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JP5814872B2 - Volatile component discharge removal apparatus, volatile component discharge removal method, and polymer porous body for volatile component discharge removal - Google Patents
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JP5814872B2 - Volatile component discharge removal apparatus, volatile component discharge removal method, and polymer porous body for volatile component discharge removal - Google Patents

Volatile component discharge removal apparatus, volatile component discharge removal method, and polymer porous body for volatile component discharge removal Download PDF

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JP5814872B2
JP5814872B2 JP2012156200A JP2012156200A JP5814872B2 JP 5814872 B2 JP5814872 B2 JP 5814872B2 JP 2012156200 A JP2012156200 A JP 2012156200A JP 2012156200 A JP2012156200 A JP 2012156200A JP 5814872 B2 JP5814872 B2 JP 5814872B2
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volatile component
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indoor space
porous body
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JP2014019175A (en
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伊藤 宏
宏 伊藤
幸一郎 岩井
幸一郎 岩井
和美 早川
和美 早川
ユミ 斎木
ユミ 斎木
憲之 鈴木
憲之 鈴木
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Toyota Motor Corp
Toyota Central R&D Labs Inc
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Description

本発明は、室内空間に含まれる揮発成分を効率的に排出除去できる揮発成分排出除去装置および揮発成分排出除去方法と、それらの実施に適した揮発成分排出除去高分子多孔質体に関する。   The present invention relates to a volatile component discharge and removal device and a volatile component discharge and removal method that can efficiently discharge and remove volatile components contained in an indoor space, and a volatile component discharge and removal polymeric porous body suitable for implementing them.

最近の自動車では、車室内の温度や湿度の調整のみならず、車室内に浮遊する汚染物質を除去して空気の清浄化を図ることがなされている。このような汚染物質として、外部から侵入する微細な塵、埃、細菌、ウイルス等の他に、自動車の構成部材に元々含まれていたり製造過程で使用され、車室内で揮発した有機化合物(揮発性有機化合物:Volatile Organic Compounds:VOC)などがある。   In recent automobiles, not only the temperature and humidity in the passenger compartment are adjusted, but also the contaminants floating in the passenger compartment are removed to purify the air. In addition to fine dust, dust, bacteria, viruses, etc. that enter from the outside, such pollutants include organic compounds that are originally contained in automobile components or used in the manufacturing process, and have volatilized in the passenger compartment. Volatile Organic Compounds (VOC) and the like.

車室内の汚染物質の除去方法として、空調装置(エアコン)に取り付けた活性炭入りフィルターで汚染物質を吸着回収したり、車室内へマイナスイオン等を放出して汚染物質を分解したりすることが提案されている。例えば、これに関連した記載が下記の特許文献にある。   As a method for removing pollutants in the passenger compartment, it is proposed to absorb and collect pollutants with a filter containing activated carbon attached to an air conditioner (air conditioner) or to release negative ions into the passenger compartment to decompose the pollutants. Has been. For example, there is a description related to this in the following patent document.

特開2002−362143号公報JP 2002-362143 A

活性炭入りフィルターを用いる方法は安価で良いが、定期的な交換が必要であり、設置スペースが限られるため容量の増加は困難である。また、マイナスイオン等を放出するには高価なイオン発生器が別途必要となる。またマイナスイオン等では、VOCを実質的に低減することはできない。   A method using a filter containing activated carbon may be inexpensive, but periodic replacement is necessary, and since the installation space is limited, it is difficult to increase the capacity. In addition, an expensive ion generator is separately required to emit negative ions and the like. Also, negative ions or the like cannot substantially reduce VOC.

本発明はこのような事情に鑑みて為されたものであり、従来の空気清浄装置とは異なり、室内空間に含まれるVOCなどの揮発成分を簡易な構造で効率的に除去できる揮発成分排出除去装置および揮発成分排出除去方法と、それらの実施に最適な揮発成分排出除去用高分子多孔質体を提案することを目的とする。   The present invention has been made in view of such circumstances, and unlike conventional air cleaning devices, volatile component discharge removal that can efficiently remove volatile components such as VOC contained in the indoor space with a simple structure. It is an object of the present invention to propose an apparatus and a volatile component discharge / removal method, and a polymer porous body for volatile component discharge / removal that is optimal for the implementation thereof.

本発明者はこの課題を解決すべく鋭意研究し、試行錯誤を重ねた結果、車室内で多用されている高分子多孔質体(ポリウレタンフォーム等)が、車室内の揮発成分を多量に吸着するのみならず、迅速に放出することを新たに見出した。そして、この高分子多孔質体の性質を利用して車室内の揮発成分を排出除去することを思いつき、この発想を発展させることにより、以降に述べる本発明を完成するに至った。   As a result of extensive research and trial and error, the present inventors have made extensive efforts to solve this problem. As a result, polymer porous bodies (polyurethane foam, etc.) frequently used in the passenger compartment adsorb a large amount of volatile components in the passenger compartment. As well as newly found that it releases quickly. The inventors have come up with the idea of exhausting and removing volatile components from the interior of the vehicle by utilizing the properties of the polymer porous body, and have developed the idea to complete the present invention described below.

《揮発成分排出除去装置》
(1)本発明の揮発成分排出除去装置は、揮発成分を含有する室内空間に通気可能な通気面を少なくとも一部に有すると共にシートに用いられるクッション材を兼ねる高分子多孔質体と、該室内空間よりも気圧が低い負圧を生じ得る負圧発生源に連通する負圧部と該高分子多孔質体の内部または該通気面以外の他面に連通する内気部とを有し、該通気面を通じて該高分子多孔質体内に吸着された揮発成分を該負圧により該内気部から該負圧部へ導出する導出路とを備え、該室内空間の揮発成分が該高分子多孔質体および該導出路を介して排出除去されることを特徴とする。
《Volatile component discharge removal device》
(1) A volatile component discharge / removal device according to the present invention includes a polymer porous body that has at least a part of a ventilation surface that can be ventilated in an indoor space containing a volatile component and also serves as a cushioning material used for a seat , A negative pressure portion communicating with a negative pressure generating source capable of generating a negative pressure lower than the air pressure, and an internal air portion communicating with the inside of the polymer porous body or another surface other than the ventilation surface; A derivation path for deriving the volatile component adsorbed in the polymer porous body through the surface from the inside air portion to the negative pressure portion by the negative pressure, and the volatile component in the indoor space is the polymer porous body and It is characterized by being discharged and removed through the lead-out path.

(2)本発明の揮発成分排出除去装置(適宜、単に「排出除去装置」という。)は、比較的簡素な構造でありながら、室内空間に分散した揮発成分が高分子多孔質体へ高率で吸着させ得ると共に導出路を介して迅速に放出させる。従って本発明の排出除去装置によれば、室内空間にあるVOC等の揮発成分を効率的に室外へ排出できる。 (2) The volatile component discharge / removal device of the present invention (appropriately simply referred to as “discharge / removal device”) has a relatively simple structure, but the volatile component dispersed in the indoor space has a high rate to the polymer porous body. And can be quickly released through the outlet path. Therefore, according to the discharge removing apparatus of the present invention, volatile components such as VOC in the indoor space can be discharged efficiently to the outside of the room.

このように本発明により優れた揮発成分の排出除去性が得られたのは、高分子多孔質体が、揮発成分を吸着し易いと共に、雰囲気変化により一旦吸着した揮発成分を放出し易いという、一般的には背反すると考えられる特性を併有するためと考えられる。高分子多孔質体がこのような特性を発揮するメカニズムは定かではないが、現状では次のように考えられる。   Thus, the excellent volatile component discharge / removability was obtained by the present invention because the porous polymer body easily adsorbs the volatile component and easily releases the volatile component once adsorbed by the change in atmosphere. It is thought that it is because it has characteristics that are generally considered contradictory. The mechanism by which the porous polymer body exhibits such characteristics is not clear, but at present, it is considered as follows.

