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JP5844518B2 - EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG AND PROCESS FOR PRODUCING EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG - Google Patents
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JP5844518B2 - EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG AND PROCESS FOR PRODUCING EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG - Google Patents

EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG AND PROCESS FOR PRODUCING EDUCATION-EQUIPMENT-CONTAINING OIL WITH PACKAGING BAG Download PDF

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JP5844518B2
JP5844518B2 JP2010276467A JP2010276467A JP5844518B2 JP 5844518 B2 JP5844518 B2 JP 5844518B2 JP 2010276467 A JP2010276467 A JP 2010276467A JP 2010276467 A JP2010276467 A JP 2010276467A JP 5844518 B2 JP5844518 B2 JP 5844518B2
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oil
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packaging bag
repellent layer
processing tool
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JP2012125151A (en
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崇 有吉
崇 有吉
靖久 高浪
靖久 高浪
康一 宇佐波
康一 宇佐波
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ICHIBAN FOODS CO.,LTD.
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Description

本発明は、包装袋に封入した食用具材含有油、及び、包装袋に封入した食用具材含有油の製造方法に関する。   The present invention relates to an edible material-containing oil enclosed in a packaging bag and a method for producing the edible material-containing oil enclosed in a packaging bag.

従来、調味液や具材など様々な食品が小袋内に充填された袋入り充填食品が製造されている。   Conventionally, filled foods in bags in which various foods such as seasoning liquids and ingredients are filled in small bags have been manufactured.

このような袋入り充填食品の内容物の性状としては、例えば、液状物やペースト、固形物の他、液中に固形状(こま切れ状)の食品を分散させたもの(以下、固液混合物という。)を挙げることができる。   Examples of the properties of the contents of such a bag-filled food include liquids, pastes, solids, and solid (chopped) foods dispersed in a liquid (hereinafter, solid-liquid mixture). Can be mentioned).

特に、固液混合物を充填した袋入り充填食品は、固形物が液中で良好な分散性を保つことができるよう、液状物の粘性を高めたり、固液混合物に振動を付与しながら充填を行うなど工夫が行われている(例えば、特許文献1参照。)。   In particular, bag-filled foods filled with a solid-liquid mixture are filled while increasing the viscosity of the liquid or imparting vibration to the solid-liquid mixture so that the solid can maintain good dispersibility in the liquid. A device has been devised such as performing (see, for example, Patent Document 1).

特開2000−109005号公報JP 2000-109005 A

しかしながら、上記従来の液状物の粘性を高める方法では、調製した固液混合物の粘性が食感を著しく阻害してしまう場合がある。   However, in the conventional method for increasing the viscosity of the liquid material, the viscosity of the prepared solid-liquid mixture may significantly inhibit the texture.

また、固液混合物に振動を付与しながら充填する方法では、袋内での固液混合物の分散性が未だ不十分であるという問題があった。   In addition, the method of filling the solid-liquid mixture while applying vibration has a problem that the dispersibility of the solid-liquid mixture in the bag is still insufficient.

すなわち、袋を開封して内容物を取出す際に、開口部を下方へ向けて傾けると、液状物が先行して流出してしまい、袋内部に固形物が残留し易いという問題があった。特に、液状物が油である場合には、この現象は顕著に現れることとなっていた。これにより、使用者は袋内に残留した具材を取り出そうとし、袋を振ったり、指で弾いたり、または箸等で取り出すことで、手や服を汚したり、不便さを感じる要因となっていた。しかも、袋内にかなりの量の具材が残留する状況は変わりなかった。   That is, when opening the bag and taking out the contents, if the opening is tilted downward, the liquid material flows out first, and there is a problem that the solid material tends to remain inside the bag. In particular, when the liquid material is oil, this phenomenon is prominent. As a result, the user tries to take out the ingredients remaining in the bag and shakes the bag, flips it with fingers, or takes it out with chopsticks, etc., which causes the hands and clothes to become dirty and causes inconvenience. It was. Moreover, the situation in which a considerable amount of ingredients remained in the bag remained unchanged.

また、液状物と固形物とをそれぞれ別個に袋内部に投入し、袋内で両者を混合させた場合、固形物同士がくっつき合ってしまい、さらに分散性を悪化させる原因となっていた。   Moreover, when a liquid substance and a solid substance are separately put into the bag and mixed in the bag, the solid substances stick to each other, which further deteriorates dispersibility.

本発明は、斯かる事情に鑑みてなされたものであって、袋内での分散性が良好であり、内容物を取出す際に、袋内に残留する固形物を可及的少なくすることのできる包装袋に封入した食用具材含有油、及び、包装袋に封入した食用具材含有油の製造方法を提供する。   The present invention has been made in view of such circumstances, has good dispersibility in the bag, and reduces the amount of solid matter remaining in the bag as much as possible when the contents are taken out. An edible ingredient-containing oil encapsulated in a packaging bag and a method for producing the edible ingredient-containing oil enclosed in a packaging bag are provided.

上記従来の課題を解決するために、請求項1に係る包装袋入り食用具材含有油では、こま切れ具材と、同こま切れ具材の表面を覆う撥油層と、同撥油層の表面に付着する可食粉粒体とを備えた加工具材が、開閉可能な包装袋の内部にて食用油中に浸漬状態で封入されてなる包装袋入り食用具材含有油であって、前記加工具材と前記食用油との重量割合が、0.3:9.7〜7:3であり、前記撥油層を形成する撥油層形成素材の含水率28〜75重量%であることとした。 In order to solve the above-mentioned conventional problems, in the edible material-containing oil in a packaging bag according to claim 1 , the top piece material, the oil repellent layer covering the surface of the top piece material, and the surface of the oil repellent layer The processing tool material provided with adhering edible powder particles is an edible ingredient- containing oil in a packaging bag formed by being immersed in an edible oil inside an openable and closable packaging bag, The weight ratio between the tool material and the edible oil is 0.3: 9.7 to 7: 3, and the moisture content of the oil repellent layer forming material forming the oil repellent layer is 28 to 75% by weight. .

また、請求項に係る包装袋入り食用具材含有油では、請求項1に記載の包装袋に封入した食用具材含有油において、食用具材含有油の含水率が0.13〜7.6重量%であることに特徴を有する。 Moreover, in the packaging bag containing diet tool material containing oil of the second aspect, in the food equipment materials containing oil sealed in the packaging bag according to claim 1, eating utensil material containing oil of moisture content from 0.13 to 7. It is characterized by being 6% by weight.

また、請求項に係る包装袋に封入した食用具材含有油の製造方法では、こま切れ具材の表面に撥油層を形成する撥油層形成工程と、形成した撥油層の表面に、可食粉粒体をまぶして加工具材を形成する加工具材形成工程と、形成した加工具材と食用油とを袋内に充填し、両者を混合状態として封止する充填混合工程と、を有する包装袋に封入した食用具材含有油の製造方法であって、前記撥油層形成工程にて前記撥油層を形成する撥油層形成素材の含水率を28〜75重量%とし、前記充填混合工程における前記加工具材と前記食用油との重量割合を、0.3:9.7〜7:3とすることとした。 Moreover, in the manufacturing method of the edible-material-containing oil enclosed in the packaging bag which concerns on Claim 3 , an oil-repellent layer formation process which forms an oil-repellent layer on the surface of a top piece material, and the surface of the formed oil-repellent layer is edible A processing tool material forming step of forming a processing tool material by spraying powder particles, and a filling and mixing step of filling the formed processing tool material and edible oil in a bag and sealing them in a mixed state A method for producing an edible material-containing oil enclosed in a packaging bag , wherein the oil-repellent layer forming material that forms the oil-repellent layer in the oil-repellent layer forming step has a water content of 28 to 75% by weight, and in the filling and mixing step The weight ratio of the processing tool material and the edible oil was determined to be 0.3: 9.7 to 7: 3 .

