある所定の長さを超えると、板状触媒同士の隙間を流れる排ガスの層流域が増加するために、排ガスと触媒の接触が十分に行われず、本来期待される触媒性能が得られなくなるおそれがある。   By the way, by supporting the plate catalyst with the support rod in this way, it is possible to increase the holding power of the plate catalyst, so that the longitudinal dimension of the plate catalyst extending in the exhaust gas flow direction is long. Can be expected. This is because the exhaust gas treatment performance of the catalyst structure can be improved by elongating the longitudinal dimension. However, in this longitudinal direction, if the length of the plate catalyst exceeds a predetermined length, the laminar flow area of the exhaust gas flowing through the gap between the plate catalysts increases, so that the exhaust gas and the catalyst are sufficiently in contact with each other. Thus, the originally expected catalyst performance may not be obtained.

そのため、各板状触媒は、支持棒が挿通される貫通孔以外に、隣り合うガス流路を連通するガス通流孔が形成されてなるものとする。   For this reason, each plate-like catalyst is formed with gas flow holes communicating with adjacent gas flow paths in addition to the through holes through which the support rods are inserted.

これによれば、排ガスがガス通流孔を介して隣り合うガス流路の間を行き来するようになる。その結果、ガス流路には排ガスの乱流が形成されるため、排ガスの層流の発生による触媒性能の低下を抑制することができ、板状触媒の長尺化が可能となる。   According to this, exhaust gas comes and goes between the adjacent gas flow paths through the gas flow holes. As a result, since a turbulent flow of exhaust gas is formed in the gas flow path, it is possible to suppress a decrease in catalyst performance due to the generation of a laminar flow of exhaust gas, and it is possible to lengthen the plate-like catalyst.

また、枠体は、4枚の矩形の側板を有して角筒状に形成され、その軸方向の4辺のうちいずれか1辺において、側板同士が蝶番で回動可能に接続されてなるものとする。   Further, the frame body is formed in a rectangular tube shape having four rectangular side plates, and the side plates are rotatably connected to each other by a hinge on any one of the four sides in the axial direction. Shall.

側板同士を蝶番で回動可能に接続することにより、側板同士の溶接部分を減らすことができるため、作業効率を高めることができる。また、例えば、支持棒の一端が固定される側板を、その側板と隣り合う側板と蝶番で接続することにより、支持棒の一端から側板を取り外す作業や取り外した側板を支持棒の一端に取り付ける作業が容易になる。   By connecting the side plates so as to be rotatable with a hinge, the welded portion between the side plates can be reduced, so that the working efficiency can be improved. Also, for example, by connecting a side plate to which one end of the support bar is fixed with a side plate adjacent to the side plate with a hinge, an operation of removing the side plate from one end of the support bar, or an operation of attaching the removed side plate to one end of the support bar Becomes easier.

また、本発明の触媒構造体に用いる板状触媒は、平板状の金属板の表面に触媒を塗布した後、これを金型(プレス機)で押し付けて塑性加工し、帯状の突起と複数の貫通孔を形成することにより製造されるMoreover, catalyst structure plate catalysts for use in the present invention, after the catalyst was applied to the surface of the flat metal plate, which was plastic working by pressing a mold (press machine), the strip-shaped projections plurality It is manufactured by forming a through hole.

このようにすれば、例えば、帯状の突起を形成する従来の金型に貫通孔を形成する部分(突起など)を新たに設けるだけでよく、その他は従来と同じ設備を使用して製造することができるため、設備費用の増加を抑えることができる。   In this way, for example, it is only necessary to newly provide a part (projection or the like) for forming a through hole in a conventional mold for forming a band-shaped protrusion, and the other parts are manufactured using the same equipment as the conventional one. Therefore, the increase in equipment cost can be suppressed.

本発明によれば、板状触媒の表面に付着する煤塵などを簡単な作業で効率よく除去することができる。   According to the present invention, dust and the like adhering to the surface of the plate catalyst can be efficiently removed with a simple operation.

本発明を適用してなる触媒構造体の斜視図である。It is a perspective view of a catalyst structure formed by applying the present invention. 本発明を適用してなる触媒構造体において、板状触媒を清掃する方法を説明する図である。It is a figure explaining the method to clean a plate-shaped catalyst in the catalyst structure formed by applying this invention. 本発明を適用してなる触媒構造体の枠体の斜視図である。It is a perspective view of the frame of the catalyst structure formed by applying the present invention. 本発明を適用してなる触媒構造体の枠体を開いた状態の斜視図である。It is a perspective view of the state which opened the frame of the catalyst structure formed by applying this invention. 本発明を適用してなる触媒構造体における板状触媒の他の実施形態を示す図である。It is a figure which shows other embodiment of the plate-shaped catalyst in the catalyst structure formed by applying this invention. 本発明を適用してなる触媒構造体の他の実施形態を示す斜視図である。It is a perspective view which shows other embodiment of the catalyst structure formed by applying this invention. 本発明を適用してなる触媒構造体の板状触媒を製造する方法を説明する図である。It is a figure explaining the method to manufacture the plate-shaped catalyst of the catalyst structure formed by applying this invention. 従来の触媒構造体の斜視図である。It is a perspective view of the conventional catalyst structure.

以下、本発明を適用してなる触媒構造体の一実施形態について図面を参照して説明する。なお、本実施形態では、脱硝触媒を備えた触媒構造体について説明するが、触媒は脱硝機能に限られるものではなく、適宜選択して使用することができる。   Hereinafter, an embodiment of a catalyst structure to which the present invention is applied will be described with reference to the drawings. In the present embodiment, a catalyst structure including a denitration catalyst will be described. However, the catalyst is not limited to the denitration function, and can be appropriately selected and used.

