JP5804510B2 - Method for inspecting the liquid content of a bottle and the bottle inspecting system - Google Patents
Method for inspecting the liquid content of a bottle and the bottle inspecting system Download PDFInfo
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Description
本発明は、ボトルの液状収容物の入味検査方法及びボトル入味検査システムに関する。 The present invention relates to a taste inspection method and a bottle taste inspection system for liquid contents in bottles.
従来、液状収容物を充填したボトルの液状収容物の入味検査を行うのに、ウェイトチェッカーにより実重量を計測する方法が最も精度が高いと考えられている。
しかし、ボトルへの液体の充填設備において、高速化が進むにつれて、実重量の計測は困難になってきている。
そこで、カメラと照明装置などにより構成された検査装置により、ボトルの入味線を撮像して入味線高さを計測し、入味量の代用検査を行うことが採用されてきている(例えば、特許文献1参照)。
Conventionally, a method of measuring the actual weight with a weight checker is considered to have the highest accuracy for performing a taste inspection of a liquid container in a bottle filled with the liquid container.
However, in a facility for filling a bottle with liquid, as the speed increases, it is difficult to measure the actual weight.
Therefore, it has been adopted that an inspection device configured with a camera and a lighting device, etc., picks up a bottle's taste line, measures the height of the taste line, and performs a substitute inspection of the taste amount (for example, Patent Documents). 1).
ところが近年、特にボトルが樹脂ボトルなどの場合、例えばペットボトルなどの薄肉化によるボトルの軽量化が進み、それに伴い、ボトル生産工程で夫々のボトルの大きさもわずかに異なることがあり、液状収容物を満杯状態に充填した満注容量のバラツキも大きくなってきている。
従って、精度良く入味量の検査を行なうことが困難になる虞がある。
However, in recent years, especially when the bottle is a resin bottle or the like, the weight of the bottle has been reduced, for example, by reducing the thickness of the plastic bottle or the like, and accordingly, the size of each bottle may slightly differ in the bottle production process. The variation in the full capacity filled with a full filling is increasing.
Therefore, there is a possibility that it is difficult to accurately inspect the amount of taste.
本発明の目的は、上記問題点を解消し、生産工程においてボトルの大きさが多少変化しても、検査精度を上げて入味容量のバラツキを少なくできるようにするところにある。 An object of the present invention is to solve the above-mentioned problems and to increase the inspection accuracy and reduce the variation in the filling capacity even if the size of the bottle changes in the production process.
本発明は、製造過程でボトルの大きさが変化した際に、大きさの変化と相関関係がある部位が存在することを見出し、この部位を計測することでボトル内容量を推定し、推定した容量に基づいて入味量の検査を行なえば検査精度が上がることを知見し、そこに着目したものである。 In the present invention, when the size of the bottle changes during the manufacturing process, it is found that there is a portion that correlates with the change in size, and by measuring this portion, the capacity in the bottle is estimated and estimated. It has been found that the inspection accuracy can be improved by inspecting the amount of taste based on the capacity, and attention is paid to this.
そこで、本発明のボトルの液状収容物の入味検査方法の第1の特徴構成は、多数のボトルのキャップ装着部における所定の突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得すると共に、ボトルに対する液状収容物の最低充填容量を設定し、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと前記突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておいて、ボトルに対する液状収容物の入味検査を行なうのに、液状収容物を充填した被検査用ボトルに対する前記突出端部の高さと実入味線高さを計測し、前記突出端部の計測高さを基に前記第1相関関係情報から前記満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求め、前記許容最低入味線高さと前記実入味線高さとを比較するところにある。 In view of this, the first characteristic configuration of the bottle liquid content inspection method of the present invention is the full height when the liquid container is fully filled with the heights of the predetermined protruding ends of the cap mounting portions of a number of bottles. The first correlation information is obtained by measuring the correlation with the injection volume in advance, and the minimum filling capacity of the liquid storage with respect to the bottle is set, and the liquid storage with a predetermined amount reduced from the full injection capacity is added to the bottle. Obtaining the second correlation information by obtaining the correlation between the height of the taste line when filled and the height of the protruding end and the predetermined amount, and performing a taste inspection of the liquid container with respect to the bottle To measure the height of the protruding end and the actual taste line height with respect to the bottle to be inspected filled with the liquid container, and from the first correlation information based on the measured height of the protruding end Determining the full capacity, The difference height corresponding to the difference between the full filling capacity and the minimum filling capacity is calculated from the second correlation information to obtain the allowable minimum filling line height corresponding to the bottle to be inspected, and the allowable minimum filling The line height is compared with the actual taste line height.
本発明の第1の特徴構成によれば、多数のボトルについて、それらのキャップ装着部における所定の突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得することにより、ボトルの大きさが多少異なっても、異なった大きさのボトル毎の満注容量が分かり、また、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておくことにより、各ボトルに応じた正確な許容最低入味線高さの情報を簡単に取り出すことができる。
次に、被検査用ボトルにおける液状収容物の実入味線高さを計測するだけで、前述の第2相関関係情報を基に取り出した許容最低入味線高さと比較することにより、実入味量が適切かどうかが判定できるようになる。
According to the first characteristic configuration of the present invention, for a large number of bottles, there is a correlation between the height of the predetermined protruding end portion of the cap mounting portion and the full capacity when the liquid container is filled in a full state. By measuring in advance and acquiring the first correlation information, even if the bottle sizes are slightly different, it is possible to know the full capacity for each bottle of a different size, and to reduce the predetermined volume from the full capacity By obtaining the second correlation information by obtaining the correlation between the height difference between the height of the taste line and the height of the protruding end when the liquid container is filled into the bottle, and obtaining the predetermined amount, It is possible to easily extract accurate information on the allowable minimum filling line height according to the bottle.
Next, only by measuring the actual content line height of the liquid container in the bottle to be inspected, by comparing with the allowable minimum content line height taken out based on the second correlation information, the actual content amount is It becomes possible to judge whether it is appropriate.
本発明の第2の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定するところにある。 According to a second characteristic configuration of the present invention, if the actual taste line height is higher than the allowable minimum taste line height, it is determined as a non-defective product, and if the actual taste line height is low, it is determined as a defective product.
本発明の第2の特徴構成によれば、液状収容物を充填した被検査用ボトルが、許容最低入味線高さよりも実入味線高さが高ければ良品と判定し、実入味線高さが低ければ不良品と判定することにより、簡潔で精度の高い入味検査ができる。
従って、ボトルの大きさが多少変化しても、入味容量のバラツキの少ない製品を提供できる。
According to the second characteristic configuration of the present invention, if the bottle to be inspected filled with the liquid container has a higher actual taste line height than the allowable minimum taste line height, it is determined as a non-defective product. If it is low, it is judged as a defective product, and a simple and highly accurate taste inspection can be performed.
