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JP5773610B2 - Compound valve - Google Patents
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JP5773610B2 - Compound valve - Google Patents

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JP5773610B2
JP5773610B2 JP2010233275A JP2010233275A JP5773610B2 JP 5773610 B2 JP5773610 B2 JP 5773610B2 JP 2010233275 A JP2010233275 A JP 2010233275A JP 2010233275 A JP2010233275 A JP 2010233275A JP 5773610 B2 JP5773610 B2 JP 5773610B2
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valve
return passage
passage
check valve
refrigerant
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JP2012087965A (en
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志村 智紀
智紀 志村
福田 栄二
栄二 福田
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Fujikoki Corp
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Description

本発明は、空気調和機等の冷凍サイクルに使用され、膨張弁に電磁弁と逆止弁を一体に装備した複合弁に関する。   The present invention relates to a composite valve that is used in a refrigeration cycle of an air conditioner or the like, and that an expansion valve is integrally equipped with a solenoid valve and a check valve.

空気調和機(エアコン)の冷凍サイクルは、コンプレッサで加圧された冷媒をコンデンサに送って高圧の液冷媒に変換し、この液冷媒を膨張弁で減圧するとともに流量調節してエバポレータへ送り、エバポレータで熱交換を行なって蒸発した低圧の冷媒をコンプレッサに戻すように構成されている。   In the refrigeration cycle of an air conditioner (air conditioner), the refrigerant pressurized by the compressor is sent to a condenser to be converted into a high-pressure liquid refrigerant. The low-pressure refrigerant evaporated by performing heat exchange is returned to the compressor.

図7は、エバポレータを2台備えたエアコンの冷凍サイクルを示すもので、コンプレッサ1で加圧された冷媒は、コンデンサ2で液化され、切換弁3により、第1のエバポレータ5a側、または第2のエバポレータ5b側へ切り換えられる。   FIG. 7 shows a refrigeration cycle of an air conditioner equipped with two evaporators. The refrigerant pressurized by the compressor 1 is liquefied by the condenser 2 and is switched to the first evaporator 5a side or second by the switching valve 3. Is switched to the evaporator 5b side.

切換弁3とエバポレータ5a、5bの間にはそれぞれ膨張弁4a、4bが装備される。
すなわち、2台のエバポレータを使用するエアコンの冷凍サイクルにあっては、冷媒の流れを切り換えるための切換弁が必要である。この場合、配管接続箇所が多くなって作業に手間がかかるとともに、配管接続箇所からの冷媒漏れが発生し易くなるという問題がある。
Expansion valves 4a and 4b are provided between the switching valve 3 and the evaporators 5a and 5b, respectively.
That is, in a refrigeration cycle of an air conditioner using two evaporators, a switching valve for switching the refrigerant flow is necessary. In this case, there are problems that the number of pipe connection points increases and the work is troublesome and refrigerant leakage from the pipe connection points easily occurs.

そこで、特許文献1に開示されるような、膨張弁に電磁弁と逆止弁を一体に装備した複合弁を用いてサイクルを構成することで、配管接続箇所を減らすことができる。しかしながら、この複合弁にあっては、逆止弁を弁本体に組み付けるのが容易でなく、生産性が良くないという問題がある。   Then, a piping connection location can be reduced by comprising a cycle using the composite valve which was equipped with the solenoid valve and the non-return valve integrally in the expansion valve which is disclosed by patent document 1. FIG. However, in this composite valve, there is a problem that it is not easy to assemble the check valve into the valve body, and the productivity is not good.

特開2005−291679号公報Japanese Patent Laying-Open No. 2005-291679

本発明の目的は、膨張弁に電磁弁と逆止弁を一体に装備した複合弁であって、組立性が良好なものを提供することにある。   An object of the present invention is to provide a composite valve in which an expansion valve is integrally equipped with a solenoid valve and a check valve, and has good assemblability.

