JP5854422B2 - Thermosensitive inorganic composition - Google Patents
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Description
本発明は、感温性無機組成物、該組成物の塗料、該組成物の層を有する基材を含む感温性物品に関する。 The present invention relates to a temperature-sensitive inorganic composition, a coating material of the composition, and a temperature-sensitive article including a substrate having a layer of the composition.
従来、JIS R 1311規定のような大気中で連続的に急加熱する環境下において、非昇温側への伝熱抑制効果を有する材料としては、多孔体(特許文献1〜4)や反射膜(特許文献5〜6)が用いられてきた。これらは、温度によって素材そのものの膜厚やその形状が大きく変化することがないため、非感温性の伝熱抑制素材と分類できる。一方、急加熱に応じて膜厚や形状が変化する伝熱抑制素材は、感温性の伝熱抑制素材と分類できる。 Conventionally, as a material having an effect of suppressing heat transfer to the non-temperature-raising side in an environment where continuous rapid heating is performed in the atmosphere as defined in JIS R 1311, porous materials (Patent Documents 1 to 4) and reflective films (Patent Documents 5 to 6) have been used. These materials can be classified as non-temperature-sensitive heat transfer suppression materials because the film thickness and shape of the material itself do not change greatly depending on the temperature. On the other hand, heat transfer suppression materials whose film thickness and shape change in response to rapid heating can be classified as temperature-sensitive heat transfer suppression materials.
非感温性素材の多孔体や反射膜では、その膜厚が伝熱抑制性能を決定する大きな一因となるため、急加熱する環境下でなくとも、大きな膜厚を有することとなる。従って、非感温性素材を使用した製品は、その膜厚分だけ体積が大きくなるため、製造や運搬時においてよりスペースが必要となる。 In a non-thermosensitive material porous body or reflective film, the film thickness is a major factor in determining the heat transfer suppression performance, and therefore has a large film thickness even in an environment where rapid heating is not performed. Accordingly, a product using a non-thermosensitive material has a larger volume corresponding to the film thickness, so that more space is required during manufacture and transportation.
それに対して、感温性素材は温度に対して伝熱抑制性能が現れるため、その膜厚を非感温性素材よりも薄くすることができる。それにより、感温性素材を使用した製品では製造や運搬時のコストを低減することができる。 On the other hand, since the heat-sensitive material exhibits heat transfer suppression performance with respect to temperature, the film thickness can be made thinner than the non-temperature-sensitive material. Thereby, in the product using a temperature sensitive material, the cost at the time of manufacture and transportation can be reduced.
近年、ケイ酸ソーダ水溶液を用いた感温性素材を、一般構築部材に応用した例が幾つか報告されている。非特許文献1には、多孔体伝熱抑制物質として含水ゲル(ケイ酸ソーダ水溶液:JIS規格3号ケイ酸ソーダ水溶液)を液晶調光体の両側に充填した積層物について、通産省告示第1125号に基づく試験を行ったところ、乙種に充分合格しうる性能を有していたと記載されている。 In recent years, several examples in which a temperature-sensitive material using a sodium silicate aqueous solution is applied to a general construction member have been reported. Non-Patent Document 1 discloses Ministry of International Trade and Industry Notification No. 1125 regarding a laminate in which a water-containing gel (sodium silicate aqueous solution: JIS standard No. 3 sodium silicate aqueous solution) is filled on both sides of a liquid crystal light adjuster as a porous body heat transfer inhibiting substance. As a result of the test based on the above, it was described that the product had sufficient performance to pass the class B.
特許文献7には、親水性樹脂とケイ酸ソーダ水溶液の混合水溶液から作製した板状透明形成体を、ガラス板で挟んだ積層形成体について、JIS R 1311規定の温度曲線による試験を行ったところ、急加熱試験60分間においてもガラスの脱落はなく、急加熱裏面への有害な煙等の漏れもなく、良好であったと記載されている。 In Patent Document 7, when a laminated formed body obtained by sandwiching a plate-shaped transparent formed body prepared from a mixed aqueous solution of a hydrophilic resin and a sodium silicate aqueous solution between glass plates was tested according to a temperature curve defined in JIS R 1311. In the rapid heating test for 60 minutes, the glass was not dropped off, and no harmful smoke or the like leaked to the rapid heating back surface.
特許文献8には、ケイ酸ソーダ水溶液又は水系ポリマーを分散相とし、紫外線硬化型材料を分散質とした水中油型エマルション(乳濁液)の多孔体伝熱抑制材料を、木質合板に100〜3000μmの厚みで塗布し、塗膜面をガスバーナーにより5分間処理して、その多孔体層の成長高さと形状を評価したところ、急加熱時の多孔性及び層間密着性はいずれも良好であったと記載されている。 Patent Document 8 discloses an oil-in-water emulsion (emulsion) porous material heat transfer suppression material in an aqueous solution containing sodium silicate aqueous solution or water-based polymer as a disperse phase and an ultraviolet curable material as a dispersoid. The film was applied to a thickness of 3000 μm, the coating surface was treated with a gas burner for 5 minutes, and the growth height and shape of the porous body layer were evaluated. The porosity and interlayer adhesion during rapid heating were both good. It is stated that.
これらの文献に記載される感温性無機素材は、本技術分野において典型的で有用なものであるといえるが、ケイ酸ソーダ水溶液に有機物が含まれているため、急加熱により形成した多孔体が白色以外の有色を呈することで、着色に由来する多孔体そのものから輻射熱が発生し、非昇温側への伝熱抑制効果が良好でない場合がある。また、評価試験が、JIS R 1311規定される急加熱の温度や時間の条件を満たしてない場合もある。また、複数の板状物質の間に多孔体伝熱抑制材を挟み込むため、その厚さは大きくなり、製造や運搬時のスペース等の点で問題となる。 The temperature-sensitive inorganic materials described in these documents can be said to be typical and useful in this technical field. However, since the organic substance is contained in the sodium silicate aqueous solution, the porous body formed by rapid heating is used. By exhibiting a color other than white, radiant heat is generated from the porous body itself derived from coloring, and the effect of suppressing heat transfer to the non-temperature-raising side may not be good. Moreover, the evaluation test may not satisfy the rapid heating temperature and time conditions defined in JIS R 1311. Further, since the porous heat transfer suppressing material is sandwiched between the plurality of plate-like substances, the thickness becomes large, which causes a problem in terms of space for manufacturing and transportation.
