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JP5777480B2 - 3-roller confectionery filling machine - Google Patents
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JP5777480B2 - 3-roller confectionery filling machine - Google Patents

3-roller confectionery filling machine Download PDF

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JP5777480B2
JP5777480B2 JP2011227919A JP2011227919A JP5777480B2 JP 5777480 B2 JP5777480 B2 JP 5777480B2 JP 2011227919 A JP2011227919 A JP 2011227919A JP 2011227919 A JP2011227919 A JP 2011227919A JP 5777480 B2 JP5777480 B2 JP 5777480B2
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diameter roller
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dough
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JP2013086905A (en
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田 文 治 増
田 文 治 増
室 治 小
室 治 小
崎 宣 克 黒
崎 宣 克 黒
保 田 裕 一 久
保 田 裕 一 久
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Masdac Co Ltd
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Description

本発明は、3本ローラー式生地充填機に係り、より詳しくは、クッキー生地のように比較的硬い生地や柔らかい生地などの多様な菓子生地に対応でき、それらの生地を傷めずに、また生地の吐出量を安定させることができる3本ローラー式生地充填機に関する。   The present invention relates to a three-roller-type dough filling machine, and more specifically, can handle various confectionery doughs such as relatively hard dough and soft dough, such as cookie dough, without damaging those doughs, and dough The present invention relates to a three-roller type dough filling machine that can stabilize the discharge amount.

菓子類の生地充填機には、2本ローラー式、3本ローラー式、4本ローラー式などがある。
2本ローラー式は、圧力が口金に直接掛かるので、抵抗により圧力が上に逃げる傾向があり、ローラーの回転数を上げると生地にストレスがかかり生地が荒れやすくなる。
4本ローラー式には、機構が複雑になり、コストがかかり、清掃がしにくいという欠点がある。
3本ローラー式は、2本ローラー式と比較すると、下部から口金までの容量が小さく、圧力が逃げ、口金の抵抗も少ないため、一定の割合で口金に直接生地の圧力がかかる。
Confectionery dough filling machines include a two-roller type, a three-roller type, and a four-roller type.
In the two-roller type, since the pressure is directly applied to the base, the pressure tends to escape upward due to resistance, and when the number of rotations of the roller is increased, the fabric is stressed and the fabric is likely to be rough.
The four-roller type has drawbacks that the mechanism is complicated, expensive, and difficult to clean.
Compared with the two-roller type, the three-roller type has a smaller capacity from the lower part to the base, the pressure escapes, and the resistance of the base is small, so that the dough pressure is directly applied to the base at a certain rate.

しかし、比較的硬い生地の場合、生地の引き込み力が弱く、ホッパー下部とローラー間で生地滞留が起こり易く、多様な生地の充填や高速充填(80〜200回/分)での安定した充填が困難等の問題点があった。 However, in the case of relatively hard dough, the pulling power of the dough is weak, the dough stays easily between the lower part of the hopper and the roller, and stable filling with various dough filling and high speed filling (80 to 200 times / min) is possible. There were problems such as difficulties.

特開平9−172938号公報JP-A-9-172938

本発明は、上記問題点解決のためになされたものであって、本発明の目的は、
幅方向の均等な生地充填が可能であり、ホッパー内の生地滞留を防ぎ、生地にストレスを与えることなく多様な生地への対応ができる3本ローラー式生地充填機を提供することにある。
The present invention has been made to solve the above problems, and the object of the present invention is to
An object of the present invention is to provide a three-roller type dough filling machine capable of filling dough uniformly in the width direction, preventing dough retention in the hopper, and adapting to various doughs without applying stress to the dough.