はじめに、本発明の理解を容易にするため、本発明に対応する従来の触媒構造体の構成とその問題点について説明する。   First, in order to facilitate understanding of the present invention, the configuration and problems of a conventional catalyst structure corresponding to the present invention will be described.

従来の触媒構造体80は、図8に示すように、複数の板状触媒1が積層して形成される触媒層3と、触媒層3を包囲する角筒状の枠体5を備えている。枠体5の開口する両端のうち、一方は排ガスの入口となり、他方は排ガスの出口となっている。板状触媒1は、矩形の板材の表と裏の両面に脱硝触媒が担持されている。板状触媒1には、枠体5の軸方向(排ガスの流れる方向)に延在する長手方向(図8の上下方向)に沿って表と裏の両面側をそれぞれ盛り上げる波型の帯状突起7が設けられている。   As shown in FIG. 8, the conventional catalyst structure 80 includes a catalyst layer 3 formed by laminating a plurality of plate-like catalysts 1 and a rectangular tube-shaped frame 5 surrounding the catalyst layer 3. . Of the both ends of the frame 5 that open, one is an exhaust gas inlet and the other is an exhaust gas outlet. The plate-like catalyst 1 has a denitration catalyst supported on both the front and back surfaces of a rectangular plate material. The plate-like catalyst 1 has corrugated belt-like protrusions 7 that swell both the front and back sides along the longitudinal direction (vertical direction in FIG. 8) extending in the axial direction of the frame 5 (the direction in which the exhaust gas flows). Is provided.

各板状触媒1には、複数本(例えば2本)の帯状突起7が互いに平行に設けられている。この帯状突起7は、隣り合う板状触媒1との間で重ならないように異なる位置に配置されている。板状触媒1の帯状突起7がその隣り合う板状触媒1の平面部分に当接することにより、板状触媒1とその隣り合う板状触媒1との間には排ガスが流れる空間が形成される。   Each plate-like catalyst 1 is provided with a plurality of (for example, two) strip-like protrusions 7 in parallel with each other. The belt-like projections 7 are arranged at different positions so as not to overlap with the adjacent plate-like catalyst 1. The strip-shaped protrusion 7 of the plate-like catalyst 1 abuts against the flat surface portion of the adjacent plate-like catalyst 1, thereby forming a space in which exhaust gas flows between the plate-like catalyst 1 and the adjacent plate-like catalyst 1. .

枠体5は、例えば、矩形の板材を折り曲げて形成される2枚のL字状の板材の両端の辺同士を互いに溶接して固定することにより、全体として角筒状に形成される。触媒層3は、枠体5の内面と接する状態で枠体内に収容されて支持されている。   The frame 5 is formed in a rectangular tube shape as a whole, for example, by welding and fixing the sides of two L-shaped plate materials formed by bending a rectangular plate material. The catalyst layer 3 is accommodated and supported in the frame body in a state in contact with the inner surface of the frame body 5.

従来、このような触媒構造体80において、枠体5内の板状触媒1に付着、堆積する煤塵を除去する場合、まず、枠体5の対向する2辺の溶接部分をそれぞれ剥がして枠体5を取り外す。そして、枠体5に収容される触媒層3から板状触媒1を1枚ずつめくり、板状触媒1に堆積する煤塵を手作業で落としてから、さらに付着している煤塵をバキュームで吸引し、除塵後の板状触媒を再び積み重ねて触媒層を形成し、これを枠体内に収める作業が行われていた。   Conventionally, in such a catalyst structure 80, when removing dust adhering to and depositing on the plate-like catalyst 1 in the frame 5, first, the welded portions on the two opposite sides of the frame 5 are first peeled off, respectively. 5 is removed. Then, the plate-like catalyst 1 is turned one by one from the catalyst layer 3 accommodated in the frame 5, and the dust accumulated on the plate-like catalyst 1 is manually dropped, and then the adhering dust is sucked in by vacuum. The plate-shaped catalyst after dust removal is stacked again to form a catalyst layer, and the work of placing the catalyst layer in the frame has been performed.

このように板状触媒1が積層させる構造の場合、複数の板状触媒1をまとめて清掃することができないため、作業負担が大きくなる。これに対し、複数枚の板状触媒1が完全に一体化された構造の場合、触媒内に詰まった煤塵を吸引やブローなどの乾式清掃だけで除去することは難しいため、ハニカム触媒やコルゲート触媒などのように、液体を用いた湿式洗浄を行うことになる。しかし、湿式洗浄を行うと、その後に乾燥工程が必要になるため、乾式清掃よりも却って手間がかかる。   In the case of the structure in which the plate-like catalysts 1 are laminated in this way, the work load increases because the plurality of plate-like catalysts 1 cannot be cleaned together. On the other hand, in the case of a structure in which a plurality of plate-like catalysts 1 are completely integrated, it is difficult to remove dust trapped in the catalyst only by dry cleaning such as suction or blow, so a honeycomb catalyst or a corrugated catalyst Thus, wet cleaning using a liquid is performed. However, when wet cleaning is performed, a drying process is required after that, which is more laborious than dry cleaning.

このことから、板状触媒1に付着する煤塵を簡単な方法でしかも効率よく除去するためには、1枚ずつ分離される板状触媒1の利点を生かしつつ、分解及び組立てが容易な触媒構造体の構造が求められる。   Therefore, in order to efficiently remove dust adhering to the plate catalyst 1 with a simple method, a catalyst structure that can be easily disassembled and assembled while taking advantage of the plate catalyst 1 separated one by one. Body structure is required.