本発明では、加熱により多孔体を形成した後、さらなる加熱による高温下においてもその多孔性が維持又は向上する、ケイ酸ソーダをベースとした感温性無機組成物を提供することを目的とする。 An object of the present invention is to provide a temperature-sensitive inorganic composition based on sodium silicate, in which a porous body is formed by heating, and the porosity is maintained or improved even under a high temperature by further heating. .
本発明者らは、上記目的を達成すべく鋭意研究を重ねてきた結果、ケイ酸ソーダ水溶液に、ケイ酸アルミニウムと、炭酸ストロンチウム等の金属炭酸塩とを混合して調製される感温性無機組成物が、加熱により多孔体を形成した後、さらなる加熱による高温下においてもその多孔性が維持又は向上することを見出し、本発明を完成するに至った。即ち、本発明は、以下の発明を包含する。
[1]二酸化ケイ素のモル数を一酸化二ナトリウムのモル数で除した値が2.0〜3.8で示されるケイ酸ソーダと、前記ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、5〜80重量部のケイ酸アルミニウムと、0.5〜300重量部の金属炭酸塩と、0〜10重量部の金属水酸化物と、0〜150重量部のシリカゲルとを含む感温性無機組成物。
[2]金属炭酸塩が、アルカリ金属炭酸塩、炭酸マグネシウム、アルカリ土類金属炭酸塩及び炭酸ジルコニウムからなる群より選択される少なくとも1種の化合物である、[1]に記載の組成物。
As a result of intensive studies to achieve the above object, the present inventors have obtained a temperature-sensitive inorganic material prepared by mixing a sodium silicate aqueous solution with aluminum silicate and a metal carbonate such as strontium carbonate. After the composition formed a porous body by heating, it was found that the porosity was maintained or improved even at a high temperature by further heating, and the present invention was completed. That is, the present invention includes the following inventions.
[1] Sodium silicate having a value obtained by dividing the number of moles of silicon dioxide by the number of moles of disodium monoxide from 2.0 to 3.8, and 100 parts by weight of solid content of silicon dioxide of the sodium silicate On the other hand, it contains 5 to 80 parts by weight of aluminum silicate, 0.5 to 300 parts by weight of metal carbonate, 0 to 10 parts by weight of metal hydroxide, and 0 to 150 parts by weight of silica gel. Inorganic composition.
[2] The composition according to [1], wherein the metal carbonate is at least one compound selected from the group consisting of alkali metal carbonate, magnesium carbonate, alkaline earth metal carbonate and zirconium carbonate.
[3]金属水酸化物が、アルカリ金属水酸化物及びアルカリ土類金属水酸化物からなる群より選択される少なくとも1種の化合物である、[1]又は[2]に記載の組成物。
[4]ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、0.3〜900重量部の無機質骨材をさらに含む、[1]〜[3]のいずれかに記載の組成物。
[5]二酸化ケイ素のモル数を一酸化二ナトリウムのモル数で除した値が2.0〜3.8で示されるケイ酸ソーダ水溶液と、前記ケイ酸ソーダ水溶液の二酸化ケイ素の固形分100重量部に対し、5〜80重量部のケイ酸アルミニウムと、0.5〜300重量部の金属炭酸塩と、0〜10重量部の金属水酸化物と、0〜150重量部のシリカゲルとを含む塗料。
[6][1]〜[4]のいずれかに記載の組成物の層を有する基材を含む感温性物品。
[3] The composition according to [1] or [2], wherein the metal hydroxide is at least one compound selected from the group consisting of alkali metal hydroxides and alkaline earth metal hydroxides.
[4] The composition according to any one of [1] to [3], further including 0.3 to 900 parts by weight of an inorganic aggregate with respect to 100 parts by weight of solid content of silicon dioxide of sodium silicate.
[5] A sodium silicate aqueous solution having a value obtained by dividing the number of moles of silicon dioxide by the number of moles of disodium monoxide from 2.0 to 3.8, and a solid content of silicon dioxide of the sodium silicate aqueous solution of 100 weight 5 to 80 parts by weight of aluminum silicate, 0.5 to 300 parts by weight of metal carbonate, 0 to 10 parts by weight of metal hydroxide, and 0 to 150 parts by weight of silica gel. paint.
[6] A temperature-sensitive article comprising a substrate having a layer of the composition according to any one of [1] to [4].
本発明によれば、加熱により多孔体になった後、さらに加熱してもその多孔性が維持又は向上する感温性無機組成物が提供される。 According to the present invention, there is provided a temperature-sensitive inorganic composition whose porosity is maintained or improved even after heating after becoming porous by heating.
本発明の感温性無機組成物は、ケイ酸ソーダ、ケイ酸アルミニウム及び金属炭酸塩を含み、場合により、金属水酸化物及び/又はシリカゲル及び/又は無機質骨材を含む。この感温性無機組成物は、加熱することにより組成物が発泡して多孔体を形成した後(以下、このような現象を「初期発泡」とも称す)、さらなる加熱による高温下(例えば650℃以上)においても組成物が発泡し、その多孔性が維持又は向上する(以下、このような現象を「後期発泡」とも称す)。また、加熱により形成された多孔体はほぼ白色を呈しているため、色彩変化による輻射熱が低減され、非昇温側への伝熱を抑制すると考えられる。さらに、形成された多孔体層の膜厚はほぼ均一であるため、多孔体全体に亘る伝熱抑制効果が期待できる。また、本発明の感温性無機組成物は、熱分解時に有害となる有機化合物(例えば、塩化ビニル樹脂)を含まないため、急加熱により有毒な煙やガスが発生しない安全な材料であるといえる。さらには、高価な金属アルコキシドを用いずに、安価な材料で簡便に感温性無機組成物を調製することができる。本発明の感温性無機組成物は、通常、ケイ酸ソーダ水溶液に、ケイ酸アルミニウム及び金属炭酸塩等を混合して、乾燥させることにより製造することできる。乾燥後の組成物の含水率は、本発明の目的を損なわない範囲であれば限定されないが、通常20〜75%である。 The temperature-sensitive inorganic composition of the present invention contains sodium silicate, aluminum silicate and metal carbonate, and optionally contains metal hydroxide and / or silica gel and / or inorganic aggregate. This temperature-sensitive inorganic composition is heated to form a porous body by foaming the composition (hereinafter, this phenomenon is also referred to as “initial foaming”), and then subjected to further heating at a high temperature (for example, 650 ° C.). Even in the above, the composition foams, and the porosity is maintained or improved (hereinafter, this phenomenon is also referred to as “late foaming”). Further, since the porous body formed by heating is almost white, it is considered that the radiant heat due to the color change is reduced and the heat transfer to the non-temperature rising side is suppressed. Furthermore, since the film thickness of the formed porous body layer is substantially uniform, the effect of suppressing heat transfer over the entire porous body can be expected. Moreover, since the temperature-sensitive inorganic composition of the present invention does not contain an organic compound (for example, vinyl chloride resin) that is harmful during thermal decomposition, it is a safe material that does not generate toxic smoke or gas due to rapid heating. I can say that. Furthermore, a temperature-sensitive inorganic composition can be easily prepared with an inexpensive material without using an expensive metal alkoxide. The temperature-sensitive inorganic composition of the present invention can be usually produced by mixing an aqueous sodium silicate solution with aluminum silicate, metal carbonate, and the like and drying the mixture. Although the moisture content of the composition after drying will not be limited if it is a range which does not impair the objective of this invention, it is 20 to 75% normally.
