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JP5810620B2 - Sewing thread tension device and sewing machine - Google Patents
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JP5810620B2 - Sewing thread tension device and sewing machine - Google Patents

Sewing thread tension device and sewing machine Download PDF

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Publication number
JP5810620B2
JP5810620B2 JP2011108329A JP2011108329A JP5810620B2 JP 5810620 B2 JP5810620 B2 JP 5810620B2 JP 2011108329 A JP2011108329 A JP 2011108329A JP 2011108329 A JP2011108329 A JP 2011108329A JP 5810620 B2 JP5810620 B2 JP 5810620B2
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thread tension
rotating body
dial
tray
spring
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JP2012235972A (en
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辰弥 鈴木
辰弥 鈴木
泰典 河合
泰典 河合
晶寛 甲斐
晶寛 甲斐
昭光 鎌塚
昭光 鎌塚
淳郎 山岡
淳郎 山岡
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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Priority to JP2011108329A priority Critical patent/JP5810620B2/en
Priority to EP20120167081 priority patent/EP2522767B1/en
Priority to CN 201220215574 priority patent/CN202644141U/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B47/00Needle-thread tensioning devices; Applications of tensometers
    • D05B47/02Manually-controlled tensioning devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Description

本発明はミシン糸調子装置およびミシンに関する。   The present invention relates to a sewing thread tension device and a sewing machine.

特許文献1は糸張力を調整させるミシン糸調子装置を示す。この装置は、第1糸調子皿と、第2糸調子皿と、第2糸調子皿を第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する糸調子バネと、糸調子バネのバネ力の強弱の度合を調整させる糸調子ダイヤルと、糸調子ダイヤルに設けられ糸調子バネを調整可能なバネ力調整カムと、バネ力調整カムに追従移動することで糸調子バネのバネ力を調整可能な伝達板と、伝達板に螺合し糸調子バネの他端部を受ける第1調整部材とを有する。   Patent Document 1 shows a sewing thread tension device that adjusts thread tension. The device includes a first thread tension tray, a second thread tension tray, a thread tension spring having a spring force for adjusting the thread tension by urging the second thread tension tray toward the first thread tension tray, A thread tension dial that adjusts the degree of strength of the spring tension of the thread tension spring, a spring force adjustment cam that is provided on the thread tension dial and that can adjust the thread tension spring, and a thread tension spring that moves following the spring force adjustment cam. And a first adjustment member that is screwed onto the transmission plate and receives the other end of the thread tension spring.

また特許文献2は糸張力を調整させるミシン糸調子装置を示す。この装置は、上糸に作用する張力を調整する糸調子ダイヤルと、糸調子ダイヤルに形成され糸調子バネのバネ力を調整可能なバネ力調整カムとを有する。ユーザが手動で糸調子ダイヤルを回転させることにより所望の張力を得ることができる。   Patent Document 2 shows a sewing thread tension device that adjusts thread tension. This device has a thread tension dial that adjusts the tension acting on the upper thread, and a spring force adjustment cam that is formed on the thread tension dial and can adjust the spring force of the thread tension spring. A user can obtain a desired tension by manually rotating the thread tension dial.

特開2008−264065号公報JP 2008-264065 A 特開平6−154454号公報JP-A-6-154454

縫製物に応じて所望の糸張力を得るためには、ユーザがダイヤルを手動で回転させることにより、糸張力を変化させることが必要である。縫製物の厚みが薄いときには、糸張力を小さくさせることが好ましい。縫製物の厚みが厚いときには、糸張力を増加させることが好ましい。糸張力を増加させるためには、糸調子バネのバネ定数を高めることが好ましい。しかし糸調子バネのバネ定数を高めると、糸調子ダイヤルの回転トルクが大きくなり、ユーザは、糸調子ダイヤルの回転操作を重く感じ、糸調子ダイヤルの回転操作に違和感を感じる。糸調子ダイヤルの径サイズを増加すれば、糸調子ダイヤルの回転操作の違和感が軽減されるが、ミシンデザイン性を考慮すると、糸調子ダイヤルの径の大型化には限界がある。   In order to obtain a desired thread tension according to the sewing product, it is necessary for the user to change the thread tension by manually rotating the dial. When the thickness of the sewing product is thin, it is preferable to reduce the thread tension. When the sewing product is thick, it is preferable to increase the thread tension. In order to increase the thread tension, it is preferable to increase the spring constant of the thread tension spring. However, when the spring constant of the thread tension spring is increased, the rotational torque of the thread tension dial increases, and the user feels that the rotation operation of the thread tension dial is heavy and feels uncomfortable with the rotation operation of the thread tension dial. Increasing the diameter of the thread tension dial reduces the uncomfortable feeling of rotation of the thread tension dial, but considering the design of the sewing machine, there is a limit to increasing the diameter of the thread tension dial.

本発明は上記した実情に鑑みてなされたものであり、糸調子バネのバネ定数を高めるときであっても、糸調子ダイヤルの径サイズの大型化を抑制させつつ、糸調子バネのバネ力を微調整させるのに有利なミシン糸調子装置およびミシンを提供することを課題とする。   The present invention has been made in view of the above circumstances, and even when the spring constant of the thread tension spring is increased, the spring force of the thread tension spring is suppressed while suppressing an increase in the diameter of the thread tension dial. It is an object to provide a sewing thread tension device and a sewing machine that are advantageous for fine adjustment.

(1)本発明の様相1に係るミシン糸調子装置は、ミシンに設けられ糸張力を調整させるミシン糸調子装置であって、(i)第1糸調子皿と、(ii)第1糸調子皿とで糸を挟むように第1糸調子皿に対面する第2糸調子皿と、(iii)第1糸調子皿および第2糸調子皿が互いに接近する方向に第2糸調子皿を第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する糸調子バネと、(iv)糸調子バネのバネ力の強弱の度合を調整させるバネ力調整方向に沿って移動可能な可動体と、(v)回転中心の回りを回転可能に設けられ、円筒部と、回転に伴い可動体をバネ力調整方向に沿って移動させる変換機構と、円筒部の内周壁において回転中心に対して所定のピッチ円直径で形成された複数の内歯とをもつ回転体と、(vi)ユーザの回転操作により回転体に対して回転可能に設けられ、回転体の内歯のピッチ円直径Dinよりも小さなピッチ円直径Doutで形成され回転体の内歯に噛み合い可能な複数の外歯をもち、且つ、回転に伴い外歯および内歯の噛み合いにより回転体の回転速度を減速させるように回転を伝達させて回転体を共通方向に回転させる糸調子ダイヤルとを具備することを特徴とする。 (1) A sewing thread tension device according to aspect 1 of the present invention is a sewing thread tension device that is provided in a sewing machine and adjusts the thread tension, and includes (i) a first thread tension tray, and (ii) a first thread tension. A second thread tension tray facing the first thread tension tray so as to sandwich the thread with the tray; and (iii) the second thread tension tray in the direction in which the first thread tension tray and the second thread tension tray approach each other. (Iv) A thread tension spring having a spring force for adjusting the thread tension by urging the thread tension plate, and (iv) movable along a spring force adjustment direction for adjusting the strength of the spring tension of the thread tension spring. A movable body, (v) a cylindrical portion, a conversion mechanism for moving the movable body along the spring force adjustment direction along with the rotation, and a rotation center on the inner peripheral wall of the cylindrical portion. A rotating body having a plurality of internal teeth formed with a predetermined pitch circle diameter with respect to (vi) A plurality of external teeth provided so as to be rotatable with respect to the rotating body by a rotating operation of the user and formed with a pitch circle diameter Dout smaller than the pitch circle diameter Din of the internal teeth of the rotating body and capable of meshing with the internal teeth of the rotating body And a thread tension dial for transmitting the rotation so as to reduce the rotation speed of the rotating body by meshing the external teeth and the internal teeth with the rotation and rotating the rotating body in a common direction. To do.

回転体が回転されると、回転体の回転は変換機構により可動体をバネ力調整方向に沿って移動させる。これにより糸調子バネのバネ力の強弱の度合は調整され、第1糸調子皿と第2糸調子皿とで糸を挟む力が調整され、ひいては糸張力が調整される。   When the rotating body is rotated, the rotating body moves the movable body along the spring force adjusting direction by the conversion mechanism. As a result, the degree of strength of the spring force of the thread tension spring is adjusted, the force for pinching the thread between the first thread tension tray and the second thread tension tray is adjusted, and the thread tension is adjusted accordingly.