本発明による3本ローラー式菓子生地充填機は、3本の異なる直径の生地充填ローラーからなる3本ローラー式生地充填機であって、生地が投入されるホッパーと、ホッパー下部のハウジングと、ハウジング内に収納された直径が160mm以上の大径ローラーと、直径が110乃至140mmの中径ローラーと、直径が110mm以下の小径ローラーと、前記ハウジング下部に装着され、前記大中小径ローラーの軸心方向の複数個からなる生地充填用の口金と、前記大中小径ローラーの駆動用電動機と、を含み、前記大中小径ローラーの駆動用電動機は、前記大、小径ローラーの駆動用サーボ電動機と、前記中径ローラーの駆動用サーボ電動機からなり、前記大、小径ローラーは、前記大、小径ローラーの駆動用サーボ電動機から歯車を介して個別に駆動され、前記中径ローラーは、前記中径ローラーの駆動用サーボ電動機から歯車を介して駆動され、前記各ローラーの水平方向の位置関係は、前記中径ローラーの軸心が前記大径ローラーの軸心より上に位置し、前記中径ローラーの外周の最上部が前記大径ローラーの最上部より上に位置し、前記小径ローラーの軸心が前記大径ローラーの軸心より下に位置し、前記小径ローラーの外周の最下部が前記大径ローラーの最下部より下に位置し、前記大径ローラーと前記中径ローラー間の生地引込み角度は、前記ハウジング内で許容される最大値とし、前記大径ローラーと前記中径ローラーの軸心を結ぶ直線上での前記大径ローラーと前記中径ローラーの外周の間隔と、 前記大径ローラーと前記小径ローラーの軸心を結ぶ直線上での前記大径ローラーと前記小径ローラーの外周の間隔との比は1.5〜2.0:1であり、前記中径ローラーは前記小径ローラーの外周と接触状態であり、前記中径ローラーと前記小径ローラーは回転方向が同じで、前記大径ローラーは、前記中径ローラーと前記小径ローラーの回転方向とは逆であり、前記大径ローラーと前記小径ローラーは、同一の周速で回転され、前記中径ローラーは、前記大径ローラーと前記小径ローラーと同一の周速または生地の種類、特性などにより前記大径ローラー及び前記小径ローラーの周速と異なる周速で回転され、前記生地引込み角度は、前記3本ローラー式生地充填機の生地進行方向の断面において、前記大径ローラー側の前記ホッパーと前記ハウジングの結合点から前記大径ローラーの外周に引いた接線と、前記中径ローラー側の前記ホッパーと前記ハウジングの結合点から前記中径ローラーの外周に引いた接線とのなす角度であることを特徴とする。
3-roll type confectionery dough filling machine according to the present invention is a 3-roll type dough filling machine consisting of three different diameters of the dough packing roller, a hopper dough is turned on, and the hopper lower portion of the housing, a large-diameter roller housed diameter is more than 160mm in the housing, and medium-diameter roller having a diameter of 110 to 140 mm, the diameter and the following small rollers 110 mm, is mounted on the lower housing part, the large and medium diameter roller A plurality of dough filling bases in the axial direction, and a motor for driving the large, medium and small diameter rollers. The motor for driving the large, medium and small diameter rollers is a servo motor for driving the large and small diameter rollers. And the large and small diameter rollers are geared from the large and small diameter roller driving servo motors. The medium-diameter roller is driven via a gear from a servo motor for driving the medium-diameter roller, and the horizontal positional relationship of each roller is such that the axis of the medium-diameter roller is Located above the axis of the large diameter roller, the top of the outer periphery of the medium diameter roller is located above the top of the large diameter roller, and the axis of the small diameter roller is above the axis of the large diameter roller The lowermost part of the outer circumference of the small-diameter roller is located below the lowermost part of the large-diameter roller, and the fabric pull-in angle between the large-diameter roller and the medium-diameter roller is allowed in the housing. The maximum value, the interval between the outer periphery of the large-diameter roller and the medium-diameter roller on a straight line connecting the axis of the large-diameter roller and the medium-diameter roller, and the axis of the large-diameter roller and the small-diameter roller On a straight line The said ratio of the distance between the outer periphery of the large diameter rollers and the small diameter rollers of 1.5 to 2.0: 1, wherein in diameter roller is contact with the outer periphery of the small diameter roller, and wherein in diameter roller The small diameter roller has the same rotation direction, the large diameter roller is opposite to the rotation direction of the medium diameter roller and the small diameter roller, and the large diameter roller and the small diameter roller are rotated at the same peripheral speed. The medium diameter roller is rotated at the same peripheral speed as the large diameter roller and the small diameter roller or at a peripheral speed different from the peripheral speed of the large diameter roller and the small diameter roller depending on the kind, characteristics, and the like of the large diameter roller and the small diameter roller. The angle is drawn to the outer periphery of the large-diameter roller from the connection point of the hopper and the housing on the large-diameter roller side in the cross section of the three-roller-type dough filling machine in the dough moving direction. The tangent, characterized in that the point of attachment of the said hopper in said radial roller housing is an angle formed between the tangent drawn to the outer periphery of said in diameter roller.