本明細書において「ケイ酸ソーダ」とは、Na2O・nSiO2・mH2Oの組成式を有し、係数n、即ち二酸化ケイ素のモル数を一酸化二ナトリウムのモル数で除した値が2.0〜3.8である化合物を表す。水分は、本発明の感温性無機組成物の目的を損なわない範囲で含まれる。 The term "sodium silicate" as used herein, Na 2 O · nSiO 2 · mH has 2 O in the composition formula, the coefficient n, i.e. a value obtained by dividing the number of moles of silicon dioxide in moles monoxide disodium Represents a compound having an A of 2.0 to 3.8. Moisture is included in a range that does not impair the purpose of the temperature-sensitive inorganic composition of the present invention.
「金属炭酸塩」としては、特に限定されないが、例えば、炭酸リチウム、炭酸ナトリウム、炭酸カリウム等のアルカリ金属炭酸塩;炭酸マグネシウム;炭酸カルシウム、炭酸ストロンチウム、炭酸バリウム等のアルカリ土類金属炭酸塩;炭酸ジルコニウムが挙げられる。 Although it does not specifically limit as "metal carbonate", For example, Alkali metal carbonates, such as lithium carbonate, sodium carbonate, potassium carbonate; Magnesium carbonate; Alkaline earth metal carbonates, such as calcium carbonate, strontium carbonate, barium carbonate; Zirconium carbonate is mentioned.
炭酸ナトリウム及び炭酸カリウムは、20℃の水100mlに対する溶解度がそれぞれ約22g及び約112gであり、ケイ酸ソーダ水溶液にも容易に溶解する。よって、これらを加えることによって、感温性無機組成物の粘度を調節することができる。また、他の金属炭酸塩と比較して初期発泡性が高い。 Sodium carbonate and potassium carbonate have a solubility of about 22 g and about 112 g in 100 ml of water at 20 ° C., respectively, and are easily dissolved in an aqueous sodium silicate solution. Therefore, the viscosity of the temperature-sensitive inorganic composition can be adjusted by adding these. Moreover, initial foamability is high compared with other metal carbonates.
炭酸マグネシウムは、比較的後期発泡性が高い。このことは、炭酸マグネシウムは水に対する溶解性は低いが、炭酸成分が固体としても組成物中に含まれることにより、加熱時の炭酸の急激な発生や拡散が抑えられるからと考えられる。また、炭酸マグネシウムを含む感温性無機組成物を乾燥させると硬度が増すため、大きな摩擦熱を発するねじの締め付けや、摺動加熱する部品の密着等を行う場合に有利となる。 Magnesium carbonate has relatively high late foamability. This is probably because magnesium carbonate has low solubility in water, but even if the carbonic acid component is a solid, it is contained in the composition, thereby suppressing rapid generation and diffusion of carbonic acid during heating. Moreover, since the hardness increases when the temperature-sensitive inorganic composition containing magnesium carbonate is dried, it is advantageous in tightening screws that generate large frictional heat or in close contact with parts that are slidably heated.
炭酸カルシウムは、水に対する溶解性は低いが、炭酸マグネシウムと比較した場合、初期発泡性が高い。 Calcium carbonate has low solubility in water, but has high initial foaming properties when compared with magnesium carbonate.
炭酸ジルコニウムは、他の金属炭酸塩と比較して後期発泡性が高い。
炭酸ストロンチウムは、初期発泡性及び後期発泡性の点から好ましい。特に、炭酸ストロンチウムは水に対して溶解性が低いことから、良好な後期発泡性を示す。
Zirconium carbonate has higher late foaming properties than other metal carbonates.
Strontium carbonate is preferable from the viewpoint of initial foamability and late foamability. In particular, since strontium carbonate has low solubility in water, it exhibits good late foamability.
金属炭酸塩の添加量は、前記ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、0.5〜300重量部、好ましくは0.9〜200重量部、特に好ましくは1.9〜160重量部である。これらの金属炭酸塩は、目的や用途に応じて単独又は混合物で用いることができる。 The addition amount of the metal carbonate is 0.5 to 300 parts by weight, preferably 0.9 to 200 parts by weight, particularly preferably 1.9 to 160 parts by weight based on 100 parts by weight of the solid content of silicon dioxide of the sodium silicate. Parts by weight. These metal carbonates can be used alone or in a mixture depending on the purpose and application.
本発明の感温性無機組成物では、ケイ酸アルミニウムを加えることによって、高温時の粘性の低下を抑制し、多孔体を維持することができる。ケイ酸アルミニウムの添加量は、前記ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、5〜80重量部、好ましくは11〜40重量部である。 In the temperature-sensitive inorganic composition of the present invention, by adding aluminum silicate, it is possible to suppress a decrease in viscosity at a high temperature and maintain a porous body. The addition amount of aluminum silicate is 5 to 80 parts by weight, preferably 11 to 40 parts by weight with respect to 100 parts by weight of the solid content of silicon dioxide of the sodium silicate.
