JP5853874B2 - Method for producing sintered ore with high combustible carbon material mixed in the upper layer of the sintered layer - Google Patents
Method for producing sintered ore with high combustible carbon material mixed in the upper layer of the sintered layer Download PDFInfo
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本発明は、焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法に関する。 The present invention relates to a method for producing a sintered ore in which a highly combustible carbon material is blended in the upper layer of a sintered layer.
製鐵所における下方吸引型焼結機を用いた焼結鉱の製造は、次のようにして行われる。焼結原料は、主原料である鉄鉱石や製鉄プロセスで発生する製鉄ダストなどの鉄含有原料、焼結反応に必要となる石灰石や蛇紋岩などの副原料及び熱源としてのコークス粉等の炭材とを配合して形成される。 Production of sintered ore using a lower suction type sintering machine at a steelworks is performed as follows. Sintered raw materials are iron-containing materials such as iron ore as the main raw material and iron-making dust generated in the iron-making process, auxiliary materials such as limestone and serpentine required for the sintering reaction, and carbon materials such as coke powder as a heat source And is formed.
焼結原料は、下方吸引型焼結機に装入する前に、ドラム型ミキサーなどの混合・造粒機を用いて、水添加しながら混合、造粒し、主として、粒径1mm以上の核粒子と、その周囲に付着した粒径0.5mm以下の付着粉とからなる擬似粒子とする。
このことにより、焼結機に装入した後、焼結パレット内に形成された原料充填層内の通気性を維持し、焼結原料の焼結反応を促進し、高い生産性を確保することができる。
Sintering raw materials are mixed and granulated while adding water using a mixing and granulating machine such as a drum mixer before being charged into the lower suction type sintering machine. A pseudo particle composed of particles and adhering powder having a particle diameter of 0.5 mm or less adhering to the periphery thereof is used.
By this, after charging into the sintering machine, maintain the air permeability in the raw material packed layer formed in the sintering pallet, promote the sintering reaction of the sintering raw material, and ensure high productivity Can do.
擬似粒子化された焼結原料は、焼結機の給鉱部で、焼結パレット内に装入され、原料充填層を形成する。その後、点火炉で、その表面のコークス粉を着火するとともに、焼結機下層に空気を吸引することにより、コークス粉の燃焼点を下方に移動させる。 The pseudo-particle-formed sintered raw material is charged into a sintering pallet at a feeding section of a sintering machine to form a raw material packed layer. Thereafter, in the ignition furnace, the coke powder on the surface thereof is ignited and air is sucked into the lower layer of the sintering machine to move the combustion point of the coke powder downward.
燃焼熱により原料充填層の上層から下層にかけて焼結反応は順次進行し、焼結パレ
ットが移動し排鉱部に到達するまでに焼結は完了する。焼結パレット内の焼結ケーキ(塊)は、排鉱部から排出された後、破砕され、所定粒度の高炉用の焼結鉱が製造される。焼結鉱の製造において発生した高炉用の焼結鉱としての所定粒径より小さい焼結鉱粉は、返鉱として、焼結原料中に配合されて、再度焼結される。
The sintering reaction proceeds in sequence from the upper layer to the lower layer of the raw material packed bed by the combustion heat, and the sintering is completed by the time the sintering pallet moves and reaches the waste ore section. The sintered cake (lumps) in the sintering pallet is discharged from the waste ore section and then crushed to produce a sintered ore for a blast furnace with a predetermined particle size. Sintered ore powder having a particle size smaller than a predetermined particle size as a blast furnace sinter generated in the production of sinter is blended in a sintering raw material as a return ore and sintered again.
大量の銑鉄を製造する製鉄所の高炉にとって、焼結機の生産性の向上、焼結品質の向上及び焼結の成品歩留の向上が重要である。 For a blast furnace at a steelworks that manufactures a large amount of pig iron, it is important to improve the productivity of the sintering machine, the quality of the sintering, and the yield of the sintered product.
焼結機の生産性を向上させる手段として、焼結用燃料の燃焼性を向上させる技術が試みられてきた。
焼結用燃料の燃焼性を向上させる技術として、粉コークスの後添加技術がある。当該技術は、第一段階として鉄鉱石、副原料、石灰石系副原料を混合、造粒して擬似粒子原料を製造し、次に、第二段階として前記擬似粒子原料に粉コークスを添加し、造粒して最終の擬似粒子原料を製造する。粉コークスは、第二段階で製造された擬似粒子の表面に付着されており、擬似粒子の中に埋没されないため、粉コークスの燃焼性が向上する。
As a means for improving the productivity of the sintering machine, a technique for improving the combustibility of the sintering fuel has been tried.
As a technique for improving the combustibility of the sintering fuel, there is a post-addition technique of powder coke. In the first stage, iron ore, secondary raw materials, limestone secondary raw materials are mixed and granulated to produce pseudo-particle raw materials, and then, in the second stage, powder coke is added to the pseudo-particle raw materials, Granulate to produce the final pseudoparticle raw material. Since the powder coke is attached to the surface of the pseudo particles produced in the second stage and is not buried in the pseudo particles, the combustibility of the powder coke is improved.
又、焼結用燃料の燃焼性を向上させる技術として、褐炭、亜瀝青炭又は高揮発瀝青炭を加熱によって熱分解処理することにより得られるチャーを焼結用燃料に用いる技術がある。 As a technique for improving the combustibility of the sintering fuel, there is a technique in which char obtained by thermally decomposing lignite, subbituminous coal, or highly volatile bituminous coal by heating is used as the sintering fuel.