ユーザにより糸調子ダイヤルが回転操作されると、糸調子ダイヤルと共に外歯が回転する。すると、回単体のうち外歯と噛み合う内歯が回転体の回転中心を中心として回転する。ここで、糸調子ダイヤルの外歯のピッチ円直径Doutは、回転体の内歯のピッチ円直径Dinよりも小さくされている。従って外歯の歯数Noutは、回転体の内歯の歯数Ninよりも小さくされている。このため糸調子ダイヤルが駆動源となり、糸調子ダイヤルの外歯と回転体の内歯とが噛み合うとき、減速機構が構成される。従って、ユーザが糸調子ダイヤルの回転操作するとき、糸調子ダイヤルの回転速度を減速させつつ回転体に伝達させることができる。前述したように回転体が回転されると、回転体の回転は変換機構により可動体をバネ力調整方向に沿って移動させ、これにより糸調子バネのバネ力の強弱の度合を調整し、第1糸調子皿と第2糸調子皿とで糸を挟む力を調整し、ひいては糸張力を調整させる。 When the thread tension dial is rotated by the user, the external teeth rotate with the thread tension dial. Then, the internal teeth that mesh with the external teeth of the single rotation rotate around the rotation center of the rotating body. Here, the pitch circle diameter Dout of the external teeth of the thread tension dial is made smaller than the pitch circle diameter Din of the internal teeth of the rotating body. Therefore, the number Nout of external teeth is made smaller than the number Nin of internal teeth of the rotating body. Therefore, the thread tension dial serves as a drive source, and when the external teeth of the thread tension dial mesh with the internal teeth of the rotating body, a speed reduction mechanism is configured. Therefore, when the user rotates the thread tension dial, the rotation speed of the thread tension dial can be reduced and transmitted to the rotating body. When the rotating body is rotated as described above, the rotation of the rotating body moves the movable body along the spring force adjusting direction by the conversion mechanism, thereby adjusting the degree of the spring force of the thread tension spring. The force for pinching the thread between the first thread tension tray and the second thread tension tray is adjusted, and consequently the thread tension is adjusted.

このような本発明によれば、糸調子ダイヤルが駆動源となり、糸調子ダイヤルの外歯と回転体の内歯とが噛み合うとき、減速機構が構成されるため、糸調子バネのバネ力の強弱の度合を微調整させ、第1糸調子皿と第2糸調子皿とで糸を挟む力を微調整させ、ひいては糸張力を微調整させることができる。この場合、減速機構が設けられていない場合に比較して、即ち、ユーザが回転体を直接回転させる場合に比較して、糸調子バネのバネ力の強弱の度合を効率よく調整させることができる。   According to the present invention as described above, when the thread tension dial serves as a drive source and the external teeth of the thread tension dial mesh with the internal teeth of the rotating body, the speed reduction mechanism is configured, so the strength of the spring force of the thread tension spring is increased. Thus, the force for pinching the yarn between the first thread tension plate and the second thread tension plate can be finely adjusted, and the yarn tension can be finely adjusted. In this case, it is possible to efficiently adjust the degree of strength of the spring force of the thread tension spring as compared with the case where the speed reduction mechanism is not provided, that is, when the user directly rotates the rotating body. .

ところで小さな糸張力から大きな糸張力まで得るためには、バネ定数が高い糸調子バネをできるだけ使用することが好ましい。更に、布等の被縫製物の厚みが厚い場合には、糸張力を増加させるために、糸調子バネのバネ定数を高めことが好ましい。しかしこの場合、ユーザが操作する糸調子ダイヤルの回転トルクが大きくなる。更に糸調子ダイヤルを微量回転操作しただけでも、糸調子バネのバネ力の強弱の度合の変動が大きくなり、糸調子バネのバネ力の強弱の度合を微調整させるには必ずしも容易ではない。即ち、第1糸調子皿と第2糸調子皿とで糸を挟む力を微調整させるには、必ずしも容易ではない。ひいては糸張力を微調整させるには必ずしも容易ではない。この点本発明によれば、糸調子ダイヤルが駆動源となり、糸調子ダイヤルの外歯と回転体の内歯とが噛み合うとき、減速機構が構成されるため、糸調子バネのバネ力の強弱の度合を微調整させ、第1糸調子皿と第2糸調子皿とで糸を挟む力を微調整させ、ひいては糸張力を微調整させることができる。この場合、糸調子バネのバネ定数が高い場合であっても、減速機構が設けられていない場合に比較して、即ち、ユーザが回転体を直接回転させる場合に比較して、糸調子バネのバネ力の強弱の度合を効率よく調整させることができる。   By the way, in order to obtain from a small thread tension to a large thread tension, it is preferable to use a thread tension spring having a high spring constant as much as possible. Further, when the thickness of the material to be sewn such as cloth is thick, it is preferable to increase the spring constant of the thread tension spring in order to increase the thread tension. However, in this case, the rotational torque of the thread tension dial operated by the user increases. Further, even if the thread tension dial is operated by a small amount of rotation, the degree of fluctuation of the strength of the spring tension spring becomes large, and it is not always easy to finely adjust the degree of spring tension of the thread tension spring. That is, it is not always easy to finely adjust the force for pinching the yarn between the first thread tension plate and the second thread tension plate. As a result, it is not always easy to finely adjust the thread tension. In this regard, according to the present invention, when the thread tension dial becomes a drive source and the external teeth of the thread tension dial mesh with the inner teeth of the rotating body, the speed reduction mechanism is configured. It is possible to finely adjust the degree, finely adjust the force for pinching the yarn between the first and second thread tension plates, and finely adjust the yarn tension. In this case, even if the spring constant of the thread tension spring is high, the thread tension spring of the thread tension spring is smaller than when the speed reduction mechanism is not provided, that is, when the user directly rotates the rotating body. The degree of strength of the spring force can be adjusted efficiently.

(2)本発明の様相2に係るミシン糸調子装置によれば、上記様相において、糸調子ダイヤルは、ユーザが回転操作する外筒部と、外筒部に対して同軸的に設けられ外歯を有する内筒部で形成されたギヤとを有することを特徴とする。この場合、ユーザが糸調子ダイヤルを回転操作させれば、糸調子ダイヤルの外歯と回転体の内歯とが噛み合い、減速機構が構成されるため、可動体の位置を微調整できる。このため、糸調子バネのバネ力の強弱の度合を微調整させ、第1糸調子皿と第2糸調子皿とで糸を挟む力を微調整させ、ひいては糸張力を微調整させるのに有利となる。   (2) According to the sewing thread tension device according to aspect 2 of the present invention, in the above aspect, the thread tension dial is provided coaxially with the outer cylinder portion rotated by the user and the outer cylinder portion. It has the gear formed with the inner cylinder part which has this, It is characterized by the above-mentioned. In this case, if the user rotates the thread tension dial, the external teeth of the thread tension dial and the inner teeth of the rotating body mesh with each other, and the speed reduction mechanism is configured. Therefore, the position of the movable body can be finely adjusted. For this reason, it is advantageous to finely adjust the strength of the spring force of the thread tension spring, to finely adjust the force between the first thread tension tray and the second thread tension tray, and to finely adjust the thread tension. It becomes.

(3)本発明の様相3に係るミシン糸調子装置によれば、上記様相において、糸調子ダイヤルはこれの回転中心が回転体の回転中心に対して偏心するように設けられ、外筒部及び内筒部を連結させる連結部としての軸端面を回転体側に有し、軸端面は、回転体で隠蔽される隠蔽面部分と、回転体から露出する露出面部分とを有することを特徴とする。この場合、糸調子ダイヤルはこれの回転中心が回転体の回転中心に対して偏心しているため、ユーザは、糸調子ダイヤルと回転体とを視覚的または操作的に混同することが抑えられる。糸張力の強弱の度合を調整させる表示部を糸調子ダイヤルの軸端面に形成すれば、ユーザは、糸調子ダイヤルの露出面部分の表示部を視覚的に認識できる。 (3) According to the sewing thread tension device according to aspect 3 of the present invention, in the above aspect, the thread tension dial is provided such that the rotation center thereof is eccentric with respect to the rotation center of the rotating body, A shaft end surface as a connecting portion for connecting the inner cylinder portion is provided on the rotating body side, and the shaft end surface has a concealing surface portion concealed by the rotating body and an exposed surface portion exposed from the rotating body. . In this case, since the rotation center of the thread tension dial is decentered with respect to the rotation center of the rotating body, the user can be prevented from confusing the thread tension dial and the rotating body visually or operationally. If a display portion for adjusting the degree of the strength of the thread tension is formed on the shaft end surface of the thread tension dial, the user can visually recognize the display portion of the exposed surface portion of the thread tension dial.

(4)本発明の様相4に係るミシン糸調子装置によれば、上記様相において、糸調子ダイヤルの軸端面は、糸張力の強弱の度合を示す表示部を備えており、糸張力の強弱の度合を示す表示部の方向と、糸調子ダイヤルの回転方向とが共通であることを特徴とする。ユーザによる糸調子ダイヤルの回転操作に伴い、糸調子ダイヤルの軸端面は、回転体で隠蔽される隠蔽面部分から、回転体から露出する露出面部分に切り替わることができる。このため、糸調子ダイヤルの軸端面に、糸張力の強弱の度合を示す表示部が形成されていれば、ユーザは、露出面部分に表示されている表示部を視覚的に認識でき、糸張力の強弱の度合を表示部で視覚的に認識できる。この場合、糸張力の強弱の度合を示す表示部の方向と、糸調子ダイヤルの回転方向とが共通であるため、ユーザは、違和感を感じることなく、糸張力の強弱の度合を調整できる。   (4) According to the sewing thread tension device according to aspect 4 of the present invention, in the aspect described above, the shaft end surface of the thread tension dial is provided with a display portion that indicates the degree of strength of the thread tension. The direction of the display unit indicating the degree and the rotation direction of the thread tension dial are common. Along with the rotation operation of the thread tension dial by the user, the shaft end surface of the thread tension dial can be switched from the concealed surface portion concealed by the rotating body to the exposed surface portion exposed from the rotating body. For this reason, if the display part which shows the degree of the strength of the thread tension is formed on the shaft end face of the thread tension dial, the user can visually recognize the display part displayed on the exposed surface part, and the thread tension The degree of strength can be visually recognized on the display unit. In this case, since the direction of the display unit indicating the degree of yarn tension strength and the rotation direction of the thread tension dial are common, the user can adjust the strength of the yarn tension without feeling uncomfortable.