前記生地充填用の口金は、前記大中小径ローラーの軸心方向の生地の流れを前記軸心方向に分流させる複数個の仕切りガイドを含むことを特徴とする。   The dough filling base includes a plurality of partition guides for diverting the flow of the dough in the axial direction of the large, medium, and small diameter rollers in the axial direction.

本発明によれば、各ローラー径を大きくして大・小ローラー用および中ローラー用2系統の駆動系統とすることにより生地引込み力が改善され、硬い生地にも対応できるため多種の生地に対応できるようになった。
また、生地を傷めずに、幅方向の均等な生地充填が可能であり、生地吐出量の安定化と高速充填ができる効果が得られる。
According to the present invention, by increasing the diameter of each roller to make two drive systems for large and small rollers and medium rollers, the fabric pulling power is improved and it can be used for hard fabrics, so it can handle various fabrics. I can do it now.
Further, the dough can be filled evenly in the width direction without damaging the dough, and the effect of stabilizing the amount of discharged fabric and filling at high speed can be obtained.

本発明の3本ローラー式生地充填機の全体図である。1 is an overall view of a three-roller type dough filling machine according to the present invention. 本発明の3本ローラー式生地充填機のホッパー及びローラー部の生地進行方向の断面図である。It is sectional drawing of the dough advancing direction of the hopper and roller part of the 3 roller-type dough filling machine of this invention. 本発明の3本ローラー式生地充填機の仕切りガイド及び口金部の生地流れを示す図である。It is a figure which shows the dough flow of the partition guide and nozzle | cap | die part of the 3 roller type | formula dough filling machine of this invention. 本発明の3本ローラー式生地充填機の駆動系を示す図である。It is a figure which shows the drive system of the 3 roller type | formula dough filling machine of this invention.

本発明は、3本の異なる直径の生地充填ローラーからなる3本ローラー式生地充填機であって、生地が投入されるホッパー1と、ホッパー1下部のハウジング2と、生地充填用の口金3と、生地を送り出す大中小のローラー4,5.6から構成されている。
大中小のローラー4,5.6は、ハウジング2内に収納され、大径ローラー4の直径は160mm以上、中径ローラー5の直径は110乃至140mm、小径ローラー6の直径は110mm以下のものを使用する。
The present invention is a three-roller-type dough filling machine comprising dough filling rollers of three different diameters, and includes a hopper 1 into which dough is charged, a housing 2 below the hopper 1, a base 3 for filling dough, It consists of large, medium and small rollers 4, 5.6 for feeding out the dough.
The large, medium and small rollers 4, 5.6 are accommodated in the housing 2, the large diameter roller 4 has a diameter of 160 mm or more, the medium diameter roller 5 has a diameter of 110 to 140 mm, and the small diameter roller 6 has a diameter of 110 mm or less. use.

各ローラーの水平方向の位置関係については、中径ローラー5の軸心が大径ローラー4の軸心より上に位置し、中径ローラー5の外周の最上部が大径ローラー4の最上部より上に位置するようになっている。
そして、小径ローラー6の軸心は大径ローラー4の軸心より下に位置し、小径ローラー6の外周の最下部が大径ローラー4の最下部より下に位置するようになっている。
Regarding the horizontal positional relationship of each roller, the axis of the medium diameter roller 5 is located above the axis of the large diameter roller 4, and the uppermost part of the outer periphery of the medium diameter roller 5 is higher than the uppermost part of the large diameter roller 4. It is designed to be located above.
The axis of the small diameter roller 6 is positioned below the axis of the large diameter roller 4, and the lowermost part of the outer periphery of the small diameter roller 6 is positioned below the lowermost part of the large diameter roller 4.