図1に本発明を適用してなる触媒構造体10の一例を示す。   FIG. 1 shows an example of a catalyst structure 10 to which the present invention is applied.

本実施形態の触媒構造体10は、触媒層11を構成する全ての板状触媒13が2本の支持棒15によって支持されている点で、図8の構成と相違する。各板状触媒13には、その短手方向(図1の左右方向)の一端側の上下にそれぞれ貫通孔17が形成されている。各貫通孔17には、円柱状の支持棒15が挿通され、支持棒15の両端は枠体19の貫通する取付孔21に挿入された状態で溶接により固定されている。各板状触媒13は2本の支持棒15で支持されるため、支持棒15の周りを回転することがなく、枠体19内で姿勢が維持される。   The catalyst structure 10 of the present embodiment is different from the configuration of FIG. 8 in that all the plate-like catalysts 13 constituting the catalyst layer 11 are supported by two support rods 15. Each plate-like catalyst 13 is formed with through-holes 17 on the upper and lower sides on one end side in the short direction (left-right direction in FIG. 1). A columnar support rod 15 is inserted into each through-hole 17, and both ends of the support rod 15 are fixed by welding in a state of being inserted into attachment holes 21 through which the frame body 19 penetrates. Since each plate-like catalyst 13 is supported by two support rods 15, the posture is maintained in the frame body 19 without rotating around the support rods 15.

次に、触媒構造体10における板状触媒13の清掃方法について説明する。まず、図1の触媒構造体10において、枠体19の対向する2辺の溶接部分を剥がして枠体19を開く。このとき、枠体19の対向する2つの側板には2本の支持棒15の両端がそれぞれ固定されているが、そのうち一方の側板から支持棒15をそれぞれ取り外す。これにより、2本の支持棒15はそれぞれ一端が枠体19の側板に固定されて枠体19に片持ちで支持される。各支持棒15には複数の板状触媒13が支持されている。   Next, a method for cleaning the plate catalyst 13 in the catalyst structure 10 will be described. First, in the catalyst structure 10 of FIG. 1, the frame 19 is opened by peeling off the welded portions on the two opposite sides of the frame 19. At this time, both ends of the two support rods 15 are fixed to the two opposite side plates of the frame body 19, respectively, and the support rods 15 are removed from one of the side plates. Thereby, one end of each of the two support rods 15 is fixed to the side plate of the frame body 19 and is supported by the frame body 19 in a cantilever manner. A plurality of plate-like catalysts 13 are supported on each support bar 15.

次に、各支持棒15の枠体19が取り外された先端に他の支持棒23の一端をそれぞれ接続する。他の支持棒23としては、例えば、支持棒15と同じ形状及び大きさの棒材が用いられ、支持棒15と同軸に端面同士が溶接などで固定される。こうして他の支持棒23が接続された支持棒15は、複数の板状触媒13を下方に吊り下げるように水平方向に配置する(図2)。   Next, one end of another support bar 23 is connected to the tip of each support bar 15 from which the frame 19 is removed. As the other support bar 23, for example, a bar having the same shape and size as the support bar 15 is used, and the end surfaces are fixed coaxially with the support bar 15 by welding or the like. Thus, the support bar 15 to which the other support bar 23 is connected is arranged in the horizontal direction so as to suspend the plurality of plate-like catalysts 13 downward (FIG. 2).

次に、支持棒15に吊り下げられた板状触媒13を支持棒15から他の支持棒23に沿ってスライドさせることにより、支持棒15から他の支持棒23に渡り、板状触媒13が所定の間隔で配置されるようにする。これにより、隣り合う板状触媒13は、互いの間隔が広く確保されるため、その隙間に堆積する煤塵25が自然落下し、或いは、軽く振動を与えるだけで落下(図2の矢印)する。また、隣り合う板状触媒13の間隔を調整して作業し易い間隔に広げることで、板状触媒13に付着する細かい煤塵をバキュームなどで容易に吸い取ることができる。板状触媒13の除塵が終了すると、板状触媒13を支持棒15及び他の支持棒23に沿って元の位置までまとめて押し戻すことにより、元の触媒層11の状態に簡単に戻すことができる。   Next, the plate-like catalyst 13 suspended from the support rod 15 is slid along the other support rod 23 from the support rod 15, so that the plate-like catalyst 13 extends from the support rod 15 to the other support rod 23. It is arranged at a predetermined interval. As a result, the adjacent plate-shaped catalysts 13 are widely spaced from each other, so that the dust 25 accumulated in the gaps falls naturally or falls only by lightly vibrating (arrows in FIG. 2). Further, by adjusting the interval between the adjacent plate-like catalysts 13 so as to increase the interval for easy work, fine dust adhering to the plate-like catalyst 13 can be easily sucked out by vacuum or the like. When the dust removal of the plate catalyst 13 is completed, the plate catalyst 13 can be easily returned to the original catalyst layer 11 state by pushing the plate catalyst 13 back to the original position along the support rod 15 and the other support rods 23. it can.

続いて、支持棒15の先端から他の支持棒23を取り外し、支持棒15の先端を枠体19の側板に溶接して取り付けた後、触媒層11を包囲する枠体19の両端同士を溶接して取り付けることにより、組み立てが完了する。   Subsequently, after the other support rod 23 is removed from the tip of the support rod 15 and the tip of the support rod 15 is attached to the side plate of the frame body 19 by welding, both ends of the frame body 19 surrounding the catalyst layer 11 are welded together. Assembly is completed.

