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JP5833892B2 - Modified cross-section copper alloy sheet with low bending anisotropy and excellent stress relaxation resistance, and method for producing the same - Google Patents
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JP5833892B2 - Modified cross-section copper alloy sheet with low bending anisotropy and excellent stress relaxation resistance, and method for producing the same - Google Patents

Modified cross-section copper alloy sheet with low bending anisotropy and excellent stress relaxation resistance, and method for producing the same Download PDF

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JP5833892B2
JP5833892B2 JP2011249945A JP2011249945A JP5833892B2 JP 5833892 B2 JP5833892 B2 JP 5833892B2 JP 2011249945 A JP2011249945 A JP 2011249945A JP 2011249945 A JP2011249945 A JP 2011249945A JP 5833892 B2 JP5833892 B2 JP 5833892B2
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熊谷 淳一
淳一 熊谷
良雄 阿部
良雄 阿部
俊緑 ▲すくも▼田
俊緑 ▲すくも▼田
尚武 平野
尚武 平野
勉 岡村
勉 岡村
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Mitsubishi Shindoh Co Ltd
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Description

本発明は、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有する曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板及びその製造方法に関する。   In the present invention, Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, the balance is composed of Cu and inevitable impurities, and has low bending anisotropy. The present invention relates to a modified cross-section copper alloy sheet having excellent stress relaxation characteristics and a method for producing the same.

厚肉部と薄肉部とが幅方向に並んだ異形断面銅合金板は、プレスにて打抜き加工や曲げ加工等が施された後に、必要に応じてめっき処理が施され、コネクタやリードフレーム等の電気・電子部品の素材として使用され、耐熱性、通電性、熱放散性等が要求されている。
一般的に、この異形断面銅合金板は、銅合金鋳塊から板幅方向に一定の厚さを有する平板を製造する平板加工工程と、その平板を用いて板幅方向に厚さの異なる異形断面板を製造する異形加工工程とにより製造される。平板加工工程は、銅合金鋳塊の均熱、熱間圧延、冷間圧延、焼鈍、続いて必要に応じて行われる冷間圧延の各工程からなる。異形加工工程は、平板加工工程によって製造された平板を最終製品形状に加工するにあたり、必要とされる幅に切断した後に、粗冷間加工、焼鈍、仕上げ冷間加工、スリッタ加工、必要に応じて行われる矯正の各工程からなる。この場合、冷間加工の中間で焼鈍を行わず、仕上げ冷間加工後に焼鈍を行うこともある。また、異形加工工程における冷間加工は、異形ロールによる冷間圧延、或いは、異形金型による冷間圧延や鍛造などにより行われ、異なる加工方法が組み合わされることもある。
異形断面銅合金板の素材としては、Cu−Fe−P系銅合金、Cu−Ni−Si系銅合金等が多用されているが、最近の電気・電子部品の更なる小型化に伴って、その内部に組み込まれている接点部材や擦動部材等に流される電流密度がますます高くなってきており、導電率及び強度に優れたCu−Zr−Cr系銅合金も素材として使用され始めている。
The deformed cross-section copper alloy plate with thick and thin parts aligned in the width direction is stamped or bent with a press and then plated as necessary to produce connectors, lead frames, etc. It is used as a material for electrical and electronic parts, and is required to have heat resistance, electrical conductivity, heat dissipation and the like.
Generally, this modified cross-section copper alloy plate is produced by a flat plate processing step for producing a flat plate having a certain thickness in the plate width direction from a copper alloy ingot, and a variant having a different thickness in the plate width direction using the flat plate. It is manufactured by a profile processing step for manufacturing a cross-sectional plate. The flat plate processing step includes soaking of the copper alloy ingot, hot rolling, cold rolling, annealing, and then cold rolling performed as necessary. In the special shape processing process, after processing the flat plate produced by the flat plate processing step into the final product shape, it is cut to the required width, followed by rough cold working, annealing, finish cold working, slitter processing, as required It consists of each process of correction performed. In this case, annealing may not be performed in the middle of cold working, but may be performed after finishing cold working. Further, the cold working in the deforming process is performed by cold rolling using a deformed roll, or cold rolling or forging using a deformed die, and different processing methods may be combined.
Cu-Fe-P-based copper alloy, Cu-Ni-Si-based copper alloy, etc. are frequently used as the material for the irregular cross-section copper alloy plate, but with the recent further miniaturization of electrical and electronic parts, The current density flowing through the contact members and frictional members incorporated in the inside is increasing, and Cu-Zr-Cr copper alloys having excellent conductivity and strength are also being used as materials. .

特許文献1には、鋳塊から板厚方向に一定の厚さを有する平板を製造し、その平板を異形ロールにより冷間圧延して、板幅方向に厚さの異なる異形断面銅合金板を製造するに当たり、異形ロールによる冷間圧延の中間又は最終で一度も焼鈍を行わずに、高耐熱性を有し、かつ高導電性及び優れた曲げ加工性を有する異形断面銅合金板が開示されている。Ni:0.03〜0.5質量%、P:0.01〜0.2質量%を含有し、NiとPとの質量比であるNi/Pが2〜10であり、残部銅及び不可避不純物からなる銅合金を用いる。望ましくはSn:0.005〜0.5%又は/及びFe:0.005〜0.20%を含む。必要に応じてZn:0.005〜0.5%を含む。異形ロールによる冷間圧延において、薄肉部の冷間加工率は30〜90%とされる。   In Patent Document 1, a flat plate having a certain thickness in the plate thickness direction is manufactured from the ingot, and the flat plate is cold-rolled by a deformed roll to obtain a modified cross-section copper alloy plate having a different thickness in the plate width direction. In manufacturing, a deformed cross-section copper alloy sheet having high heat resistance, high conductivity, and excellent bending workability is disclosed without being annealed once in the middle or at the end of cold rolling with a deformed roll. ing. Ni: 0.03-0.5 mass%, P: 0.01-0.2 mass% is contained, Ni / P which is a mass ratio of Ni and P is 2-10, the remainder copper and unavoidable A copper alloy made of impurities is used. Desirably, it contains Sn: 0.005 to 0.5% or / and Fe: 0.005 to 0.20%. If necessary, it contains Zn: 0.005 to 0.5%. In the cold rolling with a deformed roll, the cold working rate of the thin portion is set to 30 to 90%.

特許文献2には、良好な曲げ加工性を備えるとともに、芯線圧着部や嵌合凸部等を簡単にかつ高強度に成形することが可能な端子用銅合金条材及びその製造方法が開示されている。端子を製作するための端子用銅合金条材であって、時効析出型銅合金で構成されるとともに、条材の長手方向に直交する断面において、板厚の厚い厚板部と、この厚板部よりも板厚の薄い薄板部とを備えており、厚板部の引張強度TS1と薄板部の引張強度TS2との比TS1/TS2が、1<TS1/TS2≦1.4の範囲となるように設定されている。   Patent Document 2 discloses a copper alloy strip for terminals and a method for manufacturing the same, which have good bending workability and can easily form a core crimping portion and a fitting convex portion with high strength. ing. A copper alloy strip for a terminal for manufacturing a terminal, which is composed of an aging precipitation type copper alloy, and a thick plate portion having a thick plate thickness in a cross section perpendicular to the longitudinal direction of the strip, and the thick plate And the ratio TS1 / TS2 between the tensile strength TS1 of the thick plate portion and the tensile strength TS2 of the thin plate portion is in the range of 1 <TS1 / TS2 ≦ 1.4. Is set to

特開2007−39735号公報JP 2007-39735 A 特開2009− 9887号公報JP 2009-9887 A

従来の製造方法で製造されたCu−Cr−Zr系の異形断面銅合金板は、その材料特性から、異形圧延加工にて、圧延組織が圧延方向に繊維状に形成され易く、曲げ加工の異方性が大きくなり、特に、BadWay方向の曲げ加工性とGoodWay方向の曲げ加工性との差異が大きくなり、耐応力緩和特性も充分ではなく、また、形成された異形部の寸法精度の公差(バラツキ)が大きくなるという欠点を有していた。   Due to its material properties, the Cu-Cr-Zr-based deformed cross-section copper alloy sheet manufactured by the conventional manufacturing method is easily formed into a fiber shape in the rolling direction by deformed rolling, and the bending process is different. In particular, the difference between the bending workability in the BadWay direction and the bending workability in the GoodWay direction is large, the stress relaxation resistance is not sufficient, and the tolerance of the dimensional accuracy of the formed deformed portion ( (Dispersion) was large.