大径ローラー4と中径ローラー5間の生地引込み角度は、ハウジング1内で許容される最大値とする。
生地引込み角度は、3本ローラー式生地充填機の生地進行方向の断面である図2において、大径ローラー4側のホッパー1とハウジング2の結合点から大径ローラー4の外周に引いた接線と、中径ローラー5側のホッパー1とハウジング2の結合点から中径ローラー5の外周に引いた接線とのなす角度である。
この生地引込み角度が大きいとホッパー1から流入して大径ローラー4と中径ローラー5の間を通過する生地がストレスを受けることなく下方に流れやすくなる。
The fabric pull-in angle between the large-diameter roller 4 and the medium-diameter roller 5 is the maximum value allowed in the housing 1.
The dough pull-in angle is a tangent drawn to the outer periphery of the large-diameter roller 4 from the coupling point of the hopper 1 and the housing 2 on the large-diameter roller 4 side in FIG. The angle between the hopper 1 on the medium diameter roller 5 side and the tangent drawn from the coupling point of the housing 2 to the outer periphery of the medium diameter roller 5.
When this dough pull-in angle is large, the dough flowing from the hopper 1 and passing between the large diameter roller 4 and the medium diameter roller 5 easily flows downward without being stressed.

大径ローラー4と中径ローラー5の軸心を結ぶ直線上での大径ローラー4と中径ローラー5の外周の間隔と、 大径ローラー4と小径ローラー6の軸心を結ぶ直線上での大径ローラー4と小径ローラー6の外周の間隔と、の比は1.5〜2.0:1であり、中径ローラー5は小径ローラー6の外周と接触状態としている。
上記大径ローラー4と中径ローラー5の間隔と大径ローラー4と小径ローラー6の間隔比を1.5〜2.0:1に保つことにより、ホッパー1から大径ローラー4と中径ローラー4の間を流下してきた生地はストレスを受けることなく円滑に下方に流れることができる。
The distance between the outer periphery of the large-diameter roller 4 and the medium-diameter roller 5 on the straight line connecting the axes of the large-diameter roller 4 and the medium-diameter roller 5 and the straight line connecting the axes of the large-diameter roller 4 and the small-diameter roller 6 The ratio between the outer circumference of the large-diameter roller 4 and the small-diameter roller 6 is 1.5 to 2.0: 1, and the medium-diameter roller 5 is in contact with the outer circumference of the small-diameter roller 6.
By maintaining the distance between the large diameter roller 4 and the medium diameter roller 5 and the distance ratio between the large diameter roller 4 and the small diameter roller 6 at 1.5 to 2.0: 1, the hopper 1 to the large diameter roller 4 and the medium diameter roller. The fabric flowing down between 4 can smoothly flow downward without being stressed.

大径ローラー4と小径ローラー6は、同一の周速で回転され、大径ローラー4と中径ローラー5の間を流下してきた生地は大径ローラー4と小径ローラー6の周速差によるストレスを受けることがない。
中径ローラー5も、大径ローラー4及び小径ローラー6と同一の周速でホッパー1から大径ローラー4と中径ローラー4の間を流下する生地にストレスを与えないようになっているが、生地の種類が変わる場合や、時間経過により粘度、比重が変化する場合は円滑に生地の引き込みを行うために大径ローラー4及び小径ローラー6とは独立に中径ローラー5の周速を変更できるようにしている。
The large-diameter roller 4 and the small-diameter roller 6 are rotated at the same peripheral speed, and the cloth flowing down between the large-diameter roller 4 and the medium-diameter roller 5 is subjected to stress due to the peripheral speed difference between the large-diameter roller 4 and the small-diameter roller 6. I do not receive it.
The medium diameter roller 5 is also configured not to give stress to the fabric flowing down from the hopper 1 between the large diameter roller 4 and the medium diameter roller 4 at the same peripheral speed as the large diameter roller 4 and the small diameter roller 6. When the type of dough changes or when the viscosity and specific gravity change over time, the peripheral speed of the medium-diameter roller 5 can be changed independently of the large-diameter roller 4 and the small-diameter roller 6 in order to smoothly pull in the dough. I am doing so.