ところで、上述したように、本実施形態の枠体19は、板状触媒13を清掃する度に対向する2辺の溶接部分を取り外し、再び溶接して取り付ける作業が行われている。これに対し、図3に示すように、枠体19の軸方向に延在する4辺のうち1辺は、隣り合う側板同士を蝶番27で接続して構成するようにしてもよい。   By the way, as described above, the frame body 19 of the present embodiment is subjected to the work of removing the welded portions on the opposite sides each time the plate-shaped catalyst 13 is cleaned, and welding it again. On the other hand, as shown in FIG. 3, one side of the four sides extending in the axial direction of the frame 19 may be configured by connecting adjacent side plates with a hinge 27.

例えば、図3に示す枠体19において、まず、支持棒15(図示せず)の両端を支持する側板A及び側板Cのうち側板Aを支持棒15の先端から取り外し、さらに、側板Aと、側板B及び側板Dのうち支持棒15に近い方の側板Bとの間の辺Eの溶接部分を取り外す。   For example, in the frame 19 shown in FIG. 3, first, the side plate A of the side plate A and the side plate C that supports both ends of the support rod 15 (not shown) is removed from the tip of the support rod 15, and the side plate A, Of the side plate B and the side plate D, the welded portion of the side E between the side plate B closer to the support bar 15 is removed.

続いて、図4に示すように、側板C及び側板Dを蝶番27によって辺Fを中心に回動させる。これにより、枠体19は簡単に開放され、板状触媒13の清掃が可能になる。一方、枠体19を組み立てるときは、辺Fを中心に側板Cと側板Dを回動させ、辺Eの部分で側板Aと側板Bを溶接して取り付ける。このように、枠体19の4辺のうち1辺は、側板同士を蝶番で接続することにより、溶接箇所が1辺だけで済み、枠体19の取り外しと組み立ての作業効率を高めることができる。   Subsequently, as shown in FIG. 4, the side plate C and the side plate D are rotated around the side F by the hinge 27. Thereby, the frame 19 is easily opened, and the plate-like catalyst 13 can be cleaned. On the other hand, when the frame body 19 is assembled, the side plate C and the side plate D are rotated around the side F, and the side plate A and the side plate B are welded and attached at the side E. In this way, one side of the four sides of the frame body 19 is connected to the side plates with a hinge, so that only one side is welded, and the work efficiency of the removal and assembly of the frame body 19 can be improved. .

本実施形態の板状触媒13において、支持棒15が通る貫通孔17の大きさについては特に指定しないが、製造の際には、支持棒15を貫通孔17に簡単に通せることが望ましく、貫通孔17の内径は、支持棒15の断面の外径に対して例えば1.5倍以上であることが望ましい。枠体19に設ける取付孔21の大きさについても特に指定しないが、取付孔21には支持棒15が挿入された状態で溶接されるため、作業性や固定力などを考慮して決定することが望ましい。また、板状触媒13に設ける貫通孔17の位置や数については、2個以上設けること以外、特に指定しないが、板状触媒13の安定性を考慮すれば、少なくとも板状触媒13の長手方向の上側と下側、つまり排ガスの上流側と下流側に1個ずつ設けることが望ましい。   In the plate-like catalyst 13 of the present embodiment, the size of the through hole 17 through which the support bar 15 passes is not particularly specified, but it is desirable that the support bar 15 can be easily passed through the through hole 17 during the production. It is desirable that the inner diameter of the through hole 17 is, for example, 1.5 times or more the outer diameter of the cross section of the support rod 15. Although the size of the mounting hole 21 provided in the frame 19 is not particularly specified, the mounting hole 21 is welded in a state where the support rod 15 is inserted. Is desirable. Further, the position and the number of the through holes 17 provided in the plate catalyst 13 are not particularly specified except that two or more through holes 17 are provided. However, considering the stability of the plate catalyst 13, at least the longitudinal direction of the plate catalyst 13 is considered. It is desirable to provide one on each of the upper and lower sides of the exhaust gas, that is, upstream and downstream of the exhaust gas.

従来の触媒構造体(例えば、図8)は、脱硝装置の運転時の異常な振動やスートブロア(除塵装置)の異常圧力などによって、板状触媒13が枠体19から脱落するおそれがあったが、本実施形態によれば、全ての板状触媒13が複数の支持棒15によって支持されるため、板状触媒13が脱落するような事態は生じない。   In the conventional catalyst structure (for example, FIG. 8), the plate-shaped catalyst 13 may fall off the frame body 19 due to abnormal vibration during operation of the denitration device or abnormal pressure of the soot blower (dust removal device). According to this embodiment, since all the plate catalysts 13 are supported by the plurality of support rods 15, a situation in which the plate catalyst 13 falls off does not occur.

ところで、板状触媒13を支持棒15で支持する構造の場合、例えば、排ガスの通流方向に延在する板状触媒13の長手方向の長尺化が期待できる。排ガスの通流方向において、板状触媒13の長さを長くできれば、排ガスの脱硝率を向上できるからである。しかし、板状触媒13の長手方向の長さがある所定の長さを超えると、隣り合う板状触媒13同士の隙間を流れる排ガスの層流域が増加され、排ガスと触媒の接触が十分に行われず、本来期待される触媒の脱硝性能が得られなくなるおそれがある。   By the way, in the case of a structure in which the plate-like catalyst 13 is supported by the support rod 15, for example, an increase in the longitudinal direction of the plate-like catalyst 13 extending in the exhaust gas flow direction can be expected. This is because if the length of the plate-like catalyst 13 can be increased in the exhaust gas flow direction, the denitration rate of the exhaust gas can be improved. However, when the length of the plate catalyst 13 in the longitudinal direction exceeds a predetermined length, the laminar flow area of the exhaust gas flowing through the gap between the adjacent plate catalysts 13 is increased, and the exhaust gas and the catalyst are sufficiently in contact with each other. Therefore, there is a possibility that the originally expected denitration performance of the catalyst cannot be obtained.