高炉用焼結鉱を製造する焼結用擬似粒子原料としては、平均粒径が2mm以上の粗粒の鉄鉱石を核とする第一層を有し、その第一層の外表面を覆うように石灰石系粉原料と炭材系粉原料を含まない平均粒径が2mm未満の細粒の鉄鉱石および、SiO2含有原料を付着させた第二層を有するとともに、さらに第三層目以降として石灰石系粉原料および炭材系粉原料を付着させたことを特徴とする焼結用擬似粒子原料に関する発明が開示されている(特許文献1)。 As a pseudo-particle raw material for sintering for producing sintered ore for blast furnace, it has a first layer whose core is coarse iron ore with an average particle size of 2 mm or more, and covers the outer surface of the first layer In addition to the second layer to which the fine iron ore with an average particle size of less than 2 mm and no SiO 2 -containing material is attached, the limestone-based powder raw material and the carbonaceous powder-based raw material are not attached. An invention related to a pseudo-particle raw material for sintering, characterized in that a limestone powder raw material and a carbonaceous powder raw material are adhered (Patent Document 1).
また、粉コークスを除く焼結原料を一度、ドラムミキサーに投入し、所定時間造粒後、粉コークスのみを投入し、再び造粒操作を行い製造した擬似粒子を用いた粉コークス後添加の焼結鍋試験の開示がある(非特許文献1)。 In addition, the sintering raw material excluding the powder coke is once put into a drum mixer, granulated for a predetermined time, and then only the powder coke is added, and the granulation operation is performed again. There is a disclosure of a knot test (Non-Patent Document 1).
また、褐炭、亜瀝青炭又は高揮発瀝青炭を、循環流動層加熱炉で600℃から900℃の温度まで加熱して製造した燃焼性の高い石炭チャーを用いた焼結試験に関する開示がある(特許文献2)。 In addition, there is a disclosure relating to a sintering test using a highly combustible coal char produced by heating brown coal, subbituminous coal or highly volatile bituminous coal in a circulating fluidized bed heating furnace to a temperature of 600 ° C. to 900 ° C. (Patent Document) 2).
また、石炭チャーより燃焼性の高い木炭チャーを用いた焼結試験に関する開示がある(非特許文献2)。 In addition, there is a disclosure relating to a sintering test using charcoal having higher combustibility than coal char (Non-Patent Document 2).
特許文献1の記載によれば、石灰石系粉原料および炭材系粉原料を擬似粒子原料の表面に付着させることにより、焼結生産性、焼結鉱の被還元性及びシャッター強度が向上する記載がある。しかし、焼結鉱の成品歩留に関しては記述がない。
非特許文献1の記載によれば、粉コークスの後添加により、焼結生産性向上以外に焼結鉱の成品歩留低下の記載がある。
特許文献2の記載によれば、配合原料中の凝結材使用割合が一定ならば、凝結材の燃焼速度が大きくかつ燃焼温度が高いほど、凝結材の燃焼完了時間が短くなりかつ焼結鉱の歩留が向上して、焼結鉱の生産性が向上する(段落「0009」)。
非特許文献2の記載によれば、燃焼性の高い木炭チャーの使用により焼結生産性は向上するが焼結鉱の強度が低下する。
According to the description of
According to the description of Non-Patent
According to the description of
According to the description of Non-Patent
上記の特許文献、非特許文献によると、焼結用燃料の燃焼性を高めると、焼結生産性は向上するが、焼結鉱の成品歩留は、向上する記載もあるが低下する記載もあり、定かでない。これは、焼結操業の条件によって、焼結強度、焼結鉱の成品歩留が影響を受けるからであると考えられる。 According to the above-mentioned patent documents and non-patent documents, if the combustion property of the sintering fuel is increased, the sintering productivity is improved, but the product yield of the sintered ore is improved but there is a description that it is lowered. Yes, not sure. This is considered to be because the sintering strength and the yield of sintered ore products are affected by the conditions of the sintering operation.
本発明の目的は、焼結生産性を向上させると共に、焼結鉱の成品歩留も向上させることができる操業を提供することである。そのために、焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法を提供することである。 An object of the present invention is to provide an operation capable of improving sintering productivity and improving the yield of sintered ore products. Therefore, it is providing the manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer.