請求項1に記載の包装袋入り食用具材含有油では、こま切れ具材と、同こま切れ具材の表面を覆う撥油層と、同撥油層の表面に付着する可食粉粒体とを備えた加工具材が、開閉可能な包装袋の内部にて食用油中に浸漬状態で封入されてなることとしたため、袋内での分散性が良好であり、内容物を取出す際に、袋内に残留する固形物を可及的少なくすることのできる包装袋入り食用具材含有油を提供することができる。また、前記加工具材と前記食用油との重量割合が、0.3:9.7〜7:3であることとしたため、食用油中における加工具材の分散性を、更に良好にすることができる。また、前記撥油層を形成する撥油層形成素材の含水率を28〜75重量%としたため、具材にまんべんなく撥油層を形成でき、また、包装袋内での分散性を良好に保つことができ、しかも、微生物の繁殖が可及的に抑制された包装袋入り食用具材含有油を提供することができる。 In the edible ingredient-containing oil in a packaging bag according to claim 1, the top piece material , the oil repellent layer covering the surface of the top piece material, and the edible powder particles adhering to the surface of the oil repellent layer Since the processing tool material provided is enclosed in edible oil in the edible oil inside the openable and closable packaging bag , the dispersibility within the bag is good, and when removing the contents, It is possible to provide an edible material-containing oil in a packaging bag that can reduce solids remaining in the inside as much as possible. Further, since the weight ratio of the processing tool material and the edible oil is 0.3: 9.7 to 7: 3, the dispersibility of the processing tool material in the edible oil is further improved. Can do. Further, since the water content of the oil repellent layer forming material for forming the oil repellent layer is 28 to 75% by weight, the oil repellent layer can be formed evenly on the ingredients, and the dispersibility in the packaging bag can be kept good. In addition, it is possible to provide an edible ingredient-containing oil in a packaging bag in which the propagation of microorganisms is suppressed as much as possible.

また、請求項に記載の包装袋入り食用具材含有油では、食用具材含有油の含水率が0.13〜7.6重量%であることとしたため、食用油中における加工具材の分散性を良好としつつ、加工具材の食感を損なうことのない包装袋入り食用具材含有油を提供することができる。 Moreover, in the edible ingredient-containing oil containing a packaging bag according to claim 2 , since the moisture content of the edible ingredient ingredient-containing oil is 0.13 to 7.6% by weight, the processing ingredient in the edible oil It is possible to provide an edible ingredient-containing oil in a packaging bag that does not impair the texture of the processed ingredient while improving dispersibility.

また、請求項に記載の包装袋に封入した食用具材含有油の製造方法では、こま切れ具材の表面に撥油層を形成する撥油層形成工程と、形成した撥油層の表面に、可食粉粒体をまぶして加工具材を形成する加工具材形成工程と、形成した加工具材と食用油とを袋内に充填し、両者を混合状態として封止する充填混合工程とを有することとしたため、袋内での分散性が良好であり、内容物を取出す際に、袋内に残留する固形物を可及的少なくすることのできる包装袋に封入した食用具材含有油の製造方法を提供することができる。また、前記加工具材と前記食用油との重量割合が、0.3:9.7〜7:3であることとしたため、食用油中における加工具材の分散性を、更に良好にすることができる。また、前記撥油層を形成する撥油層形成素材の含水率を28〜75重量%としたため、具材にまんべんなく撥油層を形成でき、また、包装袋内での分散性を良好に保つことができ、しかも、微生物の繁殖が可及的に抑制できる。 Further, in the method for producing edible material-containing oil enclosed in the packaging bag according to claim 3 , an oil-repellent layer forming step of forming an oil-repellent layer on the surface of the top piece material, and a surface of the formed oil-repellent layer is acceptable. A processing tool material forming step of forming a processing tool material by coating the pulverized powder particles, and a filling and mixing step of filling the formed processing tool material and edible oil in a bag and sealing them in a mixed state Production of oil containing edible ingredients enclosed in a packaging bag that has good dispersibility in the bag and can reduce the amount of solids remaining in the bag as much as possible when taking out the contents. A method can be provided. Further, since the weight ratio of the processing tool material and the edible oil is 0.3: 9.7 to 7: 3, the dispersibility of the processing tool material in the edible oil is further improved. Can do. Further, since the water content of the oil repellent layer forming material for forming the oil repellent layer is 28 to 75% by weight, the oil repellent layer can be formed evenly on the ingredients, and the dispersibility in the packaging bag can be kept good. Moreover, the propagation of microorganisms can be suppressed as much as possible.

本発明は、こま切れ具材の表面に撥油層を形成し、更に撥油層の表面に可食粉粒体をまぶして加工具材を形成し、加工具材を食用油中に浸漬し、開閉可能な包装袋中に封入してなる包装袋に封入した食用具材含有油を提供するものである。   The present invention forms an oil repellent layer on the surface of the chopping material, and further forms a processing material by coating the surface of the oil repellent layer with edible powder particles, immersing the processing material in edible oil, It is an object of the present invention to provide an edible material-containing oil encapsulated in a packaging bag encapsulated in a possible packaging bag.

ここで、こま切れ具材は0.5mm〜20mm程度のこま切れ状に形成された具材である。このこま切れ具材の基となる具材は、特に限定されるものではなく、例えば、フライドオニオン、フライドガーリック等の油ちょう具材やロースト調理されたロースト具材、植物性たんぱくや、肉類、野菜類、魚介類、種実類、及びこれらの乾燥物とすることができ、これらをこま切れ状とすることにより、こま切れ具材を形成することができる。   Here, the chopping material is a material formed in a chopped shape of about 0.5 mm to 20 mm. The ingredients that form the basis of this chopped ingredient are not particularly limited. For example, oil onion ingredients such as fried onion and fried garlic, roasted cooked roast ingredients, vegetable protein, meat, vegetables Fish, seafood, nuts and seeds, and dried products thereof. By making these into pieces, a piece of cutting material can be formed.

撥油層は、油をはじく可食成分が含有された層であり、例えば、水分が含まれた層を形成することにより実現することができる。   The oil repellent layer is a layer containing an edible component that repels oil, and can be realized, for example, by forming a layer containing moisture.

撥油層を形成するために必要な含水率は、概ね28〜75重量%程度であるのが望ましい。28%を下回ると、可食粉粒体をまぶした際に可食粉粒体が撥油層自体にくっつきづらく顕著な撥油効果を期待することができなくなるおそれがあり、また、75%を上回ると、具材自体の食感を損なう点と微生物の制御が出来ず、腐敗等の現象を誘発する為、包装袋封入後に必要以上の殺菌を実施する必要が生じる。結果として具材の食感を損ねる点に繋がるおそれがあるため好ましくない。より好ましくは30〜65重量%程度とすることにより、可食粉粒体をまぶした際もより撥油層に可食粉粒体をまんべんなく付着させることができ、かつ食感を損ねることなく、微生物の繁殖を可及的に抑制することができる。   The water content necessary for forming the oil repellent layer is preferably about 28 to 75% by weight. If it is less than 28%, the edible powder particles may not adhere to the oil repellent layer itself when coated with the edible powder particles, and it may not be possible to expect a remarkable oil repellency effect, and more than 75%. And the point which impairs the food texture of an ingredient itself and control of microorganisms cannot be performed, but in order to induce phenomena, such as decay, it becomes necessary to carry out sterilization more than necessary after enclosure of a packaging bag. As a result, it may lead to a point of impairing the texture of the ingredients, which is not preferable. More preferably, by setting the amount to about 30 to 65% by weight, the edible powder particles can be evenly adhered to the oil-repellent layer even when the edible powder particles are applied, and the microorganisms can be used without impairing the texture. Can be suppressed as much as possible.

具体的な撥油層としては、例えば、味噌やコチュジャンの如き水分を含有するペースト状の食品や、ゼラチンや増粘多糖類により水を主成分として形成されるゲルとすることができる。以下の説明において、撥油層を形成するこれらの素材を「撥油層形成素材」という。   As a specific oil repellent layer, for example, a paste-like food containing water such as miso or gochujang, or a gel formed mainly of water with gelatin or a thickening polysaccharide can be used. In the following description, these materials forming the oil repellent layer are referred to as “oil repellent layer forming materials”.

こま切れ具材表面における撥油層の形成は、こま切れ具材の表面の略全体を覆うように形成するのが好ましい。簡便には、こま切れ具材をペースト状の食品と和えたり、こま切れ具材の表面に満遍なくゲル膜を形成することで行うことができる。   The oil repellent layer is preferably formed on the surface of the top cutting material so as to cover substantially the entire surface of the top cutting material. For convenience, the chopping material can be mixed with a paste-like food, or a gel film can be uniformly formed on the surface of the chopping material.

