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JP5871366B2 - Levitation transfer device - Google Patents
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JP5871366B2 - Levitation transfer device - Google Patents

Levitation transfer device Download PDF

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JP5871366B2
JP5871366B2 JP2011233533A JP2011233533A JP5871366B2 JP 5871366 B2 JP5871366 B2 JP 5871366B2 JP 2011233533 A JP2011233533 A JP 2011233533A JP 2011233533 A JP2011233533 A JP 2011233533A JP 5871366 B2 JP5871366 B2 JP 5871366B2
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valve
substrate
differential pressure
main pipe
gas
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JP2013091540A (en
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健史 濱川
健史 濱川
森 俊裕
俊裕 森
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Toray Engineering Co Ltd
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Toray Engineering Co Ltd
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Priority to JP2011233533A priority Critical patent/JP5871366B2/en
Priority to KR1020120113586A priority patent/KR20130045175A/en
Priority to CN201210405499.5A priority patent/CN103112719B/en
Publication of JP2013091540A publication Critical patent/JP2013091540A/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/30Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations
    • H10P72/32Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations between different workstations
    • H10P72/3218Conveying cassettes, containers or carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • B65G49/069Means for avoiding damage to stacked plate glass, e.g. by interposing paper or powder spacers in the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G51/00Conveying articles through pipes or tubes by fluid flow or pressure; Conveying articles over a flat surface, e.g. the base of a trough, by jets located in the surface
    • B65G51/02Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases
    • B65G51/03Directly conveying the articles, e.g. slips, sheets, stockings, containers or workpieces, by flowing gases over a flat surface or in troughs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/30Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations
    • H10P72/32Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for conveying, e.g. between different workstations between different workstations
    • H10P72/3222Loading to or unloading from a conveyor
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P76/00Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography
    • H10P76/20Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography of masks comprising organic materials
    • H10P76/204Manufacture or treatment of masks on semiconductor bodies, e.g. by lithography or photolithography of masks comprising organic materials of organic photoresist masks

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Control Of Fluid Pressure (AREA)

Description

本発明は、圧縮空気などの気体を噴出して基板を浮上させた状態で搬送を行う浮上搬送装置に関するものである。   The present invention relates to a levitation transport apparatus that transports gas in a state where a gas such as compressed air is jetted to float a substrate.

液晶ディスプレイやプラズマディスプレイ等のフラットパネルディスプレイには、基板上にレジスト液が塗布されたもの(塗布基板と称す)が使用されている。この塗布基板は、基板上にレジスト液や薬液などの塗布液を均一に塗布する塗布装置により形成されている。   A flat panel display such as a liquid crystal display or a plasma display uses a substrate coated with a resist solution (referred to as a coated substrate). The coated substrate is formed by a coating apparatus that uniformly coats a coating solution such as a resist solution or a chemical solution on the substrate.

塗布装置の概略図を図13に示す。塗布装置80は、基板Wを搬送する搬送装置81と、基板に塗布液を塗布する塗布部82を有している。塗布部82は、搬送装置81による基板Wの搬送方向と垂直な方向に伸びたスリットを有する口金を備え、基板Wを所定速度で搬送しながらこのスリットから塗布液を吐出し、基板W上に塗布膜を形成する。   A schematic diagram of the coating apparatus is shown in FIG. The coating device 80 includes a transport device 81 that transports the substrate W and a coating unit 82 that coats the substrate with a coating liquid. The coating unit 82 includes a base having a slit extending in a direction perpendicular to the direction of transport of the substrate W by the transport device 81, and discharges the coating liquid from the slit while transporting the substrate W at a predetermined speed. A coating film is formed.

このとき、塗布動作中に基板Wに異物が付着することを防ぎたい場合、搬送装置81には、気体を噴出してその圧力で基板Wを浮上させ、非接触状態で基板Wの搬送を行う浮上搬送装置が用いられることがある。   At this time, when it is desired to prevent foreign matter from adhering to the substrate W during the coating operation, gas is blown to the transport device 81 to float the substrate W with the pressure, and the substrate W is transported in a non-contact state. A levitation transport device may be used.

この浮上搬送装置の一例を図14に示す。この浮上搬送装置91は、気体を噴出する噴出口92のほかに気体を吸引する吸引口93を有している。そして、基板Wを浮上させるにあたり噴出口92から気体を噴出すると同時に各吸引口93から基板Wを吸引することにより、気体の噴出のみを行って基板Wを浮上させた場合と比較して、浮上した基板Wのたわみを抑え平面度を維持することができ、また、基板Wの浮上高さを精密に制御することができる。   An example of this levitation transport device is shown in FIG. This levitation transport device 91 has a suction port 93 for sucking gas in addition to the jet port 92 for jetting gas. Then, when the substrate W is floated, the gas is ejected from the ejection port 92 and simultaneously the substrate W is sucked from each suction port 93, so that the substrate W is floated as compared with the case where the substrate W is floated by performing only gas ejection. Therefore, the flatness of the substrate W can be maintained and the flying height of the substrate W can be precisely controlled.

