JP5829151B2 - Connection structure between workpiece and pile - Google Patents
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- JP5829151B2 JP5829151B2 JP2012049254A JP2012049254A JP5829151B2 JP 5829151 B2 JP5829151 B2 JP 5829151B2 JP 2012049254 A JP2012049254 A JP 2012049254A JP 2012049254 A JP2012049254 A JP 2012049254A JP 5829151 B2 JP5829151 B2 JP 5829151B2
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本発明は工作物とそれを支持する杭との連結構造に関する。 The present invention relates to a connection structure between a workpiece and a pile that supports the workpiece.
ソーラーパネルや看板などの地上に設置する工作物の基礎は、コンクリートによる直接基礎が一般的に採用されている。しかし、直接基礎は、地盤を所定の深さ掘削して型枠を設置するなど、手間のかかる作業を必要とする。特に、地表面付近の地盤が軟弱な場合、工作物の沈下や傾斜を抑えるために大がかりな基礎が必要となり、コスト面での問題がある。また、工作物の撤去に伴って基礎の撤去を行う際も、この基礎撤去作業にコストがかかる問題もある。 As a foundation of a work set up on the ground such as a solar panel or a signboard, a direct foundation made of concrete is generally adopted. However, the direct foundation requires time-consuming work such as excavating the ground to a predetermined depth and installing a formwork. In particular, when the ground near the ground surface is soft, a large foundation is required to suppress the settlement and inclination of the workpiece, which causes a problem in terms of cost. Further, when the foundation is removed along with the removal of the workpiece, there is a problem that the foundation removal work is costly.
このような背景から、最近では小径の鋼管杭を基礎とする施工方法が用いられることが多くなった。しかし、鋼管杭の埋設施工においては地盤によって杭芯ずれ(杭の埋設位置が施工位置である正規の位置からずれること)が生じるのが避けられない。一般に小径鋼管杭の水平方向の施工誤差は、最大30mm程度発生するといわれている。また、鉛直方向の施工誤差は、±5mm程度発生するといわれている。このため、これら施工誤差に対処可能な連結方法が求められている。 Against this background, recently, construction methods based on small-diameter steel pipe piles are often used. However, in steel pipe pile burial construction, it is inevitable that pile core misalignment (the burial position of the pile deviates from the normal position as the construction position) will occur due to the ground. Generally, it is said that the construction error in the horizontal direction of the small-diameter steel pipe pile is generated up to about 30 mm. Moreover, it is said that the construction error in the vertical direction occurs about ± 5 mm. For this reason, the connection method which can cope with these construction errors is calculated | required.
この連結方法の一つとして、例えば、地中に打ち込んだ鋼管杭の頭部と、建家構造物の柱下端のベース板との間に施工用ジョイント盤を取り付けた、連結構造が提案されている(特許文献1参照)。 As one of the connection methods, for example, a connection structure is proposed in which a construction joint board is attached between the head of a steel pipe pile driven into the ground and the base plate at the lower end of a pillar of a building structure. (See Patent Document 1).
上述した連結構造の施工用ジョイント盤は、主に鋼管杭の杭先端に固定される平面板状の支持板と、建家構造物の柱下端のベース板に固定される調整連結板とから構成される。調整連結板は、水平方向のずれおよび傾きを調整して建家構造物の柱を支持板に連結固定させる役目を果たすもので、施工時に柱下端の設置予定位置に合わせて支持板の表面上で移動調整をした後、支持板に溶着する構成になっている。支持板は、正方形状で、その一辺の長さは鋼管杭の杭先端の直径の数倍に設定し、埋設された鋼管杭の水平方向の芯ずれに対応できるようにしてある。 The above-described joint structure for connection structure is mainly composed of a flat plate-like support plate fixed to the pile tip of the steel pipe pile, and an adjustment connection plate fixed to the base plate at the lower end of the column of the building structure. Is done. The adjustment connecting plate plays the role of connecting and fixing the column of the building structure to the support plate by adjusting the horizontal displacement and inclination, and on the surface of the support plate according to the planned installation position of the column bottom during construction After adjusting the movement, the welding is performed on the support plate. The support plate has a square shape, and the length of one side thereof is set to be several times the diameter of the pile tip of the steel pipe pile so as to cope with the horizontal misalignment of the buried steel pipe pile.
しかし、上述した連結構造では、埋設された鋼管杭の水平方向の芯ずれに対応するために支持板の一辺の長さを鋼管杭の杭先端の直径の数倍に設定しており、構造が大型化し、コスト面で問題を有している。 However, in the connection structure described above, the length of one side of the support plate is set to be several times the diameter of the pile tip of the steel pipe pile in order to cope with the horizontal misalignment of the buried steel pipe pile. It is large and has a problem in terms of cost.
また、上述した連結構造では、鋼管杭を埋設した後、地盤表面から突出する鋼管杭の杭先端を所望の長さ(高さ)で水平に切断して、鋼管杭の埋設時に生じる鉛直方向の誤差(杭頭高さの誤差)に対応するが、工場での水平切断作業のように正確に行うことが困難で傾き誤差などが生じやすいなどの問題も有している。 Moreover, in the connection structure mentioned above, after embedding the steel pipe pile, the pile tip of the steel pipe pile protruding from the ground surface is cut horizontally at a desired length (height), and the vertical direction generated when embedding the steel pipe pile It corresponds to the error (pile head height error), but it also has the problem that it is difficult to carry out accurately as in the case of horizontal cutting work in a factory, and tilt errors are likely to occur.
本発明は、大型化することなく、また現場での水平切断作業を必要とせず、工作物と杭との連結作業が容易で、施工時間の短縮及び施工コストの低廉化を図ることが可能な、工作物と杭との連結構造を提供することを目的とする。 The present invention does not require upsizing and does not require on-site horizontal cutting work, and the work of connecting the workpiece and the pile is easy, and the construction time can be shortened and the construction cost can be reduced. It aims at providing the connection structure of a workpiece and a pile.
本発明の請求項1に記載の連結構造は、工作物とそれを支持する筒状の杭との連結構造であって、一端部が前記工作物の架台に取り付けられて鉛直方向に垂下する連結軸と、垂下した前記連結軸の他端部を受け入れる、前記杭の頭部に配置された底蓋付きの連結空間部と、前記連結空間部内に充填され、前記連結軸の他端部を前記連結空間部内に固定する固定部材と、前記連結空間部の内壁面に配置され、前記固定部材が前記連結空間部内で移動するのを防止する移動防止部材と、前記連結軸の他端部に配置された抜け止め部材とを備え、前記連結空間部は、前記杭の埋設時に生じる前記杭の水平方向の施工誤差のうち、その内径寸法で対応可能な範囲の施工誤差を受け入れ、前記抜け止め部材は、その長辺方向の一端寄り位置に前記連結軸に取り付けるための偏芯穴を有し、前記杭の水平方向の施工誤差に応じて前記連結軸を支点として回転してその長辺方向の他端側を前記連結空間部の中心部側に向けて前記連結軸とともに前記固定部材により前記連結空間部内に固定されることを特徴とする。 The connection structure according to claim 1 of the present invention is a connection structure between a workpiece and a cylindrical pile that supports the workpiece, and one end of which is attached to the frame of the workpiece and hangs vertically. a shaft, accepting the other end portion of the connecting shaft hanging down, a connection space with arranged bottom lid that the head of the pile, is filled in the connection space unit, the other end portion of the connecting shaft a fixing member for fixing in the coupling space portion, wherein arranged on the inner wall surface of the connecting space, and the movement preventing member in which the fixing member is prevented from moving in the connection space, disposed on the other end portion of the connecting shaft The connection space portion accepts a construction error in a range that can be handled by the inner diameter dimension among the construction errors in the horizontal direction of the pile generated when the pile is buried, and the retaining member Is the connecting shaft at a position near one end in the long side direction. It has an eccentric hole for mounting, and rotates the connection shaft as a fulcrum according to the construction error in the horizontal direction of the pile, and the other end side in the long side direction is directed toward the center portion side of the connection space portion. It is fixed in the connection space part by the fixing member together with the connection shaft .
