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JP5769835B2 - High temperature irreversible temperature control material - Google Patents
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JP5769835B2 - High temperature irreversible temperature control material - Google Patents

High temperature irreversible temperature control material Download PDF

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JP5769835B2
JP5769835B2 JP2014026517A JP2014026517A JP5769835B2 JP 5769835 B2 JP5769835 B2 JP 5769835B2 JP 2014026517 A JP2014026517 A JP 2014026517A JP 2014026517 A JP2014026517 A JP 2014026517A JP 5769835 B2 JP5769835 B2 JP 5769835B2
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temperature
control material
temperature control
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high temperature
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JP2015152434A (en
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竜児 古江
竜児 古江
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NiGK Corp
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Nichiyu Giken Kogyo Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K11/00Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00
    • G01K11/12Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in colour, translucency or reflectance
    • G01K11/16Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using changes in colour, translucency or reflectance of organic materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K9/00Tenebrescent materials, i.e. materials for which the range of wavelengths for energy absorption is changed as a result of excitation by some form of energy
    • C09K9/02Organic tenebrescent materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K11/00Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00
    • G01K11/06Measuring temperature based upon physical or chemical changes not covered by groups G01K3/00, G01K5/00, G01K7/00 or G01K9/00 using melting, freezing, or softening

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  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)

Description

本発明は300℃以上の高温で不可逆的に変色する高温不可逆性温度管理材に関するものである。   The present invention relates to a high temperature irreversible temperature control material that irreversibly discolors at a high temperature of 300 ° C. or higher.

所定温度で変色する感温変色層を有する温度管理材を加熱処理する加工食品等の製品に貼着し、加熱処理後に感温変色層を点検し、製品が所定温度まで昇温されて製品が十分に殺菌されたか否か、或いは所定温度以上に製品が昇温されて製品が熱劣化されていないか否かチェックし、加熱処理後の製品の品質を保証することが行われている(例えば、特許文献1及び特許文献2参照)。これらの温度管理材の感温変色層では、所定温度で溶融した熱溶融物質が紙製基材に吸収されることにより変色するが、紙製基材は加熱温度が300℃以上の高温に耐えることができない。このため、これらの温度管理材は300℃以上の高温加熱処理には使用できない。   A temperature control material having a temperature-sensitive color-changing layer that changes color at a predetermined temperature is attached to a product such as processed food that is heat-treated, the temperature-sensitive color-changing layer is inspected after the heat treatment, and the product is heated to a predetermined temperature. It is checked whether the product has been sufficiently sterilized or whether the product has been heated to a predetermined temperature or higher and the product has not been thermally deteriorated to assure the quality of the product after the heat treatment (for example, Patent Document 1 and Patent Document 2). In the temperature-sensitive discoloration layer of these temperature control materials, discoloration occurs when the hot-melt material melted at a predetermined temperature is absorbed by the paper base material, but the paper base material withstands high temperatures of 300 ° C. or higher. I can't. For this reason, these temperature control materials cannot be used for high-temperature heat treatment at 300 ° C. or higher.

ところで、300℃以上の高温加熱処理で使用できる温度管理材として、特許文献3及び特許文献4に、コバルトやニッケル等の重金属を含有する感温発色体が形成された不可逆性の温度管理材が記載されている。更に、特許文献3には、この感温発色体の重金属が加熱処理中にガス状となって拡散することを防止すべく、ウェーハ等の素材に装着した温度管理材を耐熱性樹脂フィルム又は耐熱性樹脂層で被覆することが記載されている。また、引用文献4には、透明又は半透明の素材の一面側に貼着した温度管理材を、感温発色体中の重金属のガス化を防止する防禦膜で被覆し、感温発色体の変色を素材の他面側から知るようにすることが記載されている。   By the way, as a temperature control material that can be used in a high-temperature heat treatment at 300 ° C. or higher, Patent Document 3 and Patent Document 4 include an irreversible temperature control material in which a temperature-sensitive color former containing a heavy metal such as cobalt or nickel is formed. Have been described. Furthermore, in Patent Document 3, a temperature control material mounted on a material such as a wafer is used as a heat-resistant resin film or a heat-resistant material in order to prevent the heavy metal of the temperature-sensitive color former from being diffused as a gas during heat treatment. Coating with a conductive resin layer is described. Further, in Cited Document 4, a temperature control material attached to one side of a transparent or translucent material is coated with a fouling film that prevents gasification of heavy metals in the temperature-sensitive color former, It is described that the discoloration is known from the other side of the material.