高分子多孔質体は、分子量が大きいため、揮発成分との間でも相対的に大きな分子間力(ファンデルワールス力など)を生じ得る。また高分子多孔質体は、多数の空孔が凝集した発泡体からなるため、非常に大きな比表面積を有し、多量の揮発成分を吸着し易い。そして高分子多孔質体を構成する空孔の大部分は、揮発成分よりも十分に大きく、閉塞した独立孔ではなく、連通した連続孔となっていると考えられる。しかも揮発成分の高分子多孔質体への吸着のほとんどは、上述した分子間力による物理的な吸着であって化学的な吸着ではない。このため揮発成分は、高分子多孔質体内を移動し易く、高分子多孔質体内に一旦吸着され捕捉されても、高分子多孔質体の周囲の雰囲気変化(例えば、負圧による吸引力の作用や揮発成分の分圧低下等)により、高分子多孔質体から容易に離脱し得る。こうして高分子多孔質体は、揮発成分の吸着性と放出性という背反する特性を併有するに至ったと考えられる。   Since the porous polymer body has a large molecular weight, it can generate a relatively large intermolecular force (such as van der Waals force) even with a volatile component. Moreover, since the polymer porous body is made of a foam in which a large number of pores are aggregated, it has a very large specific surface area and easily adsorbs a large amount of volatile components. Most of the pores constituting the polymer porous body are considered to be sufficiently larger than the volatile component and are not continuous closed pores but continuous continuous pores. Moreover, most of the adsorption of the volatile component to the polymer porous body is the physical adsorption by the intermolecular force described above and not the chemical adsorption. For this reason, the volatile component easily moves in the porous polymer body, and even if it is once adsorbed and trapped in the porous polymer body, the atmosphere around the porous polymer body changes (for example, the action of suction force due to negative pressure). Or the volatile component can be easily detached from the polymer porous body. Thus, it is considered that the polymer porous body has the contradictory properties of adsorbing and releasing volatile components.

本発明の排出除去装置について具体的にいうと、室内空間に分散していて揮発成分は、通気面を通じて高分子多孔質体内に一旦吸着または捕捉され、高分子多孔質体内に凝集する。この高分子多孔質体の内部または通気面以外の他面に負圧が作用すると、高分子多孔質体に一時的に捕捉されていた揮発成分は、高分子多孔質体を容易に離脱して、導出路の内気部から負圧部へ吸引され、外部へ放出され得る。こうして本発明の排出除去装置は、優れた揮発成分の排出除去性を実現するようになったと考えられる。   More specifically, the discharge / removal device of the present invention is dispersed in the indoor space, and the volatile components are once adsorbed or trapped in the polymer porous body through the ventilation surface, and aggregate in the polymer porous body. When negative pressure is applied to the inside of the polymer porous body or the other surface other than the ventilation surface, the volatile components temporarily trapped in the polymer porous body are easily released from the polymer porous body. The air can be sucked from the inside air portion of the outlet path to the negative pressure portion and discharged to the outside. Thus, it is considered that the discharge removal apparatus of the present invention has realized excellent discharge removal performance of volatile components.

《揮発成分排出除去方法》
本発明は、上述した排出除去装置としてのみならず、揮発成分排出除去方法(適宜、単に「排出除去方法」という。)としても把握できる。すなわち本発明は、室内空間に含有される揮発成分を、該室内空間に通気可能な通気面を少なくとも一部に有すると共にシートに用いられるクッション材を兼ねる高分子多孔質体へ吸着させる吸着ステップと、該揮発成分を吸着した高分子多孔質体の内部または該通気面以外の他面に該室内空間よりも気圧が低い負圧を作用させて該揮発成分を該室内空間外へ導出する導出ステップとを備え、該室内空間の揮発成分が該高分子多孔質体を介して排出除去されることを特徴とする揮発成分排出除去方法でもよい。
《Volatile component discharge removal method》
The present invention can be grasped not only as the above-described discharge removal apparatus but also as a volatile component discharge removal method (appropriately simply referred to as “discharge removal method”). That is, the present invention includes an adsorption step of adsorbing a volatile component contained in an indoor space to a polymer porous body having at least a part of a ventilation surface that can ventilate the indoor space and also serving as a cushioning material used for the seat ; A derivation step of deriving the volatile component out of the indoor space by applying a negative pressure lower than the indoor space to the inside of the porous polymer body adsorbing the volatile component or to the other surface other than the ventilation surface And a volatile component discharge and removal method characterized in that the volatile component in the indoor space is discharged and removed through the polymer porous body.

《揮発成分排出除去用高分子多孔質体》
さらに本発明は、高分子多孔質体が揮発成分の吸着性と離脱性の両方に優れることに起因してなされたものであるから、高分子多孔質体の用途を限定した揮発成分排出除去用高分子多孔質体(適宜、単に「高分子多孔質体」という。)としても把握することができる。
《Porous polymer for volatile component discharge removal》
Furthermore, the present invention is made for the purpose of discharging and removing volatile components by limiting the use of the polymer porous material, because the polymer porous material is excellent in both adsorption and detachment of volatile components. It can also be understood as a polymer porous body (appropriately simply referred to as “polymer porous body”).

このような高分子多孔質体の好例は、クッション材、防音材、防振材等として種々の分野の様々な部材や器具等に多用されている合成樹脂製の高分子発泡体であり、そのより具体的な好例はポリウレタンフォームである。   A good example of such a polymer porous body is a polymer foam made of a synthetic resin that is widely used in various members and instruments in various fields as cushioning materials, soundproofing materials, vibration-proofing materials, etc. A more specific example is polyurethane foam.

《その他》
(1)本発明に係る高分子多孔質体に吸着される揮発成分量は、室内の揮発成分濃度にほぼ比例する。すなわち、過渡期を除けば、両者は平衡状態となる。例えば、本発明の排出除去装置が未稼動のとき、室内の揮発成分濃度が高ければ、高分子多孔質体に吸着される揮発成分量も多くなる。逆に、排出除去装置が稼動して、高分子多孔質体および導出路を介して、室内の揮発成分が外部へ急激に排出されると、室内の揮発成分濃度は急減する。これに応じて高分子多孔質体に吸着される揮発成分量も小さくなる。
<Others>
(1) The amount of volatile components adsorbed on the porous polymer body according to the present invention is substantially proportional to the indoor volatile component concentration. That is, except for the transition period, both are in an equilibrium state. For example, when the exhaust removal apparatus of the present invention is not in operation, if the indoor volatile component concentration is high, the amount of volatile components adsorbed on the polymer porous body also increases. On the contrary, when the discharge / removal device is operated and the volatile components in the room are suddenly discharged to the outside through the polymer porous body and the lead-out path, the volatile component concentration in the room decreases rapidly. Accordingly, the amount of volatile components adsorbed on the polymer porous body is also reduced.

(2)室内空間から外部へ放出される揮発成分の移動のみを考慮すると、本発明でいう負圧は、厳密にいえば、室内と室外における揮発成分の分圧差でもよい。もっとも、このような分圧差は僅かであり、揮発成分の外部への効率的な排出はあまり期待し得ない。そこで本発明では上述したような負圧を利用して、揮発成分を室内空間から外部へ排出させている。 (2) Considering only the movement of volatile components released from the indoor space to the outside, the negative pressure referred to in the present invention may be strictly a partial pressure difference between volatile components indoors and outdoors. However, such a partial pressure difference is small, and efficient discharge of volatile components to the outside cannot be expected so much. Accordingly, in the present invention, the volatile component is discharged from the indoor space to the outside by using the negative pressure as described above.