本発明では、上述の欠点を改良し、曲げ加工の異方性が少なく、充分な耐応力緩和特性を有し、寸法精度に優れたCu−Cr−Zr系の異形断面銅合金板及びその製造方法を提供することを目的とする。   In the present invention, the above-described drawbacks are improved, a Cu-Cr-Zr-based deformed cross-section copper alloy sheet having less bending anisotropy, sufficient stress relaxation resistance and excellent dimensional accuracy, and production thereof It aims to provide a method.

本発明者らは、鋭意検討の結果、Cu−Cr−Zr系の異形断面銅合金板のBadWay方向の曲げ加工性(JIS H3110に準拠した90°W曲げ試験において割れが発生しない最小曲げ半径Rと板厚tとの比、以下R/tとする)とGoodWay方向の曲げ加工性(R/t)との差異は、異形圧延加工を、往復する圧延ロールとダイの成形面との間に平板状銅合金素材を挟みこんで連続的に圧延加工し、幅方向の銅合金素材の伸びをW、圧延加工方向の銅合金素材の伸びをWとした場合に、W/Wを1.4〜2.3にて実施することにより、所定範囲内に収まり、異方性が少なくなることを見出した。
また、後方散乱電子回折像システム付の走査型電子顕微鏡によるEBSD法にて、異形断面銅合金板の薄肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS1、異形断面銅合金板の厚肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS2とした場合に、GOS1/GOS2が0.9〜1.4の範囲内であると、優れた耐応力緩和特性を示すことも見出した。
また、W/Wを1.4〜2.3とし、異形圧延加工後の異形断面銅合金板の平均送り速度をA(mm/分)、異形断面銅合金板の薄肉部の板厚をT(mm)、圧延ロールの往復回数をB(回/分)とした場合に、(A/B)/Tを1.5〜70にて実施することにより、形成される異形部の寸法精度の公差(バラツキ)を小さくできることも見出した。
As a result of intensive studies, the present inventors have conducted bending workability in the BadWay direction of a Cu-Cr-Zr-based deformed cross-section copper alloy sheet (the minimum bending radius R at which no crack is generated in a 90 ° W bending test in accordance with JIS H3110) And the thickness t (hereinafter referred to as R / t) and the difference in bending workability (R / t) in the GoodWay direction, the profile rolling process is performed between the reciprocating rolling roll and the die forming surface. When a flat copper alloy material is sandwiched and rolled continuously, the elongation of the copper alloy material in the width direction is W 1 , and the elongation of the copper alloy material in the rolling direction is W 2 , W 1 / W 2 It was found that by carrying out at 1.4 to 2.3, the anisotropy was reduced within a predetermined range.
In addition, the azimuth difference between adjacent pixels is measured by measuring the azimuth of all the pixels within the measurement area of the surface of the thin-walled copper alloy plate by the EBSD method using a scanning electron microscope with a backscattered electron diffraction image system. GOS1, the average value of the average orientation difference between all the pixels in the crystal grains in all the crystal grains when the boundary having an angle of 5 ° or more is regarded as the crystal grain boundary, When measuring the orientation of all pixels within the measurement area and considering the boundary where the orientation difference between adjacent pixels is 5 ° or more as the grain boundary, the average orientation between all pixels in the crystal grains in all the crystal grains It has also been found that when the average value of the differences is GOS2, excellent stress relaxation resistance is exhibited when GOS1 / GOS2 is in the range of 0.9 to 1.4.
Further, the W 1 / W 2 and 1.4 to 2.3, an average feed rate of the modified cross-section copper alloy plate after profiled rolling A (mm / min), the thickness of the thin portion of the modified cross-section copper alloy sheet Is T (mm), and the number of reciprocations of the rolling roll is B (times / min), and (A / B) / T is carried out at 1.5 to 70. We have also found that the tolerance of accuracy can be reduced.

即ち、本発明の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板は、
厚肉部と薄肉部とが幅方向に並んだ異形断面銅合金板であって、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有し、JIS H3110に準拠した90°W曲げ試験において割れが発生しない最小曲げ半径Rと板厚tとの比(R/t)である曲げ加工性について、BadWay方向の曲げ加工性(R/t)をR、GoodWay方向の曲げ加工性(R/t)をRとした場合に、R/Rが0.8〜1.7であり、後方散乱電子回折像システム付の走査型電子顕微鏡によるEBSD法にて、前記薄肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS1、前記厚肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS2とした場合に、GOS1/GOS2が0.9〜1.4であることを特徴とする。
That is, the odd-shaped cross-section copper alloy sheet having low bending anisotropy and excellent stress relaxation characteristics of the present invention is
It is a modified cross-section copper alloy plate in which a thick part and a thin part are arranged in the width direction, and is Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, and the balance is Cu With regard to bending workability, which is a ratio (R / t) between a minimum bending radius R and a sheet thickness t, which has a composition consisting of inevitable impurities and does not generate cracks in a 90 ° W bending test according to JIS H3110 R 2 / R 1 is 0.8 to 1.7 when the bending workability (R / t) in the direction is R 2 and the bending workability (R / t) in the GoodWay direction is R 1 , Measure the azimuth of all pixels within the measurement area of the surface of the thin part by EBSD method using a scanning electron microscope with a scattered electron diffraction image system, and determine the boundary where the azimuth difference between adjacent pixels is 5 ° or more. All grains within all grains when considered as grain boundaries. The average value of the average orientation difference between cells is GOS1, the orientation of all pixels within the measurement area of the surface of the thick part is measured, and the boundary where the orientation difference between adjacent pixels is 5 ° or more is defined as a grain boundary. GOS1 / GOS2 is 0.9 to 1.4, where GOS2 is the average value of the average orientation difference between all pixels in the crystal grains in all crystal grains.

Crは、銅合金を溶体化処理後、時効処理を施すことにより、銅母相中に析出し、強度を向上させる合金元素である。Crの含有量が0.2質量%未満では、析出作用による効果が不充分であり、0.4質量%を超えると、強度向上の効果が得られない。
Zrは、銅合金を溶体化処理後、時効処理を施すことにより、銅母相中に析出し、強度を向上させると共に耐熱性を向上させる合金元素である。Zrの含有量は、形成される析出粒子の量や大きさに影響を与えて、導電率と強度とのバランスを変化させるが、0.05〜0.2質量%にて含有させることにより、導電率と強度とを共に高い次元でバランスさせることができる。Zrの含有量が0.05質量%未満では、析出作用による効果が不充分で、耐応力緩和性も低下し、0.2質量%を超えるとCu−Zr析出物の形状が粗大になり易く、強度向上の効果が得られず、曲げ加工性低下の原因ともなる。
BadWay方向の曲げ加工性R、GoodWay方向の曲げ加工性Rとの比であるR/Rが0.8未満、或いは、1.7を超えると、曲げ加工性の異方性が大きくなり、特に、プレスにて打抜き加工や曲げ加工時に支障を来たすことが多くなる。
GOS1/GOS2が0.9未満、或いは、1.4を超えると、耐応力緩和特性が低下する。
Cr is an alloy element that precipitates in the copper matrix and improves strength by subjecting the copper alloy to solution treatment and then aging treatment. If the Cr content is less than 0.2% by mass, the effect of precipitation is insufficient, and if it exceeds 0.4% by mass, the effect of improving the strength cannot be obtained.
Zr is an alloy element that precipitates in the copper matrix phase by aging treatment after solution treatment of the copper alloy, thereby improving strength and heat resistance. The content of Zr affects the amount and size of the formed precipitated particles and changes the balance between conductivity and strength, but by containing 0.05 to 0.2% by mass, Both conductivity and strength can be balanced in a high dimension. If the content of Zr is less than 0.05% by mass, the effect due to the precipitation action is insufficient, and the stress relaxation resistance also decreases, and if it exceeds 0.2% by mass, the shape of the Cu—Zr precipitate tends to be coarse. Further, the effect of improving the strength cannot be obtained, which causes a decrease in bending workability.
When R 2 / R 1, which is the ratio of the bending workability R 2 in the BadWay direction and the bending workability R 1 in the GoodWay direction, is less than 0.8 or exceeds 1.7, the anisotropy of the bending workability In particular, it often causes troubles in stamping and bending with a press.
When GOS1 / GOS2 is less than 0.9 or exceeds 1.4, the stress relaxation resistance is deteriorated.