特開2003−172661号公報JP 2003-172661 A 特開2005−291825号公報JP 2005-291825 A 特開2007−57337号公報JP 2007-57337 A 特開2008−270586号公報JP 2008-270586 A

特許文献3及び特許文献4のコバルトやニッケル等の重金属を含有する感温発色体が形成されている不可逆性温度管理材によれば、150℃を超える高温加熱処理を施した素材の加熱温度を知ることができる。しかし、特許文献3のように素材に装着した温度管理材を耐熱性樹脂フィルム又は耐熱性樹脂層で被覆するには、300℃以上の高温雰囲気下で透明性又は半透明性を保持できる耐熱性を有する樹脂を必要とするが、このような耐熱性を有する樹脂は制限される。また、特許文献4のように透明又は半透明の素材の一面側に貼着した温度管理材を、感温発色体中の重金属のガス化を防止する防禦膜で被覆することは、透明又は半透明の素材にしか適用できず被加熱材が制限される。更に、被加熱材に装着した温度管理材を耐熱性樹脂フィルム又は耐熱性樹脂層で被覆、或いは防禦膜で被覆することを要することは、多数個の被加熱材の各々に温度管理材を装着することは極めて煩雑な作業である。   According to the irreversible temperature control material in which the temperature-sensitive color former containing heavy metals such as cobalt and nickel of Patent Document 3 and Patent Document 4 is formed, the heating temperature of the material subjected to the high-temperature heat treatment exceeding 150 ° C. I can know. However, in order to cover the temperature control material attached to the material with a heat resistant resin film or a heat resistant resin layer as in Patent Document 3, the heat resistance can maintain transparency or translucency in a high temperature atmosphere of 300 ° C. or higher. However, the resin having such heat resistance is limited. Further, as described in Patent Document 4, it is transparent or semi-transparent to coat a temperature control material adhered to one side of a transparent or translucent material with an anti-fouling film that prevents gasification of heavy metals in the thermosensitive color former. It can only be applied to transparent materials and limits the material to be heated. Furthermore, it is necessary to coat the temperature control material attached to the heated material with a heat-resistant resin film or heat-resistant resin layer, or with an anti-fouling film. It is an extremely complicated task.

本発明は前記の課題を解決するためになされたもので、耐熱性樹脂や防禦膜等で被覆することを要せず最低でも300℃の高温で不可逆的に変色する感温変色層を具備する高温不可逆性温度管理材を提供することを目的とする。   The present invention has been made to solve the above-described problems, and includes a temperature-sensitive color-changing layer that does not need to be coated with a heat-resistant resin or an anti-fouling film and that irreversibly changes color at a high temperature of 300 ° C. at least. It aims at providing a high temperature irreversible temperature control material.

前記の目的を達成するためになされた高温用不可逆性温度管理材は、金属箔の一面側の少なくとも一部に、重金属が非含有で且つ最低でも300℃の検知温度で不可逆的に変色する感温変色層が形成されている温度管理材であって、前記感温変色層は、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩がセルロース成分含有の粘着材で前記金属箔の一面側に接着されており、前記有機酸の軽金属塩における軽金属の比重が最大でも4で、前記セルロース成分が最低でも300℃の温度で分解又は消失することを特徴とするものである。 The irreversible temperature control material for high temperature made to achieve the above-mentioned object is a material that does not contain heavy metals and is irreversibly discolored at a detection temperature of at least 300 ° C. on at least a part of one side of the metal foil. A temperature control material in which a temperature-changing layer is formed, wherein the temperature-sensitive color-changing layer is a pressure-sensitive adhesive containing an organic acid light metal salt that melts, sublimates or decomposes at a temperature of at least 300 ° C. It is bonded to one surface of the foil, and the specific gravity of the light metal in the light metal salt of the organic acid is 4 at the maximum, and the cellulose component is decomposed or disappears at a temperature of 300 ° C. at the minimum .