(3)本明細書でいう揮発成分は、その種類、人体への影響の有無、芳香性の有無などを問わない。従って、VOCは勿論のこと、水蒸気なども本明細書でいう揮発成分に含まれる。また、揮発成分は、室内を区画する隔壁や室内器具等から放出されるものでも、外部から室内空間へ流入したものでもよい。 (3) The volatile component referred to in the present specification may be any type, whether or not it has an influence on the human body, and whether or not it is aromatic. Therefore, not only VOC but also water vapor is included in the volatile components referred to in this specification. Further, the volatile component may be emitted from a partition wall or an indoor appliance that partitions the room, or may flow from the outside into the indoor space.

(4)特に断らない限り本明細書でいう「x〜y」は下限値xおよび上限値yを含む。本明細書に記載した種々の数値または数値範囲に含まれる任意の数値を新たな下限値または上限値として「a〜b」のような範囲を新設し得る。 (4) Unless otherwise specified, “x to y” in this specification includes a lower limit value x and an upper limit value y. A range such as “a to b” can be newly established with any numerical value included in various numerical values or numerical ranges described in the present specification as a new lower limit value or upper limit value.

本発明の揮発成分排出除去装置に係る第一実施例を示す模式図である。It is a schematic diagram which shows the 1st Example which concerns on the volatile component discharge | emission removal apparatus of this invention. その第一変形例を示す断面模式図である。It is a cross-sectional schematic diagram which shows the 1st modification. その第二変形例を示す断面模式図である。It is a cross-sectional schematic diagram which shows the 2nd modification. その第三変形例を示す断面模式図である。It is a cross-sectional schematic diagram which shows the 3rd modification. その第四変形例を示す断面模式図である。It is a cross-sectional schematic diagram which shows the 4th modification. 本発明の揮発成分排出除去装置に係る第二実施例を示す模式図である。It is a schematic diagram which shows the 2nd Example which concerns on the volatile component discharge | emission removal apparatus of this invention. 各試料のトルエン雰囲気濃度とトルエン吸着量の関係を示すグラフである。It is a graph which shows the relationship between the toluene atmosphere concentration of each sample, and toluene adsorption amount. 各試料から初期に放出される揮発成分の放出量と時間の関係を示すグラフである。It is a graph which shows the relationship between the discharge | release amount of the volatile component discharge | released from each sample initially, and time. 各試料に吸着させたトルエンの放出量と時間の関係を示すグラフである。It is a graph which shows the discharge | release amount of toluene adsorb | sucked to each sample, and the relationship of time. 二種のポリウレタンフォームに吸着させたトルエンの放散量と時間の関係を示すグラフである。It is a graph which shows the relationship between time and the amount of diffusion of toluene adsorbed on two types of polyurethane foam. 二種のポリウレタンフォームに吸着させたホルムアルデヒドの放散量と時間の関係を示すグラフである。It is a graph which shows the relationship between the amount of formaldehyde diffused by two types of polyurethane foams, and time. 二種のポリウレタンフォームに吸着させたアセトアルデヒドの放散量と時間の関係を示すグラフである。It is a graph which shows the relationship between the amount of acetaldehyde diffused by two types of polyurethane foams, and time.

本明細書で説明する内容は、本発明の揮発成分排出除去装置や揮発成分排出除去方法のみならず、それらに用いられる揮発成分排出除去用高分子多孔質体にも該当し得る。上述した本発明の構成要素に、本明細書中から任意に選択した一つまたは二つ以上の構成要素を付加し得る。いずれの実施形態が最良であるか否かは、対象、要求性能等によって異なる。   The contents described in the present specification can be applied not only to the volatile component discharge / removal apparatus and the volatile component discharge / removal method of the present invention but also to the polymer porous body for volatile component discharge / removal used in them. One or two or more components arbitrarily selected from the present specification may be added to the above-described components of the present invention. Which embodiment is the best depends on the target, required performance, and the like.

《高分子多孔質体》
(1)本発明に係る高分子多孔質体は、揮発成分の吸着性および放出性が良好である限り、その組成や構造(孔径、見掛密度、独立孔、連続孔等)を問わない。高分子多孔質体には、軽石などの無機質からなる高分子多孔質体もあるが、通常は有機質さらには合成樹脂からなる高分子多孔質体である。そこで本明細書では、特に断らない限り、合成樹脂からなる高分子多孔質体を単に「高分子多孔質体」という。なお、一般的にいわれるスポンジも本明細書でいう高分子多孔質体に含まれる。
<Porous polymer porous material>
(1) The polymer porous body according to the present invention may be of any composition or structure (pore diameter, apparent density, independent pores, continuous pores, etc.) as long as the adsorbability and release property of volatile components are good. The polymer porous body includes a polymer porous body made of an inorganic material such as pumice, but is usually a polymer porous body made of an organic material or a synthetic resin. Therefore, in this specification, unless otherwise specified, a polymer porous body made of a synthetic resin is simply referred to as “polymer porous body”. In addition, generally called sponge is also included in the polymer porous body referred to in this specification.

高分子多孔質体は、その製法は問わないが、高分子材料を発泡成形して得られた高分子発泡体(発泡プラスチック)が好例である。高分子発泡体は、発泡倍率が5〜200倍さらには10〜100倍程度であると好ましい。発泡倍率が過小または過大になると、空孔(気泡)も過小または過大となり、いずれの場合も吸着性や放出性が低下し得る。   The polymer porous body may be produced by any method, but a polymer foam (foamed plastic) obtained by foam molding a polymer material is a good example. The polymer foam preferably has an expansion ratio of about 5 to 200 times, more preferably about 10 to 100 times. If the expansion ratio is too small or too large, the pores (bubbles) will be too small or too large, and in any case, the adsorptivity and the release property may be lowered.

高分子多孔質体内の各空孔は、独立して閉塞している独立空孔型と、繋がって連通している連続空孔型がある。揮発成分を高分子多孔質体の通気面から導出路へ吸引して外部へ効率的に排出するためには、通気性または透過性に優れる連続空孔が多いほど好ましい。   Each pore in the polymer porous body has an independent pore type that is independently closed, and a continuous pore type that is connected and communicated. In order to suck the volatile component from the ventilation surface of the polymer porous body to the outlet path and efficiently discharge the volatile component to the outside, it is preferable that there are more continuous pores having excellent air permeability or permeability.

高分子多孔質体は、それを構成する高分子(特に合成樹脂)の種類を問わない。例えば、高分子多孔質体は、ポリウレタン (PUR)、ポリスチレン (PS)、ポリオレフィン(主にポリエチレン (PE)やポリプロピレン (PP))等の合成樹脂原料からなると好ましい。この他、高分子多孔質体はその用途等に応じて、フェノール樹脂 (PF)、ポリ塩化ビニル (PVC)、ユリア樹脂 (UF)、シリコーン (SI)、ポリイミド (PI)、メラミン樹脂 (MF)などの合成樹脂原料を用いたものでもよい。また、不汚性の代表であるテフロン(登録商標)(四フッ化エチレン)などであっても高分子多孔質体であれば効果を有する。   The polymer porous body may be any kind of polymer (especially synthetic resin) constituting it. For example, the polymer porous body is preferably made of a synthetic resin material such as polyurethane (PUR), polystyrene (PS), polyolefin (mainly polyethylene (PE) or polypropylene (PP)). In addition, polymer porous materials can be used for phenolic resin (PF), polyvinyl chloride (PVC), urea resin (UF), silicone (SI), polyimide (PI), melamine resin (MF) depending on the application. A synthetic resin raw material such as Moreover, even if it is Teflon (trademark) (tetrafluoroethylene) etc. which are the stain | pollution | contamination representative, if it is a polymeric porous body, it has an effect.