本発明の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板は、更に、質量%でSi:0.005〜0.03%を含有することを特徴とする。
Siは、Zrと併せて添加することにより、全体的な強度を更に向上させる。Siの含有量が0.005質量% 未満では、効果が充分ではなく、0.03質量%を超えると、導電性が低下し、曲げ加工性にも悪影響を及ぼす。
The deformed cross-section copper alloy sheet having low bending anisotropy and excellent stress relaxation characteristics of the present invention is further characterized by containing Si: 0.005 to 0.03% by mass%.
When Si is added together with Zr, the overall strength is further improved. If the Si content is less than 0.005% by mass, the effect is not sufficient, and if it exceeds 0.03% by mass, the conductivity is lowered and the bending workability is adversely affected.

本発明の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板の製造方法は、冷間圧延後の平板状銅合金素材に、異形圧延加工、仕上げ圧延加工、矯正加工、時効処理をこの順で含む工程で施して前記異形断面銅合金板を製造するに際して、前記異形圧延加工を、往復する圧延ロールとダイの成形面との間に前記平板状銅合金素材を挟みこんで連続圧延加工し、幅方向の伸びをW(%)、圧延加工方向の伸びをW(%)とした場合に、W/Wを1.4〜2.3にて実施し、前記矯正加工を、異形断面銅合金板の塑性ひずみが0.05%〜1.0%となるように実施することを特徴とする。 The method for producing a deformed cross-section copper alloy sheet with low bending anisotropy and excellent stress relaxation characteristics according to the present invention is applied to a flat copper alloy material after cold rolling, deformed rolling, finish rolling, and straightening. When producing the deformed cross-section copper alloy sheet in a process including aging treatment in this order, the deformed rolling process is performed by sandwiching the flat copper alloy material between the reciprocating rolling roll and the die forming surface. In this case, continuous rolling is performed, and W 1 / W 2 is carried out at 1.4 to 2.3 when the elongation in the width direction is W 1 (%) and the elongation in the rolling direction is W 2 (%). Then, the straightening process is performed such that the plastic strain of the deformed cross-section copper alloy sheet is 0.05% to 1.0%.

質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有する平板状銅合金素材に、異形圧延加工、仕上げ圧延加工、矯正加工、時効処理をこの順で含む工程で施して異形断面銅合金板を製造する。
異形圧延加工は、往復する圧延ロールとダイの成形面との間に前記平板状銅合金素材を挟みこんで連続圧延加工し、被圧延銅合金素材の幅方向の伸びをW、加工方向の伸びをWとした場合に、W/Wを1.4〜2.3にて実施する。
/Wが1.4未満では、R/Rが1.7を超え、寸法精度の公差(バラツキ)も悪くなる傾向があり、W/Wが2.3を超えると、圧延組織が繊維状に圧延方向に形成され易く、R/Rが0.8未満となって曲げ加工性の異方性が大きくなる。
仕上げ圧延加工は、曲げ加工性の異方性には影響を与えない圧延加工であり、表面硬度に分布が生じることがなく、厚肉部及び薄肉部において均一な物性の異形断面合金板を得る為にも、段付きロールと平ロールとからなる圧延ロールによる冷間圧延加工にて実施することが好ましい。
矯正加工は、主に異形断面銅合金板の曲がりを矯正する加工であり、異形断面銅合金板のコイルを一定速度で繰り出すアンコイラー、繰り出された異形断面銅合金板に所定の張力を付与することにより目的の異形断面銅合金板とするストレッチ機構、ストレッチ機構を通過した異形断面銅合金板を一定速度で巻き取るリコイラーを有する装置を使用して、ストレッチ機構での異形断面銅合金板の塑性ひずみが0.05%〜1.0%となるように実施する。
ストレッチ機構では、基本的に異形断面銅合金板の一方端を固定し、他端を移動して所定の張力(引張量)を付与するが、この時の張力(引張量)とひずみ(%)の関係は、ひずみ=(引張量/引張前のチャックの間隔)=弾性ひずみ+塑性ひずみ、にて表され、塑性ひずみは、ひずみ−弾性ひずみで求めることができる。
この塑性ひずみが0.05%未満では、GOS1/GOS2が1.4を超え、塑性ひずみが1.0%を超えると、GOS1/GOS2が0.9未満となり、得られた異形断面銅合金板の耐応力緩和特性が低下する。
時効処理は、平板状銅合金素材を製造する段階ではなく、異形加工工程の後に実施することにより、厚肉部及び薄肉部における析出粒子の析出状態をそれぞれに調整することができ、厚肉部及び薄肉部の引張強度、導電率等の特性を所定の範囲に調整することが可能となり、この効果を高める為にも、仕上げ圧延加工後に実施することが好ましい。
Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, the balance is a flat copper alloy material having a composition consisting of Cu and inevitable impurities, profile rolling, finish rolling A deformed cross-section copper alloy plate is manufactured by performing a process including processing, straightening, and aging treatment in this order.
In the profile rolling process, the flat copper alloy material is sandwiched between the reciprocating rolling roll and the forming surface of the die and continuously rolled, and the elongation in the width direction of the rolled copper alloy material is W 1 . in the case where the growth was W 2, to implement the W 1 / W 2 at 1.4 to 2.3.
When W 1 / W 2 is less than 1.4, R 2 / R 1 exceeds 1.7 and the tolerance (variation) in dimensional accuracy tends to deteriorate, and when W 1 / W 2 exceeds 2.3, The rolled structure is easily formed in a fiber shape in the rolling direction, and R 2 / R 1 is less than 0.8, and the anisotropy of bending workability is increased.
The finish rolling process is a rolling process that does not affect the anisotropy of the bending workability, and there is no distribution in the surface hardness, and an irregular cross-section alloy plate having uniform physical properties in the thick and thin portions is obtained. Therefore, it is preferable to carry out by cold rolling using a rolling roll comprising a step roll and a flat roll.
The straightening process is a process that mainly corrects the bending of the deformed cross-section copper alloy plate. The uncoiler that feeds out the coil of the deformed cross-section copper alloy plate at a constant speed, and applies a predetermined tension to the fed out deformed cross-section copper alloy plate. By using a stretch mechanism to make the desired deformed cross-section copper alloy plate with a target, a device having a recoiler that winds the deformed cross-section copper alloy plate that passed through the stretch mechanism at a constant speed, the plastic strain of the deformed cross-section copper alloy plate in the stretch mechanism Is carried out so as to be 0.05% to 1.0%.
In the stretch mechanism, one end of the deformed cross-section copper alloy plate is basically fixed, and the other end is moved to apply a predetermined tension (tensile amount). At this time, the tension (tensile amount) and strain (%) The relationship is expressed by: strain = (tensile amount / interval of chuck before tension) = elastic strain + plastic strain, and the plastic strain can be obtained by strain-elastic strain.
If the plastic strain is less than 0.05%, GOS1 / GOS2 exceeds 1.4, and if the plastic strain exceeds 1.0%, GOS1 / GOS2 is less than 0.9. This reduces the stress relaxation resistance.
The aging treatment is not at the stage of producing the flat copper alloy material, but can be carried out after the deforming process step to adjust the precipitation state of the precipitated particles in the thick part and the thin part, respectively. In addition, it is possible to adjust the properties such as the tensile strength and conductivity of the thin-walled portion within a predetermined range, and in order to enhance this effect, it is preferable to carry out after finishing rolling.