本発明者は、燃焼性を高めた固形燃料を焼結充填層の上層にのみ装入することにより、
焼結生産性を向上させると共に、焼結鉱の成品歩留も向上させることができるという知見
を得た。
本発明は、上記知見に基づいてなされたもので、その発明の要旨は、以下のとおりであ
る。
(1)配合原料をドワイトロイド式焼結機のパレット上に上下2層に充填し、下方に向けて空気を吸引しながら配合原料に含まれる炭材を燃焼させ、その燃焼熱により配合原料を焼結させて焼結鉱を製造する方法であって、
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填することを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法であり、
前記炭材を充填層下層の炭材より高燃焼性とした充填層上層の擬似粒子原料が、
鉄鉱石、副原料、石灰石系副原料を混合、造粒して擬似粒子原料を製造する工程と、前記工程で製造された擬似粒子原料に、更に炭材を添加して造粒する工程を、
実施して製造された擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(2)前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料に用いられる充填層上層の炭材が、粉コークスであることを特徴とする(1)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(3)炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填する充填層上層部層厚の充填層全部の層厚に対する割合が、10%以上50%以下であることを特徴とする(2)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(4)前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料に用いられる充填層上層の炭材が、褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーであることを特徴とする(1)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(5)炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填する充填層上層部層厚の充填層全部の層厚に対する割合が、10%以上30%以下であることを特徴とする(4)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(6)前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料に用いられる充填層上層の炭材が、褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーと粉コークスを混合したものであることを特徴とする(1)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(7)炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填する充填層上層部層厚の充填層全部の層厚に対する割合が、10%以上50%以下であることを特徴とする(6)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(8)配合原料をドワイトロイド式焼結機のパレット上に上下2層に充填し、下方に向けて空気を吸引しながら配合原料に含まれる炭材を燃焼させ、その燃焼熱により配合原料を焼結させて焼結鉱を製造する方法であって、
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填し、
前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料が、
鉄鉱石、副原料及び石灰石系副原料と、
褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーを
一緒に混合、造粒し製造した擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(9)炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填する充填層上層部層厚の充填層全部の層厚に対する割合が、10%以上40%以下であることを特徴とする(8)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(10)配合原料をドワイトロイド式焼結機のパレット上に上下2層に充填し、下方に向けて空気を吸引しながら配合原料に含まれる炭材を燃焼させ、その燃焼熱により配合原料を焼結させて焼結鉱を製造する方法であって、
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填し、
前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料が、
褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーと粉コークスの混合物と、鉄鉱石、副原料、石灰石系副原料を混合、造粒し製造した擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
(11)炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填する充填層上部の層厚の充填層全部の層厚に対する割合が、10%以上50%以下であることを特徴とする(10)に記載の焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。
The inventor of the present invention introduces a solid fuel with improved combustibility only in the upper layer of the sintered packed bed,
In addition to improving the sintering productivity, it was found that the yield of sintered ore products can be improved.
The present invention has been made based on the above findings, and the gist of the invention is as follows.
(1) The blended raw material is packed in two layers on the pallet of a Dwytroid-type sintering machine, and the carbonaceous material contained in the blended raw material is burned while sucking air downwards, and the blended raw material is heated by the combustion heat. A method for producing sintered ore by sintering,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo-particle material that makes the charcoal material more combustible than the carbon material of the lower layer of the packed bed. It is a method for producing ore ,
The quasi-particle raw material of the upper layer of the packed bed in which the carbon material is more combustible than the carbon material of the lower layer of packed bed
Mixing and granulating iron ore, auxiliary raw material, limestone-based auxiliary raw material to produce a pseudo particle raw material, and adding the carbonaceous material to the pseudo particle raw material produced in the above step and granulating the raw material,
A method for producing a sintered ore in which a high-combustibility carbonaceous material is blended in the upper layer of a sintered layer, which is a pseudo-particle raw material produced by practice.
(2) the carbonaceous material of the filling layer upper to be used in the quasi-particle raw material high combustibility than filling layer underlying carbonaceous material said carbonaceous material is sintered according to characterized in that it is a coke breeze (1) The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the layer.
(3) The ratio of the upper layer thickness of the filler layer filled with the pseudoparticle raw material that makes the carbon material more combustible than the carbon material in the lower layer of the packed layer is 10% or more and 50% or less. The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in (2) characterized by these.
(4) The carbon material in the upper layer of the packed bed used for the pseudo-particle raw material in which the carbon material is more combustible than the carbon material in the lower layer of the packed bed is heated by heating at least one of lignite, subbituminous coal, or highly volatile bituminous coal. It is char obtained by carrying out a decomposition process, The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in (1) characterized by the above-mentioned.
(5) The ratio of the upper layer thickness of the packed layer filling the pseudo-particle raw material having a higher flammability than the carbon material of the lower layer of the packed layer to the total thickness of the packed layer is 10% or more and 30% or less. ( 4 ) The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in ( 4 ) characterized by these.
(6) The carbon material filling layer underlying carbonaceous material from the high flammability and the pseudo particles raw material packed layer upper layer of the carbonaceous material used is lignite, and heating at least one of sub-bituminous coal or highly volatile bituminous coal thermal The method for producing a sintered ore comprising a mixture of a highly combustible carbon material in the upper layer of the sintered layer according to ( 1 ), wherein char and powder coke obtained by the decomposition treatment are mixed.
(7) The ratio of the filling layer upper layer layer thickness filled with the pseudoparticle raw material having a carbon material having higher combustibility than the carbon material in the lower layer of the packed bed to the total thickness of the packed bed is 10% or more and 50% or less. The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in ( 6 ) characterized by these.
(8) The blended raw material is filled in two layers on the pallet of the Dwytroid-type sintering machine, the carbonaceous material contained in the blended raw material is burned while sucking air downward, and the blended raw material is heated by the combustion heat. A method for producing sintered ore by sintering,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo particle raw material that makes the charcoal material more combustible than the charcoal of the lower layer of the packed bed,
The pseudo-particle raw material that makes the carbon material more combustible than the carbon material in the lower layer of the packed bed,
Iron ore, auxiliary materials and limestone auxiliary materials;
Upper layer of sintered layer characterized by being a pseudo-particle raw material produced by mixing and granulating char obtained by heating and pyrolyzing at least one of lignite, sub-bituminous coal or highly volatile bituminous coal The manufacturing method of the sintered ore which mix | blended highly combustible carbonaceous material with.
(9) The ratio of the thickness of the upper part of the packed layer filling the pseudoparticle raw material, which is higher combustibility than the carbon material of the lower layer of the packed bed, to the total thickness of the packed bed is 10% or more and 40% or less. The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in ( 8 ) characterized by these.