(5)本発明の様相5に係るミシンは、糸張力を調整させるミシン糸調子装置を備えるミシンであって、ミシン糸調子装置は、(i)第1糸調子皿と、(ii)第1糸調子皿とで糸を挟むように第1糸調子皿に対面する第2糸調子皿と、(iii)第1糸調子皿および第2糸調子皿が互いに接近する方向に第2糸調子皿を第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する糸調子バネと、(iv)糸調子バネのバネ力の強弱の度合を調整させるバネ力調整方向に沿って移動可能な可動体と、(v)回転中心の回りを回転可能に設けられ、円筒部と、回転に伴い可動体をバネ力調整方向に沿って移動させる変換機構と、円筒部の内周壁において回転中心に対して所定のピッチ円直径で形成された複数の内歯とをもつ回転体と、(vi)ユーザの回転操作により回転体に対して回転可能に設けられ、回転体の内歯のピッチ円直径Dinよりも小さなピッチ円直径Doutで形成され回転体の内歯に噛み合い可能な複数の外歯をもち、且つ、回転に伴い外歯および内歯の噛み合いにより回転体の回転速度を減速させるように回転を伝達させて回転体を共通方向に回転させる糸調子ダイヤルとを具備することを特徴とする。 (5) The sewing machine according to aspect 5 of the present invention is a sewing machine including a sewing thread tension device that adjusts the thread tension, and the sewing thread tension device includes (i) a first thread tension plate, (ii) a first A second thread tension tray facing the first thread tension tray so as to sandwich the thread with the thread tension tray; and (iii) a second thread tension tray in a direction in which the first thread tension tray and the second thread tension tray approach each other. A spring tension spring having a spring force for adjusting the thread tension by urging the thread tension toward the first thread tension plate, and (iv) a spring force adjusting direction for adjusting the degree of strength of the spring tension of the thread tension spring. A movable body movable; (v) provided in a rotatable manner around the center of rotation; a cylindrical portion; a conversion mechanism for moving the movable body along the direction of spring force adjustment with rotation; and an inner peripheral wall of the cylindrical portion. A rotating body having a plurality of internal teeth formed with a predetermined pitch circle diameter with respect to the rotation center; vi) A plurality of outer surfaces which are provided so as to be rotatable with respect to the rotating body by a rotation operation of the user, are formed with a pitch circle diameter Dout smaller than the pitch circle diameter Din of the inner teeth of the rotating body and can mesh with the inner teeth of the rotating body. A thread tension dial having teeth and transmitting the rotation to rotate the rotating body in a common direction so as to reduce the rotation speed of the rotating body by meshing of the external teeth and the internal teeth with the rotation. And

様相1と同様の作用が得られる。すなわち、ユーザが糸調子ダイヤルを回転操作し、糸調子ダイヤルが駆動源となり糸調子ダイヤルの外歯と回転体の内歯とが噛み合うとき、減速機構が構成されるため、糸調子バネのバネ力の強弱の度合を微調整させ、第1糸調子皿と第2糸調子皿とで糸を挟む力を微調整させ、ひいては糸張力を微調整させることができる。この場合、糸調子バネのバネ定数が高い場合であっても、減速機構が設けられていない場合に比較して、即ち、ユーザが回転体を直接回転させる場合に比較して、糸調子バネのバネ力の強弱の度合を効率よく調整させることができる。   The same action as in aspect 1 is obtained. That is, when the user rotates the thread tension dial and the thread tension dial serves as a drive source and the external teeth of the thread tension dial mesh with the inner teeth of the rotating body, the reduction mechanism is configured, so the spring force of the thread tension spring It is possible to finely adjust the degree of strength of the thread, finely adjust the force between the first and second thread tension plates, and finely adjust the thread tension. In this case, even if the spring constant of the thread tension spring is high, the thread tension spring of the thread tension spring is smaller than when the speed reduction mechanism is not provided, that is, when the user directly rotates the rotating body. The degree of strength of the spring force can be adjusted efficiently.

本発明によれば、ユーザが糸調子ダイヤルを回転操作して、糸調子ダイヤルの外歯と回転体の内歯とが噛み合うとき、減速機構を構成するため、可動体の位置を微調整でき、糸調子バネのバネ力の強弱の度合を微調整させ、ひいては糸張力の強弱の度合を微調整させることができる。このように減速機構が設けられているため、減速機構が設けられていない場合に比較して、即ち、ユーザが回転体を直接回転させる場合に比較して、糸調子バネのバネ定数が高いときであっても、糸調子バネのバネ力の強弱の度合を効率よく調整させることができる。しかも糸調子ダイヤルを回転操作させるトルクを低減でき、ユーザが糸調子ダイヤルを重く感じることが抑制される。   According to the present invention, when the user rotates the thread tension dial and the external teeth of the thread tension dial mesh with the internal teeth of the rotating body, the speed reducing mechanism is configured, so that the position of the movable body can be finely adjusted. It is possible to finely adjust the degree of strength of the thread tension spring, and thus finely adjust the degree of strength of the thread tension. Since the speed reduction mechanism is provided in this way, when the spring constant of the thread tension spring is higher than when the speed reduction mechanism is not provided, that is, when the user directly rotates the rotating body. Even so, the strength of the spring force of the thread tension spring can be adjusted efficiently. Moreover, the torque for rotating the thread tension dial can be reduced, and the user is prevented from feeling heavy on the thread tension dial.

更に本発明によれば、糸調子バネのバネ定数が高い場合であっても、減速機構が設けられていない場合に比較して、即ち、ユーザが回転体を直接回転させる場合に比較して、糸調子ダイヤルを回転操作させるトルクを小さく抑えることができるため、糸調子バネのバネ力の強弱の度合を効率よく調整させることができる。   Furthermore, according to the present invention, even when the spring constant of the thread tension spring is high, compared to the case where the speed reduction mechanism is not provided, that is, compared to the case where the user directly rotates the rotating body, Since the torque for rotating the thread tension dial can be kept small, the strength of the spring force of the thread tension spring can be adjusted efficiently.

糸調子装置の斜視図である。It is a perspective view of a thread tension device. 糸調子装置の回転体の内歯と糸調子ダイヤルの外歯との噛み合い状態を示す図である。It is a figure which shows the meshing state of the internal tooth of the rotary body of a thread tension device, and the external tooth of a thread tension dial. 回転体の変換機構を模式的に示す図である。It is a figure which shows typically the conversion mechanism of a rotary body. 適用形態を示し、糸調子装置を有するミシンの正面図である。It is a front view of the sewing machine which shows an application form and has a thread tension device.

第1糸調子皿および第2糸調子皿は、糸を挟んで糸張力を調整させる。糸調子バネは、第1糸調子皿および第2糸調子皿が互いに接近する方向に第2糸調子皿を第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する。可動体は、糸調子バネのバネ力の強弱の度合を調整させるバネ力調整方向に沿って移動可能とされている。回転体は、回転中心の回りを回転可能に設けられており、回転に伴い可動体をバネ力調整方向に沿って移動させる変換機構をもつ。回転体は、変換機構をもつ円筒部と、円筒部の内周壁において回転中心に対して所定のピッチ円直径で形成された複数の内歯とをもつ。糸調子ダイヤルは、ユーザの回転操作により回転体に対して回転可能に設けられており、回転体の内歯のピッチ円直径Dinよりも小さなピッチ円直径Doutで形成され回転体の内歯に噛み合い可能な複数の外歯をもつ。ユーザが糸調子ダイヤルを回転操作させると、外歯および内歯の噛み合いにより糸調子ダイヤルの回転速度を減速させつつ、回転体に伝達させて回転体を糸調子ダイヤルの回転と共通する方向に回転させる。   The first thread tension tray and the second thread tension tray adjust the thread tension with the thread interposed therebetween. The thread tension spring has a spring force that adjusts the thread tension by urging the second thread tension tray toward the first thread tension tray in a direction in which the first thread tension tray and the second thread tension tray approach each other. The movable body is movable along a spring force adjustment direction for adjusting the degree of strength of the spring force of the thread tension spring. The rotating body is provided so as to be rotatable around the center of rotation, and has a conversion mechanism that moves the movable body along the spring force adjustment direction with the rotation. The rotating body has a cylindrical portion having a conversion mechanism and a plurality of internal teeth formed at a predetermined pitch circle diameter with respect to the rotation center on the inner peripheral wall of the cylindrical portion. The thread tension dial is provided so as to be rotatable with respect to the rotating body by a user's rotation operation, and is formed with a pitch circle diameter Dout smaller than the pitch circle diameter Din of the inner teeth of the rotating body and meshes with the inner teeth of the rotating body. It has several possible external teeth. When the user rotates the thread tension dial, the rotation speed of the thread tension dial is reduced by the engagement of the external teeth and the inner teeth, and the rotation body is transmitted to the rotating body to rotate in the same direction as the rotation of the thread tension dial. Let

