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JP5817958B2 - Deformation suppression member for welded joint and deformation suppression method using this deformation suppression member - Google Patents
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JP5817958B2 - Deformation suppression member for welded joint and deformation suppression method using this deformation suppression member - Google Patents

Deformation suppression member for welded joint and deformation suppression method using this deformation suppression member Download PDF

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JP5817958B2
JP5817958B2 JP2010292737A JP2010292737A JP5817958B2 JP 5817958 B2 JP5817958 B2 JP 5817958B2 JP 2010292737 A JP2010292737 A JP 2010292737A JP 2010292737 A JP2010292737 A JP 2010292737A JP 5817958 B2 JP5817958 B2 JP 5817958B2
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deformation
steel plates
welding
groove portion
welded
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JP2012139702A (en
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石井 宏治
宏治 石井
伊藤 和雄
和雄 伊藤
豊田 和司
和司 豊田
敬行 大塚
敬行 大塚
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株式会社石井鐵工所
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Description

この発明は、鋼板の裏当金付き突合せ溶接継手部に発生する溶接熱による変形を防止するために取付ける溶接継手の変形抑制部材と、この変形抑制部材を用いた変形抑制方法に関する。   The present invention relates to a deformation suppressing member for a welded joint to be attached to prevent deformation due to welding heat generated in a butt welded joint with a backing metal of a steel plate, and a deformation suppressing method using the deformation suppressing member.

ステンレス製の平底円筒貯槽の底板など板厚が薄い鋼板には、裏当金付き突合せ溶接継手が採用されることがある。この溶接継手にティグ溶接法を適用する場合、複数層を重ねて溶接するため溶接熱によって角変形が発生することが知られている。
従来一般に板厚が薄い鋼板を裏当金付き突合せ溶接する場合について、図7に例示して概略説明する。
図7(A)は、平面に置いた鋼板1a,1bの裏当金2付き突合せ溶接継手の開先部3を、上側から溶接部4のように溶接する場合を示している。
図7(B)は、溶接部4の溶接熱によって、矢印に示すように中央が沈み両側が湾曲して浮き上がるように熱歪みによって角変形する状態を示している。
そこで、図7(C)に示すように、鋼板1a,1bを左右対称の矢印に示すように、中央は上側に押上げ両側は押下げるように変形させておく対策が考えられる。
Butt welded joints with backing metal may be used for thin steel plates such as the bottom plate of stainless steel flat bottom cylindrical storage tanks. When applying the TIG welding method to this welded joint, it is known that a plurality of layers are stacked and welded to cause angular deformation due to welding heat.
Conventionally, a case where a steel plate having a thin plate thickness is generally butt welded with a backing metal will be schematically described with reference to FIG.
FIG. 7 (A) shows a case where the groove portion 3 of the butt weld joint with the backing metal 2 of the steel plates 1a, 1b placed on a flat surface is welded from the upper side like a welded portion 4. FIG.
FIG. 7 (B) shows a state in which the center is sunk by the welding heat of the welded portion 4 and is angularly deformed by thermal strain so that both sides are curved and floated.
Therefore, as shown in FIG. 7C, a measure can be considered in which the steel plates 1a and 1b are deformed so that the center is pushed upward and the both sides are pushed down as shown by symmetrical arrows.

図8は、上記のような角変形を防止するために、突合せた裏当金2上の開先部3をまたぐように鋼板1a,1bの上面に平板形の取付部材5を、複数箇所の溶接部6,6によって固定した一般的な事例である。   In order to prevent the angular deformation as described above, FIG. 8 shows a plurality of plate-like attachment members 5 on the upper surfaces of the steel plates 1a and 1b so as to straddle the groove portions 3 on the butted backing metal 2. This is a general case where the welds 6 and 6 are fixed.

従来発明の溶接技術として、特許文献1の特開昭56−4577号「鋼板製タンクの歪防止溶接法」がある。この発明は鋼板製タンクの底板などを組立てる際に溶接手順に工夫をこらして溶接歪の発生を抑制したもので、その従来技術として第1図に重ね溶接継手部に直交させて設ける歪防止治具が紹介されている。   As a conventional welding technique, there is Japanese Patent Application Laid-Open No. 56-4577 “Distortion Prevention Welding Method for Steel Plate Tank”. In the present invention, when assembling the bottom plate of a steel tank, etc., the welding procedure is devised to suppress the occurrence of welding distortion. As the prior art, the distortion prevention treatment provided perpendicular to the lap weld joint is shown in FIG. Ingredients are introduced.

また、特許文献2の特開平11−156590号「溶接用裏当て」がある。この発明には、側板材を突合せて両面溶接する際に、開先部に設ける溶接用裏当てとして、開先部のルートエッジに当接する断面略円形状の当接材とこの当接材を開先部へ押し付ける押圧材とから形成した部材が開示され、さらにその開先部近傍に門形の部材が溶接にて取付けられている。   Japanese Patent Laid-Open No. 11-156590 “Backing for welding” of Patent Document 2 is also available. In this invention, when a side plate material is butt-welded and double-sided welded, as a welding backing provided in the groove portion, an abutting material having a substantially circular cross section in contact with the root edge of the groove portion and this abutting material are provided. A member formed from a pressing material pressed against the groove portion is disclosed, and a portal-shaped member is attached by welding in the vicinity of the groove portion.

さらに、特許文献3の特開2007−118044号「突合せ溶接方法」には、平板1相互の開先部2を突合せて定盤3上の銅裏当て5の上部に配置し、その開先部2,2の突合せ溶接を行う方法であって、定盤3上の所定位置にライナ6を配置し、銅裏当て5の下部に袋体4を設け、このライナ6と銅裏当て5の上部に平板1を配置しその上にウエイト9を載置して形成し、上記袋体4の内部へガスを圧入して膨張させることにより、上記銅裏当て5を押し上げて開先部2裏面に密着させて溶接を行うことが開示されている。
Furthermore, in Japanese Patent Application Laid-Open No. 2007-118044 “butt welding method” of Patent Document 3, the groove portions 2 of the flat plates 1 are abutted and arranged on the upper part of the copper backing 5 on the surface plate 3, and the groove portions thereof are arranged. In this method, the liner 6 is disposed at a predetermined position on the surface plate 3, the bag body 4 is provided at the lower part of the copper backing 5, and the liner 6 and the upper part of the copper backing 5 are provided. The flat plate 1 is placed on the weight 9 and the weight 9 is placed thereon, and the copper backing 5 is pushed up to the back surface of the groove portion 2 by press-fitting the gas into the bag body 4 and expanding it. It is disclosed that welding is performed in close contact.

