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JP5805451B2 - Buffer packaging equipment - Google Patents
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JP5805451B2 - Buffer packaging equipment - Google Patents

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JP5805451B2
JP5805451B2 JP2011155053A JP2011155053A JP5805451B2 JP 5805451 B2 JP5805451 B2 JP 5805451B2 JP 2011155053 A JP2011155053 A JP 2011155053A JP 2011155053 A JP2011155053 A JP 2011155053A JP 5805451 B2 JP5805451 B2 JP 5805451B2
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interior material
product
packaging box
packaging
corner
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JP2013018528A (en
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敬之 潮
敬之 潮
直樹 沼田
直樹 沼田
和史 竹内
和史 竹内
裕也 大曽
裕也 大曽
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Mitsubishi Electric Corp
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Description

本発明は、輸送時に製品を包装することで、外的衝撃から製品を保護する緩衝包装装置に関する。   The present invention relates to a shock-absorbing packaging device that protects a product from external impact by packaging the product during transportation.

従来の内装材と包装箱とからなる包装装置では、包装箱の中で製品を支持、固定するために製品を内装材によって固定していた。この内装材は成型品であって、例えば樹脂や紙(パルプモールド)で形成される。   In a conventional packaging device including an interior material and a packaging box, the product is fixed by the interior material in order to support and fix the product in the packaging box. This interior material is a molded product, and is formed of, for example, resin or paper (pulp mold).

この内装材は、製品を固定する機能の他に、輸送時に誤って包装装置を落下させた場合に、落下衝撃を吸収する機能を兼ね備えている。落下衝撃のエネルギーが内装材を変形させるエネルギーに変換されることによって、衝撃加速度を減少させ、製品を保護する。   In addition to the function of fixing the product, this interior material also has a function of absorbing a drop impact when the packaging device is accidentally dropped during transportation. By converting the energy of the drop impact into energy that deforms the interior material, the impact acceleration is reduced and the product is protected.

このとき、内装材の変形だけではなく、包装箱の変形にも緩衝作用があるため、包装箱と内装材との両者の変形を緩衝装置として有効に作用させるために、内装材に面取りを施して包装箱との間に空間を設けたものがある(例えば、特許文献1参照。)。   At this time, not only the deformation of the interior material but also the deformation of the packaging box has a buffering effect, so that the interior material is chamfered in order to effectively act as a shock absorber for the deformation of both the packaging box and the interior material. In some cases, a space is provided between the packaging box (see, for example, Patent Document 1).

このような構造においては、衝撃吸収時の変形量は内装材よりも包装箱の方が大きくなる。すなわち、包装箱の緩衝効果の方が大きくなる。   In such a structure, the amount of deformation at the time of impact absorption is greater in the packaging box than in the interior material. That is, the cushioning effect of the packaging box is increased.

特開2010−208659号公報JP 2010-208659 A

上記従来の技術では、包装箱の緩衝効果によって衝撃を吸収しきれなかった場合、衝撃による変形が内装材にまで及ぶ。通常内装材は変形させることによって包装箱と同様に緩衝作用を期待するものであるが、衝撃から保護すべき製品の内装材と接触させるべきでは無い面(意匠面など)に変形した内装材が当たり、製品の表面を傷つける場合があり、この場合においては、内装材をできるだけ変形させない構造であることが求められる。この問題は、特に包装箱を角から落下させた場合に顕著に発生する傾向にある。   In the above conventional technique, when the impact cannot be absorbed due to the cushioning effect of the packaging box, the deformation due to the impact extends to the interior material. Normally, the interior material is expected to have a cushioning effect like a packaging box by being deformed, but the interior material deformed to a surface (design surface, etc.) that should not be brought into contact with the interior material of the product to be protected from impact. In some cases, the surface of the product may be damaged, and in this case, it is required to have a structure in which the interior material is not deformed as much as possible. This problem tends to occur particularly when the packaging box is dropped from the corner.

