JP5773350B2 - Method for storing and / or separating oxygen using brown mirrorite type manganese oxide - Google Patents
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Description
本発明は、酸素吸収・放出機能を有し、排ガス浄化用の触媒材料、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、その他、酸素分離装置、酸素除去装置、酸素選択装置、酸素富化装置等に利用できるブラウンミラライト型マンガン酸化物に関するものである。 The present invention has an oxygen absorption / release function, a catalyst material for exhaust gas purification, a catalyst material for redox, a positive electrode material for a solid oxide fuel cell, an oxygen separator, an oxygen remover, an oxygen selector, The present invention relates to a brown mirrorlite type manganese oxide that can be used in an oxygen enrichment device or the like.
最も身近な元素である酸素は、エネルギー生産、工業生産、生命活動等における化学反応に深く関与しているが、近年、科学技術の発展に伴い、酸化還元反応を精密に制御し、生産性を高めることや、環境保護へ貢献することが強く求められている。 Oxygen, the most familiar element, is deeply involved in chemical reactions in energy production, industrial production, life activities, etc. In recent years, with the development of science and technology, the oxidation-reduction reaction is precisely controlled to increase productivity. There is a strong demand for higher levels and contributions to environmental protection.
このような要求に答えるため、酸素を可逆に吸収・放出する特性を有する酸素貯蔵材料(Oxygen storage materials)が注目を集め、排ガス浄化用の触媒材料、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、酸素分離装置、酸素除去装置、酸素選択装置、酸素富化装置等への応用が期待されている。 To meet these demands, oxygen storage materials with the ability to reversibly absorb and release oxygen have attracted attention. Catalyst materials for exhaust gas purification, catalyst materials for redox, solid oxide fuels Applications to battery positive electrode materials, oxygen separators, oxygen removers, oxygen selectors, oxygen enrichers and the like are expected.
現在、酸素貯蔵材料としては、CeO2−ZrO2(特許文献1、参照)や、Ln2O2SO4−Ln2O2S(特許文献2及び非特許文献1〜4、参照)が知られている。CeO2−ZrO2(以下、単に「CZ」ということがある。)は、既に、排ガス浄化触媒として、広く実用化されている(非特許文献5〜7、参照)。 Currently, CeO 2 —ZrO 2 (see Patent Document 1) and Ln 2 O 2 SO 4 —Ln 2 O 2 S (see Patent Document 2 and Non-Patent Documents 1 to 4) are known as oxygen storage materials. It has been. CeO 2 —ZrO 2 (hereinafter sometimes simply referred to as “CZ”) has already been widely put into practical use as an exhaust gas purification catalyst (see Non-Patent Documents 5 to 7).
酸素貯蔵材料の性能は、「酸素貯蔵能」(=Oxygen Storage Capacity=OSC)という指標で評価する。OSCは、単位材料量当りの吸収酸素量を示す値である。 The performance of the oxygen storage material is evaluated by an index of “oxygen storage capacity” (= Oxygen Storage Capacity = OSC). OSC is a value indicating the amount of absorbed oxygen per unit material amount.
CZのOSC(酸素貯蔵能)の理論値は2.8wt%(下記式、参照)であるが、実際には、2.2wt%程度であり(非特許文献7、参照)、必ずしも充分な値ではない。また、CZは、酸素の放出に、強い還元雰囲気が必要であり、加熱のみで、酸素を放出させることができない。それ故、CZは、酸素濃度を高める酸素富化技術分野で利用することは、原理的に困難であり、その利用には限度がある。
Ce0.5Zr0.5O1.75+1/8O2=Ce0.5Zr0.5O2
The theoretical value of OSC (oxygen storage capacity) of CZ is 2.8 wt% (see the following formula), but it is actually about 2.2 wt% (see Non-Patent Document 7), which is not always sufficient. is not. CZ requires a strong reducing atmosphere for releasing oxygen, and oxygen cannot be released only by heating. Therefore, it is difficult in principle to use CZ in the oxygen enrichment technology field for increasing the oxygen concentration, and its use is limited.
Ce 0.5 Zr 0.5 O 1.75 +1/8 O 2 = Ce 0.5 Zr 0.5 O 2
Ln2O2SO4−Ln2O2Sは、OSCが18.7wt%と非常に高く、多量の酸素を貯蔵できるものであるが、(a)高温領域(600℃〜)でのみ動作が可能で、(b)酸素の放出に、CZと同様に、強い還元雰囲気が必要であり、また、(c)繰り返しの動作で、Sが徐々に蒸発し、活性を失うので、サイクル特性が良くない等の課題を抱えている。 Ln 2 O 2 SO 4 -Ln 2 O 2 S has a very high OSC of 18.7 wt% and can store a large amount of oxygen, but (a) operates only in a high temperature region (600 ° C.-). (B) As with CZ, a strong reducing atmosphere is required for oxygen release, and (c) S is gradually evaporated and loses activity in repeated operations, so cycle characteristics are good. I have problems such as not.
上記酸化物の他、酸素貯蔵材料として、AjBkCmDnO7+δ(A:3価の希土類元素及びCaの1種又は2種以上、B:アルカリ土類金属元素の1種又は2種以上、C、D:酸素4配位元素の1種又は2種以上で、少なくとも1種は遷移金属元素。ただし、j>0、k>0、それぞれ独立して、m≧0、n≧0で、かつ、j+k+m+n=6で、0<δ≦1.5。)が提案されている(特許文献3及び非特許文献8、参照)。 In addition to the above oxide, as an oxygen storage material, A j B k C m D n O 7 + δ (A: one or more of trivalent rare earth elements and Ca, B: one of alkaline earth metal elements) Species or two or more, C, D: one or more of oxygen tetracoordinate elements, at least one of which is a transition metal element, provided that j> 0, k> 0, each independently m ≧ 0 , N ≧ 0, and j + k + m + n = 6, 0 <δ ≦ 1.5.) (See Patent Document 3 and Non-Patent Document 8).