特開昭56−4577号公報JP-A-56-4577 特開平11−156590号公報JP 11-156590 A 特開2007−118044号号公報JP 2007-118044 A

従来一般に考えられる図7(C)に示すように、開先部3の近傍を上側に押上げ両側の鋼板1a,1bは左右対称に押下げるように変形させておく対策は、大きな鋼板1の縁近傍を湾曲させる製作加工が大変で、さらに板厚が薄い鋼板1の湾曲形状を維持しながら運搬し設置することが困難である。 As shown in FIG. 7C, which is generally considered in the past, the measures to keep the steel plate 1a, 1b on both sides pushed up in the vicinity of the groove portion 3 so as to be pushed down symmetrically are very to manufacture processed to bend the edge vicinity, it is difficult to carry keeping the further plate thickness is thin steel plates 1 of the curved shape installation.

また、図8に示す歪み防止のための開先部3をまたぐ平板形の取付部材5の溶接固定は、取付部材5の溶接部6が多くなり撤去跡の表面処理や検査などが煩雑で手間を要するものであった。   Further, the welding and fixing of the flat mounting member 5 across the groove portion 3 for preventing distortion shown in FIG. 8 is troublesome because the number of welding portions 6 of the mounting member 5 is increased, and the surface treatment and inspection of the removal trace are complicated. Was necessary.

特許文献1に開示されている歪防止治具は、重ね溶接継手部に直交させ間隔をおいて設ける歪防止治具であって、板厚の薄い鋼板を突合せて溶接する継手部近傍に生じる歪みによる変形防止に適する治具ではない。   The distortion prevention jig | tool currently disclosed by patent document 1 is a distortion prevention jig | tool provided in the lap-weld joint part at right angles and spaced apart, Comprising: The distortion produced in the joint part vicinity which welds a steel plate with thin plate | board thickness It is not a jig suitable for preventing deformation.

特許文献2に開示されている開先部への取付部材は、側板表裏両面に設ける開先部に合わせた銅裏当てや門形部材および押え部材などに使用する取付部材であって、貯槽の底板など鋼板を突合せて上面から溶接する継手部に適用することはできない。   The attachment member to the groove part disclosed in Patent Document 2 is an attachment member used for a copper backing, a gate-shaped member, a holding member, etc., matched to the groove part provided on the front and back sides of the side plate. It cannot be applied to a joint part where a steel plate such as a bottom plate is abutted and welded from the upper surface.

特許文献3は、簡単な構造の治具を用いて銅裏当ての密着性を保ち、裏波形状が滑らかで、はみ出しや割れなどの欠陥が生じない突合せ溶接方法であるが、平板1の下部にライナ6、銅裏当て5、袋体4などの多くの部材を設ける必要があるため、貯槽の底板などの広い面積を有する鋼板継手部の下部に設置して使用することは困難である。   Patent Document 3 is a butt welding method that uses a jig with a simple structure to maintain the adhesion of the copper backing, has a smooth back surface shape, and does not cause defects such as protrusion and cracking. Since it is necessary to provide many members such as the liner 6, the copper backing 5, and the bag body 4, it is difficult to install and use it at the lower part of the steel plate joint portion having a large area such as the bottom plate of the storage tank.

この発明は上述のような従来技術が有する問題点に鑑みてなされたもので、その目的とするところは、貯槽の底板など板厚が薄い鋼板を裏当金上で突合せ溶接する際に溶接熱による変形を防止することができるようにした、製作加工と取付け撤去が簡単な構造の溶接継手の変形抑制部材とこの変形抑制部材を用いた変形抑制方法を提供することにある。
The present invention has been made in view of the above-described problems of the prior art, and its object is to weld heat when butt welding a thin steel plate such as a bottom plate of a storage tank on a backing metal. It is an object of the present invention to provide a deformation suppressing member for a welded joint having a structure that can be easily manufactured and attached and removed, and a deformation suppressing method using the deformation suppressing member.

請求項1記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置で当接するように設ける門形部材4と、この門形部材4の上面開口部4aから垂直方向に挿通し溶接部6で鋼板1bに下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部の開口窓5aに挿通するテーパーピン7とで形成したことを特徴とする。
The deformation suppressing member for a welded joint according to claim 1 is for preventing deformation of the steel plates 1a and 1b generated by welding heat when the steel plates 1a and 1b having thin thicknesses are butt-welded on the backing metal 2 for welding. The deformation suppression member of the welded joint that is attached in the vicinity of the groove portion 3 has a lower end surface that is bent in an L shape at both legs so as to straddle the groove portion 3 of the steel plates 1a and 1b. A gate-shaped member 4 provided so as to abut in the vicinity of the groove portion 3 in the orthogonal direction, and a lower end edge of the gate-shaped member 4 is fixed to the steel plate 1b through the welded portion 6 through the upper surface opening 4a of the portal-shaped member 4 in the vertical direction. a pulling plate 5 which is characterized in that it is formed by a taper pin 7 which is inserted into the opening window 5a of the substantially central portion of the pulling plate 5.

請求項2記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの各上面の開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部に挿通するテーパーピン7とで形成したことを特徴とする。
The deformation suppression member for a welded joint according to claim 2 is for preventing deformation of the steel plates 1a, 1b generated by welding heat when the thin steel plates 1a, 1b are butted on the backing metal 2 and welded. The deformation suppressing member of the welded joint attached in the vicinity of the groove portion 3 has the lower end surface of the steel plates 1a, 1b bent at the L-shape of both legs so as to straddle the groove portions 3 on the upper surfaces of the steel plates 1a, 1b. A gate-shaped member 4 provided so as to be in contact with a position in the orthogonal direction from the groove portion 3 on each upper surface, and a pull-up in which the lower end edge is fixed to the backing metal 2 in the welded portion 8 through the portal-shaped member 4 It is characterized in that it is formed by a plate 5 and a taper pin 7 inserted through substantially the center of the pull-up plate 5.