一方、図14に示したような浮上搬送装置91では、各吸引口93に吸引力を与える吸引力供給手段94からの出力が一定である場合であっても、基板Wがどの位置にあるかよって吸引力が変化するという問題がある。その具体例を図15に示す。図15(a)のように浮上搬送装置91の上方に基板Wが存在する部分が少ない場合は、基板Wに上方を遮蔽される吸引口93の数が少なく、気体を吸引してもリークが大きいため、図15(a)グラフにV1で示すように、基板Wを吸引している吸引口93の吸引力は小さい。一方、図15(b)のように浮上搬送装置91の上方に基板Wが存在する部分が多くなると、リークが少なくなり、それにともなって、図15(b)グラフにV2で示すように、基板Wを吸引している吸引口93の吸引力が大きくなる。その結果、基板Wが浮上搬送装置91に吸い付いたり、基板Wの端部が浮上搬送装置91と衝突したりするおそれがある。   On the other hand, in the levitation transfer apparatus 91 as shown in FIG. 14, even if the output from the suction force supply means 94 that applies the suction force to each suction port 93 is constant, the position of the substrate W is Therefore, there is a problem that the suction force changes. A specific example is shown in FIG. As shown in FIG. 15A, when there are few portions where the substrate W exists above the levitation transfer device 91, the number of the suction ports 93 shielded from the upper side by the substrate W is small, and even if a gas is sucked, a leak occurs. Since it is large, the suction force of the suction port 93 that sucks the substrate W is small as indicated by V1 in the graph of FIG. On the other hand, when the portion where the substrate W is present above the levitation transfer device 91 increases as shown in FIG. 15B, the leakage decreases, and accordingly, as shown by V2 in the graph of FIG. The suction force of the suction port 93 that sucks W increases. As a result, the substrate W may be attracted to the levitation transport device 91, or the end portion of the substrate W may collide with the levitation transport device 91.

この吸引力の変化を抑える手段として、たとえば、下記特許文献1に示すように、吸引口と吸引力供給手段との間に電気制御のバルブを設け、圧力センサで計測した吸引口内の圧力値に応じて制御装置から当該バルブの開度を調節することにより、吸引力が設定値となるようにするものがある。   As means for suppressing this change in suction force, for example, as shown in Patent Document 1 below, an electrically controlled valve is provided between the suction port and the suction force supply means, and the pressure value in the suction port measured by the pressure sensor is adjusted. Some control devices adjust the opening of the valve so that the suction force becomes a set value.

特開2007−88201号公報JP 2007-88201 A

しかし、上記特許文献1に記載された浮上搬送装置では、吸引力の変化に制御が追いつけず、吸引力が一定にできない場合があるという問題があった。具体的には、バルブを電気制御し、目的の開度とするためには、圧力センサで計測した圧力値を制御装置へ送る時間、その圧力値に基づき制御装置が適正な開度を計算する時間、計算された開閉度となるよう制御装置がバルブを動作させる時間などを含んだ応答時間が必要となるのに対し、基板Wの搬送速度が速くなると、この応答時間が経過するまでに吸引力が変化する場合がある。すなわち、応答遅れが生じ、その場合、応答時間を経て調節が完了したバルブの開度はもはや適切な開度でなくなっており、その結果、正確な吸引力制御ができなくなる。   However, the levitation transport apparatus described in Patent Document 1 has a problem in that the control cannot catch up with the change in the suction force, and the suction force may not be constant. Specifically, in order to electrically control the valve to achieve the target opening, the control device calculates the appropriate opening based on the time for sending the pressure value measured by the pressure sensor to the control device and the pressure value. Response time including the time for the control device to operate the valve, etc., is required so that the calculated opening / closing time is reached, but if the transfer speed of the substrate W is increased, suction is performed before this response time elapses. The force may change. That is, a response delay occurs, and in this case, the opening degree of the valve that has been adjusted through the response time is no longer an appropriate opening degree, and as a result, accurate suction force control cannot be performed.

特に、図13に示したような塗布装置では、塗布部82から基板Wへ塗布液を均一に塗布するために塗布部82と基板Wとの距離を一定に保つこと、すなわち、基板Wの浮上高さを一定に保つことが重要であり、このように搬送装置81が正確な吸引力制御ができず、基板Wの浮上高さが不安定になると、塗布ムラを生じるおそれがある。   In particular, in the coating apparatus as shown in FIG. 13, in order to uniformly apply the coating liquid from the coating unit 82 to the substrate W, the distance between the coating unit 82 and the substrate W is kept constant, that is, the substrate W floats. It is important to keep the height constant. Thus, if the transport device 81 cannot perform accurate suction force control and the flying height of the substrate W becomes unstable, there is a possibility that uneven coating occurs.

さらに、基板Wと搬送装置81とが接触するおそれがあり、それによって基板Wの裏面に傷がついたり、基板Wや搬送装置81の一部が剥がれ、異物が発生したり、基板Wに静電気が生じて異物の付着や内部回路が破壊される可能性がある。   Furthermore, there is a possibility that the substrate W and the transfer device 81 may come into contact with each other. As a result, the back surface of the substrate W may be damaged, a part of the substrate W or the transfer device 81 may be peeled off, and foreign matter may be generated. May occur and foreign matter may adhere or the internal circuit may be destroyed.

本発明は、上記のような従来技術の問題点に鑑みてなされたものであり、基板の搬送にともなう浮上環境の変化に速やかに応答し、基板を一定の浮上高さで搬送することのできる浮上搬送装置を提供することを目的としている。   The present invention has been made in view of the above-described problems of the prior art, and can quickly respond to a change in the flying environment accompanying the transport of the substrate and transport the substrate at a constant flying height. The object is to provide a levitating transport device.