Therefore, even if the size of the bottle changes slightly, it is possible to provide a product with little variation in the capacity for filling.
本発明の第3の特徴構成は、多数のボトルのキャップ装着部における所定の突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得すると共に、ボトルに対する液状収容物の最低充填容量を設定し、前記満注容量と前記最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておいて、ボトルに対する液状収容物の入味検査を行なうのに、液状収容物を充填した被検査用ボトルに対する前記突出端部の高さと実入味線高さを計測し、前記突出端部の計測高さを基に前記第1相関関係情報と第2相関関係情報とから許容最低入味線高さを求め、前記許容最低入味線高さと前記実入味線高さとを比較するところにある。 According to a third characteristic configuration of the present invention, the correlation between the height of a predetermined protruding end of a large number of bottle cap mounting portions and the full capacity when the liquid container is filled in a full state is measured in advance. 1 Correlation information is acquired, the minimum filling capacity of the liquid container for the bottle is set, and the correlation between the difference between the full filling capacity and the minimum filling capacity and the allowable minimum taste line height corresponding to the difference is obtained. In order to perform a taste inspection of the liquid container with respect to the bottle by obtaining the second correlation information obtained, the height of the protruding end and the actual taste line height with respect to the bottle to be inspected filled with the liquid container And determining the allowable minimum taste line height from the first correlation information and the second correlation information based on the measured height of the protruding end, and determining the allowable minimum taste line height and the actual taste line There is a place to compare the height.
本発明の第3の特徴構成によれば、多数のボトルについて、それらのキャップ装着部における所定の突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得することにより、ボトルの大きさが多少異なっても、異なった大きさのボトル毎の満注容量が分かり、また、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておくことにより、各ボトルに応じた正確な許容最低入味線高さの情報を簡単に取り出すことができる。
次に、被検査用ボトルにおける液状収容物の実入味線高さを計測するだけで、前述の第2相関関係情報を基に取り出した許容最低入味線高さと比較することにより、実入味量が適切かどうかが判定できるようになる。
According to the third characteristic configuration of the present invention, for a large number of bottles, the correlation between the height of the predetermined projecting end portion of the cap mounting portion and the full capacity when the liquid container is filled up is obtained. By measuring in advance and acquiring the first correlation information, even if the sizes of the bottles are slightly different, it is possible to know the full capacity for each different size bottle, and the minimum capacity set as the full capacity By acquiring the second correlation information for obtaining the correlation between the difference between the filling capacity and the allowable minimum taste line height corresponding to the difference, the accurate allowable minimum taste line height corresponding to each bottle is obtained. Can be easily retrieved.
Next, only by measuring the actual content line height of the liquid container in the bottle to be inspected, by comparing with the allowable minimum content line height taken out based on the second correlation information, the actual content amount is It becomes possible to judge whether it is appropriate.
本発明の第4の特徴構成は前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定するところにある。 According to a fourth characteristic configuration of the present invention, if the actual taste line height is higher than the allowable minimum taste line height, it is determined as a non-defective product, and if the actual taste line height is low, it is determined as a defective product.
本発明の第4の特徴構成によれば、液状収容物を充填した被検査用ボトルが、許容最低入味線高さよりも実入味線高さが高ければ良品と判定し、実入味線高さが低ければ不良品と判定することにより、簡潔で精度の高い入味検査ができる。
従って、ボトルの大きさが多少変化しても、入味容量のバラツキの少ない製品を提供できる。
According to the fourth characteristic configuration of the present invention, if the bottle to be inspected filled with the liquid container has a higher actual taste line height than the allowable minimum taste line height, it is determined as a non-defective product, and the actual taste line height is higher. If it is low, it is judged as a defective product, and a simple and highly accurate taste inspection can be performed.
Therefore, even if the size of the bottle changes slightly, it is possible to provide a product with little variation in the capacity for filling.
本発明の第5の特徴構成は、多数のボトルの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得すると共に、ボトルに対する液状収容物の最低充填容量を設定し、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さとボトルのキャップ装着部における所定の突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておいて、ボトルに対する液状収容物の入味検査を行なうのに、液状収容物を充填した被検査用ボトルに対する前記胴部の横幅と実入味線高さを計測し、前記胴部の計測横幅値を基に前記第1相関関係情報から前記満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求め、前記許容最低入味線高さと前記実入味線高さとを比較するところにある。 According to a fifth characteristic configuration of the present invention, first correlation information is acquired by measuring in advance a correlation between the width of the body of a large number of bottles and a full capacity when the liquid container is filled in a full state. In addition, the minimum filling capacity of the liquid container for the bottle is set, and the filling line height when the bottle is filled with the liquid container that is reduced by a predetermined amount from the full injection capacity, and the predetermined protruding end part at the cap mounting part of the bottle In order to obtain the second correlation information by obtaining the correlation between the height difference between the height and the predetermined amount, and to conduct a taste inspection of the liquid container against the bottle, Measure the width and actual taste line height of the barrel relative to the inspection bottle, determine the full capacity from the first correlation information based on the measured horizontal width value of the trunk, and the full capacity The difference corresponding to the difference from the minimum filling capacity The height is calculated from the second correlation information, the search of acceptable minimum Nyuaji line height corresponding to the inspected bottle, there is to be compared with the allowable minimum Nyuaji line height above the actual Nyuaji line height.
本発明の第5の特徴構成によれば、多数のボトルについて、それらの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得することにより、ボトルの大きさが多少異なっても、異なった大きさのボトル毎の満注容量が分かり、また、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さとボトルのキャップ装着部における所定の突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておくことにより、各ボトルに応じた正確な許容最低入味線高さの情報を簡単に取り出すことができる。
次に、被検査用ボトルにおける液状収容物の実入味線高さを計測するだけで、前述の第2相関関係情報を基に取り出した許容最低入味線高さと比較することにより、実入味量が適切かどうかが判定できるようになる。
According to the fifth characteristic configuration of the present invention, for a number of bottles, the first correlation is obtained by measuring in advance the correlation between the width of the trunk and the full capacity when the liquid container is filled in a full state. By acquiring the relationship information, even if the size of the bottle is slightly different, it is possible to know the full capacity of each bottle of a different size, and the liquid contents reduced by a predetermined amount from the full capacity are stored in the bottle. By obtaining the second correlation information by obtaining the correlation between the height of the taste line when filled and the height difference between the predetermined protruding end portion of the bottle cap mounting portion and the predetermined amount, It is possible to easily extract accurate information on the allowable minimum filling line height corresponding to each bottle.