上記酸化物中、YBaCo4O7+δは、充分な酸素貯蔵能を備え、400℃以下で動作し、酸素分圧の変化に対する応答性がよいので、実用材料として有力な物質である。しかし、YBaCo4O7+δは、高温域で化学的に不安定であり、高温に曝される排ガス浄化用触媒としては、必ずしも最適な物質ではない。また、YBaCo4O7+δは、資源的に貴重なCoを構成成分としているので、実用的な触媒材料として、必ずしも最適な物質ではない。 Among the above oxides, YBaCo 4 O 7 + δ is a promising material as a practical material because it has a sufficient oxygen storage capacity, operates at 400 ° C. or less, and has a good response to changes in oxygen partial pressure. However, YBaCo 4 O 7 + δ is chemically unstable in a high temperature range, and is not necessarily an optimum substance as an exhaust gas purifying catalyst exposed to a high temperature. YBaCo 4 O 7 + δ is not necessarily an optimal substance as a practical catalyst material because it contains valuable Co as a constituent component.
以上のことを踏まえ、本出願人は、酸素欠損ペロブスカイト型金属酸化物「(Ba1-xAx)B(Mn2-yCy)O5+δ[A:Ba以外のアルカリ土類金属の1種又は2種以上、B:Y、希土類元素、及び、Caの1種又は2種以上、C:Fe及びCoの1種又は2種]」を提案した(特許文献4、参照)。 In light of the above, the present applicant has proposed that the oxygen-deficient perovskite-type metal oxide “(Ba 1−x A x ) B (Mn 2−y C y ) O 5 + δ [A: alkaline earth metal other than Ba”. 1 type or 2 types or more, B: Y, 1 type or 2 types of rare earth elements, and Ca, 1 type or 2 types of C: Fe and Co] are proposed (see Patent Document 4).
上記酸素欠損ペロブスカイト型金属酸化物は、酸素吸収が極めて速く、酸素貯蔵能に優れた物質であるが、(i)合成が難しいという課題に加え、(ii)CZと同様に、酸素放出に強還元雰囲気を必要とするので、酸素富化装置への応用が困難という課題を抱えている。 The oxygen-deficient perovskite metal oxide is a substance that absorbs oxygen very quickly and has an excellent oxygen storage capacity. However, in addition to the problem that (i) synthesis is difficult, (ii) as well as CZ, it is highly resistant to oxygen release. Since a reducing atmosphere is required, there is a problem that it is difficult to apply to an oxygen enricher.
また、特許文献5には、(Ln1-xAx)(ByFe1-y)O3又は(Ca1-xAx)(ByFe1-y)O2.5を、酸素濃縮装置用のセラミック材料として用いることが提案されている。しかし、特許文献5に、(Ca1-xAx)(ByFe1-y)O2.5の具体的な化学組成については記載されておらず、さらに、酸素貯蔵能の評価も記載されていない。 Further, Patent Document 5, (Ln 1-x A x) (B y Fe 1-y) O 3 or (Ca 1-x A x) (B y Fe 1-y) O 2.5, oxygen concentrator It has been proposed to be used as a ceramic material. However, Patent Document 5 does not describe the specific chemical composition of (Ca 1−x A x ) (B y Fe 1−y ) O 2.5 , and further describes the evaluation of oxygen storage capacity. Absent.
いずれにしても、排ガス浄化用の触媒材料、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、酸素分離装置、酸素除去装置、酸素選択装置、酸素富化装置等へ適用し得る物質として、(a)大きな酸素貯蔵能(OSC)と、高温域での化学的安定性を備え、かつ、(b)CZとは異なる酸素吸収・放出特性(温度変化のみで酸素を吸収・放出する特性)を備え、さらに、(c)高価な元素を構成成分としない、安価で実用的な金属酸化物の出現が待たれている。 In any case, substances applicable to exhaust gas purification catalyst materials, oxidation-reduction catalyst materials, positive electrode materials for solid oxide fuel cells, oxygen separation devices, oxygen removal devices, oxygen selection devices, oxygen enrichment devices, etc. (B) Oxygen absorption / release characteristics different from CZ (with high temperature storage capacity (OSC) and chemical stability in high temperature range). And (c) the appearance of inexpensive and practical metal oxides that do not contain expensive elements as constituents.
本発明は、上記要望に鑑み、排ガス浄化用の触媒材料、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、酸素分離装置、酸素除去装置、酸素選択装置、酸素富化装置等へ適用し得る物質として、(a)大きな酸素貯蔵能と、高温域での化学的安定性を備え、かつ、(b)CZとは異なる酸素・放出機能(温度変化のみで酸素を吸収・放出する機能)を備え、さらに、(c)高価な元素を構成成分としない、安価で実用的な金属酸化物を提供することを課題とする。 In view of the above demand, the present invention is directed to a catalyst material for exhaust gas purification, a catalyst material for redox, a positive electrode material for a solid oxide fuel cell, an oxygen separator, an oxygen remover, an oxygen selector, an oxygen enricher, and the like. Applicable substances are (a) large oxygen storage capacity and high-temperature chemical stability, and (b) oxygen / release function different from CZ (absorbs and releases oxygen only by temperature change) And (c) an inexpensive and practical metal oxide that does not contain an expensive element as a constituent component.
さらに、本発明は、優れた酸素貯蔵能を有する金属酸化物を有効に利用する方法及び装置を提供することを課題とする。 Furthermore, this invention makes it a subject to provide the method and apparatus which utilize effectively the metal oxide which has the outstanding oxygen storage ability.