本発明の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板の製造方法は、更に、前記異形圧延加工において、前記異形圧延加工後の異形断面銅合金板の平均送り速度をA(mm/分)、異形断面銅合金板の薄肉部の板厚をT(mm)、前記圧延ロールの往復回転数をB(回/分)とした場合に、(A/B)/Tを1.5〜70にて実施することを特徴とする。
(A/B)/Tが1.5未満、或いは、70を超えると、形成される異形断面銅合金板の厚肉部及び薄肉部の寸法精度の公差(バラツキ)が大きくなる。
The method for producing a deformed cross-section copper alloy sheet with less anisotropy of bending work and excellent stress relaxation characteristics according to the present invention further includes an average feed of the deformed cross-section copper alloy sheet after the deformed rolling process in the deformed rolling process. When the speed is A (mm / min), the thickness of the thin-walled copper alloy sheet is T (mm), and the reciprocating rotation speed of the rolling roll is B (times / min), (A / B) / T is carried out at 1.5 to 70.
When (A / B) / T is less than 1.5 or exceeds 70, the tolerance (variation) in the dimensional accuracy of the thick-walled portion and thin-walled portion of the deformed cross-section copper alloy plate to be formed increases.

本発明により、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有する曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板及びその製造方法が提供される。   According to the present invention, Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, and the balance is composed of Cu and inevitable impurities, and has low bending anisotropy and resistance. A deformed cross-section copper alloy sheet having excellent stress relaxation characteristics and a method for producing the same are provided.

本発明の異形断面銅合金板の製造方法の一実施形態について、製造工程順に平板状銅合金素材、粗異形断面銅合金板、仕上げ異形断面銅合金板、矯正後の異形断面銅合金板を示す斜視図である。About one Embodiment of the manufacturing method of the irregular cross-section copper alloy board of this invention, a flat copper alloy raw material, a rough irregular cross-section copper alloy board, a finishing irregular cross-section copper alloy board, and the irregular cross-section copper alloy board after correction are shown in order of a manufacturing process. It is a perspective view. 一実施形態における異形圧延加工で用いられるダイと圧延ロールとを示す正面図である。It is a front view which shows the die | dye and rolling roll which are used by the profile rolling process in one Embodiment. 図2のダイの成形面を示す平面図である。It is a top view which shows the molding surface of the die | dye of FIG. 仕上げ圧延加工で用いられる段付きロールと平ロールを示す斜視図である。It is a perspective view which shows the step roll and flat roll used by finish rolling. 本発明の一実施形態における矯正加工で用いられる矯正装置の概略構成図である。It is a schematic block diagram of the correction apparatus used by the correction process in one Embodiment of this invention.

以下、本発明に係る異形断面条の製造方法を、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有する銅合金からなる異形断面条の製造に適用した実施形態について説明する。
本発明の異形断面銅合金板1は、厚肉部2と薄肉部3とが幅方向に並んだ異形断面銅合金板(図1参照)であり、図示例では、厚肉部2の両側に薄肉部3が配置され、厚肉部2と薄肉部3との間は、所定の立ち上げ傾斜角度βの傾斜部4とされている。
Hereinafter, the manufacturing method of the irregular cross-section strips according to the present invention has a composition composed of Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, the balance being Cu and inevitable impurities. An embodiment applied to the production of a deformed cross section made of a copper alloy will be described.
A modified cross-section copper alloy plate 1 of the present invention is a modified cross-section copper alloy plate (see FIG. 1) in which a thick portion 2 and a thin portion 3 are arranged in the width direction. The thin portion 3 is disposed, and the inclined portion 4 having a predetermined rising inclination angle β is formed between the thick portion 2 and the thin portion 3.

この異形断面銅合金板1は、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有している。
Crは、銅合金を溶体化処理後、時効処理を施すことにより、銅母相中に析出し、強度を向上させる合金元素である。Crの含有量が0.2質量%未満では、析出作用による効果が不充分であり、0.4質量%を超えると、強度向上の効果が得られない。
Zrは、銅合金を溶体化処理後、時効処理を施すことにより、銅母相中に析出し、強度を向上させると共に耐熱性を向上させる合金元素である。Zrの含有量は、形成される析出粒子の量や大きさに影響を与えて、導電率と強度とのバランスを変化させるが、0.05〜0.2質量%にて含有させることにより、導電率と強度とを共に高い次元でバランスさせることができる。Zrの含有量が0.05質量%未満では、析出作用による効果が不充分で、耐応力緩和性も低下し、0.2質量%を超えるとCu−Zr析出物の形状が粗大になり易く、強度向上の効果が得られず、曲げ加工性低下の原因ともなる。
This deformed cross-section copper alloy sheet 1 has a composition composed of Zr: 0.05 to 0.2%, Cr: 0.2 to 0.4% by mass, and the balance being Cu and inevitable impurities.
Cr is an alloy element that precipitates in the copper matrix and improves strength by subjecting the copper alloy to solution treatment and then aging treatment. If the Cr content is less than 0.2% by mass, the effect of precipitation is insufficient, and if it exceeds 0.4% by mass, the effect of improving the strength cannot be obtained.
Zr is an alloy element that precipitates in the copper matrix phase by aging treatment after solution treatment of the copper alloy, thereby improving strength and heat resistance. The content of Zr affects the amount and size of the formed precipitated particles and changes the balance between conductivity and strength, but by containing 0.05 to 0.2% by mass, Both conductivity and strength can be balanced in a high dimension. If the content of Zr is less than 0.05% by mass, the effect due to the precipitation action is insufficient, and the stress relaxation resistance also decreases, and if it exceeds 0.2% by mass, the shape of the Cu—Zr precipitate tends to be coarse. Further, the effect of improving the strength cannot be obtained, which causes a decrease in bending workability.

また、この異形断面銅合金板1は、更に、質量%でSi:0.005〜0.03%を含有してもよい。
Siは、Zrと併せて添加することにより、全体的な強度を更に向上させる。Siの含有量が0.005質量% 未満では、効果が充分ではなく、0.03質量%を超えると、導電性が低下し、曲げ加工性にも悪影響を及ぼす。
Moreover, this irregular cross-section copper alloy plate 1 may further contain Si: 0.005 to 0.03% by mass.
When Si is added together with Zr, the overall strength is further improved. If the Si content is less than 0.005% by mass, the effect is not sufficient, and if it exceeds 0.03% by mass, the conductivity is lowered and the bending workability is adversely affected.

また、この異形断面銅合金板1は、BadWay方向の曲げ加工性(R/t)をR、GoodWay方向の曲げ加工性(R/t)をRとした場合に、R/Rが0.8〜1.7である。BadWay方向の曲げとはLD(圧延方向)を曲げ軸とする曲げであり、GoodWay方向の曲げとはTD(圧延方向および板厚方向に垂直な方向)を曲げ軸とする曲げをいう。その曲げ加工性は、JIS H3110に準拠した90°W曲げ試験において割れが発生しない最小曲げ半径Rと板厚tとの比(R/t)によって表わす。
BadWay方向の曲げ加工性R、GoodWay方向の曲げ加工性Rとの比であるR/Rが0.8未満、或いは、1.7を超えると、曲げ加工性の異方性が大きくなり、特に、プレスにて打抜き加工や曲げ加工時に支障を来たすことが多くなる。
更に、この異形断面銅合金板1は、後方散乱電子回折像システム付の走査型電子顕微鏡によるEBSD法にて、薄肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS1、厚肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS2とした場合に、GOS1/GOS2が0.9〜1.4である。
GOS1/GOS2が0.9未満、或いは、1.4を超えると、優れた耐応力緩和特性を有することができない。
Further, the modified cross-section copper alloy plate 1, BadWay direction of bending workability (R / t) R 2, GoodWay direction of bending workability (R / t) in the case of the R 1, R 2 / R 1 Is 0.8 to 1.7. The bending in the BadWay direction is bending with the LD (rolling direction) as the bending axis, and the bending in the GoodWay direction is bending with TD (the direction perpendicular to the rolling direction and the plate thickness direction) as the bending axis. The bending workability is represented by the ratio (R / t) between the minimum bending radius R and the thickness t where no cracks are generated in the 90 ° W bending test according to JIS H3110.
When R 2 / R 1, which is the ratio of the bending workability R 2 in the BadWay direction and the bending workability R 1 in the GoodWay direction, is less than 0.8 or exceeds 1.7, the anisotropy of the bending workability In particular, it often causes troubles in stamping and bending with a press.
Furthermore, this odd-shaped cross-section copper alloy plate 1 measures the orientation of all pixels within the measurement area of the surface of the thin portion by the EBSD method using a scanning electron microscope with a backscattered electron diffraction image system, GOS1, the average value of the average orientation difference between all the pixels in the crystal grains in all the crystal grains when the boundary where the orientation difference is 5 ° or more is regarded as the crystal grain boundary, within the measurement area of the surface of the thick part The average orientation difference between all pixels in the crystal grains in all the crystal grains when measuring the orientation of all the pixels and considering the boundary where the orientation difference between adjacent pixels is 5 ° or more as the grain boundary When the value is GOS2, GOS1 / GOS2 is 0.9 to 1.4.
If GOS1 / GOS2 is less than 0.9 or exceeds 1.4, it cannot have excellent stress relaxation resistance.

