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JP5867067B2 - Method and apparatus for cutting strip material - Google Patents
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JP5867067B2 - Method and apparatus for cutting strip material - Google Patents

Method and apparatus for cutting strip material Download PDF

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JP5867067B2
JP5867067B2 JP2011284130A JP2011284130A JP5867067B2 JP 5867067 B2 JP5867067 B2 JP 5867067B2 JP 2011284130 A JP2011284130 A JP 2011284130A JP 2011284130 A JP2011284130 A JP 2011284130A JP 5867067 B2 JP5867067 B2 JP 5867067B2
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cutting
stopper
order
length
strip
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JP2013132712A (en
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映彦 西村
映彦 西村
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JFE Steel Corp
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本発明は、条材の切断方法及び装置に係り、特に、H形鋼や鋼矢板などの形鋼製造時にゲージストッパ方式による鋸断設備を用いて形鋼を切断する際に用いるのに好適な、条材の切断方法及び装置に関する。   The present invention relates to a strip material cutting method and apparatus, and is particularly suitable for use in cutting a shape steel using a gauge stopper type sawing facility when manufacturing a shape steel such as an H-shaped steel or a steel sheet pile. The invention relates to a method and an apparatus for cutting a strip.

H形鋼や鋼矢板などの形鋼圧延ラインでは、図1に例示する如く、加熱炉10から抽出された圧延材8は、ミルラインにおいて、搬送テーブル12で搬送されながら、順次、例えばブレークダウン(BD)圧延機等の前後段の粗圧延機14により粗圧延され、中間ユニバーサル圧延機やエッジング圧延機等の中間圧延機16により中間圧延され、仕上ユニバーサル圧延機等の仕上圧延機18により仕上圧延された後、熱間鋸断設備(ホットソーと称する)20で所定の長さに鋸断される。該ホットソー20は、成品8’毎に鋸断操業管理用の上位計算機50でオーダーに応じて設定された成品8’の長手方向の先端から尾端までの間に注文品を所定の目標切断長(オーダー長と称する)となるよう、ホットソー制御装置48により制御される。前記所定の長さは、圧延材8の成品8’に対し歩留まり優先で割付けた長さである。   In a section rolling line such as H-section steel or steel sheet pile, as illustrated in FIG. 1, the rolled material 8 extracted from the heating furnace 10 is sequentially transported on the transport table 12 in the mill line, for example, in a breakdown ( BD) Rough rolling is performed by a roughing mill 14 at the front and rear stages such as a rolling mill, intermediate rolling is performed by an intermediate rolling mill 16 such as an intermediate universal rolling mill and an edging rolling mill, and finish rolling is performed by a finishing rolling mill 18 such as a finishing universal rolling mill. Then, it is sawed to a predetermined length by a hot sawing equipment (referred to as a hot saw) 20. The hot saw 20 has a predetermined target cutting length for an ordered product between the longitudinal end and the tail end of the product 8 ′ set according to the order by the upper computer 50 for sawing operation management for each product 8 ′. It is controlled by the hot saw control device 48 so as to become (order length). The predetermined length is a length assigned to the product 8 ′ of the rolled material 8 with priority on yield.