請求項3記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に設けたネジ穴2aに下端縁を螺着するように設ける固定用ネジ部9aと、上記門形部材4の挿通口から上方に出る位置に形成した調整ネジ部9bと、調整ナット10を有する引き上げボルト9とで形成したことを特徴とする。
The deformation suppression member for a welded joint according to claim 3 is for preventing deformation of the steel plates 1a and 1b generated by welding heat when the thin steel plates 1a and 1b are butted on the backing metal 2 for welding. The deformation suppression member of the welded joint that is attached in the vicinity of the groove portion 3 has a lower end surface that is bent in an L shape at both legs so as to straddle the groove portion 3 of the steel plates 1a and 1b. A gate-shaped member 4 provided so as to come into contact with a position in the orthogonal direction from the groove portion 3, and a lower end edge of the screw hole 2 a provided in the backing metal 2 in the welded portion 8 through the portal-shaped member 4. It is formed by a fixing screw portion 9 a provided so as to be screwed, an adjustment screw portion 9 b formed at a position protruding upward from the insertion port of the portal member 4, and a lifting bolt 9 having an adjustment nut 10. And

請求項4記載の変形抑制方法は、請求項1乃至3の溶接継手の変形抑制部材を鋼板1a,1bの裏当金付き突合せ溶接開先部近傍に設置して溶接による角変形を防止する変形抑制方法であって、引き上げ板5又は引き上げボルト9を鋼板1a,1b又は当金2に固定する工程と、この引き上げ板5又は引き上げボルト9に門形部材4を挿通して門形部材4を設置する工程と、引き上げ板5又は引き上げボルト9にテーパーピン7又は調整ナット10を挿通する工程と、テーパーピン7の打込み又は調整ナット10の調整によって開先部3近傍を引き上げる工程とを有し、変形防止対策を行わない場合での溶接角変形に相当する反対方向の変形を予め与えることにより、仕上がりの溶接変形を小さくすることを特徴とする。
According to a fourth aspect of the present invention, there is provided the deformation suppressing method according to any one of the first to third aspects, wherein the deformation suppressing member of the welded joint of claims 1 to 3 is installed in the vicinity of the groove portion 3 of the butt welding with the backing metal 2 of the steel plates 1a, 1b. A method for preventing deformation, which includes a step of fixing the lifting plate 5 or the lifting bolt 9 to the steel plates 1a, 1b or the backing metal 2, and a gate member 4 inserted through the lifting plate 5 or the lifting bolt 9 A step of installing the shape member 4, a step of inserting the taper pin 7 or the adjustment nut 10 into the pull-up plate 5 or the pull-up bolt 9, and a step of pulling up the vicinity of the groove portion 3 by driving the taper pin 7 or adjusting the adjustment nut 10. The deformation in the opposite direction corresponding to the welding angle deformation in the case where no deformation prevention measures are taken is applied in advance to reduce the finished welding deformation.

請求項1記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置で当接するように設ける門形部材4と、この門形部材4の上面開口部4aから垂直方向に挿通し溶接部6で鋼板1bに下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部の開口窓5aに挿通するテーパーピン7とで形成したので、門形部材4および引き上げ板5は、形鋼材及び鋼板材又は帯板材の簡単な構造の部材で製作が容易で、門形部材4の両脚部のL字状に折り曲げた下端面を鋼板1a,1bの上面と当接し、薄い帯板材の引き上げ板5を取付溶接部6固着するため、従来に比べて取付け溶接の箇所が少なく、取付け取外しが作業性良く簡単にできる。門形部材4の設置およびテーパーピン7の打ち込みによって予歪み、つまり逆歪みの付与が簡単かつ調整容易で確実にできる。また、取付溶接部6の除去、補修溶接や検査の低減が可能となる。
The deformation suppressing member for a welded joint according to claim 1 is for preventing deformation of the steel plates 1a and 1b generated by welding heat when the steel plates 1a and 1b having thin thicknesses are butt-welded on the backing metal 2 for welding. The deformation suppression member of the welded joint that is attached in the vicinity of the groove portion 3 has a lower end surface that is bent in an L shape at both legs so as to straddle the groove portion 3 of the steel plates 1a and 1b. A gate-shaped member 4 provided so as to abut in the vicinity of the groove portion 3 in the orthogonal direction, and a lower end edge of the gate-shaped member 4 is fixed to the steel plate 1b through the welded portion 6 through the upper surface opening 4a of the portal-shaped member 4 in the vertical direction. a pulling plate 5 that, because formed by a taper pin 7 which is inserted into the opening window 5a of the substantially central portion of the pulling plate 5, the gate-shaped member 4 and the pulling plate 5, simple shapes steel and steel plate or band plate such manufacture easily a member of the structure, the legs of the portal member 4 Shape in the bent lower end surface of the steel sheet 1a, since in contact with the upper surface 1b, the fixed raising plate 5 of a thin strip plate material mounting welds 6, less part of the mounting welding compared to the conventional, the installation and removal Easy to work with. By installing the portal member 4 and driving the taper pin 7, pre-strain, that is, application of reverse strain, can be easily and easily adjusted. Further, it is possible to remove the attachment weld 6 and reduce repair welding and inspection.

請求項2記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの各上面の開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部に挿通するテーパーピン7とで形成したので、変形に必要な付加力を直接的に、必要箇所へ加えることが可能となり、開先部3の近傍を平均に引き上げることができる。また、鋼板1への溶接がないため治具跡の修復検査が不要となる。
The deformation suppression member for a welded joint according to claim 2 is for preventing deformation of the steel plates 1a, 1b generated by welding heat when the thin steel plates 1a, 1b are butted on the backing metal 2 and welded. The deformation suppressing member of the welded joint attached in the vicinity of the groove portion 3 has the lower end surface of the steel plates 1a, 1b bent at the L-shape of both legs so as to straddle the groove portions 3 on the upper surfaces of the steel plates 1a, 1b. A gate-shaped member 4 provided so as to be in contact with a position in the orthogonal direction from the groove portion 3 on each upper surface, and a pull-up in which the lower end edge is fixed to the backing metal 2 in the welded portion 8 through the portal-shaped member 4 Since it is formed by the plate 5 and the taper pin 7 inserted through the substantially central portion of the lifting plate 5, it becomes possible to apply an additional force necessary for the deformation directly to the necessary portion and in the vicinity of the groove portion 3. Can be raised to the average. Further, since there is no welding to the steel plate 1, the repair inspection of the jig trace is not required.