このような角から落下させた場合の対策として、内装材の変形量を低減するために、内装材の材料又は形状を変更し、内装材の剛性を高めることが考えられ、落下時の変形量が減少することにより、意匠面などに傷が付くことは防止されやすくなる。しかし、緩衝作用が低減することによって落下衝撃加速度が上がり、製品に対して許容加速度以上の衝撃が加わって製品が破損してしまう可能性がある。   In order to reduce the amount of deformation of the interior material as a countermeasure when dropping from such a corner, it is conceivable to change the material or shape of the interior material and increase the rigidity of the interior material. By reducing, it becomes easy to prevent a design surface etc. from being damaged. However, when the buffering action is reduced, the drop impact acceleration is increased, and the product may be damaged due to an impact exceeding the allowable acceleration applied to the product.

本発明は、上記に鑑みてなされたものであって、製品表面に傷を生じさせて製品の外観を損なうことなく落下衝撃から製品を保護する緩衝包装装置を得ることを目的とする。   The present invention has been made in view of the above, and an object of the present invention is to obtain a shock-absorbing packaging device that protects a product from a drop impact without causing damage to the product surface by causing scratches on the product surface.

上述した課題を解決し、目的を達成するために、本発明は、製品を支持固定する内装材と、内装材を収容する包装箱とを備えた緩衝包装装置であって、内装材は、製品の各側面中央部を支持する複数の側面支持部が設けられた複数の側壁と、製品の下面の中央部を支持する底面支持部が設けられた底面とを備え、製品を収容する凹部と、包装箱の下面側の角に対応する位置のみに凹部の側壁及び底面に跨がって設けられた切り欠き部と、を有する成型品であり、側壁を底面に対して傾斜させ、包装箱の下面と側面とがなす稜と内装材との間に空間を形成しており、包装箱とともに内装材が変形した際に、製品の二側面と下面とがなす角部が切り欠き部に入ることを特徴とする。 In order to solve the above-described problems and achieve the object, the present invention provides a shock-absorbing packaging apparatus including an interior material that supports and fixes a product and a packaging box that accommodates the interior material. A plurality of side walls provided with a plurality of side surface support portions for supporting the center portions of each side surface, a bottom surface provided with a bottom surface support portion for supporting the center portion of the lower surface of the product, and a recess for receiving the product, And a notch provided across the side wall and the bottom surface of the recess only at the position corresponding to the corner on the lower surface side of the packaging box, the side wall is inclined with respect to the bottom surface, A space is formed between the ridge formed by the lower surface and the side surface and the interior material . When the interior material is deformed together with the packaging box, the corner formed by the two side surfaces and the lower surface of the product enters the notch. It is characterized by.

本発明によれば、製品表面に傷を生じさせて製品の外観を損なうことなく、製品の破損を防止できるという効果を奏する。   According to the present invention, it is possible to prevent the product from being damaged without causing damage to the product surface and deteriorating the appearance of the product.

図1は、本発明にかかる緩衝包装装置の実施の形態の構成を示す断面斜視図である。FIG. 1 is a cross-sectional perspective view showing a configuration of an embodiment of a buffer packaging device according to the present invention. 図2は、内装材を底面側から見た斜視図である。FIG. 2 is a perspective view of the interior material viewed from the bottom side.

以下に、本発明にかかる緩衝包装装置の実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。   DESCRIPTION OF EMBODIMENTS Embodiments of a buffer packaging device according to the present invention will be described below in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.

実施の形態.
図1は、本発明にかかる緩衝包装装置の実施の形態の構成を示す断面斜視図である。図2は、内装材を底面側から見た斜視図である。
Embodiment.
FIG. 1 is a cross-sectional perspective view showing a configuration of an embodiment of a buffer packaging device according to the present invention. FIG. 2 is a perspective view of the interior material viewed from the bottom side.