(10) The raw material is filled in two layers on the pallet of the Dwytroid-type sintering machine, and the carbonaceous material contained in the raw material is burned while sucking air downward, and the raw material is mixed with the combustion heat. A method for producing sintered ore by sintering,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo particle raw material that makes the charcoal material more combustible than the charcoal of the lower layer of the packed bed,
The pseudo-particle raw material that makes the carbon material more combustible than the carbon material in the lower layer of the packed bed,
A mixture of char and powdered coke obtained by heating and pyrolyzing at least one of lignite, subbituminous coal, or highly volatile bituminous coal, and iron ore, auxiliary materials, and limestone-based auxiliary materials were mixed, granulated, and manufactured. A method for producing a sintered ore in which a high-combustible carbon material is blended in an upper layer of a sintered layer, which is a pseudo-particle raw material.
(11) The ratio of the layer thickness of the upper part of the packed bed filled with the pseudo-particle raw material that makes the carbonaceous material more combustible than the carbonized material in the lower layer of the packed bed is 10% or more and 50% or less. The manufacturing method of the sintered ore which mix | blended the highly combustible carbon material with the upper layer of the sintered layer as described in ( 10 ) characterized by these.
炭材の燃焼性を高め、焼結生産性を向上させると共に、焼結鉱の成品歩留も向上させる操業として、焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法を提供することができる。 A method for producing sintered ore in which high-combustible carbon material is blended in the upper layer of the sintered layer as an operation to improve the combustibility of the carbon material and improve the productivity of the sintered ore and also improve the product yield of the sintered ore. Can be provided.
下方吸引型焼結機を用いた焼結鉱の製造において、炭材の燃焼性を高めると、燃料の燃焼速度が早くなり、焼結速度が向上し、焼結時間は短縮し、焼結生産性は向上する。
一方、前述の特許文献等によると、炭材の燃焼性を高めた場合、焼結鉱の成品歩留は、向上することもあるが低下することもあり、定かでない。
そこで、本発明者は、炭材の燃焼性を高めた場合の焼結鉱の成品歩留への影響を検討した。
In the production of sintered ore using a downward suction type sintering machine, increasing the combustion property of carbonaceous material increases the combustion rate of fuel, increases the sintering rate, shortens the sintering time, and produces the sintered product. Improves.
On the other hand, according to the above-mentioned patent documents and the like, when the combustibility of the carbonaceous material is increased, the product yield of the sintered ore may be improved but may be lowered, and is uncertain.
Then, this inventor examined the influence on the product yield of the sintered ore at the time of improving the combustibility of a carbonaceous material.
炭材の燃焼性を高めた場合の原料充填層内の温度と層高毎の焼結密度を測定する実験を行った。実験に用いた焼結鍋試験装置の概略図を図1に示す。
この焼結鍋試験装置は、点火炉1、焼結鍋2、風箱3、ブロアー4及び分析計5を備える。焼結鍋2の直径は、300mm、層高600mmであり、焼結鍋2に試験体となる炭材の燃焼性を高めた擬似粒子原料を装入し、点火炉1で点火して表面の炭材を加熱する。同時にブロアー4を起動して、風箱3を介して焼結鍋2で生じた排気ガスを排出し、この排気ガスを分析計5で分析する。
燃焼性を高めた擬似粒子原料は、粉コークスの後添加により作成したものである。即ち、鉄鉱石、副原料、石灰石系副原料に水分を外添し、直径1,000mmのドラムミキサーを用いて1分間混合したのち3分40秒間造粒して擬似粒子を製造した後に、更に、粉コークスを添加して20秒間、造粒して製造した擬似粒子原料である。このように作成された擬似粒子原料は、一旦製造した鉄鉱石等の擬似粒子の表面を粉コークスにより被覆することから、粉コークスが擬似粒子内に埋没されることがなく、粉コークスの燃焼性を高めることができる。
混合、造粒した配合原料を焼結鍋試験装置に充填し、点火90秒、吸引負圧12kPa一定の条件で焼成した。焼成中は、層高の異なる3ヶ所で焼結層内の温度を測定し、排ガス中のCO、CO2、O2の濃度も測定した。試験に用いた原料配合を表1に示す。
An experiment was conducted to measure the temperature in the raw material packed bed and the sintered density for each layer height when the charcoal combustibility was increased. A schematic diagram of the sintering pot test apparatus used in the experiment is shown in FIG.
The sintering pot test apparatus includes an
The pseudoparticle raw material with improved combustibility is prepared by post-addition of powder coke. That is, after externally adding water to iron ore, auxiliary materials, and limestone-based auxiliary materials, mixing for 1 minute using a drum mixer having a diameter of 1,000 mm, and then granulating for 3 minutes and 40 seconds to produce pseudo particles, A pseudo-particle raw material produced by adding granulated coke and granulating for 20 seconds. The pseudo particle raw material prepared in this manner covers the surface of pseudo particles such as iron ore once produced with powder coke, so that the powder coke is not buried in the pseudo particles and the combustibility of the powder coke. Can be increased.
The blended raw materials mixed and granulated were filled in a sintering pot test apparatus and fired under the conditions of ignition for 90 seconds and suction negative pressure of 12 kPa. During firing, the temperature in the sintered layer was measured at three locations with different layer heights, and the concentrations of CO, CO 2 and O 2 in the exhaust gas were also measured. Table 1 shows the raw material composition used in the test.