本発明者らは、CeO2−ZrO2(CZ)や、YBaCo4O7+δの酸素貯蔵能に匹敵する酸素貯蔵能を有する金属酸化物を鋭意探索した。その結果、ブラウンミラライト型マンガン酸化物の一種であるCa2AlMnO5+δ(δ=0〜0.5)(非特許文献9及び10、参照)が、特異な酸素吸収・放出特性を有するとともに、優れた酸素貯蔵能(3.3wt%)を有し、種々の技術分野で利用し得る新規な酸素貯蔵材料として有力な物質であることを見いだした。 The present inventors diligently searched for a metal oxide having an oxygen storage capacity comparable to that of CeO 2 —ZrO 2 (CZ) or YBaCo 4 O 7 + δ . As a result, Ca 2 AlMnO 5 + δ (δ = 0 to 0.5) (see Non-Patent Documents 9 and 10), which is a kind of brown mirrorite type manganese oxide, has unique oxygen absorption / release characteristics. At the same time, the present inventors have found that it has an excellent oxygen storage capacity (3.3 wt%) and is a promising substance as a novel oxygen storage material that can be used in various technical fields.
本発明は、上記知見に基づいてなされたもので、その要旨は以下の通りである。 The present invention has been made based on the above findings, and the gist thereof is as follows.
(1)下記式(1)のブラウンミラライト型マンガン酸化物を用いて、酸素を貯蔵及び/又は分離する方法であって、400〜600℃の温度域で温度を繰り返し変化させて、前記マンガン酸化物中の全酸素モル量に対し、0超〜10mol%の範囲で、酸素量を変化させ、酸素を貯蔵及び/又は分離することを特徴とする酸素貯蔵・分離方法。
(Ca 2−x A x )(Mn 2−y B y )O 5+δ ・・・(1)
ここで、A:Ca以外のアルカリ土類金属の1種又は2種以上
B:Al、Fe、Co、及び、Gaの1種又は2種以上
0≦x≦2
0≦y<2
0≦δ≦0.5
(2)前記x及びyが、それぞれ、0≦x≦1、及び、0≦y≦1であることを特徴とする前記(1)に記載の酸素貯蔵・分離方法。
(1) A method for storing and / or separating oxygen using a brown mirrorlite type manganese oxide of the following formula (1) , wherein the manganese is repeatedly changed in a temperature range of 400 to 600 ° C. A method for storing and / or separating oxygen, wherein the amount of oxygen is changed and the oxygen is stored and / or separated in a range of more than 0 to 10 mol% with respect to the total amount of oxygen in the oxide.
(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ (1)
Here, A: one or more of alkaline earth metals other than Ca
B: One or more of Al, Fe, Co, and Ga
0 ≦ x ≦ 2
0 ≦ y <2
0 ≦ δ ≦ 0.5
(2) The oxygen storage / separation method according to (1), wherein x and y are 0 ≦ x ≦ 1 and 0 ≦ y ≦ 1, respectively.
本発明のマンガン酸化物“(Ca2-xAx)(Mn2-yBy)O5+δ(δ:0≦δ≦0.5)”は、温度変化のみでも酸素を吸収・放出する機能を備えているので、排ガス浄化用の触媒材料の他、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、酸素貯蔵、酸素分離、酸素除去、酸素選択、及び/又は、酸素富化用の材料として最適な物質である。 The manganese oxide “(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ (δ: 0 ≦ δ ≦ 0.5)” of the present invention absorbs and releases oxygen even with only a temperature change. In addition to the catalyst material for exhaust gas purification, the catalyst material for redox, the cathode material of the solid oxide fuel cell, oxygen storage, oxygen separation, oxygen removal, oxygen selection, and / or oxygen It is the most suitable material for enrichment.
また、本発明のマンガン酸化物は、資源的に豊富な元素を構成成分とするので、高価なCeを含むCZに替わる、安価な実用材料として有望な物質である。 Further, the manganese oxide of the present invention is a promising substance as an inexpensive practical material that replaces CZ containing expensive Ce because it contains abundant elements as resources.
本発明のマンガン酸化物“(Ca2-xAx)(Mn2-yBy)O5+δ”(以下「本発明酸化物」ということがある。)は、ブラウンミラライト型結晶構造を有するものであるところ、既知のCZとは異なり、温度変化のみで機能する酸素吸収・放出特性を有する物質である。この点が、本発明酸化物の特徴である。 The manganese oxide of the present invention “(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ ” (hereinafter sometimes referred to as “the oxide of the present invention”) has a brown mirrorite crystal structure. However, unlike the known CZ, it is a substance having oxygen absorption / release characteristics that function only by temperature change. This is a feature of the oxide of the present invention.
即ち、本発明酸化物は、酸素雰囲気中において、約600℃以下の低温域で、結晶格子中に酸素を取り込み(0.5≧δ>0)、約600℃超の高温域で、結晶格子中に取り込んだ酸素を放出する特性を有するものである。 That is, the oxide of the present invention incorporates oxygen into the crystal lattice at a low temperature range of about 600 ° C. or lower in an oxygen atmosphere (0.5 ≧ δ> 0), and the crystal lattice at a high temperature range higher than about 600 ° C. It has a characteristic of releasing oxygen taken in.
図1に、ブラウンミラライト型結晶構造を示す。本発明酸化物が、CZとは異なる酸素吸収・放出機能を備えることは、金属元素の酸化還元対が異なる(本発明酸化物では、Mn3+/Mn4+、CZでは、Ce3+/Ce4+)ことに加え、結晶構造と密接に関連する。 FIG. 1 shows a brown mirrorlite type crystal structure. The fact that the oxide of the present invention has an oxygen absorption / release function different from that of CZ means that the redox couple of metal elements is different (in the oxide of the present invention, Mn 3+ / Mn 4+ , in CZ, Ce 3+ / In addition to Ce 4+ ), it is closely related to the crystal structure.