本発明の連結構造によれば、杭の埋設時に施工誤差が生じても何ら支障なく杭の頭部と工作物の架台とを連結することができる上に、大型化することなく、工作物と杭の頭部との連結作業が容易で、施工時間の短縮及び施工コストの低廉化を図ることが可能である。 According to the connection structure of the present invention, it is possible to connect the head of the pile and the work platform without any trouble even if a construction error occurs when the pile is buried, and without increasing the size, the workpiece and The connection work with the head of the pile is easy, and it is possible to reduce the construction time and the construction cost.
本発明の連結構造は、図11(a)、(b)に示すように、工作物としてのソーラーパネルSを搭載した架台10と、この架台10が設置される敷地の所要箇所に埋設された杭としての鋼管杭20とを連結するのに適用される。 As shown in FIGS. 11A and 11B, the connection structure of the present invention is embedded in a base 10 on which a solar panel S as a workpiece is mounted, and a required location on a site where the base 10 is installed. It is applied to connect the steel pipe pile 20 as a pile.
架台10としては、例えば図11(a)に示すように、水平材11に高さの異なる鉛直材12a,12b,12cを設け、これら鉛直材12a,12b,12c上にソーラーパネルSを所定の傾斜角度で載置する載置材13を設けて構成するか、あるいは図11(b)に示すように、水平材11を使用せず、高さの異なる鉛直材12d,12e上にソーラーパネルSを所定の傾斜角度で載置する載置材13aを設け、且つ鉛直材12dと載置材13aとの間に斜材14を設けて構成したものが使用されるが、これらに限定されるものではない。 As the gantry 10, for example, as shown in FIG. 11 (a), vertical members 12a, 12b, 12c having different heights are provided on the horizontal member 11, and a solar panel S is placed on the vertical members 12a, 12b, 12c. A mounting member 13 is provided to be mounted at an inclination angle, or, as shown in FIG. 11 (b), the horizontal member 11 is not used, and the solar panel S is formed on the vertical members 12d and 12e having different heights. Is provided with a mounting material 13a for mounting the material at a predetermined inclination angle, and an oblique material 14 provided between the vertical material 12d and the mounting material 13a. However, the present invention is not limited thereto. is not.
杭としては、例えば図11(a)、(b)に示す翼付き鋼管杭20が使用される。この翼付き鋼管杭20は、例えば、菅径が70mm〜150mmの鋼管製の杭本体21の下端側外周面にほぼ一巻きの螺旋翼22を設けて構成される。なお、杭としては、図11(a)、(b)に示す翼付き鋼管杭20に限定されるものではない。 As a pile, the winged steel pipe pile 20 shown to Fig.11 (a), (b) is used, for example. The winged steel pipe pile 20 is configured, for example, by providing a substantially one-turn spiral wing 22 on the lower end side outer peripheral surface of a pile main body 21 made of a steel pipe having a diameter of 70 mm to 150 mm. In addition, as a pile, it is not limited to the steel pipe pile 20 with a wing shown to Fig.11 (a), (b).
翼付き鋼管杭(以下鋼管杭と記す)20は、杭本体21の上端部に接続した回転押し込み装置(オーガー 図示せず)により、杭本体21を地面に起立させた状態で回転させ、螺旋翼22を地盤中に食い込ませることにより、螺旋翼22の回転推進で杭本体21が地中に押し込まれる。地中に埋設された鋼管杭20は、荷重や引き抜き力が作用しても螺旋翼22などによって沈下または抜け上がることはない。しかし、地中に埋設する過程で地盤などの影響によって杭本体21が水平方向に変位すること(芯ずれを起こすこと)がある。換言すると、本来の埋設予定地点から水平方向に変位して埋設されることがある(水平方向の施工誤差が生じることがある)。 A winged steel pipe pile (hereinafter referred to as a steel pipe pile) 20 is rotated by a rotary pushing device (auger not shown) connected to the upper end of the pile body 21 while the pile body 21 is raised on the ground. The pile main body 21 is pushed into the ground by rotating propulsion of the spiral blade 22 by causing the 22 to penetrate into the ground. The steel pipe pile 20 buried in the ground does not sink or rise by the spiral blade 22 or the like even if a load or a pulling force is applied. However, the pile main body 21 may be displaced in the horizontal direction (causing misalignment) due to the influence of the ground or the like in the process of being buried in the ground. In other words, the burial may be displaced in the horizontal direction from the original planned burial point (a horizontal construction error may occur).
一般に菅径が70mm〜150mm程度の小径鋼管杭の水平方向の施工誤差は最大30mm程度発生し、また鉛直方向の施工誤差は±5mm程度発生するといわれている。 Generally, it is said that a construction error in the horizontal direction of a small diameter steel pipe pile having a diameter of about 70 mm to 150 mm occurs about 30 mm at the maximum, and a construction error of about 5 mm in the vertical direction occurs.
芯ずれを起こす方向は一定せず様々であり、芯ずれ量も様々であり、このため鋼管杭20の杭頭に架台10を直接接続することが困難である。 The direction in which the misalignment occurs is not constant and varies, and the misalignment amount is also various. For this reason, it is difficult to directly connect the gantry 10 to the pile head of the steel pipe pile 20.
本発明の連結構造は、多様な芯ずれが存在していても何ら支障なく杭頭に架台10を接続するものであって、従来技術のように構造が大型化することなく、また現場での杭頭の水平切断作業を必要としないようにしたものである。 The connecting structure of the present invention connects the gantry 10 to the pile head without any trouble even if various misalignments exist, and the structure does not increase in size as in the prior art. The horizontal cutting work of the pile head is not required.
以下、本発明の連結構造の実施例について詳述する。 Examples of the connection structure of the present invention will be described in detail below.
図1及び図2(a)、(b)は本発明の連結構造の基になる連結構造Mを示す。 FIG. 1 and FIGS. 2 (a) and 2 (b) show a connecting structure M that is the basis of the connecting structure of the present invention.
連結構造Mは、架台10(図11(a)参照)に取り付けられて鉛直方向に垂下する有頭ボルトからなる連結軸30と、垂下した連結軸30を受け入れる、鋼管杭20の杭頭に配置された連結空間部40と、流動状態で連結空間部40内に充填されて固化した後に連結軸30を鋼管杭20の杭頭に固定する、モルタルからなる固定部材50と、連結空間部40の上端寄りの内壁面に配置され、固化した固定部材50が連結空間部40から抜け出る等、連結空間部40内で移動するのを防止する移動防止部材60と、を備えている。 The connection structure M is disposed on the pile head of the steel pipe pile 20 that is attached to the gantry 10 (see FIG. 11 (a)) and that includes a connection shaft 30 including a headed bolt that hangs down in the vertical direction, and the connection shaft 30 that hangs down. Of the connecting space portion 40, the fixing member 50 made of mortar for fixing the connecting shaft 30 to the pile head of the steel pipe pile 20 after being filled in the connecting space portion 40 in a fluidized state and solidified, and the connecting space portion 40 And a movement preventing member 60 that is disposed on the inner wall surface near the upper end and prevents the solidified fixing member 50 from moving in the connection space 40 such as coming out of the connection space 40.