ホッパー1から落下する生地12は、大径ローラー4と中径ローラー5の間と、大径ローラー4と小径ローラー6の間を通過して口金3から吐出される。
生地充填用の口金3の上流側には、大中小径ローラー4,5,6の軸心方向の生地の流れを軸心方向に分流させる複数個の仕切りガイド11が設けられ、大径ローラー4と小径ローラー6の間を通過した生地はガイド11によって分流された後、口金3から吐出される。
The dough 12 falling from the hopper 1 passes between the large diameter roller 4 and the medium diameter roller 5 and between the large diameter roller 4 and the small diameter roller 6 and is discharged from the base 3.
On the upstream side of the dough filling base 3, a plurality of partition guides 11 for dividing the axial flow of the large, medium and small diameter rollers 4, 5, 6 in the axial direction are provided. And the dough that has passed between the small-diameter roller 6 is diverted by the guide 11 and then discharged from the die 3.

大中小径ローラー4,5,6は、大、小径ローラーの駆動用電動機7と、中径ローラーの駆動用電動機9により駆動される。大、小径ローラー4,6は、大、小径ローラーの駆動用電動機7から歯車8を介して個別に駆動され、中径ローラー5は、中径ローラーの駆動用電動機9から歯車10を介して駆動される。   The large, medium and small diameter rollers 4, 5 and 6 are driven by a large and small diameter roller driving motor 7 and a medium diameter roller driving motor 9. The large and small diameter rollers 4 and 6 are individually driven from the drive motor 7 for the large and small diameter rollers via the gear 8, and the medium diameter roller 5 is driven via the gear 10 from the drive motor 9 for the medium diameter roller. Is done.

以下、本発明の3本ローラー式生地充填機100の実施例について説明する。
本発明の3本ローラー式生地充填機100のホッパー1は、大中小径ローラー4,5,6の軸心方向の長さが1200mm、大中小径ローラー4,5,6の軸心に直角な方向の幅が190mmである。
ローラー径は、大径ローラー4が180mm、中径ローラー5が120mm、小径ローラー6が100mmであり、大径ローラー4と中径ローラー5の間隔、即ち、大径ローラー4と中径ローラー5の軸心を結ぶ直線上で大径ローラー4と中径ローラー4の外周の間隔が14.5mmであり、大径ローラー4と小径ローラー6の間隔、すなわち、大径ローラー4と小径ローラー6の軸心を結ぶ直線上で大径ローラー4と小径ローラー6の外周の間隔が8.5mmである。
Hereinafter, examples of the three-roller type dough filling machine 100 of the present invention will be described.
The hopper 1 of the three-roller type dough filling machine 100 according to the present invention has a length of 1200 mm in the axial direction of the large, medium and small diameter rollers 4, 5 and 6 and is perpendicular to the axis of the large, medium and small diameter rollers 4, 5 and 6. The width in the direction is 190 mm.
The roller diameters are 180 mm for the large roller 4, 120 mm for the medium roller 5, and 100 mm for the small roller 6, and the interval between the large roller 4 and the medium roller 5, that is, between the large roller 4 and the medium roller 5. The distance between the outer periphery of the large diameter roller 4 and the medium diameter roller 4 on the straight line connecting the shaft centers is 14.5 mm, and the distance between the large diameter roller 4 and the small diameter roller 6, that is, the axis of the large diameter roller 4 and the small diameter roller 6. The distance between the outer circumferences of the large-diameter roller 4 and the small-diameter roller 6 on the straight line connecting the hearts is 8.5 mm.