図2に、Ca2AlMnO5+δの結晶構造を示す。図2(a)に、酸素を吸収する前のCa2AlMnO5.0の結晶構造を示し、図2(b)に、酸素を吸収したCa2AlMnO5。5の結晶構造を示す。ブラウンミラライト型結晶構造においては、二次元的な酸素イオン伝導パスとなる酸素欠損層を含んでいて、この酸素欠損層が、より穏和な環境での酸素の吸収・放出に大きく寄与していると考えられる。 FIG. 2 shows the crystal structure of Ca 2 AlMnO 5 + δ . 2A shows the crystal structure of Ca 2 AlMnO 5.0 before absorbing oxygen, and FIG. 2B shows the crystal structure of Ca 2 AlMnO 5.5 that absorbed oxygen. The brown mirrorite crystal structure includes an oxygen deficient layer that is a two-dimensional oxygen ion conduction path, and this oxygen deficient layer contributes greatly to the absorption and release of oxygen in a milder environment. it is conceivable that.
本発明酸化物は、EDTA錯体重合法で作製した前駆体を高温焼成して合成することができる。 The oxide of the present invention can be synthesized by baking a precursor prepared by an EDTA complex polymerization method at a high temperature.
例えば、出発原料として、CaCO3、Al(粉末)、及び、Mn2O3を用い、これらの粉末を所定量、濃硝酸に溶かし、EDTA/NH3溶液を加えて錯体化する。EDTAと金属イオンのモル比は1.5:1とする。EDTA錯体溶液のpHを8〜9に、例えば、pH=9に調整した後、100〜140℃に、例えば、120℃に加熱して、乾燥し、さらに、燃焼させて、多孔質の燃焼物(前駆体)を作製する。 For example, using CaCO 3 , Al (powder), and Mn 2 O 3 as starting materials, a predetermined amount of these powders are dissolved in concentrated nitric acid, and complexed by adding an EDTA / NH 3 solution. The molar ratio of EDTA to metal ions is 1.5: 1. After adjusting the pH of the EDTA complex solution to 8-9, for example, pH = 9, it is heated to 100-140 ° C., for example, 120 ° C., dried, and further combusted to produce a porous combustion product. (Precursor) is prepared.
上記燃焼物(前駆体)を、空気中で、430〜470℃で、例えば、450℃で仮焼し、さらに、空気中で、1200〜1300℃で数十時間、例えば、1250℃で24時間、本焼成して、本発明酸化物を合成する。得られた本発明酸化物については、X線回折で、相同定と構造解析を行うとともに、熱天秤を用いて熱重量分析を行い、酸素吸収・放出特性を評価する。 The combustion product (precursor) is calcined in air at 430 to 470 ° C., for example, 450 ° C., and further in air at 1200 to 1300 ° C. for several tens of hours, for example, 1250 ° C. for 24 hours. The main oxide is fired to synthesize the oxide of the present invention. The obtained oxide of the present invention is subjected to phase identification and structural analysis by X-ray diffraction, and thermogravimetric analysis is performed using a thermobalance to evaluate oxygen absorption / release characteristics.
なお、本発明酸化物は、Al(粉末)の替わりにAl2O3(粉末)用い、固相反応法で合成することもできるが、反応が充分に進行せず、未反応物質が不純物として残存する場合がある。単一相の本発明酸化物を製造する場合は、EDTA錯体重合法が好ましい。 The oxide of the present invention can also be synthesized by a solid phase reaction method using Al 2 O 3 (powder) instead of Al (powder), but the reaction does not proceed sufficiently and unreacted substances are used as impurities. May remain. In the case of producing the single-phase oxide of the present invention, the EDTA complex polymerization method is preferred.
ここで、図3に、CaCO3、Al2O3、及び、Mn2O3を出発原料とし、固相反応で合成(窒素雰囲気中、1250℃で24時間、さらに24時間、本焼成)したCa2AlMnO5.0のX線回折パターン(上)と、CaCO3、Al、及び、Mn2O3を出発原料とし、EDTA錯体重合反応で合成(空気中、1250℃で24時間、本焼成)したCa2AlMnO5.0のX線回折パターン(下)を示す。 Here, in FIG. 3, using CaCO 3 , Al 2 O 3 , and Mn 2 O 3 as starting materials, synthesis was performed by solid phase reaction (in a nitrogen atmosphere at 1250 ° C. for 24 hours, further for 24 hours, main firing). An X-ray diffraction pattern of Ca 2 AlMnO 5.0 (above), and CaCO 3 , Al, and Mn 2 O 3 were used as starting materials and synthesized by an EDTA complex polymerization reaction (in the air, main firing at 1250 ° C. for 24 hours). An X-ray diffraction pattern (bottom) of Ca 2 AlMnO 5.0 is shown.
図3のX線回折パターン(上)から、CaCO3、Al2O3、及び、Mn2O3を出発原料とし、固相反応で合成した場合、主相のCa2AlMnO5+δの他に、不純物として、岩塩型の(Mn1-xCax)Oが生成していることが解る(図中、○印、参照)。これは、Al2O3の反応性が劣ることから、未反応のCa−Mn酸化物が残存したと考えられる。 From the X-ray diffraction pattern (top) of FIG. 3, when synthesized by solid phase reaction using CaCO 3 , Al 2 O 3 , and Mn 2 O 3 as starting materials, the main phase Ca 2 AlMnO 5 + δ In addition, it can be seen that rock salt-type (Mn 1-x Ca x ) O is generated as an impurity (see circles in the figure). This is presumably because unreacted Ca—Mn oxide remained because the reactivity of Al 2 O 3 was poor.
一方、本発明酸化物を、EDTA錯体重合法で合成した場合、図3のX線回折パターン(下)に示すように、不純物を示すX線回折ピークはなく、全て、Ca2AlMnO5+δのX線回折ピークである。 On the other hand, the present invention oxide, when synthesized in EDTA complex polymerization method, as shown in X-ray diffraction pattern of FIG. 3 (bottom), X-ray diffraction peaks indicating impurities not all, Ca 2 AlMnO 5 + δ X-ray diffraction peak.