高分子多孔質体の好例は、前述したように高分子発泡体の代表例であるポリウレタンフォームである。ポリウレタン自体は、通常、イソシアネート基(NCO)とヒドロキシル基を有する化合物が縮合してできたウレタン結合を有するモノマーを、共重合させた高分子化合物である。これに対してポリウレタンフォームは、そのポリウレタンを生じるポリイソシアネートとポリオールを主原料として、発泡剤、整泡剤、触媒などを撹拌混合し、発泡させて、泡化反応と樹脂化反応を同時に行わせて得られる。   A good example of the polymer porous body is a polyurethane foam which is a typical example of the polymer foam as described above. The polyurethane itself is usually a polymer compound obtained by copolymerizing a monomer having a urethane bond formed by condensation of a compound having an isocyanate group (NCO) and a hydroxyl group. Polyurethane foam, on the other hand, uses polyisocyanate and polyol that produce the polyurethane as the main raw materials, and stirs and mixes foaming agents, foam stabilizers, catalysts, etc., and foams them, allowing foaming and resinification reactions to occur simultaneously. Obtained.

ポリウレタンフォームは、用いる原料により、主に、軟質ポリウレタンフォームと硬質ポリウレタンフォームに大別される。一般的には、分子量が大きくて官能基数の少ない原料を用いると軟質ポリウレタンフォームとなり、分子量が小さくて官能基数の多い原料を用いると硬質ポリウレタンフォームとなる。概して、軟質ポリウレタンフォームは、各空孔(気泡)が連続した連続気泡型となり易く、発泡倍率も相対的に大きく見掛密度は小さい。逆に硬質ポリウレタンフォームは、独立気泡型となり易く、発泡倍率も相対的に小さく見掛密度は大きい。本発明に係る高分子多孔質体は、いずれも選択し得るが、高い吸着性や放出性が要求される場合は軟質ポリウレタンフォームであるとより好ましい。   Polyurethane foams are mainly classified into soft polyurethane foams and rigid polyurethane foams depending on the raw materials used. Generally, when a raw material having a large molecular weight and a small number of functional groups is used, a flexible polyurethane foam is obtained, and when a raw material having a small molecular weight and a large number of functional groups is used, a rigid polyurethane foam is obtained. In general, a flexible polyurethane foam is likely to be an open-cell type in which pores (bubbles) are continuous, the foaming ratio is relatively large, and the apparent density is small. Conversely, rigid polyurethane foam tends to be a closed cell type, has a relatively small expansion ratio and a high apparent density. Any of the polymer porous bodies according to the present invention can be selected, but a flexible polyurethane foam is more preferable when high adsorptivity and release are required.

(2)ところで、ポリウレタンフォーム等の高分子発泡体は、移動体(自動車、船舶、航空機等)、住宅、ビルなどの室内空間を区画または構成する際の隔壁、それらに配置される各種の室内器具などに多用されている。例えば、防音材、防振材、クッション材等である。このように従来から各種分野で多用されている高分子発泡体を、本発明に係る高分子多孔質体として兼用すると、揮発成分排出除去装置の低コスト化、省スペース化、軽量化等も併せて図れて好ましい。従って本発明に係る高分子多孔質体は、室内空間を構成する隔壁または室内空間内に配置された室内器具に用いられる機能材を兼ねると好適である。 (2) By the way, polymer foams such as polyurethane foams are partition walls for partitioning or configuring indoor spaces such as moving bodies (automobiles, ships, aircrafts, etc.), houses, buildings, etc., and various indoors arranged in them. Often used for instruments. For example, a soundproof material, a vibration-proof material, a cushion material, and the like. Thus, when the polymer foam that has been widely used in various fields as above is also used as the polymer porous body according to the present invention, the cost reduction, space saving, weight reduction, etc. of the volatile component discharge / removal device can be combined. This is preferable. Therefore, it is preferable that the polymer porous body according to the present invention also serves as a functional material used for a partition constituting the indoor space or an indoor appliance arranged in the indoor space.

特に、多くの室内にある椅子(シート)には、通常、多量のポリウレタンフォーム等がクッション材として使用されているため、本発明に係る高分子多孔質体は、シートに用いられるクッション材(機能材)を兼ねたものであると好ましい。   In particular, since a large amount of polyurethane foam or the like is usually used as a cushion material for many indoor chairs (seats), the polymer porous body according to the present invention is a cushion material (function) used for a seat. It is preferable that the material also serves as a material.

なお、負圧が作用する本発明の高分子多孔質体を機能材とする室内器具等は、ベンチレーション機能や換気機能等も付加されることとなる。例えば、車両用シートのクッション材を本発明の高分子多孔質体として兼用すると、揮発成分の排出除去機能の他にベンチレーション機能も付加された車両用シートが得られる。   In addition, a ventilation function, a ventilation function, etc. will be added to the indoor apparatus etc. which use the polymeric porous body of this invention to which a negative pressure acts as a functional material. For example, when the cushion material for a vehicle seat is also used as the polymer porous body of the present invention, a vehicle seat having a ventilation function in addition to the function of discharging and removing volatile components can be obtained.

さらに本発明の高分子多孔質体は、移動体の天井、ドア、床、ヘッドレスト、アームレスト、サンバイザー、コンソールボックス、ヘルメット等のクッション材または内張材、保冷・冷凍庫の断熱材などを兼ねるものでもよい。なお、本発明に係る高分子多孔質体は、通気面となる少なくとも一部が、室内空間に直接的に露出されたものでも、通気性または透過性がある表皮で被覆されて間接的に露出されたものでもよい。   Furthermore, the polymer porous body of the present invention also serves as a cushioning material or lining material for a ceiling, door, floor, headrest, armrest, sun visor, console box, helmet, etc. of a moving body, and a heat insulating material for a cold storage / freezer. But you can. The porous polymer body according to the present invention is indirectly exposed by being covered with a breathable or permeable skin even if at least part of the porous surface is directly exposed to the indoor space. It may be done.

《導出路および負圧発生源》
本発明に係る導出路は、室内空間に分散していた揮発成分が、高分子多孔質体から室外空間へ移動する際に通過する経路の少なくとも一部である。具体的には、本発明に係る導出路は、高分子多孔質体に連通する内気部と、揮発成分を拡散、誘導または吸引し得る負圧発生源に連通する負圧部とを有し、さらには両者間を接続する経路となる中間部を備える。
《Leading path and negative pressure source》
The lead-out path according to the present invention is at least a part of a path through which volatile components dispersed in the indoor space pass when moving from the porous polymer body to the outdoor space. Specifically, the lead-out path according to the present invention has an inside air portion that communicates with the polymer porous body, and a negative pressure portion that communicates with a negative pressure generation source capable of diffusing, guiding or sucking volatile components, Furthermore, an intermediate portion serving as a path connecting the two is provided.

内気部は、高分子多孔質体の内部またはその通気面以外の他面に連通すれば足り、その具体的な形態は高分子多孔質体の形状、配置、使用形態等により異なる。例えば、内気部は、高分子多孔質体の内部に形成された、揮発成分を吸引するための空気層や空洞でもよいし、高分子多孔質体から揮発成分を吸引する吸引アダプター等でもよい。   The inside air part only needs to communicate with the inside of the polymer porous body or the other surface other than the ventilation surface, and the specific form thereof varies depending on the shape, arrangement, usage form, and the like of the polymer porous body. For example, the inside air portion may be an air layer or a cavity for sucking volatile components formed inside the polymer porous body, or a suction adapter for sucking volatile components from the polymer porous body.