前記有機酸の軽金属塩が、芳香族カルボン酸又は芳香族スルホン酸のアルカリ金属塩であることが好ましい。   The light metal salt of the organic acid is preferably an alkali metal salt of aromatic carboxylic acid or aromatic sulfonic acid.

前記有機酸の軽金属塩が、芳香族カルボン酸又は芳香族スルホン酸のナトリウム塩又はカリウム塩であることが好ましい。   The light metal salt of the organic acid is preferably an aromatic carboxylic acid or an aromatic sulfonic acid sodium salt or potassium salt.

前記感温変色層が、耐熱性樹脂フィルム、耐熱性樹脂層、又は防禦膜で被覆されていないことが好ましい。 It is preferable that the temperature-sensitive discoloration layer is not covered with a heat-resistant resin film, a heat-resistant resin layer, or a fender .

前記金属箔が、アルミニウム箔又はステンレス箔であることが好ましい。   The metal foil is preferably an aluminum foil or a stainless steel foil.

前記金属箔の一面側の表面に、前記感温変色層と異なる色彩の塗料が塗布されていることが好ましい。   It is preferable that a coating material having a color different from that of the temperature-sensitive discoloration layer is applied to the surface of one surface of the metal foil.

前記金属箔の他面側に、シリコーン成分含有の接着層が形成されていることが好ましい。   It is preferable that an adhesive layer containing a silicone component is formed on the other side of the metal foil.

本発明に係る高温用不可逆性温度管理材によれば、重金属を含まずに150℃を超える300℃以上の高温で感温変色層が変色することから、装着した高温用不可逆性温度管理材を防禦膜等で被覆することなく熱処理体に300℃以上で熱処理を施すチャンバー内を重金属で汚染するおそれを解消できる。また、300℃以上の高温で加熱処理を施した熱処理体の加熱温度斑の有無等の測定や熱処理体の熱処理履歴を管理でき、熱処理体の品質管理に役立たせることができる。   According to the irreversible temperature control material for high temperature according to the present invention, the temperature-sensitive discoloration layer is discolored at a high temperature of 300 ° C. or more exceeding 150 ° C. without containing heavy metals. The possibility of contaminating the inside of the chamber where the heat treatment body is heat-treated at 300 ° C. or higher without being covered with a fender or the like with heavy metals can be eliminated. Moreover, the measurement of the presence or absence of the heating temperature spot etc. of the heat processing body which heat-processed at the high temperature of 300 degreeC or more, and the heat processing log | history of a heat processing body can be managed, and it can be used for quality control of a heat processing body.

以下、本発明の実施をするための形態を詳細に説明するが、本発明の範囲はこれらの形態に限定されるものではない。   Hereinafter, modes for carrying out the present invention will be described in detail, but the scope of the present invention is not limited to these modes.

本発明に係る高温用不可逆性温度管理材は、金属箔の一面側の少なくとも一部に、重金属が非含有で且つ最低でも300℃の検知温度で不可逆的に変色する感温変色層が形成されており、この感温変色層は、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩が粘着材で金属箔の一面側に接着されているものである。   In the irreversible temperature control material for high temperature according to the present invention, a temperature-sensitive color-changing layer that does not contain heavy metal and irreversibly changes color at a detection temperature of at least 300 ° C. is formed on at least a part of one side of the metal foil. In this temperature-sensitive color changing layer, a light metal salt of an organic acid that melts, sublimates or decomposes at a temperature of at least 300 ° C. is bonded to one side of the metal foil with an adhesive.

本発明でいう重金属は、比重が4を超える金属をいい、具体的にはアルカリ金属及びアルカリ土類金属を除く金属をいう。また、金属箔は、樹脂フィルムに比較して、300℃以上の高温の検知温度で溶融せず、且つ良好な伝熱性を有しており、一面側の感温変色層に他面側の熱を迅速に伝熱できる。この金属箔としては、300℃以上の検知温度で溶融しないものであればよいが、300℃以上の検知温度で加熱されても変色等することなく安定しているアルミニウム箔又はステンレス箔を好適に用いることができる。   The heavy metal referred to in the present invention refers to a metal having a specific gravity exceeding 4, and specifically refers to a metal excluding alkali metals and alkaline earth metals. In addition, the metal foil does not melt at a detection temperature as high as 300 ° C. or higher as compared with the resin film, and has good heat conductivity, and the heat-sensitive color change layer on one side has heat on the other side. Can transfer heat quickly. As this metal foil, any metal foil may be used as long as it does not melt at a detection temperature of 300 ° C. or higher, and an aluminum foil or stainless steel foil that is stable without being discolored even when heated at a detection temperature of 300 ° C. or higher is preferably used. Can be used.