上記目的を達成するために、本発明の複合弁は、コンデンサからの冷媒が流入する入口通路、エバポレータへ向かう冷媒を流出させる出口通路、前記入口通路と前記出口通路の間に形成されるオリフィス、及びエバポレータからコンプレッサへ戻る冷媒が通過する戻り通路を備えた弁本体と、前記オリフィスの開度を調整する弁体と、前記戻り通路を通過する冷媒の温度に基づいて前記弁体を駆動する駆動装置と、前記入口通路と前記オリフィスの間の通路を開閉する電磁弁と、前記戻り通路内に配設され、前記戻り通路内を逆流する冷媒を遮断する逆止弁とを備えた複合弁であって、前記駆動装置は前記戻り通路を貫通し、前記逆止弁は、前記戻り通路において前記駆動装置より下流側の内周面に形成される環状の弁座に対して前記戻り通路の出口側に配設される逆止弁本体と、該逆止弁本体から前記弁座に向けて突出するとともに前記弁座の弁口に摺動自在に挿入され、前記逆止弁本体を前記弁座に接離する方向に案内するガイド部とを有し、前記逆止弁を前記戻り通路の出口から前記戻り通路内に押し込むことにより、前記ガイド部が前記弁座の弁口に挿入されて前記逆止弁が前記戻り通路に装着されるようにし、前記逆止弁に前記戻り通路の出口側へ向けて突出するストッパ部を設け、前記戻り通路に出口側から挿入される配管の端部に前記ストッパ部が当接することにより、前記逆止弁の開方向への移動を規制するようにしたことを特徴とする。 To achieve the above object, the composite valve of the present invention includes an inlet passage through which refrigerant from a condenser flows in, an outlet passage through which refrigerant flowing toward an evaporator flows out, an orifice formed between the inlet passage and the outlet passage, And a valve body having a return passage through which refrigerant returning from the evaporator to the compressor passes, a valve body for adjusting the opening of the orifice, and a drive for driving the valve body based on the temperature of the refrigerant passing through the return passage A composite valve comprising: a device; an electromagnetic valve that opens and closes a passage between the inlet passage and the orifice; and a check valve that is disposed in the return passage and blocks refrigerant that flows back in the return passage. The drive device passes through the return passage, and the check valve is connected to the return valve with respect to an annular valve seat formed on an inner peripheral surface downstream of the drive device. A check valve body disposed on the outlet side of the check valve, and protruding from the check valve body toward the valve seat and slidably inserted into a valve port of the valve seat, A guide portion that guides the valve seat in a direction of contact with and away from the valve seat, and the guide portion is inserted into the valve opening of the valve seat by pushing the check valve from the return passage outlet into the return passage. The check valve is attached to the return passage, and a stopper portion that protrudes toward the outlet side of the return passage is provided on the check valve, and an end of a pipe that is inserted into the return passage from the outlet side. The stopper portion is brought into contact with a portion to restrict movement of the check valve in the opening direction .

本発明によれば、逆止弁を戻り通路内に押し込むだけで弁本体に装着することができるので、組立性が良好となり、生産性が向上する。   According to the present invention, the check valve can be attached to the valve body simply by pushing it into the return passage, so that the assemblability is improved and the productivity is improved.

本発明の複合弁の縦断面図。The longitudinal cross-sectional view of the compound valve of this invention. 本発明の複合弁の左側面図。The left view of the compound valve of this invention. 本発明の複合弁の右側面図。The right view of the compound valve of this invention. 本発明の複合弁の要部の横断面図。The cross-sectional view of the principal part of the composite valve of this invention. 逆止弁の正面図、左側面図及び右側面図。The front view, left view, and right view of a check valve. 図1の要部の拡大図。The enlarged view of the principal part of FIG. 切換弁を用いたエアコン用冷凍サイクルを示す説明図。Explanatory drawing which shows the refrigerating cycle for air-conditioners using a switching valve. 複合弁を用いたエアコン用冷凍サイクルを示す説明図。Explanatory drawing which shows the refrigerating cycle for air-conditioners using a composite valve.