請求項3記載の溶接継手の変形抑制部材は、板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に設けたネジ穴2aに下端縁を螺着するように設ける固定用ネジ部9aと、上記門形部材4の挿通口から上方に出る位置に形成した調整ネジ部9bと、調整ナット10を有する引き上げボルト9とで形成したので、引き上げボルト9の取付け取外し作業が簡単になり、引き上げ高さの微妙な調整が簡単容易にできるため、必要以上の力を加えることなく、残留応力の低減化も期待できる。また、鋼板1のみならず裏当金2への溶接がないためその治具撤去跡の修復検査が不要となる。
The deformation suppression member for a welded joint according to claim 3 is for preventing deformation of the steel plates 1a and 1b generated by welding heat when the thin steel plates 1a and 1b are butted on the backing metal 2 for welding. The deformation suppression member of the welded joint that is attached in the vicinity of the groove portion 3 has a lower end surface that is bent in an L shape at both legs so as to straddle the groove portion 3 of the steel plates 1a and 1b. A gate-shaped member 4 provided so as to come into contact with a position in the orthogonal direction from the groove portion 3, and a lower end edge of the screw hole 2 a provided in the backing metal 2 in the welded portion 8 through the portal-shaped member 4. Since it is formed by a fixing screw portion 9a provided to be screwed, an adjustment screw portion 9b formed at a position protruding upward from the insertion port of the portal member 4, and a lifting bolt 9 having an adjusting nut 10, The bolt 9 can be easily attached and removed, Because strange adjustment can be made simple and easy, without adding excessive force, it can be expected reduction of residual stress. Further, since there is no welding not only to the steel plate 1 but also to the backing metal 2, the repair inspection of the jig removal trace becomes unnecessary.

請求項4記載の変形抑制方法は、請求項1乃至3の溶接継手の変形抑制部材を鋼板1a,1bの裏当金付き突合せ溶接開先部近傍に設置して溶接による角変形を防止する変形抑制方法であって、引き上げ板5又は引き上げボルト9を鋼板1a,1b又は当金2に固定する工程と、この引き上げ板5又は引き上げボルト9に門形部材4を挿通して門形部材4を設置する工程と、引き上げ板5又は引き上げボルト9にテーパーピン7又は調整ナット10を挿通する工程と、テーパーピン7の打込み又は調整ナット10の調整によって開先部3近傍を引き上げる工程とを有し、変形防止対策を行わない場合での溶接角変形に相当する反対方向の変形を予め与えることにより、仕上がりの溶接変形を小さくするので、作業性良く開先部3近傍を引き上げて確実に所定量の変形、つまり逆歪みを与えることができる。
テーパーピン7の打込みによって調整する構造は、この打込み量によって必要高さだけ引き上げることができる。
また、裏当金2に引き上げ板5の下端を固着する構造を採用する場合は、開先部3の近傍を平均に引き上げることができ、また鋼板1に溶接部がないためその撤去治具跡の修復検査が不要となる。
さらに、裏当金2に設けたネジ穴2aに引き上げボルト9の下端を螺着する構造は、引き上げボルト9の取付けおよび取外しが簡単で、引き上げ高さの調整は調整ナット10の回転締め付けによって簡単容易にでき、さらに複数層を溶接する際にその都度生ずる熱歪みによる変形量に対応して引き上げ高さを、様子を見ながら容易に調整することができる。また鋼板1および裏当金2に溶接部がないためその修復検査が不要となる。
According to a fourth aspect of the present invention, there is provided the deformation suppressing method according to any one of the first to third aspects, wherein the deformation suppressing member of the welded joint of claims 1 to 3 is installed in the vicinity of the groove portion 3 of the butt welding with the backing metal 2 of the steel plates 1a, 1b. A method for preventing deformation, which includes a step of fixing the lifting plate 5 or the lifting bolt 9 to the steel plates 1a, 1b or the backing metal 2, and a gate member 4 inserted through the lifting plate 5 or the lifting bolt 9 A step of installing the shape member 4, a step of inserting the taper pin 7 or the adjustment nut 10 into the pull-up plate 5 or the pull-up bolt 9, and a step of pulling up the vicinity of the groove portion 3 by driving the taper pin 7 or adjusting the adjustment nut 10. The deformation in the opposite direction corresponding to the welding angle deformation in the case where no deformation prevention measures are taken is preliminarily applied, so that the finished welding deformation is reduced, so that the vicinity of the groove portion 3 is improved. Pulled securely predetermined amount of deformation, it is possible to provide a predistortion words.
The structure adjusted by driving the taper pin 7 can be pulled up by a required height by the driving amount.
Further, when adopting a structure in which the lower end of the lifting plate 5 is fixed to the backing metal 2, the vicinity of the groove portion 3 can be pulled up on average, and since the steel plate 1 has no welded portion, its removal jig trace No repair inspection is required.
Furthermore, the structure in which the lower end of the lifting bolt 9 is screwed into the screw hole 2a provided in the backing metal 2 is easy to attach and remove the lifting bolt 9, and the lifting height can be easily adjusted by rotating and tightening the adjusting nut 10. Further, it is possible to easily adjust the pulling height while observing the state in accordance with the amount of deformation caused by thermal distortion that occurs each time when a plurality of layers are welded. Further, since the steel plate 1 and the backing metal 2 do not have a welded portion, the repair inspection becomes unnecessary.

本発明に係る溶接継手の変形抑制部材を示す斜視説明図である。It is an isometric view explanatory drawing which shows the deformation | transformation suppression member of the welded joint which concerns on this invention. 図1に示す変形抑制部材を複数配置した状況を示す。A situation in which a plurality of deformation suppressing members shown in FIG. 1 are arranged is shown. 第1の実施形態例を示す側断面説明図である。It is side sectional explanatory drawing which shows a 1st example of an embodiment. 第2の実施形態例を示す側断面説明図である。It is a side section explanatory view showing the example of the 2nd embodiment. 第3の実施形態例を示す側断面説明図である。It is a side section explanatory view showing the example of the 3rd embodiment. 第4の実施形態例を示す側断面説明図である。It is side sectional explanatory drawing which shows the example of 4th Embodiment. (A),(B),(C)は、従来一般の水平継手の開先部を示す側断面説明図である。(A), (B), (C) is side sectional explanatory drawing which shows the groove part of the conventional general horizontal joint. 従来一般の溶接継手の変形抑制部材を示す斜視説明図である。It is perspective explanatory drawing which shows the deformation | transformation suppression member of the conventional general welded joint.