負圧部は、室内空間よりも気圧が低い負圧を生じ得る負圧発生源に連通していれば足り、その具体的な形態は、負圧発生源の形態、配置等により異なる。負圧発生源は、負圧を生じるファンやポンプ等により構成することもできるが、例えば、移動体の外表面近傍に生じ得る動圧(負圧)、本来は他用途のために用いられる内燃機関の吸気負圧等を利用したものであると、特別な装置等を設ける必要がなく好適である。   The negative pressure part only needs to communicate with a negative pressure generation source that can generate a negative pressure lower than that in the indoor space, and a specific form thereof varies depending on the form and arrangement of the negative pressure generation source. The negative pressure generation source can be configured by a fan, a pump, or the like that generates a negative pressure. It is preferable to use the intake negative pressure of the engine or the like because there is no need to provide a special device or the like.

特に高分子多孔質体が前述したように他部材の機能材である場合、導出路を確保するだけで本発明の排出除去装置を実現でき、非常に好都合である。なお、移動している移動体の外表面近傍に生じる動圧は、その外表面近傍を非粘性・非圧縮性流体(通常は空気)が定常的に流れていると仮定して、ベルヌーイの定理に基づき概算される。この外表面近傍に生じる動圧と、室内空間の静力(全圧)との差が本明細書でいう負圧となる。   In particular, when the polymer porous body is a functional material of another member as described above, the discharge and removal apparatus of the present invention can be realized simply by securing the lead-out path, which is very convenient. Note that the dynamic pressure generated near the outer surface of a moving moving object is based on Bernoulli's theorem, assuming that a non-viscous and incompressible fluid (usually air) flows constantly around the outer surface. Estimated based on The difference between the dynamic pressure generated in the vicinity of the outer surface and the static force (total pressure) in the indoor space is the negative pressure referred to in this specification.

このように本発明に係る導出路の負圧部は、室内空間が移動体の内空間である場合なら移動体の外空間に連通していると好適である。また、移動体の駆動源や住宅用ヒートポンプの駆動源等として内燃機関がある場合なら、その吸気路に本発明に係る負圧部が連通していると好適である。勿論、内燃機関を駆動源とする移動体の室内空間に含まれる揮発成分を排出除去する場合なら、本発明に係る負圧部がそれら両方に連通しているとより好適である。換言すると、室内空間が移動体の内空間である場合、導出路の負圧部は、移動体の駆動源である内燃機関の吸気路に連通する第一負圧部と移動体の外空間に連通する第二負圧部とからなると好適である。   As described above, the negative pressure portion of the lead-out path according to the present invention is preferably communicated with the outer space of the moving body when the indoor space is the inner space of the moving body. Further, when there is an internal combustion engine as a driving source for a moving body, a driving source for a residential heat pump, or the like, it is preferable that the negative pressure portion according to the present invention communicates with the intake passage. Of course, when the volatile component contained in the indoor space of the moving body using the internal combustion engine as a drive source is discharged and removed, it is more preferable that the negative pressure portion according to the present invention communicates with both of them. In other words, when the indoor space is the inner space of the moving body, the negative pressure portion of the lead-out path is connected to the first negative pressure portion communicating with the intake path of the internal combustion engine that is the driving source of the moving body and the outer space of the moving body. It is preferable that the second negative pressure portion communicates with the second negative pressure portion.

この際、本発明の排出除去装置は、さらに、移動体の運転状況に応じて内気部の連通先を第一負圧部または第二負圧部の一方に切り替える切替バルブを備えると好適である。切替バルブの切替制御は、例えば、次のようにするとよい。移動体が停止しているときは、内気部の連通先を第一負圧部(内燃機関の吸気路)のみにする。移動体が移動しているときは、内気部の連通先を第二負圧部(移動体の外空間)のみにしてもよいし、第一負圧部および第二負圧部の両方としてもよい。この他、内気部と負圧部の間に開閉バルブを設けて、室内空間の揮発成分の濃度、室内空間の密閉時間、室内空間の温度変化、移動体の稼動時間、移動体のタイミング等に応じて、その開閉制御を行うようにしてもよい。   At this time, it is preferable that the discharge and removal device of the present invention further includes a switching valve that switches the communication destination of the inside air part to one of the first negative pressure part or the second negative pressure part according to the operating state of the moving body. . For example, the switching control of the switching valve may be performed as follows. When the moving body is stopped, only the first negative pressure part (intake path of the internal combustion engine) is set as the communication destination of the inside air part. When the moving body is moving, the communication destination of the inside air part may be only the second negative pressure part (outside space of the moving body), or both the first negative pressure part and the second negative pressure part Good. In addition, an open / close valve is provided between the inside air part and the negative pressure part to adjust the concentration of volatile components in the indoor space, the sealing time of the indoor space, the temperature change of the indoor space, the operating time of the moving body, the timing of the moving body, etc. Accordingly, the opening / closing control may be performed.

導出路の中間部は、高分子多孔質体の配置部位や使用形態(室内器具における使用状況)、負圧発生源の種類や配置等に応じて、種々の形態があり得る。例えば、中間部は、高分子多孔質体側の内気部と負圧発生源側の負圧部との間を接続する連結チューブでも良いし、室内空間を構成する隔壁内や室内器具の筐体内等に形成された僅かな空隙等からなる通気路(例えば通気溝)でもよい。   The intermediate part of the lead-out path may have various forms depending on the arrangement part and use form of the polymer porous body (use condition in the indoor device), the type and arrangement of the negative pressure generation source, and the like. For example, the intermediate portion may be a connecting tube that connects between the inside air portion on the polymer porous body side and the negative pressure portion on the negative pressure generation source side, in a partition wall that constitutes an indoor space, in a housing of an indoor device, etc. An air passage (for example, an air groove) formed of a slight gap or the like may be used.

《排出除去装置の実施形態》
(1)本発明の一実施形態である排出除去装置1の模式図を図1に示した。排出除去装置1は、エンジンE(内燃機関)を駆動源とする自動車Mに設けられ、車室内Riに分散する揮発成分gを、その車室内Riに配設したシートSを介して外部へ放出する装置である。
<< Embodiment of Discharge Removal Device >>
(1) A schematic diagram of a discharge removing apparatus 1 according to an embodiment of the present invention is shown in FIG. The exhaust removal device 1 is provided in an automobile M having an engine E (internal combustion engine) as a drive source, and discharges a volatile component g dispersed in the vehicle interior Ri to the outside through a seat S disposed in the vehicle interior Ri. It is a device to do.

具体的にいうと、排出除去装置1は、シートSの座面側で通気性布カバーLsにより内包された高分子発泡体PsおよびシートSのバックレスト側で通気性布カバーLbにより内包された高分子発泡体Pbと、高分子発泡体Psの内部に形成した空溝Is(内気部)と切替バルブVを連通可能に接続するチューブCs(中間部)および高分子発泡体Pbの内部に形成した空溝Ib(内気部)と切替バルブVを連通可能に接続するチューブCb(中間部)と、切替バルブVとエンジンEのエアクリーナーボックスEi(吸気路)に連通する吸気口Ti(第一負圧部)へ接続されるチューブCe(中間部)および切替バルブVと自動車Mの外表面近傍に設けられ車室外Roに連通する放出口To(第二負圧部)に接続されるチューブCo(中間部)と、から主になる。なお、チューブCb、Cs、Ce、Coが本発明でいう導出路を構成する。   Specifically, the discharge removing device 1 is encapsulated by the polymer foam Ps enclosed by the breathable cloth cover Ls on the seat surface side of the sheet S and the breathable cloth cover Lb on the backrest side of the sheet S. Formed inside the polymer foam Pb, the tube Cs (intermediate portion) for connecting the switching groove V and the empty groove Is (inside air portion) formed inside the polymer foam Ps, and the polymer foam Pb. The tube Cb (intermediate portion) that connects the air groove Ib (inside air portion) and the switching valve V so that they can communicate with each other, and the intake port Ti (first air passage) that communicates with the switching valve V and the air cleaner box Ei (intake passage) of the engine E The tube Ce (intermediate part) connected to the negative pressure part) and the switching valve V and the tube Co provided near the outer surface of the automobile M and connected to the discharge port To (second negative pressure part) communicating with the Ro outside the passenger compartment (Middle part And, it is the main from. The tubes Cb, Cs, Ce, and Co constitute a lead-out path as used in the present invention.