次に、本発明の異形断面銅合金板の製造方法につき説明する。
上記組成の平板状銅合金素材10を用意し、冷間圧延後の平板状銅合金素材10に、異形圧延加工、仕上げ圧延加工、矯正加工、時効処理をこの順で含む工程で施して異形断面銅合金板1を製造する。
異形圧延加工では、図2及び図3に示すような成形面21となる凹凸面を有する平板状のダイ22と、このダイ22の成形面21に対向して成形面21に沿って往復移動される圧延ロール23とにより、平板状銅合金素材10を冷間にて異形圧延加工して、粗厚肉部12と粗薄肉部13とが幅方向に並んだ粗異形断面銅合金板11を得る。図示例では、ダイ22の成形面21は、粗薄肉部13を成形する二つの凸部24の間に粗厚肉部12を成形する凹部25が形成されており、粗異形断面銅合金板11は、粗厚肉部12の両側に粗薄肉部13が配置され、粗厚肉部12と粗薄肉部13との間が所定の立ち上げ傾斜角度の傾斜部14とされる(図1参照)。
この異形圧延加工は、平板状銅合金素材10の幅方向の伸びをW(%)、圧延加工方向の伸びをW(%)とした場合に、W/Wが1.4〜2.3となるように実施する。幅方向の伸びW(%)は、平板状銅合金素材10の幅Waに対する粗異形断面銅合金板11の幅Wbの差を百分率で表した(Wb−Wa)/Waであり、圧延加工方向の伸びW(%)は、平板状銅合金素材10の長さLaに対する粗異形断面銅合金板10の長さLbの差を百分率で表した(Lb−La)/Laである。
/Wが1.4未満では、R/Rが1.7を超え、寸法精度の公差(バラツキ)も悪くなる傾向があり、W/Wが2.3を超えると、圧延組織が繊維状に圧延方向に形成され易く、R/Rが0.8未満となって曲げ加工性の異方性が大きくなる。
また、この異形圧延加工において、異形圧延加工後の粗異形断面銅合金板11の平均送り速度をA(mm/分)、粗異形断面銅合金板11の粗薄肉部13の板厚をT(mm)、圧延ロール23の往復回転数をB(回/分)とした場合に、(A/B)/Tを1.5〜70にて実施する。(A/B)/Tが1.5未満、或いは、70を超えると、形成される異形断面銅合金板1の厚肉部2及び薄肉部3の寸法精度の公差(バラツキ)が大きくなる。平均送り速度は、間欠送りされる異形断面加工における単位時間当たりの送り速度の平均値である。
Next, the manufacturing method of the irregular cross-section copper alloy plate of this invention is demonstrated.
A plate-shaped copper alloy material 10 having the above composition is prepared, and the plate-shaped copper alloy material 10 after cold rolling is subjected to a deformed rolling process, a finish rolling process, a straightening process, and an aging process in this order, and a deformed cross section. The copper alloy plate 1 is manufactured.
In the profile rolling process, a flat plate-shaped die 22 having a concavo-convex surface to be a molding surface 21 as shown in FIGS. 2 and 3, and the die 22 is reciprocated along the molding surface 21 so as to face the molding surface 21. The plate-shaped copper alloy material 10 is cold-shaped and deformed by the rolling roll 23 to obtain a rough deformed cross-section copper alloy plate 11 in which the thick and thin portions 12 and 13 are arranged in the width direction. . In the illustrated example, the forming surface 21 of the die 22 is formed with a recess 25 for forming the thick portion 12 between the two protrusions 24 for forming the thin portion 13, and the rough deformed section copper alloy plate 11. The thick and thin portions 13 are disposed on both sides of the thick and thick portion 12, and the inclined portion 14 having a predetermined rising inclination angle is formed between the rough and thick portions 12 and 13 (see FIG. 1). .
In this profile rolling process, when the elongation in the width direction of the flat copper alloy material 10 is W 1 (%) and the elongation in the rolling process direction is W 2 (%), W 1 / W 2 is 1.4 to Carry out so that 2.3. Width direction of elongation W 1 (%) is a flat copper difference width Wb of crude modified cross-section copper alloy sheet 11 to the width Wa of the alloy material 10 was expressed as a percentage (Wb-Wa) / Wa, rolling Elongation W 2 (%) in the direction is (Lb−La) / La, in which the difference in length Lb of the rough deformed cross-section copper alloy plate 10 with respect to the length La of the flat copper alloy material 10 is expressed as a percentage.
When W 1 / W 2 is less than 1.4, R 2 / R 1 exceeds 1.7 and the tolerance (variation) in dimensional accuracy tends to deteriorate, and when W 1 / W 2 exceeds 2.3, The rolled structure is easily formed in a fiber shape in the rolling direction, and R 2 / R 1 is less than 0.8, and the anisotropy of bending workability is increased.
Moreover, in this profile rolling process, the average feed speed of the rough deformed section copper alloy plate 11 after the deformed rolling process is A (mm / min), and the thickness of the rough thin portion 13 of the rough deformed section copper alloy plate 11 is T ( mm), when the reciprocating rotation speed of the rolling roll 23 is B (times / minute), (A / B) / T is carried out at 1.5 to 70. When (A / B) / T is less than 1.5 or exceeds 70, the tolerance (variation) in the dimensional accuracy of the thick portion 2 and the thin portion 3 of the deformed cross-section copper alloy plate 1 to be formed increases. The average feed rate is an average value of feed rates per unit time in irregularly shaped cross-section machining that is intermittently fed.

次に、図1に矢印の順に示すように、この粗異形断面銅合金板11を仕上げ圧延加工工程により、厚肉部42と薄肉部43とが幅方向に並んだ仕上げ異形断面銅合金板41に形成する。仕上げ圧延加工工程では、図4に示すような段付きロール31と平ロール32とからなる仕上げ圧延ロール33により、粗異形断面銅合金板11を冷間にて仕上げ圧延加工して異形断面銅合金板1を得る。段付きロール31は、薄肉部3を成形する一対の大径部34の間に厚肉部42を成形する小径部35が配置された形状とされ、この仕上げ圧延加工により、厚肉部42の両側に薄肉部43が配置され、厚肉部42と薄肉部43との間が所定の立ち上げ傾斜角度βの傾斜部44とされた異形断面銅合金板41が得られる(図1参照)。この仕上げ圧延加工は、曲げ加工性の異方性には影響を与えない圧延加工であり、表面硬度に分布が生じることがなく、厚肉部42及び薄肉部43において均一な物性の仕上げ異形断面合金板41を得る為にも、段付きロール31と平ロール32とからなる圧延ロール33による冷間圧延加工にて実施することが好ましい。   Next, as shown in the order of the arrows in FIG. 1, this rough deformed cross-section copper alloy plate 11 is subjected to a finish rolling process, and a finished deformed cross-section copper alloy plate 41 in which a thick portion 42 and a thin portion 43 are arranged in the width direction. To form. In the finish rolling process, the rough deformed cross-section copper alloy sheet 11 is cold-rolled and finish-rolled by a finish roll 33 including a step roll 31 and a flat roll 32 as shown in FIG. A plate 1 is obtained. The stepped roll 31 has a shape in which a small-diameter portion 35 for forming the thick-walled portion 42 is disposed between a pair of large-diameter portions 34 for forming the thin-walled portion 3. A thin section 43 is disposed on both sides, and a deformed cross-section copper alloy plate 41 is obtained in which the thick section 42 and the thin section 43 are inclined portions 44 having a predetermined rising inclination angle β (see FIG. 1). This finish rolling process is a rolling process that does not affect the anisotropy of the bending workability, has no distribution in the surface hardness, and has a finished irregular cross section having uniform physical properties in the thick part 42 and the thin part 43. In order to obtain the alloy plate 41, it is preferable to carry out cold rolling with a rolling roll 33 composed of a step roll 31 and a flat roll 32.