Next, only by measuring the actual content line height of the liquid container in the bottle to be inspected, by comparing with the allowable minimum content line height taken out based on the second correlation information, the actual content amount is It becomes possible to judge whether it is appropriate.
本発明の第6の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定するところにある。 According to a sixth characteristic configuration of the present invention, if the actual taste line height is higher than the allowable minimum taste line height, it is determined as a non-defective product, and if the actual taste line height is low, it is determined as a defective product.
本発明の第6の特徴構成によれば、液状収容物を充填した被検査用ボトルが、許容最低入味線高さよりも実入味線高さが高ければ良品と判定し、実入味線高さが低ければ不良品と判定することにより、簡潔で精度の高い入味検査ができる。
従って、ボトルの大きさが多少変化しても、入味容量のバラツキの少ない製品を提供できる。
According to the sixth characteristic configuration of the present invention, if the bottle to be inspected filled with the liquid container has an actual taste line height higher than the allowable minimum taste line height, it is determined as a non-defective product, and the actual taste line height is If it is low, it is judged as a defective product, and a simple and highly accurate taste inspection can be performed.
Therefore, even if the size of the bottle changes slightly, it is possible to provide a product with little variation in the capacity for filling.
本発明の第7の特徴構成は、前記突出端部は、ボトルに取り付けたキャップの天面、または、前記キャップ装着部においてボトル本体の全周にわたり径方向に突出する鍔部、または、ボトル本体の口縁部のいずれかであるところにある。 According to a seventh characteristic configuration of the present invention, the protruding end portion is a top surface of a cap attached to the bottle, a collar portion protruding in a radial direction over the entire circumference of the bottle main body in the cap mounting portion, or the bottle main body. It is in one of the lips of the mouth.
本発明の第7の特徴構成によれば、突出端部として、ボトルに取り付けたキャップの天面、または、前記キャップ装着部においてボトル本体の全周にわたり径方向に突出する鍔部、または、ボトル本体の口縁部のいずれかを選択することにより、高さの計測ポイントを明確にでき、第1相関関係情報を得るための操作が簡単に、且つ、正確にできる。 According to the seventh characteristic configuration of the present invention, as the projecting end portion, the top surface of the cap attached to the bottle, or the collar portion projecting in the radial direction over the entire circumference of the bottle body in the cap mounting portion, or the bottle By selecting one of the mouth edges of the main body, the height measurement point can be clarified, and the operation for obtaining the first correlation information can be performed easily and accurately.
本発明の第8の特徴構成は、多数のボトルの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得すると共に、ボトルに対する液状収容物の最低充填容量を設定し、前記満注容量と前記最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておいて、ボトルに対する液状収容物の入味検査を行なうのに、液状収容物を充填した被検査用ボトルに対する前記胴部の横幅と実入味線高さを計測し、前記胴部の計測横幅値を基に前記第1相関関係情報と第2相関関係情報とから許容最低入味線高さを求め、前記許容最低入味線高さと前記実入味線高さとを比較するところにある。 According to an eighth characteristic configuration of the present invention, first correlation information is obtained by measuring in advance a correlation between the width of the body of a large number of bottles and a full capacity when the liquid container is filled in a full state. And a second correlation in which a minimum filling capacity of the liquid container for the bottle is set, and a correlation between the difference between the full filling capacity and the minimum filling capacity and an allowable minimum taste line height corresponding to the difference is obtained. In order to perform a taste inspection of the liquid container with respect to the bottle by acquiring information, the width and the actual taste line height of the body portion with respect to the bottle to be inspected filled with the liquid container are measured, and the body portion Based on the measured lateral width value, an allowable minimum taste line height is obtained from the first correlation information and the second correlation information, and the allowable minimum taste line height is compared with the actual taste line height.
本発明の第8の特徴構成によれば、多数のボトルについて、それらの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得することにより、ボトルの大きさが多少異なっても、異なった大きさのボトル毎の満注容量が分かり、また、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておくことにより、各ボトルに応じた正確な許容最低入味線高さの情報を簡単に取り出すことができる。
次に、被検査用ボトルにおける液状収容物の実入味線高さを計測するだけで、前述の第2相関関係情報を基に取り出した許容最低入味線高さと比較することにより、実入味量が適切かどうかが判定できるようになる。
According to the eighth characteristic configuration of the present invention, for a large number of bottles, the first correlation is obtained by measuring in advance the correlation between the width of the barrel and the full capacity when the liquid container is filled to the full state. By acquiring the relationship information, even if the size of the bottle is slightly different, the full capacity of each different size bottle is known, and the difference between the full capacity and the set minimum filling capacity, By acquiring the second correlation information obtained from the correlation with the allowable minimum taste line height corresponding to the difference, it is possible to easily extract accurate information on the allowable minimum taste line height corresponding to each bottle. Can do.
Next, only by measuring the actual content line height of the liquid container in the bottle to be inspected, by comparing with the allowable minimum content line height taken out based on the second correlation information, the actual content amount is It becomes possible to judge whether it is appropriate.
本発明の第9の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定するところにある。 According to a ninth feature of the present invention, if the actual taste line height is higher than the allowable minimum taste line height, it is judged as a non-defective product, and if the actual taste line height is low, it is judged as a defective product.
本発明の第9の特徴構成によれば、液状収容物を充填した被検査用ボトルが、許容最低入味線高さよりも実入味線高さが高ければ良品と判定し、実入味線高さが低ければ不良品と判定することにより、簡潔で精度の高い入味検査ができる。
従って、ボトルの大きさが多少変化しても、入味容量のバラツキの少ない製品を提供できる。
According to the ninth characteristic configuration of the present invention, if the bottle to be inspected filled with the liquid container has an actual taste line height higher than the allowable minimum taste line height, it is determined as a non-defective product, and the actual taste line height is If it is low, it is judged as a defective product, and a simple and highly accurate taste inspection can be performed.
Therefore, even if the size of the bottle changes slightly, it is possible to provide a product with little variation in the capacity for filling.