「金属水酸化物」としては、特に限定されないが、例えば、水酸化カリウム、水酸化ナトリウム等のアルカリ金属水酸化物;水酸化マグネシウム;水酸化カルシウム等のアルカリ土類金属水酸化物が挙げられる。これらは、目的や用途に応じて単独又は混合物で用いることができる。本発明の感温性無機組成物では、作業性・運搬性の点から金属水酸化物を加えることが好ましい。金属水酸化物の添加により、感温性無機組成物の調製の際にケイ酸ソーダ水溶液の乾燥速度を抑制することができる。また、感温性無機組成物の硬度や柔軟性を調節することもできる。金属水酸化物の添加量は、ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、0〜10重量部、好ましくは0〜4.4重量部である。 The “metal hydroxide” is not particularly limited, and examples thereof include alkali metal hydroxides such as potassium hydroxide and sodium hydroxide; magnesium hydroxide; alkaline earth metal hydroxides such as calcium hydroxide. . These can be used alone or in a mixture depending on the purpose and application. In the temperature-sensitive inorganic composition of the present invention, it is preferable to add a metal hydroxide from the viewpoint of workability and transportability. By adding the metal hydroxide, the drying rate of the aqueous sodium silicate solution can be suppressed during the preparation of the temperature-sensitive inorganic composition. In addition, the hardness and flexibility of the temperature-sensitive inorganic composition can be adjusted. The addition amount of the metal hydroxide is 0 to 10 parts by weight, preferably 0 to 4.4 parts by weight with respect to 100 parts by weight of the solid content of silicon dioxide of sodium silicate.
本明細書において「0〜X重量部を含む」とは、組成物中に対象成分を最大でX重量部含んでもよいし、0重量部の場合、含まなくてもよいことを意味する。従って、例えば、本明細書中において、金属水酸化物を「0〜10重量部」含むとは、本発明の組成物が、ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、金属水酸化物を最大で10重量部含んでもよいし、含まなくてもよいことを意味する。 In the present specification, “containing 0 to X parts by weight” means that the target component may be included in the composition up to X parts by weight, and in the case of 0 part by weight, it may not be included. Therefore, for example, in the present specification, “containing 0 to 10 parts by weight of metal hydroxide” means that the composition of the present invention contains 100 parts by weight of solid metal of silicon dioxide in sodium silicate and 100% by weight of metal hydroxide. It means that 10 parts by weight or less of oxide may be included.
本発明の感温性無機組成物では、シリカゲルを加えることによって、感温性無機組成物の粘度を調節することができ、また、チキソトロピー性を向上させることもできる。さらに、シリカゲルの添加により後期発泡性が向上する傾向がある。特に、シリカゲルを加えることにより感温性無機組成物の調製・加工等が容易になる他、感温性無機組成物を乾燥させた場合にその表面に発生する皺を低減することができる。シリカゲルの添加量は、ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、0〜150重量部、好ましくは8.5〜90重量部である。 In the temperature-sensitive inorganic composition of the present invention, the viscosity of the temperature-sensitive inorganic composition can be adjusted by adding silica gel, and the thixotropy can be improved. Furthermore, the late foamability tends to be improved by the addition of silica gel. In particular, addition of silica gel facilitates the preparation and processing of the temperature-sensitive inorganic composition, and can reduce wrinkles generated on the surface of the temperature-sensitive inorganic composition when it is dried. The amount of silica gel added is 0 to 150 parts by weight, preferably 8.5 to 90 parts by weight, based on 100 parts by weight of the solid content of sodium silicate silicon dioxide.
「無機質骨材」としては、本発明の感温性無機組成物の加熱により形成される多孔体を支持する材料であれば特に限定されないが、例えば、ガラスウール、ロックウール等の繊維質;パーライト、海砂等の二酸化ケイ素を主成分とする無機粒子が挙げられる。洗浄済みで脱塩された海砂を用いることもできる。好ましくは、脱溶媒化されているガラスウールが用いられる。これらの無機質骨材は、目的や用途に応じて単独又は混合物で用いることができる。感温性無機組成物の乾燥時の強度(硬度)を増加させるため、異なる大きさの無機粒子を使用してもよい。本発明の感温性無機組成物に無機質骨材を加えることによって、無機質骨材そのものの非昇温側への伝熱抑制効果が期待される。また、感温性無機組成物を乾燥した場合に生じる皺及びヒビを低減することができる。さらに、乾燥前後の体積変化が少なくなり、感温性無機組成物の調製・加工等が容易となる。無機質骨材の添加量は、ケイ酸ソーダの二酸化ケイ素の固形分100重量部に対し、0.3〜900重量部である。 The “inorganic aggregate” is not particularly limited as long as it is a material that supports the porous body formed by heating the thermosensitive inorganic composition of the present invention. For example, fiber such as glass wool and rock wool; And inorganic particles mainly composed of silicon dioxide such as sea sand. Washed and desalted sea sand can also be used. Preferably, glass wool that has been desolvated is used. These inorganic aggregates can be used alone or in a mixture depending on the purpose and application. In order to increase the strength (hardness) when drying the temperature-sensitive inorganic composition, inorganic particles of different sizes may be used. By adding an inorganic aggregate to the temperature-sensitive inorganic composition of the present invention, an effect of suppressing heat transfer to the non-temperature-raising side of the inorganic aggregate itself is expected. Moreover, wrinkles and cracks that occur when the temperature-sensitive inorganic composition is dried can be reduced. Furthermore, the volume change before and after drying is reduced, and the preparation and processing of the temperature-sensitive inorganic composition becomes easy. The added amount of the inorganic aggregate is 0.3 to 900 parts by weight with respect to 100 parts by weight of the solid content of silicon dioxide of sodium silicate.
本発明の感温性無機組成物は、単独で使用する他に、該組成物を用いて塗料を調製することもできる。その際、公知の添加剤や、溶剤として水を本発明の目的を損なわない範囲で加えることができる。添加剤としては、例えば、顔料、乾燥剤、流動性調整剤、紫外線吸収剤、たれ防止剤、耐熱性向上剤等を用いることができる。 In addition to using the temperature-sensitive inorganic composition of the present invention alone, a paint can be prepared using the composition. In that case, water can be added as a known additive or solvent as long as the object of the present invention is not impaired. As additives, for example, pigments, desiccants, fluidity modifiers, ultraviolet absorbers, sagging inhibitors, heat resistance improvers, and the like can be used.