即ち、EDTA錯体重合法で、単一相のCa2AlMnO5+δを合成できたことが解る。このCa2AlMnO5+δの結晶構造について、斜方晶Ibm2の単位格子を仮定して、指数付けを行ったところ、格子定数は、a=5.462Å、b=14.93Å、c=5.241Åであった(図3、参照)。 That is, it can be seen that single-phase Ca 2 AlMnO 5 + δ could be synthesized by the EDTA complex polymerization method. When the crystal structure of this Ca 2 AlMnO 5 + δ was indexed assuming an orthorhombic Ibm2 unit cell, the lattice constants were a = 5.462Å, b = 14.93Å, and c = 5. .241 cm (see FIG. 3).
次に、合成した単一相のCa2AlMnO5+δの酸素吸収・放出特性を調査するため、Ca2AlMnO5+δを酸素気流中で加熱、冷却して熱履歴を与え、重量変化を測定した。その結果を、図4に示す。 Next, in order to investigate the oxygen absorption / release characteristics of the synthesized single-phase Ca 2 AlMnO 5 + δ , Ca 2 AlMnO 5 + δ is heated and cooled in an oxygen stream to give a thermal history, and the weight change It was measured. The result is shown in FIG.
Ca2AlMnO5+δを、酸素気流中、2℃/minで昇温すると、図4に示すように、250℃付近から、重量が増大し始め、450℃付近で、最大となる。このときの重量変化ΔWは2.5%であり、酸素吸収量δは0.38と見積もることができる。さらに、昇温し続けると、600℃付近で、重量が急激に減少する。その後、Ca2AlMnO5+δの重量は、800℃に至るまで、徐々に減少する。 When Ca 2 AlMnO 5 + δ is heated in an oxygen stream at 2 ° C./min, the weight starts to increase from around 250 ° C. and becomes maximum at around 450 ° C. as shown in FIG. The weight change ΔW at this time is 2.5%, and the oxygen absorption amount δ can be estimated to be 0.38. Furthermore, when the temperature continues to be increased, the weight rapidly decreases around 600 ° C. Thereafter, the weight of Ca 2 AlMnO 5 + δ gradually decreases until reaching 800 ° C.
Ca2AlMnO5+δを、酸素気流中で、800℃まで加熱した後、2℃/minで降温すると、550℃付近で、酸素を吸収して重量が大きく増加する。重量が増加した後、Ca2AlMnO5+δの重量は、400℃以下でほぼ飽和する。重量変化から見積もられるCa2AlMnO5+δの酸素量δは、δ≒0.38である。 When Ca 2 AlMnO 5 + δ is heated to 800 ° C. in an oxygen stream and then cooled down at 2 ° C./min, oxygen is absorbed and the weight increases greatly at around 550 ° C. After the weight increases, the weight of Ca 2 AlMnO 5 + δ is almost saturated below 400 ° C. The amount of oxygen δ of Ca 2 AlMnO 5 + δ estimated from the change in weight is δ≈0.38.
ここで、図5に、熱重量分析前後のCa2AlMnO5+δのX線回折パターンを示す。図中、上が、熱重量分析前のX線回折パターンであり、下が、熱重量分析後のX線回折パターンである。 Here, FIG. 5 shows X-ray diffraction patterns of Ca 2 AlMnO 5 + δ before and after thermogravimetric analysis. In the figure, the upper is an X-ray diffraction pattern before thermogravimetric analysis, and the lower is an X-ray diffraction pattern after thermogravimetric analysis.
熱重量分析後のCa2AlMnO5+δ(酸素吸収相)のX線回折パターンは、δ=0.5とした構造モデル(空間群Imma)で、指数付けすることができた(特許文献10、参照)。格子定数は、a=5.232Å、b=29.42Å、c=5.370Åであった(図5、参照)。 The X-ray diffraction pattern of Ca 2 AlMnO 5 + δ (oxygen absorption phase) after thermogravimetric analysis could be indexed with a structural model (space group Imma) with δ = 0.5 (Patent Document 10). ,reference). The lattice constants were a = 5.232 Å, b = 29.42 Å, and c = 5.370 ((see FIG. 5).
即ち、図5から、酸素気流中の熱処理で、結晶構造がIbm2のCa2AlMnO5+δ(δ≒0)(図2中(a)、参照)が、酸素を吸収して、基本骨格構造は不変のまま、結晶構造ImmaのCa2AlMnO5+δ(δ≒0.38)(図2中(b)、参照)に変化したことが解る。 That is, from FIG. 5, by heat treatment in an oxygen stream, Ca 2 AlMnO 5 + δ (δ≈0) (refer to (a) in FIG. 2) having a crystal structure of Ibm2 absorbs oxygen and has a basic skeleton structure. It can be seen that the crystal structure changed to Ca 2 AlMnO 5 + δ (δ≈0.38) (see (b) in FIG. 2) having the crystal structure Imma.
本発明者らは、さらに、Ca2AlMnO5+δの酸素吸収・放出の可逆性と迅速性を調査した。酸素吸収・放出の可逆性と迅速性は、酸素貯蔵用又は酸素選択膜用のセラミックス材料の特性として重要な特性である。 The present inventors further investigated the reversibility and rapidity of oxygen absorption / release of Ca 2 AlMnO 5 + δ . The reversibility and rapidity of oxygen absorption / release is an important characteristic as a characteristic of a ceramic material for oxygen storage or oxygen selective membrane.
本発明者らは、Ca2AlMnO5+δの上記特性を調査するため、雰囲気温度を500℃に設定し、雰囲気を、窒素雰囲気と酸素雰囲気に交互に切り替え、熱重量分析を行った。その結果を、図6に示す。重量変化は、重量変化(増加又は減少)率ΔW(%)として、縦軸に示した。 In order to investigate the above characteristics of Ca 2 AlMnO 5 + δ , the inventors set the atmosphere temperature to 500 ° C., switched the atmosphere alternately between a nitrogen atmosphere and an oxygen atmosphere, and performed thermogravimetric analysis. The result is shown in FIG. The weight change is shown on the vertical axis as a weight change (increase or decrease) rate ΔW (%).