すなわち、撥油層を形成するために必要な撥油層形成素材の量は、こま切れ具材をまんべんなく覆う事ができる量であるのが望ましい。仮に、こま切れ具材が撥油層形成素材でまんべんなく覆われていない場合、顕著な撥油効果を期待することができなくなるおそれがある。また、こま切れ具材を覆う撥油層形成素材の量が過剰な場合は、形成された撥油層が製造工程中に剥げ落ち、包装袋を密閉するヒートシールを脆弱化させたり、こま切れ具材以外の流動体異物を生じるおそれがあるため好ましくない。なお、ここで「まんべんなく」とは、こま切れ具材の表面全体が完全に覆われていることを必ずしも意味するものではなく、十分な撥油効果が発揮される程度に、こま切れ具材の表面が撥油層形成素材でほぼ覆われている状態も含む概念である。このように、こま切れ具材の表面に撥油層が形成されたものを、以下、「撥油具材」という。   That is, it is desirable that the amount of the oil repellent layer forming material necessary for forming the oil repellent layer is an amount that can evenly cover the top cutting material. If the chopping material is not evenly covered with the oil repellent layer forming material, there is a possibility that a remarkable oil repellency effect cannot be expected. In addition, if the amount of oil repellent layer forming material covering the chopping material is excessive, the formed oil repellant layer peels off during the manufacturing process, weakening the heat seal that seals the packaging bag, This is not preferable because there is a possibility that fluid foreign substances other than the above may be generated. In addition, the term “breadlessly” does not necessarily mean that the entire surface of the chopping material is completely covered. It is a concept including a state in which the surface is substantially covered with the oil repellent layer forming material. In this manner, the oil repellent layer formed on the surface of the chopping material is hereinafter referred to as “oil repellent material”.

撥油具材の撥油層には、さらに可食粉粒体が付着されて加工具材が形成される。この可食粉粒体は、加工具材同士がくっつくのを防止して、後述の食用油中で分散し易くするための役割を担っている。   An edible powder granule is further adhered to the oil repellent layer of the oil repellent tool material to form a processing tool material. This edible powder granule plays a role of preventing the processing tool materials from sticking to each other and facilitating dispersion in edible oil described below.

具体的には、先に課題でも言及したように、食用油(液状物)とこま切れ具材(固形物)とをそれぞれ別個に袋内部に投入し、袋内で両者を混合させた場合、こま切れ具材同士がくっつき合うのを防止して、油中におけるこま切れ具材の分散性を向上させる役割を有している。   Specifically, as previously mentioned in the problem, when cooking oil (liquid) and chopping material (solid) are separately put into the bag, and both are mixed in the bag, It has the role of preventing the top cutting materials from sticking together and improving the dispersibility of the top cutting material in oil.

可食粉粒体は、食用の粉体又は粒体であれば特に限定されるものではない。ここで粒体は、粉体から造粒されたもののみならず、撥油層に付着可能なものであれば食材そのものの形状を有していても良い。粉体としては例えば、砂糖や塩、醤油乾燥物、でんぷん分解物、化学調味料等の調味料類を挙げることができ、また、粒体としては例えば、ごま、唐辛子、こしょうなどの香辛料、ハーブ末類等を挙げることができる。   The edible powder granule is not particularly limited as long as it is an edible powder or granule. Here, the granule may have the shape of the food material itself as long as it is capable of adhering to the oil-repellent layer as well as that granulated from powder. Examples of powders include seasonings such as sugar, salt, dried soy sauce, starch breakdown products, and chemical seasonings. Examples of granules include spices such as sesame, chili, and pepper, and herbs. Examples include powders.

このように形成した加工具材は、食用油中に浸漬される。ここで食用油は、菜種油や綿実油、大豆油等のように、搾油対象から得られた油そのもののみならず、適宜調味された油も含む概念である。このような油としては例えば、ニンニク油やネギ油、ラー油等の香味油を挙げることができる。   The processing tool material thus formed is immersed in edible oil. Here, the edible oil is a concept that includes not only the oil itself obtained from the object to be squeezed but also the oil seasoned appropriately, such as rapeseed oil, cottonseed oil, and soybean oil. Examples of such oils include flavor oils such as garlic oil, leek oil, and chili oil.

加工具材の食用油への浸漬は、適宜容器内で両者を混合することで行ってもよいが、充填対象となる袋内に両者を順次又は同時に収容して、袋内で浸漬させるようにしても良い。なお、袋内への充填は、手詰めで行うようにしても良く、また、専用の充填機を用いて行うようにしても良い。   The processing tool material may be immersed in edible oil by appropriately mixing the two in a container. However, the processing tool material may be sequentially or simultaneously contained in a bag to be filled and immersed in the bag. May be. The filling into the bag may be performed by hand packing or may be performed using a dedicated filling machine.

なお、ここでいう包装袋は、充填後に密閉可能な包装袋である。このような包装袋に使用される素材は、好ましくは合成樹脂フィルムや、合成樹脂と金属箔とのラミネートフィルム等を使用したものを挙げることができるが、包装袋内部に液体や具材を充填可能な食品包装用フィルムであればこれらのフィルムに限定されるものではない。例えば、異なる合成樹脂フィルム同士をラミネートしてなる異種重合フィルムなども使用可能である。特に、ヒートシールを行って密封状態とした後に加熱殺菌を行ったり、レトルト殺菌を行うことのできるフィルムであるのがより望ましい。また、ここでいう充填後に密封可能な包装袋には、缶・瓶・ボトル形態は含まれないものとする。   In addition, the packaging bag here is a packaging bag which can be sealed after filling. The material used for such a packaging bag is preferably a synthetic resin film or a laminate film of a synthetic resin and a metal foil, etc., but the packaging bag is filled with liquid or ingredients. The film is not limited to these films as long as it is a food packaging film. For example, a heteropolymer film formed by laminating different synthetic resin films can be used. In particular, a film that can be heat sterilized or retort sterilized after heat sealing to obtain a sealed state is more desirable. In addition, the packaging bag that can be sealed after filling does not include cans, bottles, and bottles.

また、包装袋に封入される食用具材含有油の、加工具材と食用油の構成割合は、食用具材含有油の重量を10とした場合、加工具材:食用油=0.3:9.7〜7:3とするのが望ましい。加工具材が最も少ない場合で0.3、その際の食用油が9.7となり、逆に加工具材が最も多い場合で7、その際の食用油が3となる。これは、加工具材が食用油に浸漬しうると想定される最大値と最小値を示したものである。加工具材の割合が0.3を下回る(食用油の割合が9.7を上回る)と、具材量が食用油に対して少なすぎるため、食用具材含有油商品の特徴を表すことが出来ず好ましくなく、また、加工具材の割合が7を上回る(食用油の割合が3を下回る)と、袋内での具材の流動性が無くなり、袋内壁に具材が付着する現象が生じるために好ましくない。上記割合の範囲内とすることにより、食用油中における加工具材の分散性を良好とし、また、袋内での流動性を良好に保ちつつも、袋内壁に具材が付着することが可及的少ない、本来の特徴を有する食用具材含有油とすることができる。   Moreover, the composition ratio of the processing tool material and edible oil of the cooking tool material containing oil enclosed with a packaging bag assumes that the weight of a cooking tool material containing oil is set to 10, processing tool material: edible oil = 0.3: It is desirable to set it as 9.7-7: 3. When the processing tool material is the smallest, 0.3, and the edible oil at that time is 9.7. Conversely, when the processing tool material is the most, the edible oil is 7, and the edible oil at that time is 3. This shows the maximum and minimum values that the processing tool material is supposed to be immersed in edible oil. If the ratio of the processed ingredients is less than 0.3 (the ratio of the edible oil is greater than 9.7), the amount of ingredients is too small relative to the edible oil, which may represent the characteristics of the edible ingredient-containing oil product. It is not preferable because it is not possible, and when the ratio of the processed material exceeds 7 (the ratio of edible oil is less than 3), the fluidity of the material in the bag is lost and the material adheres to the inner wall of the bag. It is not preferable to occur. By setting the ratio within the above range, the dispersibility of the processing tool material in the cooking oil can be improved, and the material can adhere to the inner wall of the bag while maintaining good fluidity in the bag. The edible material-containing oil having the original characteristics as few as possible can be obtained.