表2に原料充填層の上層、中層及び下層における焼成中の最高温度を測定した結果を示す。ベースは、通常の混合・造粒方法の場合、即ち、粉コークスを鉄鉱石、副原料、石灰石系副原料と一緒に混合、造粒して擬似粒子原料を製造した場合である。後添加試験は、粉コークスの後添加により擬似粒子原料を製造し、粉コークスの燃焼性を高めた場合である。
又、上層、中層及び下層の位置は、原料充填層の最下面からの距離である。
Table 2 shows the results of measuring the maximum temperature during firing in the upper layer, middle layer, and lower layer of the raw material filled layer. The base is a case of a normal mixing / granulating method, that is, a case where a pseudo-particle raw material is produced by mixing and granulating powdered coke together with iron ore, a secondary raw material, and a limestone-based secondary raw material. The post-addition test is a case where a pseudo particle raw material is manufactured by post-addition of powder coke and the combustibility of the powder coke is increased.
The positions of the upper layer, the middle layer, and the lower layer are distances from the lowermost surface of the raw material packed layer.
表2において、ベースに対し、粉コークスの後添加により上層の最高温度は上昇したが、中層、下層の最高温度は低下した。 In Table 2, the maximum temperature of the upper layer was increased by post-addition of the powder coke with respect to the base, but the maximum temperature of the middle layer and the lower layer was decreased.
X線は固体を透過する性質があり、さらにこの透過度は固体の密度に依存する。この性質を利用すると、焼結ケーキの空隙と固体を分離することができ、さらに固体領域中の密度に関する情報を得ることができる。固体領域でX線透過度の比較的高い部分は低密度であり、全固体の体積に対する低密度領域の体積比率が高いと歩留が低くなることを事前の試験で確認した。
図2に原料充填層の高さ方向の低密度領域比率(%)を示す。
図2において、粉コークスの燃焼性を高めた後添加試験では、ベースに対し、原料充填層の上層の焼結鉱の密度は上昇したが、中層、下層の焼結鉱の密度は低下した。このことは、上述の上層の最高温度の増加と中層、下層の最高温度の低下に対応する。
X-rays have the property of transmitting through solids, and the transmittance depends on the density of the solids. By utilizing this property, it is possible to separate the voids and solids of the sintered cake and to obtain information on the density in the solid region. A portion having a relatively high X-ray transmittance in the solid region has a low density, and it has been confirmed by a preliminary test that the yield is lowered when the volume ratio of the low density region to the total solid volume is high.
FIG. 2 shows the low density region ratio (%) in the height direction of the raw material packed layer.
In FIG. 2, in the post-addition test in which the combustibility of the powder coke was increased, the density of the sintered ore in the upper layer of the raw material packed layer increased with respect to the base, but the density of the sintered ore in the middle layer and the lower layer decreased. This corresponds to the increase in the maximum temperature of the upper layer and the decrease in the maximum temperature of the middle layer and the lower layer.
次に、図3に原料の焼成過程における排ガス中の酸素濃度を示す。排ガス温度が最高になった時間を焼成完了時間として、経過時間に対する焼成完了時間の比を焼成完了位置と定義し、図3の横軸に記載した。点火初期は、原料の温度が低いことから、不活発な燃焼状態で粉コークスと反応することなく排気される酸素の量は多いが、焼成が進むにつれて活発な燃焼状態となり、排気中の酸素は、低くなる。原料の焼成が完了すると、送風中の酸素は、粉コークスとの反応しなくなるため、排気中酸素濃度は上昇する。ベースに対し、後添加により粉コークスの燃焼性を高めた場合、排ガス中の酸素は、低い。投入した炭素量、排ガス組成および排ガス流量から粉コークス中の炭素のガス化率を算出することができるが、炭素のガス化率は、ベースが92.9%であるのに対し、粉コークスの燃焼性を高めた後添加試験では、98.2%で粉コークスの炭素は、有効に燃焼している。 Next, FIG. 3 shows the oxygen concentration in the exhaust gas in the firing process of the raw material. The time when the exhaust gas temperature reached the maximum was defined as the firing completion time, and the ratio of the firing completion time to the elapsed time was defined as the firing completion position, and is shown on the horizontal axis of FIG. At the beginning of ignition, the temperature of the raw material is low, so the amount of oxygen exhausted without reacting with the coke breeze in an inactive combustion state is large, but as the firing progresses, it becomes an active combustion state, and the oxygen in the exhaust becomes , Get lower. When the firing of the raw material is completed, oxygen in the blown air does not react with the powder coke, so that the oxygen concentration in the exhaust gas increases. When the combustibility of the powder coke is increased by post-addition with respect to the base, the oxygen in the exhaust gas is low. The gasification rate of carbon in the powdered coke can be calculated from the amount of carbon input, the composition of the exhaust gas and the flow rate of the exhaust gas. In the post-addition test after increasing the combustibility, the carbon of the powder coke is effectively combusting at 98.2%.
表2、図2、図3の結果より、粉コークスの燃焼性を高めた後添加試験においては、原料充填層の中層、下層の温度は、若干低下するが、上層の温度が大幅に上昇し、全体として原料充填層の上層、中層、下層の温度が均一化し、焼結密度が向上する。 From the results of Table 2, FIG. 2 and FIG. 3, in the addition test after increasing the combustibility of the powder coke, the temperature of the middle layer and lower layer of the raw material packed layer is slightly decreased, but the temperature of the upper layer is significantly increased. As a whole, the temperature of the upper layer, middle layer, and lower layer of the raw material filled layer is made uniform, and the sintering density is improved.