本発明の3本ローラー式生地充填機100では、従来の3本ローラー式生地充填機と比較して大中小径ローラー径を大きくして生地の引込み力を増加させた結果、硬い生地にも対応可能となり、多種の生地への対応ができるようになった。
ローラー径を大きくすると、生地の付着面積が広くなり生地をかみ込みやすくする効果がある。
In the three-roller type dough filling machine 100 of the present invention, as compared with the conventional three-roller type dough filling machine, the diameter of the large, medium and small diameter rollers is increased to increase the pulling force of the dough. It became possible, and it became possible to handle various kinds of fabrics.
Increasing the roller diameter has the effect of increasing the dough adhesion area and making it easier to bite the dough.

硬い生地は、ローラー通路に入りにくく、横に広がる傾向があるため、ローラー回転数を高くしてローラー表面速度を上げる必要があるが、そうすると生地がローラー上で滑りやすくなる。ローラー径を大きくすると、ローラーの高速回転時のスリップが減り、硬い生地の横広がりやローラー上での生地の滑りによる生地のストレスが防止できる。
引込み力の増加とともにローラー本体の強度も増加させたことにより充填生地の幅方向の均一化も図れる。
A hard dough is difficult to enter the roller passage and tends to spread sideways, so it is necessary to increase the roller rotation speed to increase the roller surface speed, but this makes the dough slip easily on the roller. Increasing the roller diameter reduces slippage when the roller rotates at high speed, and prevents the fabric from spreading due to the lateral spread of the hard fabric and the fabric slipping on the roller.
By increasing the strength of the roller body as the pull-in force increases, the filling dough can be made uniform in the width direction.

上部の中径ローラー径を大きくすることでホッパー1と中径ローラー5の間の生地の滞留も防止できる効果があった。
生地の滞留が防止できると生地の粘度上昇や気泡が抜けることにより食感が大幅に向上する効果がある。
大径ローラー4と下部の小径ローラー6の間隔は、ローラー間通路下部への生地供給量及び充填量の均一化に影響を及ぼす。本実施例では、従来のものより5%狭くしたことで口金入り口の圧力が減少して充填量の均一化が可能となった。
By increasing the diameter of the upper middle-diameter roller, there was an effect of preventing the dough from staying between the hopper 1 and the middle-diameter roller 5.
If the dough can be prevented from staying, there is an effect that the texture is greatly improved by increasing the viscosity of the dough and removing bubbles.
The distance between the large-diameter roller 4 and the lower small-diameter roller 6 affects the uniformity of the dough supply amount and the filling amount to the lower portion of the passage between the rollers. In the present example, the pressure at the inlet of the die was reduced by making it 5% narrower than the conventional one, and it became possible to make the filling amount uniform.

大中小径ローラー4,5,6の周速は、流下する生地にストレスが生じないよう同速にしているが、中径ローラー5は、大、小径ローラー4,6とは独立に周速を変更することにより、生地の種類が変わる場合や、時間経過により粘度、比重が変化する場合にも対応できるようになっている。
ローラーの駆動が1系統の場合は、充填量は回転数を変更することで調整できるが、生地の種類の変更には対応できない。本実施例の場合、ローラーの駆動を2系統としているため、上部中径ローラー5の回転数を大、小径ローラー4,6とは独立に変更することができ、生地の充填量の調整の外、比重や粘度の異なる生地への対応や、生地特性の経時変化や温度変化にも対応可能である。
仕切りガイド11は、生地を大小径ローラー4,6から内圧を下げて口金に均等に流れやすくするために設けたものであり、大中小径ローラー4,5,6の軸心方向に20個配列され、各ガイド11に口径35mmの口金3が取り付けられている。菓子の形状や大きさにより形状や列数を変更した口金と差し替えが出来る。
The peripheral speeds of the large, medium and small diameter rollers 4, 5 and 6 are the same so that no stress is generated on the flowing fabric, but the medium diameter roller 5 has a peripheral speed independent of the large and small diameter rollers 4 and 6. By changing, it is possible to cope with the case where the type of dough changes or the viscosity and specific gravity change over time.
When the roller drive is one system, the filling amount can be adjusted by changing the number of rotations, but it cannot cope with the change of the type of the dough. In the case of this embodiment, since the rollers are driven in two systems, the number of rotations of the upper middle diameter roller 5 can be changed independently of the large and small diameter rollers 4 and 6, and the dosing amount adjustment is not possible. It is possible to deal with fabrics with different specific gravity and viscosity, and with time-dependent changes in fabric properties and temperature changes.
The partition guide 11 is provided in order to reduce the internal pressure from the large and small diameter rollers 4 and 6 so that the dough flows evenly into the base, and 20 partition guides 11 are arranged in the axial direction of the large, medium and small diameter rollers 4, 5 and 6. A base 3 having a diameter of 35 mm is attached to each guide 11. It can be replaced with a base whose shape and number of rows are changed according to the shape and size of the confectionery.