このような浸漬を行うことで、袋内で加工具材の表面に存在する粉粒体を油中に脱落させるとともに、油中で撥油層を露出させることができ、撥油具材、すなわち撥油層を有するこま切れ具材を油との反発力によって油中で効果的に分散させることができる。   By performing such immersion, the granular material present on the surface of the processing tool material in the bag can be dropped into the oil, and the oil-repellent layer can be exposed in the oil. The chopping material having an oil layer can be effectively dispersed in the oil by the repulsive force with the oil.

例えば、袋内に加工具材を投入し、次いで食用油を投入して充填した場合についてより具体的に説明すると、袋内に投入された加工具材は、表面が可食粉体にて覆われているため、袋内で加工具材同士が接着してしまうことが防止され、こま切れ具材が一塊になるのを防ぐことができる。また、袋内壁に付着するのを防止することができる。   For example, the case where the processing tool material is introduced into the bag and then the edible oil is then charged and filled will be described in more detail. The surface of the processing tool material placed in the bag is covered with edible powder. Therefore, it is possible to prevent the processing tool materials from adhering to each other in the bag, and it is possible to prevent the cutting tool materials from becoming a lump. Moreover, it can prevent adhering to a bag inner wall.

次に食用油を袋内に投入すると、投入した食用油によって加工具材が舞上げられ、加工具材は油中において分散される。このとき、加工具材の表面に付着させた可食粉体は、加工具材から徐々に脱落して食用油の調味が行われることとなる。また、これと同時に加工具材の撥油層が食用油中で露出して撥油具材の状態となる。すると撥油具材間に食用油が介在することとなるため、撥油層が食用油に対して反発することとなり、食用油中における加工具材の分散性をより高めることとなる。   Next, when the cooking oil is put into the bag, the processing tool material is soared by the input cooking oil, and the processing tool material is dispersed in the oil. At this time, the edible powder adhered to the surface of the processing tool material is gradually dropped from the processing tool material and seasoning of the edible oil is performed. At the same time, the oil repellent layer of the processing tool material is exposed in the edible oil and becomes a state of the oil repellent tool material. Then, since edible oil will intervene between oil-repellent tool materials, an oil-repellent layer will repel with respect to edible oil, and the dispersibility of the processing tool material in edible oil will be improved more.

併せて、袋内壁と撥油層が露出した加工具材との間にも、食用油が介在することとなり、加工具材が袋内壁に付着するのを防止して、食用油中における分散性をより向上させることができる。   In addition, edible oil is interposed between the inner wall of the bag and the processing tool material exposed to the oil-repellent layer, preventing the processing tool material from adhering to the inner wall of the bag and improving the dispersibility in the edible oil. It can be improved further.

このような機序により、充填後封止された状態にあっては、袋内で撥油層が露出した加工具材、すなわち、こま切れ具材の分散性を食用油中において良好に保つことができる。したがって、使用時に開封して内容物を取出す際は、袋内に残留する固形物を可及的少なくすることができる。   By such a mechanism, in a state of being sealed after filling, the dispersibility of the processing tool material in which the oil-repellent layer is exposed in the bag, that is, the chopping tool material, can be kept well in the cooking oil. it can. Therefore, when taking out the contents by opening at the time of use, the solid matter remaining in the bag can be reduced as much as possible.

なお、このようにして調製した食用具材含有油の含水率は、食用具材含有油全体の重量を100重量%とした場合、0.13〜7.6重量%を占めるようにするのが好ましい。0.13重量%を下回ると、加工具材が油中で十分に分散化することができず、結果として具材同士がくっついたり、具材が袋内壁に付着する現象を招くこととなり好ましくなく、また、7.6重量%を上回っても、具材自体の食感を損ねるため好ましくない。より好ましくは加工具材と食用油の構成が2.5:7.5〜6:4の場合に、1.6〜6.0重量%程度とすることにより、より加工具材が食用油中に良好に分散し、かつ食感を損ねることなく、使用時にも袋内に残留する固形物を可及的に少なくすることができる。   The water content of the edible material-containing oil prepared in this way should occupy 0.13 to 7.6% by weight when the total weight of the edible material-containing oil is 100% by weight. preferable. If it is less than 0.13% by weight, the processing tool material cannot be sufficiently dispersed in the oil, and as a result, the tools may stick to each other or the material may adhere to the inner wall of the bag. Moreover, even if it exceeds 7.6% by weight, the texture of the ingredients themselves is impaired, which is not preferable. More preferably, when the composition of the processing tool material and the edible oil is 2.5: 7.5 to 6: 4, the processing tool material is more in the edible oil by setting it to about 1.6 to 6.0% by weight. It is possible to reduce as much as possible the solid matter remaining in the bag even during use without being favorably dispersed and without sacrificing the texture.

なお、密封状態となった包装袋に封入した食用具材含有油は、必ず殺菌工程を有するものではないが、市場への流通過程を鑑みて微生物制御を行うために、ボイル殺菌を行ったり、レトルト殺菌を行っても良い。   In addition, the edible ingredient-containing oil sealed in the sealed packaging bag does not necessarily have a sterilization process, but in order to perform microbial control in view of the distribution process to the market, boil sterilization, Retort sterilization may be performed.

また、包装袋中に充填される食用具材含有油の内容量としては、1g〜300g程度とすることができる。このようにして製造された包装袋に封入した食用具材含有油は、そのままの状態で店頭にて販売したり、また、他食材に添付した状態で販売される。また、包装袋を開封して取り出した内容物は、適宜食材にかけて食されても良く、食材にかけた後に調理を施して食されても良い。すなわち、充填した内容物の用途に応じて喫食形態を適宜決めることができる。   In addition, the content of the edible material-containing oil filled in the packaging bag can be about 1 g to 300 g. The edible material-containing oil enclosed in the thus manufactured packaging bag is sold as it is at a store or sold in a state attached to other foods. Moreover, the contents taken out by opening the packaging bag may be eaten over food as appropriate, or may be eaten by cooking after being put on the food. That is, the eating form can be appropriately determined according to the use of the filled contents.

次に、本実施形態に係る包装袋に封入した食用具材含有油、及び、包装袋に封入した食用具材含有油の製造方法について具体例を挙げながら説明する。なお、以下の説明において、包装袋を開封し、開口部を下方へ傾けて食用具材含有油を取出すことを「払い出し」という。また、この払い出し時に食用具材含有油が円滑に取り出されることを「払出し性が良い」と表現し、包装袋内に加工具材等が残存する場合を「払出し性が悪い」と表現する。   Next, the edible material containing oil enclosed in the packaging bag according to the present embodiment and the method for producing the edible material containing oil enclosed in the packaging bag will be described with specific examples. In the following description, opening the packaging bag and tilting the opening downward to take out the edible material-containing oil is referred to as “dispensing”. Also, the smooth removal of the edible material-containing oil at the time of dispensing is expressed as “good dispensing property”, and the case where the processing tool material or the like remains in the packaging bag is expressed as “poor dispensing property”.

〔1.包装袋に封入した食用具材含有油の調製〕
食用具材含有油を加工具材と食用油の構成割合を4:6とし、10gの食用含有油を作成した。まず、0.5mmから20mm程度の大きさを有する2.8gのガーリック、オニオン、植物性たんぱくの3種類からなるこま切れ具材として得た。この3種のこま切れ具材の水分含量は、4.8重量%であった。
[1. Preparation of oil containing edible ingredients enclosed in packaging bag]
The component ratio of the processing tool material and the edible oil was 4: 6, and 10 g of the edible oil content was prepared. First, 2.8 g of garlic, onion, and vegetable protein having a size of about 0.5 mm to 20 mm were obtained as a chopping material. The moisture content of these three kinds of chopping material was 4.8% by weight.

次に、得られた3種のこま切れ具材2.8gをボウルに収容し、0.4gのコチュジャンを撥油層形成素材として添加した。このコチュジャンの水分含量は35重量%であった。   Next, 2.8 g of the obtained three kinds of chopping material was placed in a bowl, and 0.4 g of gochujang was added as an oil repellent layer forming material. The moisture content of this gochujang was 35% by weight.