本発明の第10のボトル入味検査システムの特徴構成は、ボトルのキャップ装着部における所定の突出端部の高さを計測する突出端部高さ計測機を設け、ボトル内の液状収容物の高さを計測する入味線計測機を設け、多数のボトルの前記突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと前記突出端部の高さとの高低差と、前記所定量との相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求める演算手段を設け、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるところにある。 A characteristic configuration of the tenth bottle taste inspection system of the present invention is provided with a protruding end height measuring device for measuring the height of a predetermined protruding end portion in the cap mounting portion of the bottle, and the height of the liquid container in the bottle. A first taste-measuring instrument for measuring the thickness of the bottle, wherein the correlation between the height of the protruding end of a large number of bottles and the full capacity when the liquid container is filled to the full state is determined in advance. Correlation between the predetermined amount and the height difference between the height of the taste line and the height of the protruding end when the bottle is filled with a liquid container that is provided with correlation information and reduced by a predetermined amount from the full capacity. A database having second correlation information obtained by measuring in advance, a measured value of the protruding end height of the bottle to be inspected by the protruding end height measuring instrument, and the first correlation in the database. Relationship information and the second Determining the full volume for the bottle to be inspected based on the relation information, calculating a difference height corresponding to the difference between the full capacity and the minimum filling capacity from the second correlation information, A calculation means for obtaining an allowable minimum taste line height corresponding to the bottle to be inspected is provided, and the allowable minimum taste line height obtained by the calculation means and the actual taste in which the bottle to be inspected is measured by the taste line measuring instrument. The line height can be compared.
本発明の第10の特徴構成によれば、突出端部高さ計測機、及び、入味線計測機、並びに、多数のボトルの突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと突出端部高さとの高低差と、前記所定量との相関関係を予め測定して求めてある第2相関関係情報を備えたデータベース、前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求める演算手段を設けてあることにより、被検査用ボトルの大きさに応じた満注容量、許容最低入味線高さ、実入味線高さが正確に分かり、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを容易に比較できるようになり、実入味量が適切かどうかが判定できるようになる。 According to the tenth characteristic configuration of the present invention, the protruding end height measuring device, the taste line measuring device, and the height of the protruding end portions of a large number of bottles and the liquid container are filled in a full state. The first correlation information obtained by measuring the correlation with the full capacity in advance is provided, and the height of the taste line and the protruding end when the bottle is filled with the liquid content reduced by a predetermined amount from the full capacity A database including second correlation information obtained by measuring a correlation between a height difference from the height of the portion and the predetermined amount in advance, and a protruding end portion for the bottle to be inspected by the protruding end height measuring instrument Based on the height measurement value, the first correlation information and the second correlation information in the database, a full capacity for the bottle to be inspected is determined, and the full capacity and the minimum filling capacity The difference height corresponding to the difference is Computation means for obtaining the allowable minimum taste line height corresponding to the bottle to be inspected calculated from the correlation information is provided, so that the full capacity and the allowable minimum taste according to the size of the bottle to be inspected are provided. The line height and the actual taste line height can be accurately known, and the allowable minimum taste line height obtained by the computing means and the actual taste line height obtained by measuring the bottle to be inspected by the taste line measuring machine can be easily obtained. It becomes possible to compare, and it becomes possible to determine whether or not the actual amount of taste is appropriate.
本発明の第11の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定する判定手段を設けてあるところにある。 The eleventh characteristic configuration of the present invention is provided with a determination unit that determines that a product is good if the actual taste line height is higher than the allowable minimum taste line height, and is judged to be defective if the actual taste line height is low. There is.
本発明の第11の特徴構成によれば、実入味線高さが示す入味量が許容最低入味量かどうかの判定手段による高精度な判定を容易にでき、ボトルの大きさが多少変化していても、入味容量のバラツキの少ない製品を提供できるシステムを構成できる。 According to the eleventh characteristic configuration of the present invention, it is possible to easily perform a highly accurate determination by the determining unit as to whether or not the taste amount indicated by the actual taste line height is the allowable minimum taste amount, and the size of the bottle is slightly changed. However, it is possible to configure a system that can provide a product with less variation in the capacity of filling.
本発明の第12の特徴構成は、ボトルのキャップ装着部における所定の突出端部の高さを計測する突出端部高さ計測機を設け、ボトル内の液状収容物の高さを計測する入味線計測機を設け、多数のボトルの前記突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対応する許容最低入味線高さを求める演算手段を設け、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるところにある。 The twelfth characteristic configuration of the present invention is a taste that provides a protruding end height measuring device for measuring the height of a predetermined protruding end portion in the cap mounting portion of the bottle, and measures the height of the liquid container in the bottle. A line measuring machine is provided, and includes first correlation information obtained by measuring in advance a correlation between the height of the protruding end of a large number of bottles and a full capacity when the liquid container is filled in a full state. And a database including second correlation information obtained by measuring in advance a correlation between the difference between the full-filled capacity and the set minimum filling capacity and an allowable minimum taste line height corresponding to the difference. Provided to the bottle to be inspected based on the measured value of the protruding end height for the bottle to be inspected by the protruding end height measuring instrument, and the first correlation information and the second correlation information in the database. Corresponding allowable minimum penetration line height There is a calculation means for obtaining, and the allowable minimum taste line height obtained by the calculation means and the actual taste line height obtained by measuring the bottle to be inspected by the taste line measuring instrument can be compared. .
本発明の第12の特徴構成によれば、突出端部高さ計測機、及び、入味線計測機、並びに、多数のボトルについて、それらのキャップ装着部における所定の突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベース、前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する許容最低入味線高さを、第2相関関係情報から求める演算手段を設けてあることにより、被検査用ボトルの大きさに応じた満注容量、許容最低入味線高さ、実入味線高さが正確に分かり、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを容易に比較できるようになり、実入味量が適切かどうかが判定できるようになる。 According to the twelfth characteristic configuration of the present invention, the height of the projecting end portion, the taste-measuring device, and a large number of bottles, the height of the predetermined projecting end portion and the liquid storage in the cap mounting portions. A first correlation information obtained by measuring in advance a correlation with a full capacity when an object is filled in a full state, and a difference between the full capacity and a set minimum filling capacity; A database having second correlation information obtained by measuring in advance the correlation with the allowable minimum taste line height corresponding to the difference, the protruding end height for the bottle to be inspected by the protruding end height measuring instrument Based on the measured value and the first correlation information and the second correlation information in the database, a full capacity for the bottle to be inspected is determined, and a difference between the full capacity and the minimum filling capacity is determined. Corresponding forgiveness By providing the calculation means for obtaining the minimum taste line height from the second correlation information, the full capacity corresponding to the size of the bottle to be inspected, the allowable minimum taste line height, and the actual taste line height are It is possible to accurately compare the allowable minimum taste line height obtained by the computing means and the actual taste line height measured by the taste line measuring machine with the actual taste line height. It becomes possible to judge whether it is appropriate.