上記課題を解決するために本発明の浮上搬送装置は、基板を浮上させて搬送する浮上搬送装置であって、気体を噴出する噴出口と気体を吸引する吸引口とが基板の搬送される方向に複数個ずつ配列された表面を有し、気体の噴出および吸引により基板を所定の高さで浮上させる浮上ステージと、前記吸引口へ吸引力を供給する吸引力供給手段と、前記吸引力供給手段と連通する主配管と、前記主配管と連通し、それぞれの前記吸引口と連通する分岐配管と、前記主配管の途中に設けられた差圧ダンパと、を備え、前記差圧ダンパは、前記主配管内と外気とを連通する経路および当該経路を遮断する弁を有し、前記弁は、前記主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとり、前記差圧の変化に応じて前記弁が動作して開度が変化することにより、所定の前記差圧を保持し、前記差圧ダンパはさらに基板の高速搬送時に前記弁がオーバーシュートすることに備えて、前記弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することを特徴としている。
In order to solve the above problems, a levitation transport apparatus according to the present invention is a levitation transport apparatus for levitating and transporting a substrate, and a direction in which a substrate is transported by a jet port for ejecting gas and a suction port for sucking gas. A floating stage that floats the substrate at a predetermined height by gas ejection and suction, suction force supply means for supplying suction force to the suction port, and suction force supply A main pipe communicating with the means, a branch pipe communicating with the main pipe and communicating with each of the suction ports, and a differential pressure damper provided in the middle of the main pipe, and the differential pressure damper includes: A path that communicates the inside of the main pipe and the outside air and a valve that shuts off the path, and the valve operates to open and close by an external force exerted on the valve by a differential pressure between the inside of the main pipe and the outside air, The valve operates in response to changes in differential pressure. By opening changes, maintaining a predetermined said pressure difference, the valve during high-speed conveyance of the differential pressure damper further substrate is provided to overshoot, the operating range of the valve in a predetermined differential pressure It is characterized by having a stopper that restricts it from opening too much from the range of the opening assumed from the amount of change .

上記浮上搬送装置によれば、吸引力供給手段と連通する主配管の途中に差圧ダンパが設けられ、その差圧ダンパの弁が主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとることにより、制御によって弁が動作する場合と比べて、差圧の変化によって直接的に弁が動作する。したがって、基板の浮上搬送のようにすぐに吸引口の吸引力が変化する場合であっても応答遅れなく弁が速やかに動作することが可能であり、吸引力を所定の値に保持し、基板を一定の浮上高さで搬送することができる。また、差圧ダンパはさらに基板の高速搬送時に弁がオーバーシュートすることに備えて、弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することにより、主配管内の圧力が不安定になるのを防ぎ、安定した吸引力を保持することが可能である。
According to the above levitation conveyance device, the differential pressure damper is provided in the middle of the main pipe communicating with the suction force supply means, and the valve of the differential pressure damper is caused by the external force exerted on the valve by the differential pressure between the main pipe and the outside air. By taking the action of opening and closing, the valve is directly operated by a change in the differential pressure as compared with the case where the valve is operated by control. Therefore, even when the suction force of the suction port changes immediately, such as when the substrate is floated and conveyed, the valve can operate quickly without delay in response, and the suction force is held at a predetermined value. Can be transported at a constant flying height. In addition, the differential pressure damper further limits the valve operating range so that it does not open too far from the range of opening assumed from the amount of change in the predetermined differential pressure, in preparation for the valve overshooting during high-speed conveyance of the substrate. By having the stopper, it is possible to prevent the pressure in the main pipe from becoming unstable and to maintain a stable suction force.

また、その他の形態として、基板を浮上させて搬送する浮上搬送装置であって、気体を噴出する噴出口が基板の搬送される方向に複数個配列された表面を有し、気体の噴出により基板を所定の高さで浮上させる浮上ステージと、前記噴出口へ気体を供給する気体供給手段と、前記気体供給手段と連通する主配管と、前記主配管と連通し、それぞれの前記噴出口と連通する分岐配管と、前記主配管の途中に設けられた差圧ダンパと、を備え、前記差圧ダンパは、前記主配管内と外気とを連通する経路および当該経路を遮断する弁を有し、前記弁は、前記主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとり、前記差圧の変化に応じて前記弁が動作して開度が変化することにより、所定の前記差圧を保持し、前記差圧ダンパはさらに基板の高速搬送時に前記弁がオーバーシュートすることに備えて、前記弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することを特徴としても良い。
In another embodiment, the present invention is a levitating and conveying device that levitates and conveys a substrate, and has a plurality of ejection ports for ejecting gas in a direction in which the substrate is conveyed, and the substrate is ejected by gas ejection. A levitation stage that floats at a predetermined height, a gas supply means for supplying a gas to the jet outlet, a main pipe communicating with the gas feed means, a communication with the main pipe, and a communication with each jet outlet And a differential pressure damper provided in the middle of the main pipe, the differential pressure damper having a path that communicates the inside of the main pipe with outside air, and a valve that blocks the path. The valve operates to open and close by an external force exerted on the valve by a differential pressure between the main pipe and outside air, and the valve operates to change in accordance with the change in the differential pressure, thereby changing the opening degree. and holding said differential pressure, the differential pressure damper Further provided that the valve at the time of high-speed conveyance of the substrate is overshoot, have a limit stoppers so as not opened too much from the scope of the opening that is assumed the operating range of the valve from the change amount of the predetermined differential pressure It may be characterized.

上記浮上搬送装置によれば、気体供給手段と連通する主配管の途中に差圧ダンパが設けられ、その差圧ダンパの弁が主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとることにより、上記の吸引力の場合と同様に、噴出する気体の圧力を所定の値に保持することができるため、基板を一定の浮上高さで搬送することができる。また、差圧ダンパはさらに基板の高速搬送時に弁がオーバーシュートすることに備えて、弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することにより、主配管内の圧力が不安定になるのを防ぎ、安定した気体の圧力を保持することが可能である。
According to the above levitation transfer apparatus, the differential pressure damper is provided in the middle of the main pipe communicating with the gas supply means, and the valve of the differential pressure damper is opened and closed by the external force exerted on the valve by the differential pressure between the main pipe and the outside air. By performing the operation, the pressure of the gas to be ejected can be maintained at a predetermined value as in the case of the above suction force, so that the substrate can be transported at a constant flying height. In addition, the differential pressure damper further limits the valve operating range so that it does not open too far from the range of opening assumed from the amount of change in the predetermined differential pressure, in preparation for the valve overshooting during high-speed conveyance of the substrate. By having the stopper, it is possible to prevent the pressure in the main pipe from becoming unstable and to maintain a stable gas pressure.