そして、ボウル内に収容した3種のこま切れ具材とコチュジャンを混ぜ合わせ、こま切れ具材の表面にコチュジャンをまんべんなく付着させて撥油層を形成する撥油層形成工程を行った。ここで得られた撥油具材、すなわち、撥油層が形成された3種のこま切れ具材の水分含量は、8.3重量%であった。   Then, the three types of chopping material and gochujang housed in the bowl were mixed, and an oil repellent layer forming step was performed in which the gochujang was evenly adhered to the surface of the chopping material and an oil repellent layer was formed. The water content of the oil-repellent tool material obtained here, that is, the three kinds of top-cut material with the oil-repellent layer formed was 8.3 wt%.

次に、撥油具材の表面に可食粉粒体をまぶして加工具材を形成する加工具材形成工程を行った。具体的には、3種のこま切れ具材にまんべんなく付着させたコチュジャンの表面に、可食粉粒体としての粉末調味料0.8gをまぶして加工具材の形成を行った。なお、粉末調味料は、砂糖、食塩、でんぷん分解物を所定の配合比で混合させたものを使用した。   Next, a processing tool material forming step of forming a processing tool material by coating edible powder particles on the surface of the oil repellent tool material was performed. Specifically, 0.8 g of powder seasoning as an edible powder granule was sprinkled on the surface of the gochujang that was evenly attached to the three kinds of chopping material, and the processing material was formed. In addition, the powder seasoning used what mixed sugar, salt, and the starch decomposition product by the predetermined | prescribed compounding ratio.

次に、加工具材形成工程にて形成された、3種のこま切れ具材とコチュジャンと粉末調味料とからなる加工具材を、食用油とともに包装袋内に充填して混合させる充填混合工程を行った。   Next, the filling and mixing step of filling the processing bag material made of the three kinds of chopping material, gochujang and powder seasoning into the packaging bag together with the cooking oil formed in the processing tool material forming step Went.

具体的には、まず、食品包装用のプラスティックで構成された積層合成樹脂ラミネートフィルムにより形成された包装袋(縦80mm×横60mm)内に、加工具材を投入した。このとき、投入した加工具材同士の粘着や、包装袋内壁との粘着は観察されず、包装袋を軽く振ると、加工具材同士は容易に移動するのが確認された。   Specifically, first, the processing tool material was put into a packaging bag (length 80 mm × width 60 mm) formed of a laminated synthetic resin laminate film made of plastic for food packaging. At this time, the adhesion between the processing tool materials introduced and the adhesion with the inner wall of the packaging bag were not observed, and it was confirmed that the processing tool materials easily moved when the packaging bag was shaken lightly.

次いで、加工具材を収容した包装袋内に、食用油としてのラー油を6.0g投入して充填を行った。ラー油は、植物性食用油に辛味を有する香味具材等を添加して調製したものであり、水分は検出限界(0.01g/g)以下であった。このようにして形成した食用具材含有油全体の含水率は、2.8重量%であった。   Next, 6.0 g of lar oil as edible oil was charged into the packaging bag containing the processing tool material. The chili oil was prepared by adding a pungent flavoring ingredient to a vegetable edible oil, and the water content was below the detection limit (0.01 g / g). The total moisture content of the edible material-containing oil thus formed was 2.8% by weight.

このとき、包装袋の開口より内部を観察すると、加工具材がラー油に浸漬された後徐々に、加工具材表面の粉末調味料が油中に脱落し、コチュジャンにて形成された撥油層が露出するのが観察された。また、加工具材同士の粘着や、包装袋内壁との粘着は観察されず、包装袋を軽く振ると、食用油に発生した波動に合わせて撥油具材が包装袋内で滑らかに移動するのが観察された。   At this time, when the inside is observed from the opening of the packaging bag, the powder seasoning on the surface of the processing tool material is gradually dropped into the oil after the processing tool material is immersed in the rar oil, and an oil repellent layer formed of gochujang is formed. Exposure was observed. In addition, adhesion between the processing tool materials and adhesion to the inner wall of the packaging bag are not observed, and when the packaging bag is shaken lightly, the oil repellent tool material moves smoothly in the packaging bag according to the wave generated in the cooking oil. Was observed.

その後、包装袋の開口をヒートシーラーにて熱溶着して封止し、包装袋に封入した食用具材含有油としての小袋タイプの具入りラー油を得た。   Thereafter, the opening of the packaging bag was heat-sealed and sealed with a heat sealer to obtain a small bag-type ingredient-filled oil as an edible ingredient-containing oil enclosed in the packaging bag.

〔2.官能比較試験〕
次に、上記〔1.包装袋に封入した食用具材含有油の調製〕で得た小袋タイプの具入りラー油と、別途調製した3つの比較サンプルとについて、「具材の食感」「食材への払い出し感」の2点を基準に官能検査を実施した。以下、比較サンプルとして用いた包装袋に封入した食用具材含有油を列挙する。
[2. Sensory comparison test)
Next, [1. 2) “Food texture of ingredients” and “Feeling out to food ingredients” 2 for the small-bag type ingredients containing oil obtained in “Preparation of oil containing food ingredients enclosed in packaging bag” and three comparative samples prepared separately. A sensory test was performed based on the points. Hereinafter, the edible-material-containing oil enclosed in the packaging bag used as a comparative sample is listed.

(比較サンプルA1)
0.5mmから20mm程度のガーリック、オニオン、植物性たんぱくからなる3種のこま切れ具材2.8gを、加工処理を施さずに植物性食用油に香味を一定量加味したラー油(食用油)4.2gに浸漬し充填し包装袋に封入した食用具材含有油を得た。3種のこま切れ具材及びラー油の含水量は前述の通りであった。
(Comparative sample A1)
0.5mm from about 20mm garlic, onion, chili oil and three chopped ingredient 2.8g consisting vegetable protein, in consideration certain amount flavoring charge vegetable edible oil without performing processing (edible oil ) Obtained an edible material-containing oil immersed in 4.2 g, filled and enclosed in a packaging bag. The water content of the three kinds of chopping material and chili oil was as described above.

(比較サンプルA2)
0.5mmから20mm程度のガーリック、オニオン、植物性たんぱくからなる3種のこま切れ具材2.8gに、コチュジャン(撥油層)0.4gを3種のこま切れ具材の表面にまんべんなく付けた撥油層を形成した加工具材を植物性食用油に香味を一定量加味したラー油(食用油)4.8gに浸漬し充填し包装袋に封入した食用具材含有油を得た。3種のこま切れ具材、コチュジャン及びラー油の含水量は前述の通りであった。
(Comparative sample A2)
2.8g of 3 kinds of chopping material made of garlic, onion and vegetable protein of 0.5mm to 20mm and 0.4g of gochujang (oil repellent layer) were evenly attached to the surface of 3 kinds of chopping material. the processing tool material forming the oil-repelling layer to obtain a vegetable cooking oil chili oil that reflects a certain amount of flavoring charge (edible oil) diet tool material containing oil encapsulated immersed filled into the packaging bag to 4.8 g. The water content of the three kinds of chopping material, gochujang and chili oil was as described above.

(比較サンプルA3)
0.5mmから20mm程度のガーリック、オニオン、植物性たんぱくからなる3種のこま切れ具材2.8gに、砂糖、食塩、でんぷん分解物等で調味された粉末調味料(可食粉粒体)0.8gを表面にまぶした状態で形成した加工具材を植物性食用油に香味を一定量加味したラー油(食用油)5.4gに浸漬し充填し包装袋に封入した食用具材含有油を得た。3種のこま切れ具材及びラー油の含水量は前述の通りであった。
(Comparative sample A3)
Powder seasonings (edible powder granules) seasoned with sugar, salt, starch breakdown products, etc. to 2.8 g of 3 kinds of sesame cutting materials consisting of garlic, onion and vegetable protein of about 0.5mm to 20mm machining ingredient certain amount considering the chili oil (edible oil) immersed in 5.4g filled with food equipment material containing sealed in a packaging bag flavoring charge vegetable edible oil which is formed in a state of crusted 0.8g on the surface Got oil. The water content of the three kinds of chopping material and chili oil was as described above.