(実施形態)
以下、本発明の実施形態について図1から図3を参照しつつ説明する。図1に示すように、ミシン糸調子装置1は糸張力を調整させるものであり、ミシン本体2に取り付けられたブラケット240(一部のみ図示)に保持されている。ミシン糸調子装置1は、第1糸調子皿31と、第1糸調子皿31とで糸を挟むように第1糸調子皿31に対面する第2糸調子皿32と、軸40の外周側にほぼ同軸的に設けられたコイルバネで形成された糸調子バネ4と、可動体5と、回転体6と、糸調子ダイヤル7とを有する。
(Embodiment)
Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 to 3. As shown in FIG. 1, the sewing thread tension device 1 adjusts the thread tension, and is held by a bracket 240 (only a part of which is shown) attached to the sewing machine body 2. The sewing thread tension device 1 includes a first thread tension tray 31, a second thread tension tray 32 that faces the first thread tension tray 31 so that the yarn is sandwiched between the first thread tension tray 31, and the outer peripheral side of the shaft 40. , A thread tension spring 4 formed by a coil spring provided substantially coaxially, a movable body 5, a rotating body 6, and a thread tension dial 7.

第1糸調子皿31は、ミシン本体2に固定されている。第2糸調子皿32は、第1糸調子皿31とで糸を挟むように第1糸調子皿31に対面するように設けられている。糸調子バネ4は、第2糸調子皿32を第1糸調子皿31に向けて接近させる方向に第2糸調子皿32を第1糸調子皿31に向けて矢印X1方向に付勢させる。これにより糸張力を調整させる。糸調子バネ4と可動体5との間には、指掛け用の凹凸部80を外周部にもつ糸調子ナット8が介在する。工業製品である糸調子バネ4のバネ力は微小レベルではばらつきおそれがある。このため出荷時等において、製造者等は糸調子ナット8をこれの軸心回りで回動すれば、糸調子バネ4のバネ力を調整できる。   The first thread tension tray 31 is fixed to the sewing machine body 2. The second thread tension tray 32 is provided to face the first thread tension tray 31 so as to sandwich the yarn with the first thread tension tray 31. The thread tension spring 4 biases the second thread tension tray 32 in the direction of the arrow X1 toward the first thread tension tray 31 in a direction in which the second thread tension tray 32 approaches the first thread tension tray 31. This adjusts the yarn tension. Between the thread tension spring 4 and the movable body 5, a thread tension nut 8 having an uneven portion 80 for hooking on the outer peripheral portion is interposed. The spring force of the thread tension spring 4 that is an industrial product may vary at a minute level. Therefore, at the time of shipment or the like, the manufacturer can adjust the spring force of the thread tension spring 4 by rotating the thread tension nut 8 about its axis.

糸調子板として機能する可動体5は、糸調子バネ4のバネ力の強弱の度合を調整させるバネ力調整方向(矢印X方向)に沿って移動可能とされている。図1に示すように、回転体6は、第1回転中心60となる軸60mを中心として周方向(矢印A1,A2方向)に回転可能に設けられている。回転体6は、回転に伴い可動体5をバネ力調整方向(矢印X方向)に沿って移動させる変換機構62をもつ。回転体6がこれの周方向(矢印A1,A2方向)に沿って回転されると、回転体6の回転は、変換機構62により可動体5をバネ力調整方向(矢印X方向)に沿って移動させる。これにより糸調子バネ4のバネ力の強弱の度合は調整され、第1糸調子皿31と第2糸調子皿32とで糸を挟む力が調整され、ひいては上糸の糸張力が調整される。   The movable body 5 that functions as a thread tension plate is movable along a spring force adjustment direction (arrow X direction) that adjusts the degree of strength of the spring force of the thread tension spring 4. As shown in FIG. 1, the rotating body 6 is provided so as to be rotatable in the circumferential direction (in the directions of arrows A <b> 1 and A <b> 2) about an axis 60 m serving as the first rotation center 60. The rotating body 6 has a conversion mechanism 62 that moves the movable body 5 along the spring force adjustment direction (arrow X direction) as it rotates. When the rotating body 6 is rotated along the circumferential direction (arrow A1, A2 direction), the rotation of the rotating body 6 causes the conversion mechanism 62 to move the movable body 5 along the spring force adjustment direction (arrow X direction). Move. As a result, the degree of strength of the spring tension of the thread tension spring 4 is adjusted, the force for clamping the thread between the first thread tension tray 31 and the second thread tension tray 32 is adjusted, and consequently the thread tension of the upper thread is adjusted. .

更に説明を加える。図3に示すように、変換機構62は、回転体6の第1回転中心60に対して一端部63eから他端部63fにかけて渦巻状に形成されたカム溝63と、カム溝63に沿って相対的に案内される従動子65とを有する。従動子65は可動体5に一体的に設けられているため、可動体5と共に矢印X方向に変位できるものの回転しない。図3に示すように、第1回転中心60とカム溝63との距離Lは、一端部63eから他端部63fにかけて次第に増加するように、カム溝63は第1回転中心60に対して渦巻き状に形成されている。ここで図3に示すように、カム溝63の径内側の一端部63eと第1回転中心60との距離L1とされている。カム溝63の径外側の他端部63fと回転中心との距離L2(L2>L1)とされている。回転体6がこれの第1回転中心60の回りで一方向(矢印A1方向)に回転すると、カム溝63が第1回転中心60を中心として回転体6と同じ方向に回転するため、従動子65がカム溝63に係合しつつ案内されて矢印X1方向に移動し、これにより可動体5は矢印X1方向に移動する。この結果、糸調子バネ4は矢印X1方向に圧縮され、糸調子バネ4のバネ力は強くなり、第1糸調子皿31および第2糸調子皿32の圧接力が増加し、上糸の糸張力は強くなる。   Further explanation will be added. As shown in FIG. 3, the conversion mechanism 62 includes a cam groove 63 formed in a spiral shape from one end 63 e to the other end 63 f with respect to the first rotation center 60 of the rotating body 6, and along the cam groove 63. The follower 65 is guided relatively. Since the follower 65 is provided integrally with the movable body 5, it can be displaced together with the movable body 5 in the direction of the arrow X, but does not rotate. As shown in FIG. 3, the cam groove 63 spirals with respect to the first rotation center 60 so that the distance L between the first rotation center 60 and the cam groove 63 gradually increases from the one end portion 63 e to the other end portion 63 f. It is formed in a shape. Here, as shown in FIG. 3, the distance L <b> 1 is a distance L <b> 1 between one end portion 63 e on the inner side of the cam groove 63 and the first rotation center 60. The distance L2 (L2> L1) between the other end portion 63f outside the diameter of the cam groove 63 and the rotation center is set. When the rotator 6 rotates around the first rotation center 60 in one direction (arrow A1 direction), the cam groove 63 rotates around the first rotation center 60 in the same direction as the rotator 6, and thus the follower. 65 is guided while being engaged with the cam groove 63 and moves in the direction of the arrow X1, whereby the movable body 5 moves in the direction of the arrow X1. As a result, the thread tension spring 4 is compressed in the direction of the arrow X1, the spring force of the thread tension spring 4 becomes stronger, the pressure contact force of the first thread tension tray 31 and the second thread tension tray 32 increases, and the thread of the upper thread The tension becomes stronger.

これに対して、図3から理解できるように、回転体6が第1回転中心60の回りで他方向(矢印A2方向)に回転すると、カム溝63が回転体6と共に第1回転中心60の回りで同方向に回転するため、従動子65がカム溝63に係合しつつ案内されて矢印X2方向に移動し、これにより糸調子バネ4のバネ力により可動体5は矢印X2方向に移動する。この場合、糸調子バネ4は自身のバネ力により矢印X2方向に伸長され、この結果、糸調子バネ4のバネ力は弱くなり、第1糸調子皿31および第2糸調子皿32の圧接力が減少し、上糸の糸張力は弱くなる。   On the other hand, as can be understood from FIG. 3, when the rotating body 6 rotates around the first rotation center 60 in the other direction (arrow A2 direction), the cam groove 63 together with the rotating body 6 Since the follower 65 rotates and rotates in the same direction, the follower 65 is guided while being engaged with the cam groove 63 and moved in the direction of the arrow X2, whereby the movable body 5 is moved in the direction of the arrow X2 by the spring force of the thread tension spring 4. To do. In this case, the thread tension spring 4 is extended in the direction of the arrow X2 by its own spring force. As a result, the spring tension of the thread tension spring 4 becomes weaker, and the pressure contact force between the first thread tension tray 31 and the second thread tension tray 32 Decreases, and the thread tension of the upper thread becomes weaker.