本発明の第13の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定する判定手段を設けてあるところにある。 A thirteenth characteristic configuration of the present invention is provided with a determination unit that determines that a product is good if the actual taste line height is higher than the allowable minimum taste line height, and that the product is determined to be defective if the actual taste line height is low. There is.
本発明の第13の特徴構成によれば、実入味線高さが示す入味量が許容最低入味量かどうかの判定手段による高精度な判定を容易にでき、ボトルの大きさが多少変化していても、入味容量のバラツキの少ない製品を提供できるシステムを構成できる。 According to the thirteenth characteristic configuration of the present invention, it is possible to easily perform a highly accurate determination by the determining unit as to whether or not the taste amount indicated by the actual taste line height is the allowable minimum taste amount, and the size of the bottle is slightly changed. However, it is possible to configure a system that can provide a product with less variation in the capacity of filling.
本発明の第14の特徴構成は、前記突出端部は、ボトルに取り付けたキャップの天面、または、前記キャップ装着部においてボトル本体の全周にわたり径方向に突出する鍔部、または、ボトル本体の口縁部のいずれかであるところにある。 In a fourteenth characteristic configuration of the present invention, the protruding end portion is a top surface of a cap attached to the bottle, a collar portion protruding in the radial direction over the entire circumference of the bottle main body in the cap mounting portion, or the bottle main body. It is in one of the lips of the mouth.
本発明の第14の特徴構成によれば、突出端部として、ボトルに取り付けたキャップの天面、または、前記キャップ装着部においてボトル本体の全周にわたり径方向に突出する鍔部、または、ボトル本体の口縁部のいずれかを選択することにより、高さの計測ポイントを明確にでき、第1相関関係情報を得るための操作が簡単に、且つ、正確にできる。 According to the fourteenth feature of the present invention, as the projecting end portion, the top surface of the cap attached to the bottle, or the collar portion projecting in the radial direction over the entire circumference of the bottle body in the cap mounting portion, or the bottle By selecting one of the mouth edges of the main body, the height measurement point can be clarified, and the operation for obtaining the first correlation information can be performed easily and accurately.
本発明の第15の特徴構成は、ボトルの胴部の横幅を計測する胴部横幅計測機を設け、ボトル内の液状収容物の高さを計測する入味線計測機を設け、多数のボトルの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、前記胴部横幅計測機による被検査用ボトルに対する胴部横幅計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する前記許容最低入味線高さを第2相関関係情報から求める演算手段を設け、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるところにある。 A fifteenth characteristic configuration of the present invention includes a body width measuring device that measures the width of the bottle body, a taste line measuring device that measures the height of the liquid container in the bottle, and a number of bottles. The first correlation information obtained by measuring in advance the correlation between the width of the body portion and the full capacity when the liquid container is filled to the full state is provided, and the full capacity and the set minimum filling are provided. A database including second correlation information obtained by measuring in advance the correlation between the difference between the capacity and the allowable minimum taste line height corresponding to the difference is provided for inspection by the body width measuring machine. A full capacity for the bottle to be inspected is determined based on the measured body width of the bottle, the first correlation information and the second correlation information in the database, and the full capacity and the minimum filling Corresponds to the difference with capacity A calculation means for obtaining the allowable minimum taste line height from the second correlation information is provided, and the actual minimum taste obtained by measuring the allowable minimum taste line height obtained by the calculation means and the bottle for inspection with the taste line measuring instrument. The line height can be compared.
本発明の第15の特徴構成によれば、胴部横幅計測機、及び、入味線計測機、並びに、多数のボトルの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベース、前記胴部横幅計測機による被検査用ボトルに対する胴部横幅計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する許容最低入味線高さを、第2相関関係情報から求める演算手段を設けてあることにより、被検査用ボトルの大きさに応じた満注容量、許容最低入味線高さ、実入味線高さが正確に分かり、前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを容易に比較できるようになり、実入味量が適切かどうかが判定できるようになる。 According to the fifteenth characteristic configuration of the present invention, the full width of the body width measuring device, the filling line measuring device, and the full width of the width of the body portion of the bottle and the liquid container are filled. The first correlation information obtained by measuring the correlation with the first correlation information in advance, and the correlation between the difference between the full volume and the set minimum filling capacity, and the allowable minimum taste line height corresponding to the difference A database having second correlation information obtained by measuring a relationship in advance, a trunk width measurement value for a bottle to be inspected by the trunk width measuring instrument, the first correlation information in the database, and the first 2) determining the full capacity for the bottle to be inspected based on the correlation information, and determining the allowable minimum taste line height corresponding to the difference between the full capacity and the minimum filling capacity from the second correlation information Provide computing means to find Therefore, it is possible to accurately know the full capacity corresponding to the size of the bottle to be inspected, the allowable minimum content line height, and the actual content line height, and the allowable minimum content line height obtained by the calculation means and the input content. It becomes possible to easily compare the actual taste line height obtained by measuring the bottle to be inspected by the taste line measuring machine, and it is possible to determine whether the actual taste amount is appropriate.
本発明の第16の特徴構成は、前記許容最低入味線高さよりも前記実入味線高さが高ければ良品と判定し、前記実入味線高さが低ければ不良品と判定する判定手段を設けてあるところにある。 According to a sixteenth feature of the present invention, there is provided determination means for determining that the product is a non-defective product if the actual taste line height is higher than the allowable minimum taste line height, and a defective product if the actual taste line height is low. There is.
本発明の第16の特徴構成によれば、実入味線高さが示す入味量が許容最低入味量かどうかの判定手段による高精度な判定を容易にでき、ボトルの大きさが多少変化していても、入味容量のバラツキの少ない製品を提供できるシステムを構成できる。 According to the sixteenth characteristic configuration of the present invention, it is possible to easily perform high-precision determination by the determination unit whether the taste amount indicated by the actual taste line height is the allowable minimum taste amount, and the size of the bottle is slightly changed. However, it is possible to configure a system that can provide a product with less variation in the capacity of filling.
本発明の第17の特徴構成は、前記突出端部高さ計測機、及び、前記入味線計測機、並びに、前記胴部横幅計測器は、光学式計測機から構成してあるところにある。 According to a seventeenth characteristic configuration of the present invention, the protruding end height measuring instrument, the taste line measuring instrument, and the trunk width measuring instrument are composed of an optical measuring instrument. .