鋸断の基本的な方法としては、例えば特許文献1、2に記載された、図2に示すような、ゲージストッパ方式によるホットソー20の場合、複数(図では4つ)のストッパ26がスライドベース24に昇降可能に保持されたゲージストッパ22を、ゲージ位置合わせのための自動位置制御(APC)により一定範囲で成品8’の長手方向に移動させ、切断手段となる固定されたソー30とストッパ26の先端との間が鋸断長となるようにストッパ26の1つを選択して降ろし、先端をストッパ26の1つに押し当てて停止した成品8’を鋸断する方法がある。図において、34は、ホットソー20内の搬送テーブル、36は、そのテーブルローラ、40は、成品8’の搬送位置をトラッキングするためのメジャリングロール、42は、そのパルス発信器、44は、鋸断時に成品8’の例えば側部をクランプするためのクランプ装置である。   As a basic method of sawing, for example, in the case of a hot saw 20 using a gauge stopper method as shown in FIGS. 2 and 2 described in Patent Documents 1 and 2, a plurality of (four in the figure) stoppers 26 are slide bases. 24, the gauge stopper 22 held so as to be movable up and down is moved in the longitudinal direction of the product 8 ′ within a certain range by automatic position control (APC) for gauge positioning, and a fixed saw 30 and stopper as a cutting means There is a method in which one of the stoppers 26 is selected and lowered so as to have a sawing length between the leading end of 26 and the stopped product 8 ′ is pressed by pressing the leading end against one of the stoppers 26. In the figure, 34 is a conveying table in the hot saw 20, 36 is its table roller, 40 is a measuring roll for tracking the conveying position of the product 8 ', 42 is its pulse transmitter, and 44 is a saw. It is a clamping device for clamping, for example, the side portion of the product 8 ′ when it is cut.

特開2001−259926号公報JP 2001-259926 A 特開2003−266108号公報JP 2003-266108 A

しかしながら前記のような鋸断方法では、ゲージストッパ22の移動量が鋸断長とは比例せず、選択するストッパ26の変わり目ではゲージストッパ22の移動方向が反転して、バックラッシュによる誤差が生じ、製品長不足が発生することがあった。   However, in the sawing method as described above, the moving amount of the gauge stopper 22 is not proportional to the sawing length, and the moving direction of the gauge stopper 22 is reversed at the change of the stopper 26 to be selected, and an error due to backlash occurs. There was a shortage of product length.

バックラッシュをなくすために、位置決め時のゲージストッパ22の移動方向が一定となるように、毎回、又は、反対方向移動が必要なときに、ゲージストッパ22を一旦基準位置まで戻して一方向APCを行うことも考えられるが、一方向APCを行うとゲージストッパ22を余分に移動させる必要が生じて位置制御に時間がかかり、処理時間が製品搬送時間より長くなるという問題点もあった。   In order to eliminate backlash, the gauge stopper 22 is temporarily returned to the reference position once every time or when the opposite direction movement is required so that the movement direction of the gauge stopper 22 during positioning is constant. However, there is a problem that when the one-way APC is performed, it is necessary to move the gauge stopper 22 excessively, and it takes time to control the position, and the processing time becomes longer than the product conveyance time.

本発明は、前記従来の問題点を解消するべくなされたもので、一方向APCを行うことなく、短い位置制御時間で、ゲージストッパの移動方向の反転によるバックラッシュの影響を無くした高精度の切断を可能とすることを課題とする。   The present invention has been made to solve the above-mentioned conventional problems, and has a high accuracy with no influence of backlash due to reversal of the moving direction of the gauge stopper in a short position control time without performing one-way APC. An object is to enable cutting.

本発明は、複数のストッパを持つゲージストッパを条材長手方向に所定範囲で移動させ、固定された切断手段と前記ストッパの間が目標切断長となるように前記ストッパの一つを選択して、切断対象先端を該ストッパに押し当てて停止した切断対象を切断する条材の切断方法において、切断長設定を行う際に、各目標切断長における前記ゲージストッパの基準位置からの移動量を計算し、移動方向が一定で、且つ、移動量の少ない順に切断順を並び替えると共に、該並び替えにより決定した切断順による切断迄の経過時間を計算し、該切断迄の経過時間による切断対象の長さの温度変化による変化を考慮して、再度移動量計算と切断順の並び替えを行うことにより、前記課題を解決したものである。 In the present invention, a gauge stopper having a plurality of stoppers is moved within a predetermined range in the longitudinal direction of the strip, and one of the stoppers is selected so that a target cutting length is set between the fixed cutting means and the stopper. When the cutting length is set in the cutting method of the strip that cuts the cutting target that is stopped by pressing the tip of the cutting target against the stopper, the amount of movement from the reference position of the gauge stopper at each target cutting length is calculated. In addition, the cutting order is rearranged in the order in which the moving direction is constant and the moving amount is small , and the elapsed time until cutting according to the cutting order determined by the rearrangement is calculated, and the cutting target according to the elapsed time until the cutting is calculated. In consideration of changes in length due to temperature changes , the above problem is solved by performing movement amount calculation and rearrangement of the cutting order again .