本実施形態によれば、図2に示すように、回転体6は、外周面66sをもつ円筒部66と、円筒部66の内周壁において周方向に並設された複数の内歯67とをもつ。図2に示すように、内歯67は、回転体6の第1回転中心60の回りを1周するように円筒部66の内周部において全周にわたり形成されている。図2に示すように、内歯67のピッチ円直径はDinで示される。内歯67のピッチ円直径Dinは、減速比などを考慮して、糸調子ダイヤル7の外径DAよりも大きい。但しこれに限定されるものではない。   According to this embodiment, as shown in FIG. 2, the rotating body 6 includes a cylindrical portion 66 having an outer peripheral surface 66 s and a plurality of internal teeth 67 arranged in parallel in the circumferential direction on the inner peripheral wall of the cylindrical portion 66. Have. As shown in FIG. 2, the inner teeth 67 are formed over the entire circumference in the inner circumferential portion of the cylindrical portion 66 so as to make one round around the first rotation center 60 of the rotating body 6. As shown in FIG. 2, the pitch circle diameter of the internal teeth 67 is indicated by Din. The pitch circle diameter Din of the inner teeth 67 is larger than the outer diameter DA of the thread tension dial 7 in consideration of the reduction ratio and the like. However, it is not limited to this.

糸調子ダイヤル7は、ユーザの回転操作により軸70mの第2回転中心70回りで回転可能とされており、糸調子装置1の全体を保持するミシン本体2のブラケット240(図1参照)に保持されている。糸調子ダイヤル7は、指先の摩擦係合等のために周方向(矢印B1,B2方向)に延設された凹凸部71をもつ外筒部72と、外筒部72に同軸的に設けられた内筒部73で形成されたギヤ74と、内筒部73と外筒部72とを繋ぐ軸端面75(図1参照)とを有する。図2に示すように、ギヤ74は、回転体6の内歯67に噛み合い可能な複数の外歯77をもつ。ギヤ74の外歯77のピッチ円直径Doutは、減速のため、回転体6の内歯67のピッチ円直径Dinよりも小さくされている(Dout<Din)。   The thread tension dial 7 can be rotated around the second rotation center 70 of the shaft 70m by a user's rotation operation, and is held by a bracket 240 (see FIG. 1) of the sewing machine body 2 that holds the entire thread tension device 1. Has been. The thread tension dial 7 is provided coaxially with the outer cylinder 72 and an outer cylinder 72 having a concavo-convex part 71 extending in the circumferential direction (arrow B1, B2 direction) for frictional engagement of the fingertips. A gear 74 formed by the inner cylinder portion 73 and a shaft end surface 75 (see FIG. 1) connecting the inner cylinder portion 73 and the outer cylinder portion 72 are provided. As shown in FIG. 2, the gear 74 has a plurality of external teeth 77 that can mesh with the internal teeth 67 of the rotating body 6. The pitch circle diameter Dout of the outer teeth 77 of the gear 74 is made smaller than the pitch circle diameter Din of the inner teeth 67 of the rotating body 6 for reduction (Dout <Din).

図2から理解できるように、ユーザにより糸調子ダイヤル7がこれの周方向に回転操作されると、外歯77および内歯67の噛み合いにより、糸調子ダイヤル7の回転速度を減速させつつ回転体6に伝達させ、且つ、回転体6を糸調子ダイヤル7の回転方向と共通する方向に回転させる。従って、図1および図2から理解できるように、糸調子ダイヤル7が矢印B1方向に回転操作されるときには、回転体6は、糸調子ダイヤル7の回転方向(矢印B1方向)と共通する矢印A1方向に回転する。また、糸調子ダイヤル7が矢印B2方向に回転操作されるときには、回転体6は、糸調子ダイヤル7の回転方向(矢印B2方向)と共通する矢印A2方向に回転する。   As can be understood from FIG. 2, when the thread tension dial 7 is rotated in the circumferential direction by the user, the rotating body reduces the rotational speed of the thread tension dial 7 due to the meshing of the outer teeth 77 and the inner teeth 67. 6 and the rotating body 6 is rotated in a direction common to the rotation direction of the thread tension dial 7. Accordingly, as can be understood from FIGS. 1 and 2, when the thread tension dial 7 is rotated in the direction of the arrow B1, the rotating body 6 has an arrow A1 that is common to the rotation direction of the thread tension dial 7 (the direction of the arrow B1). Rotate in the direction. When the thread tension dial 7 is rotated in the arrow B2 direction, the rotating body 6 rotates in the arrow A2 direction common to the rotation direction of the thread tension dial 7 (arrow B2 direction).

すなわち本実施形態によれば、図2から理解できるように、ユーザにより糸調子ダイヤル7が第2回転中心70まわりで矢印B1方向に回転操作されると、糸調子ダイヤル7のギヤの外歯77が連動して回転し、外歯77と噛み合う内歯67が回転体6の第1回転中心60を中心として矢印A1方向に回転する。この結果、可動体5および糸調子ナット8が矢印X1方向に移動し、糸調子バネ4を同方向に変位させ第2糸調子皿32を第1糸調子皿31に接近させ、上糸の糸張力を強めに調整させる。   That is, according to this embodiment, as can be understood from FIG. 2, when the user operates the thread tension dial 7 to rotate in the direction of the arrow B1 around the second rotation center 70, the external teeth 77 of the gear of the thread tension dial 7. Rotate in conjunction with each other, and the inner teeth 67 meshing with the outer teeth 77 rotate in the direction of the arrow A <b> 1 around the first rotation center 60 of the rotating body 6. As a result, the movable body 5 and the thread tension nut 8 move in the direction of the arrow X1, the thread tension spring 4 is displaced in the same direction, the second thread tension tray 32 approaches the first thread tension tray 31, and the upper thread yarn Adjust the tension slightly.

また、ユーザにより糸調子ダイヤル7が第2回転中心70まわりで矢印B2方向に回転操作されると、糸調子ダイヤル7のギヤの外歯77が連動して回転し、外歯77と噛み合う内歯67が回転体6の第1回転中心60を中心として矢印A2方向に回転する。この結果、可動体5および糸調子ナットが矢印X2方向に移動し、糸調子バネ4を同方向に変位させ第2糸調子皿32を第1糸調子皿31から離間させ、糸張力を弱めに調整させる。   Further, when the user operates the thread tension dial 7 to rotate in the direction of the arrow B2 around the second rotation center 70, the external teeth 77 of the gear of the thread tension dial 7 rotate in conjunction with each other, and the internal teeth that mesh with the external teeth 77. 67 rotates around the first rotation center 60 of the rotator 6 in the direction of arrow A2. As a result, the movable body 5 and the thread tension nut move in the arrow X2 direction, the thread tension spring 4 is displaced in the same direction, the second thread tension tray 32 is separated from the first thread tension tray 31, and the thread tension is weakened. Let them adjust.

ここで、図2から理解できるように、糸調子ダイヤル7の外歯77のピッチ円直径Doutは、回転体6の内歯67のピッチ円直径Dinよりも小さくされている(Dout<Din)。従って、外歯77の歯数Noutは、回転体6の内歯67の歯数Ninよりも小さくされている(Nout<Nin)。このためユーザにより糸調子ダイヤル7が回転操作されるとき、糸調子ダイヤル7の外歯77と回転体6の内歯67とが噛み合い、糸調子ダイヤル7の回転速度を回転体6に減速させて伝達させる減速機構79が形成される。従って、ユーザが糸調子ダイヤル7を回転操作させるとき、糸調子ダイヤル7の回転を減速させつつ回転体6に伝達させることができる。更に減速機構が設けられているため、ユーザが糸調子ダイヤル7の回転操作を重く感じることが抑制される。   Here, as can be understood from FIG. 2, the pitch circle diameter Dout of the outer teeth 77 of the thread tension dial 7 is made smaller than the pitch circle diameter Din of the inner teeth 67 of the rotating body 6 (Dout <Din). Accordingly, the number Nout of the external teeth 77 is made smaller than the number Nin of the internal teeth 67 of the rotating body 6 (Nout <Nin). Therefore, when the thread tension dial 7 is rotated by the user, the outer teeth 77 of the thread tension dial 7 and the inner teeth 67 of the rotating body 6 mesh with each other, and the rotational speed of the thread tension dial 7 is reduced to the rotating body 6. A speed reduction mechanism 79 for transmission is formed. Therefore, when the user rotates the thread tension dial 7, the rotation of the thread tension dial 7 can be transmitted to the rotating body 6 while decelerating. Further, since the speed reduction mechanism is provided, it is possible to prevent the user from feeling that the rotation operation of the thread tension dial 7 is heavy.