緩衝包装装置1は、製品31を支持固定する内装材21と、内装材21を収容する包装箱10とで構成されている。内装材21には、包装箱10の下面と側面とがなす稜27に沿って面取り部23が設けられており、さらに包装箱10の下面側の角28に対応する位置が切り欠かれて、切り欠き部22が形成されている。内装材21はシェル構造の成型品であり、例えばパルプ繊維を原材料とするパルプモールド製である。内装材21は、縁の部分での外形形状が製品31よりも大きい凹部26を有している。凹部26の内壁面には、周縁から凹部26の内側へ突出するように支持部としてのリブ24が形成されている。製品31は、リブ24によって所定部分のみで内装材21に支持固定されており、所定の部分以外では凹部26の内壁面と製品31との間に隙間25が空いている。   The buffer wrapping apparatus 1 includes an interior material 21 that supports and fixes the product 31 and a packaging box 10 that houses the interior material 21. The interior material 21 is provided with a chamfered portion 23 along a ridge 27 formed by a lower surface and a side surface of the packaging box 10, and a position corresponding to a corner 28 on the lower surface side of the packaging box 10 is cut away. A notch 22 is formed. The interior material 21 is a molded product having a shell structure, and is made of, for example, a pulp mold using pulp fibers as a raw material. The interior material 21 has a recess 26 whose outer shape at the edge portion is larger than that of the product 31. Ribs 24 as support portions are formed on the inner wall surface of the recess 26 so as to protrude from the periphery to the inside of the recess 26. The product 31 is supported and fixed to the interior material 21 only by a predetermined portion by the rib 24, and a gap 25 is provided between the inner wall surface of the recess 26 and the product 31 except for the predetermined portion.

面取り部23を設けることによって、包装箱10の下面及び側面がなす稜27と内装材21との間に空間11が形成される。空間11を落下衝撃時の包装箱10の変形領域とすることによって、包装箱10の角28と稜27とを積極的に変形させて緩衝効果を得ることができる。   By providing the chamfered portion 23, the space 11 is formed between the ridge 27 formed by the lower surface and the side surface of the packaging box 10 and the interior material 21. By setting the space 11 as a deformation region of the packaging box 10 at the time of a drop impact, the corner 28 and the ridge 27 of the packaging box 10 can be positively deformed to obtain a buffering effect.

しかしながら、さらなる落下衝撃力が加わった場合、空間11だけでは包装箱10の変形が完了せず、面取り部23が変形し、製品31と凹部26の内壁面との間の隙間25が無くなってしまうことがある。その結果、変形した内装材21が製品31の支持部以外の部分に当たることとなり、製品31の表面に傷が付く可能性がある。   However, when a further drop impact force is applied, the deformation of the packaging box 10 is not completed in the space 11 alone, the chamfer 23 is deformed, and the gap 25 between the product 31 and the inner wall surface of the recess 26 is lost. Sometimes. As a result, the deformed interior material 21 hits a portion other than the support portion of the product 31, and the surface of the product 31 may be damaged.

このような製品31の損傷を軽減するために、本実施の形態では切り欠き部22が設けられており、包装箱10の下面側の角28が変形し空間11さらに隙間25が消失した場合、内装材21と製品31の角が当たるが、切り欠き部22があることにより製品31への傷などの損傷を避けることが可能となる。   In order to reduce such damage to the product 31, the notch 22 is provided in the present embodiment, and when the corner 28 on the lower surface side of the packaging box 10 is deformed and the space 11 and the gap 25 disappear, Although the corners of the interior material 21 and the product 31 hit each other, the presence of the notch 22 makes it possible to avoid damage such as scratches on the product 31.

本実施の形態の緩衝包装装置は、落下衝撃が加わった際に包装箱の下面側の角が内装材と干渉して内装材が変形することを、内装材の剛性を高めることなく防止できる。したがって、製品の破損だけでなく、変形した内装材が製品に当たって傷つけることを防止できる。   The shock-absorbing packaging apparatus according to the present embodiment can prevent the interior material from being deformed by the corner on the lower surface side of the packaging box interfering with the interior material when a drop impact is applied without increasing the rigidity of the interior material. Therefore, not only the damage of the product but also the deformed interior material can be prevented from hitting the product and being damaged.