本発明の一実施形態は、前記感温性無機組成物の層を基材上に有する感温性物品である。基材としては、既存の建築材料に使用されるものであれば特に限定されず、例えば、コンクリート、石材、結晶化ガラス、ガラスブロック、レンガ、施釉タイル、無釉タイル、軽量気泡コンクリート板、石綿セメントケイ酸カルシウム板、プレキャスト鉄筋コンクリート板、石綿スレート板、パルプセメント板、石膏ボード板等の無機基材;セラミックス;合成樹脂;木材等が挙げられる。前記基材に前記感温性無機組成物の層を形成させる方法は、基材に感温性無機組成物の水溶液をドクターブレード法、ゲルキャスティング法、鋳込み成形法、カレンダ法や、噴霧コート法、ローラーコート法、バーコート法、エアナイフコート法、刷毛塗り法、ディッピング法等の公知の方法により塗布し、乾燥させて行うことができる。基材上に形成された感温性無機組成物の層の厚さは、本発明の目的を損なわない範囲であれば限定されないが、通常50μm〜数十mmである。 One embodiment of the present invention is a temperature-sensitive article having a layer of the temperature-sensitive inorganic composition on a substrate. The base material is not particularly limited as long as it is used for existing building materials. For example, concrete, stone, crystallized glass, glass block, brick, glazed tile, glazed tile, lightweight cellular concrete board, asbestos Inorganic base materials such as cement calcium silicate board, precast reinforced concrete board, asbestos slate board, pulp cement board and gypsum board board; ceramics; synthetic resin; wood and the like. The method of forming the layer of the thermosensitive inorganic composition on the substrate includes a doctor blade method, a gel casting method, a casting method, a calendar method, and a spray coating method. It can be applied by a known method such as a roller coating method, a bar coating method, an air knife coating method, a brush coating method, or a dipping method, followed by drying. The thickness of the layer of the thermosensitive inorganic composition formed on the substrate is not limited as long as it does not impair the object of the present invention, but is usually 50 μm to several tens of mm.
以下、実施例を挙げて本発明を詳細に説明する。なお、本発明においては、本発明の合目的であって、本発明の効果を特に害さない限りにおいては、改変あるいは部分的な変更及び付加は任意であって、いずれも本発明の範囲である。 Hereinafter, the present invention will be described in detail with reference to examples. In the present invention, as long as it is the purpose of the present invention and does not particularly impair the effects of the present invention, modifications or partial changes and additions are optional and all fall within the scope of the present invention. .
試験方法
試験は、調製した各種感温性無機組成物をスライドガラスに塗布し、自然乾燥させたものを、空気雰囲気下で電気炉にて室温から20℃/minの速度で800℃まで温度を上げ、800℃で2時間保持した。多孔体の発泡の嵩高さは、その経時的な変化を、投影法により求めた面積で評価すると共に、定量的な変化を、アルキメデス法により求めた体積で評価した。即ち、面積については、発泡した感温性無機組成物を任意温度ごとに写真撮影して投影画像を作成し、その面積として求めることによって評価した。その際、写真中に見られる統一規格の担体(25.86mm)を基準として、長さ補正を行った。一方、多孔体の体積については、400℃、600℃、800℃における各種感温性無機組成物の密度をアルキメデス法により求め、体積に換算して発泡した嵩部分の体積とした。さらに、試験後に電気炉からサンプルを取り出し、目視によって溶融状態を観察した。なお、実施例2〜5については、任意温度の面積を、試験温度範囲において最大面積を示した面積で除して、相対面積率を求めることによって各種感温性無機組成物を評価した。また、含水率は、600℃で重量変化の無い担体上に任意のサンプルを塗布し、空気雰囲気下にて600℃を2時間加熱維持した任意サンプルの加熱前後の重量差によって決定した水分(蒸発)量を同加熱処理により決定した固形分重量で除し、100を乗じる事により求めた。
The test method test was conducted by applying various temperature-sensitive inorganic compositions prepared on a slide glass and naturally drying, and then heating the temperature from room temperature to 800 ° C. at a rate of 20 ° C./min in an electric furnace in an air atmosphere. And kept at 800 ° C. for 2 hours. The bulkiness of the foam of the porous body was evaluated by the area obtained by the projection method for the change over time and the volume obtained by the Archimedes method for the quantitative change. That is, the area was evaluated by taking a photograph of the foamed thermosensitive inorganic composition for each arbitrary temperature, creating a projection image, and determining the area. At that time, the length was corrected based on the standardized carrier (25.86 mm) found in the photograph. On the other hand, regarding the volume of the porous body, the density of various temperature-sensitive inorganic compositions at 400 ° C., 600 ° C., and 800 ° C. was obtained by the Archimedes method, and the volume of the foamed bulk portion was converted to the volume. Furthermore, the sample was taken out from the electric furnace after the test, and the molten state was observed visually. In addition, about Examples 2-5, the area of arbitrary temperature was divided | segmented by the area which showed the maximum area in the test temperature range, and various temperature-sensitive inorganic compositions were evaluated by calculating | requiring a relative area ratio. The moisture content is determined by the weight difference (evaporation) before and after heating an arbitrary sample coated on a carrier with no change in weight at 600 ° C and heated at 600 ° C for 2 hours in an air atmosphere. ) Divided by the solid weight determined by the same heat treatment and multiplied by 100.
ケイ酸ソーダ水溶液は、JIS規格3号ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、一酸化二ナトリウム11.7%、一酸化二カリウム1.7%に調製したものである。ケイ酸アルミニウム、炭酸ナトリウム、炭酸カリウム、炭酸マグネシウム、炭酸カルシウム、炭酸ストロンチウム、炭酸ジルコニウム、シリカゲル、海砂、ガラスウールは、いずれも和光純薬工業から購入した。 A sodium silicate aqueous solution is obtained by adding potassium hydroxide to a JIS standard No. 3 sodium silicate aqueous solution (SiO 2 : 28 to 30%, Na 2 O: 9 to 10%). Prepared to 11.7% disodium oxide and 1.7% dipotassium monoxide. Aluminum silicate, sodium carbonate, potassium carbonate, magnesium carbonate, calcium carbonate, strontium carbonate, zirconium carbonate, silica gel, sea sand, and glass wool were all purchased from Wako Pure Chemical Industries.