ここで本実施形態によれば、ユーザが回転体6を直接的に回転操作すれば、回転体6は糸張力を粗調整させる機能を示す。ユーザが糸調子ダイヤル7を直接的に回転操作すれば、糸調子ダイヤル7は糸張力を微調整させる機能を示す。ここで、糸張力を調整させるに当たり、回転体6の回転方向と糸調子ダイヤル7の回転方向とを共通方向とさせているため、仮にユーザが回転体6と糸調子ダイヤル7とを混同して過誤操作したとしても、糸張力の粗調整と微調整との差異だけであり、糸張力の強弱の度合を調整させる方向の差異はないため、操作性が確保される。   Here, according to the present embodiment, when the user directly rotates the rotating body 6, the rotating body 6 has a function of roughly adjusting the thread tension. If the user directly rotates the thread tension dial 7, the thread tension dial 7 has a function of finely adjusting the thread tension. Here, when adjusting the thread tension, since the rotation direction of the rotating body 6 and the rotation direction of the thread tension dial 7 are set in a common direction, the user temporarily confuses the rotating body 6 and the thread tension dial 7. Even if an erroneous operation is performed, there is only a difference between the rough adjustment and the fine adjustment of the thread tension, and there is no difference in the direction in which the strength of the thread tension is adjusted, so that operability is ensured.

前述したように、回転体6が回転されると、その回転に伴い、回転体6の回転は変換機構62により可動体5をバネ力調整方向(矢印X1,X2方向)に沿って移動させ、これにより糸調子バネ4のバネ力の強弱の度合を調整し、第1糸調子皿31と第2糸調子皿32とで糸を挟む力を調整し、ひいては糸張力を調整させることができる。このような本実施形態によれば、糸調子ダイヤル7の外歯77と回転体6の内歯67とが噛み合うときにおいて減速機構79が形成される。このため、糸調子バネ4のバネ力の強弱の度合を微調整させることができ、第1糸調子皿31と第2糸調子皿32とで糸を挟む力を微調整させ、ひいては糸張力を微調整させることができる。この場合、減速機構79が設けられていない場合に比較して、即ち、ユーザが回転体6を直接回転させる場合に比較して、小さなトルクで回転体6を回転できるため、可動体5を容易に且つ高精度で移動させることができ、糸調子バネ4のバネ力の強弱の度合を効率よく調整させ、糸張力を微調整させることができる。   As described above, when the rotating body 6 is rotated, the rotation of the rotating body 6 causes the conversion mechanism 62 to move the movable body 5 along the spring force adjustment direction (arrow X1, X2 direction) along with the rotation. As a result, the strength of the spring force of the thread tension spring 4 is adjusted, the force for pinching the thread between the first thread tension tray 31 and the second thread tension tray 32 is adjusted, and the thread tension can be adjusted accordingly. According to this embodiment, the speed reduction mechanism 79 is formed when the outer teeth 77 of the thread tension dial 7 and the inner teeth 67 of the rotating body 6 mesh with each other. For this reason, the degree of strength of the spring force of the thread tension spring 4 can be finely adjusted, and the force for pinching the thread between the first thread tension tray 31 and the second thread tension tray 32 can be finely adjusted. Can be fine tuned. In this case, compared with the case where the speed reduction mechanism 79 is not provided, that is, compared with the case where the user directly rotates the rotating body 6, the rotating body 6 can be rotated with a small torque. In addition, the thread tension spring 4 can be moved with high accuracy, the degree of strength of the spring force of the thread tension spring 4 can be adjusted efficiently, and the thread tension can be finely adjusted.

更に図2に示すように、糸調子ダイヤル7の外筒部72の外径DAは、糸調子ダイヤル7のギヤ74の外歯77のピッチ円直径Doutに対して大きく設定されている。この場合、ユーザが周方向において糸調子ダイヤル7の外筒部72を回転させる回転距離に対して、ギヤ74の外歯77の回転距離は小さくなる。この意味ににおいても糸張力微調整用の減速機構を形成できる。   Further, as shown in FIG. 2, the outer diameter DA of the outer cylindrical portion 72 of the thread tension dial 7 is set larger than the pitch circle diameter Dout of the outer teeth 77 of the gear 74 of the thread tension dial 7. In this case, the rotation distance of the external teeth 77 of the gear 74 is smaller than the rotation distance by which the user rotates the outer cylinder portion 72 of the thread tension dial 7 in the circumferential direction. Also in this sense, a speed reduction mechanism for fine adjustment of the yarn tension can be formed.

ところで、小さな糸張力から大きな糸張力まで得るためには、バネ定数が高い高剛性の糸調子バネ4を使用することが好ましい。更に、布等の被縫製物の厚みが厚い場合には、糸張力を増加させるために糸調子バネ4のバネ定数を高めて糸調子バネ4を硬くさせることが好ましい。しかしながら糸調子バネ4のバネ定数が高い場合には、糸調子ダイヤルの回転トルクが過剰に大きくなる傾向があり、ユーザが糸調子ダイヤル7の回転操作を重く感じ、違和感の要因となる。更に、糸調子ダイヤルを回転操作させただけでも、糸調子バネ4のバネ力の強弱の度合の変動が敏感に大きく変動し、糸調子バネ4のバネ力の強弱の度合を微調整させるには必ずしも容易ではない。ひいては、糸張力を微調整させるには必ずしも容易ではない。更に、糸調子バネ4のバネ定数を高めつつ微調整させるためには、可動体5の矢印X方向におけるストロークを増加させる必要があるが、可動体5の矢印X方向におけるサイズが大型化してしまい、ミシンデザインを損なう不具合がある。   By the way, in order to obtain from a small thread tension to a large thread tension, it is preferable to use a highly rigid thread tension spring 4 having a high spring constant. Furthermore, when the thickness of the material to be sewn such as cloth is thick, it is preferable to increase the spring constant of the thread tension spring 4 to make the thread tension spring 4 hard in order to increase the thread tension. However, when the spring constant of the thread tension spring 4 is high, the rotational torque of the thread tension dial tends to become excessively large, and the user feels that the rotation operation of the thread tension dial 7 is heavy, causing a sense of discomfort. Further, even if the thread tension dial is rotated, the fluctuation of the strength of the spring tension of the thread tension spring 4 varies greatly and sensitively, and the degree of the strength of the spring tension of the thread tension spring 4 can be finely adjusted. Not always easy. As a result, it is not always easy to finely adjust the thread tension. Further, in order to make fine adjustment while increasing the spring constant of the thread tension spring 4, it is necessary to increase the stroke of the movable body 5 in the arrow X direction. However, the size of the movable body 5 in the arrow X direction increases. , There is a defect that damages the sewing machine design.

この点本実施形態によれば、糸調子ダイヤル7がユーザにより回転操作されるとき、糸調子ダイヤル7の外歯77と回転体6の内歯67とが噛み合うとき、糸調子ダイヤル7の回転速度を減速させて回転体6に伝達させる減速機構79が形成されるため、糸調子バネ4のバネ定数を高くした場合であっても、ユーザが糸調子ダイヤル7を回転操作させるトルクを小さくでき、糸調子ダイヤル7の回転操作を重く感じることが抑制され、更に、糸調子バネ4のバネ力の強弱の度合を容易に微調整させることができる。よって第1糸調子皿31と第2糸調子皿32とで糸を挟む力を微調整させ、ひいては糸張力を微調整させることができる。   In this regard, according to this embodiment, when the thread tension dial 7 is rotated by the user, when the outer teeth 77 of the thread tension dial 7 and the inner teeth 67 of the rotating body 6 mesh with each other, the rotation speed of the thread tension dial 7 is increased. Since the speed reducing mechanism 79 for reducing the speed of the thread tension spring 4 is formed, the torque for rotating the thread tension dial 7 by the user can be reduced even when the spring constant of the thread tension spring 4 is increased. It is possible to suppress the rotational operation of the thread tension dial 7 from being felt heavy, and it is possible to easily finely adjust the degree of strength of the spring tension of the thread tension spring 4. Therefore, it is possible to finely adjust the force for pinching the yarn between the first thread tension tray 31 and the second thread tension tray 32 and thereby finely adjust the thread tension.

このため本実施形態によれば、糸調子バネ4のバネ定数が高い場合であっても、減速機構79が設けられていない場合に比較して、即ち、ユーザが回転体6を直接回転させる場合に比較して、糸調子バネ4のバネ力の強弱の度合を効率よく調整させることができる。このように糸調子バネ4のバネ定数が高いときでも支障がないことから、糸調子バネ4のバネ定数を高めつつ、糸調子バネ4の軸長方向等の小型化を図ることができる。勿論、ユーザが糸張力を粗調整したい場合には、ユーザは回転体6を直接的に回転操作させれば良い。   For this reason, according to this embodiment, even when the spring constant of the thread tension spring 4 is high, compared with the case where the speed reduction mechanism 79 is not provided, that is, when the user directly rotates the rotating body 6. As compared with the above, the degree of strength of the spring force of the thread tension spring 4 can be adjusted efficiently. Since there is no problem even when the spring constant of the thread tension spring 4 is high in this way, it is possible to reduce the size of the thread tension spring 4 in the axial direction and the like while increasing the spring constant of the thread tension spring 4. Of course, if the user wants to roughly adjust the thread tension, the user may rotate the rotating body 6 directly.