図6から、Ca2AlMnO5+δ(δ≒0)の重量は、酸素雰囲気中で直ちに増加し、雰囲気が窒素雰囲気に切り替わると、直ちに減少することが解る。即ち、Ca2AlMnO5+δは、周囲の雰囲気に応じて酸素を、可逆かつ迅速に吸収又は放出する物質である。それ故、Ca2AlMnO5+δは、優れた酸素吸収・放出(酸素貯蔵)特性を有していると結論づけることができ、この点が、本発明の基礎をなす知見である。 From FIG. 6, it can be seen that the weight of Ca 2 AlMnO 5 + δ (δ≈0) immediately increases in the oxygen atmosphere and decreases immediately when the atmosphere is switched to the nitrogen atmosphere. That is, Ca 2 AlMnO 5 + δ is a substance that absorbs or releases oxygen reversibly and rapidly according to the surrounding atmosphere. Therefore, it can be concluded that Ca 2 AlMnO 5 + δ has excellent oxygen absorption / release (oxygen storage) characteristics, and this is the knowledge forming the basis of the present invention.
雰囲気の切り替えによる、Ca2AlMnO5+δの重量変化率ΔW(%)は、約2.2%である。この値は、酸素変化量Δδ=0.33に相当する。Ca2AlMnO5+δの最大酸素量は、δ=0.5であるから、約2/3の酸素が、吸収又は放出される。 The weight change rate ΔW (%) of Ca 2 AlMnO 5 + δ by switching the atmosphere is about 2.2%. This value corresponds to an oxygen change amount Δδ = 0.33. Since the maximum oxygen amount of Ca 2 AlMnO 5 + δ is δ = 0.5, about 2/3 of oxygen is absorbed or released.
ここで、図7に、本発明酸化物を、酸素気流中で、500℃と600℃の間で繰り返して加熱したときのΔWの変化を示す。図7から、本発明酸化物が、CZ等の酸素吸収・放出機能とは異なり、温度変化のみで、多量(2wt%)の酸素を吸収・放出する機能を有していることが解る。この点が、本発明酸化物が、既知の酸素貯蔵物質と実質的に異なる点である。 Here, FIG. 7 shows changes in ΔW when the oxide of the present invention is repeatedly heated between 500 ° C. and 600 ° C. in an oxygen stream. From FIG. 7, it is understood that the oxide of the present invention has a function of absorbing and releasing a large amount (2 wt%) of oxygen only by a temperature change, unlike the oxygen absorption / release function of CZ or the like. In this respect, the oxide of the present invention is substantially different from known oxygen storage materials.
本発明酸化物Ca2AlMnO5+δにおいては、400〜600℃の低温域で、しかも、強還元雰囲気を用いることなく、温度変化のみで、酸素吸収・放出現象が発現する(図4、参照)から、本発明酸化物は、実用温度域で、CeO2−ZrO2の酸素貯蔵能(OSC=2.2)を超える、優れた酸素貯蔵能(OSC=2.5)を有する物質である。 In the oxide Ca 2 AlMnO 5 + δ of the present invention, oxygen absorption / release phenomenon appears only in a low temperature range of 400 to 600 ° C. and only by temperature change without using a strong reducing atmosphere (see FIG. 4). Therefore, the oxide of the present invention is a substance having an excellent oxygen storage capacity (OSC = 2.5) exceeding the oxygen storage capacity (OSC = 2.2) of CeO 2 —ZrO 2 in a practical temperature range. .
Ca2AlMnO5+δの可逆性に優れかつ急速に発現する酸素の吸収・放出現象は、これまで知られていない現象であり、Ca2AlMnO5+δが、酸素貯蔵用又は酸素選択膜用のセラミックス材料として実用的な有用物質であることを示している。 The absorption / release phenomenon of oxygen that is excellent in reversibility of Ca 2 AlMnO 5 + δ and is rapidly expressed is a phenomenon that has not been known so far, and Ca 2 AlMnO 5 + δ is used for oxygen storage or oxygen selective membranes. It is shown to be a practically useful substance as a ceramic material.
以上、Ca2AlMnO5+δの酸素貯蔵能について説明したが、本発明のマンガン酸化物は、下記式(1)で表示できるマンガン酸化物である。 The oxygen storage ability of Ca 2 AlMnO 5 + δ has been described above. The manganese oxide of the present invention is a manganese oxide that can be expressed by the following formula (1).
(Ca2-xAx)(Mn2-yBy)O5+δ ・・・(1)
ここで、A:Ca以外のアルカリ土類金属の1種又は2種以上
B:Al、Fe、Co、及び、Gaの1種又は2種以上
0≦x≦2
0≦y<2
0≦δ≦0.5
(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ (1)
Here, A: one or more of alkaline earth metals other than Ca
B: One or more of Al, Fe, Co, and Ga
0 ≦ x ≦ 2
0 ≦ y <2
0 ≦ δ ≦ 0.5
Aサイトには、複数の元素が入り得る。Caを、Ca以外のアルカリ土類金属の1種又は2種以上で置換することができる。Ca以外のアルカリ土類金属は、Srが好ましい。置換量xは、全量が可能であるが、層状構造の形成を促進するため、x<1が好ましく、x<0.5がより好ましい。資源的に豊富なCaを多く含む方が、コストの点で有利であり、また、1モル当りの重量が軽くなるので、これらの点で、x≒0が、最も好ましい。なお、Aサイトには、少量の希土類元素をドープすることが可能である。 A plurality of elements can enter the A site. Ca can be substituted with one or more of alkaline earth metals other than Ca. The alkaline earth metal other than Ca is preferably Sr. The substitution amount x can be all, but is preferably x <1 and more preferably x <0.5 in order to promote the formation of a layered structure. It is more advantageous in terms of cost to contain abundant Ca, which is abundant in resources, and since the weight per mole is light, x≈0 is most preferable in these respects. The A site can be doped with a small amount of rare earth elements.