ここで、粉コークスの燃焼性を高めることにより、原料充填層の中層、下層の温度が若干低下する理由は、以下のように考える。
焼結機においては、単位時間当たりに吸引する空気量は一定である。粉コークスの後添加により、擬似粒子原料の粉コークスの燃焼性が高まるので、単位時間に燃焼する燃料燃焼量は増加し、焼結速度は向上する。
Here, the reason why the temperature of the middle layer and the lower layer of the raw material packed layer is slightly lowered by increasing the combustibility of the powder coke is considered as follows.
In the sintering machine, the amount of air sucked per unit time is constant. The post-addition of the powder coke increases the combustibility of the powder coke of the pseudo-particle raw material, so that the amount of fuel burned per unit time is increased and the sintering speed is improved.
焼結機の吸引ガスは室温の空気であるが、燃焼が完了した高温領域を吸引空気が通過し、燃焼領域に供給される。この高温ガスは燃焼領域の予熱作用を持つ。ただし、充填層上層で予熱作用は小さくなると考えられる。これは上層において燃焼領域よりも上に形成される高温領域は下層に比べて小さいためである。実際に充填層下層で、焼成温度が上昇し、焼結鉱密度は高くなり、充填層上部で、焼成温度が低下し、焼結鉱密度は低くなった。
又、焼結機の単位時間当たりに吸引する空気量は一定であるから、粉コークスを高燃焼性にすれば、その燃焼に消費される酸素量は増加し、排ガス中の酸素量は減少する。
擬似粒子原料に含まれる固形燃料の燃焼性が向上すると、燃焼速度が速くなり、燃焼完了時間が短くなる。その結果、充填層下層の原料が燃焼する際、その上部から供給される高温ガスにより予熱される時間が短くなることとなる。すなわち、充填層下層の擬似粒子原料で、固形燃料の燃焼性向上により燃焼温度が高くなるというプラスの要素と、供給される高温ガスで予熱される時間が短くなるという、マイナスの要素を合わせ持つ。その結果、操業条件により、歩留が上がることもあれば、下がることもありうる。
予熱効果を期待できない充填層上層は燃焼性を高めて焼結温度を上昇させることが重要と考える。一方、予熱効果を期待できる充填層下層は、焼成時間の短縮による予熱時間の減少を防止して予熱時間を確保することが重要と考えられる。この二つを満足する焼結方法によって焼結機全体の生産性を維持し、歩留を向上させることができるとわかった。
そこで、本願発明者は、「炭材を高燃焼性とした擬似粒子原料をパレット充填層上層にのみ充填すること」により、焼結速度を維持しつつ、充填層上層の層内温度を上昇し、焼結鉱密度を高め、焼結鉱の歩留を向上させることができるとわかった。
粉コークスを後添加した擬似粒子原料を充填層の上層のみに充填することにより、原料充填層上層のFFSが上昇し、焼結速度を向上するとともに、充填層上層の温度を上げ、焼結鉱の歩留を向上させることができる。
一方、原料充填層下層では、固形燃料は通常の粉コークスであり、FFSの上昇はなく、原料の予熱時間の短縮がないため、焼結温度の落ち込みもないと考えた。
The suction gas of the sintering machine is room temperature air, but the suction air passes through the high temperature region where the combustion is completed and is supplied to the combustion region. This hot gas has a preheating action in the combustion region. However, the preheating effect is considered to be small in the upper layer of the packed bed. This is because the high temperature region formed above the combustion region in the upper layer is smaller than the lower layer. In fact, in the lower layer of the packed bed, the firing temperature increased and the sintered ore density increased, and in the upper portion of the packed bed, the firing temperature decreased and the sintered ore density decreased.
In addition, since the amount of air sucked per unit time of the sintering machine is constant, if the powder coke is made highly combustible, the amount of oxygen consumed for the combustion increases and the amount of oxygen in the exhaust gas decreases. .
When the combustibility of the solid fuel contained in the pseudo particle raw material is improved, the combustion speed is increased and the combustion completion time is shortened. As a result, when the raw material of the lower layer of the packed bed is burned, the time for preheating with the high-temperature gas supplied from the upper part is shortened. In other words, the pseudo-particle raw material in the lower layer of the packed bed has both a positive element that the combustion temperature is increased by improving the combustibility of the solid fuel and a negative element that the preheating time with the supplied high-temperature gas is shortened. . As a result, the yield may increase or decrease depending on the operating conditions.
In the upper layer of the packed bed, where the preheating effect cannot be expected, it is important to increase the sintering temperature by increasing the combustibility. On the other hand, it is considered important for the lower layer of the packed bed that can be expected to have a preheating effect to prevent the decrease in the preheating time due to the shortening of the firing time and to secure the preheating time. It was found that the productivity of the entire sintering machine can be maintained and the yield can be improved by the sintering method satisfying these two.
Therefore, the inventor of the present application increases the in-layer temperature of the upper layer of the packed bed while maintaining the sintering speed by “filling only the upper layer of the pallet packed layer with the pseudo-particle raw material having high combustion property of the carbonaceous material”. It was found that the density of sintered ore can be increased and the yield of sintered ore can be improved.
Filling the upper part of the packed bed with the pseudo-particle raw material to which the powder coke is added afterwards increases the FFS of the upper layer of the raw material packed layer to improve the sintering speed and increase the temperature of the upper layer of the packed bed. The yield can be improved.
On the other hand, in the lower layer of the raw material packed bed, the solid fuel is ordinary powder coke, there is no increase in FFS, and there is no reduction in the preheating time of the raw material.
本発明は、下方吸引型焼結機を用いた焼結鉱の製造において、焼結鉱製造設備のパレット上に給鉱された原料充填層の上層に燃焼性を高めた炭材を装入することを特徴とする。 In the production of sintered ore using a lower suction type sintering machine, the present invention charges carbon material with improved combustibility into the upper layer of the raw material packed bed fed on the pallet of the sintered ore production facility. It is characterized by that.