このような金属箔の一面側に形成された感温変色層は、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩が粘着材で金属箔の一面側に固着されている。ここで、軽金属とは、比重が4以下のものであって、具体的にはアルカリ金属又はアルカリ土類金属に属する金属をいう。また、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩には、融点が300℃未満であっても、昇華又は分解する温度が少なくとも300℃であるもの、或いは溶融せずに少なくとも300℃で昇華又は分解するものが含まれる。   In the temperature-sensitive discoloration layer formed on one side of such a metal foil, a light metal salt of an organic acid that melts, sublimes or decomposes at a temperature of at least 300 ° C. is fixed to the one side of the metal foil with an adhesive. . Here, the light metal has a specific gravity of 4 or less, and specifically refers to a metal belonging to an alkali metal or an alkaline earth metal. In addition, light metal salts of organic acids that melt, sublimate or decompose at a temperature of at least 300 ° C. have a sublimation or decomposition temperature of at least 300 ° C. or do not melt even if the melting point is less than 300 ° C. Includes those that sublime or decompose at least at 300 ° C.

最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩としては、テレフタル酸ジナトリウム、安息香酸カリウム、サリチル酸ナトリウム、イソニコチン酸ナトリウム等の芳香族カルボン酸のアルカリ金属塩;スルファニル酸ナトリウム、ベンゼンスルホン酸ナトリウム等の芳香族スルホン酸のアルカリ金属塩;ピルビン酸ナトリウム等のオキソプロパン酸のアルカリ金属塩を挙げることができる。このような有機酸の軽金属塩のうちで、テレフタル酸ジナトリウム、安息香酸カリウム、サリチル酸ナトリウム、イソニコチン酸ナトリウム等の芳香族カルボン酸のナトリウム塩又はカリウム塩、或いはスルファニル酸ナトリウム、ベンゼンスルホン酸ナトリウム等の芳香族スルホン酸のナトリウム塩又はカリウム塩が好ましい。   Examples of light metal salts of organic acids that melt, sublimate or decompose at a temperature of at least 300 ° C. include alkali metal salts of aromatic carboxylic acids such as disodium terephthalate, potassium benzoate, sodium salicylate, sodium isonicotinate; sulfanilic acid Examples include alkali metal salts of aromatic sulfonic acids such as sodium and sodium benzenesulfonate; alkali metal salts of oxopropanoic acid such as sodium pyruvate. Among these light metal salts of organic acids, sodium or potassium salts of aromatic carboxylic acids such as disodium terephthalate, potassium benzoate, sodium salicylate, sodium isonicotinate, or sodium sulfanilate, sodium benzenesulfonate A sodium salt or potassium salt of an aromatic sulfonic acid such as

このような最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩は金属箔の一面側に粘着材に接着されて感温変色層を形成する。感温変色層は金属箔の一面側の全面に形成してもよく、金属箔の一面側の一部に形成してもよい。金属箔の一面側の一部に感温変色層を形成する場合は、金属箔の一面側の表面に、感温変色層と異なる色彩の塗料が塗布されていることが、感温変色層が変色したか否かを確実に視認でき好ましい。この塗料としては、シリコーン樹脂を配合した耐熱性塗料が好ましい。   Such a light metal salt of an organic acid that melts, sublimes or decomposes at a temperature of at least 300 ° C. is adhered to an adhesive material on one side of the metal foil to form a temperature-sensitive color changing layer. The temperature-sensitive discoloration layer may be formed on the entire surface of one side of the metal foil, or may be formed on a part of the one side of the metal foil. When forming a temperature-sensitive color-changing layer on a part of one side of the metal foil, the temperature-sensitive color-changing layer must be coated on the surface of the metal foil with a color different from that of the temperature-sensitive color-changing layer. It is preferable because it can be confirmed visually whether the color has changed. As the paint, a heat resistant paint blended with a silicone resin is preferable.