本実施形態によれば、図1に示すように、糸調子ダイヤル7は、外筒部72および内筒部73を連結させる連結部としての軸端面75を回転体6側に有する。図2から理解できるように、糸調子ダイヤル7は、第2回転中心70が回転体6の第1回転中心60に対して上側(矢印U方向側)に偏心するように設けられている。そして、糸調子ダイヤル7の外筒部72の軸端面75は、回転体6で隠蔽される隠蔽面部分75aと、回転体6から露出する露出面部分75cとを有する。このように糸調子ダイヤル7および回転体6は互いに隣設されつつも、糸調子ダイヤル7は回転体6の第1回転中心60に対して偏心して配置されているため、ユーザは、糸調子ダイヤル7と回転体6とを視覚的に区別でき、両者を混同して操作してしまう不具合が抑えられる。殊に、糸調子ダイヤル7は、上側(矢印U方向側)に偏心して設けられているため、ユーザは糸調子ダイヤル7を操作させ易い利点が得られる。   According to the present embodiment, as shown in FIG. 1, the thread tension dial 7 has a shaft end surface 75 on the rotating body 6 side as a connecting portion that connects the outer cylinder portion 72 and the inner cylinder portion 73. As can be understood from FIG. 2, the thread tension dial 7 is provided such that the second rotation center 70 is eccentric to the upper side (arrow U direction side) with respect to the first rotation center 60 of the rotating body 6. The shaft end surface 75 of the outer cylinder portion 72 of the thread tension dial 7 has a concealing surface portion 75 a concealed by the rotating body 6 and an exposed surface portion 75 c exposed from the rotating body 6. As described above, the thread tension dial 7 and the rotating body 6 are arranged adjacent to each other, but the thread tension dial 7 is arranged eccentrically with respect to the first rotation center 60 of the rotating body 6. 7 and the rotating body 6 can be visually discriminated, and the trouble that they are confused and operated is suppressed. In particular, since the thread tension dial 7 is provided eccentrically on the upper side (arrow U direction side), the user can easily operate the thread tension dial 7.

更に本実施形態によれば、図1に示すように、回転体6の軸端面68は外方に露出しており、上糸の糸張力の粗調整用の強弱の度合を示す表示部69を備えている。表示部69によって、糸張力の粗調整用の強弱の度合をユーザは認識することができる。しかも、糸張力の強弱の度合を示す表示部69の方向と、回転体6の回転操作方向とは共通している。すなわち、糸張力を強くすべく回転体6を矢印A1方向に回転操作させると、表示部69は糸張力の強い度合を示す。このため、ユーザは違和感を感じることなく、張力粗調整用の回転体6を回転操作することができる。   Further, according to the present embodiment, as shown in FIG. 1, the shaft end surface 68 of the rotating body 6 is exposed to the outside, and the display unit 69 indicating the degree of strength for coarse adjustment of the thread tension of the upper thread is provided. I have. The display unit 69 allows the user to recognize the degree of strength for coarse adjustment of the yarn tension. In addition, the direction of the display unit 69 indicating the degree of yarn tension strength and the rotating operation direction of the rotating body 6 are common. In other words, when the rotating body 6 is rotated in the direction of the arrow A1 in order to increase the thread tension, the display unit 69 indicates the degree of thread tension. For this reason, the user can rotate the rotating body 6 for coarse tension adjustment without feeling uncomfortable.

加えて本実施形態によれば、図1に示すように、糸調子ダイヤル7の軸端面75は、上糸の糸張力の微調用の強弱の度合を示す表示部78を備えている。ユーザは、露出面部分75cの微調整用の表示部78を視覚的に認識できる。すなわち、ユーザによる糸調子ダイヤル7の回転操作に伴い、糸調子ダイヤル7の軸端面75については、回転体6で隠蔽される隠蔽面部分75aから、回転体6から露出する露出面部分75cに切り替わることができる。このため、糸調子ダイヤル7の軸端面75に形成されている糸張力の微調整用の強弱の度合を示す表示部78によって、糸張力の微調整用の強弱の度合をユーザは認識し易い。しかも糸張力の強弱の度合を示す表示部78の回転操作方向と、糸調子ダイヤル7の回転操作方向とは共通している。すなわち、糸張力を強くすべく糸調子ダイヤル7を矢印B1方向に回転操作させると、表示部78は糸張力の強い度合を示す。このため、ユーザは、違和感を感じることなく、張力微調整用の糸調子ダイヤル7を操作することができる。なお、万一、ユーザが糸調子ダイヤル7の回転操作と回転体6の回転操作とを混同して操作したとしても、表示部69,78が糸張力を強弱の度合を示す方向と、糸調子ダイヤル7および回転体6の回転方向とは共通しているため、混同による大きな弊害は抑制される。   In addition, according to the present embodiment, as shown in FIG. 1, the shaft end surface 75 of the thread tension dial 7 is provided with a display portion 78 that indicates the degree of strength for fine adjustment of the thread tension of the upper thread. The user can visually recognize the display section 78 for fine adjustment of the exposed surface portion 75c. That is, with the rotation operation of the thread tension dial 7 by the user, the shaft end surface 75 of the thread tension dial 7 is switched from the concealment surface portion 75 a concealed by the rotator 6 to the exposed surface portion 75 c exposed from the rotator 6. be able to. For this reason, the user can easily recognize the degree of strength for fine adjustment of the thread tension by the display unit 78 indicating the degree of strength for fine adjustment of the thread tension formed on the shaft end surface 75 of the thread tension dial 7. In addition, the rotation operation direction of the display unit 78 indicating the degree of the yarn tension strength and the rotation operation direction of the thread tension dial 7 are common. That is, when the thread tension dial 7 is rotated in the direction of the arrow B1 in order to increase the thread tension, the display unit 78 indicates a high degree of thread tension. For this reason, the user can operate the thread tension dial 7 for fine tension adjustment without feeling uncomfortable. Even if the user confused and operated the rotation operation of the thread tension dial 7 and the rotation operation of the rotating body 6, the display units 69 and 78 indicate the direction of the thread tension and the thread tension. Since the rotation direction of the dial 7 and the rotating body 6 is common, a large adverse effect due to confusion is suppressed.

本実施形態によれば、図1から理解できるように、回転体6の軸端面68と糸調子ダイヤル7の軸端面75とは、それぞれ同一方向に露出しており、ユーザから視認される。よって、軸端面68に形成されている糸張力粗表示用の表示部69と、軸端面75に形成されている糸張力微表示用の表示部78は、同一方向に露出しており、ユーザから容易に視認される。   According to the present embodiment, as can be understood from FIG. 1, the shaft end surface 68 of the rotating body 6 and the shaft end surface 75 of the thread tension dial 7 are exposed in the same direction and are visually recognized by the user. Accordingly, the display unit 69 for displaying the rough thread tension formed on the shaft end surface 68 and the display unit 78 for displaying the fine thread tension formed on the shaft end surface 75 are exposed in the same direction, and are thus displayed by the user. It is easily visible.

(適用形態)
図4は適用形態を示す。ミシンのミシン本体2は、ベッド部22と、ベッド部22の一端部から上方に延びる縦アーム部23と、縦アーム部23の上部から水平方向に延びる横アーム部24と、針を取り付ける針棒25と、押さえ棒の昇降を操作する押さえ上げレバー26とをもつ。横アーム部24のブラケット240には、ユーザが上糸の張力を調整させるために操作する糸調子装置1が設けられている。
(Application form)
FIG. 4 shows an application form. The sewing machine body 2 of the sewing machine includes a bed portion 22, a vertical arm portion 23 extending upward from one end portion of the bed portion 22, a horizontal arm portion 24 extending horizontally from an upper portion of the vertical arm portion 23, and a needle bar for attaching a needle. 25 and a press-up lever 26 for operating the presser bar up and down. The bracket 240 of the lateral arm portion 24 is provided with a thread tension device 1 that is operated by a user to adjust the tension of the upper thread.

(その他)
前記した実施形態によれば、回転体6の回転運動を可動体5の直動に変換させる変換機構62は、カム溝63を用いているが、これに限らず、円筒カム等の他のカムでも良く、要するに回転体6の回転運動を可動体5の直進運動に変更できるものでああれば良い。糸調子ダイヤル7は、上側(矢印U方向側)に偏心して設けられているが、ミシン正面に対向するユーザ側に突出していても良い。本発明は上記し且つ図面に示した実施形態のみに限定されるものではなく、要旨を逸脱しない範囲内で適宜変更して実施できる。
(Other)
According to the above-described embodiment, the conversion mechanism 62 that converts the rotational motion of the rotating body 6 into the linear motion of the movable body 5 uses the cam groove 63, but is not limited to this, and other cams such as a cylindrical cam. In short, it is only necessary that the rotational motion of the rotating body 6 can be changed to the linear motion of the movable body 5. The thread tension dial 7 is eccentrically provided on the upper side (arrow U direction side), but may protrude to the user side facing the front of the sewing machine. The present invention is not limited to the embodiments described above and shown in the drawings, and can be implemented with appropriate modifications within the scope not departing from the gist.