ここで、図5に、図1の板状触媒13とは異なる構成の例を示す。この板状触媒29は、排ガスの通流方向と交差する方向、つまり、板状触媒29の短手方向に複数のガス通流孔31を所定間隔で設けている。これによれば、隣り合う板状触媒29との間に形成されるガス流路同士が、ガス通流孔31を介して連通されるため、排ガスがガス通流孔31を介して隣り合うガス流路の間を行き来する。その結果、ガス流路には排ガスの乱流が形成されるため、排ガスの層流の発生による触媒性能の低下を抑制することができる。そのため、板状触媒を長手方向に長尺化しても、触媒性能の低下を抑制することができる。   Here, FIG. 5 shows an example of a configuration different from the plate-like catalyst 13 of FIG. The plate-like catalyst 29 is provided with a plurality of gas flow holes 31 at predetermined intervals in the direction intersecting with the flow direction of the exhaust gas, that is, in the short direction of the plate-like catalyst 29. According to this, since the gas flow paths formed between the adjacent plate-shaped catalysts 29 communicate with each other through the gas flow holes 31, the exhaust gas is adjacent to the gas through the gas flow holes 31. Go back and forth between channels. As a result, a turbulent flow of exhaust gas is formed in the gas flow path, so that a reduction in catalyst performance due to the generation of a laminar flow of exhaust gas can be suppressed. Therefore, even if the plate-shaped catalyst is elongated in the longitudinal direction, it is possible to suppress a decrease in catalyst performance.

図5では、貫通孔17よりも孔径の小さいガス通流孔31を板状触媒29の長手方向の略中央の位置に等間隔で設けているが、ガス通流孔31の大きさや配置はこの例に限られるものではない。例えば、板状触媒29の長手方向を長尺化する場合には、図6に示すように、貫通孔17と同じ大きさの複数のガス通流孔31を各板状触媒29に設け、それぞれのガス通流孔31に支持棒15を通すようにしてもよい。このようにすれば、板状触媒29の保持力を高めることができるとともに、ガス通流孔31と支持棒15との隙間を通じて排ガスを流すことができる。また、このガス通流孔31に通された支持棒15によって排ガスの乱流を生じさせることができる。これにより、板状触媒13を長尺化したことによる触媒性能の低下を抑制することができる。   In FIG. 5, the gas flow holes 31 having a smaller diameter than the through holes 17 are provided at substantially equal positions in the longitudinal direction of the plate-shaped catalyst 29, but the size and arrangement of the gas flow holes 31 are the same. It is not limited to examples. For example, when elongating the longitudinal direction of the plate-shaped catalyst 29, as shown in FIG. 6, each plate-shaped catalyst 29 is provided with a plurality of gas flow holes 31 having the same size as the through-holes 17, respectively. The support rod 15 may be passed through the gas flow hole 31. In this way, the holding power of the plate catalyst 29 can be increased, and the exhaust gas can flow through the gap between the gas flow hole 31 and the support rod 15. Further, the exhaust gas turbulent flow can be generated by the support rod 15 passed through the gas flow hole 31. Thereby, the fall of the catalyst performance by having lengthened the plate-shaped catalyst 13 can be suppressed.

本実施形態では、板状触媒13の帯状突起7を波型に形成し、板状触媒13の両面側をそれぞれ盛り上げて形成する例を説明したが、帯状突起7は少なくとも一方の面側が盛り上がって形成されていればよい。要は、板状触媒13同士を重ね合わせたときに、隣り合う板状触媒13との間に排ガスが流れるガス流路が形成されていればよい。したがって、板状触媒13は、このような帯状突起7を有していなくても、板状触媒13の断面が全体的に階段状、波状、コの字状、凹凸状などに形成されていてもよい。   In the present embodiment, the band-shaped protrusions 7 of the plate-like catalyst 13 are formed in a corrugated shape, and both side surfaces of the plate-like catalyst 13 are formed so as to be raised. However, the band-like protrusions 7 are raised on at least one surface side. It only has to be formed. In short, it is only necessary to form a gas flow path in which exhaust gas flows between adjacent plate catalysts 13 when the plate catalysts 13 are overlapped. Therefore, even if the plate-like catalyst 13 does not have such a belt-like projection 7, the cross-section of the plate-like catalyst 13 is formed in a stepped shape, a wave shape, a U-shape, an uneven shape, etc. as a whole. Also good.

また、本実施形態では、支持棒15の先に接続する棒材として、他の支持棒23を用いているが、この棒材は、支持棒15に支持される板状触媒13を支持棒15の延長方向にスライドさせ、隣り合う板状触媒13同士の間隔を広げるためのものであるから、板状触媒13を吊り下げた状態で板状触媒13をスライドさせる機能を有するものであれば、他の支持棒23に限定されるものではない。例えば、支持棒15よりも断面径が小さい場合、支持棒15と同軸に接続されていなくてもよい。また、棒材の軸芯は曲線状に形成されていてもよい。   In this embodiment, another support rod 23 is used as the rod connected to the tip of the support rod 15. However, this rod supports the plate catalyst 13 supported by the support rod 15. In order to widen the interval between adjacent plate-like catalysts 13, if the plate-like catalyst 13 has a function of sliding with the plate-like catalyst 13 suspended, It is not limited to other support rods 23. For example, when the cross-sectional diameter is smaller than that of the support bar 15, it may not be connected to the support bar 15 coaxially. Moreover, the axial center of the bar may be formed in a curved shape.