本発明は、又、複数のストッパを持ち、条材長手方向に所定範囲で移動可能なゲージストッパと、固定された切断手段とを備え、前記ゲージストッパを条材長手方向に所定範囲で移動させ、前記切断手段と前記ストッパの間が目標切断長となるように前記ストッパの一つを選択して、切断対象先端を該ストッパに押し当てて停止した切断対象を切断する条材の切断装置において、切断長設定を行う際に、各目標切断長における前記ゲージストッパの基準位置からの移動量を計算する手段と、移動方向が一定で、且つ、移動量の少ない順に切断順を並び替える並び替え手段と、該並び替え手段により決定した切断順による切断迄の経過時間を計算する手段と、該切断迄の経過時間による切断対象の長さの温度変化による変化を考慮して、再度移動量計算と切断順の並び替えを行う再並び替え手段と、を備えたことを特徴とする条材の切断装置を提供することにより、同様に前記課題を解決したものである。 The present invention also includes a gauge stopper having a plurality of stoppers and movable within a predetermined range in the longitudinal direction of the strip, and a fixed cutting means, and the gauge stopper is moved within the predetermined range in the longitudinal direction of the strip. In the strip cutting apparatus for cutting the cutting object, which selects one of the stoppers so that the target cutting length is between the cutting means and the stopper and presses the tip of the cutting object against the stopper The means for calculating the amount of movement of the gauge stopper from the reference position at each target cutting length when performing the cutting length setting, and the rearrangement for rearranging the cutting order in the order in which the moving direction is constant and the moving amount is small. means and, means for calculating an elapsed time until the cutting by the cutting order determined by the sorting means, to account for changes due to the temperature change of the length of the cutting object by the elapsed time until the cutting again moved By providing a cutting device for strip material characterized by comprising a re-sorting means for cutting the order of rearranging the amount calculated, and is obtained by solving the above problems as well.

本発明によれば、ゲージストッパの位置を考慮し、その移動方向が一定となる切断順を選択するようにしたので、一方向APCを行うことなく、短い位置制御時間で、ゲージストッパの移動方向の反転によるバックラッシュの影響が無い、精度の高い切断が可能となる。   According to the present invention, since the cutting order in which the moving direction is constant is selected in consideration of the position of the gauge stopper, the moving direction of the gauge stopper can be achieved in a short position control time without performing one-way APC. It is possible to perform cutting with high accuracy without the influence of backlash due to the inversion of.

形鋼圧延ラインの一例の全体構成を示す概略図Schematic showing the overall configuration of an example of a section rolling line ゲージストッパ方式のホットソーの一例を示す斜視図A perspective view showing an example of a gauge stopper type hot saw 本発明を実施するためのホットソー制御装置の構成を示すブロック図The block diagram which shows the structure of the hot saw control apparatus for implementing this invention 本発明の実施形態の処理手順を示す流れ図The flowchart which shows the process sequence of embodiment of this invention 同じく切断順の変更例を示す図The figure which similarly shows the example of change of cutting order