Bサイトにも、複数の元素が入り得る。Mnは必須の元素であるが、Mnを、Al、Fe、Co、及び、Gaの1種又は2種以上で置換することができる。置換量xは、1.5以下が好ましいが、より好ましくは、x≒1である。即ち、本発明酸化物は、Mn1Al1のとき、最大の酸素吸収・放出特性が発現する。 A plurality of elements can also enter the B site. Mn is an essential element, but Mn can be substituted with one or more of Al, Fe, Co, and Ga. The substitution amount x is preferably 1.5 or less, more preferably x≈1. That is, the oxide of the present invention exhibits the maximum oxygen absorption / release characteristics when Mn 1 Al 1 is used.
酸素量δは、0〜0.5である。δが0であると、過剰酸素を含まない骨格構造だけの組成となる。δが0.5であると、結晶構造中の酸素欠損サイトの半分が埋まった組成となる。酸素量δは、雰囲気や温度に応じ、0〜0.5の範囲で、連続的に変化する。 The amount of oxygen δ is 0 to 0.5. When δ is 0, the composition has only a skeleton structure that does not contain excess oxygen. When δ is 0.5, the composition is such that half of the oxygen deficient sites in the crystal structure are buried. The oxygen amount δ continuously changes in the range of 0 to 0.5 according to the atmosphere and temperature.
本発明酸化物は、特異な酸素吸収・放出特性を有し、酸素貯蔵能が優れているので、種々の技術分野で利用することが可能なものである。例えば、本発明酸化物は、排ガス浄化用の触媒材料、固体酸化物燃料電池の正極材料、セラミックス材料として利用することができる。 The oxide of the present invention has unique oxygen absorption / release characteristics and excellent oxygen storage capacity, and thus can be used in various technical fields. For example, the oxide of the present invention can be used as a catalyst material for exhaust gas purification, a positive electrode material of a solid oxide fuel cell, and a ceramic material.
また、本発明酸化物は、酸素の貯蔵及び/又は分離に利用することができる。さらに、本発明酸化物を用いれば、貯蔵した酸素を用いて酸化反応を行う酸化反応装置、酸素の吸収・放出に伴う発熱・吸熱を用いて加熱・冷却を行う加熱・冷却材と、該加熱・冷却材を含む加熱・冷却装置、及び、容器内に存在する酸素ガスを除去する酸素除去装置を構成することができる。 In addition, the oxide of the present invention can be used for oxygen storage and / or separation. Furthermore, if the oxide of the present invention is used, an oxidation reaction device that performs an oxidation reaction using stored oxygen, a heating / cooling material that performs heating / cooling using heat generation / endotherm associated with oxygen absorption / release, and the heating A heating / cooling device including a coolant and an oxygen removing device that removes oxygen gas present in the container can be configured.
次に、本発明の実施例について説明するが、実施例で採用する条件は、本発明の実施可能性及び効果を確認するために採用した一条件例であり、本発明は、この一条件例に限定されるものではない。本発明は、本発明の要旨を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件を採用し得るものである。 Next, examples of the present invention will be described. The conditions adopted in the examples are one example of conditions used for confirming the feasibility and effects of the present invention, and the present invention is an example of this one condition. It is not limited to. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
(実施例1)
原料として、CaCO3、Al(粉末)、及び、Mn2O3を用い、EDTA錯体重合法で、Ca2AlMnO5+δを合成した。CaCO3、Al、及び、Mn2O3の粉末を、Ca:Al:Mn=2:1:1の割合で濃硝酸に溶かし、EDTA/NH3溶液を加えて錯体化した。EDTAと金属イオンのモル比は、1.5:1とした。
Example 1
Ca 2 AlMnO 5 + δ was synthesized by EDTA complex polymerization method using CaCO 3 , Al (powder) and Mn 2 O 3 as raw materials. CaCO 3 , Al, and Mn 2 O 3 powders were dissolved in concentrated nitric acid at a ratio of Ca: Al: Mn = 2: 1: 1, and complexed by adding an EDTA / NH 3 solution. The molar ratio of EDTA to metal ions was 1.5: 1.
EDTA錯体溶液のpHを、pH=9に調整し、約120℃に加熱して、乾燥、燃焼させて、多孔質の燃焼物(前駆体)を作製した。この燃焼物を、空気中にて、450℃で、1時間、仮焼し、さらに、空気中にて、1250℃、24時間、本焼成した。 The pH of the EDTA complex solution was adjusted to pH = 9, heated to about 120 ° C., dried and burned to produce a porous combustion product (precursor). This combustion product was calcined in air at 450 ° C. for 1 hour, and further calcined in air at 1250 ° C. for 24 hours.
得られたCa2AlMnO5+δについて、X線回折で相同定と構造解析を行った。その結果は、図3のX線回折パターン(下)に示すとおりである。 The obtained Ca 2 AlMnO 5 + δ was subjected to phase identification and structural analysis by X-ray diffraction. The result is as shown in the X-ray diffraction pattern (bottom) of FIG.
(実施例2)
実施例1で得たCa2AlMnO5+δの酸素吸収・放出特性を評価した。このCa2AlMnO5+δを、酸素気流中で、2℃/minで、800℃まで昇温し、その後、2℃/minで、200℃以下まで降温し、昇温−降温過程の重量変化を、熱天秤で測定した。測定結果は、図4に示す通りである。
(Example 2)
The oxygen absorption / release characteristics of Ca 2 AlMnO 5 + δ obtained in Example 1 were evaluated. This Ca 2 AlMnO 5 + δ is heated up to 800 ° C. at 2 ° C./min in an oxygen stream, and then lowered to 200 ° C. or less at 2 ° C./min. Was measured with a thermobalance. The measurement results are as shown in FIG.