(比較サンプルA4)
0.5mmから20mm程度のガーリック、オニオン、植物性たんぱくからなる3種のこま切れ具材4.97gに、コチュジャン(撥油層)0.71gを3種のこま切れ具材の表面にまんべんなく付け、さらに、砂糖、食塩、でんぷん分解物等で調味された粉末調味料(可食粉粒体)1.42gを表面にまぶした状態で形成した加工具材を植物性食用油に香味料を一定量加味したラー油(食用油)2.9gに浸漬し充填し包装袋に封入した食用具材含有油を得た。3種のこま切れ具材、コチュジャン及びラー油の含水量は前述の通りであった。(加工具材と食用油の構成割合を7.1:2.9とした。)
(Comparative sample A4)
Attaching 0.71 g of gochujang (oil-repellent layer) to the surface of the three kinds of chopping material evenly to 4.97 g of the three kinds of chopping material consisting of garlic, onion and vegetable protein of about 0.5 mm to 20 mm, Furthermore, a certain amount of flavoring is added to the vegetable cooking oil with a processing ingredient formed with 1.42 g of powdered seasoning (edible powder granules) seasoned with sugar, salt, starch decomposition products, etc. A seasoned oil oil (edible oil) was obtained by immersing in 2.9 g, filling it and filling it in a packaging bag. The water content of the three kinds of chopping material, gochujang and chili oil was as described above. (The composition ratio of the processing tool material and edible oil was set to 7.1: 2.9.)

評価は、小袋入り調味料の製造経験が豊かで、十分な識別能力を有する被験者15人で行った。また、その評価方法は、評価が悪いと察するものを「0点」とし、より評価が良くなるに従い、最高「4点」として、0〜4の点数における比較評価をおこなった。表1に比較評価の結果を示す。   The evaluation was performed by 15 test subjects who have abundant experience in manufacturing sachet seasonings and have sufficient discrimination ability. Moreover, the evaluation method made the thing which thinks that evaluation is bad as "0 point", and performed comparative evaluation in the score of 0-4 as the maximum "4 points" as evaluation improved. Table 1 shows the results of comparative evaluation.

Figure 0005844518
Figure 0005844518

評価をおこなった結果、比較サンプルA4が最も食感も払い出しが悪く、また、本実施形態に係る小袋タイプの具入りラー油が最も食感が良く払い出しが良いことが示された。また、比較サンプルA3については、比較サンプルA1と大差ない評価であることより、可食粉粒体自体が具材にまんべんなく付着できていなかったものと考えられた。また、比較サンプルA4では、食感に関しては本実施形態に係る小袋タイプの具入りラー油とは大差ない評価ではあったが、食用油よりも加工具材の重量比率が高いため、加工具材が食用油に浸漬する面積が少なくなり、結果として袋内での具材の流動性が無くなり、袋内壁に具材が付着する現象が生じることで、払い出し性を阻害する影響が確認できた。   As a result of the evaluation, it was shown that the comparative sample A4 had the least texture and the payout, and the sachet-type ingredient oil according to the present embodiment had the best texture and the best payout. Moreover, about comparative sample A3, since it is evaluation which is not largely different from comparative sample A1, it was thought that the edible granular material itself was not able to adhere to ingredients uniformly. Moreover, in comparative sample A4, although it was evaluation which is not different from the small bag type ingredient oil according to this embodiment regarding the texture, the weight ratio of the processing tool material is higher than the cooking oil. The area immersed in edible oil is reduced, and as a result, the fluidity of the ingredients in the bag is lost, and the phenomenon that the ingredients adhere to the inner wall of the bag has been confirmed.

〔3.撥油層形成素材の水分含量の違いによる官能比較試験〕
次に最も評価の高かった本実施形態に係る小袋タイプの具入りラー油を基準に、〔1.包装袋に封入した食用具材含有油の調製〕で得た小袋タイプの具入りラー油をもとに、撥油層を形成する撥油層形成素材の含水率が異なる比較サンプルを4つ試作し、それぞれについて評価を実施した。以下、比較サンプルとして用いた包装袋に封入した食用具材含有油を列挙する。なお、包装袋内への食用具材含有油の充填は、いずれも、前述の小袋タイプの具入りラー油と同様の方法によって行った。
[3. Sensory comparison test by difference in moisture content of oil repellent layer forming material)
Next, with reference to the sachet-type ingredient oil according to the present embodiment, which had the highest evaluation, [1. Based on the small bag-type oil containing oil obtained in [Preparation of edible ingredient-containing oil enclosed in a packaging bag], four comparative samples with different moisture content of the oil-repellent layer-forming material forming the oil-repellent layer were produced. Evaluation was carried out. Hereinafter, the edible-material-containing oil enclosed in the packaging bag used as a comparative sample is listed. The filling of the edible ingredient material-containing oil into the packaging bag was performed by the same method as the above-mentioned small bag type ingredient oil.

(比較サンプルB1)
コチュジャンを乾燥機にかけて水分を飛ばし、含水率が27重量%となるように調整し、0.4gのコチュジャンを得た。それを撥油層形成素材として添加し、比較サンプルB1を得た。このときの食用具材含有油全体の含水率は、2.4重量%であった。
(Comparative sample B1)
The gochujang was dried to remove moisture, and the water content was adjusted to 27% by weight to obtain 0.4 g of gochujang. It was added as an oil repellent layer forming material to obtain a comparative sample B1. At this time, the moisture content of the entire edible ingredient-containing oil was 2.4% by weight.

(比較サンプルB2)
コチュジャンを重量比60%の蒸留水を加えのばしたあと、コチュジャンと同等の粘性を保つように、でんぷんを重量比3%加え、含水率が76重量%となるように調整し、0.4gのコチュジャンを得た。それを撥油層形成素材として添加し、比較サンプルB2を得た。このときの食用具材含有油全体の含水率は、4.2重量%であった。
(Comparative sample B2)
After adding 60% by weight distilled water to gochujang, add 3% by weight starch to maintain the same viscosity as gochujang and adjust the water content to 76% by weight, 0.4g Got a gochujang. It was added as an oil repellent layer forming material to obtain a comparative sample B2. At this time, the moisture content of the entire edible material-containing oil was 4.2% by weight.

(比較サンプルB3)
コチュジャンを乾燥機にかけて水分を飛ばし、含水率が28重量%となるように調整し、0.4gのコチュジャンを得た。それを撥油層形成素材として添加し、比較サンプルB3を得た。このときの食用具材含有油全体の含水率は、2.4重量%であった。
(Comparative sample B3)
The gochujang was dried to remove moisture, and the water content was adjusted to 28% by weight to obtain 0.4 g of gochujang. It was added as an oil repellent layer forming material to obtain a comparative sample B3. At this time, the moisture content of the entire edible ingredient-containing oil was 2.4% by weight.

(比較サンプルB4)
コチュジャンを重量比60%の蒸留水を加えのばしたあと、コチュジャンと同等の粘性を保つように、でんぷんを重量比3%加え、含水率が75重量%となるように調整し、0.4gのコチュジャンを得た。それを撥油層形成素材として添加し、比較サンプルB2を得た。このときの食用具材含有油全体の含水率は、4.2重量%であった。
(Comparative sample B4)
After adding 60% by weight of distilled water to gochujang, add 3% by weight of starch to maintain the same viscosity as gochujang and adjust the water content to 75% by weight, 0.4g Got a gochujang. It was added as an oil repellent layer forming material to obtain a comparative sample B2. At this time, the moisture content of the entire edible material-containing oil was 4.2% by weight.

次に、本実施形態に係る小袋タイプの具入りラー油と、比較サンプルB1〜B4について、比較評価をおこなった。評価は、小袋入り調味料の製造経験が豊かで、十分な識別能力を有する被験者15人で行った。また、その評価方法は、評価が悪いと察するものを「0点」とし、より評価が良くなるに従い、最高「4点」として、0〜4の点数における比較評価をおこなった。その結果を表2に示す。   Next, comparative evaluation was performed about the small bag type ingredient oil according to this embodiment, and comparative samples B1-B4. The evaluation was performed by 15 test subjects who have abundant experience in manufacturing sachet seasonings and have sufficient discrimination ability. Moreover, the evaluation method made the thing which thinks that evaluation is bad as "0 point", and performed comparative evaluation in the score of 0-4 as the maximum "4 points" as evaluation improved. The results are shown in Table 2.