架台10を構成する略L字状の水平材11の水平部11aは、鋼管杭20の杭頭に載置されるもので、その所要箇所には、連結軸30の一端部30aを挿入するためのボルト穴11bが設けられる。このボルト穴11bに連結軸30の一端部30aが貫通し、貫通した連結軸30の一端部30aにナット31が螺合して締め付けられる。 The horizontal portion 11a of the substantially L-shaped horizontal member 11 constituting the gantry 10 is placed on the pile head of the steel pipe pile 20, and one end portion 30a of the connecting shaft 30 is inserted into the required portion. Bolt holes 11b are provided. One end 30a of the connecting shaft 30 passes through the bolt hole 11b, and a nut 31 is screwed into the one end 30a of the connecting shaft 30 that passes through and tightened.
図示しないが、水平部11aには、連結空間部40上に位置する所定箇所に穴が2個設けられる。一方の穴は、流動状態にある固化部材50としてのモルタルを連結空間部40内に充填するのに利用される。他方の穴は、流動状態にある固化部材50としてのモルタルを連結空間部40に充填する際、連結空間部40内の空気を逃がして充填が円滑に行われるようにするのに利用される。これは、図1及び図2(a)に示すように、水平部11aが連結空間部40の上端開口部40aを全て閉じているからである。水平部11aの前後方向(図2(a)では左右方向)の寸法が連結空間部40(上端開口部40a)の直径寸法より短い場合には上記2個の穴は不要である。水平部11aで閉じられていない上端開口部40aの箇所から流動状態にある固化部材50としてのモルタルを直接連結空間部40に充填することが出来るからである。また、連結空間部40に流動状態にある固化部材50としてのモルタルを充填した後、モルタルが固化せずに流動状態を維持している間に連結軸30の頭部である他端部30bを連結空間部40内のモルタル中に押し込む施工法を採用する場合にも上記2個の穴は不要である。 Although not shown, the horizontal portion 11a is provided with two holes at predetermined positions located on the connecting space portion 40. One hole is used to fill the connecting space 40 with mortar as the solidified member 50 in a fluid state. The other hole is used to release the air in the connection space 40 and smoothly perform the filling when the connection space 40 is filled with mortar as the solidified member 50 in a fluid state. This is because, as shown in FIGS. 1 and 2A, the horizontal portion 11 a closes all the upper end openings 40 a of the connection space portion 40. When the dimension of the horizontal part 11a in the front-rear direction (left-right direction in FIG. 2A) is shorter than the diameter dimension of the connecting space part 40 (upper end opening part 40a), the two holes are not necessary. This is because the connecting space 40 can be directly filled with the mortar as the solidified member 50 in a fluid state from the position of the upper end opening 40a not closed by the horizontal portion 11a. In addition, after filling the connecting space 40 with the mortar as the solidified member 50 in a fluidized state, the other end 30b that is the head of the connecting shaft 30 is maintained while the mortar is not solidified and maintains the fluidized state. The above two holes are not necessary even when a construction method of pushing into the mortar in the connection space 40 is employed.
連結軸30は、例えば、ボルト径が12mm〜30mm程度で、その頭部である他端部30bを下側にし、下端側である一端部30aを上側にした状態(逆さまにした状態)で架台10の水平部11aに鉛直方向に垂下して取り付けられる。 For example, the connecting shaft 30 has a bolt diameter of about 12 mm to 30 mm, the other end 30b that is the head thereof is on the lower side, and the one end 30a that is the lower end is on the upper side (upside down state). It is attached to the 10 horizontal parts 11a depending on the vertical direction.
連結空間部40は、鋼管杭20の杭頭内の所定深さ位置に杭本体21内に嵌合する外径を有した鋼板製の円盤状底蓋41を溶接等で固定することにより形成される。この連結空間部40内には、その上端開口部40aから連結軸30の頭部である他端部30bが挿入される。 The connection space 40 is formed by fixing a disk-shaped bottom cover 41 made of a steel plate having an outer diameter that fits in the pile main body 21 at a predetermined depth in the pile head of the steel pipe pile 20 by welding or the like. The The other end 30b, which is the head of the connecting shaft 30, is inserted into the connecting space 40 from the upper end opening 40a.
連結空間部40は、鋼管杭20の埋設時に生じる水平方向の施工誤差のうち、その内径寸法(鋼管杭20の管径)で対応可能な範囲の施工誤差(水平方向の許容範囲内のずれ))を受け入れることができる。したがって、この対応可能な範囲の施工誤差(許容範囲内のずれ)であるならば、施工誤差に合わせた面倒な調整作業は一切不要となる。 The connection space portion 40 has a construction error within a range that can be dealt with by its inner diameter dimension (pipe diameter of the steel pipe pile 20) among horizontal construction errors that occur when the steel pipe pile 20 is buried (shift within an allowable range in the horizontal direction). ) Can accept. Therefore, if the construction error is within this applicable range (deviation within an allowable range), no troublesome adjustment work according to the construction error is required.
固化部材50に使用されるモルタルとしては、連結軸30から局部的に大きな支圧力を受けることから高強度のもの(条件1)が望ましく、また締め固めが不要な高流動性を有するもの(条件2)が望ましく、さらに固化した後に連結空間部40の内壁との間に隙間が生じないように無収縮性のもの(条件3)が望ましく、さらにまた現場で攪拌混合する手間が可及的に少ないもの(条件4)が望ましい。本実施例では、これら4つの条件を満たすものとして例えばプレミックスタイプの市販されているモルタルを採用している。なお、固化部材50はモルタルに限定されることはなく、コンクリートでもあるいはエポキシ系樹脂などでもよい。 As the mortar used for the solidifying member 50, it is desirable to have a high strength (condition 1) because it receives a large supporting pressure locally from the connecting shaft 30, and has a high fluidity that does not require compaction (condition). 2) is desirable, and it is desirable that it is non-shrinkable (Condition 3) so that no gap is formed between the inner wall of the connecting space 40 after solidification (Condition 3). A small number (condition 4) is desirable. In the present embodiment, for example, a premix type commercially available mortar is used as one satisfying these four conditions. The solidified member 50 is not limited to mortar, and may be concrete or epoxy resin.
移動防止部材60は、例えば直径6mm〜10mm程度の丸鋼をリング状に曲げ加工して連結空間部40の内壁面に溶接などで固定される。移動防止部材60は、丸鋼の他に例えば角棒をリング状に曲げ加工して形成してもよい。また、移動防止部材60は、丸鋼、角棒などをリング状に曲げ加工する他に、板片やブロック片などから形成し、連結軸30の邪魔にならないように連結空間部40の内壁面に溶接などで固定してもよく、固化した固化部材50が連結空間部40内で抜け出るなどの移動を防止するものであれば、その形状や材質などは問わないが、水平方向の許容ずれ範囲を狭めないように工夫することが必要である。 For example, the movement preventing member 60 is formed by bending a round steel having a diameter of about 6 mm to 10 mm into a ring shape, and is fixed to the inner wall surface of the connection space 40 by welding or the like. The movement preventing member 60 may be formed by bending, for example, a square bar in a ring shape in addition to the round steel. Further, the movement preventing member 60 is formed of a plate piece or a block piece in addition to bending a round steel, a square bar or the like into a ring shape, and the inner wall surface of the connection space portion 40 so as not to obstruct the connection shaft 30. As long as the solidified solidified member 50 prevents the solidified member 50 from moving out of the connecting space 40, the shape or material thereof is not limited. It is necessary to devise so as not to narrow.