以下図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本発明を実施するためのホットソー制御装置48は、図3に示す如く、図1に示した上位計算機50から各情報を受け取り、図2に示したメジャリングロール40の出力に応じて、図2に示したテーブルローラ36を駆動するテーブルローラ駆動装置38、図2に示したゲージストッパ22を駆動するゲージストッパ駆動装置28、図2に示したクランプ装置44を駆動するクランプ駆動装置46、及び、図2に示したソー30を駆動するホットソー駆動装置32に出力を送るコントローラ52を備えている。   As shown in FIG. 3, the hot saw control device 48 for implementing the present invention receives each piece of information from the host computer 50 shown in FIG. 1, and in accordance with the output of the measuring roll 40 shown in FIG. A table roller driving device 38 for driving the table roller 36 shown in FIG. 2, a gauge stopper driving device 28 for driving the gauge stopper 22 shown in FIG. 2, a clamp driving device 46 for driving the clamping device 44 shown in FIG. A controller 52 is provided that sends output to a hot saw drive device 32 that drives the saw 30 shown in FIG.

以下、図4を参照して、本実施形態の処理手順を示す。   Hereinafter, the processing procedure of the present embodiment will be described with reference to FIG.

まずステップS100で、成品内オーダー長OLiを抽出する。ここでは、例えばOL1=20m、OL2=18m、OL3=16m、OL4=10mとする。   First, in step S100, the in-product order length OLi is extracted. Here, for example, OL1 = 20 m, OL2 = 18 m, OL3 = 16 m, and OL4 = 10 m.

次いでステップS110で、次式を用いて、前記オーダー長を実現するためのゲージストッパ22の移動量Liを算出する。
Li=(OLi−a)%b …(1)
Next, in step S110, the movement amount Li of the gauge stopper 22 for realizing the order length is calculated using the following equation.
Li = (OLi-a)% b (1)

ここで、aはゲージストッパ22の基準位置(例えば10m)、bはストッパ間隔(例えば3m)、%はC言語で使われている剰余演算子(エクセル(登録商標)等のmodに相当)である。   Here, a is a reference position of the gauge stopper 22 (for example, 10 m), b is a distance between the stoppers (for example, 3 m), and% is a remainder operator (corresponding to mod such as Excel (registered trademark)) used in the C language. is there.

前記例の場合、基準位置から数えて4番目のストッパ(以下、第4ストッパと称する)で成品8’の先端を止めてOL1を切断するためのゲージストッパ22のスライドベース24の移動量(単に移動量と称する)L1は、図5に示すように1m、基準位置から数えて3番目のストッパ(以下、第3ストッパと称する)で成品8’の先端を止めてOL2を切断するための移動量L2は同じく2m、基準位置から数えて2番目のストッパ(以下、第2ストッパと称する)で成品8’の先端を止めてOL3を切断するための移動量L3は同じく0m、基準位置上にある1番目のストッパ(以下、第1ストッパと称する)で成品8’の先端を止めてOL4を切断するための移動量L4は同じく0mである。   In the case of the above example, the amount of movement of the slide base 24 of the gauge stopper 22 for simply cutting the OL 1 by stopping the tip of the product 8 ′ with the fourth stopper (hereinafter referred to as the fourth stopper) counted from the reference position (simply) As shown in FIG. 5, L1 is 1 m, as shown in FIG. 5, and is a movement for cutting the OL2 by stopping the tip of the product 8 'with a third stopper (hereinafter referred to as a third stopper) counted from the reference position. The amount L2 is also 2 m, and the movement amount L3 for cutting the OL3 by stopping the tip of the product 8 ′ with the second stopper (hereinafter referred to as the second stopper) counted from the reference position is also 0 m, on the reference position. The movement amount L4 for cutting the OL 4 by stopping the tip of the product 8 ′ with a certain first stopper (hereinafter referred to as the first stopper) is also 0 m.

次いでステップS120に進み、前記移動量Liが少ない順に切断順(実施形態では鋸断順)を入れ替える。例えば第1切はL3=0mのOL3、第2切はL4=0mのOL4、第3切はL1=1mのOL1、第4切はL2=2mのOL2である。   In step S120, the cutting order (the cutting order in the embodiment) is changed in ascending order of the movement amount Li. For example, the first cut is OL3 with L3 = 0 m, the second cut is OL4 with L4 = 0 m, the third cut is OL1 with L1 = 1 m, and the fourth cut is OL2 with L2 = 2 m.