[実施例1]
炭酸ナトリウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、30.5重量部のケイ酸アルミニウム、3.1重量部の炭酸ナトリウムを混合して調製した感温性無機組成物の1.04gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は68%であった。以下、この感温性無機組成物をサンプルNaと称す。
[Example 1]
Preparation Method of Temperature-Sensitive Inorganic Composition Containing Sodium Carbonate 4 parts by weight of potassium hydroxide, 30.5 parts by weight of aluminum silicate, 3 parts by weight of silicon dioxide in JIS standard 3 sodium silicate aqueous solution 1.04 g of a thermosensitive inorganic composition prepared by mixing 1 part by weight of sodium carbonate was applied to a glass slide and allowed to dry naturally. The water content at this time was 68%. Hereinafter, this temperature-sensitive inorganic composition is referred to as sample Na.
炭酸カリウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、30.5重量部のケイ酸アルミニウム、6.1重量部の炭酸カリウムを混合して調製した感温性無機組成物の1.06gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は61%であった。以下、この感温性無機組成物をサンプルKと称す。
Preparation method of thermosensitive inorganic composition containing potassium carbonate 4 parts by weight of potassium hydroxide, 30.5 parts by weight of aluminum silicate, 100 parts by weight of silicon dioxide in JIS standard 3 sodium silicate aqueous solution, 6 1.06 g of a thermosensitive inorganic composition prepared by mixing 1 part by weight of potassium carbonate was applied to a glass slide and allowed to dry naturally. The water content at this time was 61%. Hereinafter, this temperature-sensitive inorganic composition is referred to as Sample K.
炭酸カルシウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、22.4重量部の炭酸カルシウムを混合して調製した感温性無機組成物の1.02gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は71%であった。以下、この感温性無機組成物をサンプルCaと称す。
Preparation Method of Temperature-Sensitive Inorganic Composition Containing Calcium Carbonate 4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate with respect to 100 parts by weight of silicon dioxide in JIS No. 3 sodium silicate aqueous solution, 22 1.02 g of a thermosensitive inorganic composition prepared by mixing 4 parts by weight of calcium carbonate was applied to a glass slide and allowed to dry naturally. The water content at this time was 71%. Hereinafter, this temperature-sensitive inorganic composition is referred to as sample Ca.
炭酸マグネシウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、21.8重量部の炭酸マグネシウムを混合して調製した感温性無機組成物の1.18gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は60%であった。以下、この感温性無機組成物をサンプルMgと称す。
Preparation method of thermosensitive inorganic composition containing magnesium carbonate 4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate, 100 parts by weight of silicon dioxide in JIS standard 3 sodium silicate aqueous solution, 21 1.18 g of a thermosensitive inorganic composition prepared by mixing 8 parts by weight of magnesium carbonate was applied to a slide glass and allowed to dry naturally. The water content at this time was 60%. Hereinafter, this temperature-sensitive inorganic composition is referred to as sample Mg.
炭酸ストロンチウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、85.6重量部の炭酸ストロンチウムを混合して調製した感温性無機組成物の1.17gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は32%であった。以下、この感温性無機組成物をサンプルSrと称す。
Preparation Method of Temperature-Sensitive Inorganic Composition Containing Strontium Carbonate 4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate, 85 parts per 100 parts by weight of silicon dioxide in JIS standard 3 sodium silicate aqueous solution 1.17 g of a thermosensitive inorganic composition prepared by mixing 6 parts by weight of strontium carbonate was applied to a slide glass and allowed to dry naturally. The water content at this time was 32%. Hereinafter, this temperature-sensitive inorganic composition is referred to as sample Sr.
炭酸ジルコニウムを含む感温性無機組成物の調製方法
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、65.8重量部の炭酸ジルコニウムを混合して調製した感温性無機組成物の1.21gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は24%であった。以下、この感温性無機組成物をサンプルZrと称す。
Preparation Method of Temperature-Sensitive Inorganic Composition Containing Zirconium Carbonate 4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate with respect to 100 parts by weight of silicon dioxide in JIS standard 3 sodium silicate aqueous solution, 65 1.21 g of a thermosensitive inorganic composition prepared by mixing 8 parts by weight of zirconium carbonate was applied to a slide glass and allowed to dry naturally. The water content at this time was 24%. Hereinafter, this temperature-sensitive inorganic composition is referred to as sample Zr.
試験結果
試験結果を図1及び表1に示す。図1の縦軸は、各種感温性無機組成物中において任意温度で発泡した多孔体の投影面積を表す。また、表1は、実施例1及び比較例において、各種感温性無機組成物を加熱することにより形成される多孔体の嵩高さを、アルキメデス法により求めた体積で比較した表である。また、後述する比較例も図1及び表1に併記する。
Test results The test results are shown in FIG. The vertical axis | shaft of FIG. 1 represents the projection area of the porous body foamed at arbitrary temperature in various temperature-sensitive inorganic compositions. Table 1 is a table comparing the bulkiness of porous bodies formed by heating various temperature-sensitive inorganic compositions in Example 1 and Comparative Examples, using the volume determined by the Archimedes method. Moreover, the comparative example mentioned later is also written together in FIG.
結果より、サンプルNa、K、Ca、Mg、Sr及びZrはいずれも、650℃付近で面積が再び大きくなったことが理解される。 From the results, it is understood that the areas of samples Na, K, Ca, Mg, Sr and Zr all increased again around 650 ° C.
サンプルNa、K及びCaは、500℃以下の温度領域で最大の面積を示し、500℃以上になると減少したが、700℃付近から再発泡し面積が大きくなった。800℃で保持した場合、サンプルNa、Kは10分間、サンプルCaは2時間まで溶融劣化することなく、多孔体を保った。 Samples Na, K, and Ca showed a maximum area in a temperature region of 500 ° C. or lower and decreased when the temperature was 500 ° C. or higher, but re-foamed from around 700 ° C. to increase the area. When held at 800 ° C., samples Na and K were maintained for 10 minutes, and sample Ca was maintained for 2 hours without melting and deterioration.