本発明の溶接継手の変形抑制部材の実施形態例について図1から図6を参照しながら説明する。図面において同様のものや対応するもの、総称できるものについては同じ符号を付して説明する。
ステンレス製の平底円筒貯槽の底板など、板厚が例えば6、9、12〜16ミリメートル程度の薄い鋼板1は、平面に置いた裏当金2の上で突合せる溶接継手を採用する。この溶接継手の開先部3にティグ溶接法を適用する場合、複数層を重ねて溶接する際の溶接熱の熱歪みによる角変形を防止するために、開先部3をまたぐように門形部材4などの変形抑制部材を設ける。
本発明は、下記の実施形態にのみ限定されるものではない。本発明の要旨を逸脱しない範囲で実施形態に変更を加えることが出来るのはもちろんである。
Embodiment examples of the deformation suppressing member for a welded joint according to the present invention will be described with reference to FIGS. 1 to 6. In the drawings, the same, corresponding, or generic items are denoted by the same reference numerals.
A thin steel plate 1 having a thickness of, for example, about 6, 9, 12 to 16 mm, such as a bottom plate of a stainless steel flat bottom cylindrical storage tank, employs a welded joint that abuts on a backing metal 2 placed on a flat surface. When the TIG welding method is applied to the groove portion 3 of this welded joint, a gate shape is formed so as to straddle the groove portion 3 in order to prevent angular deformation due to thermal distortion of welding heat when a plurality of layers are welded. A deformation suppressing member such as the member 4 is provided.
The present invention is not limited to the following embodiments. It goes without saying that the embodiments can be modified without departing from the gist of the present invention.

図1は、板厚が薄い鋼板を突合せ溶接する際に発生しやすい角変形を防止するために、取付ける変形抑制部材を示す。図2は、図1に示す変形抑制部材を複数個連続して配置した状況を示す。
この溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように設ける門形部材4と、この門形部材4を挿通し溶接部6で鋼板1に固着した引き上げ板5と、この引き上げ板5のほぼ中央部に挿通する楔状部材のテーパーピン7とで形成する。
これら各部材は、少なくとも鋼板1と接触する部位や溶接固定する部位、或いは全体を同じ材質のステンレス製鋼材を使用する。
FIG. 1 shows a deformation suppressing member to be attached in order to prevent angular deformation that is likely to occur when a thin steel plate is butt welded. FIG. 2 shows a situation in which a plurality of deformation suppressing members shown in FIG. 1 are continuously arranged.
The deformation suppression member of this welded joint includes a portal member 4 provided so as to straddle the groove portion 3 of the steel plates 1a and 1b, and a pulling plate 5 inserted through the portal member 4 and fixed to the steel plate 1 by the welded portion 6. , And a taper pin 7 of a wedge-like member inserted through the substantially central portion of the pulling plate 5.
For each of these members, a stainless steel material of the same material is used at least at the part that contacts the steel plate 1, the part that is fixed by welding, or the whole.

門形部材4は、チャンネル材やアングル材などの形鋼材および鋼板材を用いて製作し、製作および、持運びや取付け取外しの設置が容易で簡便な仮設治具に形成する。
この門形部材4の水平部には、引き上げ板5を遊嵌状に挿通する細長の開口部4aを設けておく。また門形部材4の両脚部のL字状に折り曲げた下端は鋼板1a,1bの上面の開先部3から直行方向に所定距離、例えば10〜30センチメートル程度離れた位置に当接するように形成する。


The gate-shaped member 4 is manufactured using a shape steel material and a steel plate material such as a channel material and an angle material, and is formed into a simple temporary jig that is easy to manufacture and carry and install and remove.
In the horizontal portion of the gate-shaped member 4, an elongated opening 4a through which the lifting plate 5 is inserted in a loose fit is provided. Further, the lower end surfaces of both leg portions of the gate -shaped member 4 bent in an L shape come into contact with a position away from the groove portion 3 on the upper surface of the steel plates 1a and 1b by a predetermined distance, for example, about 10 to 30 centimeters. To form.


引き上げ板5は、板厚が薄い帯板材で、門形部材4の開口部4aに遊嵌状に挿通する寸法とし、その上部近傍にテーパーピン7を打込むための矩形の開口窓5aを設ける。この引き上げ板5に設ける矩形の開口窓5aの寸法は、門形部材4を設置した際に上部に覗き出る開口窓5aにテーパーピン7の先端が1〜2センチメートル入る程度の高さ以下に所定距離を開口し、テーパーピン7をさらに打込むことにより上方に移動して開くように形成する。   The pulling plate 5 is a strip plate material having a thin plate thickness and is dimensioned to be freely fitted into the opening 4a of the gate-shaped member 4. A rectangular opening window 5a for driving the taper pin 7 is provided in the vicinity of the upper portion. . The size of the rectangular opening window 5a provided on the pulling plate 5 is not higher than the height at which the tip of the taper pin 7 enters 1 to 2 centimeters into the opening window 5a peeped upward when the portal member 4 is installed. A predetermined distance is opened, and the taper pin 7 is further driven so as to move upward and open.

上記テーパーピン7は、水平に打込むことによって鋼板1a,1bの開先部3が所定高さ位置に引き上がった状態で、打込み深さがほぼ中央位置となる程度の傾斜角度を有する楔状部材を採用する。
このテーパーピン7の打込みによる引き上げ板5への引き上げの力は、門形部材4の両足部鋼板1a,1bとの接触部を押えの支点として、あたかもテコのようになって中央部近傍の開先部3を効率よく持ち上げることができる。
The taper pin 7 is a wedge-shaped member having an inclination angle such that the driving depth is substantially the center position in a state where the groove portion 3 of the steel plates 1a and 1b is pulled up to a predetermined height position by horizontal driving. Is adopted.
The pulling force to the pulling plate 5 by the driving of the taper pin 7 is as if it is a lever with the contact portion of the portal member 4 with the both foot steel plates 1a and 1b as a fulcrum of the presser. The tip 3 can be lifted efficiently.