図7に、本発明に係る触媒構造体に使用する板状触媒13の製造方法を示す。板状触媒13は、例えば、金属製の板材33(例えば、ステンレス製の平板)の表面に触媒ペースト35をローラ37で塗布した後、これを金型39でプレスして塑性加工することにより所望の形状とする。板材33に貫通孔17を形成する方法としては、図7に示すように、帯状突起7を成形するための従来の金型39に貫通孔17やガス通流孔31を形成するための突起部41を追加すればよい。このようにすれば、従来の設備を殆ど改造する必要がないため、設備費用の増加を抑えることができる。   In FIG. 7, the manufacturing method of the plate-shaped catalyst 13 used for the catalyst structure which concerns on this invention is shown. The plate-like catalyst 13 is desired by, for example, applying a catalyst paste 35 to a surface of a metal plate 33 (for example, a stainless steel flat plate) with a roller 37 and pressing it with a die 39 for plastic processing. The shape of As a method of forming the through hole 17 in the plate material 33, as shown in FIG. 7, a protrusion for forming the through hole 17 and the gas flow hole 31 in a conventional mold 39 for forming the band-like protrusion 7 is used. 41 may be added. In this way, since it is not necessary to remodel the conventional equipment, an increase in equipment costs can be suppressed.

本発明によれば、従来技術の非効率的な除塵工程を板状触媒製造の従来設備を大きく変更することなく、除塵作業の作業効率を向上させることができるため、社会的な効果は大きいものといえる。   According to the present invention, since the inefficient dust removal process of the prior art can improve the work efficiency of dust removal work without greatly changing the conventional equipment for plate catalyst production, the social effect is great. It can be said.

以下、具体例を用いて本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail using specific examples.

(実施例1)
本発明による触媒構造体の一例として下記に示す工程で触媒構造体を製造した。ステンレス製のエキスパンドメタルに触媒成分を塗布し、次いで図7に示すような金型(プレス機)で帯状突起を成形するとともに金型に設けた突起物で板状触媒の片側に板状触媒の上下方向(長手方向)及び横方向(短手方向)の端から30mmの位置に穴中心がくる位置及び上下の中間位置(上端から450mm)にそれぞれ直径15mmの穴を3箇所開けた。また、別途板状触媒の穴が一直線上に並ぶ位置に直径12mmの穴を設けた枠体19を作成した。900mm長さ、幅450mmとする上記板状触媒を積層した後、一直線上に並んだ穴に断面径9mmの丸鋼を通し、その両端と枠体19を溶接することによってユニット化された触媒構造体を作製した。
Example 1
As an example of the catalyst structure according to the present invention, a catalyst structure was produced by the following steps. A catalyst component is applied to an expanded metal made of stainless steel, and then a band-shaped protrusion is formed with a mold (press machine) as shown in FIG. 7, and a protrusion provided on the mold is used to form a plate-shaped catalyst on one side of the plate-shaped catalyst. Three holes each having a diameter of 15 mm were formed at a position where the center of the hole comes to a position 30 mm from the end in the vertical direction (longitudinal direction) and the horizontal direction (short direction) and an intermediate position (450 mm from the upper end). In addition, a frame body 19 in which holes having a diameter of 12 mm were provided at positions where the holes of the plate-like catalyst were arranged in a straight line was prepared. After laminating the above plate-shaped catalyst having a length of 900 mm and a width of 450 mm, a catalyst structure unitized by passing round steel with a cross-sectional diameter of 9 mm through holes arranged in a straight line and welding the frame body 19 with both ends thereof The body was made.

(実施例2)
図6に示すように、実施例1の板状触媒の上端から450mmの位置にも横方向一直線上に直径15mmの穴を90mm間隔で(4箇所)開けた。別途板状触媒の穴が一直線上に並ぶ位置に直径12mmの穴を設けた枠体19を準備した。900mm長さ、幅450mmとする上記板状触媒をこの枠体19に積層したのち、一直線上に並んだ穴に断面径9mmの丸鋼を通し、その両端と枠体19を溶接することによって触媒構造体を作製した。
(Example 2)
As shown in FIG. 6, holes with a diameter of 15 mm were also formed at a position of 450 mm from the upper end of the plate-shaped catalyst of Example 1 at 90 mm intervals (four places) on a horizontal straight line. Separately, a frame 19 was prepared in which holes with a diameter of 12 mm were provided at positions where the holes of the plate catalyst were aligned in a straight line. After laminating the above plate-shaped catalyst having a length of 900 mm and a width of 450 mm on the frame body 19, a round steel having a cross-sectional diameter of 9 mm is passed through the holes arranged in a straight line, and the frame body 19 is welded to both ends thereof. A structure was produced.

(実施例3)
実施例1で枠体19に穴を開ける側と反対側の枠体19の1辺に対して、溶接せずに蝶番27を3つ設けて、それ以外は実施例1と同じ触媒構造体を製造した。
(Example 3)
In Example 1, three hinges 27 are provided without welding on one side of the frame 19 on the side opposite to the side where the hole is made in the frame 19, and the other catalyst structure is the same as that in Example 1. Manufactured.