次に連結構造Mの施工手順について説明する。 Next, the construction procedure of the connection structure M will be described.
連結空間部40を構成する底蓋41や移動防止部材60は、施工現場ではなく、予め工場内などで鋼管杭20の杭頭内に溶接などにより取り付けておく。そしてソーラーパネルSを設置する施工現場において、予め決めた所定の埋設箇所にそれぞれ鋼管杭20を埋設する。また、ソーラーパネルSを搭載する架台10には、その水平材11の水平部11aに設けた各ボルト穴11bにそれぞれ連結軸30の一端部30aを挿入し、この一端部30aにナット31を螺合して連結軸30を鉛直方向に垂下した状態で取り付けておく。 The bottom lid 41 and the movement preventing member 60 constituting the connection space 40 are attached to the pile head of the steel pipe pile 20 by welding or the like in advance in the factory, not in the construction site. And in the construction site which installs the solar panel S, the steel pipe pile 20 is each embed | buried in the predetermined embedment place decided beforehand. Further, in the gantry 10 on which the solar panel S is mounted, one end 30a of the connecting shaft 30 is inserted into each bolt hole 11b provided in the horizontal portion 11a of the horizontal member 11, and a nut 31 is screwed into the one end 30a. In addition, the connecting shaft 30 is attached in a state of hanging vertically.
次いで、架台10の水平部11aを埋設された鋼管杭20の杭頭上に降ろして載せ、各連結軸30の頭部である他端部30bを連結空間部40内に挿入する。鋼管杭20のなかには水平方向に施工誤差をもって埋設されたものが存在するが、連結空間部40内で対応可能な範囲の施工誤差ならば連結軸30の他端部30bをそのまま連結空間部40内に受け入れることができる。 Next, the horizontal portion 11 a of the gantry 10 is lowered and placed on the pile head of the steel pipe pile 20 embedded, and the other end portion 30 b that is the head of each connecting shaft 30 is inserted into the connecting space portion 40. Some of the steel pipe piles 20 are embedded in the horizontal direction with a construction error, but if the construction error is within a range that can be accommodated in the connection space portion 40, the other end 30b of the connection shaft 30 is left in the connection space portion 40 as it is. Can accept.
例えば、鋼管杭20の内径(連結空間部40の内径)が100mmで、連結軸30の他端部(頭部)の外径が30mmの場合では、水平方向の許容ずれ範囲(対応可能な鋼管杭20の水平方向の施工誤差範囲)は、(100−30)mm÷2=35mmで、通常生じる芯ずれ(水平方向の施工誤差)に十分対応することができる。万が一水平方向の許容ずれ範囲を超えた場合には鋼管杭20を一旦引き抜いて再度埋設すればよい。 For example, when the inner diameter of the steel pipe pile 20 (the inner diameter of the connecting space portion 40) is 100 mm and the outer diameter of the other end portion (head) of the connecting shaft 30 is 30 mm, the allowable displacement range in the horizontal direction (compatible steel pipe) The horizontal construction error range of the pile 20 is (100-30) mm ÷ 2 = 35 mm, and can sufficiently cope with the misalignment that normally occurs (the construction error in the horizontal direction). If the allowable deviation range in the horizontal direction is exceeded, the steel pipe pile 20 may be pulled out and buried again.
図1、図2(b)に示す場合では左右方向に芯すれが生じた場合を示しているが、何ら支障なく連結空間部40内に連結軸30の他端部30bを挿入することが出来る。 In the case shown in FIGS. 1 and 2 (b), the case where centering occurs in the left-right direction is shown, but the other end 30b of the connecting shaft 30 can be inserted into the connecting space 40 without any trouble. .
次いで、連結空間部40内に攪拌混合した固化部材50としてのモルタルを注入して充填する。そして、モルタルが固化するまで待機する。なお、架台10の水平部11aを、埋設された鋼管杭20の杭頭上に降ろす前に連結空間部40内に固化部材50としてのモルタルを充填しておき、モルタルが固化する前(流動状態を維持している間)に、架台10の水平部11aを埋設された鋼管杭20の杭頭上に降ろし、連結軸30の他端部30bを連結空間部40内のモルタル中に押し込むようにしてもよい。 Next, mortar as the solidified member 50 that has been stirred and mixed is injected and filled into the connecting space 40. And it waits until mortar solidifies. In addition, before lowering the horizontal part 11a of the gantry 10 on the pile head of the buried steel pipe pile 20, the mortar as the solidification member 50 is filled in the connection space part 40, and before the mortar solidifies (the flow state is changed). The horizontal portion 11a of the gantry 10 is lowered onto the pile head of the embedded steel pipe pile 20 and the other end portion 30b of the connecting shaft 30 is pushed into the mortar in the connecting space portion 40. Good.
この後、モルタルが固化して固化部材50中で連結軸30の他端部30bが固定されたら、連結軸30の一端部30aに螺合したナット31を締め付ける。 Thereafter, when the mortar is solidified and the other end portion 30 b of the connecting shaft 30 is fixed in the solidified member 50, the nut 31 screwed into the one end portion 30 a of the connecting shaft 30 is tightened.
これにより、架台10が鋼管杭20に接続されて支持される。一旦地中に埋設された鋼管杭20は、螺旋翼22(図11(a)、(b)参照)などによって押し込み荷重や引き抜き力、あるいは水平力が作用しても沈下または抜け上がることはない。そのため、ソーラーパネルSに風圧などが作用しても架台10が地面から浮き上がるおそれがなく、またソーラーパネルSや架台10などの自重で沈下するおそれがなく、地面からの高さが維持される。 Thereby, the mount frame 10 is connected to and supported by the steel pipe pile 20. The steel pipe pile 20 once buried in the ground does not sink or rise even if a pushing load, a pulling force, or a horizontal force is applied by a spiral blade 22 (see FIGS. 11A and 11B) or the like. . Therefore, even if wind pressure or the like acts on the solar panel S, there is no possibility that the gantry 10 will be lifted from the ground, and there is no possibility that the solar panel S or the gantry 10 will sink due to its own weight, and the height from the ground is maintained.
上述した連結構造Mによれば、鋼管杭20が埋設予定位置から水平方向にずれても、それが連結空間部40内で対抗可能な施工誤差の範囲内ならば、何ら調整作業をする必要はない。架台10の水平部11aを鋼管杭20の杭頭に載置すると、連結軸30の他端部30bは、連結空間部40内で内壁面や底蓋41に接触することなく、連結空間部40内にそのまま受け入れられる。 According to the connection structure M described above , even if the steel pipe pile 20 is displaced in the horizontal direction from the planned embedding position, it is necessary to perform any adjustment work as long as it is within a construction error range that can be counteracted in the connection space 40. Absent. When the horizontal portion 11 a of the gantry 10 is placed on the pile head of the steel pipe pile 20, the other end portion 30 b of the connecting shaft 30 does not contact the inner wall surface or the bottom lid 41 in the connecting space portion 40, and the connecting space portion 40. Accepted as it is.