上記変形抑制部材は、まず引き上げ板5の下端縁を鋼板1bの上面の溶接部6から所定距離、例えば1〜5センチメートル程度離れた位置に仮溶接し立設する。次に門形部材4を上方からその水平部に設けた細長の開口部4aに挿通して設置する。続いて門形部材4から突き出た引き上げ板5の覗き出た状態の矩形の開口窓5aにテーパーピン7を水平に打込む。
このテーパーピン7の打込み量によって必要個所、所定範囲を必要高さだけ引き上げることができ、複数層を溶接する際にその都度生ずる熱歪みによる変形量に対応して引き上げ高さを、様子を見ながら調整することができる。
The deformation suppressing member is first erected by temporarily welding the lower end edge of the pull-up plate 5 at a position away from the welded portion 6 on the upper surface of the steel plate 1b by a predetermined distance, for example, about 1 to 5 centimeters. Next, the gate-shaped member 4 is installed from above through an elongated opening 4a provided in the horizontal portion thereof. Subsequently, the taper pin 7 is driven horizontally into the rectangular opening window 5a in a state in which the pulling plate 5 protruding from the gate-shaped member 4 is seen.
Depending on the driving amount of the taper pin 7, the required portion and the predetermined range can be pulled up by the required height, and when the plural layers are welded, the lifting height corresponding to the amount of deformation caused by thermal strain is observed. Can be adjusted.

図2に示すように門形部材4を複数個、例えば板厚との関係で30、50、60〜100センチメートル程度のうち、同じピッチ間隔で連続して設置し、引き上げ板5を同一の鋼板1b上に沿って溶接固定する。なお図示しないが、この引き上げ板5を鋼板1a,1b上に交互の千鳥状に設けると、溶接部3近傍の引き上げの力が平均化し、かつ溶接の作業性を向上させることができる。   As shown in FIG. 2, a plurality of gate-shaped members 4 are installed continuously at the same pitch among 30, 50, 60 to 100 centimeters, for example, in relation to the plate thickness, and the lifting plates 5 are the same. It welds and fixes along the steel plate 1b. Although not shown, if the pulling plates 5 are alternately provided on the steel plates 1a and 1b, the pulling force in the vicinity of the welded portion 3 can be averaged and the workability of welding can be improved.

図3は、図1と同様の第1の実施形態例を示す側断面説明図である。引き上げ板5の開口窓5aへテーパーピン7を打込むことによって、上記鋼板1a,1bを引き上げ調整する。この引き上げ高さは、溶接熱影響による鋼板1a,1bの変形量に対応する反対方向の変形、つまり逆歪みを与えるように、冷却後に鋼板1a,1bが水平に戻る高さ、例えば1〜5センチメートル程度とする。   FIG. 3 is an explanatory side sectional view showing a first embodiment similar to FIG. The steel plates 1a and 1b are pulled up and adjusted by driving the taper pin 7 into the opening window 5a of the pulling plate 5. This pulling height is the height at which the steel plates 1a, 1b return to the horizontal after cooling so as to give deformation in the opposite direction corresponding to the deformation amount of the steel plates 1a, 1b due to the influence of welding heat, that is, reverse strain, for example 1-5 About centimeters.

門形部材4および引き上げ板5は、簡単な構造の部材で、製作が容易で、取付け取外しが簡単で、逆歪みの付与が簡単容易で確実にできる。
また、門形部材4の設置およびテーパーピン7の打込みと除去が作業性良く簡単にでき、溶接施工後の冷却、治具取外し後に、水平位置に復帰させることができ、この治具跡の補修溶接や検査の低減が可能となる。
The gate-shaped member 4 and the lifting plate 5 are members having a simple structure, easy to manufacture, easy to attach and remove, and easy and reliable to apply reverse strain.
In addition, the installation of the portal member 4 and the insertion and removal of the taper pin 7 can be easily performed with good workability. After cooling and removing the jig after welding, the horizontal position can be restored. Welding and inspection can be reduced.

図4は、第2の実施形態例を示す側断面説明図である。
引き上げ板5は、開先部3を挟んで左右対称の鋼板1a,1b上に複数箇所の溶接部6,6で固定する。この引き上げ板5,5によって引上げ荷重が平均化されるため、開先部3近傍を平均に上昇させることができる。この場合、開先部3内の裏当金2に鋼板1aを仮付け溶接しておく。
FIG. 4 is an explanatory side sectional view showing a second embodiment.
The pull-up plate 5 is fixed on the symmetrical steel plates 1a and 1b with the welded portions 6 and 6 sandwiched between the groove portions 3. Since the pulling loads are averaged by the pulling plates 5 and 5, the vicinity of the groove portion 3 can be raised to the average. In this case, the steel plate 1 a is temporarily welded to the backing metal 2 in the groove portion 3.