エンジンEの運転中は吸気口Tiに負圧が生じ、自動車Mが走行中は放出口Toに負圧が生じる。切替バルブVは、自動車Mが停止中のとき、チューブCs、CbをチューブCe側へ連通させると共にチューブCo側を閉塞する。逆に、自動車Mが走行中のとき、チューブCs、CbをチューブCo側へ連通させると共にチューブCe側を閉塞する。こうして自動車Mが停止中でも走行中でも、車室内Riの揮発成分はシートS内の高分子発泡体Ps、Pbから吸引されて外部へ放出され得る。   A negative pressure is generated at the intake port Ti while the engine E is operating, and a negative pressure is generated at the discharge port To while the vehicle M is traveling. When the automobile M is stopped, the switching valve V allows the tubes Cs and Cb to communicate with the tube Ce side and closes the tube Co side. Conversely, when the automobile M is traveling, the tubes Cs and Cb are connected to the tube Co side and the tube Ce side is closed. Thus, even when the automobile M is stopped or traveling, the volatile components in the passenger compartment Ri can be sucked from the polymer foams Ps and Pb in the sheet S and released to the outside.

(2)排出除去装置1に係るシートSを変更したシートS1〜S4の断面模式図をそれぞれ図2A〜図2Dに示した。なお、図1に示したシートSと同様な部材等には、図2A〜図2Dでも同じ符号を付し、それら部材等に関する説明を省略する。 (2) Cross-sectional schematic diagrams of sheets S1 to S4 obtained by changing the sheet S according to the discharge removing apparatus 1 are shown in FIGS. 2A to 2D, respectively. Note that members and the like similar to those of the sheet S illustrated in FIG. 1 are denoted by the same reference numerals in FIGS. 2A to 2D, and descriptions thereof are omitted.

シートS1は、シートS内にあった空溝Is、Ib内に、異種の吸着材Ks、Kbを充填したものである。吸着材Ks、Kbにより、シートS1内に吸収された揮発成分gの捕捉性が高められる。   The sheet S1 is obtained by filling the empty grooves Is and Ib existing in the sheet S with different kinds of adsorbents Ks and Kb. The adsorbents Ks and Kb enhance the trapping ability of the volatile component g absorbed in the sheet S1.

シートS2は、シートS内にあった高分子発泡体Ps、Pbを、高分子発泡体Ps1、Pb1と高分子発泡体Ps2、Pb2からなる二層構造としたものである。高分子発泡体Ps1、Ps2と高分子発泡体Pb1、Pb2は、例えば、揮発成分gの吸着性または放出性が異なる。この場合、例えば、空溝Is、Ib側にある高分子発泡体Ps2、Pb2に、より吸着性が高い発泡樹脂を用いるとよい。   In the sheet S2, the polymer foams Ps and Pb in the sheet S have a two-layer structure including the polymer foams Ps1 and Pb1 and the polymer foams Ps2 and Pb2. For example, the polymer foams Ps1 and Ps2 and the polymer foams Pb1 and Pb2 have different adsorptive properties or release properties of the volatile component g. In this case, for example, a foam resin having higher adsorptivity may be used for the polymer foams Ps2 and Pb2 on the side of the empty grooves Is and Ib.

シートS3は、シートS内にあった高分子発泡体Ps、Pbの内周側(空溝Is、Ibの外周側)に、電熱ヒータHs、Hbを配置したものである。電熱ヒータHs、Hbにより、通気性布カバーLs、Lb側から高分子発泡体Ps、Pbへ吸着された揮発成分gが空溝Is、Ib側で暖められより放出され易くなって、空溝Is、Ibを通じて外部へ排出され易くなる。   In the sheet S3, the electric heaters Hs and Hb are arranged on the inner peripheral side (the outer peripheral side of the empty grooves Is and Ib) of the polymer foams Ps and Pb in the sheet S. Volatile components g adsorbed from the breathable cloth covers Ls, Lb to the polymer foams Ps, Pb by the electric heaters Hs, Hb are warmed on the empty grooves Is, Ib and are more easily released. , Ib is easily discharged to the outside.

シートS4は、前述した吸着材Ks、Kbを空溝Is、Ibに充填すると共に、その空溝Is、Ibの外周側に電熱ヒータHs、Hbを配置したものである。要するにシートS4は、シートS1とシートS3を組み合わせたものである。これにより揮発成分gの吸着性および放出性がより高まり、車室内Riから車室外Roへ揮発成分gがより効率的に排出される。   In the sheet S4, the adsorbents Ks and Kb are filled in the empty grooves Is and Ib, and the electric heaters Hs and Hb are arranged on the outer peripheral side of the empty grooves Is and Ib. In short, the sheet S4 is a combination of the sheet S1 and the sheet S3. Thereby, the adsorptivity and the release property of the volatile component g are further increased, and the volatile component g is more efficiently discharged from the vehicle interior Ri to the vehicle exterior Ro.

(3)本発明の他の実施形態である排出除去装置2の模式図を図3に示した。排出除去装置2は、自動車Mの前席側のドアD内に形成され、車室内Riに分散する揮発成分gを、その車室外Roに放出する装置である。 (3) FIG. 3 shows a schematic diagram of the discharge removing device 2 which is another embodiment of the present invention. The discharge removing device 2 is a device that is formed in the door D on the front seat side of the automobile M and discharges a volatile component g dispersed in the vehicle interior Ri to the Ro outside the vehicle interior.

具体的にいうと、排出除去装置2は、ドアDの筐体内に収容されると共にドアDの車室内Ri側に設けられた通気性ある布製の内張Ldに内接する通気面Pdiを有する高分子発泡体Pdと、高分子発泡体Pdの通気面Pdiの反対側にある放出面Pdo側でドアDの筐体内に形成された導出路Cdと、から主になる。導出路Cdの端部には、ドアDの筐体に形成された放出口Td(負圧部)を介して車室外Roと連通している。なお、導出路Cdが高分子発泡体Pdの放出面Pdと対峙する部分が本発明でいう導出路の内気部に相当する。   More specifically, the discharge removal device 2 is housed in the casing of the door D and has a ventilation surface Pdi that is inscribed in a breathable cloth lining Ld provided on the vehicle interior Ri side of the door D. It consists mainly of a molecular foam Pd and a lead-out path Cd formed in the housing of the door D on the discharge surface Pdo side on the opposite side of the ventilation surface Pdi of the polymer foam Pd. The end portion of the lead-out path Cd communicates with Ro outside the vehicle compartment via a discharge port Td (negative pressure portion) formed in the casing of the door D. The portion where the outlet path Cd faces the discharge surface Pd of the polymer foam Pd corresponds to the inside air portion of the outlet path in the present invention.