サンプルMgは、600℃以下での面積は比較的小さいが、600℃以上になると、次第に面積が大きくなり、750℃で最大となった。800℃では面積が小さくなるものの、2時間保持した場合でも600℃以下における面積よりも大きい面積であった。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、良好な状態を示した。 Sample Mg had a relatively small area at 600 ° C. or lower, but gradually increased at 600 ° C. or higher, and reached a maximum at 750 ° C. Although the area decreased at 800 ° C., the area was larger than the area at 600 ° C. or lower even when held for 2 hours. The sample taken out from the electric furnace after the test hardly remained melted and maintained a porous body and showed a good state.
サンプルSrは、350℃付近からの面積を600℃まで保ち、650℃で小さくなった。引き続き加熱を行うと700℃付近から再び面積が大きくなり、750℃で最大となった。800℃では面積が小さくなるものの、2時間保持した場合でも600℃以下における面積とほぼ同じ面積を示した。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、良好な状態を示した。 The sample Sr kept the area from around 350 ° C. up to 600 ° C. and became smaller at 650 ° C. When heating was continued, the area increased again from around 700 ° C., and reached a maximum at 750 ° C. Although the area was small at 800 ° C., the area was almost the same as that at 600 ° C. or lower even when held for 2 hours. The sample taken out from the electric furnace after the test hardly remained melted and maintained a porous body and showed a good state.
サンプルZrは、700℃以下における面積は比較的小さかった。700℃以上になると、次第に面積が大きくなった。800℃で2時間保持した場合、最大の面積となった。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、良好な状態を示した。 Sample Zr had a relatively small area at 700 ° C. or lower. When the temperature became 700 ° C. or higher, the area gradually increased. When kept at 800 ° C. for 2 hours, the maximum area was obtained. The sample taken out from the electric furnace after the test hardly remained melted and maintained a porous body and showed a good state.
[実施例2]
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、6重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、85.6重量部の炭酸ストロンチウムで調製した感温性無機組成物の1.17gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は32%であった。
[Example 2]
Temperature sensitivity prepared with 6 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate and 85.6 parts by weight of strontium carbonate with respect to 100 parts by weight of silicon dioxide in JIS No. 3 sodium silicate aqueous solution. 1.17 g of the inorganic composition was applied to a slide glass and allowed to dry naturally. The water content at this time was 32%.
ケイ酸ソーダ水溶液はJIS規格3号ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、一酸化二ナトリウム11.7%、一酸化二カリウム1.7%に調製したものである。 Aqueous solution of sodium silicate is JIS standard No. 3 sodium silicate aqueous solution (SiO 2: 28~30%, Na 2 O: 9~10%) by adding potassium hydroxide to silicon dioxide 32.7%, carbon monoxide Prepared to 11.7% disodium and 1.7% dipotassium monoxide.
試験結果を図2及び表2に示す。図2の縦軸は、任意温度で発泡した多孔体の投影面積を、試験温度範囲において最大に発泡した際の投影面積で除した相対面積率を表す。また、表2は、実施例2〜5及び比較例において、各種感温性無機組成物を加熱することにより形成される多孔体の嵩高さをアルキメデス法により求めた体積で比較した表である。 The test results are shown in FIG. The vertical axis in FIG. 2 represents a relative area ratio obtained by dividing the projected area of the porous body foamed at an arbitrary temperature by the projected area when foamed to the maximum in the test temperature range. Table 2 is a table comparing the bulkiness of the porous bodies formed by heating various temperature-sensitive inorganic compositions in Examples 2 to 5 and Comparative Examples in terms of volumes determined by the Archimedes method.
結果より、試験開始350℃以下で多孔化した感温性無機組成物はその面積率を600℃まで保ち、650℃で小さくなったことが理解される。引き続き加熱を行うと700℃付近から再び面積率が大きくなり、750℃で最大となった。800℃では面積率が小さくなるものの、2時間保持した場合でも試験開始時の面積率と同様な面積率を保った。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、良好な状態を示した。 From the results, it is understood that the temperature-sensitive inorganic composition porousd at 350 ° C. or less at the start of the test kept the area ratio up to 600 ° C. and decreased at 650 ° C. When heating was continued, the area ratio increased again from around 700 ° C., and reached a maximum at 750 ° C. Although the area ratio decreased at 800 ° C., the area ratio similar to the area ratio at the start of the test was maintained even when held for 2 hours. The sample taken out from the electric furnace after the test hardly remained melted and maintained a porous body and showed a good state.
[実施例3]
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、92.8重量部の炭酸ストロンチウム、15.4重量部のシリカゲルで調製した感温性無機組成物の1.19gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は37%であった。
[Example 3]
4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate, 92.8 parts by weight of strontium carbonate, 15.4 parts by weight with respect to 100 parts by weight of silicon dioxide in JIS No. 3 sodium silicate aqueous solution 1.19 g of the thermosensitive inorganic composition prepared with the silica gel was applied to a slide glass and allowed to air dry. The water content at this time was 37%.
ケイ酸ソーダ水溶液はJIS規格3号水ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、一酸化二ナトリウム11.7%、一酸化二カリウム1.7%に調製したものである。 A sodium silicate aqueous solution is obtained by adding potassium hydroxide to JIS standard No. 3 water sodium silicate aqueous solution (SiO 2 : 28 to 30%, Na 2 O: 9 to 10%). Prepared to 11.7% disodium oxide and 1.7% dipotassium monoxide.
試験結果を図2及び表2に示す。結果より、試験開始350℃以下で多孔化した感温性無機組成物はその面積率を600℃まで保ち、650℃で小さくなったことが理解される。引き続き加熱を行うと700℃付近から再び面積率が大きくなり、750℃で最大となった。800℃では面積率が小さくなるものの、2時間保持した場合でも試験開始時の面積率と同様な面積率を保った。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、シリカゲルを添加した系においても良好な状態を示した。 The test results are shown in FIG. From the results, it is understood that the temperature-sensitive inorganic composition porousd at 350 ° C. or less at the start of the test kept the area ratio up to 600 ° C. and decreased at 650 ° C. When heating was continued, the area ratio increased again from around 700 ° C., and reached a maximum at 750 ° C. Although the area ratio decreased at 800 ° C., the area ratio similar to the area ratio at the start of the test was maintained even when held for 2 hours. The sample taken out from the electric furnace after the test was hardly melted and deteriorated and maintained a porous body, and showed a good state even in a system to which silica gel was added.