したがって、施工現場での複雑で面倒な芯ずれ調整作業は必要なく、施工時間の大幅な短縮を図り、施工コストを低減することが可能となる。 Therefore, there is no need for complicated and troublesome misalignment adjustment work at the construction site, and the construction time can be greatly shortened and the construction cost can be reduced.
また、固化部材50は移動防止部材60により連結空間部40内に保持され、連結空間部40から抜け出ることがなく、また連結軸30は、固化部材50により連結空間部40内に固定され、連結空間部40から抜け出ることがない。このため、ソーラーパネルSが載置される架台10は、風圧などにより鋼管杭20の杭頭から浮き上がったり、外れたりするおそれはなく、安定した状態で支持される。 Further, the solidifying member 50 is held in the connection space portion 40 by the movement preventing member 60 and does not come out of the connection space portion 40, and the connection shaft 30 is fixed in the connection space portion 40 by the solidification member 50 and connected. There is no escape from the space 40. For this reason, the gantry 10 on which the solar panel S is placed is supported in a stable state without fear of being lifted or detached from the pile head of the steel pipe pile 20 due to wind pressure or the like.
図3乃至図5(a)、(b)、(c)、(d)は本発明の連結構造の第1実施例を示す。本第1実施例の連結構造Maは、上述した図1乃至図2(a)、(b)に示す連結構造Mを基にして構成されており、図3乃至図5(a)、(b)、(c)、(d)中、図1乃至図2(a)、(b)に示す部分と同一部分には同一符号を付してその説明を省略する。 3 to FIG. 5 (a), (b) , (c), shows the first embodiment of the connection structure of (d) are present invention. The connection structure Ma of the first embodiment is configured based on the connection structure M shown in FIGS. 1 to 2A and 2B described above , and FIGS. 3 to 5A and FIG. ), (C), (d), the same parts as those shown in FIGS . 1 to 2 (a), (b) are denoted by the same reference numerals, and the description thereof is omitted.
本第1実施例の連結構造Maでは、連結構造Mに、連結軸30が固化部材50(連結空間部40)から抜け出るのを防止する抜け止め部材70を追加している。この抜け止め部材70は連結軸30の頭部である他端部30bに取り付けられる。 In the connection structure Ma of the first embodiment, a retaining member 70 for preventing the connection shaft 30 from coming out of the solidifying member 50 (the connection space portion 40) is added to the connection structure M. The retaining member 70 is attached to the other end 30 b that is the head of the connecting shaft 30.
連結軸30の頭部である他端部30b自体も連結軸30の他の部分に比して外径が大きいことから連結軸30が固化部材50(連結空間部40)から抜け出るのを防止する作用を有するが、本第1実施例の連結構造Maでは、抜け止め部材70を設けてさらに抜け止めを確実にしている。 The other end 30b itself, which is the head of the connecting shaft 30, also has a larger outer diameter than other parts of the connecting shaft 30 and prevents the connecting shaft 30 from coming out of the solidifying member 50 (the connecting space portion 40). Although having the function, in the connection structure Ma of the first embodiment, the retaining member 70 is provided to further secure the retaining.
抜け止め部材70は、例えば、図4(a)に示すように、四隅をカットした方形板状の鋼板から形成され、その長辺方向の一端寄り位置に連結軸30が貫通する偏芯穴71が設けられている。抜け止め部材70の長辺方向の他端側は、図4(a)に示すように連結空間部40の中央部に向いている。 For example, as shown in FIG. 4A, the retaining member 70 is formed of a rectangular plate-shaped steel plate with four corners cut, and an eccentric hole 71 through which the connecting shaft 30 penetrates at a position near one end in the long side direction. Is provided. The other end side in the long side direction of the retaining member 70 faces the center of the connection space 40 as shown in FIG.
上述した水平方向の許容ずれ範囲(対応可能な鋼管杭20の水平方向の施工誤差範囲)は、連結空間部40の内径と連結軸30の他端部(頭部)30bの外径とにより定まり、抜け止め部材70を追加した場合には抜け止め部材70の長辺方向の寸法により定まる。仮に、抜け止め部材70の中央部に連結軸30を取り付けるための穴を形成すると、水平方向の許容ずれ範囲は、連結空間部40の内径と連結軸30の他端部(頭部)30bの外径よりも大きい抜け止め部材70の長辺方向の寸法により定まることから必然的に狭くなる。このため、抜け止め部材70の中央部ではなく、その長辺方向の一端寄り位置に偏芯穴71を設けて、水平方向の許容ずれ範囲をなるべく狭めないようにしている。図4(a)に示す場合では、抜け止め部材70の一端を連結軸30の他端部(頭部)30bに合わせてはみ出さないように、偏芯穴71を抜け止め部材70に配置している。 The allowable horizontal displacement range (the horizontal construction error range of the steel pipe pile 20 that can be handled) described above is determined by the inner diameter of the connection space 40 and the outer diameter of the other end (head) 30b of the connection shaft 30. When the retaining member 70 is added, it is determined by the dimension of the retaining member 70 in the long side direction. If a hole for attaching the connecting shaft 30 is formed in the central portion of the retaining member 70, the horizontal allowable deviation range is between the inner diameter of the connecting space portion 40 and the other end (head) 30b of the connecting shaft 30. Since it is determined by the dimension in the long side direction of the retaining member 70 larger than the outer diameter, it is necessarily narrow. For this reason, the eccentric hole 71 is provided not at the center of the retaining member 70 but at a position near one end in the long side direction so that the allowable deviation range in the horizontal direction is as narrow as possible. In the case shown in FIG. 4A, the eccentric hole 71 is arranged in the retaining member 70 so that one end of the retaining member 70 does not protrude from the other end (head) 30 b of the connecting shaft 30. ing.
図4(b)は抜け止め部材70の変形例を示し、楕円状に形成している。抜け止め部材70の形状については、方形状、楕円状に限定されるものではない。 FIG. 4B shows a modification of the retaining member 70, which is formed in an elliptical shape. The shape of the retaining member 70 is not limited to a square shape or an elliptical shape.
図5(a)、(b)、(c)、(c)は鋼管杭20の水平方向の施工誤差に応じて抜け止め部材70の配置状態(向き)を変えることを示している。すなわち、抜け止め部材70の配置状態(向き)を変えて、水平方向の許容ずれ範囲(対応可能な鋼管杭20の水平方向の施工誤差範囲)を可能な限り確保するようにしている。 5A, 5 </ b> B, 5 </ b> C, and 5 </ b> C show that the arrangement state (orientation) of the retaining member 70 is changed according to the construction error in the horizontal direction of the steel pipe pile 20. That is, the arrangement state (orientation) of the retaining member 70 is changed to ensure a horizontal allowable deviation range (a horizontal construction error range of the steel pipe pile 20 that can be handled) as much as possible.