また、前記弁は、前記浮上ステージ上に基板が存在せず、かつ前記吸引力供給手段から吸引力が供給されている状態下において、前記経路が開いた状態で釣り合うように調節されているようにすると良い。In addition, the valve is adjusted so as to be balanced in a state in which the path is opened in a state where no substrate is present on the floating stage and suction force is supplied from the suction force supply means. It is good to make it.

こうすることにより、小さな差圧の変化であっても弁の開度がすぐに変化し、吸引力がさらに安定するように保持することができる。By doing so, even if the pressure difference is small, the opening degree of the valve changes immediately, and the suction force can be kept more stable.

また、前記弁は、前記浮上ステージ上に基板が存在せず、かつ前記気体供給手段から気体が供給されている状態下において、前記経路が開いた状態で釣り合うように調節されているようにすると良い。Further, the valve is adjusted so as to be balanced in a state where the path is opened in a state where a substrate is not present on the levitation stage and gas is supplied from the gas supply means. good.

こうすることにより、小さな差圧の変化であっても弁の開度がすぐに変化し、気体の圧力がさらに安定するように保持することができる。By doing so, even if the pressure difference is small, the opening degree of the valve changes immediately, and the gas pressure can be kept stable.

本発明の浮上搬送装置によれば、基板の搬送にともなう浮上環境の変化に速やかに応答し、基板を一定の浮上高さで搬送することができる。   According to the levitation transport apparatus of the present invention, it is possible to quickly respond to a change in the levitation environment accompanying the transport of the substrate and transport the substrate at a constant levitation height.

本発明の一実施形態における浮上搬送装置の概略図である。It is the schematic of the levitation conveyance apparatus in one Embodiment of this invention. 本実施形態における浮上ステージの概略図である。It is the schematic of the levitation stage in this embodiment. 本実施形態における差圧ダンパの概略図である。It is the schematic of the differential pressure | voltage damper in this embodiment. 本実施形態における吸引力の変化を表すグラフである。It is a graph showing the change of the attractive force in this embodiment. 他の実施形態における浮上ステージの概略図である。It is the schematic of the levitation | floating stage in other embodiment. 他の実施形態における差圧ダンパの概略図である。It is the schematic of the differential pressure | voltage damper in other embodiment. 他の実施形態における噴出力の変化を表すグラフである。It is a graph showing the change of the jet power in other embodiment. 他の実施形態における浮上ステージの概略図である。It is the schematic of the levitation | floating stage in other embodiment. 他の実施形態における浮上ステージの概略図である。It is the schematic of the levitation | floating stage in other embodiment. 他の実施形態における浮上ステージの概略図である。It is the schematic of the levitation | floating stage in other embodiment. 他の実施形態における差圧ダンパの概略図である。It is the schematic of the differential pressure | voltage damper in other embodiment. 他の実施形態における浮上ステージの概略図である。It is the schematic of the levitation | floating stage in other embodiment. 搬送装置を有した塗布装置の概略図である。It is the schematic of the coating device which has a conveying apparatus. 従来の浮上搬送装置の概略図である。It is the schematic of the conventional levitation conveyance apparatus. 従来の浮上搬送装置を用いた基板搬送の一例の概略図である。It is the schematic of an example of the board | substrate conveyance using the conventional levitation conveyance apparatus.

本発明に係る実施の形態を図面を用いて説明する。   Embodiments according to the present invention will be described with reference to the drawings.

本発明の一実施形態における浮上搬送装置を図1に示す。浮上搬送装置1は、浮上ステージ2および搬送手段3を有しており、浮上ステージ2により基板Wを浮上させ、この基板Wの端部を搬送手段3が把持し、この状態で搬送手段3が一方向に移動することにより、基板Wの搬送を行う。   FIG. 1 shows a levitation transport apparatus according to an embodiment of the present invention. The levitation conveyance apparatus 1 has a levitation stage 2 and a conveyance means 3. The substrate W is levitated by the levitation stage 2, and the conveyance means 3 grips the end of the substrate W. The substrate W is transported by moving in one direction.

浮上ステージ2は、その表面から気体の噴出を行い、その噴出した気体の圧力により、基板Wを浮上させるものであり、詳細は後述する。また、浮上した基板Wの平面度を維持するために、気体の吸引も同時に行っている。   The levitation stage 2 ejects a gas from its surface and levitates the substrate W by the pressure of the ejected gas, which will be described in detail later. Further, in order to maintain the flatness of the substrate W that has floated, gas is also sucked at the same time.

搬送手段3は、基板Wを搬送するために基板Wを把持する機構であり、基板Wの裏面を吸着する吸着ブロック、基板Wを挟んで把持するクランピング機構などが挙げられる。本実施形態では、搬送手段3は基板Wの裏面の端部を吸着する吸着ブロックである。   The transport means 3 is a mechanism that grips the substrate W to transport the substrate W, and includes a suction block that sucks the back surface of the substrate W, a clamping mechanism that grips the substrate W, and the like. In the present embodiment, the transport means 3 is a suction block that sucks the end of the back surface of the substrate W.

また、搬送手段3は、リニアステージなどの直動機構に搭載されており、この直動機構が動作することにより搬送手段3は一方向に移動することができる。ここで、基板Wを把持した状態で搬送手段3が移動することにより、基板Wを搬送することが可能である。なお、以降の説明では、搬送手段3が基板Wを搬送する方向をX軸方向、水平面上でX軸方向と直交する方向をY軸方向とし、これらと直交する方向をZ軸方向とし、説明を進める。   Further, the transport unit 3 is mounted on a linear motion mechanism such as a linear stage, and the transport unit 3 can move in one direction by operating the linear motion mechanism. Here, the substrate W can be transferred by moving the transfer means 3 while holding the substrate W. In the following description, the direction in which the transport unit 3 transports the substrate W is the X-axis direction, the direction orthogonal to the X-axis direction on the horizontal plane is the Y-axis direction, and the direction orthogonal to these is the Z-axis direction. To proceed.