(実施例4)
図5に示すように、実施例3の板状触媒の上端から450mmの位置に横方向に一直線上に20mm間隔で直径5mmの穴を開け、それ以外は実施例3と同じ触媒構造体を製造した。
Example 4
As shown in FIG. 5, the same catalyst structure as in Example 3 was manufactured except that holes having a diameter of 5 mm were formed at intervals of 20 mm in a horizontal line at a position 450 mm from the upper end of the plate catalyst of Example 3. did.

(実施例5)
実施例1,2,3,4で得られた触媒構造体に石炭灰を付着、堆積させた後、図2に示すように枠体を開いて板状触媒を吊り下げ、支持棒に同じ9mmの丸鋼を繋げて延長した状態とし、触媒に付着、堆積した石炭灰を除塵処理した。その後全ての板状触媒を枠体に押し戻して再組み立てした。
(Example 5)
After coal ash was deposited and deposited on the catalyst structures obtained in Examples 1, 2, 3, and 4, the frame was opened and the plate catalyst was suspended as shown in FIG. The coal ash attached to and deposited on the catalyst was dedusted. Thereafter, all the plate-like catalysts were pushed back into the frame and reassembled.

(比較例1)
ステンレス製エキスパンドメタルに触媒成分を塗布し、次いでプレス機で帯状突起を成形して長さ900mm、幅450mmの板状触媒を枠体19に積層し、枠体19を溶接することによって触媒構造体を製造した。
(Comparative Example 1)
A catalyst structure is formed by applying a catalyst component to an expanded metal made of stainless steel, forming a band-shaped protrusion with a press machine, laminating a plate-like catalyst having a length of 900 mm and a width of 450 mm on the frame body 19, and welding the frame body 19. Manufactured.

(比較例2)
比較例1で得られた触媒構造体に石炭灰を付着、堆積させた後、枠体19を開き、板状触媒を1枚ずつめくりながら触媒に付着、堆積した石炭灰を除塵処理した。その後、全ての板状触媒を枠体19に押し戻して再組み立てした。
(Comparative Example 2)
After coal ash was deposited and deposited on the catalyst structure obtained in Comparative Example 1, the frame 19 was opened, and the coal ash deposited and deposited on the catalyst was removed by turning the plate-like catalyst one by one. Thereafter, all the plate-like catalysts were pushed back to the frame body 19 and reassembled.

(実施例と比較例との比較)
実施例1〜4について実施例5に従って除塵処理した場合と、比較例1について比較例2に従って除塵処理した場合について、除塵処理に要した時間の比と、脱硝性能の比について、評価した結果を表1に纏めて示す。

Figure 0005766497
(Comparison between Examples and Comparative Examples)
About the case where it dust-removed according to Example 5 about Examples 1-4, and the case where dust-removed according to Comparative Example 2 about Comparative Example 1, the ratio of the time required for the dust-removing process and the ratio of the denitration performance were evaluated. Table 1 summarizes the results.
Figure 0005766497

表1に示す結果から、本発明の触媒構造体を用いて本発明の清掃方法を採用することにより、触媒に付着、堆積した煤塵の除去作業が簡単になり、作業時間を大幅に短縮できることがわかった。また、板状触媒に付着する煤塵を高い効率で除去することができるため、脱硝性能が向上することがわかった。また、本発明の触媒構造体の構成を採用し、板状触媒にガス通流用の穴を設けることにより、触媒性能を向上できることがわかった。   From the results shown in Table 1, by adopting the cleaning method of the present invention using the catalyst structure of the present invention, it is possible to simplify the removal work of dust adhering to and accumulating on the catalyst, and the working time can be greatly shortened. all right. Further, it has been found that the denitration performance is improved because the dust adhering to the plate catalyst can be removed with high efficiency. Further, it has been found that the catalyst performance can be improved by adopting the structure of the catalyst structure of the present invention and providing a hole for gas flow through the plate catalyst.

7 帯状突起
10 触媒構造体
11 触媒層
13,29 板状触媒
15 支持棒
17 貫通孔
19 枠体
21 取付孔
23 他の支持棒
25 煤塵
27 蝶番
31 ガス通流孔
35 触媒ペースト
37 ローラ
39 金型
7 Band-shaped projection 10 Catalyst structure 11 Catalyst layer 13, 29 Plate-shaped catalyst 15 Support rod 17 Through hole 19 Frame body 21 Mounting hole 23 Other support rod 25 Dust 27 Hinge 31 Gas flow hole 35 Catalyst paste 37 Roller 39 Mold

Claims (4)