熱重量分析後のCa2AlMnO5+δについて、X線回折を行った。X線回折パターンは、図5に示す通りである(下のX線回折パターン、参照)。 X-ray diffraction was performed on Ca 2 AlMnO 5 + δ after thermogravimetric analysis. The X-ray diffraction pattern is as shown in FIG. 5 (see X-ray diffraction pattern below).
熱重量分析後のCa2AlMnO5+δの格子定数は、a=5.232Å、b=29.42Å、c=5.370Åであるから、Ca2AlMnO5+δは、酸素気流中の熱処理で、結晶構造Ibm2のCa2AlMnO5+δ(δ≒0)が、酸素を吸収して、基本骨格構造は不変のまま、結晶構造ImmaのCa2AlMnO5+δ(δ≒0.38)に変化したことが解る。 Since the lattice constants of Ca 2 AlMnO 5 + δ after thermogravimetric analysis are a = 5.232 Å, b = 29.42 Å, and c = 5.370 Å, Ca 2 AlMnO 5 + δ is heat treated in an oxygen stream. in, Ca 2 AlMnO 5 + δ crystal structure Ibm2 (δ ≒ 0) is to absorb oxygen, while the basic skeleton structure is unchanged, Ca 2 AlMnO 5 + δ ( δ ≒ 0.38) of crystal structure Imma It turns out that it changed to.
(実施例3)
実施例1で得たCa2AlMnO5+δを、500℃に設定し、雰囲気を、窒素と酸素に交互に切り替え、熱重量分析を行った。その結果は、図6に示す通りである。図6から、Ca2AlMnO5+δは、周囲の雰囲気に応じて酸素を、可逆かつ迅速に吸収又は放出する物質であることが解る。
(Example 3)
Ca 2 AlMnO 5 + δ obtained in Example 1 was set to 500 ° C., and the atmosphere was alternately switched between nitrogen and oxygen, and thermogravimetric analysis was performed. The result is as shown in FIG. From FIG. 6, it is understood that Ca 2 AlMnO 5 + δ is a substance that reversibly and rapidly absorbs or releases oxygen in accordance with the surrounding atmosphere.
雰囲気の切り替えによる、Ca2AlMnO5+δの重量変化率ΔW(%)は、約2.2%である。この値は、酸素変化量Δδ=0.33に相当する。Ca2AlMnO5+δの最大酸素量は0.5であるから、約2/3の酸素が、吸収又は放出されることになる。 The weight change rate ΔW (%) of Ca 2 AlMnO 5 + δ by switching the atmosphere is about 2.2%. This value corresponds to an oxygen change amount Δδ = 0.33. Since the maximum oxygen amount of Ca 2 AlMnO 5 + δ is 0.5, about 2/3 of oxygen is absorbed or released.
(実施例4)
実施例1で得たCa2AlMnO5+δを、酸素気流中で、温度を、500℃と600℃の間で繰り返し変化させて加熱し、熱重量分析を行った。その結果は、図7に示す通りである。図7から、Ca2AlMnO5+δが、CZとは実質的に異なる、温度変化のみで酸素を吸収・放出する機能を備えていることが解る。
Example 4
The Ca 2 AlMnO 5 + δ obtained in Example 1 was heated by repeatedly changing the temperature between 500 ° C. and 600 ° C. in an oxygen stream and subjected to thermogravimetric analysis. The result is as shown in FIG. From FIG. 7, it can be seen that Ca 2 AlMnO 5 + δ has a function of absorbing and releasing oxygen only by temperature change, which is substantially different from CZ.
前述したように、本発明のマンガン酸化物“(Ca2-xAx)(Mn2-yBy)O5+δ(δ:0≦δ≦0.5)”は、温度変化のみで酸素を吸収・放出する機能を備えているので、排ガス浄化用の触媒材料の他、酸化還元用の触媒材料、固体酸化物燃料電池の正極材料、酸素貯蔵、酸素分離、酸素除去、酸素選択、及び/又は、酸素富化用の材料として最適な物質である。 As described above, the manganese oxide “(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ (δ: 0 ≦ δ ≦ 0.5)” of the present invention is a temperature change only. Since it has the function of absorbing and releasing oxygen, in addition to catalytic materials for exhaust gas purification, catalytic materials for redox, positive electrode materials for solid oxide fuel cells, oxygen storage, oxygen separation, oxygen removal, oxygen selection, And / or it is an optimal substance as a material for oxygen enrichment.
また、本発明のマンガン酸化物は、資源的に豊富な元素を構成成分とするので、高価なCeを含むCZに替わる、安価な実用材料として有望な物質である。したがって、本発明は、産業上の利用可能性が大きいものである。 Further, the manganese oxide of the present invention is a promising substance as an inexpensive practical material that replaces CZ containing expensive Ce because it contains abundant elements as resources. Therefore, the present invention has great industrial applicability.
Claims (2)
(Ca 2−x A x )(Mn 2−y B y )O 5+δ ・・・(1)
ここで、A:Ca以外のアルカリ土類金属の1種又は2種以上
B:Al、Fe、Co、及び、Gaの1種又は2種以上
0≦x≦2
0≦y<2
0≦δ≦0.5 A method for storing and / or separating oxygen using a brown mirrorlite type manganese oxide of the following formula (1) , wherein the temperature is repeatedly changed in a temperature range of 400 to 600 ° C. A method for storing and / or separating oxygen, wherein the amount of oxygen is changed and the oxygen is stored and / or separated in a range of more than 0 to 10 mol% with respect to the total oxygen molar amount.
(Ca 2−x A x ) (Mn 2−y B y ) O 5 + δ (1)
Here, A: one or more of alkaline earth metals other than Ca
B: One or more of Al, Fe, Co, and Ga
0 ≦ x ≦ 2
0 ≦ y <2
0 ≦ δ ≦ 0.5
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