図5(a)は水平方向の施工誤差がない場合を示している。同図(b)は左右方向の施工誤差が生じた場合の抜け止め部材70の向きを示している。同図(c)は前後方向の施工誤差が生じた場合の抜け止め部材70の向きを示している。同図(d)は斜め方向の施工誤差が生じた場合の抜け止め部材70の向きを示している。すなわち、鋼管杭20の水平方向の施工誤差がない図5(a)に示す場合を除き、図5(b)、(c)、(d)に示すように、鋼管杭20の水平方向の施工誤差に応じて連結軸30を支点として抜け止め部材70を回転し、抜け止め部材70の長辺方向の他端側を連結空間部40の中心部側に向け、施工現場での複雑で面倒な芯ずれ調整作業をすることなく施工誤差に対応するようにしている。 Fig.5 (a) has shown the case where there is no construction error of a horizontal direction. FIG. 4B shows the orientation of the retaining member 70 when a construction error in the left-right direction occurs. FIG. 2C shows the direction of the retaining member 70 when a construction error in the front-rear direction occurs. FIG. 4D shows the orientation of the retaining member 70 when an oblique construction error occurs. That is, except for the case shown in FIG. 5 (a) where there is no construction error in the horizontal direction of the steel pipe pile 20, as shown in FIGS. 5 (b), (c) and (d), the construction in the horizontal direction of the steel pipe pile 20 is performed. According to the error, the retaining member 70 is rotated with the connecting shaft 30 as a fulcrum, and the other end side in the long side direction of the retaining member 70 is directed to the central portion side of the connecting space portion 40 so that it is complicated and troublesome at the construction site. It corresponds to construction errors without adjusting the misalignment.
本第1実施例の連結構造Maの施工手順については、抜け止め部材70が連結空間部40の内壁面に当たらないように偏芯穴72の部分を支点として抜け止め部材70を回転してその向きを調整する以外は上記連結構造Mの場合と同じである。抜け止め部材70の向きを調整した後に連結空間部40内にモルタルを充填する。本第1実施例の連結構造Maによれば、鋼管杭20が埋設予定位置から水平方向にずれても、それが水平方向の許容ずれ範囲内に収まるならば、抜け止め部材70の向きを変えるだけで複雑で面倒な芯ずれ調整作業をしなくても済むようにすることが可能である。また、抜け止め部材70により連結軸30が固化部材50(連結空間部40)から抜け出るのを確実に防止することが出来る。 About the construction procedure of the connection structure Ma of the first embodiment, the retaining member 70 is rotated by using the eccentric hole 72 as a fulcrum so that the retaining member 70 does not hit the inner wall surface of the coupling space 40. Except for adjusting the direction, the connection structure M is the same as the case. After adjusting the direction of the retaining member 70, the connecting space 40 is filled with mortar. According to the connection structure Ma of the first embodiment, even if the steel pipe pile 20 is displaced in the horizontal direction from the planned embedding position, the direction of the retaining member 70 is changed if it falls within the horizontal allowable displacement range. It is possible to eliminate the need for complicated and troublesome adjustment of the misalignment. Further, the retaining member 70 can reliably prevent the connecting shaft 30 from coming out of the solidifying member 50 (the connecting space portion 40).
図6は本発明の連結構造の第2実施例の基になる連結構造Mbを示し、図6中、図1に示す部分と同一部分には同一符号を付してその説明を省略する。 FIG. 6 shows a connecting structure Mb which is the basis of the second embodiment of the connecting structure of the present invention. In FIG. 6, the same parts as those shown in FIG.
連結構造Mbでは、架台組み立て上許容できない程度の鉛直方向施工誤差が生じた場合に、これに対応することが出来るようにしたものである。 In the connection structure Mb , when a vertical construction error that is unacceptable in the frame assembly occurs, this can be dealt with.
具体的には、鋼管杭20が、その杭頭高さが予め設定した高さよりも低く埋設されていても架台10の地面からの高さ位置を一定に保つように、鋼管杭20と架台10の水平部11aとの間の連結軸30に高さ調整部材としての高さ調整ナット80を螺合して取り付けている。高さ調整ナット80の回転調整により架台10の高さを調整して一定に保ことが容易に出来る。連結軸30の他端部30bは、連結空間部40の底蓋41に接触している。 Specifically, the steel pipe pile 20 and the gantry 10 are maintained so that the height position of the gantry 10 from the ground is kept constant even when the steel pipe pile 20 is buried lower than a preset height. A height adjusting nut 80 as a height adjusting member is screwed onto the connecting shaft 30 with the horizontal portion 11a. By adjusting the rotation of the height adjusting nut 80, the height of the gantry 10 can be easily adjusted and kept constant. The other end 30 b of the connecting shaft 30 is in contact with the bottom lid 41 of the connecting space 40.
ソーラーパネルS、架台10の総荷重は、高さ調整ナット80から連結軸30及び底蓋41を介し、また連結軸30から底蓋41を介して鋼管杭20に伝えられる。 The total load of the solar panel S and the gantry 10 is transmitted from the height adjusting nut 80 to the steel pipe pile 20 via the connecting shaft 30 and the bottom lid 41 and from the connecting shaft 30 via the bottom lid 41.
図7は上記連結構造Mbの変形例を示している。図7中、図1に示す部分と同一部分には同一符号を付してその説明を省略する。 FIG. 7 shows a modification of the connection structure Mb . 7, parts that are the same as the parts shown in FIG. 1 are given the same reference numerals, and explanation thereof is omitted.
本変形例では、鋼管杭20と架台10の水平部11aとの間に高さ調整部材として高さ調整ナット80の代わりに高さ調整リング81を配置して、鋼管杭20が、その杭頭高さが予め設定した高さよりも低く埋設されても架台10の地面からの高さ位置を一定に保つようにしている。高さ調整リング81の高さ(厚さ)により架台10の高さを調整して一定に保つことが容易に出来る。高さ調整リング81を使用した場合、固化部材50であるモルタルは架台10の水平部11aの下面まで充填することが出来る。 In this modification, a height adjusting ring 81 is disposed instead of the height adjusting nut 80 as a height adjusting member between the steel pipe pile 20 and the horizontal portion 11a of the gantry 10, and the steel pipe pile 20 has its pile head. Even if the height is buried lower than a preset height, the height position of the gantry 10 from the ground is kept constant. The height of the gantry 10 can be easily adjusted and kept constant by the height (thickness) of the height adjustment ring 81. When the height adjustment ring 81 is used, the mortar as the solidifying member 50 can be filled up to the lower surface of the horizontal portion 11 a of the gantry 10.
ソーラーパネルS、架台10の総荷重は、高さ調整リング81から直接鋼管杭20に伝えられる。 The total load of the solar panel S and the gantry 10 is transmitted directly from the height adjustment ring 81 to the steel pipe pile 20.
なお、高さ調整リング81の代わりに連結軸30の貫通穴を設けた高さ調整円板を、鋼管杭20と架台10の水平部11aとの間に、高さ調整部材として配置するようにしてもよい。 A height adjusting disk provided with a through hole of the connecting shaft 30 instead of the height adjusting ring 81 is disposed as a height adjusting member between the steel pipe pile 20 and the horizontal portion 11a of the gantry 10. May be.
連結構造Mbの施工手順については、鋼管杭20の埋設後、杭頭高さが低く、予め設定した高さにならない場合、鋼管杭20と架台10の水平部11aとの間に高さ調整部材としての高さ調整ナット80或いは高さ調整リング81などを配置して架台10の地面からの高さを調整する以外は、上記連結構造Mの場合と同じである。 As for the construction procedure of the connecting structure Mb , when the pile head height is low after embedding the steel pipe pile 20 and does not reach a preset height, a height adjusting member is provided between the steel pipe pile 20 and the horizontal portion 11a of the gantry 10. This is the same as the case of the connection structure M except that the height adjustment nut 80 or the height adjustment ring 81 is arranged to adjust the height of the gantry 10 from the ground.
図8は本発明の連結構造の第2実施例を示す。本第2実施例の連結構造Mcは、図1に示す連結構造M、図3に示す連結構造Ma及び図6に示す連結構造Mbを基にして構成されており、図8中、図1、図3及び図6に示す部分と同一部分には同一符号を付してその説明を省略する。 8 shows the second embodiment of the connection structure of the present invention. The connection structure Mc of the second embodiment is configured based on the connection structure M shown in FIG. 1, the connection structure Ma shown in FIG. 3, and the connection structure Mb shown in FIG. The same parts as those shown in FIG. 3 and FIG.