複数枚の板状触媒が隣り合う板状触媒との間にガス流路を形成して配列されるとともに筒状の枠体内に収容されてなる触媒構造体において、
前記複数枚の板状触媒は、各板状触媒に形成される複数の貫通孔にそれぞれ支持棒が挿通され、該支持棒の両端側が前記枠体に固定されることにより、前記枠体内に支持されてなることを特徴とする触媒構造体。
In a catalyst structure in which a plurality of plate-shaped catalysts are arranged by forming gas flow paths between adjacent plate-shaped catalysts and accommodated in a cylindrical frame body,
The plurality of plate catalysts are supported in the frame body by inserting support rods into the plurality of through holes formed in each plate catalyst and fixing both ends of the support rods to the frame body. The catalyst structure characterized by being made.
前記各板状触媒には、前記支持棒が挿通される前記貫通孔以外に、隣り合う前記ガス流路を連通するガス通流孔が形成されてなる請求項1に記載の触媒構造体。   2. The catalyst structure according to claim 1, wherein each plate-like catalyst is formed with a gas flow hole communicating with the adjacent gas flow path in addition to the through hole through which the support rod is inserted. 前記枠体は、4枚の矩形の側板を有して角筒状に形成され、その軸方向の4辺のうちいずれか1辺で、前記側板同士を蝶番で回動可能に接続してなる請求項1又は2に記載の触媒構造体。   The frame body is formed in a rectangular tube shape having four rectangular side plates, and the side plates are rotatably connected to each other by a hinge on any one of the four sides in the axial direction. The catalyst structure according to claim 1 or 2. 請求項1乃至3のいずれかに記載の触媒構造体の清掃方法であって、
前記支持棒の一端が固定される前記枠体の面を該支持棒の一端から取り外し、この枠体の面が取り外された前記支持棒の端面に他の支持棒の一端を接続し、前記支持棒に支持される複数の前記板状触媒を前記他の支持棒に沿って移動させた後、前記板状触媒の清掃を行うことを特徴とする触媒構造体の清掃方法。
A method for cleaning a catalyst structure according to any one of claims 1 to 3,
The surface of the frame body to which one end of the support rod is fixed is removed from one end of the support rod, and one end of another support rod is connected to the end surface of the support rod from which the surface of the frame body is removed, and the support A method for cleaning a catalyst structure, comprising: cleaning the plate catalyst after moving the plurality of plate catalysts supported by the rod along the other support rod.
JP2011098525A 2011-04-26 2011-04-26 CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST Expired - Fee Related JP5766497B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011098525A JP5766497B2 (en) 2011-04-26 2011-04-26 CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011098525A JP5766497B2 (en) 2011-04-26 2011-04-26 CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST

Publications (2)

Publication Number Publication Date
JP2012228657A JP2012228657A (en) 2012-11-22
JP5766497B2 true JP5766497B2 (en) 2015-08-19

Family

ID=47430680

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011098525A Expired - Fee Related JP5766497B2 (en) 2011-04-26 2011-04-26 CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST

Country Status (1)

Country Link
JP (1) JP5766497B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104018923B (en) * 2014-05-19 2016-06-29 武汉添蓝发动机排放控制技术有限公司 Close-coupled SCR catalytic muffler peculiar to vessel
CN114872288B (en) * 2022-04-25 2024-07-30 倪华华 SCR denitration catalyst production die and production method thereof

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS607784Y2 (en) * 1976-05-24 1985-03-16 三菱重工業株式会社 Packaged catalyst
JPS5842015Y2 (en) * 1977-12-27 1983-09-22 三菱重工業株式会社 packaging reaction layer
JPS618430U (en) * 1983-12-20 1986-01-18 三菱重工業株式会社 Lattice plate frame for catalyst pack formation
JPH01114027U (en) * 1988-01-26 1989-08-01
JPH08960A (en) * 1994-06-17 1996-01-09 Sanyo Electric Co Ltd Ethylene-removing and deodorizing device
JPH08103665A (en) * 1994-10-06 1996-04-23 Nippondenso Co Ltd Production of catalytic converter
DE19922355A1 (en) * 1999-05-14 2000-11-23 Helmut Swars Catalyst carrier for treating IC engine exhaust gases has a number of continuous flow paths for a fluid medium and carrier elements for a catalyst material extending in the longitudinal direction of the paths
JP2003230817A (en) * 2002-02-07 2003-08-19 Daikin Ind Ltd Exhaust gas deodorizer
DE102007025417A1 (en) * 2007-05-31 2008-12-04 Emitec Gesellschaft Für Emissionstechnologie Mbh Electrically heatable honeycomb arrangement with support pins

Also Published As

Publication number Publication date
JP2012228657A (en) 2012-11-22

Similar Documents

Publication Publication Date Title
JP5766497B2 (en) CATALYST STRUCTURE, METHOD FOR CLEANING THE SAME, AND METHOD FOR PRODUCING PLATE CATALYST
US9724683B2 (en) Catalyst structure
KR20130124173A (en) Air filter insert
CZ2019404A3 (en) Dust trap for gaseous fluids and how to produce a dust trap
CN104781005A (en) Catalyst structure for exhaust gas cleaning
KR20090019774A (en) Substrate for combustion engine exhaust gas treatment with corrugated sheet (s) and channel (s)
CN203417757U (en) Electric dust collector and movable anode thereof
JPH0623214A (en) Inertia separation type filter and its element
JP2010253366A (en) Catalytic structure
JP2020044508A (en) Catalyst structure for purifying exhaust gas
JP2014050824A (en) Catalyst element for cleaning exhaust gas and catalyst structure for cleaning exhaust gas
JP7195094B2 (en) Exhaust gas purification catalyst structure
JP6393450B2 (en) Exhaust gas purification plate catalyst structure
JP2006334511A (en) Air filter
JP2014113569A (en) Catalyst structure for purifying exhaust gas
JP2008023461A (en) Catalytic structure
JP2013027807A (en) Grease filter and grease removal device
JP4977456B2 (en) Catalyst structure and exhaust gas purification apparatus using the catalyst structure
JP2020116543A (en) Catalyst unit for purifying exhaust gas
CN219848694U (en) Air filtering equipment with deformation preventing structure
CN214809245U (en) A paint mist filter device with multi-layer filter grid
CN223083432U (en) Sootblower, denitrification equipment and exhaust gas treatment system
RU156910U1 (en) AEROSOL FILTER
JP7270326B1 (en) Paint mist collector
CN101069798A (en) chemical filter

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20140311

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20141224

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150129

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150303

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20150430

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20150519

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20150617

R150 Certificate of patent or registration of utility model

Ref document number: 5766497

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees