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JP5791570B2 - Fan - Google Patents
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JP5791570B2 - Fan - Google Patents

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JP5791570B2
JP5791570B2 JP2012136712A JP2012136712A JP5791570B2 JP 5791570 B2 JP5791570 B2 JP 5791570B2 JP 2012136712 A JP2012136712 A JP 2012136712A JP 2012136712 A JP2012136712 A JP 2012136712A JP 5791570 B2 JP5791570 B2 JP 5791570B2
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board
fixing
circuit board
divided
circuit
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JP2014001662A (en
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芳彦 安田
芳彦 安田
善久 鈴木
善久 鈴木
悠平 北島
悠平 北島
英明 西尾
英明 西尾
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Mitsubishi Electric Corp
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Description

本発明は、扇風機に関し、特にその回路基板の取り付け構造に関する。   The present invention relates to a fan, and more particularly, to a circuit board mounting structure.

近年、扇風機は機能の多様化や直流電動機の搭載など、多機能化が進んでいる。そのため、直流電動機に供給する電源を作り出すための回路(インバータ回路)が必要となる場合がある。その場合、比較的大きい電機部品(例えばコンデンサ等)を実装する必要があり、回路基板が大型化する傾向にある(例えば、特許文献1参照)。   In recent years, electric fans have become increasingly multifunctional, such as diversification of functions and mounting of DC motors. Therefore, a circuit (inverter circuit) for creating a power source to be supplied to the DC motor may be required. In that case, it is necessary to mount a relatively large electrical component (for example, a capacitor or the like), and the circuit board tends to increase in size (for example, see Patent Document 1).

特開2011−190692号公報(図2、図3)Japanese Patent Laying-Open No. 2011-190692 (FIGS. 2 and 3)

特許文献1の扇風機においては、一枚の回路基板に操作用の電子部品が実装され、スタンドの例えば台座部内に収容されるようになっている。そのため、多機能化に伴い大型化した回路基板を収納するスタンドも大型化が必要となっていた。そして、このスタンドの大型化が扇風機の意匠デザインをする上での制約条件や、スタンドの材料使用量の増加を招き、コストアップとなるなどの課題となっていた。 In the electric fan of Patent Document 1, electronic components for operation and the like are mounted on a single circuit board, and are accommodated in, for example, a pedestal portion of a stand. For this reason, it is necessary to increase the size of a stand that accommodates a circuit board that has been increased in size with increasing functionality. And the enlargement of the stand has been a problem such as a constraint condition in designing the design of the electric fan and an increase in the amount of material used for the stand, resulting in an increase in cost.

本発明は、前記のような課題を解決するためになされたもので、スタンドの回路基板収納部の省スペース化が図れ、扇風機の意匠性を向上させることができるようにすることを目的としている。   The present invention has been made to solve the above-described problems, and has an object to reduce the space of the circuit board storage portion of the stand and to improve the design of the electric fan. .

本発明に係る扇風機は、羽根を駆動する電動機部を支持するスタンド内に、電動機部の運転を制御する電子回路の回路基板を収容した扇風機であって、前記回路基板は、2つ以上に分割され、これら分割された回路基板は上方向から見て少なくとも一部が重なるように配置されており、前記スタンドは、上壁と底壁を備えた台座部を有し、該台座部内に前記分割された回路基板が収納されており、前記台座部には、前記2つ以上に分割された回路基板を固定するための複数の基板固定ボスが、前記上壁より垂下させて設けられており、前記分割された回路基板のうち、最下位に位置する前記回路基板以外の前記回路基板には、それよりも下位に位置する回路基板を固定するための前記基板固定ボスが貫通可能な第1の貫通穴が設けられており、前記複数の基板固定ボスのうち、最上位に位置する回路基板を固定する前記基板固定ボス以外の前記基板固定ボスには、前記第1の貫通穴を貫通した端部に、対応する回路基板が固定されており、前記分割された回路基板のうち、最下位に位置する回路基板には、対応する基板固定ボスの一部が貫通可能な第2の貫通穴が設けられており、前記複数の基板固定ボスのうち、最下位に位置する回路基板を固定する基板固定ボスには、前記端部から延出し前記第2の貫通穴を貫通して前記台座部の前記底壁に到達する脚部が設けられているものである。 Fan according to the present invention, in the stand for supporting the motor unit for driving the blade, a fan housing the circuit board of the electronic circuit for controlling the operation of the motor unit, the circuit board, two or more The divided circuit boards are arranged so that at least a part thereof overlaps when viewed from above, and the stand has a pedestal portion having an upper wall and a bottom wall, and the pedestal portion includes the pedestal portion. Divided circuit boards are stored, and a plurality of board fixing bosses for fixing the two or more divided circuit boards are provided on the pedestal portion so as to hang down from the upper wall. Of the divided circuit boards, the circuit board other than the circuit board located at the lowest position can be penetrated by the board fixing boss for fixing the circuit board located at the lower position. Through holes are provided The board fixing boss other than the board fixing boss for fixing the uppermost circuit board among the plurality of board fixing bosses has a circuit board corresponding to an end portion penetrating the first through hole. Among the divided circuit boards, the circuit board located at the lowest position is provided with a second through hole through which a part of the corresponding board fixing boss can penetrate, Of the board fixing bosses, the board fixing boss for fixing the circuit board located at the lowest position extends from the end portion and penetrates the second through hole to reach the bottom wall of the pedestal portion. The part is provided .

本発明に係る扇風機においては、回路基板が、スタンド内にて2つ以上に分割され、これら分割された回路基板が上方向から見て少なくとも一部が重なるように配置されているので、上方向から見て回路基板が占有するスペースを従来よりも小さくすることができる。このため、スタンドの回路基板収納部の省スペース化が図れ、扇風機の意匠性を向上させることができる。   In the electric fan according to the present invention, the circuit board is divided into two or more in the stand, and these divided circuit boards are arranged so as to overlap at least partially when viewed from above. As a result, the space occupied by the circuit board can be made smaller than before. For this reason, space saving of the circuit board storage part of a stand can be achieved, and the designability of an electric fan can be improved.

本発明の実施形態に係る扇風機の全体構成を示す側面図である。It is a side view which shows the whole structure of the electric fan which concerns on embodiment of this invention. 本発明の実施形態に係る扇風機の台座部の構成を示す上面図である。It is a top view which shows the structure of the base part of the electric fan which concerns on embodiment of this invention. 本発明の実施形態に係る扇風機の台座部の構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows the structure of the base part of the electric fan which concerns on embodiment of this invention. 本発明の実施形態に係る扇風機の回路基板の固定部分を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the fixing | fixed part of the circuit board of the electric fan which concerns on embodiment of this invention. 本発明の実施形態に係る扇風機の下側基板固定ボスと下基板との関係を示す横断面図である。It is a cross-sectional view which shows the relationship between the lower board | substrate fixed boss | hub of the electric fan which concerns on embodiment of this invention, and a lower board | substrate.

図1は本発明の実施形態に係る扇風機の全体構成を示す側面図である。
本発明の実施形態に係る扇風機30は、図1のようにスタンドが台座部10とこれに直立させて設けられた支柱23とで構成され、支柱23の上に、羽根22と、羽根22と手が直接触れないようにするための保護ガード21と、羽根22を駆動する電動機部20が配置され、支持されている。
FIG. 1 is a side view showing the overall configuration of a fan according to an embodiment of the present invention.
As shown in FIG. 1, the electric fan 30 according to the embodiment of the present invention is composed of a pedestal portion 10 and a support 23 provided upright on the stand 10, and a blade 22, a blade 22, A protective guard 21 for preventing the hand from touching directly and an electric motor unit 20 for driving the blades 22 are arranged and supported.

図2は本発明の実施形態に係る扇風機の台座部の構成を示す上面図である。図3は本発明の実施形態に係る扇風機の台座部の構成を示す縦断面図である。図4は本発明の実施形態に係る扇風機の回路基板の固定部分を拡大して示す縦断面図である。
台座部10は、図3のように上壁6と底壁7とを有し、底壁7により底面が閉じられ、台座枠24に嵌合され、台座固定ナット25により台座枠24と固定される。台座部10には、図2乃至図4のように扇風機30(図1)の運転を制御する電子回路が、上基板4と下基板3に分割されて収められ、電動機部20(図1)と電気的に接続され、運転を制御するようになっている。近年の直流電動機を用いた扇風機30などでは、既述したように直流電動機に供給する電源を作り出すための回路が必要となり、電子回路が大型化する傾向にある。そのため、本実施形態では、扇風機30の運転を制御する電子回路の回路基板を、上基板(以下、「操作基板」という)4と、電源を作り出す下基板(以下、「電源基板」という)3とに2分割し、これら分割された回路基板は、上方向から見て少なくとも一部が重なるように配置し、台座部10の内部に収まるようにしている。なお、ここでは図4のように上方向から見て操作基板4のエリア内に電源基板3が収まるように配置している。
FIG. 2 is a top view showing the configuration of the base portion of the electric fan according to the embodiment of the present invention. FIG. 3 is a longitudinal sectional view showing the configuration of the base portion of the electric fan according to the embodiment of the present invention. FIG. 4 is an enlarged longitudinal sectional view showing a fixed portion of the circuit board of the electric fan according to the embodiment of the present invention.
Pedestal 10, and a top wall 6 and bottom wall 7 as shown in FIG. 3, the bottom is closed by a bottom wall 7 is fitted to the pedestal frame 24, fixed to the base frame 24 by pedestal fixing nut 25 Is done. 2 to 4, an electronic circuit for controlling the operation of the electric fan 30 (FIG. 1) is divided into an upper substrate 4 and a lower substrate 3, and the electric motor unit 20 (FIG. 1). And is electrically connected to control operation. In the electric fan 30 using a direct current motor in recent years, as described above, a circuit for generating a power source to be supplied to the direct current motor is required, and the electronic circuit tends to be enlarged. Therefore, in this embodiment, the circuit board of the electronic circuit that controls the operation of the electric fan 30 is composed of an upper board (hereinafter referred to as “operation board”) 4 and a lower board (hereinafter referred to as “power board”) 3 that generates power. The divided circuit boards are arranged so that at least a part of them is overlapped when viewed from above, so that the circuit boards are accommodated in the pedestal 10. Here, as shown in FIG. 4, the power supply board 3 is arranged so as to be within the area of the operation board 4 when viewed from above.

操作基板4は、図4のように台座部10の上壁6より垂下させて設けられた上側基板固定ボス2の固定穴4bに固定ねじ5により固定される。また、操作基板4には、第1の貫通穴である貫通穴4aが2箇所に設けられており、それぞれに台座部10の上壁6より垂下させて設けられた下側基板固定ボス1が貫通している。
電源基板3は、図4のように台座部10に設けられて操作基板4の貫通穴4aを貫通する下側基板固定ボス1の固定穴3bに、固定ねじ5により固定される。
The operation board 4 is fixed by a fixing screw 5 in a fixing hole 4b of the upper board fixing boss 2 provided so as to be suspended from the upper wall 6 of the pedestal portion 10 as shown in FIG. Further, the operation substrate 4 is provided with two through holes 4a which are first through holes, and the lower substrate fixing bosses 1 which are respectively provided so as to be suspended from the upper wall 6 of the pedestal portion 10 are provided. It penetrates.
As shown in FIG. 4, the power supply substrate 3 is fixed to the fixing hole 3 b of the lower substrate fixing boss 1 provided in the pedestal portion 10 and penetrating the through hole 4 a of the operation substrate 4 by the fixing screw 5.

図5は本発明の実施形態に係る扇風機の下側基板固定ボスと下基板(電源基板)との関係を示す横断面図である。
図5に示すように、電源基板3には、第2の貫通穴である貫通孔3aが設けられている。下側基板固定ボス1には、端部から延出し電源基板3の貫通孔3aを貫通し、先端が台座部10の底壁7に到達する一対の脚部1aが設けられている。
FIG. 5 is a cross-sectional view showing the relationship between the lower substrate fixing boss and the lower substrate (power supply substrate) of the electric fan according to the embodiment of the present invention.
As shown in FIG. 5, the power supply substrate 3 is provided with a through hole 3 a that is a second through hole. The lower substrate fixing boss 1 is provided with a pair of leg portions 1 a that extend from the end portion, pass through the through hole 3 a of the power supply substrate 3, and have the tip reaching the bottom wall 7 of the pedestal portion 10.

以上のように、本発明の実施形態に係る扇風機は、扇風機30の運転を制御する電子回路の回路基板を、操作基板4と電源基板3とに2分割し、これら2分割された回路基板(操作基板4と電源基板3)が、上方向から見て少なくとも一部が重なるように(ここでは操作基板4のエリア内に電源基板3が収まるように)配置し、台座部10の内部に収めるようにしたので、上方向から見て回路基板が占有するスペースを従来よりも小さくすることができる。また、電源基板3に比較的大きい電機部品(例えばコンデンサ等)が集約して実装されるので、比較的大きい電機部品が、分割された回路基板に分散されて実装された場合と比べて、積層配置したときの高さ方向の設置スペースの増大を抑制することができる。このため、スタンドの回路基板収納部の省スペース化が図れ、扇風機30の意匠性を向上させることができる。   As described above, in the electric fan according to the embodiment of the present invention, the circuit board of the electronic circuit that controls the operation of the electric fan 30 is divided into the operation board 4 and the power supply board 3, and these two divided circuit boards ( The operation board 4 and the power supply board 3) are arranged so that at least a part thereof overlaps when viewed from above (here, the power supply board 3 fits in the area of the operation board 4) and is accommodated in the pedestal portion 10. Since it did in this way, the space which a circuit board occupies when it sees from upper direction can be made smaller than before. In addition, since relatively large electrical components (for example, capacitors) are collectively mounted on the power supply board 3, the relatively large electrical components are stacked as compared with the case where they are distributed and mounted on the divided circuit boards. An increase in the installation space in the height direction when arranged can be suppressed. For this reason, space saving of the circuit board storage part of a stand can be achieved, and the designability of the electric fan 30 can be improved.

また、上側の操作基板4に貫通穴4aを設け、この貫通穴4aを貫通する下側基板固定ボス1に電源基板3を固定するようにしたので、電源基板3が操作基板4より小さい場合でも、電源基板3を固定するための構造物を操作基板4の外形寸法範囲の外に設ける必要が無く、電源基板3を操作基板4の上から見た投影面積内に完全に収めることができる。このため、さらなる省スペース設計やコスト低減が可能となり、デザインの幅を広げることができる。   Further, since the upper operation board 4 is provided with a through hole 4a and the power board 3 is fixed to the lower board fixing boss 1 passing through the through hole 4a, even when the power board 3 is smaller than the operation board 4. The structure for fixing the power supply substrate 3 does not need to be provided outside the range of the outer dimensions of the operation substrate 4, and the power supply substrate 3 can be completely accommodated within the projected area as viewed from the operation substrate 4. For this reason, further space-saving design and cost reduction are possible, and the width of the design can be expanded.

さらに、操作基板4を貫通し電源基板3を固定する下側基板固定ボス1の一部(一対の脚部1a)が、電源基板3に設けられた貫通孔3aをさらに貫通し、先端が台座部10の底壁7に到達するように構成しているため、下側基板固定ボス1が台座部10の上下方向の補強部となり、足などで踏みつけられたときに台座部10及び回路基板の破損を防止することができる。   Further, a part (a pair of legs 1a) of the lower substrate fixing boss 1 that penetrates the operation substrate 4 and fixes the power supply substrate 3 further penetrates the through hole 3a provided in the power supply substrate 3, and the tip is a base. Since the lower substrate fixing boss 1 serves as a vertical reinforcing portion of the pedestal portion 10 and is stepped on with a foot or the like, the lower substrate fixing boss 1 is configured to reach the bottom wall 7 of the portion 10. Breakage can be prevented.

なお、前述の実施形態では回路基板を操作基板4と電源基板3の2つに分割したものを例に挙げて説明したが、回路基板の分割数は3つ以上としてもよい。この場合も前述の実施形態と同様に、台座部10には、3つ以上に分割された回路基板を固定するための複数の基板固定ボス(図4の下側基板固定ボス1や上側基板固定ボス2に相当)を、上壁6より垂下させて設ける。そして、分割された回路基板のうち、最下位に位置する回路基板(図4の電源基板3に相当)以外の回路基板には、それよりも下位に位置する回路基板を固定するための基板固定ボスが貫通可能な第1の貫通穴である貫通穴4aを設ける。また、複数の基板固定ボスのうち、最上位に位置する回路基板を固定する基板固定ボス(図4の上側基板固定ボス2に相当)以外の基板固定ボスには、その貫通穴4aを貫通した端部に、対応する回路基板を固定する。これにより、上方向から見た回路基板が占有するスペースを従来よりも小さくすることができる。
また、このように回路基板の分割数を3つ以上とする場合にも、専用の電源基板3を設けて、この電源基板3に比較的大きい電機部品(例えばコンデンサ等)を集約して実装することは好ましい。これにより、比較的大きい電機部品が、分割された回路基板に分散されて実装された場合と比べて、積層配置したときの高さ方向の設置スペースの増大を抑制することもできる。
In the above-described embodiment, the circuit board is divided into the operation board 4 and the power supply board 3 as an example. However, the number of divisions of the circuit board may be three or more. Also in this case, as in the above-described embodiment, a plurality of substrate fixing bosses (the lower substrate fixing boss 1 and the upper substrate fixing boss 1 in FIG. 4) are fixed to the pedestal portion 10 to fix the circuit board divided into three or more. (Corresponding to the boss 2) is provided to hang down from the upper wall 6. Then, among the divided circuit boards, a circuit board other than the circuit board positioned at the lowest position (corresponding to the power supply board 3 in FIG. 4) is fixed to fix the circuit board positioned lower than the circuit board. A through hole 4a which is a first through hole through which the boss can pass is provided. Further, among the plurality of board fixing bosses, the board fixing bosses other than the board fixing boss (corresponding to the upper board fixing boss 2 in FIG. 4) for fixing the circuit board located at the top are penetrated through the through holes 4a. A corresponding circuit board is fixed to the end. As a result, the space occupied by the circuit board viewed from above can be made smaller than before.
Further, even when the number of circuit board divisions is three or more, a dedicated power supply board 3 is provided, and relatively large electrical parts (for example, capacitors) are collectively mounted on the power supply board 3. That is preferred. Thereby, compared with the case where a comparatively large electrical component is distributed and mounted on a divided circuit board, an increase in the installation space in the height direction when stacked can be suppressed.

また、前述の実施形態では操作基板4のエリア内に電源基板3が収まるように配置したものを例に挙げて説明したが、必ずしも一方の基板エリア内に他方の基板が収まるように配置する必要はなく、分割された回路基板は一部が重なるように配置されていれば所期の目的は達成できるものである。   In the above-described embodiment, the power supply board 3 is arranged so as to be accommodated in the area of the operation board 4. However, it is necessary to arrange the power supply board 3 so that the other board is contained in one board area. However, if the divided circuit boards are arranged so as to partially overlap each other, the intended purpose can be achieved.

また、前述の実施形態では、スタンドが台座部10に回路基板を収容したものを例に挙げて説明したが、これを例えばスタンドの支柱23の下部に回路基板収容部を確保してそこに回路基板を収容するようにしてもよい。   Further, in the above-described embodiment, the case where the stand accommodates the circuit board in the pedestal portion 10 has been described as an example. However, for example, the circuit board accommodating portion is secured at the lower portion of the support column 23 of the stand and the circuit is provided there. You may make it accommodate a board | substrate.

1 下側基板固定ボス、1a 脚部、2 上側基板固定ボス、3 電源基板(下基板)、3a,4a 貫通孔、3b,4b 固定穴、4 操作基板(上基板)、5 固定ねじ、6 上壁、7 底壁、10 台座部、20 電動機部、21 保護ガード、22 羽根、23 支柱、24 台座枠、25 台座固定ナット、30 扇風機。   1 Lower board fixing boss, 1a Leg, 2 Upper board fixing boss, 3 Power supply board (lower board), 3a, 4a Through hole, 3b, 4b Fixing hole, 4 Operation board (upper board), 5 Fixing screw, 6 Top wall, 7 bottom wall, 10 base part, 20 motor part, 21 protection guard, 22 blades, 23 struts, 24 base frame, 25 base fixing nut, 30 fan.

Claims (5)

羽根を駆動する電動機部を支持するスタンド内に、該電動機部の運転を制御する電子回路の回路基板を収容した扇風機であって、
前記回路基板は、2つ以上に分割され、これら分割された回路基板は上方向から見て少なくとも一部が重なるように配置されており、
前記スタンドは、上壁と底壁を備えた台座部を有し、該台座部内に前記分割された回路基板が収納されており、
前記台座部には、前記2つ以上に分割された回路基板を固定するための複数の基板固定ボスが、前記上壁より垂下させて設けられており、
前記分割された回路基板のうち、最下位に位置する前記回路基板以外の前記回路基板には、それよりも下位に位置する回路基板を固定するための前記基板固定ボスが貫通可能な第1の貫通穴が設けられており、
前記複数の基板固定ボスのうち、最上位に位置する回路基板を固定する前記基板固定ボス以外の前記基板固定ボスには、前記第1の貫通穴を貫通した端部に、対応する回路基板が固定されており、
前記分割された回路基板のうち、最下位に位置する回路基板には、対応する基板固定ボスの一部が貫通可能な第2の貫通穴が設けられており、
前記複数の基板固定ボスのうち、最下位に位置する回路基板を固定する基板固定ボスには、前記端部から延出し前記第2の貫通穴を貫通して前記台座部の前記底壁に到達する脚部が設けられていることを特徴とする扇風機。
A fan that houses a circuit board of an electronic circuit that controls the operation of the electric motor unit in a stand that supports the electric motor unit that drives the blades,
The circuit board is divided into two or more, and the divided circuit boards are arranged so that at least a part thereof overlaps when viewed from above,
The stand has a pedestal portion having an upper wall and a bottom wall, and the divided circuit board is accommodated in the pedestal portion,
A plurality of board fixing bosses for fixing the circuit board divided into two or more are provided on the pedestal portion so as to hang down from the upper wall,
Of the divided circuit boards, the circuit board other than the circuit board positioned at the lowest position can be penetrated by the board fixing boss for fixing the circuit board positioned at the lower level. A through hole is provided,
Among the plurality of board fixing bosses, the board fixing boss other than the board fixing boss for fixing the uppermost circuit board has a corresponding circuit board at an end portion penetrating the first through hole. Fixed,
Among the divided circuit boards, the circuit board located at the lowest position is provided with a second through hole through which a part of the corresponding board fixing boss can penetrate,
Of the plurality of board fixing bosses, the board fixing boss for fixing the circuit board located at the lowest position extends from the end portion and passes through the second through hole to reach the bottom wall of the pedestal portion. An electric fan characterized in that a leg portion is provided.
前記回路基板は、操作基板と電源基板とに分けられて分割されていることを特徴とする請求項1記載の扇風機。   The electric fan according to claim 1, wherein the circuit board is divided into an operation board and a power supply board. 前記操作基板が最上位に配置されることを特徴とする請求項2記載の扇風機。   The electric fan according to claim 2, wherein the operation board is arranged at the uppermost position. 前記基板固定ボスの前記端部には、前記分割された回路基板を固定するための固定穴が設けられていることを特徴とする請求項1〜3のいずれか一項に記載の扇風機。   The electric fan according to any one of claims 1 to 3, wherein a fixing hole for fixing the divided circuit board is provided at the end of the board fixing boss. 前記脚部は、前記固定穴を挟んで対向する、断面が円弧形状の一対の脚により構成されることを特徴とする請求項記載の扇風機。 5. The electric fan according to claim 4 , wherein the leg portion includes a pair of legs having an arc shape in cross section that are opposed to each other with the fixing hole interposed therebetween.
JP2012136712A 2012-06-18 2012-06-18 Fan Expired - Fee Related JP5791570B2 (en)

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JPH0518077U (en) * 1991-08-07 1993-03-05 日通工株式会社 Printed circuit board mounting structure in the housing of electric device
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