本発明の第17の特徴構成によれば、突出端部の高さの計測や、入味線の計測、並びに、胴部横幅の計測を、光学式計測器機により短時間で行うことにより、ボトルへの液体の充填設備における高速化に対応でき、生産性を上げることができる。 According to the seventeenth characteristic configuration of the present invention, the measurement of the height of the protruding end, the measurement of the taste line, and the measurement of the width of the torso are performed in a short time by the optical measuring instrument to the bottle. It is possible to cope with the increase in the speed of the liquid filling equipment, and the productivity can be increased.
以下に本発明の実施の形態を、図1〜図4の図面に基づいて説明する。
液状収容物を充填したガラス瓶の他に、樹脂ボトル等のボトル1を対象として、収容した液状収容物の充填量を検査する入味検査を行なう方法であって、特にボトル1として近年多用されるポリエステル樹脂からなるペットボトル(PET)は、軽量化のために薄肉化の成型が行われる傾向にあり、成型段階で多少の大きさの違いが微妙に発生することが有る。そのために、同量の液状収容物3をボトル1に充填しても、入味線の高さはボトル1により異なることがある。
Hereinafter, embodiments of the present invention will be described with reference to the drawings of FIGS.
In addition to glass bottles filled with a liquid container, a method for performing a taste inspection for inspecting the filling amount of the stored liquid container for a
そこで、ボトル1の大きさが多少変化しても、安定した量の液状収容物3を充填した製品を提供するために、入味検査を行なう必要があり、以下にボトル1の入味検査方法を示す。
Therefore, in order to provide a product filled with a stable amount of the
〔ボトルの入味検査方法〕
ボトル1の液状収容物3の入味検査方法において、キャップ2を取り付けた多数のボトル1について、それらのキャップ天面高さKと液状収容物3を満杯状態に充填した場合の満注容量との相関関係を予め測定して第1相関関係情報を取得する。図1の測定グラフに示すように、例えば、キャップ天面高さ310.5mmの場合、満注容量は2050mlとなる等のキャップ天面高さKの変化により異なり、キャップ天面高さKに対応する満注容量を予め計測して求めておく。
[How to check bottle filling]
In the method for inspecting the taste of the
ボトル1に対する液状収容物3の最低充填容量(B)は、規定のボトル容量により設定される。
満注容量(A)よりも所定量(HS)減量した液状収容物3をボトル1に充填した場合の入味線高さとキャップ天面高さとの高低差Tと、前記所定量(HS)との相関関係を求めて第2相関関係情報を取得しておく。図2の測定グラフに示すように、例えば、キャップ天面高さから求めた満注容量(A)が2050mlの場合、最低充填容量(B)を2020mlとすれば、満注容量(A)と最低充填容量(B)との差(HS=A−B)が30mlとなり、キャップ天面高さから入味線高さまでの高低差Tは、36mmとなる。
従って、許容最低入味線高さL、キャップ天面高さから36mm低い位置、即ち310.5−36=274.5mmとなる。
The minimum filling capacity (B) of the
The difference T between the height of the taste line and the height of the top of the cap when the
Therefore, the allowable minimum taste line height L is 36 mm lower than the top height of the cap, that is, 310.5-36 = 274.5 mm.
次に、被検査用ボトル1における液状収容物3の実入味線高さHを計測し、許容最低入味線高さLと実入味線高さHとを比較して、実入味線高さHが高ければ良品と判定し、実入味線高さHが低ければ不良品と判定し、生産ラインから排除する。
Next, the actual taste line height H of the
〔ボトルの入味検査システム〕
上記入味検査方法を、図3に示すフローに基づいて行うための設備として、図4に示すように、ボトル1に対する液状収容物3の充填ラインにおいて、液状収容物3が充填されたボトル1のコンベア搬送上に、ボトル1の通過を検出する入口光電センサ4を設け、その入口光電センサ4の下流に、ボトル1に取り付けたキャップ2の天面高さを計測するカメラと照明装置などにより構成された光学式計測機からなるキャップ天面高さ計測機5と、キャップ天面高さ計測機5と同様に、ボトル1内の液状収容物3の高さを計測する光学式計測機からなる入味線計測機6を配設し、更に下流にボトル1の通過を検出する出口光電センサ7を設けてあり、それらの入口光電センサ4、キャップ天面高さ計測機5、入味線計測機6、出口光電センサ7から情報を受ける制御装置8を設けてある。
[Bottle taste inspection system]
As an installation for performing the above-described taste inspection method based on the flow shown in FIG. 3, as shown in FIG. 4, the
前記制御装置8には、キャップ2を取り付けた多数のボトル1について、それらのキャップ天面高さKと液状収容物3を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、満注容量よりも所定量減量した液状収容物3をボトル1に充填した場合の入味線高さとキャップ天面との高低差と、前記所定量との相関関係を予め測定して求めてある第2相関関係情報を備えたデータベース9を設け、キャップ天面高さ計測機5による被検査用ボトル1に対するキャップ天面高さ計測値と、データベース9における第1相関関係情報と第2相関関係情報を基に被検査用ボトル1に対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、被検査用ボトル1に対応する許容最低入味線高さLを求める演算手段10を設け、演算手段10により求まった許容最低入味線高さLと入味線計測機6により被検査用ボトル1を計測した実入味線高さとを比較して、実入味線高さが高ければ良品と判定し、実入味線高さが低ければ不良品と判定する判定手段11を設けてある。
前記判定手段11により判定したボトル1の良否判定結果に基づいて、不良品を排除する排除装置(図外)を、搬送ラインの後部に設けることにより、入味容量の安定した液状収容物入りボトル1を、提供できる。
The
Based on the pass / fail determination result of the
〔別実施形態〕
以下に他の実施の形態を説明する。
[Another embodiment]
Other embodiments will be described below.