感温変色層に用いる粘着材としては、オルガノシロポリシロキサンのようなシリコーン成分を主成分とする耐熱性粘着材を用いてもよいが、シリコーン成分含有の粘着材に比較して耐熱性に劣るセルロース成分含有の粘着材を好適に用いることができる。300℃以上の高温下で有機酸の軽金属塩が分解等して感温変色層が変色したとき、シリコーン成分含有の粘着材に比較して、その変色を明確に視認できる。セルロース成分含有の粘着材は、300℃以上の高温下で分解して消失しているからと考えられる。セルロース成分含有の粘着材としては、エチルセルロース、メチルセルロースを挙げることができる。   As the adhesive material used for the temperature-sensitive discoloration layer, a heat-resistant adhesive material mainly composed of a silicone component such as an organosilopolysiloxane may be used, but the heat resistance is inferior compared to an adhesive material containing a silicone component. An adhesive material containing a cellulose component can be suitably used. When the temperature-sensitive discoloration layer is discolored due to decomposition of the light metal salt of the organic acid at a high temperature of 300 ° C. or higher, the discoloration can be clearly recognized as compared with the adhesive material containing a silicone component. This is probably because the cellulose component-containing pressure-sensitive adhesive material decomposes and disappears at a high temperature of 300 ° C. or higher. Examples of the cellulose component-containing pressure-sensitive adhesive material include ethyl cellulose and methyl cellulose.

金属箔の一面側に感温変色層が形成された高温用不可逆性温度管理材は、300℃以上の高温熱処理を施す熱処理体に載置されて、熱処理体と一緒に所定の熱処理が施される。その熱処理の際に、熱処理体の所定位置に高温用不可逆性温度管理材が確実に位置するように、金属箔の他面側にシリコーン成分含有の耐熱性接着層が形成されていることが好ましい。   An irreversible temperature control material for high temperature having a temperature-sensitive discoloration layer formed on one side of a metal foil is placed on a heat treatment body subjected to a high temperature heat treatment at 300 ° C. or higher, and is subjected to a predetermined heat treatment together with the heat treatment body. The During the heat treatment, it is preferable that a heat-resistant adhesive layer containing a silicone component is formed on the other side of the metal foil so that the irreversible temperature control material for high temperature is surely located at a predetermined position of the heat treatment body. .

熱処理体の所定位置に載置されて熱処理された高温用不可逆性温度管理材は、その加熱温度が300℃以上の検知温度に到達したとき、感温変色層の有機酸の軽金属塩は溶融、昇華又は分解して変色し、感温変色層が変色する。変色した感温変色層は、高温用不可逆性温度管理材を室温に冷却しても、元に戻ることはない。このような高温用不可逆性温度管理材によれば、熱処理が終了して冷却された熱処理体に載置されている高温用不可逆性温度管理材の感温変色層の変色の有無を視認することにより、熱処理体が300℃以上の熱処理温度に昇温されたか否か、或いは300℃以上の熱処理温度を超えて昇温されたか否かを判断できる。この感温変色層は、有機酸の軽金属塩が昇華して変色する場合は無色に変色し金属箔の色調を目視可能にし、有機酸の軽金属塩が分解して変色する場合は分解に応じ茶色乃至黒色に変色する。更に、高温用不可逆性温度管理材の感温変色層には、重金属が配合されておらず、熱処理体を加熱するチャンバー内を重金属で汚染するおそれも解消できる。   When the heating temperature reaches a detection temperature of 300 ° C. or higher, the light metal salt of the organic acid in the temperature-sensitive color changing layer is melted when the heating temperature reaches a detection temperature of 300 ° C. or higher. Sublimation or decomposition causes discoloration, and the temperature-sensitive discoloration layer discolors. The discolored temperature-sensitive discoloration layer does not return to its original state even when the irreversible temperature control material for high temperature is cooled to room temperature. According to such a high temperature irreversible temperature control material, the presence or absence of discoloration of the temperature-sensitive discoloration layer of the high temperature irreversible temperature control material placed on the heat-treated body cooled after the heat treatment is visually confirmed. Thus, it can be determined whether or not the heat treatment body has been heated to a heat treatment temperature of 300 ° C. or higher, or whether or not the heat treatment body has been heated to a temperature higher than 300 ° C. This temperature-sensitive discoloration layer is colorless when the light metal salt of the organic acid is sublimated and discolored, making the color tone of the metal foil visible, and when the light metal salt of the organic acid is discolored and discolored, brown To black. Furthermore, the temperature-sensitive discoloration layer of the irreversible temperature control material for high temperatures does not contain heavy metal, and the possibility of contamination of the inside of the chamber for heating the heat-treated body with heavy metal can be eliminated.