図1は本発明の複合弁の縦断面図、図2は図1の左側面図、図3は図2の右側面図、図4は要部の横断面図である。
全体を符号10で示す複合弁は、角柱形状の弁本体20を有する。弁本体20は、コンデンサからの冷媒が供給される入口通路30、エバポレータへ向かう冷媒が流出する出口通路32、及びエバポレータからコンプレッサへ戻る冷媒が通過する戻り通路34、エバポレータへ取り付けるためのボルトの貫通穴92、配管用フランジを固定するための有底のねじ穴90を備えている。入口通路30から導入された冷媒は、後述する電磁弁40へ送られる。
1 is a longitudinal sectional view of the composite valve of the present invention, FIG. 2 is a left side view of FIG. 1, FIG. 3 is a right side view of FIG. 2, and FIG.
The composite valve generally indicated by reference numeral 10 has a prismatic valve body 20. The valve body 20 has an inlet passage 30 to which refrigerant from the condenser is supplied, an outlet passage 32 through which refrigerant flows toward the evaporator, a return passage 34 through which refrigerant returns from the evaporator to the compressor, and a bolt for attaching to the evaporator. The hole 92 and the bottomed screw hole 90 for fixing the flange for piping are provided. The refrigerant introduced from the inlet passage 30 is sent to an electromagnetic valve 40 described later.

入口通路30と出口通路32の間には弁室51が形成され、弁室51と出口通路32の境界部にはオリフィス31が形成されている。弁室51内には弁体50がオリフィス31に対向して配設されており、弁体50はサポート52により支持されている。弁室51の開口部はナット状のプラグ56及びOリング57により密封されており、プラグ56とサポート52の間にはコイルスプリング54が配設される。オリフィス31で絞られて膨張した冷媒は出口通路32からエバポレータへ送られる。   A valve chamber 51 is formed between the inlet passage 30 and the outlet passage 32, and an orifice 31 is formed at the boundary between the valve chamber 51 and the outlet passage 32. A valve body 50 is disposed in the valve chamber 51 so as to face the orifice 31, and the valve body 50 is supported by a support 52. The opening of the valve chamber 51 is sealed with a nut-like plug 56 and an O-ring 57, and a coil spring 54 is disposed between the plug 56 and the support 52. The refrigerant that has been squeezed and expanded by the orifice 31 is sent from the outlet passage 32 to the evaporator.

エバポレータからコンプレッサへ戻る冷媒は、弁本体20の戻り通路34の入口34aから流入し、逆止弁室36、出口34bを通ってコンプレッサ側へ送られる。戻り通路34内には逆止弁100が装備される。   The refrigerant returning from the evaporator to the compressor flows in from the inlet 34a of the return passage 34 of the valve body 20, and is sent to the compressor side through the check valve chamber 36 and the outlet 34b. A check valve 100 is provided in the return passage 34.

弁本体20の上部には戻り通路34を通過する冷媒の温度に基づいて弁体50を駆動するパワーエレメント70が装備される。パワーエレメント70はダイアフラム72を挟んで形成される上部圧力室74と下部圧力室76を有し、ダイアフラム72の変位はサポート78を介して作動棒80へ伝えられる。作動棒80は弁体50を操作してオリフィス31の開度を調整する。   A power element 70 that drives the valve body 50 based on the temperature of the refrigerant passing through the return passage 34 is provided on the upper portion of the valve body 20. The power element 70 has an upper pressure chamber 74 and a lower pressure chamber 76 formed with the diaphragm 72 interposed therebetween, and the displacement of the diaphragm 72 is transmitted to the operating rod 80 via the support 78. The operating rod 80 operates the valve body 50 to adjust the opening degree of the orifice 31.