[実施例1]
図1に示す焼結鍋試験装置を用い、粉コークスの後添加により燃焼性を高めた擬似粒子原料を原料充填層の上層に充填し、生産性と歩留に及ぼす影響を調査する試験を行った。試験に用いた原料配合は表1に示すものである。
粉コークスの燃焼性を高めた擬似粒子原料を充填した上層の全層厚に対する割合を0.1〜1.0に変化させた。ベースは、燃焼性を高めた擬似粒子原料のない、通常の操業であり、上層の全層厚に対する割合が1.0は、原料充填層の全層が、燃焼性を高めた擬似粒子原料の場合である。図4に粉コークスの後添加の効果を示す。(A)は歩留の変化、(B)は生産性変化である。
図4の、ベースに対し、生産性は向上する。歩留は、燃焼性を高めた擬似粒子原料の上層の全層厚に対する割合を0.1〜0.5の場合に、ベースに対し向上するが0.6以下では、若干、低下する。
粉コークスの後添加により燃焼性を高めた擬似粒子原料を上層にのみ充填することにより、生産性、歩留がともに、向上する。
[Example 1]
Using the sintering pot test equipment shown in Fig. 1, a pseudo-particle raw material with improved combustibility by post-addition of coke breeze is filled in the upper layer of the raw material packed bed, and a test is conducted to investigate the effects on productivity and yield. It was. The raw material composition used in the test is shown in Table 1.
The ratio with respect to the total thickness of the upper layer filled with the pseudo particle raw material with improved combustibility of the powder coke was changed to 0.1 to 1.0. The base is a normal operation without a quasi-particle raw material with enhanced flammability, and the ratio of 1.0 to the total thickness of the upper layer is that of the quasi-particle raw material with the flammability increased in all layers of the raw material packed layer. Is the case. FIG. 4 shows the effect of post-addition of coke breeze. (A) is a change in yield, and (B) is a change in productivity.
The productivity is improved with respect to the base of FIG. The yield is improved with respect to the base when the ratio of the upper layer of the pseudo-particle raw material with improved flammability is 0.1 to 0.5, but is slightly lowered when the ratio is 0.6 or less.
By filling only the upper layer with the pseudo-particle raw material whose combustibility is improved by the post-addition of the powder coke, both productivity and yield are improved.
[実施例2]
燃焼性が高い固形燃料として、褐炭、亜瀝青炭又は高揮発瀝青炭を800℃に加熱して熱分解処理することにより得られるチャーを用いて実験を行った。低品位炭を加熱して熱分解すると、石炭中の揮発分は石炭ガスとして放出され、同時にタールも石炭ガスとともに放出され、残留後の残渣の固形分は、チャーとなる。チャーは、粉コークスと比較し、燃焼速度が速い。
表3に、試験に用いたチャー及び、その原料である原炭の性状を示す。
[Example 2]
As a solid fuel having high combustibility, an experiment was conducted using char obtained by heating brown coal, subbituminous coal, or highly volatile bituminous coal to 800 ° C. and subjecting it to pyrolysis. When low-grade coal is heated and pyrolyzed, the volatile matter in the coal is released as coal gas, and at the same time, tar is also released along with the coal gas, and the solid content of the residual residue becomes char. Char has a higher burning rate than powdered coke.
Table 3 shows the char used in the test and the properties of the raw coal as the raw material.
示差熱天秤を用いて、室温から700℃までN2雰囲気中で加熱し、700℃でAir燃焼させることにより燃焼速度を評価した。表3に示すチャーの燃焼速度を粉コークスと比較して、図5に示す。(A)は粉コークス、(B)はチャー1、(C)はチャー2の燃焼性である。燃焼により減少した重量の全重量に対する比率をTG(wt%)とすると、TG(wt%)の減少が速いほど高燃焼速度であることを示す。チャー2のTG(wt%)の低下は早く、燃焼速度は、チャー2>チャー1>粉コークスであった。
Using a differential thermobalance, the combustion rate was evaluated by heating in a N 2 atmosphere from room temperature to 700 ° C. and performing Air combustion at 700 ° C. The char burning rate shown in Table 3 is shown in FIG. (A) is combustibility of powder coke, (B) is
チャー1の後添加により燃焼性を高めた擬似粒子原料を原料充填層の上層に充填し、生産性と歩留に及ぼす影響を調査する試験を行った。図6にチャー1の後添加の効果を示す。チャー1の後添加により燃焼性を高めた擬似粒子原料を用いた上層の全層厚に対する割合が0.1〜0.3の場合、粉コークスを後添加した場合に比べ、生産性及び歩留の向上は大きかった。図中、チャー2の後添加により燃焼性を高めた擬似粒子原料を用いた上層の全層厚に対する割合が0.3(●印)の場合の結果を示すが、燃焼速度が速いチャー2は、チャー1の場合より、若干、生産性及び歩留が向上した。
又、図中、粉コークスとチャー2を1:1に混合した炭材を後添加して、原料充填層の上層に充填した試験例(×印)を示す。混合した炭材の場合、粉コークスまたはチャーの単独の場合に比較して、生産性及び歩留は、低かった。即ち相乗効果は見られなかった。
A test was conducted to investigate the influence on productivity and yield by filling the upper layer of the raw material packed layer with a pseudo-particle material whose combustibility was improved by post-addition of
Moreover, the test example (x mark) which carried out the post addition of the carbonaceous material which mixed powder coke and
[実施例3]
図7にチャー1の前添加の効果を示す。(A)は歩留の変化、(B)は生産性変化である。チャー1の前添加とは、チャー1を鉄鉱石、副原料、石灰石系副原料と共に混合、造粒して擬似粒子を製造し、原料充填層の上層に充填する場合である。原料充填層の上層の全層厚に対する割合が0.1〜0.4の範囲で、歩留の向上が見られた。しかし、図6のチャー1の後添加に比べ、生産性及び歩留の向上は、若干劣る。前添加の場合、チャーは、擬似粒子の中に埋没され、燃焼性の低下を招いたためと考えられる。
[Example 3]
FIG. 7 shows the effect of adding
[実施例4]
図8に粉コークスとチャー1を1:1に混合した炭材を前添加して、原料充填層の上層に充填した場合の効果を示す。(A)は歩留の変化、(B)は生産性変化である。原料充填層の上層の全層厚に対する割合が0.1〜0.5の範囲で、歩留の向上が見られた。しかし、図7のチャー1の前添加に比べ、生産性及び歩留の向上は、若干劣った。
[Example 4]
FIG. 8 shows the effect in the case of pre-adding a carbonaceous material mixed with powdered coke and
本発明は、焼結生産性を向上させると共に、焼結鉱の成品歩留も向上させることができる操業として利用できる。 INDUSTRIAL APPLICABILITY The present invention can be used as an operation capable of improving sintering productivity and improving the yield of sintered ore products.