このような高温用不可逆性温度管理材は、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩と粘着材と溶剤とをボールミル等の混練機で混練して得た高温用示温インキを、印刷基材としての金属箔の一面側の少なくとも一部に、スクリーン印刷等により塗布して感温変色層を形成した後、形成した感温変色層を乾燥して得ることができる。この金属箔の一面側の表面には、形成する感温変色層と異なる色彩の耐熱性塗料を塗布しておくことにより、感温変色層の変色を簡単に視認できる。また、金属箔の他面側にも、シリコーン成分含有の耐熱性接着剤を塗布して接着層を形成し、熱処理体の所定位置に接着可能となるようにしてもよい。   Such an irreversible temperature control material for high temperature is obtained by kneading a light metal salt of an organic acid that melts, sublimates or decomposes at a temperature of at least 300 ° C., an adhesive, and a solvent with a kneader such as a ball mill. The temperature-sensitive color change layer can be obtained by drying the formed temperature-sensitive color change layer after applying the temperature indicating ink to at least a part of one side of the metal foil as a printing substrate by screen printing or the like to form the temperature-sensitive color change layer. . By applying a heat-resistant paint having a color different from that of the temperature-sensitive color changing layer to be formed on the surface of one surface of the metal foil, the color change of the temperature-sensitive color changing layer can be easily visually confirmed. Further, a heat-resistant adhesive containing a silicone component may be applied to the other side of the metal foil to form an adhesive layer so that it can be adhered to a predetermined position of the heat treatment body.

以下、本発明の実施例を詳細に説明するが、本発明の範囲はこれらの実施例に限定されるものではない   Examples of the present invention will be described in detail below, but the scope of the present invention is not limited to these examples.

(実施例1)
(1)高温用示温インキの調製
有機酸の軽金属塩であるテレフタル酸ジナトリム50gと、粘着材であるエチルセルロース2gと、溶媒であるヘキサノール48gとをボールミルで三昼夜混練して高温用示温インキを得た。
(2)印刷基材の調製
印刷基材として、YSテック株式会社製HP−350Nを準備した。この印刷基材は、ステンレス箔の一面側全面に黒色の耐熱性塗料が塗布され、他面側にシリコーン成分含有の耐熱性接着剤が塗布されて接着層が形成されている。
(3)高温用不可逆性温度管理材の作製
印刷基材の黒色の耐熱性塗料が塗布されている一面側に、(1)で得た高温用示温インキをスクリーン印刷で塗布して形成した感温変色層に乾燥を施した後、5mm×5mmの正方形に裁断して高温用不可逆性温度管理材とした。得られた高温用不可逆性温度管理材の感温変色層は白色であった。
(4)感温変色層の変色温度
得られた高温用不可逆性温度管理材を、ステンレス箔の他面側に形成した接着層でステンレス板に貼付した後、ステンレス板ごとマッフル炉に挿入した。次いで、マッフル炉の炉内温度を2.5℃/分の昇温速度で昇温し、感温変色層が黒色に変色する変色温度を測定した。この変色温度を10回繰り返して測定し、平均温度を求めたところ600℃であった。
(5)復色試験
感温変色層が黒色に変色した高温用不可逆性温度管理材が貼付されたステンレス板をマッフル炉から取り出して室温まで冷却し、黒色に変色した感温変色層が白色に復色するか否かを確認した。冷却した高温用不可逆性温度管理材の感温変色層は、依然として黒色であって、復色は見られなかった。テレフタル酸ジナトリムは、溶融することなく600℃で分解して感温変色層を黒色に変色したものと推察される。
Example 1
(1) Preparation of high temperature indicating ink 50 g of dinatrim terephthalate, which is a light metal salt of an organic acid, 2 g of ethyl cellulose, which is an adhesive, and 48 g of hexanol, which is a solvent, are kneaded in a ball mill for three days to obtain a high temperature indicating ink. It was.
(2) Preparation of printing substrate HP-350N manufactured by YS Tech Co., Ltd. was prepared as a printing substrate. In this printing substrate, a black heat-resistant paint is applied to the entire surface of one surface of the stainless steel foil, and a heat-resistant adhesive containing a silicone component is applied to the other surface to form an adhesive layer.
(3) Production of irreversible temperature control material for high temperature Feeling formed by applying the temperature indicating ink for high temperature obtained in (1) by screen printing on the one side of the printed substrate on which the black heat-resistant paint is applied After drying the thermochromic layer, it was cut into a 5 mm × 5 mm square to obtain an irreversible temperature control material for high temperature. The temperature-sensitive discoloration layer of the obtained irreversible temperature control material for high temperature was white.
(4) Discoloration temperature of temperature-sensitive discoloration layer The obtained high temperature irreversible temperature control material was attached to a stainless steel plate with an adhesive layer formed on the other surface side of the stainless steel foil, and then inserted into the muffle furnace together with the stainless steel plate. Next, the temperature inside the muffle furnace was increased at a temperature increase rate of 2.5 ° C./min, and the color change temperature at which the temperature-sensitive color change layer changed to black was measured. The discoloration temperature was measured 10 times and the average temperature was determined to be 600 ° C.
(5) Recoloring test The stainless steel plate with the high temperature irreversible temperature control material with the temperature-sensitive discoloration layer changed to black was taken out of the muffle furnace, cooled to room temperature, and the temperature-sensitive discoloration layer changed to black turned white. It was confirmed whether or not the color was restored. The temperature-sensitive discoloration layer of the cooled high temperature irreversible temperature control material was still black and no recoloring was observed. It is inferred that dinatrim terephthalate was decomposed at 600 ° C. without melting to discolor the temperature-sensitive discoloration layer to black.