次に、図5で示すようなストレッチ機構82にて、仕上げ異形断面銅合金板41の長さ方向の曲がりを、好ましくは、1メートル長さ当たりの曲がり量の実測値をD1(mm)としたとき、D1が0.13以下となるように矯正し、異形断面銅合金板1を形成する。厚肉部2、薄肉部3、傾斜部4の寸法は、仕上げ異形断面銅合金板41の厚肉部42、薄肉部43、傾斜部44の寸法と同様である。
矯正工程は、アンコイラー81に巻き取られた仕上げ異形断面合金板41を一定速度で繰り出し、繰り出された仕上げ異形断面合金板Eに所定の張力を付与することにより目的の異形断面銅合金板1とするストレッチ機構82、ストレッチ機構82を通過した異形断面条1を一定速度で巻き取るリコイラー83が用いられる。この場合、アンコイラー81とストレッチ機構82との間、及びストレッチ機構82とリコイラー83との間では、それぞれ張力調整のため、仕上げ異形断面合金板E又は異形断面合金板1はたるみ部Es,Gsを形成した状態に支持されることが好ましい。
ストレッチ機構82は、仕上げ異形断面合金板Eを長さ方向に間隔を開けた二箇所でチャック84によって挟持し、これらチャック84の一方端を固定し、他端を移動して仕上げ異形断面合金板Eに所定の張力(引張量)を付与し、最終的な異形断面銅合金板1とする。この時の張力(引張量)とひずみ(%)の関係は、ひずみ=引張量/引張前のチャックの間隔=弾性ひずみ+塑性ひずみ、となり、塑性ひずみは、ひずみ−弾性ひずみで求めることができる。この塑性ひずみが0.05%〜1.0%となるようにストレッチ機構82を調整することにより、耐応力緩和特性に優れた異形断面合金板1となる。
この塑性ひずみが0.05%未満では、GOS1/GOS2が1.4を超え、塑性ひずみが1.0%を超えると、GOS1/GOS2が0.9未満となり、いずれも耐応力緩和特性が低下する。
Next, in the stretch mechanism 82 as shown in FIG. 5, the bending in the length direction of the finished deformed cross-section copper alloy plate 41, preferably the actual measurement value of the bending amount per meter length is D1 (mm). Then, D1 is corrected so as to be 0.13 or less, and the deformed section copper alloy plate 1 is formed. The dimensions of the thick part 2, the thin part 3, and the inclined part 4 are the same as the dimensions of the thick part 42, the thin part 43, and the inclined part 44 of the finished deformed cross-section copper alloy plate 41.
In the straightening process, the finished deformed cross-section alloy plate 41 wound around the uncoiler 81 is fed out at a constant speed, and a predetermined tension is applied to the drawn finished deformed cross-section alloy plate E to obtain the desired deformed cross-section copper alloy plate 1. And a recoiler 83 that winds the deformed cross-section strip 1 that has passed through the stretch mechanism 82 at a constant speed. In this case, between the uncoiler 81 and the stretch mechanism 82, and between the stretch mechanism 82 and the recoiler 83, the finished deformed cross-section alloy plate E or the deformed cross-section alloy plate 1 has the slack portions Es and Gs for tension adjustment, respectively. It is preferably supported in the formed state.
The stretch mechanism 82 holds the finished deformed cross-section alloy plate E by the chuck 84 at two positions spaced apart in the length direction, fixes one end of the chuck 84, and moves the other end to move the finished deformed cross-section alloy plate. A predetermined tension (tensile amount) is applied to E to obtain a final deformed cross-section copper alloy plate 1. The relationship between tension (tensile amount) and strain (%) at this time is strain = tensile amount / interval of chuck before tension = elastic strain + plastic strain, and plastic strain can be obtained by strain-elastic strain. . By adjusting the stretch mechanism 82 so that the plastic strain is 0.05% to 1.0%, the deformed cross-section alloy plate 1 having excellent stress relaxation resistance is obtained.
When this plastic strain is less than 0.05%, GOS1 / GOS2 exceeds 1.4, and when the plastic strain exceeds 1.0%, GOS1 / GOS2 is less than 0.9, both of which have a reduced stress relaxation resistance. To do.

次に、時効処理を例えば300〜500℃にて2〜10時間にて施す。この時効処理は、平板状銅合金素材10を製造する段階ではなく、異形加工工程の後に実施することにより、厚肉部2及び薄肉部3における析出粒子の析出状態をそれぞれに調整することができ、厚肉部2及び薄肉部3の引張強度、導電率等の特性を所定の範囲に調整することが可能となり、この効果を高める為にも、仕上げ圧延加工後に実施することが好ましい。
以上の製造方法により、曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板1を得ることができる。
Next, an aging treatment is performed at 300 to 500 ° C. for 2 to 10 hours, for example. This aging treatment is not performed at the stage of producing the flat copper alloy material 10 but can be performed after the deforming process, thereby adjusting the precipitation state of the precipitated particles in the thick portion 2 and the thin portion 3 respectively. Further, it is possible to adjust the properties such as the tensile strength and conductivity of the thick portion 2 and the thin portion 3 within a predetermined range, and in order to enhance this effect, it is preferable to carry out after the finish rolling.
By the above manufacturing method, the deformed cross-section copper alloy sheet 1 having little bending anisotropy and excellent stress relaxation resistance can be obtained.

表1に示す合金組成のCu−Cr−Zr系銅合金の鋳塊に熱間圧延と冷間圧延を施し、厚さ2.3mm、幅600mmの銅合金板を製造し、スリッタラインにて厚さ2.3mm、幅45mmの銅合金板を作製した。この銅合金板を、表1に示すW/W、(A/B)/Tにて、往復する圧延ロールとダイの成形面との間に挟みこんで連続圧延加工し、異形断面銅合金板を連続的に作製した。 An ingot of a Cu—Cr—Zr-based copper alloy having the alloy composition shown in Table 1 is hot-rolled and cold-rolled to produce a copper alloy plate having a thickness of 2.3 mm and a width of 600 mm, and is thickened by a slitter line. A copper alloy plate having a thickness of 2.3 mm and a width of 45 mm was produced. This copper alloy sheet was sandwiched between a reciprocating rolling roll and a die forming surface at W 1 / W 2 , (A / B) / T shown in Table 1, and then subjected to irregular rolling copper. Alloy plates were produced continuously.