本第2実施例の連結構造Mcでは、連結軸30の他端部30bに抜け止め部材70を設けた他に、鋼管杭20と架台10の水平部11aとの間の連結軸30の部分に高さ調整ナット80を螺合して取り付け、さらに架台10の水平部11aの下面と鋼管杭20の杭頭との間の隙間に漏洩防止材90を配置している。漏洩防止材90としては、例えば肉厚の薄い鉄板や樹脂板から形成される。これにより、第1実施例の連結構造Maと同様に鋼管杭20の埋設時に生じる水平方向の施工誤差に対応可能で、連結軸30が固化部材50(連結空間40)から抜け出るのを確実に防止することが出来る他に、架台組み立て上許容できない程度の鉛直方向施工誤差にも対応可能で、さらに固化部材50としてのモルタルを水平材11aに設けたモルタル充填穴11cから連結空間部40内に充填する際に、水平部11の下面と鋼管杭20の杭頭との間の隙間からモルタルが外部に漏洩するのを防止することが出来る。 In the connecting structure Mc of the second embodiment, in addition to providing the retaining member 70 at the other end 30b of the connecting shaft 30, the connecting shaft 30 between the steel pipe pile 20 and the horizontal portion 11a of the gantry 10 is provided. A height adjusting nut 80 is screwed and attached, and a leakage preventing member 90 is disposed in the gap between the lower surface of the horizontal portion 11a of the gantry 10 and the pile head of the steel pipe pile 20. The leakage preventing material 90 is formed from, for example, a thin steel plate or resin plate. As a result, it is possible to cope with horizontal construction errors that occur when embedding the steel pipe pile 20 as in the connection structure Ma of the first embodiment, and reliably prevent the connection shaft 30 from coming out of the solidified member 50 (connection space 40). In addition to being able to cope with vertical construction errors that are unacceptable for the assembly of the gantry, the mortar as the solidifying member 50 is filled into the connecting space portion 40 from the mortar filling hole 11c provided in the horizontal member 11a. When doing, it can prevent that mortar leaks outside from the clearance gap between the lower surface of the horizontal part 11, and the pile head of the steel pipe pile 20. FIG.
また、締め付けナット100を連結軸30に螺合して抜け止め部材70を連結軸30の頭部としての他端部30bに押し付けて両者の間に隙間が生じないようにしている。これにより、抜け止め部材70を連結軸30の他端部30bに固定して、連結軸30(偏芯穴71)を支点として抜け止め部材70がみだりに揺動するのを防止できる。これは、固化部材50としてのモルタルをモルタル充填穴11cから連結空間部40内に充填する前に行っておく。 Further, the tightening nut 100 is screwed onto the connecting shaft 30 and the retaining member 70 is pressed against the other end 30b as the head of the connecting shaft 30 so that no gap is generated between them. Thereby, the retaining member 70 can be fixed to the other end 30b of the connecting shaft 30, and the retaining member 70 can be prevented from swinging with the connecting shaft 30 (eccentric hole 71) as a fulcrum. This is performed before the mortar as the solidifying member 50 is filled into the connecting space portion 40 from the mortar filling hole 11c.
本第2実施例の連結構造Mcの施工手順については、鋼管杭20の埋設後、架台10の水平部11aを埋設された鋼管杭20の杭頭上に降ろして載せ、固化部材50としてのモルタルを水平材11aに設けたモルタル充填穴11cから連結空間部40内に充填する前に、予め鋼管杭20と架台10の水平部11aとの間の連結軸30に高さ調整部材としての高さ調整ナット80を螺合して、高さ調整ナット80の回転調整により架台10の高さを調整し、連結軸30の他端部30bを連結空間部40の底蓋41に接触させ、また架台10の水平部11の下面と鋼管杭20の杭頭との間の隙間に漏洩防止材90を配置し、また締め付けナット100を連結軸30に螺合して抜け止め部材70を連結軸30の頭部としての他端部30bに押し付けておく以外は、上記第1実施例の連結構造Maの場合と同じである。 About the construction procedure of the connection structure Mc of this 2nd Example, after embedding the steel pipe pile 20, the horizontal part 11a of the mount frame 10 is dropped and mounted on the pile head of the buried steel pipe pile 20, and the mortar as the solidification member 50 is mounted. Before filling the connecting space 40 from the mortar filling hole 11c provided in the horizontal member 11a, the height adjustment as a height adjusting member is previously performed on the connecting shaft 30 between the steel pipe pile 20 and the horizontal part 11a of the gantry 10. The nut 80 is screwed and the height of the gantry 10 is adjusted by rotating the height adjusting nut 80, the other end 30 b of the connecting shaft 30 is brought into contact with the bottom cover 41 of the connecting space portion 40, and the gantry 10 A leakage preventing member 90 is disposed in the gap between the lower surface of the horizontal portion 11 and the pile head of the steel pipe pile 20, and the fastening nut 70 is screwed to the connecting shaft 30 to fix the retaining member 70 to the head of the connecting shaft 30. Press against the other end 30b Except placing is the same as that in the connection structure Ma of the first embodiment.
図9(a)、図9(b)は上記第1実施例の連結構造Maを図11(b)に示す架台10(鉛直材12e)に適用した変形例を示し、図9(a)、図9(b)中、図1、図3、図11(b)に示す部分と同一部分には同一符号を付してその説明を省略する。 9 (a) and 9 (b) show a modification in which the connection structure Ma of the first embodiment is applied to the gantry 10 (vertical member 12e) shown in FIG. 11 (b). In FIG. 9B, the same parts as those shown in FIG. 1, FIG. 3, and FIG.
本変形例の連結構造では、架台10を構成する鉛直材12eと鋼管杭20の杭頭とを上記第1実施例の連結構造Maを利用して連結している。鉛直材12eはL形鋼からなり、その下端に正方形状の端板12fが設けられている。端板12fの中央部に、連結軸30の一端部30aを挿入するためのボルト穴12gが設けられ、このバルト穴12gから少し離れた箇所であって連結空間部40の上端開口部40aを覆う箇所に、固化部材50としてのモルタルを連結空間部40内に充填するためのモルタル充填穴12hが設けられている。 In the connection structure of this modification, the vertical member 12e constituting the gantry 10 and the pile head of the steel pipe pile 20 are connected using the connection structure Ma of the first embodiment. The vertical member 12e is made of L-shaped steel, and a square end plate 12f is provided at the lower end thereof. A bolt hole 12g for inserting the one end 30a of the connecting shaft 30 is provided at the center of the end plate 12f, and covers the upper end opening 40a of the connecting space 40 at a position slightly away from the bald hole 12g. A mortar filling hole 12h for filling the connecting space portion 40 with mortar as the solidifying member 50 is provided at a location.