(実施例2)
実施例1において、有機酸の軽金属塩であるテレフタル酸ジナトリムを、下記表1のものに代えた他は、実施例1と同様にして高温用不可逆性温度管理材を作製した。得られた高温用不可逆性温度管理材について、実施例1と同様にして感温変色層の変色温度を測定し、復色試験を行った。測定した変色温度、変色後の感温変色層の色相及び復色試験の結果を下記表1に併記した。
(Example 2)
An irreversible temperature control material for high temperature was prepared in the same manner as in Example 1 except that dinatrim terephthalate, which is a light metal salt of an organic acid, was replaced with the one shown in Table 1 below. About the obtained irreversible temperature control material for high temperature, the discoloration temperature of the thermosensitive color-change layer was measured like Example 1, and the recoloring test was done. The measured discoloration temperature, the hue of the temperature-sensitive discoloration layer after discoloration, and the results of the color recovery test are also shown in Table 1 below.

Figure 0005769835
Figure 0005769835

表1記載の有機酸の軽金属塩であるサリチル酸ナトリウムを配合した感温変色層の変色温度は540℃である。サリチル酸ナトリウムの融点は200℃であるが、変色温度の540℃で分解して感温変色層を黒色に変色させたものと推察される。また、ベンゼンスルホン酸ナトリウムの融点は450℃であるが、感温変色層の変色温度は400℃である。融点よりも低温でベンゼンスルホン酸ナトリウムが分解して感温変色層を黒色に変色しているものと考えられる。スルファニル酸ナトリウム、ピルビン酸ナトリウム、イソニコチン酸ナトリウム、安息香酸カリウムの融点はいずれも300℃以上であり、いずれの有機酸の軽金属塩も融点以上の温度で感温変色層が変色していることから、分解して感温変色層を変色させたものと推察される。   The discoloration temperature of the temperature-sensitive discoloration layer containing sodium salicylate, which is a light metal salt of an organic acid described in Table 1, is 540 ° C. Although the melting point of sodium salicylate is 200 ° C., it is presumed that the temperature-sensitive discoloration layer was discolored to black by decomposition at the discoloration temperature of 540 ° C. The melting point of sodium benzenesulfonate is 450 ° C., but the color change temperature of the temperature-sensitive color changing layer is 400 ° C. It is considered that sodium benzenesulfonate is decomposed at a temperature lower than the melting point to discolor the temperature-sensitive discoloration layer to black. The melting points of sodium sulfanilate, sodium pyruvate, sodium isonicotinate, and potassium benzoate are all 300 ° C or higher, and the temperature-sensitive discoloration layer of any organic acid light metal salt is discolored at a temperature higher than the melting point. Therefore, it is inferred that the temperature-sensitive discoloration layer has been disassembled and discolored.