〈1〉 ボトル1の入味検査方法において、第2相関関係情報として、満注容量と最低充填容量との差と、その差に対応するキャップ天面よりも低い位置の許容最低入味線高さLとの相関関係を求めておいても良く、この場合は、判定の際に第2相関関係情報から迅速に許容最低入味線高さLが取り出せ、入味検査システムにおいても、第1相関関係情報の他に、上記第2相関関係情報を備えたデータベース9を設け、前記キャップ天面高さ計測機5による被検査用ボトル1に対するキャップ天面高さ計測値と、前記データベース9における第1相関関係情報と第2相関関係情報を基に被検査用ボトル1に対応する許容最低入味線高さLを求める演算手段10を設けてあれば、他は、前述の本実施形態と同様である。
〈2〉 満注容量を算出するのにボトルのキャップ天面の高さを計測するのに代えて、ボトルのキャップ装着部においてボトル本体の全周にわたり径方向に突出する鍔部(一般的にはネジ部の下側に位置するネックリングと称する)や、キャップ装着前のボトル本体の口縁部の高さを計測しても良く、それらを、突出端部と総称する。従って、高さ計測機として、キャップ天面高さ計測機を含めた総称として突出端部高さ計測機と呼ぶ。
〈3〉 ボトルの大きさを計測するのに、前記突出端部の高さを計測して判断するのに代えて、ボトルの胴部の横幅を、胴部横幅計測機で計測しても良い。
〈4〉 ボトル入味検査システムにおいて、判定手段を設けずに、人為的に判断しても良い。
<1> In the
<2> Instead of measuring the height of the top of the cap of the bottle to calculate the full capacity, a collar (generally protruding in the radial direction over the entire circumference of the bottle body at the cap mounting portion of the bottle) Is called a neck ring located below the threaded portion), or the height of the mouth edge of the bottle body before the cap is attached, and these are collectively referred to as a protruding end. Therefore, the height measuring device is called a protruding end height measuring device as a general term including the cap top surface height measuring device.
<3> To measure the size of the bottle, instead of measuring and judging the height of the protruding end, the width of the body of the bottle may be measured by a body width measuring machine. .
<4> In the bottle filling inspection system, the determination may be made artificially without providing the determination means.
尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。 In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.
1 ボトル
2 キャップ
3 液状収容物
5 キャップ天面高さ計測機
6 入味線計測機
9 データベース
10 演算手段
11 判定手段
K キャップ天面高さ
L 許容最低入味線高さ
H 実入味線高さ
DESCRIPTION OF
Claims (17)
ボトルに対する液状収容物の最低充填容量を設定し、
前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと前記突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておいて、
ボトルに対する液状収容物の入味検査を行なうのに、
液状収容物を充填した被検査用ボトルに対する前記突出端部の高さと実入味線高さを計測し、
前記突出端部の計測高さを基に前記第1相関関係情報から前記満注容量を決定すると共に、
前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求め、
前記許容最低入味線高さと前記実入味線高さとを比較するボトルの液状収容物の入味検査方法。 While measuring the correlation between the height of a predetermined protruding end in the cap mounting part of a large number of bottles and the full capacity when the liquid container is filled in a full state to obtain first correlation information,
Set the minimum filling capacity of liquid contents for the bottle,
A second correlation is obtained by obtaining a correlation between the height difference between the height of the taste line and the height of the protruding end when the bottle is filled with the liquid content reduced by a predetermined amount from the full volume. Get the information,
In order to inspect the liquid contents in the bottle,
Measure the height of the protruding end and the actual taste line height for the bottle to be inspected filled with liquid container,
While determining the full capacity from the first correlation information based on the measured height of the protruding end,
Calculating a difference height corresponding to the difference between the full capacity and the minimum filling capacity from the second correlation information, and obtaining an allowable minimum taste line height corresponding to the bottle to be inspected,
A method for inspecting a liquid content of a bottle, wherein the allowable minimum taste line height is compared with the actual taste line height.
ボトルに対する液状収容物の最低充填容量を設定し、
前記満注容量と前記最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておいて、
ボトルに対する液状収容物の入味検査を行なうのに、
液状収容物を充填した被検査用ボトルに対する前記突出端部の高さと実入味線高さを計測し、
前記突出端部の計測高さを基に前記第1相関関係情報と第2相関関係情報とから許容最低入味線高さを求め、
前記許容最低入味線高さと前記実入味線高さとを比較するボトルの液状収容物の入味検査方法。 While measuring the correlation between the height of a predetermined protruding end in the cap mounting part of a large number of bottles and the full capacity when the liquid container is filled in a full state to obtain first correlation information,
Set the minimum filling capacity of liquid contents for the bottle,
Obtaining the second correlation information for obtaining the correlation between the difference between the full filling capacity and the minimum filling capacity and the allowable minimum taste line height corresponding to the difference;
In order to inspect the liquid contents in the bottle,
Measure the height of the protruding end and the actual taste line height for the bottle to be inspected filled with liquid container,
From the first correlation information and the second correlation information based on the measured height of the protruding end portion, obtain the allowable minimum taste line height,
A method for inspecting a liquid content of a bottle, wherein the allowable minimum taste line height is compared with the actual taste line height.
ボトルに対する液状収容物の最低充填容量を設定し、
前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さとボトルのキャップ装着部における所定の突出端部の高さとの高低差と、前記所定量との相関関係を求めて第2相関関係情報を取得しておいて、
ボトルに対する液状収容物の入味検査を行なうのに、
液状収容物を充填した被検査用ボトルに対する前記胴部の横幅と実入味線高さを計測し、前記胴部の計測横幅値を基に前記第1相関関係情報から前記満注容量を決定すると共に、
前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求め、
前記許容最低入味線高さと前記実入味線高さとを比較するボトルの液状収容物の入味検査方法。 While measuring in advance the correlation between the width of the body of a large number of bottles and the full capacity when the liquid container is filled in a full state, the first correlation information is obtained,
Set the minimum filling capacity of liquid contents for the bottle,
Correlation between the height difference between the height of the taste line and the height of the predetermined protruding end portion of the bottle cap mounting portion when the bottle is filled with the liquid content reduced by a predetermined amount from the full capacity, and the predetermined amount To obtain the second correlation information,
In order to inspect the liquid contents in the bottle,
The horizontal width of the barrel and the actual taste line height for the bottle to be inspected filled with the liquid container are measured, and the full capacity is determined from the first correlation information based on the measured horizontal width of the barrel. With
Calculating a difference height corresponding to the difference between the full capacity and the minimum filling capacity from the second correlation information, and obtaining an allowable minimum taste line height corresponding to the bottle to be inspected,
A method for inspecting a liquid content of a bottle, wherein the allowable minimum taste line height is compared with the actual taste line height.