内装材が、包装箱の下面側の角部に対応する部分に切り欠き部を有することにより、包装箱及び内装材を従来の構造よりも小さく設計しても、包装箱が内装材を変形させて内装材と製品との間の隙間を消失させることを防止する空間を確保できる。したがって、緩衝包装装置の小型化が可能となる。緩衝包装装置を小型化することにより、流通時に積載率を高め、効率的な輸送が可能となり、エネルギー消費を抑えることができる。また、パルプモールドで内装材を形成することにより、内装材の原材料が明確となり、再生資源としての利用や、再生材料としての使用が容易である。   Because the interior material has a notch in the portion corresponding to the corner on the lower surface side of the packaging box, the packaging box will deform the interior material even if the packaging box and interior material are designed to be smaller than the conventional structure. Thus, it is possible to secure a space that prevents the gap between the interior material and the product from being lost. Therefore, the buffer packaging device can be downsized. By reducing the size of the buffer wrapping device, it is possible to increase the loading rate during distribution, enable efficient transportation, and suppress energy consumption. Moreover, by forming the interior material with a pulp mold, the raw material of the interior material becomes clear, and it is easy to use as a recycled resource or as a recycled material.

1 緩衝包装装置
10 包装箱
11 空間
21 内装材
22 切り欠き部
23 面取り部
24 リブ
25 隙間
26 凹部
27 稜
28 角
31 製品
DESCRIPTION OF SYMBOLS 1 Buffer packaging apparatus 10 Packaging box 11 Space 21 Interior material 22 Notch part 23 Chamfer part 24 Rib 25 Crevice 26 Recessed part 27 Ridge 28 Corner 31 Product

Claims (1)

製品を支持固定する内装材と、該内装材を収容する包装箱とを備えた緩衝包装装置であって、
前記内装材は、
前記製品の各側面中央部を支持する複数の側面支持部が設けられた複数の側壁と、前記製品の下面の中央部を支持する底面支持部が設けられた底面とを備え、前記製品を収容する凹部と、
前記包装箱の下面側の角に対応する位置のみに前記凹部の側壁及び底面に跨がって設けられた切り欠き部と、
を有する成型品であり、
前記側壁を前記底面に対して傾斜させ、前記包装箱の下面と側面とがなす稜と前記内装材との間に空間を形成しており、
前記包装箱とともに前記内装材が変形した際に、前記製品の二側面と下面とがなす角部が前記切り欠き部に入ることを特徴とする緩衝包装装置。
A shock-absorbing packaging device comprising an interior material that supports and fixes a product, and a packaging box that houses the interior material,
The interior material is
A plurality of side walls provided with a plurality of side surface supporting parts for supporting the center part of each side surface of the product, and a bottom surface provided with a bottom surface supporting part for supporting the center part of the lower surface of the product, and containing the product A recess to be
A notch provided across the side wall and bottom surface of the recess only at the position corresponding to the corner on the lower surface side of the packaging box;
A molded product having
The side wall is inclined with respect to the bottom surface, and a space is formed between the ridge formed by the lower surface and the side surface of the packaging box and the interior material,
When the interior material is deformed together with the packaging box, a corner portion formed by two side surfaces and a lower surface of the product enters the cutout portion.
JP2011155053A 2011-07-13 2011-07-13 Buffer packaging equipment Expired - Fee Related JP5805451B2 (en)

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KR200486685Y1 (en) * 2016-08-22 2018-06-20 씨제이제일제당 (주) packing tray for bottled products gift set
JP7661820B2 (en) 2021-07-27 2025-04-15 株式会社リコー Rib structure for shock absorption, molded pulp cushioning material, packaging material, and packaging system

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JPS5876567U (en) * 1981-11-16 1983-05-24 松下電器産業株式会社 shock absorber
JP5156412B2 (en) * 2008-01-30 2013-03-06 リンテック株式会社 Storage tray, transport container and IC tag protection method
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