本発明に係る高温用不可逆性温度管理材は、300℃以上の高温で加熱処理を施した熱処理体の加熱温度斑の有無等の測定や熱処理体の熱処理履歴を管理でき、熱処理体の品質管理に用いることができる。   The irreversible temperature control material for high temperature according to the present invention is capable of managing the measurement of the presence or absence of heating temperature spots of a heat treatment body subjected to heat treatment at a high temperature of 300 ° C. or higher and the heat treatment history of the heat treatment body, and the quality control of the heat treatment body Can be used.

Claims (7)

金属箔の一面側の少なくとも一部に、重金属が非含有で且つ最低でも300℃の検知温度で不可逆的に変色する感温変色層が形成されている温度管理材であって、
前記感温変色層は、最低でも300℃の温度で溶融、昇華又は分解する有機酸の軽金属塩がセルロース成分含有の粘着材で前記金属箔の一面側に接着されており、
前記有機酸の軽金属塩における軽金属の比重が最大でも4で、
前記セルロース成分が最低でも300℃の温度で分解又は消失することを特徴とする高温用不可逆性温度管理材。
A temperature control material in which a temperature-sensitive color-changing layer that does not contain heavy metal and irreversibly changes color at a detection temperature of at least 300 ° C. is formed on at least a part of one side of the metal foil,
The temperature-sensitive discoloration layer has a light metal salt of an organic acid that melts, sublimates or decomposes at a temperature of at least 300 ° C., and is adhered to one side of the metal foil with an adhesive material containing a cellulose component ,
The specific gravity of the light metal in the light metal salt of the organic acid is at most 4,
An irreversible temperature control material for high temperature, wherein the cellulose component decomposes or disappears at a temperature of at least 300 ° C.
前記有機酸の軽金属塩が、芳香族カルボン酸又は芳香族スルホン酸のアルカリ金属塩であることを特徴とする請求項1に記載の高温用不可逆性温度管理材。   The irreversible temperature control material for high temperature according to claim 1, wherein the light metal salt of the organic acid is an aromatic metal salt of an aromatic carboxylic acid or an aromatic sulfonic acid. 前記有機酸の軽金属塩が、芳香族カルボン酸又は芳香族スルホン酸のナトリウム塩又はカリウム塩であることを特徴とする請求項1に記載の高温用不可逆性温度管理材。   The irreversible temperature control material for high temperature according to claim 1, wherein the light metal salt of the organic acid is a sodium salt or a potassium salt of an aromatic carboxylic acid or an aromatic sulfonic acid. 前記感温変色層が、耐熱性樹脂フィルム、耐熱性樹脂層、又は防禦膜で被覆されていないことを特徴とする請求項1に記載の高温用不可逆性温度管理材。2. The irreversible temperature control material for high temperature according to claim 1, wherein the temperature-sensitive color-changing layer is not covered with a heat-resistant resin film, a heat-resistant resin layer, or an anti-mold film. 前記金属箔が、アルミニウム箔又はステンレス箔であることを特徴とする請求項1に記載の高温用不可逆性温度管理材。   The irreversible temperature control material for high temperature according to claim 1, wherein the metal foil is an aluminum foil or a stainless steel foil. 前記金属箔の一面側の表面に、前記感温変色層と異なる色彩の塗料が塗布されていることを特徴とする請求項1に記載の高温用不可逆性温度管理材。   2. The irreversible temperature control material for high temperature according to claim 1, wherein a coating material having a color different from that of the temperature-sensitive discoloration layer is applied to a surface on one side of the metal foil. 前記金属箔の他面側に、シリコーン成分含有の接着層が形成されていることを特徴とする請求項1に記載の高温用不可逆性温度管理材。   The irreversible temperature control material for high temperature according to claim 1, wherein an adhesive layer containing a silicone component is formed on the other surface side of the metal foil.
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