端板12fのボルト穴12gに連結軸30の一端部30aを挿入し、この一端部30aにナット31を螺合して、連結軸30を端板11fに鉛直方向に垂下した状態で取り付ける。端板11fを鋼管杭20の杭頭に載せ、連結軸30の他端部30bを連結空間部40内に挿入し、モルタル充填穴12hから固化部材50としてのモルタルを連結空間部40内に充填する。モルタルが固化すると、鉛直材12eの下端が端板12fを介して鋼管杭20の杭頭に連結される。 One end portion 30a of the connecting shaft 30 is inserted into the bolt hole 12g of the end plate 12f, and a nut 31 is screwed into the one end portion 30a, and the connecting shaft 30 is attached to the end plate 11f in a state of hanging vertically. The end plate 11f is placed on the pile head of the steel pipe pile 20, the other end 30b of the connecting shaft 30 is inserted into the connecting space 40, and mortar as the solidified member 50 is filled into the connecting space 40 from the mortar filling hole 12h. To do. When the mortar is solidified, the lower end of the vertical member 12e is connected to the pile head of the steel pipe pile 20 via the end plate 12f.
図10は上記第1実施例の連結構造Maを図11(b)に示す架台10(鉛直材12d及び斜材14)に適用した変形例を示し、図10中、図1、図3、図11(b)に示す部分と同一部分には同一符号を付してその説明を省略する。 FIG. 10 shows a modification in which the connecting structure Ma of the first embodiment is applied to the gantry 10 (vertical member 12d and diagonal member 14) shown in FIG. 11B, and FIG. 10, FIG. 3, FIG. The same parts as those shown in 11 (b) are denoted by the same reference numerals, and the description thereof is omitted.
本変形例の連結構造では、架台10を構成する鉛直材12d及び斜材14と鋼管杭20の杭頭とを上記第1実施例の連結構造Maを利用して連結している。鉛直材12d及び斜材14はそれぞれL形鋼からなり、その下端がそれぞれガセット部材15にボルト・ナットからなる締結部材16により固定されている。ガセット部材15の底板部15aには連結軸30の一端部30aを挿入するためのボルト穴15bが設けられている。 In the connection structure of this modification, the vertical members 12d and the diagonal members 14 constituting the gantry 10 and the pile heads of the steel pipe piles 20 are connected using the connection structure Ma of the first embodiment. The vertical members 12d and the diagonal members 14 are each made of L-shaped steel, and the lower ends thereof are fixed to the gusset members 15 by fastening members 16 made of bolts and nuts. A bolt hole 15 b for inserting the one end 30 a of the connecting shaft 30 is provided in the bottom plate portion 15 a of the gusset member 15.
ガセット部材15のボルト穴15bに連結軸30の一端部30aを挿入し、この一端部30aにナット31を螺合して、連結軸30をガセット部材15に鉛直方向に垂下した状態で取り付ける。ガセット部材15を鋼管杭20の杭頭に載せ、連結軸30の他端部30bを連結空間部40内に挿入し、図示しないモルタル充填穴から固化部材50としてのモルタルを連結空間部40内に充填する。モルタルが固化すると、鉛直材12d及び斜材14の下端がガセット部材15を介して鋼管杭20の杭頭に連結される。 One end portion 30a of the connecting shaft 30 is inserted into the bolt hole 15b of the gusset member 15, and a nut 31 is screwed into the one end portion 30a, and the connecting shaft 30 is attached to the gusset member 15 in a state of hanging vertically. The gusset member 15 is placed on the pile head of the steel pipe pile 20, the other end 30b of the connecting shaft 30 is inserted into the connecting space 40, and the mortar as the solidifying member 50 is inserted into the connecting space 40 from a mortar filling hole (not shown). Fill. When the mortar is solidified, the lower ends of the vertical member 12d and the diagonal member 14 are connected to the pile head of the steel pipe pile 20 via the gusset member 15.
本発明の連結構造は、上記実施例で示したソーラーパネルSの架台10と鋼管杭20との接続に限定されるものではなく、例えば風力発電装置や送電用鉄塔などの上部工作物と杭との接続などにも適用される。 The connection structure of the present invention is not limited to the connection between the gantry 10 of the solar panel S and the steel pipe pile 20 shown in the above embodiment. For example, an upper work such as a wind power generator or a power transmission tower and a pile This also applies to other connections.
本発明の工作物と杭との連結構造は、ソーラーパネルやその架台などの工作物が風圧などで浮き上がるのを防止し、またソーラーパネルやその架台などの工作物の自重で沈下するのを防止するのに適用される。 The structure of the workpiece and pile according to the present invention prevents the solar panel and its gantry from floating due to wind pressure, etc., and prevents the solar panel and its gantry from sinking due to its own weight. Applied to do.
S ソーラーパネル(工作物)
10 架台
20 鋼管杭(杭)
30 連結軸
30a 一端部
30b 他端部
40 連結空間部
50 固化部材
60 移動防止部材
70 抜け止め部材
S Solar panel (workpiece)
10 frame 20 steel pipe pile (pile)
DESCRIPTION OF SYMBOLS 30 Connection shaft 30a One end part 30b Other end part 40 Connection space part 50 Solidification member 60 Movement prevention member 70 Retaining prevention member
Claims (2)
一端部が前記工作物の架台に取り付けられて鉛直方向に垂下する連結軸と、
垂下した前記連結軸の他端部を受け入れる、前記杭の頭部に配置された底蓋付きの連結空間部と、
前記連結空間部内に充填され、前記連結軸の他端部を前記連結空間部内に固定する固定部材と、
前記連結空間部の内壁面に配置され、前記固定部材が前記連結空間部内で移動するのを防止する移動防止部材と、
前記連結軸の他端部に配置された抜け止め部材と、を備え、
前記連結空間部は、前記杭の埋設時に生じる前記杭の水平方向の施工誤差のうち、その内径寸法で対応可能な範囲の施工誤差を受け入れ、
前記抜け止め部材は、その長辺方向の一端寄り位置に前記連結軸に取り付けるための偏芯穴を有し、前記杭の水平方向の施工誤差に応じて前記連結軸を支点として回転してその長辺方向の他端側を前記連結空間部の中心部側に向けて前記連結軸とともに前記固定部材により前記連結空間部内に固定されることを特徴とする、工作物と杭との連結構造。 A connection structure between a workpiece and a cylindrical pile that supports the workpiece,
A connecting shaft having one end attached to the work frame and hanging vertically;
A connection space portion with a bottom lid disposed on the head of the pile, which receives the other end portion of the connection shaft hanging down;
A fixing member that fills the connection space and fixes the other end of the connection shaft in the connection space ;
A movement preventing member that is disposed on an inner wall surface of the connection space portion and prevents the fixing member from moving in the connection space portion;
A retaining member disposed at the other end of the connecting shaft,
The connection space portion accepts a construction error in a range that can be dealt with by its inner diameter among the construction errors in the horizontal direction of the pile generated when the pile is buried ,
The retaining member has an eccentric hole for attaching to the connecting shaft at a position near one end in the long side direction, and rotates the connecting shaft as a fulcrum according to a construction error in the horizontal direction of the pile. The work-pile connection structure , wherein the other end side in the long side direction is fixed to the connection space portion by the fixing member together with the connection shaft with the other end side toward the center portion side of the connection space portion .
前記連結空間部と前記架台との間の前記連結軸の部分又は前記杭の上端部と前記架台との間の空間に、前記杭の埋設時に生じる前記杭の鉛直方向の施工誤差を調整するための高さ調整部材を配置したことを特徴とする、工作物と杭との連結構造。 In the connection structure of the workpiece and pile according to claim 1 ,
To adjust the construction error in the vertical direction of the pile that occurs when the pile is buried in the portion of the coupling shaft between the connection space and the mount or the space between the upper end of the pile and the mount. A structure for connecting a workpiece and a pile, characterized in that a height adjusting member is arranged.
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| R250 | Receipt of annual fees |
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