次に、本実施形態における浮上ステージ2を図2に示す。   Next, the levitation stage 2 in this embodiment is shown in FIG.

浮上ステージ2は、浮上板10、差圧ダンパ20、および吸引力供給手段30を有している。   The levitation stage 2 includes a levitation plate 10, a differential pressure damper 20, and suction force supply means 30.

浮上板10は、本実施形態では、表面に噴出口11および吸引口12を有する平板である。この浮上板10は、1枚のみで浮上ステージ2を形成しても良く、複数枚を配列して浮上ステージ2を形成しても良い。   In this embodiment, the floating plate 10 is a flat plate having a jet port 11 and a suction port 12 on the surface. The levitation stage 2 may be formed of only one levitation plate 10 or a plurality of levitation stages 2 may be arranged to form the levitation stage 2.

基板搬送方向(X軸方向)に長い1枚の浮上板10を設けた場合、浮上板10上の基板Wの前面を均等の圧力で浮上させることが容易であるため、高い精度の浮上量で基板Wを浮上させることが可能である。一方、X軸方向に短い複数枚の浮上板10を適当な間隔を設けて配列した場合、1枚の浮上板10を設けた場合と比較して基板Wを所定距離だけ浮上搬送させるために必要な浮上板10の面積を抑えることができるため、低コストで浮上ステージ2を形成することができる。また、長い浮上板10を一品物で製作することに比べ、広く流通しているサイズの浮上板10を配列して形成できることも、コスト面で効果的である。   When a single floating plate 10 that is long in the substrate transport direction (X-axis direction) is provided, it is easy to float the front surface of the substrate W on the floating plate 10 with equal pressure. It is possible to float the substrate W. On the other hand, when a plurality of floating plates 10 that are short in the X-axis direction are arranged at an appropriate interval, it is necessary to float and convey the substrate W by a predetermined distance compared to the case where a single floating plate 10 is provided. Since the area of the floating plate 10 can be reduced, the floating stage 2 can be formed at low cost. Further, compared to manufacturing the long floating plate 10 as a single product, it is also effective in terms of cost to be able to form the floating plates 10 having a widely distributed size.

したがって、必要とする浮上精度に応じて、浮上板10の配置方法を使い分けることが好ましい。   Therefore, it is preferable to properly use the arrangement method of the floating plate 10 according to the required floating accuracy.

たとえば、図13に示した塗布装置80では、塗布部82の直下では、1枚の長い浮上板10を有する浮上ステージを設け、その前後で塗布部82へ基板Wを搬入および搬出する箇所では、複数の短い浮上板10が間隔を設けて配置された浮上ステージを設けると良い。   For example, in the coating apparatus 80 shown in FIG. 13, a levitation stage having one long floating plate 10 is provided immediately below the coating unit 82, and the substrate W is loaded into and unloaded from the coating unit 82 before and after that. It is preferable to provide a levitation stage in which a plurality of short levitation plates 10 are arranged at intervals.

図2では、複数枚の浮上板10をX軸方向に配列した例を示している。ただし、それだけに限らず、浮上板10をY軸方向に配列しても良く、また、X軸方向やY軸方向と斜めに交わるような配列としても構わない。なお、いずれの場合にしても、後述の通り、噴出口11および吸引口12がX軸方向に配列された形態をとる必要がある。   FIG. 2 shows an example in which a plurality of floating plates 10 are arranged in the X-axis direction. However, the present invention is not limited to this, and the floating plates 10 may be arranged in the Y-axis direction, or may be arranged so as to obliquely intersect the X-axis direction or the Y-axis direction. In any case, as described later, the ejection port 11 and the suction port 12 must be arranged in the X-axis direction.

噴出口11は、図示しない気体供給手段から供給された気体を噴出する、浮上板10の表面に設けられた開口であり、吸引口12は、後述の吸引力供給手段30によって吸引力が与えられ、浮上ステージ2上の気体を吸引する、浮上板10の表面に設けられた開口である。   The ejection port 11 is an opening provided on the surface of the floating plate 10 for ejecting a gas supplied from a gas supply unit (not shown), and the suction port 12 is given a suction force by a suction force supply unit 30 described later. These are openings provided on the surface of the levitation plate 10 for sucking the gas on the levitation stage 2.

1枚もしくは複数の浮上板10が配列されて形成された浮上ステージ2は、X軸方向に噴出口11および吸引口12が配列された形態をとる。これにより、基板Wが浮上ステージ2上のどの位置にあっても、そのときの基板Wの存在位置にある噴出口11および吸引口12における気体の噴出および吸引により、浮上高さを制御して、基板Wを浮上させることができる。   The levitation stage 2 formed by arranging one or a plurality of levitation plates 10 takes a form in which a jet port 11 and a suction port 12 are arranged in the X-axis direction. As a result, the flying height is controlled by jetting and sucking the gas at the jet port 11 and the suction port 12 at the position where the substrate W is present at any position on the floating stage 2. The substrate W can be levitated.

吸引力供給手段30は、真空ポンプ、ブロワーといった排気装置であり、一定の出力で排気を実施する。   The suction force supply means 30 is an exhaust device such as a vacuum pump or a blower, and performs exhaust with a constant output.