ボトルに対する液状収容物の最低充填容量を設定し、
前記満注容量と前記最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を求めた第2相関関係情報を取得しておいて、
ボトルに対する液状収容物の入味検査を行なうのに、
液状収容物を充填した被検査用ボトルに対する前記胴部の横幅と実入味線高さを計測し、前記胴部の計測横幅値を基に前記第1相関関係情報と第2相関関係情報とから許容最低入味線高さを求め、
前記許容最低入味線高さと前記実入味線高さとを比較するボトルの液状収容物の入味検査方法。 While measuring in advance the correlation between the width of the body of a large number of bottles and the full capacity when the liquid container is filled in a full state, the first correlation information is obtained,
Set the minimum filling capacity of liquid contents for the bottle,
Obtaining the second correlation information for obtaining the correlation between the difference between the full filling capacity and the minimum filling capacity and the allowable minimum taste line height corresponding to the difference;
In order to inspect the liquid contents in the bottle,
Measure the width of the barrel and the actual taste line height with respect to the bottle to be inspected filled with the liquid container, and based on the first correlation information and the second correlation information based on the measured width of the barrel Find the allowable minimum penetration line height,
A method for inspecting a liquid content of a bottle, wherein the allowable minimum taste line height is compared with the actual taste line height.
ボトル内の液状収容物の高さを計測する入味線計測機を設け、
多数のボトルの前記突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量よりも所定量減量した液状収容物をボトルに充填した場合の入味線高さと前記突出端部の高さとの高低差と、前記所定量との相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、
前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する差分高さを第2相関関係情報から算出して、前記被検査用ボトルに対応する許容最低入味線高さを求める演算手段を設け、
前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるボトル入味検査システム。 Providing a protruding end height measuring device that measures the height of a predetermined protruding end in the bottle cap mounting part,
A taste line measuring machine is installed to measure the height of the liquid container in the bottle,
A first correlation information obtained by measuring in advance a correlation between the height of the protruding end of a large number of bottles and a full capacity when the liquid container is filled in a full state, and the full capacity A second correlation obtained by measuring in advance a correlation between the height difference between the height of the taste line and the height of the protruding end when the liquid container is filled with a liquid content reduced by a predetermined amount. Establish a database with related information,
Based on the measured values of the protruding end height of the bottle to be inspected by the protruding end height measuring instrument, and the first correlation information and the second correlation information in the database, a full order for the bottle to be inspected Determining a capacity, calculating a difference height corresponding to the difference between the full-filled capacity and the minimum filling capacity from the second correlation information, and determining an allowable minimum taste line height corresponding to the bottle to be inspected. The calculation means to obtain is provided,
A bottle taste inspection system configured to be able to compare the allowable minimum taste line height obtained by the computing means with the actual taste line height measured by the taste line measuring machine.
ボトル内の液状収容物の高さを計測する入味線計測機を設け、
多数のボトルの前記突出端部の高さと液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、
前記突出端部高さ計測機による被検査用ボトルに対する突出端部高さ計測値と、
前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対応する許容最低入味線高さを求める演算手段を設け、
前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるボトル入味検査システム。 Providing a protruding end height measuring device that measures the height of a predetermined protruding end in the bottle cap mounting part,
A taste line measuring machine is installed to measure the height of the liquid container in the bottle,
A first correlation information obtained by measuring in advance a correlation between the height of the protruding end of a large number of bottles and a full capacity when the liquid container is filled in a full state, and the full capacity And a database having second correlation information obtained by measuring in advance a correlation between the difference between the set minimum filling capacity and the allowable minimum taste line height corresponding to the difference,
The protruding end height measurement value for the bottle to be inspected by the protruding end height measuring device,
Providing a computing means for obtaining an allowable minimum taste line height corresponding to the bottle to be inspected based on the first correlation information and the second correlation information in the database;
A bottle taste inspection system configured to be able to compare the allowable minimum taste line height obtained by the computing means with the actual taste line height measured by the taste line measuring machine.
ボトル内の液状収容物の高さを計測する入味線計測機を設け、
多数のボトルの胴部の横幅と液状収容物を満杯状態に充填した場合の満注容量との相関関係を予め測定して求めてある第1相関関係情報を備えると共に、前記満注容量と設定された最低充填容量との差と、その差に対応する許容最低入味線高さとの相関関係を予め測定して求めてある第2相関関係情報を備えたデータベースを設け、
前記胴部横幅計測機による被検査用ボトルに対する胴部横幅計測値と、
前記データベースにおける前記第1相関関係情報と前記第2相関関係情報を基に前記被検査用ボトルに対する満注容量を決定すると共に、前記満注容量と前記最低充填容量との差に対応する前記許容最低入味線高さを第2相関関係情報から求める演算手段を設け、
前記演算手段により求まった前記許容最低入味線高さと前記入味線計測機により前記被検査用ボトルを計測した実入味線高さとを比較可能に構成してあるボトル入味検査システム。 A body width measuring machine is provided to measure the width of the body of the bottle,
A taste line measuring machine is installed to measure the height of the liquid container in the bottle,
A first correlation information obtained by measuring in advance a correlation between the width of the body of a large number of bottles and the full capacity when the liquid container is fully filled is provided, and the full capacity and the setting are provided. A database having second correlation information obtained by measuring in advance a correlation between the difference between the minimum filling capacity and the allowable minimum taste line height corresponding to the difference;
The trunk width measurement value for the bottle to be inspected by the trunk width measuring machine,
The full capacity for the bottle to be inspected is determined based on the first correlation information and the second correlation information in the database, and the tolerance corresponding to the difference between the full capacity and the minimum filling capacity An operation means for obtaining the minimum taste line height from the second correlation information is provided,
A bottle taste inspection system configured to be able to compare the allowable minimum taste line height obtained by the computing means with the actual taste line height measured by the taste line measuring machine.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2018146387A (en) * | 2017-03-06 | 2018-09-20 | 三菱重工機械システム株式会社 | Liquid level detection device, liquid level detection method and, filling machine |
| CN110723705A (en) * | 2019-10-22 | 2020-01-24 | 中山市富日印刷材料有限公司 | A filling device with transparent liquid level detection function and using method thereof |
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| CN104029864A (en) * | 2014-05-27 | 2014-09-10 | 楚天科技股份有限公司 | On-line monitoring method and device and production line for infusion bottle filling |
| CN113044782B (en) * | 2021-03-16 | 2022-03-15 | 广州新视智能设备有限公司 | Empty bottle detection equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018146387A (en) * | 2017-03-06 | 2018-09-20 | 三菱重工機械システム株式会社 | Liquid level detection device, liquid level detection method and, filling machine |
| CN110723705A (en) * | 2019-10-22 | 2020-01-24 | 中山市富日印刷材料有限公司 | A filling device with transparent liquid level detection function and using method thereof |
| CN110723705B (en) * | 2019-10-22 | 2022-03-29 | 中山市富日印刷材料有限公司 | Filling device with transparent liquid level detection function and using method thereof |
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