図4に示すように、電磁弁40は、入口通路30と弁室51の間に設けられた電磁弁室42を有し、弁室51に連通する通路47を開閉する開閉弁体44が装備される。電磁弁40は励磁コイル45により磁力を発生する吸引子41を備え、プランジャ46を駆動する。プランジャ46が吸引子41側へ吸引されると、開閉弁体44が開いて、冷媒を弁室51側へ供給する。   As shown in FIG. 4, the electromagnetic valve 40 includes an electromagnetic valve chamber 42 provided between the inlet passage 30 and the valve chamber 51, and is equipped with an opening / closing valve body 44 that opens and closes a passage 47 communicating with the valve chamber 51. Is done. The electromagnetic valve 40 includes an attractor 41 that generates a magnetic force by an exciting coil 45 and drives a plunger 46. When the plunger 46 is sucked to the suction element 41 side, the opening / closing valve body 44 is opened to supply the refrigerant to the valve chamber 51 side.

図5は、逆止弁100の詳細を示す説明図である。
逆止弁100は、プラスチック等で形成され、円盤状の逆止弁本体105と、逆止弁本体105から戻り通路34の出口34b側へ突出する3本のストッパ部110と、逆止弁本体105から戻り通路34の入口34a側へ突出する3本のガイド部120とを備え、逆止弁本体105とガイド部120との間には、弾性を有する環状のシール部材130が嵌装される。
FIG. 5 is an explanatory diagram showing details of the check valve 100.
The check valve 100 is made of plastic or the like, and is a disc-shaped check valve main body 105, three stopper portions 110 protruding from the check valve main body 105 toward the outlet 34b of the return passage 34, and a check valve main body. Three guide portions 120 projecting from the return passage 34 toward the inlet 34 a side are provided, and an elastic annular seal member 130 is fitted between the check valve main body 105 and the guide portion 120. .

図6に示すように、戻り通路34の入口34aと逆止弁100が装備される逆止弁室36の間には、戻り通路34の出口34bよりも内径寸法を小さくした環状の弁座35が形成される。出口34bはストレートな通路であって、逆止弁100はこの出口34b側から逆止弁室36へ挿入される。ガイド部120は、先端の抜止部122が弁座35に接すると弾性で内方へ撓み、抜止部122が弁座35の内側の弁口を通過するとガイド部120は弾性で元の状態に復帰する。これにより、抜止部122が弁座35の第1のテーパー部35aに係合してガイド部120が戻り通路34の出口34b側へ抜け出るのが防止される。この状態において、逆止弁100は弁座35に接離する方向に移動自在となっている。   As shown in FIG. 6, an annular valve seat 35 having a smaller inner diameter than the outlet 34 b of the return passage 34 is provided between the inlet 34 a of the return passage 34 and the check valve chamber 36 in which the check valve 100 is provided. Is formed. The outlet 34b is a straight passage, and the check valve 100 is inserted into the check valve chamber 36 from the outlet 34b side. The guide part 120 is elastically bent inward when the leading end stopper 122 is in contact with the valve seat 35, and when the stopper part 122 passes through the valve opening inside the valve seat 35, the guide part 120 is elastically returned to the original state. To do. As a result, the retaining portion 122 is prevented from engaging with the first tapered portion 35 a of the valve seat 35 and the guide portion 120 is prevented from coming out to the outlet 34 b side of the return passage 34. In this state, the check valve 100 is movable in a direction in which it comes in contact with and separates from the valve seat 35.

逆止弁100が挿入された出口34bには、配管200が挿入される。配管200はOリング220を有し、配管200の先端部210は、逆止弁100のストッパ部110の先端部112に当接して逆止弁100が出口34b側に抜け出るのを防止するストッパとして機能する。このようにすることで、逆止弁100が弁座35から離脱するのをより確実に防止することができる。   The pipe 200 is inserted into the outlet 34b in which the check valve 100 is inserted. The pipe 200 has an O-ring 220, and the distal end portion 210 of the pipe 200 is in contact with the distal end portion 112 of the stopper portion 110 of the check valve 100 and serves as a stopper that prevents the check valve 100 from coming out to the outlet 34b side. Function. By doing in this way, it can prevent more reliably that the non-return valve 100 detach | leaves from the valve seat 35. FIG.