1はミシン糸調子装置、2はミシン本体、240はブラケット、31は第1糸調子皿、32は第2糸調子皿、4は糸調子バネ、5は可動体、6は回転体、60は第1回転中心、62は変換機構、63はカム溝、65は従動子、67は内歯、68は軸端面、69は表示部、7は糸調子ダイヤル、70は第2回転中心、8は糸調子ナット、75は軸端面、75aは隠蔽面部分、75cは露出面部分、77は外歯、78は表示部、79は減速機構を示す。 1 is a sewing thread tension device, 2 is a sewing machine body, 240 is a bracket, 31 is a first thread tension tray, 32 is a second thread tension tray, 4 is a thread tension spring, 5 is a movable body, 6 is a rotating body, and 60 is 1st rotation center, 62 is a conversion mechanism, 63 is a cam groove, 65 is a follower, 67 is an internal tooth, 68 is a shaft end face, 69 is a display part, 7 is a thread tension dial, 70 is a 2nd rotation center, 8 is A thread tension nut, 75 is a shaft end surface, 75a is a concealing surface portion, 75c is an exposed surface portion, 77 is an external tooth, 78 is a display portion, and 79 is a speed reduction mechanism.

Claims (5)

ミシンに設けられ糸張力を調整させるミシン糸調子装置であって、
第1糸調子皿と、
前記第1糸調子皿とで糸を挟むように前記第1糸調子皿に対面する第2糸調子皿と、
前記第1糸調子皿および前記第2糸調子皿が互いに接近する方向に前記第2糸調子皿を前記第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する糸調子バネと、
前記糸調子バネのバネ力の強弱の度合を調整させるバネ力調整方向に沿って移動可能な可動体と、
回転中心の回りを回転可能に設けられ、円筒部と、回転に伴い前記可動体を前記バネ力調整方向に沿って移動させる変換機構と、前記円筒部の内周壁において回転中心に対して所定のピッチ円直径で形成された複数の内歯とをもつ回転体と、
ユーザの回転操作により前記回転体に対して回転可能に設けられ、前記回転体の前記内歯のピッチ円直径Dinよりも小さなピッチ円直径Doutで形成され前記回転体の前記内歯に噛み合い可能な複数の外歯をもち、且つ、回転に伴い前記外歯および前記内歯の噛み合いにより前記回転体の回転速度を減速させるように回転を伝達させて前記回転体を共通方向に回転させる糸調子ダイヤルとを具備することを特徴とするミシン糸調子装置。
A sewing thread tension device that is provided in the sewing machine and adjusts the thread tension,
A first thread tension plate,
A second thread tension tray facing the first thread tension tray so as to sandwich the yarn with the first thread tension tray;
A thread tension having a spring force that adjusts the thread tension by urging the second thread tension tray toward the first thread tension tray in a direction in which the first thread tension tray and the second thread tension tray approach each other. Spring,
A movable body movable along a spring force adjustment direction for adjusting the degree of strength of the spring force of the thread tension spring;
A cylindrical portion, a conversion mechanism that moves the movable body along the direction of the spring force adjustment along with the rotation, and a predetermined center with respect to the rotation center on the inner peripheral wall of the cylindrical portion. A rotating body having a plurality of internal teeth formed with a pitch circle diameter;
It is provided so as to be rotatable with respect to the rotating body by a user's rotation operation, is formed with a pitch circle diameter Dout smaller than the pitch circle diameter Din of the inner teeth of the rotating body, and can mesh with the inner teeth of the rotating body. A thread tension dial that has a plurality of external teeth and transmits the rotation so as to reduce the rotation speed of the rotating body by meshing the external teeth and the internal teeth with the rotation, thereby rotating the rotating body in a common direction. A sewing thread tension device characterized by comprising:
請求項1において、前記糸調子ダイヤルは、ユーザが回転操作する外筒部と、前記外筒部に対して同軸的に設けられ前記外歯を有する内筒部で形成されたギヤとを有することを特徴とするミシン糸調子装置。   2. The thread tension dial according to claim 1, wherein the thread tension dial includes an outer cylinder part that is rotated by a user, and a gear that is formed coaxially with respect to the outer cylinder part and formed with an inner cylinder part having the external teeth. Sewing thread tension device characterized by 請求項2において、前記糸調子ダイヤルは、これの回転中心が前記回転体の回転中心に対して偏心するように設けられ、前記外筒部及び前記内筒部を連結させる連結部としての軸端面を前記回転体側に有し、
前記軸端面は、前記回転体で隠蔽される隠蔽面部分と、前記回転体から露出する露出面部分とを有することを特徴とするミシン糸調子装置。
The shaft end face as a connecting portion according to claim 2, wherein the thread tension dial is provided so that a rotation center thereof is eccentric with respect to a rotation center of the rotating body, and connects the outer cylinder portion and the inner cylinder portion. On the rotating body side,
The shaft end surface includes a concealing surface portion concealed by the rotating body and an exposed surface portion exposed from the rotating body.
請求項3において、前記糸調子ダイヤルの前記軸端面は、糸張力の強弱の度合を示す表示部を備えており、糸張力の強弱の度合を示す前記表示部の方向と、前記糸調子ダイヤルの回転方向とが共通であることを特徴とするミシン糸調子装置。   4. The shaft end surface of the thread tension dial according to claim 3, further comprising a display unit that indicates a degree of thread tension strength, a direction of the display unit that indicates a degree of thread tension strength, and a direction of the thread tension dial. A sewing thread tension device characterized by having a common rotation direction. 糸張力を調整させるミシン糸調子装置を備えるミシンであって、
前記ミシン糸調子装置は、
第1糸調子皿と、
前記第1糸調子皿とで糸を挟むように前記第1糸調子皿に対面する第2糸調子皿と、
前記第1糸調子皿および前記第2糸調子皿が互いに接近する方向に前記第2糸調子皿を前記第1糸調子皿に向けて付勢させて糸張力を調整させるバネ力を有する糸調子バネと、
前記糸調子バネのバネ力の強弱の度合を調整させるバネ力調整方向に沿って移動可能な可動体と、
回転中心の回りを回転可能に設けられ、円筒部と、回転に伴い前記可動体を前記バネ力調整方向に沿って移動させる変換機構と、前記円筒部の内周壁において回転中心に対して所定のピッチ円直径で形成された複数の内歯とをもつ回転体と、
ユーザの回転操作により前記回転体に対して回転可能に設けられ、前記回転体の前記内歯のピッチ円直径Dinよりも小さなピッチ円直径Doutで形成され前記回転体の前記内歯に噛み合い可能な複数の外歯をもち、且つ、回転に伴い前記外歯および前記内歯の噛み合いにより前記回転体の回転速度を減速させるように回転を伝達させて前記回転体を共通方向に回転させる糸調子ダイヤルとを具備することを特徴とするミシン。
A sewing machine comprising a sewing thread tension device for adjusting the thread tension,
The sewing thread tension device is
A first thread tension plate,
A second thread tension tray facing the first thread tension tray so as to sandwich the yarn with the first thread tension tray;
A thread tension having a spring force that adjusts the thread tension by urging the second thread tension tray toward the first thread tension tray in a direction in which the first thread tension tray and the second thread tension tray approach each other. Spring,
A movable body movable along a spring force adjustment direction for adjusting the degree of strength of the spring force of the thread tension spring;
A cylindrical portion, a conversion mechanism that moves the movable body along the direction of the spring force adjustment along with the rotation, and a predetermined center with respect to the rotation center on the inner peripheral wall of the cylindrical portion. A rotating body having a plurality of internal teeth formed with a pitch circle diameter;
It is provided so as to be rotatable with respect to the rotating body by a user's rotation operation, is formed with a pitch circle diameter Dout smaller than the pitch circle diameter Din of the inner teeth of the rotating body, and can mesh with the inner teeth of the rotating body. A thread tension dial that has a plurality of external teeth and transmits the rotation so as to reduce the rotation speed of the rotating body by meshing the external teeth and the internal teeth with the rotation, thereby rotating the rotating body in a common direction. A sewing machine characterized by comprising:
JP2011108329A 2011-05-13 2011-05-13 Sewing thread tension device and sewing machine Expired - Fee Related JP5810620B2 (en)

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US3366083A (en) * 1966-05-26 1968-01-30 Singer Co Thread tensioning device for sewing machines
JPS61106188U (en) * 1984-12-17 1986-07-05
JP2536210Y2 (en) * 1990-04-27 1997-05-21 ジューキ株式会社 Sewing machine thread tension device
JP3314093B2 (en) * 1992-11-24 2002-08-12 ハッピー工業株式会社 Sewing machine thread tension adjusting device
JP3723970B2 (en) * 1999-01-18 2005-12-07 ブラザー工業株式会社 sewing machine
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JP2008264065A (en) * 2007-04-17 2008-11-06 Brother Ind Ltd Thread tension device
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