1…点火炉、2…焼結鍋、3…風箱、4…ブロアー、5…分析計。
DESCRIPTION OF
Claims (11)
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填することを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法であり、
前記炭材を充填層下層の炭材より高燃焼性とした充填層上層の擬似粒子原料が、
鉄鉱石、副原料、石灰石系副原料を混合、造粒して擬似粒子原料を製造する工程と、前記工程で製造された擬似粒子原料に、更に炭材を添加して造粒する工程を、
実施して製造された擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。 The blended raw material is filled in two layers on the pallet of a Dwytroid-type sintering machine, the carbonaceous material contained in the blended raw material is burned while sucking air downward, and the mixed raw material is sintered by the combustion heat. A method for producing sintered ore,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo-particle material that makes the charcoal material more combustible than the carbon material of the lower layer of the packed bed. It is a method for producing ore ,
The quasi-particle raw material of the upper layer of the packed bed in which the carbon material is more combustible than the carbon material of the lower layer of packed bed
Mixing and granulating iron ore, auxiliary raw material, limestone-based auxiliary raw material to produce a pseudo particle raw material, and adding the carbonaceous material to the pseudo particle raw material produced in the above step and granulating the raw material,
A method for producing a sintered ore in which a high-combustibility carbonaceous material is blended in the upper layer of a sintered layer, which is a pseudo-particle raw material produced by practice.
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填し、
前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料が、
鉄鉱石、副原料及び石灰石系副原料と、
褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーを
一緒に混合、造粒し製造した擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。 The blended raw material is filled in two layers on the pallet of a Dwytroid-type sintering machine, the carbonaceous material contained in the blended raw material is burned while sucking air downward, and the mixed raw material is sintered by the combustion heat. A method for producing sintered ore,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo particle raw material that makes the charcoal material more combustible than the charcoal of the lower layer of the packed bed,
The pseudo-particle raw material that makes the carbon material more combustible than the carbon material in the lower layer of the packed bed,
Iron ore, auxiliary materials and limestone auxiliary materials;
Upper layer of sintered layer characterized by being a pseudo-particle raw material produced by mixing and granulating char obtained by heating and pyrolyzing at least one of lignite, sub-bituminous coal or highly volatile bituminous coal The manufacturing method of the sintered ore which mix | blended highly combustible carbonaceous material with.
パレット上の充填層下層には、鉄鉱石、副原料、石灰石系副原料及び炭材を混合、造粒して製造した擬似粒子原料を充填し、
パレット上の充填層上層には、炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料を充填し、
前記炭材を充填層下層の炭材より高燃焼性とした擬似粒子原料が、
褐炭、亜瀝青炭又は高揮発瀝青炭の少なくともいずれかを加熱して熱分解処理することにより得られるチャーと粉コークスの混合物と、鉄鉱石、副原料、石灰石系副原料を混合、造粒し製造した擬似粒子原料であることを特徴とする焼結層の上層に高燃焼性炭材を配合した焼結鉱の製造方法。 The blended raw material is filled in two layers on the pallet of a Dwytroid-type sintering machine, the carbonaceous material contained in the blended raw material is burned while sucking air downward, and the mixed raw material is sintered by the combustion heat. A method for producing sintered ore,
In the lower layer of the packed bed on the pallet, iron ore, auxiliary raw material, limestone auxiliary raw material and charcoal material are mixed and filled with pseudo-particle raw material produced by granulation,
The upper layer of the packed bed on the pallet is filled with a pseudo particle raw material that makes the charcoal material more combustible than the charcoal of the lower layer of the packed bed,
The pseudo-particle raw material that makes the carbon material more combustible than the carbon material in the lower layer of the packed bed,
A mixture of char and powdered coke obtained by heating and pyrolyzing at least one of lignite, subbituminous coal, or highly volatile bituminous coal, and iron ore, auxiliary materials, and limestone-based auxiliary materials were mixed, granulated, and manufactured. A method for producing a sintered ore in which a high-combustible carbon material is blended in an upper layer of a sintered layer, which is a pseudo-particle raw material.
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