Figure 0005833892
Figure 0005833892

次に、これらの異形断面銅合金板を、厚肉部を形成するための小径ロール部及び薄肉部を形成するための大径ロール部が軸線方向に並んで形成された段付きロールと、半径が軸線方向に沿って一定とされた平ロールとからなる仕上げ圧延ロールとの間に挟み込んで連続圧延加工した後、表1に示す条件にて矯正加工を施し、更に、400℃にて3時間の時効処理を施して、厚肉部の幅が25mm、薄肉部の幅が40mm、厚肉部の厚さが1.5mm、薄肉部の厚さが0.65mm、厚肉部の立上傾斜角度βが10°(水平面から80°)で、厚肉部の両側に薄肉部を有する図1に示す形状の実施例1〜8及び比較例1〜5の異形断面銅合金板を連続的に作製した。
矯正加工(ストレッチ機構)では、基本的に異形断面銅合金板の一方端を固定し、他端を移動して所定の張力(引張量)を付与するが、この時の張力(引張量)とひずみ(%)の関係は、ひずみ=引張量/引張前のチャックの間隔=弾性ひずみ+塑性ひずみ、にて表され、塑性ひずみは、ひずみ−弾性ひずみで求めることができる。本実施例では、ストレッチ機構82のチャック84の間隔を6000mmとして、張力(引張量)を変化させて、塑性ひずみを求めた。この場合、異形断面銅合金板の弾性ひずみは、その応力−歪み曲線より0.3%とした。
これらの異形断面銅合金板につき、BadWay方向の曲げ加工性RとGoodWay方向の曲げ加工性Rの比、後方散乱電子回折像システム付の走査型電子顕微鏡によるEBSD法にて測定した薄肉部の全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値(GOS1)と厚肉部の全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値(GOS2)との比、厚肉部と薄肉部の引張強度の比、厚肉部と薄肉部のビッカース硬さの比、耐応力緩和特性を求め、厚肉部と薄肉部の厚みの寸法公差を測定した。
Next, a stepped roll in which a small diameter roll part for forming a thick part and a large diameter roll part for forming a thin part are formed side by side in the axial direction of these irregular cross-section copper alloy plates, and a radius Is sandwiched between a finishing roll consisting of a flat roll made constant along the axial direction and then subjected to continuous rolling, followed by correction under the conditions shown in Table 1, and further at 400 ° C. for 3 hours. The thick part has a width of 25 mm, the thin part has a width of 40 mm, the thick part has a thickness of 1.5 mm, the thin part has a thickness of 0.65 mm, and the thick part has a rising slope. The profile cross-section copper alloy plates of Examples 1 to 8 and Comparative Examples 1 to 5 having the shape shown in FIG. 1 and having thin portions on both sides of the thick portion are continuously formed at an angle β of 10 ° (80 ° from the horizontal plane) Produced.
In the straightening process (stretch mechanism), basically one end of the deformed cross-section copper alloy plate is fixed and the other end is moved to give a predetermined tension (tensile amount). The relationship of strain (%) is represented by strain = tensile amount / interval of chuck before tension = elastic strain + plastic strain, and the plastic strain can be determined by strain−elastic strain. In this example, the plastic strain was obtained by changing the tension (tensile amount) by setting the interval between the chucks 84 of the stretch mechanism 82 to 6000 mm. In this case, the elastic strain of the deformed cross-section copper alloy plate was set to 0.3% from the stress-strain curve.
The ratio of the bending workability R 2 in the BadWay direction to the bending workability R 1 in the GoodWay direction, and the thin wall portion measured by the EBSD method using a scanning electron microscope with a backscattered electron diffraction image system. The average value of the average orientation difference between all the pixels in the crystal grains (GOS1) and the average value of the average orientation difference between all the pixels in the crystal grains of all the thick-walled grains (GOS2) The ratio of the tensile strength between the thick part and the thin part, the ratio of the Vickers hardness between the thick part and the thin part, and the stress relaxation resistance were obtained, and the dimensional tolerance of the thickness between the thick part and the thin part was measured.

BadWay方向の曲げ加工性Rは、板材を幅10mm×長さ60mmに切出し、曲げR=0〜0.4mmの0.025mm単位として、BW(BadWay:圧延垂直方向)の90°W曲げを行い、曲げ部における割れの有無を50倍の光学顕微鏡で観察し、割れの生じない最小の曲げ半径Rと銅合金板の板厚tの比をR/tとして評価した。
GoodWayの曲げ加工性Rは、板材を幅10mm×長さ60mmに切出し、曲げR=0〜0.4mmの0.025mm単位として、GW(GoodWay:圧延方向)の90°W曲げを行い、曲げ部における割れの有無を50倍の光学顕微鏡で観察し、割れの生じない最小の曲げ半径Rと銅合金板の板厚tの比をR/tとして評価した。いずれも、厚肉部、薄肉部について複数個ずつ切り出して評価し、その平均値を求めた。
GOS1及びGOS2は、次のようにして求めた。
前処理として、10mm×10mmの試料を10%硫酸に10分間浸漬した後、水洗、エアブローにより散水した後に、散水後の試料を日立ハイテクノロジーズ社製フラットミリング(イオンミリング)装置で、加速電圧5kV、入射角5°、照射時間1時間にて表面処理を施した。
次に、TSL社製EBSDシステム付きの日立ハイテクノロジーズ社製走査型電子顕微鏡S−3400Nでその試料表面を観察した。観察条件は、加速電圧25kV、測定面積150μm×150μmとした。
観察結果より、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値は次の条件にて求めた。
ステップサイズ0.5μmにて、測定面積範囲内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした。次に、結晶粒界で囲まれた個々の結晶粒の全てについて、結晶粒内の全ピクセル間の方位差の平均値(GOS:Grain Orientation Spread)を数1の式にて計算し、その全ての値の平均値を全結晶粒における結晶粒内の全ピクセル間の平均方位差とした。なお、2ピクセル以上が連結しているものを結晶粒とした。
BadWay direction of bending workability R 2 are cut plate material width 10 mm × length 60 mm, as 0.025mm unit of the bending R = 0~0.4mm, BW: bending 90 ° W of (BadWay rolling vertically) Then, the presence or absence of cracks in the bent portion was observed with a 50 × optical microscope, and the ratio between the minimum bending radius R at which no cracks occurred and the thickness t of the copper alloy plate was evaluated as R / t.
GoodWay bending workability R 1 is obtained by cutting a plate material into a width of 10 mm × length of 60 mm, and performing 90 ° W bending of GW (GoodWay: rolling direction) as a unit of 0.025 mm of bending R = 0 to 0.4 mm, The presence or absence of cracks in the bent portion was observed with a 50 × optical microscope, and the ratio of the minimum bending radius R at which no crack occurred and the thickness t of the copper alloy plate was evaluated as R / t. In each case, a plurality of thick portions and thin portions were cut out and evaluated, and the average value was obtained.
GOS1 and GOS2 were obtained as follows.
As a pretreatment, a 10 mm × 10 mm sample was immersed in 10% sulfuric acid for 10 minutes, washed with water and sprinkled with air blow, and the sprinkled sample was accelerating with a flat milling (ion milling) device manufactured by Hitachi High-Technologies Corporation at an acceleration voltage of 5 kV. The surface treatment was performed at an incident angle of 5 ° and an irradiation time of 1 hour.
Next, the sample surface was observed with a scanning electron microscope S-3400N manufactured by Hitachi High-Technologies Corporation equipped with an EBSD system manufactured by TSL. The observation conditions were an acceleration voltage of 25 kV and a measurement area of 150 μm × 150 μm.
From the observation results, the average value of the average orientation difference between all the pixels in the crystal grains in all the crystal grains was obtained under the following conditions.
At a step size of 0.5 μm, the orientation of all pixels within the measurement area range was measured, and a boundary where the orientation difference between adjacent pixels was 5 ° or more was regarded as a crystal grain boundary. Next, with respect to all the individual crystal grains surrounded by the crystal grain boundary, the average value of the orientation difference (GOS: Grain Orientation Spread) between all the pixels in the crystal grain is calculated by the formula 1, and all of them are calculated. The average value of the values was defined as the average orientation difference between all the pixels in the crystal grains. In addition, what connected 2 pixels or more was made into the crystal grain.