本実施例では、大中小径ローラー4,5,6の直径と各ローラー間の隙間を所定の値に設定し、大中小径ローラー4,5,6の駆動系統を大小ローラー用と中ローラー用の2系統とすることで、充填量の均一化を図るとともに、異なる特性の生地を充填機の交換なしで処理できるようになった。
また、従来40〜50回/分であった充填回数は、生地を傷めることなく80〜200回/分に上げることができた。
In this embodiment, the diameters of the large, medium and small diameter rollers 4, 5 and 6 and the gaps between the rollers are set to predetermined values, and the drive systems for the large, medium and small diameter rollers 4, 5 and 6 are used for the large and small rollers and for the medium rollers. By using these two systems, the filling amount can be made uniform, and the dough having different characteristics can be processed without replacing the filling machine.
Moreover, the filling frequency which was 40 to 50 times / min in the past could be increased to 80 to 200 times / min without damaging the dough.

1 ホッパー
2 ハウジング
3 口金
4 大径ローラー
5 中径ローラー
6 小径ローラー
7 大・小径ローラーの駆動用電動機
8、10 歯車
9 中径ローラーの駆動用電動機
11 仕切りガイド
12 生地
DESCRIPTION OF SYMBOLS 1 Hopper 2 Housing 3 Cap 4 Large diameter roller 5 Medium diameter roller 6 Small diameter roller 7 Motor for driving large and small diameter rollers 8, 10 Gear 9 Motor for driving medium diameter roller 11 Partition guide 12 Fabric

Claims (2)

3本の異なる直径の生地充填ローラーからなる3本ローラー式菓子生地充填機であって、
生地が投入されるホッパーと、
ホッパー下部のハウジングと、
ハウジング内に収納された直径が160mm以上の大径ローラーと、
直径が110乃至140mmの中径ローラーと、
直径が110mm以下の小径ローラーと、
前記ハウジング下部に装着され、前記大中小径ローラーの軸心方向の複数個からなる生地充填用の口金と、
前記大中小径ローラーの駆動用電動機と、を含み、
前記大中小径ローラーの駆動用電動機は、前記大、小径ローラーの駆動用サーボ電動機と、前記中径ローラーの駆動用サーボ電動機からなり、前記大、小径ローラーは、前記大、小径ローラーの駆動用サーボ電動機から歯車を介して個別に駆動され、前記中径ローラーは、前記中径ローラーの駆動用サーボ電動機から歯車を介して駆動され、
前記各ローラーの水平方向の位置関係は、前記中径ローラーの軸心が前記大径ローラーの軸心より上に位置し、前記中径ローラーの外周の最上部が前記大径ローラーの最上部より上に位置し、
前記小径ローラーの軸心が前記大径ローラーの軸心より下に位置し、前記小径ローラーの外周の最下部が前記大径ローラーの最下部より下に位置し、
前記大径ローラーと前記中径ローラー間の生地引込み角度は、前記ハウジング内で許容される最大値とし、
前記大径ローラーと前記中径ローラーの軸心を結ぶ直線上での前記大径ローラーと前記中径ローラーの外周の間隔と、 前記大径ローラーと前記小径ローラーの軸心を結ぶ直線上での前記大径ローラーと前記小径ローラーの外周の間隔との比は1.5〜2.0:1であり、前記中径ローラーは前記小径ローラーの外周と接触状態であり、
前記中径ローラーと前記小径ローラーは回転方向が同じで、前記大径ローラーは、前記中径ローラーと前記小径ローラーの回転方向とは逆であり、
前記大径ローラーと前記小径ローラーは、同一の周速で回転され、前記中径ローラーは、前記大径ローラーと前記小径ローラーと同一の周速または生地の種類、特性などにより前記大径ローラー及び前記小径ローラーの周速と異なる周速で回転され、
前記生地引込み角度は、前記3本ローラー式生地充填機の生地進行方向の断面において、前記大径ローラー側の前記ホッパーと前記ハウジングの結合点から前記大径ローラーの外周に引いた接線と、前記中径ローラー側の前記ホッパーと前記ハウジングの結合点から前記中径ローラーの外周に引いた接線とのなす角度であることを特徴とする3本ローラー式菓子生地充填機。
A three-roller type confectionery dough filling machine comprising dough filling rollers of three different diameters,
A hopper into which the dough is put,
And said hopper bottom of the housing,
A large-diameter roller is housed in the housing diameter is more than 160 mm,
A medium diameter roller with a diameter of 110 to 140 mm;
A small diameter roller having a diameter of 110 mm or less;
A base for filling dough comprising a plurality of large, medium, and small diameter rollers in the axial direction;
An electric motor for driving the large, medium and small diameter rollers,
The motor for driving the large, medium and small diameter rollers is composed of the servo motor for driving the large and small diameter rollers and the servo motor for driving the medium diameter roller, and the large and small diameter rollers are for driving the large and small diameter rollers. Individually driven via a gear from a servo motor, the medium diameter roller is driven via a gear from a servo motor for driving the medium diameter roller,
The horizontal positional relationship of each roller is such that the axis of the medium diameter roller is located above the axis of the large diameter roller, and the uppermost part of the outer periphery of the medium diameter roller is higher than the uppermost part of the large diameter roller. Located on top
The axis of the small diameter roller is located below the axis of the large diameter roller, the lowermost part of the outer periphery of the small diameter roller is located below the lowest part of the large diameter roller,
The fabric pull-in angle between the large diameter roller and the medium diameter roller is the maximum value allowed in the housing,
The interval between the outer circumference of the large diameter roller and the medium diameter roller on a straight line connecting the axis of the large diameter roller and the medium diameter roller, and the straight line connecting the axis of the large diameter roller and the small diameter roller The ratio between the outer diameter of the large diameter roller and the small diameter roller is 1.5 to 2.0: 1, the medium diameter roller is in contact with the outer diameter of the small diameter roller,
The rotation direction of the medium diameter roller and the small diameter roller is the same, the large diameter roller is opposite to the rotation direction of the medium diameter roller and the small diameter roller,
The large-diameter roller and the small-diameter roller are rotated at the same peripheral speed, and the medium-diameter roller is the same as the large-diameter roller and the small-diameter roller. Rotated at a peripheral speed different from the peripheral speed of the small-diameter roller ,
The dough retraction angle is a tangent line drawn from the connection point of the hopper on the large diameter roller and the housing to the outer periphery of the large diameter roller in the cross section in the dough advancing direction of the three roller dough filling machine, A three-roller type confectionery dough filling machine, characterized in that the angle is formed by a tangent drawn from the coupling point of the hopper on the medium-diameter roller side and the housing to the outer periphery of the medium-diameter roller .
前記生地充填用の口金は、前記大中小径ローラーの軸心方向の生地の流れを前記軸心方向に分流させる複数個の仕切りガイドを含むことを特徴とする請求項1に記載の3本ローラー式菓子生地充填機。
The three-roller according to claim 1, wherein the base for filling the dough includes a plurality of partition guides for diverting the flow of the dough in the axial direction of the large, medium, and small diameter rollers in the axial direction. Confectionery dough filling machine.
JP2011227919A 2011-10-17 2011-10-17 3-roller confectionery filling machine Active JP5777480B2 (en)

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