Figure 0005844518
Figure 0005844518

評価をおこなった結果、比較サンプルB1が最も払い出しが悪く、比較サンプルB2が最も食感が悪い結果となった。逆に本実施形態に係る小袋タイプの具入りラー油が最も食感が良く払い出しが良い点がわかる。このとき、包装袋より内部を観察すると、比較サンプルB1では、加工具材がラー油に浸漬された後でも具材同士が簡単に分散することなく、加工具材同士の粘着や、包装袋内壁と粘着しているものが幾つか観察された。比較サンプルB2では、比較サンプルB1と同様の現象は見られなかったが、日が経つにつれて風味や食感が極端に落ち、結果として具材の食感を損ねることがあきらかとなった。また、比較サンプルB3では、加工具材がラー油に浸漬された後、分散はするものの、本実施形態に係る小袋入りラー油ほどの分散性は見られず、加工具材同士の粘着や、包装袋内壁と粘着しているものは目視では確認されなかったが、付着するか否かのボーダーであるような心象を得た。比較サンプルB4では、比較サンプルB3と同様の現象は見られなかったが、許容範囲ではあるものの、日が経つにつれて風味や食感が若干落ちてくる傾向が見られ、結果として具材の食感として許容できる限度であることがあきらかとなった。この事より、食感が最もよく、かつ払い出しが効果的にできる撥油層の含水率の範囲としては、28〜75重量%であり、その範囲を超えると加工具材の食感や分散性を著しく阻害することが実証された。また、撥油層形成素材の含水率が食用具材含有油の構成要素として大きく影響していることも実証された。   As a result of the evaluation, the comparative sample B1 showed the worst payout, and the comparative sample B2 showed the worst texture. Conversely, it can be seen that the sachet-type ingredient oil according to the present embodiment has the best texture and good dispensing. At this time, when the inside is observed from the packaging bag, in Comparative Sample B1, the processing tool material is not easily dispersed even after the processing tool material is immersed in the chili oil, Several stickies were observed. In the comparative sample B2, the same phenomenon as in the comparative sample B1 was not observed, but as the day passed, the flavor and texture were extremely lowered, and as a result, the texture of the ingredients could be impaired. Further, in the comparative sample B3, although the processing tool material is dispersed after being immersed in the chili oil, the dispersibility is not as high as that of the labyrinth oil containing the sachet according to the present embodiment. Although it was not visually confirmed what was sticking to the inner wall, an image that was a border of whether or not to adhere was obtained. In Comparative Sample B4, the same phenomenon as in Comparative Sample B3 was not observed, but although it was within the allowable range, the taste and texture tended to decrease slightly with the passage of time, resulting in the texture of the ingredients. It became clear that it was an acceptable limit. From this, the moisture content range of the oil-repellent layer that gives the best texture and can be effectively dispensed is 28 to 75% by weight. If the range is exceeded, the texture and dispersibility of the processing tool material will be increased. Significant inhibition has been demonstrated. It was also demonstrated that the moisture content of the oil repellent layer-forming material has a significant influence as a component of the edible material-containing oil.

〔4.水分含量の違いによる官能比較試験〕
次に最も評価の高かった本実施形態に係る〔1.包装袋に封入した食用具材含有油の調製〕で得た小袋タイプの具入りラー油を基準に、具入りラー油全体の含水率(食用具材含有油の含水率)の割合が異なる比較サンプルを4つ試作し、それぞれについて評価を実施した。以下、比較サンプルとして用いた包装袋に封入した食用具材含有油を列挙する。なお、包装袋内への食用具材含有油の充填は、いずれも、前述の小袋タイプの具入りラー油と同様の方法によって行った。
[4. Sensory comparison test by difference in water content)
Next, according to this embodiment having the highest evaluation [1. Comparison samples with different percentages of moisture content of the whole ingredient oil (the moisture content of the ingredients ingredient oil) based on the small-bag type ingredient oil obtained in “Preparation of food ingredient-containing oil enclosed in packaging bags” Four prototypes were made and evaluated for each. Hereinafter, the edible-material-containing oil enclosed in the packaging bag used as a comparative sample is listed. The filling of the edible ingredient material-containing oil into the packaging bag was performed by the same method as the above-mentioned small bag type ingredient oil.

(比較サンプルC1)
加工具材と食用油との重量比(全体を10とする。)を0.3:9.7とし、撥油層形成素材となるコチュジャンの含水率を28重量%としたとき、食用具材含有油全体の含水率が0.13重量%となる比較サンプルC1を得た。このときの加工具材の含水率は6.4重量%であった。
(Comparative sample C1)
When the weight ratio of the processing tool material to the edible oil (the total is 10) is 0.3: 9.7 and the moisture content of the gochujang, which is the oil repellent layer forming material, is 28% by weight, the edible tool material is contained. A comparative sample C1 was obtained in which the water content of the entire oil was 0.13% by weight. The water content of the processing tool material at this time was 6.4% by weight.

(比較サンプルC2)
加工具材と食用油との重量比(全体を10とする。)を2.5:7.5とし、撥油層形成素材となるコチュジャンの含水率を30重量%としたとき、食用具材含有油全体の含水率が1.6重量%となる比較サンプルC2を得た。このときの加工具材の含水率は6.3重量%であった。
(Comparative sample C2)
When the weight ratio of the processing tool material to the edible oil (the total is 10) is 2.5: 7.5, and the moisture content of the gochujang that is the oil repellent layer forming material is 30% by weight, the edible tool material is contained. A comparative sample C2 was obtained in which the water content of the entire oil was 1.6% by weight. The moisture content of the processing tool material at this time was 6.3 wt%.

(比較サンプルC3)
加工具材と食用油との重量比(全体を10とする。)を6:4とし、撥油層形成素材となるコチュジャンの含水率を65重量%としたとき、食用具材含有油全体の含水率が6.0重量%となる比較サンプルC3を得た。このときの加工具材の含水率は10.0重量%であった。
(Comparative sample C3)
When the weight ratio of the processing tool material to the edible oil (the total is 10) is 6: 4 and the moisture content of the gochujang, which is the oil repellent layer forming material, is 65% by weight, the water content of the entire edible tool material-containing oil A comparative sample C3 having a rate of 6.0% by weight was obtained. The moisture content of the processing tool material at this time was 10.0% by weight.

(比較サンプルC4)
加工具材と食用油との重量比(全体を10とする。)を7.0:3.0とし、撥油層形成素材となるコチュジャンの含水率を75重量%としたとき、食用具材含有油全体の含水率が7.6重量%となる比較サンプルC4を得た。このときの加工具材の含水率は10.8重量%であった。
(Comparative sample C4)
When the weight ratio of the processing tool material and edible oil (the total is 10) is 7.0: 3.0, and the moisture content of the gochujang, which is the oil repellent layer forming material, is 75% by weight, the edible tool material is contained. A comparative sample C4 was obtained in which the water content of the entire oil was 7.6% by weight. The moisture content of the processing tool material at this time was 10.8% by weight.

次に、本実施形態に係る小袋タイプの具入りラー油と、比較サンプルC1〜C4について、前述の〔2.官能比較試験〕と同様に小袋入り調味料の製造経験が豊かで、十分な識別能力を有する被験者15人で行った。また、その評価方法は、評価が悪いと察するものを「0点」とし、より評価が良くなるに従い、最高「4点」として、0〜4の点数における比較評価をおこなった。その結果を表3に示す。   Next, the above described [2. The sensory comparison test] was carried out by 15 test subjects who had rich experience in manufacturing sachet seasonings and sufficient discrimination ability. Moreover, the evaluation method made the thing which thinks that evaluation is bad as "0 point", and performed comparative evaluation in the score of 0-4 as the maximum "4 points" as evaluation improved. The results are shown in Table 3.