吸引力供給手段30は、主配管13と接続されており、主配管13の反対端では配管は複数の分岐配管15に分岐され、これら分岐配管15は、各吸引口12と接続されている。このように、配管を用いて吸引力供給手段30と各吸引口12とを連通させ、吸引力供給手段30を動作させることにより、各吸引口12において吸引力が発生する。   The suction force supply means 30 is connected to the main pipe 13, and the pipe is branched into a plurality of branch pipes 15 at the opposite end of the main pipe 13, and these branch pipes 15 are connected to the suction ports 12. In this way, suction force is generated at each suction port 12 by causing the suction force supply unit 30 to communicate with each suction port 12 using a pipe and operating the suction force supply unit 30.

また、主配管13から分岐配管15に分岐するにあたり、図示の通り複数の接続口を有する管状のマニホールド14を用いても良い。主配管13および各分岐配管15の端部をマニホールド14に接続することにより、簡単に配管を分岐することができる。   Further, when branching from the main pipe 13 to the branch pipe 15, a tubular manifold 14 having a plurality of connection ports as shown in the figure may be used. By connecting the ends of the main pipe 13 and each branch pipe 15 to the manifold 14, the pipe can be easily branched.

差圧ダンパ20は、主配管13の途中に設けられており、主配管13の内部と外気との差圧を所定の値に保持する。   The differential pressure damper 20 is provided in the middle of the main pipe 13 and holds the differential pressure between the inside of the main pipe 13 and the outside air at a predetermined value.

本実施形態における差圧ダンパ20の構成を図3に示す。   The configuration of the differential pressure damper 20 in this embodiment is shown in FIG.

差圧ダンパ20は、マニホールド21、弁22、および軸23とを有しており、マニホールド21内に設けられた弁22が軸23を中心に回転し、マニホールド21の開口に対する弁22の開度が変化することにより、主配管13の内部と外気との差圧を所定の値に保持する動きをとる。   The differential pressure damper 20 has a manifold 21, a valve 22, and a shaft 23, and the valve 22 provided in the manifold 21 rotates around the shaft 23, and the opening degree of the valve 22 relative to the opening of the manifold 21. As a result of the change, the pressure difference between the inside of the main pipe 13 and the outside air is maintained at a predetermined value.

マニホールド21は、片端が閉じ、片端が開口となっている管であり、管壁の2箇所に接続口27が管壁を貫通して設けられ、それぞれの接続口27にて主配管13が接続されている。これにより、主配管13の経路の途中にマニホールド21があり、マニホールド21の開口にて外気と連通する形態をとる。また、マニホールド21は、後述の軸23を通すための穴が管壁を貫通して設けられている。   The manifold 21 is a pipe having one end closed and one end open, and connection ports 27 are provided through the tube wall at two locations on the tube wall, and the main pipe 13 is connected to each connection port 27. Has been. Thus, the manifold 21 is provided in the middle of the route of the main pipe 13 and communicates with the outside air through the opening of the manifold 21. Further, the manifold 21 is provided with a hole through which a shaft 23 described later passes through the tube wall.

弁22はマニホールド21の開口の形状と同等、もしくは若干小さい形状を有した平板である。   The valve 22 is a flat plate having a shape equivalent to or slightly smaller than the shape of the opening of the manifold 21.

軸23は、円柱形の棒であり、水平方向に、マニホールド21を貫通して設けられている。ここで、マニホールド21の開口内に弁22が収まった状態で軸23に弁22を固定することにより、主配管13が外気と連通する経路を弁22が遮断する形態をとる。   The shaft 23 is a cylindrical rod, and is provided through the manifold 21 in the horizontal direction. Here, the valve 22 is fixed to the shaft 23 in a state in which the valve 22 is accommodated in the opening of the manifold 21, so that the valve 22 blocks the path through which the main pipe 13 communicates with the outside air.

ここで、軸23が自身の中心軸を中心として回転動作することにより、弁22も回転する。これにより、マニホールド21の開口に対する弁22の開度が変化し、主配管13が外気と連通する経路の遮断量が変化する。なお、軸23がぶれずに回転するように、軸23の径に応じたベアリング28をマニホールド21に取付け、このベアリング28とマニホールド21の貫通穴とを軸23が通るようにすると良い。   Here, when the shaft 23 rotates about its own central axis, the valve 22 also rotates. Thereby, the opening degree of the valve 22 with respect to the opening of the manifold 21 is changed, and the cutoff amount of the path through which the main pipe 13 communicates with the outside air is changed. It is preferable that a bearing 28 corresponding to the diameter of the shaft 23 is attached to the manifold 21 so that the shaft 23 rotates without shaking, and the shaft 23 passes through the bearing 28 and the through hole of the manifold 21.

また、弁22は、自身の重心よりも上方の位置にて軸23に固定されている。これにより、弁22が外力を受けない状態である場合に倒れることなく、弁22の自重により、たとえば鉛直な姿勢で安定して静止する。   The valve 22 is fixed to the shaft 23 at a position above the center of gravity. Thereby, when the valve 22 is in a state where it does not receive an external force, the valve 22 is stably brought to rest in a vertical posture, for example, by its own weight without falling down.

また、軸23には、軸23と直交するように軸29が取付けられており、軸29には重り24が取付けられている。これにより、重り24および軸29によるモーメントが軸23に加わる。   Further, a shaft 29 is attached to the shaft 23 so as to be orthogonal to the shaft 23, and a weight 24 is attached to the shaft 29. Thereby, a moment by the weight 24 and the shaft 29 is applied to the shaft 23.

ここで、軸29に沿って重り24の位置を変更すること、すなわち、重り24と軸23との距離を変更することにより、重り24を付け替えることなしに軸23へ与えるモーメントの調節が可能である。   Here, by changing the position of the weight 24 along the shaft 29, that is, by changing the distance between the weight 24 and the shaft 23, the moment applied to the shaft 23 can be adjusted without replacing the weight 24. is there.