図5は、第3の実施形態例を示す側断面説明図である。
原子力関係貯槽など、鋼板1に直接溶接することを嫌う場合には、引き上げ板5を鋼板1に溶接することなく、溶接部8内の裏当金2に溶接固定する構造とする。
変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように設ける門形部材4と、この門形部材4を挿通し溶接部8で裏当金2に固着した引き上げ板5と、この引き上げ板5のほぼ中央部に挿通するテーパーピン7とで形成する。
溶接部8のルート間隔は4〜10ミリメートル程度で、裏当金2に固着する引き上げ板5の板厚はこのルート間隔内に入る寸法とする。
この裏当金2に引き上げ板5の下端を固着する構造は、開先部3の近傍を平均に引き上げることができる。また、鋼板1への溶接がないためその治具撤去跡の検査および補修が不要となる。
溶接部8の溶接の際には、引き上げ板5を裏当金2へ固着した箇所の両脇2〜3センチメートル程度は溶接を行わず、それ以外の部分の溶接が全て終了して50度C以下に冷却した後に、引き上げ板5を含めた変形抑制部材を撤去し、残っている開先部8の溶接を行う。
FIG. 5 is an explanatory side sectional view showing a third embodiment.
When it is not desirable to weld directly to the steel plate 1 such as a nuclear storage tank, the structure is such that the lifting plate 5 is welded to the backing metal 2 in the welded portion 8 without being welded to the steel plate 1.
The deformation suppressing member includes a gate-shaped member 4 provided so as to straddle the groove portion 3 of the steel plates 1a, 1b, a pulling plate 5 inserted through the portal-shaped member 4 and fixed to the backing metal 2 by a welded portion 8, It forms with the taper pin 7 penetrated in the substantially center part of the raising board 5. FIG.
The route interval of the welded portion 8 is about 4 to 10 millimeters, and the thickness of the lifting plate 5 fixed to the backing metal 2 is set to a size that falls within this route interval.
The structure in which the lower end of the lifting plate 5 is fixed to the backing metal 2 can raise the vicinity of the groove portion 3 on average. Moreover, since there is no welding to the steel plate 1, the inspection and repair of the jig removal trace become unnecessary.
When welding the welded portion 8, welding is not performed for about 2 to 3 centimeters on both sides of the portion where the lifting plate 5 is fixed to the backing metal 2, and all other portions are welded to 50 degrees. After cooling to C or lower, the deformation suppressing member including the pulling plate 5 is removed, and the remaining groove portion 8 is welded.

図6は、第4の実施形態例を示す側断面説明図である。
さらに、溶接部8内の裏当金2に溶接固定することを厳しく嫌う場合には、裏当金2に引き上げボルト9を螺着して固定する構造とする。
変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように設ける門形部材4と、この門形部材4を挿通し上記溶接部8内の裏当金2に設けたネジ穴2aに下端縁を螺着するように設ける固定用ネジ部9aと上記門形部材4挿通口から上方に出る位置に調整ネジ部9bと調整ナット10とを有する引き上げボルト9とで形成する。
引き上げボルト9を上から締めて固定し、次に調整ナット10を締付けて引き上げ高さを調整する。溶接部8のルート間隔は4〜10ミリメートル程度で、裏当金2に設けるネジ穴2aの直径およびボルト9の外形は、上記ルート間隔以内の寸法とする。
この裏当金2に設けたネジ穴2aに引き上げボルト9の下端の固定用ネジ部9aを螺着する構造は、引き上げボルト9の取付けおよび取外しが簡単で、引き上げ高さの調整は調整ネジ部9bの調整ナット10の回転締め付けによって簡単容易にできる。さらに、複数層を溶接する際にその都度生ずる熱歪みによる変形量に対応して引き上げ高さを、様子を見ながら容易に調整することができる。また、鋼板1のみならず裏当金2にも溶接部がないためその治具撤去跡の検査および補修が不要となる。
溶接部8の溶接の際には、引き上げボルト9の裏当金2への固定部の両脇2〜3センチメートル程度は溶接を行わずそれ以外の部分の溶接を行う。この溶接が終了して50度C以下に冷却した後に、引き上げボルト9を含む変形抑制部材を撤去する。この際に、引き上げボルト9は裏当金2の表面で切断して穴埋めとしてもよく、或いは固定用ネジ部9aから取外した後に栓溶接で穴埋めをしてもよい。その後、残っている開先部8を溶接し、全ての溶接を完了する。
FIG. 6 is an explanatory side sectional view showing a fourth embodiment.
Further, in the case where it is severely disliked to be welded and fixed to the backing metal 2 in the welded portion 8, a structure is adopted in which a lifting bolt 9 is screwed and fixed to the backing metal 2.
The deformation suppressing member is formed in a portal member 4 provided so as to straddle the groove portion 3 of the steel plates 1a and 1b, and in the screw hole 2a provided in the backing metal 2 in the welded portion 8 through the portal member 4. A fixing screw portion 9a provided so as to screw the lower end edge, and a lifting bolt 9 having an adjusting screw portion 9b and an adjusting nut 10 at a position protruding upward from the portal member 4 insertion port are formed.
The pull-up bolt 9 is tightened and fixed from above, and then the adjustment nut 10 is tightened to adjust the pull-up height. The root interval of the welded portion 8 is about 4 to 10 millimeters, and the diameter of the screw hole 2a provided in the backing metal 2 and the outer shape of the bolt 9 are the dimensions within the above-described root interval.
The structure in which the fixing screw portion 9a at the lower end of the lifting bolt 9 is screwed into the screw hole 2a provided in the backing metal 2 is easy to attach and remove the lifting bolt 9, and the adjustment of the lifting height is performed by the adjusting screw portion. This can be done easily and easily by rotating and tightening the adjusting nut 10 of 9b . Furthermore, it is possible to easily adjust the lifting height corresponding to the amount of deformation caused by thermal strain that occurs each time a plurality of layers are welded, while observing the situation. Further, since not only the steel plate 1 but also the backing metal 2 has no welded portion, it is not necessary to inspect and repair the jig removal trace.
When welding the welded portion 8, about 2 to 3 centimeters on both sides of the fixed portion of the lifting bolt 9 to the backing metal 2 is not welded, but the other portions are welded. After this welding is completed and cooled to 50 degrees C or less, the deformation suppressing member including the lifting bolt 9 is removed. At this time, the lifting bolt 9 may be cut by filling the surface of the backing metal 2 or may be filled by plug welding after being removed from the fixing screw portion 9a. Thereafter, the remaining groove portion 8 is welded to complete all the welding.

本発明の溶接継手の変形抑制部材は、貯槽の底板など板厚が薄い鋼板を裏当金上で突合せ溶接する場合について示しているが、その外に屋根板や側板などの溶接継手の溶接熱による歪み変形を防止する場合、その他必要に応じて種々の溶接構築物の水平溶接継手や垂直溶接継手に適用することができる。殊に、溶接変形量が大きくなりやすいステンレス鋼材の溶接に用いれば、効率の顕著性は格段的に優れる。
The deformation suppression member for a welded joint of the present invention is shown for a case where a thin steel plate such as a bottom plate of a storage tank is butt welded on a backing metal, but in addition to that, the welding heat of a welded joint such as a roof plate or a side plate is shown. In the case of preventing distortion deformation due to, it can be applied to horizontal welded joints and vertical welded joints of various welded structures as needed. In particular, when used for welding a stainless steel material that tends to have a large amount of welding deformation, the conspicuousness of the efficiency is remarkably excellent.