Figure 0005844518
Figure 0005844518

評価をおこなった結果、4つの比較サンプル中では、比較サンプルC4が最も食感と払い出しが悪い結果となった。しかしながら、この比較サンプルC4においても、逆に本実施形態に係る小袋タイプの具入りラー油が最も食感が良く払い出しが良い点がわかる。特に比較サンプルC4では、加工具材の食感に違いが見られ、水分により加工具材自体の食感を阻害している点が若干見受けられたが、本願発明の範疇から外れるサンプルのうち、最も高得点のサンプルA2よりは良い食感であった。また、食用油よりも加工具材の重量比率が高く、袋内での具材の流動性に低下が見られたものの、サンプルA2に比べれば良好な流動性を確保しており、払い出し性能としては許容範囲であった。比較サンプルC1については、加工具材よりも食用油の重量比率が高いため、払い出しの際に食用油と一緒に具材は出るものの、袋内での分散性にはやや優れず、加工具材同士の粘着は見られないが、撥油層による効果の限界が近いように思われた。比較サンプルC2およびC3については、本実施形態にかかわる小袋タイプの具入りラー油と比較すると差が表れたものの、食感も払い出しも良好であることがわかった。また、製造時の充填適正を比較したところ、最も充填適正が良いものは比較サンプルC2とC3であり、最も充填適正が不的確なものは比較サンプルC1とC4であった。この事より、食感が最もよく、かつ払い出しが効果的にできる含水率の範囲としては、加工具材と食用油の構成が2.5:7.5〜6:4の場合に1.6〜6.0重量%程度の場合であり、その際の撥油層形成素材の含水率が30〜65重量%であることが実証された。   As a result of the evaluation, among the four comparative samples, the comparative sample C4 had the worst texture and payout. However, also in this comparative sample C4, conversely, it can be seen that the sachet-type ingredient oil according to the present embodiment has the best texture and good dispensing. Especially in the comparative sample C4, there was a difference in the texture of the processing tool material, and it was found that the texture of the processing tool material itself was slightly disturbed by moisture, but among the samples that fall outside the scope of the present invention, The texture was better than sample A2 with the highest score. Moreover, although the weight ratio of the processing tool material is higher than the edible oil and the fluidity of the material in the bag is reduced, the fluidity is ensured better than the sample A2, and the payout performance is Was acceptable. As for comparative sample C1, the weight ratio of edible oil is higher than that of the processing tool material, so the material comes out together with the edible oil at the time of dispensing, but the dispersibility within the bag is somewhat not excellent, and the processing tool material Although there was no adhesion between the two, it seemed that the limit of the effect of the oil repellent layer was close. As for Comparative Samples C2 and C3, although a difference appeared when compared with the small-bag type ingredient oil oil according to the present embodiment, it was found that the texture and dispensing were good. In addition, when the filling suitability at the time of manufacture was compared, the samples with the best filling suitability were Comparative Samples C2 and C3, and the samples with the least appropriate filling suitability were the Comparative Samples C1 and C4. From this, the range of moisture content that gives the best texture and can be effectively dispensed is 1.6 when the composition of the processing tool material and edible oil is 2.5: 7.5 to 6: 4. It was demonstrated that the water content of the oil-repellent layer forming material was 30 to 65% by weight.

また、こうして出来上がった包装袋中に封入してなる食用具材含有油は、密封状態でも加工具材同士がくっつくことなく分散し食用油中にバランスよく滞留することで、使用時の開封の際にも具材と食用油が同時で払い出しされる効果がある。   In addition, the edible ingredient-containing oil enclosed in the packaging bag thus completed is dispersed without sticking to each other even in a sealed state and stays in a balanced state in the edible oil. There is also an effect that ingredients and cooking oil are dispensed at the same time.

これは、先にも言及した通り一般的には具材と液状物を包装袋より払い出す際には、開口部を下方へ向けて傾けると、液状物が先行して流出してしまい袋内部に固形物が残留し易いという問題があった。しかしながら、本発明により密封状態でも加工具材同士がくっつくことなく分散し食用油中にバランスよく滞留することで、袋を開封時においてもこの効果は持続され、食用油と具材が同時にもしくはバランスよく流出し、袋内に残留する具材を可及的少なくすることが可能となる。   This is because, as mentioned above, in general, when dispensing the ingredients and the liquid material from the packaging bag, if the opening is tilted downward, the liquid material will flow out first and the inside of the bag There is a problem that solids are likely to remain. However, according to the present invention, even when sealed, the processing tool materials are dispersed without sticking and stay in a balanced state in the edible oil, so that this effect is maintained even when the bag is opened, and the edible oil and the ingredients are simultaneously or balanced. It is possible to reduce as much as possible the ingredients that flow out well and remain in the bag.

これにより、使用する際に食材に対して目的とされる部分に無理なくかけることが出来、また、袋内に具材が残留するストレスを回避することで、より使いやすい包装袋中に封入してなる食用具材含有油を可能とした。   As a result, it can be applied to the intended portion of the food without difficulty, and it is sealed in a packaging bag that is easier to use by avoiding the stress that the ingredients remain in the bag. An edible ingredient-containing oil was made possible.

上述してきたように、本実施形態に係る包装袋に封入した食用具材含有油では、こま切れ具材の表面に撥油層を形成し、更に撥油層の表面に可食粉粒体をまぶして加工具材を形成し、加工具材を食用油中に浸漬し、開閉可能な包装袋中に封入したため、袋内での分散性が良好であり、内容物を取出す際に、袋内に残留する固形物を可及的少なくすることのできる包装袋に封入した食用具材含有油を提供することができる。   As described above, in the edible material containing oil enclosed in the packaging bag according to the present embodiment, an oil repellent layer is formed on the surface of the chopped cutting material, and further the edible powder particles are coated on the surface of the oil repellent layer. Forming the processing tool material, immersing the processing tool material in edible oil and enclosing it in an openable and closable packaging bag, so the dispersibility in the bag is good and it remains in the bag when taking out the contents It is possible to provide an edible material-containing oil enclosed in a packaging bag that can reduce the amount of solids to be reduced as much as possible.

最後に、上述した各実施の形態の説明は本発明の一例であり、本発明は上述の実施の形態に限定されることはない。このため、上述した各実施の形態以外であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能であることは勿論である。   Finally, the description of each embodiment described above is an example of the present invention, and the present invention is not limited to the above-described embodiment. For this reason, it is a matter of course that various modifications can be made in accordance with the design and the like as long as they do not depart from the technical idea according to the present invention other than the embodiments described above.

Claims (3)

こま切れ具材と、同こま切れ具材の表面を覆う撥油層と、同撥油層の表面に付着する可食粉粒体とを備えた加工具材が、開閉可能な包装袋の内部にて食用油中に浸漬状態で封入されてなる包装袋入り食用具材含有油であって、
前記加工具材と前記食用油との重量割合が、0.3:9.7〜7:3であり、
前記撥油層を形成する撥油層形成素材の含水率28〜75重量%であることを特徴とする包装袋入り食用具材含有油。
A processing tool material comprising a top cutting material, an oil repellent layer covering the surface of the top cutting material, and edible powder particles adhering to the surface of the oil repellent layer is disposed inside the openable packaging bag. It is an oil containing edible ingredients in a packaging bag enclosed in an edible oil in an immersed state ,
The weight ratio of the processing tool material and the edible oil is 0.3: 9.7-7: 3,
An oil containing edible material in a packaging bag, wherein the oil-repellent layer-forming material forming the oil-repellent layer has a water content of 28 to 75% by weight.
食用具材含有油の含水率が0.13〜7.6重量%であることを特徴とする請求項1に記載の包装袋入り食用具材含有油。 The edible ingredient-containing oil in a packaging bag according to claim 1, wherein the moisture content of the edible ingredient-containing oil is 0.13 to 7.6% by weight. こま切れ具材の表面に撥油層を形成する撥油層形成工程と、形成した撥油層の表面に、可食粉粒体をまぶして加工具材を形成する加工具材形成工程と、形成した加工具材と食用油とを袋内に充填し、両者を混合状態として封止する充填混合工程と、を有する包装袋に封入した食用具材含有油の製造方法であって、
前記撥油層形成工程にて前記撥油層を形成する撥油層形成素材の含水率を28〜75重量%とし、
前記充填混合工程における前記加工具材と前記食用油との重量割合を、0.3:9.7〜7:3とすることを特徴とする包装袋に封入した食用具材含有油の製造方法。
An oil repellent layer forming step for forming an oil repellent layer on the surface of the top cutting tool material, a processing tool material forming step for forming a processing tool material by coating the surface of the formed oil repellent layer with edible powder particles, A filling and mixing step of filling a bag with a tool material and edible oil, and sealing both in a mixed state, and a method for producing an edible material-containing oil enclosed in a packaging bag,
The water content of the oil repellent layer forming material for forming the oil repellent layer in the oil repellent layer forming step is 28 to 75% by weight,
The weight ratio of the said processing tool material and the said edible oil in the said filling mixing process shall be 0.3: 9.7-7: 3, The manufacturing method of the edible tool material containing oil enclosed with the packaging bag characterized by the above-mentioned. .
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