また、マニホールド21には、弁22と干渉する位置にストッパ25が設けられており、弁22がとりうる開度の範囲が制限されている。   Further, the manifold 21 is provided with a stopper 25 at a position where it interferes with the valve 22, so that the range of opening that the valve 22 can take is limited.

また、軸23には、軸23の回転運動に対する抵抗となりうる抵抗手段26が取付けられている。この抵抗手段26は、軸23の回転速度を抑制しうるものであり、オイルの粘性抵抗により回転運動へ制動力を与えるロータリーダンパ、ゴムの摺動抵抗により回転運動へ制動力を与えるフリクションダンパなどが挙げられる。   The shaft 23 is provided with a resistance means 26 that can be a resistance to the rotational movement of the shaft 23. The resistance means 26 is capable of suppressing the rotational speed of the shaft 23, and includes a rotary damper that applies a braking force to the rotational motion by the viscous resistance of oil, a friction damper that provides a braking force to the rotational motion by the sliding resistance of rubber, and the like. Is mentioned.

次に、本実施形態における差圧ダンパ20の動作について図3の矢視図を用いて説明する。   Next, the operation of the differential pressure damper 20 in the present embodiment will be described with reference to the arrow view of FIG.

吸引力供給手段30が動作して主配管13の内部と外気との間に差圧が生じた場合、気圧の高い側から低い側へ弁22を押す外力、すなわち、外気側から主配管13側へ弁22を押す外力が弁22にかかる(図3矢視図中の(a)の矢印参照)。   When the suction force supply means 30 operates and a differential pressure is generated between the inside of the main pipe 13 and the outside air, an external force that pushes the valve 22 from the high pressure side to the low side, that is, from the outside air side to the main pipe 13 side. An external force that pushes the valve 22 is applied to the valve 22 (see the arrow (a) in the arrow view of FIG. 3).

この外力が、弁22が重力によって元の姿勢へ戻ろうとする力よりも大きい場合、その外力によって弁22は動かされて回転し、マニホールド21の開口に対して開いた状態となる(図3矢視図中の(b)の矢印参照)。そのため、主配管13の内部と外気とがリークして外気が主配管13に流れ込み(図3矢視図中の(c)の矢印参照)、主配管13の内部と外気との間の差圧が小さくなるため、弁22にかかる外力は小さくなる。また、弁22の開度が大きくなるほど、リーク量は大きくなる。   When the external force is larger than the force of the valve 22 that returns to the original posture due to gravity, the valve 22 is moved and rotated by the external force, and the valve 22 is opened with respect to the opening of the manifold 21 (see FIG. 3 arrow). (See arrow (b) in the view). Therefore, the inside of the main pipe 13 and the outside air leak and the outside air flows into the main pipe 13 (see the arrow (c) in the arrow view of FIG. 3), and the differential pressure between the inside of the main pipe 13 and the outside air. Therefore, the external force applied to the valve 22 is reduced. Further, the greater the opening degree of the valve 22, the greater the leak amount.

このリークによって弁22にかかる外力が弁22が元の姿勢へ戻ろうとする力よりも小さくなると、弁22は閉じる方向へ動く。このとき、弁22が閉じきるまでに弁22にかかる外力と弁22が元の姿勢へ戻ろうとする力とが釣り合う弁22の開度が存在すれば、弁22は、その開度で静止する。このときの主配管13内の圧力が、浮上ステージ2の吸引口12における吸引力と等しくなる。   When the external force applied to the valve 22 by this leak becomes smaller than the force that the valve 22 tries to return to the original posture, the valve 22 moves in the closing direction. At this time, if there is an opening degree of the valve 22 in which the external force applied to the valve 22 and the force to return the valve 22 to the original posture exist before the valve 22 is completely closed, the valve 22 is stopped at the opening degree. . The pressure in the main pipe 13 at this time becomes equal to the suction force at the suction port 12 of the levitation stage 2.

ここで、弁22が元の姿勢へ戻ろうとする力は、弁22の自重による力と重り24および軸29が軸23に与えるモーメントによるものの和で求められ、前述の重り24によって調節が可能である。したがって、この重り24の調節によって、吸引力供給手段30が動作している状態における弁22の開度を調節することができる。   Here, the force with which the valve 22 tries to return to the original posture is obtained by the sum of the force due to the weight of the valve 22 and the moment caused by the weight 24 and the shaft 29 on the shaft 23, and can be adjusted by the weight 24 described above. is there. Therefore, by adjusting the weight 24, the opening degree of the valve 22 in a state where the suction force supply means 30 is operating can be adjusted.

このとき、外力に対して弁22が元の姿勢へ戻ろうとする力が大きすぎると、弁22にある程度の外力がかかるまで弁が閉じきった状態となり、小さな差圧の変化が生じても弁が開かないおそれがある。一方、弁22が元の姿勢へ戻ろうとする力が小さすぎると、弁22が開いた状態で釣り合って静止するが、差圧の変化による弁22の開度の変化の度合いが大きくなり、少しの差圧の変化で弁22が開きすぎてマニホールド21と干渉するおそれがある。   At this time, if the force that the valve 22 tries to return to the original posture with respect to the external force is too large, the valve is in a closed state until a certain amount of external force is applied to the valve 22, and even if a small change in differential pressure occurs May not open. On the other hand, if the force of the valve 22 to return to the original posture is too small, the valve 22 is balanced and stops in an open state, but the degree of change in the opening of the valve 22 due to the change in the differential pressure increases, There is a possibility that the valve 22 will open too much and interfere with the manifold 21 due to the change in the differential pressure.