その後、熱間鋸断のように切断までの経過時間による温度低下によって生じる製品長さ変化が問題となる場合には、ステップS130に進み、鋸断までの経過時間tiを計算する。
ti=基準時間+鋸断時間×鋸断回数 …(2)
ここで、基準時間は第1切までの時間、鋸断時間は1回の鋸断に要する時間である。
Thereafter, when the product length change caused by the temperature drop due to the elapsed time until cutting becomes a problem as in the case of hot sawing, the process proceeds to step S130, and the elapsed time ti until sawing is calculated.
ti = reference time + saw time × number of times of sawing (2)
Here, the reference time is the time until the first cutting, and the sawing time is the time required for one sawing.

次いでステップS140に進み、ステップS130で求めた経過時間tiを入れた次式により補正移動量Li’を再計算する。
Li’=(OLi×α×ti−a)%b …(3)
Next, the process proceeds to step S140, and the corrected movement amount Li ′ is recalculated by the following equation including the elapsed time ti obtained in step S130.
Li ′ = (OLi × α × ti−a)% b (3)

ここでαは、単位時間、単位長当りの成品8’の長さ変化を表す熱間補正係数である。   Here, α is a hot correction coefficient representing a change in length of the product 8 ′ per unit time and unit length.

この例では、L3’=0.235m、L4’=0.095m、L1’=1.234m、L2’=2.234mとなる。   In this example, L3 ′ = 0.235 m, L4 ′ = 0.095 m, L1 ′ = 1.234 m, and L2 ′ = 2.234 m.

次いて、ステップS150に進み、補正後の移動量Li’が少ない順に鋸断を再び入れ替え、第1切をOL4=10m、第2切をOL3=16m、第3切をOL1=20m、第4切をOL2=18mとして鋸断順の設定を終了する。   Next, the process proceeds to step S150, in which the sawing is replaced again in the order of the smaller movement amount Li ′ after correction, the first cut is OL4 = 10 m, the second cut is OL3 = 16 m, the third cut is OL1 = 20 m, the fourth The cutting is set to OL2 = 18 m, and the setting of the sawing order is completed.

従来法によるオーダー長OLi順の鋸断の場合、第1切、第2切は移動量が増加する方向となり、第3切、第4切で移動量が減少する方向となるが、本発明により、最終的にゲージストッパ移動量が単調増加する方向に並び替えができていることがわかる。   In the case of sawing in the order of the order length OLi according to the conventional method, the first cut and the second cut are directions in which the movement amount increases, and the third cut and the fourth cut are directions in which the movement amount decreases. Finally, it can be seen that rearrangement has been made in the direction in which the gauge stopper movement amount monotonously increases.

なお、前記実施形態においては、ストッパの数が4つのゲージストッパが用いられていたが、ストッパの数はこれに限定されない。また、適用対象も熱間鋸断に限定されず、切断手段も回転鋸に限定されない。更に、切断対象も形鋼に限定されず、条材一般に適用できる。 In the embodiment, the gauge stopper having four stoppers is used, but the number of stoppers is not limited to this. Further, application target is not limited to hot saw sectional, not limited to the rotation saw disconnecting means. Furthermore, the object to be cut is not limited to the shape steel, and can be applied to strips in general.