なお、ドアDとボディBの間には合成ゴムからなるシールQが介装されており、車室内Riと車室外Roの気密性が保持されている。逆にいえば、自動車Mの走行中、車室外Roに連通する放出口Tdには動圧が作用し、車室内Riよりも気圧が低い状態(負圧状態)となる。このため、自動車Mの走行中、車室内Riの揮発成分gは内張Ldを透過して通気面Pdiから高分子発泡体Pd内に一旦吸着、貯留された後、放出面Pdoから放出され、導出路Cdを経て放出口Tdから車室外Roへ排出される。   A seal Q made of synthetic rubber is interposed between the door D and the body B, and the airtightness of the vehicle interior Ri and the vehicle exterior Ro is maintained. In other words, during the travel of the automobile M, dynamic pressure acts on the discharge port Td communicating with the Ro outside the cabin, and the atmospheric pressure is lower (negative pressure state) than the cabin Ri. For this reason, during traveling of the automobile M, the volatile component g in the passenger compartment Ri passes through the lining Ld and is once adsorbed and stored in the polymer foam Pd from the vent surface Pdi, and then released from the discharge surface Pdo. It is discharged from the discharge port Td to the Ro outside the vehicle compartment via the lead-out path Cd.

《その他》
本発明の排出除去装置は、建物の室内、車室内、種々の倉庫内、美術館内、博物館内、保冷庫内など、種々の空間で使用でき、それらの環境改善に役立つ。また本発明の排出除去装置は、室内器具や隔壁などに従来から使用されてきた高分子多孔質体と、既存の負圧発生源を組み合わせて容易に構成でき、低コスト化やコンパクト化等を図り易い。また高分子多孔質体を室内器具等と兼用できない場合でも、入手容易な高分子多孔質体を別途用意して、負圧を生じる換気口などの負圧発生源に配設すれば、本発明の排出除去装置を容易に実現でき、また本発明の排出除去方法を容易に実施し得る。
<Others>
The exhaust removal apparatus of the present invention can be used in various spaces such as a building interior, a vehicle interior, various warehouses, an art museum, a museum, and a cold storage, and is useful for improving the environment. In addition, the discharge and removal apparatus of the present invention can be easily configured by combining a porous polymer that has been conventionally used for indoor appliances and partition walls with an existing negative pressure source, thereby reducing costs, making it compact, and the like. Easy to plan. In addition, even when the polymer porous body cannot be used also as an indoor device or the like, if an easily available polymer porous body is separately prepared and disposed in a negative pressure generating source such as a vent opening that generates a negative pressure, the present invention The discharge removal apparatus can be easily realized, and the discharge removal method of the present invention can be easily implemented.

本発明に係る高分子多孔質体の一例であるポリウレタンフォームについて、その揮発成分の吸着性または放出性を次のようにして評価した。   About the polyurethane foam which is an example of the polymeric porous body which concerns on this invention, the adsorption property or discharge | release property of the volatile component was evaluated as follows.

《揮発成分の吸着性》
(1)各種の合成樹脂材からなる試料を用意した。各試料を個別に1mのチャンバーに入れ、そのチャンバーへトルエン(揮発成分)を注入して密閉状態とした。このチャンバー内を40℃とし、その中で2時間保持した。なお、チャンバーに入れた各試料はいずれも新品の部品1個を使用した。
<Adsorption of volatile components>
(1) Samples made of various synthetic resin materials were prepared. Each sample was individually placed in a 1 m 3 chamber, and toluene (volatile component) was injected into the chamber to provide a sealed state. The inside of the chamber was set to 40 ° C. and kept in that for 2 hours. Each sample put in the chamber used one new part.

平衡状態になったチャンバー内のトルエン雰囲気濃度と、各試料に吸着されたトルエン吸着量を求めた。チャンバー内のトルエン雰囲気濃度は水素炎型イオン検出器により測定し、各試料のトルエン吸着量は試験前後の雰囲気濃度の減少量より求めた。この試験を、チャンバー内に注入するトルエン量を変化させて行い、種々のトルエン雰囲気濃度に対する各試料のトルエン吸着量を得た。こうして得られた結果を図4にまとめて示した。   The toluene atmosphere concentration in the chamber in an equilibrium state and the toluene adsorption amount adsorbed on each sample were determined. The toluene atmosphere concentration in the chamber was measured with a hydrogen flame ion detector, and the toluene adsorption amount of each sample was determined from the decrease in the atmosphere concentration before and after the test. This test was performed by changing the amount of toluene injected into the chamber, and the toluene adsorption amount of each sample with respect to various toluene atmosphere concentrations was obtained. The results thus obtained are summarized in FIG.

なお、図4中、試料1は自動車用シートにクッション材として使用されているポリウレタンフォームであり、試料C1は自動車内の床面に敷かれるカーペットに使用される化学繊維であり、試料D1〜D4は自動車内の各部で使用される内装部品(インパネ、パッケージトレイ、天井、サイレンサー)である。   In FIG. 4, sample 1 is a polyurethane foam used as a cushioning material for an automobile seat, sample C1 is a chemical fiber used for a carpet laid on the floor surface in the automobile, and samples D1 to D4. Are interior parts (instrument panel, package tray, ceiling, silencer) used in various parts of the car.

(2)図4から明らかなように、ポリウレタンフォームからなる試料1は、トルエン雰囲気濃度が低いときでも、他の試料よりも格段に大きなトルエン吸着量を示すことがわかる。 (2) As can be seen from FIG. 4, Sample 1 made of polyurethane foam shows a much larger amount of toluene adsorption than other samples even when the toluene atmosphere concentration is low.

《揮発成分の放出性》
(1)上述した試料1、試料C1および試料D1を切断して50mm×20mmのテストピースを作った。各試料に揮発成分を外部から吸着させる前に、各試料が自ら初期に放出する揮発成分の放出量の時間変化を測定した。具体的には、各試料を65℃のN雰囲気におき、各試料に係る揮発成分の放出量を、トルエンはTenaxTAで、アルデヒドはDNPHで捕集して、ガスクロマトグラフィー(GC)または液体クロマトグラフィー(LC)で測定した。こうして得られた結果を図5Aにまとめて示した。
<Release of volatile components>
(1) The above-described sample 1, sample C1, and sample D1 were cut to form a test piece of 50 mm × 20 mm. Before each sample was allowed to adsorb volatile components from the outside, the change over time in the amount of volatile components released by each sample was measured. Specifically, each sample is placed in an N 2 atmosphere at 65 ° C., and the amount of volatile components released from each sample is collected with TenaxTA for toluene and DNPH for aldehyde and collected by gas chromatography (GC) or liquid. Measured by chromatography (LC). The results thus obtained are summarized in FIG. 5A.

図5Aから明らかなように、ポリウレタンフォームからなる試料1は、他試料よりも放出性に優れ、特に試料D1よりも遥かに揮発成分の初期放出量が小さく、2時間程度で殆ど揮発成分を放出しなくなることがわかった。   As is clear from FIG. 5A, sample 1 made of polyurethane foam is superior to other samples in release, especially the initial release amount of volatile components is much smaller than sample D1, and almost volatile components are released in about 2 hours. I knew it would n’t.

(2)初期に含有されていた揮発成分を十分に放出させた各試料を、前述したチャンバーにいれ、各チャンバー内を600ppbのトルエン雰囲気下にして、各試料にトルエンを9時間吸着させた。トルエンを吸着した各試料について、初期の放出量の場合と同様に、揮発成分の放出量を測定した。こうして得られた結果を図5Bにまとめて示した。 (2) Each sample from which volatile components contained in the initial stage were sufficiently released was placed in the chamber described above, and the interior of each chamber was placed in a 600 ppb toluene atmosphere, and toluene was adsorbed on each sample for 9 hours. About each sample which adsorb | sucked toluene, the emission amount of the volatile component was measured similarly to the case of the initial emission amount. The results thus obtained are summarized in FIG. 5B.