図6は、戻り通路34内の冷媒が入口34aから出口34b方向へ流れる通常状態を示している。この状態にあっては、逆止弁100は、シール部材130が弁座35から離間した位置に保たれており、冷媒は弁座35の弁口を通過することができる。冷媒が出口34bから入口34aに向けて逆流すると、逆止弁100は図6の左方向(入口34a側)へ摺動して、図1に示すように、シール部材130が弁座35の第2のテーパー部35bに押圧され、逆止弁100と弁座35との間がシールされて冷媒の逆流が阻止される。シール部材130を備えることで、冷媒の漏れを確実に防止することができる。   FIG. 6 shows a normal state in which the refrigerant in the return passage 34 flows from the inlet 34a toward the outlet 34b. In this state, the check valve 100 is maintained at a position where the seal member 130 is separated from the valve seat 35, and the refrigerant can pass through the valve port of the valve seat 35. When the refrigerant flows backward from the outlet 34b toward the inlet 34a, the check valve 100 slides in the left direction of FIG. 6 (inlet 34a side), and as shown in FIG. 2 is pressed by the second tapered portion 35b to seal between the check valve 100 and the valve seat 35, thereby preventing the refrigerant from flowing backward. By providing the seal member 130, it is possible to reliably prevent the refrigerant from leaking.

本発明の複合弁は、以上のように、膨張弁、電磁弁、逆止弁を一体にまとめて構成したので、エアコンシステムへの組み付けを容易とし、また、配管の接続個所が減ずることにより、冷媒の漏れを少なくすることができる。
また、複合弁に組み込む逆止弁は、プラスチック成形により簡単かつ安価に製造することができ、加えて弁本体への装着をワンタッチで極めて容易に行うことができるので、生産性が良好である。
As described above, the composite valve of the present invention is configured by integrating the expansion valve, the electromagnetic valve, and the check valve, so that it can be easily assembled to the air conditioner system, and the number of pipe connection points is reduced. Refrigerant leakage can be reduced.
In addition, the check valve incorporated in the composite valve can be manufactured easily and inexpensively by plastic molding, and in addition, it can be easily mounted on the valve body with a single touch, so that the productivity is good.

なお、本発明は上記実施例に限定されるものではなく、種々の改変が可能である。例えば、ストッパ部110とガイド部120の本数は3本に限定されるものではない。また、ガイド部120に抜止部122を設ける代わりに別の手段で逆止弁100の弁座35からの離脱を防ぐようにしてもよい。また、本発明の複合弁は2台以上のエバポレータを備える冷凍サイクルに適用することもできる。その他にも、本発明の要旨を逸脱しない範囲で上記実施形態に種々の改変を施すことができる。   In addition, this invention is not limited to the said Example, A various change is possible. For example, the number of stopper portions 110 and guide portions 120 is not limited to three. Moreover, you may make it prevent the detachment | leave from the valve seat 35 of the non-return valve 100 by another means instead of providing the retaining part 122 in the guide part 120. FIG. The composite valve of the present invention can also be applied to a refrigeration cycle having two or more evaporators. In addition, various modifications can be made to the above embodiment without departing from the gist of the present invention.

10 複合弁
20 弁本体
30 入口通路
31 オリフィス
32 出口通路
34 戻り通路
35 弁座
36 逆止弁室
40 電磁弁
50 弁体
51 弁室
52 サポート
54 スプリング
70 パワーエレメント(駆動装置)
80 作動棒
100 逆止弁
105 逆止弁本体
110 ストッパ部
120 ガイド部
122 抜止部
130 シール部材
DESCRIPTION OF SYMBOLS 10 Composite valve 20 Valve body 30 Inlet passage 31 Orifice 32 Outlet passage 34 Return passage 35 Valve seat 36 Check valve chamber 40 Solenoid valve 50 Valve body 51 Valve chamber 52 Support 54 Spring 70 Power element (drive device)
80 Actuating rod 100 Check valve 105 Check valve body 110 Stopper portion 120 Guide portion 122 Stopping portion 130 Seal member