8…圧延材
8’…成品
20…ホットソー
22…ゲージストッパ
24…スライドベース
26…ストッパ
28…ゲージストッパ駆動装置
30…ソー
32…ホットソー駆動装置
34…搬送テーブル
36…テーブルローラ
38…テーブルローラ駆動装置
44…クランプ装置
46…クランプ駆動装置
48…ホットソー制御装置
50…上位計算機
52…コントローラ
DESCRIPTION OF SYMBOLS 8 ... Rolled material 8 '... Product 20 ... Hot saw 22 ... Gauge stopper 24 ... Slide base 26 ... Stopper 28 ... Gauge stopper drive device 30 ... Saw 32 ... Hot saw drive device 34 ... Transport table 36 ... Table roller 38 ... Table roller drive device 44 ... Clamping device 46 ... Clamp driving device 48 ... Hot saw control device 50 ... Host computer 52 ... Controller

Claims (2)

複数のストッパを持つゲージストッパを条材長手方向に所定範囲で移動させ、固定された切断手段と前記ストッパの間が目標切断長となるように前記ストッパの一つを選択して、切断対象先端を該ストッパに押し当てて停止した切断対象を切断する条材の切断方法において、
切断長設定を行う際に、各目標切断長における前記ゲージストッパの基準位置からの移動量を計算し、移動方向が一定で、且つ、移動量の少ない順に切断順を並び替えると共に、
該並び替えにより決定した切断順による切断迄の経過時間を計算し、該切断迄の経過時間による切断対象の長さの温度変化による変化を考慮して、再度移動量計算と切断順の並び替えを行うことを特徴とする条材の切断方法。
A gauge stopper having a plurality of stoppers is moved within a predetermined range in the longitudinal direction of the strip, and one of the stoppers is selected so that the distance between the fixed cutting means and the stopper is a target cutting length, and the tip to be cut In the cutting method of the strip material that cuts the cutting object stopped by pressing against the stopper,
When setting the cutting length, calculate the amount of movement from the reference position of the gauge stopper at each target cutting length , rearrange the cutting order in order of the moving direction is constant and the moving amount is small ,
Calculate the elapsed time until cutting according to the cutting order determined by the rearrangement, consider the change due to the temperature change of the length of the cutting target due to the elapsed time until the cutting, and re-order the movement amount and rearrange the cutting order A method of cutting a strip characterized in that
複数のストッパを持ち、条材長手方向に所定範囲で移動可能なゲージストッパと、
固定された切断手段とを備え、
前記ゲージストッパを条材長手方向に所定範囲で移動させ、前記切断手段と前記ストッパの間が目標切断長となるように前記ストッパの一つを選択して、切断対象先端を該ストッパに押し当てて停止した切断対象を切断する条材の切断装置において、
切断長設定を行う際に、各目標切断長における前記ゲージストッパの基準位置からの移動量を計算する手段と、
移動方向が一定で、且つ、移動量の少ない順に切断順を並び替える並び替え手段と、
該並び替え手段により決定した切断順による切断迄の経過時間を計算する手段と、
該切断迄の経過時間による切断対象の長さの温度変化による変化を考慮して、再度移動量計算と切断順の並び替えを行う再並び替え手段と、
を備えたことを特徴とする条材の切断装置。
A gauge stopper that has a plurality of stoppers and can move within a predetermined range in the longitudinal direction of the strip,
A fixed cutting means,
The gauge stopper is moved within a predetermined range in the longitudinal direction of the strip, and one of the stoppers is selected so that the target cutting length is between the cutting means and the stopper, and the tip of the object to be cut is pressed against the stopper. In the strip cutting device for cutting the object to be cut,
Means for calculating the amount of movement from the reference position of the gauge stopper at each target cutting length when setting the cutting length;
Rearrangement means for rearranging the cutting order in the order in which the movement direction is constant and the movement amount is small;
Means for calculating an elapsed time until cutting according to the cutting order determined by the sorting means;
Considering the change due to the temperature change of the length of the cutting object due to the elapsed time until the cutting, re-sorting means for performing the movement amount calculation and the cutting order again,
A strip cutting apparatus characterized by comprising:
JP2011284130A 2011-12-26 2011-12-26 Method and apparatus for cutting strip material Expired - Fee Related JP5867067B2 (en)

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