図5Bから明らかなように、先ず、ポリウレタンフォームからなる試料1は、揮発成分の放出後に、他試料よりも格段にトルエンを多く吸着していることがわかる。ところがその一方で、試料1はトルエンを急激に放出し、ほぼ2時間程度でトルエンを殆ど放出しなくなることがわかった。   As is apparent from FIG. 5B, it can be seen that Sample 1 made of polyurethane foam first adsorbs much more toluene than other samples after the release of volatile components. On the other hand, it was found that Sample 1 suddenly released toluene, and almost no toluene was released in about 2 hours.

(3)試料1とは特性が異なる二種類のポリウレタンフォームからなる試料2および試料3を用意した。各試料は原料の配合比を変更して製造したものである。各試料について、トルエン、ホルムアルデヒドまたはアセトアルデヒドを吸着させた後、それらの放散性の時間変化を調べた。なお、実験は、4Lのステンレス缶に10cm×8cmのテストピース4個を入れ、それらの揮発量を、トルエンはTenaxTAで、アルデヒドはDNPHで捕集して、GCおよびLCで分析した。なお、各試料への揮発成分の吸着は、各試料から揮発成分を十分に放出させた後に行った。各試料について、上記の測定を2回繰り返した。こうして得られた結果を、揮発成分毎に図6A〜図6Cにまとめて示した。 (3) Sample 2 and Sample 3 made of two types of polyurethane foams having different characteristics from Sample 1 were prepared. Each sample was manufactured by changing the mixing ratio of the raw materials. About each sample, after adsorb | sucking toluene, formaldehyde, or acetaldehyde, those time change of the dispersibility was investigated. In the experiment, four test pieces of 10 cm × 8 cm were put in a 4 L stainless steel can, and their volatilization amounts were collected by TenaxTA for toluene and DNPH for DN, and analyzed by GC and LC. In addition, adsorption | suction of the volatile component to each sample was performed after fully discharging | emitting a volatile component from each sample. The above measurement was repeated twice for each sample. The results thus obtained are collectively shown in FIGS. 6A to 6C for each volatile component.

これらからわかるように、ポリウレタンフォームは、その種類が変化しても、また揮発成分の吸脱着を繰り返しても、優れた吸着性および放出性を安定して発揮することが明らかとなった。   As can be seen from these results, it has been clarified that the polyurethane foam stably exhibits excellent adsorptivity and release properties even when the type thereof is changed and the adsorption and desorption of volatile components are repeated.

1 排出除去装置(揮発成分排出除去装置)
g 揮発成分
Ps、Pb 高分子発泡体(高分子多孔質体)
M 自動車
S シート
Cs、Cb チューブ(導出路)
Is、Ib 空溝(内気部)
Ti 吸気口(負圧部)
E エンジン
Ei エアクリーナーボックスEi(吸気路)
V 切替バルブ
1 Discharge removal device (volatile component discharge removal device)
g Volatile component Ps, Pb Polymer foam (polymer porous body)
M car S seat Cs, Cb tube (leading path)
Is, Ib Air groove (inside air)
Ti inlet (negative pressure part)
E Engine Ei Air cleaner box Ei (intake path)
V switching valve

Claims (8)

揮発成分を含有する室内空間に通気可能な通気面を少なくとも一部に有すると共にシートに用いられるクッション材を兼ねる高分子多孔質体と、
該室内空間よりも気圧が低い負圧を生じ得る負圧発生源に連通する負圧部と該高分子多孔質体の内部または該通気面以外の他面に連通する内気部とを有し、該通気面を通じて該高分子多孔質体内に吸着された揮発成分を該負圧により該内気部から該負圧部へ導出する導出路とを備え、
該室内空間の揮発成分が該高分子多孔質体および該導出路を介して排出除去されることを特徴とする揮発成分排出除去装置。
A porous polymer body that has a ventilation surface that can be ventilated in an indoor space containing a volatile component at least in part and also serves as a cushioning material used for the seat ;
A negative pressure portion communicating with a negative pressure generating source capable of generating a negative pressure lower than the indoor space, and an inside air portion communicating with the inside of the polymer porous body or other surface other than the ventilation surface, A derivation path for deriving volatile components adsorbed in the porous polymer body through the ventilation surface from the internal air portion to the negative pressure portion by the negative pressure,
A volatile component discharge / removal apparatus, wherein the volatile component in the indoor space is discharged and removed through the porous polymer body and the lead-out path.
前記導出路の負圧部は、内燃機関の吸気路に連通している請求項1に記載の揮発成分排出除去装置。 The volatile component discharge removal apparatus according to claim 1, wherein the negative pressure portion of the lead-out path communicates with an intake path of the internal combustion engine. 前記室内空間は、移動体の内空間であり、
前記導出路の負圧部は、該移動体の外空間に連通している請求項1または2に記載の揮発成分排出除去装置。
The indoor space is an internal space of a moving body,
The negative pressure section of the outlet passage, volatile components discharged removing apparatus according to claim 1 or 2 communicates with the outside space of the moving body.
前記室内空間は、移動体の内空間であり、
前記導出路の負圧部は、該移動体の駆動源である内燃機関の吸気路に連通する第一負圧部と該移動体の外空間に連通する第二負圧部とからなり、
さらに、該移動体の運転状況に応じて前記内気部の連通先を該第一負圧部または該第二負圧部の一方に切り替える切替バルブを備える請求項1または2に記載の揮発成分排出除去装置。
The indoor space is an internal space of a moving body,
The negative pressure portion of the lead-out path includes a first negative pressure portion communicating with an intake passage of an internal combustion engine that is a driving source of the moving body and a second negative pressure portion communicating with an outer space of the moving body,
Further, volatile components discharged according to claim 1 or 2 comprising a switching valve for switching the communicating destination of the internal air portion in accordance with the operating condition of the moving body in one of said first negative pressure portion or said second negative pressure Removal device.
前記高分子多孔質体は、ポリウレタンフォームである請求項1〜のいずれかに記載の揮発成分排出除去装置。 The volatile component discharge removal apparatus according to any one of claims 1 to 4 , wherein the polymer porous body is a polyurethane foam. 室内空間に含有される揮発成分を、該室内空間に通気可能な通気面を少なくとも一部に有すると共にシートに用いられるクッション材を兼ねる高分子多孔質体へ吸着させる吸着ステップと、
該揮発成分を吸着した高分子多孔質体の内部または該通気面以外の他面に該室内空間よりも気圧が低い負圧を作用させて該揮発成分を該室内空間外へ導出する導出ステップとを備え、
該室内空間の揮発成分が該高分子多孔質体を介して排出除去されることを特徴とする揮発成分排出除去方法。
An adsorption step for adsorbing a volatile component contained in the indoor space to a polymeric porous body that has at least a part of a ventilation surface that can be ventilated in the indoor space and also serves as a cushioning material used for the seat ;
A derivation step for deriving the volatile component out of the indoor space by applying a negative pressure lower than the indoor space to the inside of the polymer porous body that adsorbs the volatile component or the other surface other than the ventilation surface; With
A volatile component discharge and removal method, wherein the volatile component in the indoor space is discharged and removed through the porous polymer body.
請求項に記載の揮発成分排出除去方法に用いられることを特徴とする揮発成分排出除去用高分子多孔質体。 A polymer porous body for discharging and removing volatile components, which is used in the volatile component discharging and removing method according to claim 6 . ポリウレタンフォームからなる請求項に記載の揮発成分排出除去用高分子多孔質体。 The polymer porous body for removing and removing volatile components according to claim 7 , comprising a polyurethane foam.
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