Figure 0005833892
Figure 0005833892

上式において、i、jは結晶粒内のピクセルの番号を示す。
nは結晶粒内のピクセル数を示す。
αijはピクセルiとjの方位差を示す。
このGOSについて、薄肉部のGOSをGOS1、厚肉部のGOSをGOS2とした。
耐応力緩和特性は、片持ち梁方式によって測定した。圧延方向に対し平行方向の幅10mmの短冊状試験片を切り出し、その一端を剛体試験台に固定し、試験片のスパン長Lの部分に、d(=2mm)の大きさのたわみ量を与えた。このとき、材料耐力の80%に相当する表面応力が材料に負荷されるようにLを決めた。これを180℃のオーブン中に1000時間保持した後に取り出し、たわみ量dを取り去ったときの永久歪みδを測定してRS=(δ/d)×100で応力緩和率(RS)を計算し、残留応力率(%)=100−RSとして耐応力緩和性を求めた。
引張強度は、JIS5号試験片にて測定した。
ビッカース硬さの測定は、マイクロビッカース硬度計にて、4.9N(0.5kgf)の加重を加えて行った。
これら結果を表2に示す。
In the above formula, i and j indicate the numbers of pixels in the crystal grains.
n indicates the number of pixels in the crystal grains.
α ij represents the difference in orientation between pixels i and j.
Regarding this GOS, the GOS of the thin-walled portion was GOS1, and the GOS of the thick-walled portion was GOS2.
The stress relaxation resistance was measured by the cantilever method. A strip-shaped test piece having a width of 10 mm parallel to the rolling direction is cut out, one end thereof is fixed to a rigid test table, and a deflection amount of d (= 2 mm) is given to the span length L of the test piece. It was. At this time, L was determined so that a surface stress corresponding to 80% of the material yield strength was applied to the material. This was taken out after being held in an oven at 180 ° C. for 1000 hours, and the permanent strain δ when the deflection amount d was removed was measured to calculate the stress relaxation rate (RS) by RS = (δ / d) × 100, The stress relaxation resistance was determined with the residual stress rate (%) = 100−RS.
The tensile strength was measured with a JIS No. 5 test piece.
The measurement of Vickers hardness was performed by applying a weight of 4.9 N (0.5 kgf) with a micro Vickers hardness tester.
These results are shown in Table 2.

Figure 0005833892
Figure 0005833892

これらの測定結果より、本発明の製造方法により製造された異形断面銅合金板は、比較例と比べて、曲げ加工の異方性が少なく、耐応力緩和性に優れ、更に、形成された異形部の寸法精度の公差(バラツキ)が小さいことがわかる。耐応力緩和性としては85%以上を示している。また、寸法精度の公差は、比較例が±0.025mm以上あったのに対して、±0.005〜±0.010mmと小さいものであった。   From these measurement results, the deformed cross-section copper alloy plate produced by the production method of the present invention has less bending anisotropy, superior stress relaxation resistance, and a formed variant as compared with the comparative example. It can be seen that the tolerance (variation) of the dimensional accuracy of the part is small. The stress relaxation resistance is 85% or more. In addition, the tolerance of dimensional accuracy was as small as ± 0.005 to ± 0.010 mm, compared with ± 0.025 mm or more in the comparative example.

以上、本発明の実施形態の製造方法について説明したが、本発明はこの記載に限定されることはなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。   As mentioned above, although the manufacturing method of embodiment of this invention was demonstrated, this invention is not limited to this description, A various change can be added in the range which does not deviate from the meaning of this invention.

1 異形断面銅合金板
2 厚肉部
3 薄肉部
4 傾斜部
10 平板状銅合金素材
11 粗異形断面銅合金板
12 粗厚肉部
13 粗薄肉部
14 傾斜部
21 成形面
22 ダイ
23 圧延ロール
31 段付きロール
32 平ロール
33 仕上げ圧延ロール
82 ストレッチ機構
81 アンコイラー
83 リコイラー
84 チャック
DESCRIPTION OF SYMBOLS 1 Modified cross-section copper alloy plate 2 Thick part 3 Thin part 4 Inclined part 10 Flat copper alloy material 11 Roughly irregular cross-sectional copper alloy plate 12 Coarse thick part 13 Coarse thin part 14 Inclined part 21 Forming surface 22 Die 23 Rolling roll 31 Step roll 32 Flat roll 33 Finishing roll 82 Stretch mechanism 81 Uncoiler 83 Recoiler 84 Chuck

Claims (4)

厚肉部と薄肉部とが幅方向に並んだ異形断面銅合金板であって、質量%でZr;0.05〜0.2%、Cr:0.2〜0.4%、残部はCu及び不可避的不純物からなる組成を有し、JIS H3110に準拠した90°W曲げ試験において割れが発生しない最小曲げ半径Rと板厚tとの比(R/t)である曲げ加工性について、BadWay方向の曲げ加工性(R/t)をR、GoodWay方向の曲げ加工性(R/t)をRとした場合に、R/Rが0.8〜1.7であり、後方散乱電子回折像システム付の走査型電子顕微鏡によるEBSD法にて、前記薄肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS1、前記厚肉部の表面の測定面積内の全ピクセルの方位を測定し、隣接するピクセル間の方位差が5°以上である境界を結晶粒界とみなした場合の、全結晶粒における結晶粒内の全ピクセル間の平均方位差の平均値をGOS2とした場合に、GOS1/GOS2が0.9〜1.4であることを特徴とする曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板。 It is a modified cross-section copper alloy plate in which a thick part and a thin part are arranged in the width direction, and is Zr in mass%: 0.05 to 0.2%, Cr: 0.2 to 0.4%, and the balance is Cu With regard to bending workability, which is a ratio (R / t) between a minimum bending radius R and a sheet thickness t, which has a composition consisting of inevitable impurities and does not generate cracks in a 90 ° W bending test according to JIS H3110 R 2 / R 1 is 0.8 to 1.7 when the bending workability (R / t) in the direction is R 2 and the bending workability (R / t) in the GoodWay direction is R 1 , Measure the azimuth of all pixels within the measurement area of the surface of the thin part by EBSD method using a scanning electron microscope with a scattered electron diffraction image system, and determine the boundary where the azimuth difference between adjacent pixels is 5 ° or more. All grains within all grains when considered as grain boundaries. The average value of the average orientation difference between cells is GOS1, the orientation of all pixels within the measurement area of the surface of the thick part is measured, and the boundary where the orientation difference between adjacent pixels is 5 ° or more is defined as a grain boundary. Bending process characterized in that GOS1 / GOS2 is 0.9 to 1.4, where GOS2 is the average value of the average orientation difference between all the pixels in the crystal grains in all the crystal grains -Shaped cross-section copper alloy sheet with less stress anisotropy and excellent stress relaxation resistance. 更に質量%でSi:0.005〜0.03%を含有することを特徴とする請求項1に記載の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板。   The deformed cross-section copper alloy sheet according to claim 1, further comprising Si: 0.005 to 0.03% by mass, and having low bending anisotropy and excellent stress relaxation resistance. 冷間圧延後の平板状銅合金素材に、異形圧延加工、仕上げ圧延加工、矯正加工、時効処理をこの順で含む工程で施して前記異形断面銅合金板を製造するに際して、前記異形圧延加工を、往復する圧延ロールとダイの成形面との間に前記平板状銅合金素材を挟みこんで連続圧延加工し、幅方向の伸びをW(%)、圧延加工方向の伸びをW(%)とした場合に、W/Wを1.4〜2.3にて実施し、前記矯正加工を、異形断面銅合金板の塑性ひずみが0.05%〜1.0%となるように実施することを特徴とする請求項1または請求項2に記載の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板の製造方法。 When manufacturing the deformed cross-section copper alloy sheet by performing the deformed rolling process, finish rolling process, straightening process, and aging treatment in this order on the flat copper alloy material after cold rolling, the deformed rolling process is performed. The plate-like copper alloy material is sandwiched between the reciprocating rolling roll and the die forming surface and continuously rolled, and the elongation in the width direction is W 1 (%) and the elongation in the rolling direction is W 2 (% ), W 1 / W 2 is carried out at 1.4 to 2.3, and the straightening process is performed so that the plastic strain of the deformed cross-section copper alloy plate is 0.05% to 1.0%. The method for producing a deformed cross-section copper alloy sheet according to claim 1 or 2, wherein the anisotropy of bending is small and the stress relaxation resistance is excellent. 前記異形圧延加工において、前記異形圧延加工後の異形断面銅合金板の平均送り速度をA(mm/分)、異形断面銅合金板の薄肉部の板厚をT(mm)、前記圧延ロールの往復回転をB(回/分)とした場合に、(A/B)/Tを1.5〜70にて実施することを特徴とする請求項3に記載の曲げ加工の異方性が少なく耐応力緩和特性に優れた異形断面銅合金板の製造方法。
In the deformed rolling process, the average feed rate of the deformed section copper alloy sheet after the deformed rolling process is A (mm / min), the thickness of the thin section of the deformed section copper alloy sheet is T (mm), The anisotropy of bending work according to claim 3, wherein (A / B) / T is carried out at 1.5 to 70 when the reciprocating rotation is B (times / minute). A method for producing a modified cross-section copper alloy sheet having excellent stress relaxation resistance.
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