Claims (4)

コンデンサからの冷媒が流入する入口通路、エバポレータへ向かう冷媒を流出させる出口通路、前記入口通路と前記出口通路の間に形成されるオリフィス、及びエバポレータからコンプレッサへ戻る冷媒が通過する戻り通路を備えた弁本体と、前記オリフィスの開度を調整する弁体と、前記戻り通路を通過する冷媒の温度に基づいて前記弁体を駆動する駆動装置と、前記入口通路と前記オリフィスの間の通路を開閉する電磁弁と、前記戻り通路内に配設され、前記戻り通路内を逆流する冷媒を遮断する逆止弁とを備えた複合弁であって、前記駆動装置は前記戻り通路を貫通し、前記逆止弁は、前記戻り通路において前記駆動装置より下流側の内周面に形成される環状の弁座に対して前記戻り通路の出口側に配設される逆止弁本体と、該逆止弁本体から前記弁座に向けて突出するとともに前記弁座の弁口に摺動自在に挿入され、前記逆止弁本体を前記弁座に接離する方向に案内するガイド部とを有し、前記逆止弁を前記戻り通路の出口から前記戻り通路内に押し込むことにより、前記ガイド部が前記弁座の弁口に挿入されて前記逆止弁が前記戻り通路に装着されるようにし、前記逆止弁に前記戻り通路の出口側へ向けて突出するストッパ部を設け、前記戻り通路に出口側から挿入される配管の端部に前記ストッパ部が当接することにより、前記逆止弁の開方向への移動を規制するようにした複合弁。 An inlet passage through which refrigerant from the condenser flows in, an outlet passage through which refrigerant flows toward the evaporator, an orifice formed between the inlet passage and the outlet passage, and a return passage through which the refrigerant returning from the evaporator to the compressor passes are provided. A valve body, a valve body that adjusts the opening of the orifice, a drive device that drives the valve body based on the temperature of the refrigerant passing through the return passage, and a passage between the inlet passage and the orifice. And a check valve disposed in the return passage and blocking a refrigerant that flows back in the return passage, wherein the drive device passes through the return passage, The check valve includes a check valve body disposed on an outlet side of the return passage with respect to an annular valve seat formed on an inner peripheral surface downstream of the driving device in the return passage, and the check valve valve A guide portion that protrudes from the body toward the valve seat and is slidably inserted into a valve port of the valve seat, and guides the check valve body in a direction to contact and separate from the valve seat, by pushing the check valve in the return passage from the outlet of the return passage, wherein the guide portion is inserted into the valve port of the valve seat so the check valve is mounted on said return passage, said reverse A stopper portion that protrudes toward the outlet side of the return passage is provided on the stop valve, and the stopper portion abuts on an end portion of a pipe that is inserted into the return passage from the outlet side. A composite valve that regulates movement to 前記ガイド部が前記弁座の弁口から前記戻り通路の出口側に抜け出るのを阻止する抜止部を有する請求項1記載の複合弁。   2. The composite valve according to claim 1, further comprising a retaining portion that prevents the guide portion from slipping out from the valve port of the valve seat toward the outlet side of the return passage. 前記ガイド部が可撓性を有しており、前記逆止弁を前記戻り通路に押し込むことにより、前記ガイド部が撓んで前記抜止部が前記弁座における前記戻り通路の入口側の部位に係合する請求項2記載の複合弁。   The guide portion has flexibility, and when the check valve is pushed into the return passage, the guide portion is bent and the retaining portion is engaged with a portion of the valve seat on the inlet side of the return passage. The composite valve according to claim 2, which is combined. 前記逆止弁に、前記弁座に当接して前記逆止弁と前記弁座との間をシールするシール部材を備える請求項1乃至3のいずれかに記載の複合弁。   The composite valve according to any one of claims 1 to 3, wherein the check valve includes a seal member that contacts the valve seat and seals between the check valve and the valve seat.
JP2010233275A 2010-10-18 2010-10-18 Compound valve Active JP5773610B2 (en)

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