1,1a,1b 鋼板
2 裏当金
2a ネジ穴
3 開先部
4 門形部材
4a 開口部
5 引き上げ板
5a 開口窓
6 溶接部
7 テーパーピン
8 溶接部
引き上げボルト
9a 固定用ネジ部
9b 調整ネジ部
10 調整ナット
1,1a, 1b Steel plate
2 Back money
2a Screw hole
3 groove part
4 Portal members
4a opening
5 Lifting plate
5a Open window
6 Welded part
7 Taper pin
8 Welded part
9 Lifting bolt
9a fixing screw
9b adjustment screw
10 Adjustment nut

Claims (4)

板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置で当接するように設ける門形部材4と、この門形部材4の上面開口部4aから垂直方向に挿通し溶接部6で鋼板1bに下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部の開口窓5aに挿通するテーパーピン7とで形成したことを特徴とする溶接継手の変形抑制部材。
Deformation suppressing member for welded joint attached in the vicinity of groove portion 3 in order to prevent deformation of steel plates 1a, 1b generated by welding heat when welding thin steel plates 1a, 1b on backing metal 2 the steel sheet 1a, so that straddle the 1b groove portion 3 of the abutment at a position near the perpendicular direction bottom surface bent in an L-shape of the legs steel 1a, the groove portion 3 of the upper surface of the 1b a portal member 4 provided to a pulling plate 5 which is fixed to the lower edge of the upper opening 4a of the gate-shaped member 4 to the steel sheet 1b in the weld 6 is inserted in the vertical direction, approximately in the middle of the pulling plate 5 A deformation suppression member for a welded joint, which is formed with a taper pin 7 that is inserted into the opening window 5a.
板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの各上面の開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に下端縁を固着した引き上げ板5と、この引き上げ板5のほぼ中央部に挿通するテーパーピン7とで形成したことを特徴とする溶接継手の変形抑制部材
Deformation suppressing member for welded joint attached in the vicinity of groove portion 3 in order to prevent deformation of steel plates 1a, 1b generated by welding heat when welding thin steel plates 1a, 1b on backing metal 2 Is a position in the perpendicular direction from the groove portion 3 of each upper surface of the steel plates 1a, 1b with the lower end surface bent in an L shape of both leg portions so as to straddle the groove portions 3 on the upper surfaces of the steel plates 1a, 1b. A portal member 4 provided so as to be in contact with the lifting plate 5, a lifting plate 5 inserted through the portal member 4 and having a lower end edge fixed to the backing metal 2 in the welded portion 8, and a substantially central portion of the lifting plate 5 A deformation suppression member for a welded joint, which is formed with a taper pin 7 to be inserted.
板厚が薄い鋼板1a,1bを裏当金2上で突合せて溶接する際に溶接熱によって発生する鋼板1a,1bの変形を防止するために開先部3近傍に取付ける溶接継手の変形抑制部材は、鋼板1a,1bの開先部3を跨ぐように、その両脚部のL字状に折り曲げた下端面を鋼板1a,1bの各上面の開先部3から直行方向の近傍位置に当接するように設ける門形部材4と、この門形部材4に挿通し溶接部8内の裏当金2に設けたネジ穴2aに下端縁を螺着するように設ける固定用ネジ部9aと、上記門形部材4の挿通口から上方に出る位置に形成した調整ネジ部9bと、調整ナット10を有する引き上げボルト9とで形成したことを特徴とする溶接継手の変形抑制部材。
Deformation suppressing member for welded joint attached in the vicinity of groove portion 3 in order to prevent deformation of steel plates 1a, 1b generated by welding heat when welding thin steel plates 1a, 1b on backing metal 2 The lower end surface of the leg portions bent in an L shape so as to straddle the groove portion 3 of the steel plates 1a and 1b is brought into contact with the position in the orthogonal direction from the groove portion 3 of each upper surface of the steel plates 1a and 1b. A gate-shaped member 4 provided so as to be fixed, and a fixing screw portion 9a provided so that a lower end edge is screwed into a screw hole 2a which is inserted into the portal-shaped member 4 and provided in the backing metal 2 in the welded portion 8. A weld joint deformation suppressing member, characterized in that it is formed by an adjustment screw portion 9b formed at a position protruding upward from the insertion port of the portal member 4 and a lifting bolt 9 having an adjustment nut 10.
請求項1乃至3の溶接継手の変形抑制部材を鋼板1a,1bの裏当金2付き突合せ溶接の開先部3近傍に設置して溶接による角変形を防止する変形抑制方法は、引き上げ板5又は引き上げボルト9を鋼板1a,1b又は裏当金2に固定する工程と、この引き上げ板5又は引き上げボルト9に門形部材4を挿通して門形部材4を設置する工程と、引き上げ板5又は引き上げボルト9にテーパーピン7又は調整ナット10を挿通する工程と、テーパーピン7の打込み又は調整ナット10の調整によって開先部3近傍を引き上げる工程とを有し、変形防止対策を行わない場合での溶接角変形に相当する反対方向の変形を予め与え
ることにより、仕上がりの溶接変形を小さくすることを特徴とする変形抑制部材を用いた変形抑制方法。
The deformation suppressing method for preventing the angular deformation due to welding by installing the deformation suppressing member of the welded joint according to claims 1 to 3 in the vicinity of the groove portion 3 of the butt welding with the backing metal 2 of the steel plates 1a and 1b includes the lifting plate 5 Alternatively, the step of fixing the lifting bolt 9 to the steel plates 1a, 1b or the backing metal 2, the step of inserting the gate-shaped member 4 through the lifting plate 5 or the lifting bolt 9 and installing the gate-shaped member 4, and the lifting plate 5 Alternatively, when the taper pin 7 or the adjusting nut 10 is inserted into the pulling bolt 9 and the step of pulling up the vicinity of the groove portion 3 by driving the taper pin 7 or adjusting the adjusting nut 10 is performed and no deformation prevention measures are taken. The deformation | transformation suppression method using the deformation | transformation suppression member characterized by making the welding deformation of a finish small by giving beforehand the deformation | transformation of the opposite direction corresponded to welding angle deformation | transformation in.
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