[実施例4]
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、106.7重量部の炭酸ストロンチウム、15.3重量部のシリカゲル、18.2重量部のガラスウールで調製した感温性無機組成物の1.20gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は40%であった。
[Example 4]
4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate, 106.7 parts by weight of strontium carbonate, 15.3 parts by weight with respect to 100 parts by weight of silicon dioxide in JIS No. 3 sodium silicate aqueous solution 1.20 g of a temperature-sensitive inorganic composition prepared with 18.2 parts by weight of glass wool was applied to a slide glass and allowed to dry naturally. The water content at this time was 40%.
ケイ酸ソーダ水溶液はJIS規格3号ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、一酸化二ナトリウム11.7%、一酸化二カリウム1.7%に調製したものである。 Aqueous solution of sodium silicate is JIS standard No. 3 sodium silicate aqueous solution (SiO 2: 28~30%, Na 2 O: 9~10%) by adding potassium hydroxide to silicon dioxide 32.7%, carbon monoxide Prepared to 11.7% disodium and 1.7% dipotassium monoxide.
試験結果を図2及び表2に示す。結果より、試験開始350℃以下で多孔化した感温性無機組成物はその面積率を700℃まで保ち、再発泡して750℃で最大となったことが理解される。800℃では面積率が小さくなるものの、2時間保持した場合でも試験開始時の面積率よりも大きい面積率を示した。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、シリカゲル及びガラスウールを添加した系においても良好な状態を示した。 The test results are shown in FIG. From the results, it is understood that the temperature-sensitive inorganic composition porousd at 350 ° C. or less at the start of the test maintained its area ratio up to 700 ° C. and re-foamed and reached a maximum at 750 ° C. Although the area ratio decreased at 800 ° C., an area ratio larger than the area ratio at the start of the test was exhibited even when held for 2 hours. The sample taken out from the electric furnace after the test hardly melted and deteriorated and maintained a porous body, and showed a good state even in a system to which silica gel and glass wool were added.
[実施例5]
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウム、35.6重量部のケイ酸アルミニウム、91.8重量部の炭酸ストロンチウム、15.9重量部のシリカゲル、9.9重量部のガラスウール、317.0重量部の海砂で調製した感温性無機組成物の1.26gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は21%であった。
[Example 5]
4 parts by weight of potassium hydroxide, 35.6 parts by weight of aluminum silicate, 91.8 parts by weight of strontium carbonate, 15.9 parts by weight with respect to 100 parts by weight of silicon dioxide in JIS No. 3 sodium silicate aqueous solution 1.26 g of a thermosensitive inorganic composition prepared with 9.9 parts by weight of glass wool, 317.0 parts by weight of sea sand was applied to a slide glass and allowed to dry naturally. The water content at this time was 21%.
ケイ酸ソーダ水溶液はJIS規格3 号ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、一酸化二ナトリウム11.7%、一酸化二カリウム1.7%に調製したものである。 Aqueous solution of sodium silicate is JIS standard No. 3 sodium silicate aqueous solution (SiO 2: 28~30%, Na 2 O: 9~10%) by adding potassium hydroxide to silicon dioxide 32.7%, carbon monoxide Prepared to 11.7% disodium and 1.7% dipotassium monoxide.
試験結果を図2及び表2に示す。結果より、試験開始350℃以下で多孔化した感温性無機組成物はその面積率を700℃まで保ち、再発泡して750℃で最大となったことが理解される。800℃では面積率が小さくなるものの、2時間保持した場合でも試験開始時の面積率よりも大きい面積率を示した。試験後電気炉から取り出したサンプルはほとんど溶融劣化することなく、多孔体を保っており、シリカゲル及びガラスウール、海砂を添加した系においても良好な状態を示した。 The test results are shown in FIG. From the results, it is understood that the temperature-sensitive inorganic composition porousd at 350 ° C. or less at the start of the test maintained its area ratio up to 700 ° C. and re-foamed and reached a maximum at 750 ° C. Although the area ratio decreased at 800 ° C., an area ratio larger than the area ratio at the start of the test was exhibited even when held for 2 hours. The sample taken out from the electric furnace after the test was hardly melted and deteriorated and maintained a porous body, and showed a good state even in a system to which silica gel, glass wool and sea sand were added.
[比較例]
JIS規格3号ケイ酸ソーダ水溶液の二酸化ケイ素の100重量部に対し、4重量部の水酸化カリウムで調製した組成物の1.08gをスライドガラスに塗布し、自然乾燥させた。このときの含水率は58%であった。
[Comparative example]
1.08 g of a composition prepared with 4 parts by weight of potassium hydroxide was applied to a slide glass with respect to 100 parts by weight of silicon dioxide in a JIS standard No. 3 sodium silicate aqueous solution and allowed to dry naturally. The water content at this time was 58%.
ケイ酸ソーダ水溶液はJIS規格3号ケイ酸ソーダ水溶液(SiO2:28〜30%、Na2O:9〜10%)に水酸化カリウムを添加することで、二酸化ケイ素32.7%、酸化ナトリウム11.7%、酸化カリウム1.7%に調製したものである。 Aqueous solution of sodium silicate is JIS standard No. 3 sodium silicate aqueous solution (SiO 2: 28~30%, Na 2 O: 9~10%) in that the addition of potassium hydroxide, 32.7% of silicon dioxide, sodium oxide 11.7% and potassium oxide 1.7%.
試験結果を図1と図2及び表1と表2に示す。結果より、試験開始350℃以下で多孔化した組成物はその面積率を500℃まで保ち、500℃を超える温度になるとともに面積率が小さくなったことが理解される。800℃で10分間保った場合でさえも面積率は非常に小さくなり、溶融劣化していることを示した。 The test results are shown in FIGS. 1 and 2 and Tables 1 and 2. From the results, it is understood that the composition that was made porous at 350 ° C. or less at the start of the test kept the area ratio up to 500 ° C., and the area ratio became smaller as the temperature exceeded 500 ° C. Even when kept at 800 ° C. for 10 minutes, the area ratio became very small, indicating that it was melted and deteriorated.
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