そこで、弁22が外力と釣り合って静止している場合に、例えば10度以下など、弁22が若干開いている状態であると、そこから小さな差圧の変化が生じても弁22の開度が変化し、かつ弁22の開度の変化の度合いを小さくすることができる。したがって、浮上ステージ2上に基板Wが無い条件で吸引力供給手段30を動作させて吸引口12にて適切な吸引力が得られている際に、弁22がこのように若干開いた状態となるように、吸引力供給手段30の出力、弁22の重量、および重り24の数と位置を調節することが望ましい。   Therefore, when the valve 22 is in balance with the external force and is stationary, for example, when the valve 22 is slightly open, such as 10 degrees or less, the opening degree of the valve 22 even if a small change in differential pressure occurs. And the degree of change in the opening of the valve 22 can be reduced. Therefore, when the suction force supply means 30 is operated on the condition that there is no substrate W on the floating stage 2 and an appropriate suction force is obtained at the suction port 12, the valve 22 is slightly opened as described above. Thus, it is desirable to adjust the output of the suction force supply means 30, the weight of the valve 22, and the number and position of the weights 24.

次に、吸引力供給手段30が動作し、すでに弁22を挟んだ内外に差圧が生じている状態において、浮上ステージ2上を基板Wが通過するときのように、その差圧が少しの間だけ増加した場合、その増加にともなって弁22にかかる外力が大きくなるため、その外力によって直ちに弁22の開度が大きくなる。そのためリーク量が増し、外気が主配管13に入り込んで差圧が小さくなる。このように、差圧の変化を相殺する動作が行われ、もとの差圧に戻ることにより、差圧が一定に保たれる。   Next, in a state where the suction force supply means 30 is operated and the pressure difference has already occurred between the inside and outside of the valve 22, the pressure difference is small as when the substrate W passes over the levitation stage 2. When the time increases, the external force applied to the valve 22 increases with the increase, and the opening of the valve 22 immediately increases due to the external force. As a result, the amount of leak increases, the outside air enters the main pipe 13, and the differential pressure decreases. In this way, the operation of canceling the change in the differential pressure is performed, and the differential pressure is kept constant by returning to the original differential pressure.

逆にその差圧が少しの間だけ減少した場合、その減少にともなって弁22にかかる外力が小さくなるため、その外力によって直ちに弁22の開度が小さくなる。そのためリーク量が減り、差圧が大きくなってもとの差圧に戻り、差圧が一定に保たれる。   On the contrary, when the differential pressure decreases only for a short time, the external force applied to the valve 22 decreases with the decrease, and the opening degree of the valve 22 immediately decreases due to the external force. As a result, the amount of leak decreases, the differential pressure increases and returns to the original differential pressure, and the differential pressure is kept constant.

この一連の動作は、弁22を挟んだ内外の差圧の変化が直接的に弁22の開度に影響を及ぼすため、たとえば主配管13の内部の圧力を圧力計で測定し、その値に応じて弁22の開度を変化させる、というように制御を介して電気的に弁22の開度を調節する機構であった場合と比べ、弁22が速やかに動作することが可能であり、弁22を挟んだ内外の差圧が短時間で変動する場合は、制御で弁22を調節するよりも安定した差圧の維持が可能となる。   In this series of operations, since the change in the pressure difference between the inside and outside of the valve 22 directly affects the opening of the valve 22, for example, the pressure inside the main pipe 13 is measured with a pressure gauge, Compared to a mechanism that electrically adjusts the opening degree of the valve 22 through control, such as changing the opening degree of the valve 22 in response, the valve 22 can operate quickly. When the pressure difference between the inside and outside of the valve 22 fluctuates in a short time, it is possible to maintain the pressure difference more stably than when the valve 22 is adjusted by control.

ここで、基板Wが浮上ステージ2上を高速で通過するときのように、弁22を挟んだ内外の差圧の変化が急激である場合、差圧の変化がゆっくりである場合に比べて弁22に瞬間的にかかる外力が大きくなるため、弁22が勢いよく開き過ぎるおそれがある。このとき、弁22は本来その差圧の変化量にて到達しうる弁22の開度を超えてしまう(オーバーシュートする)。このように想定の開度を超えると、今度は差圧が小さくなり過ぎるため、それによって弁22が勢いよく閉じ、またオーバーシュートを起こすおそれがある。   Here, as in the case where the substrate W passes over the levitation stage 2 at a high speed, when the change in the differential pressure inside and outside the valve 22 is abrupt, the change in the differential pressure is slower than when the change is slow. Since the external force momentarily applied to the valve 22 is increased, the valve 22 may be opened excessively. At this time, the valve 22 exceeds the opening degree of the valve 22 that can be reached by the amount of change in the differential pressure (overshoot). If the estimated opening is exceeded, the differential pressure becomes too small this time, which may cause the valve 22 to close vigorously and cause overshoot.

このようにオーバーシュートが発生すると、主配管13の内部の圧力が不安定となるため、浮上ステージ2の吸引口12における吸引力が不安定となり、基板Wの浮上高さを一定に保つことができなくなる。   When the overshoot occurs in this manner, the pressure inside the main pipe 13 becomes unstable, so that the suction force at the suction port 12 of the levitation stage 2 becomes unstable, and the flying height of the substrate W can be kept constant. become unable.

そこで、本実施形態では、このオーバーシュートの動作を防ぐために、ストッパ25が設けられている。すなわち、基板Wの搬送動作においてとりうる上記差圧の変化量に応じた弁22の開度の範囲内で弁22の開度が変化しうるよう、ストッパ25の位置を設定し、その範囲を超えた弁22の動作を阻止すると良い。   Therefore, in the present embodiment, a stopper 25 is provided to prevent this overshoot operation. That is, the position of the stopper 25 is set so that the opening degree of the valve 22 can be changed within the range of the opening degree of the valve 22 in accordance with the change amount of the differential pressure that can be taken in the transfer operation of the substrate W. It is preferable to prevent the operation of the excess valve 22.

また、オーバーシュートの動作を防ぐためには、弁22の動作速度を抑制することも有効である。そこで、本実施形態では、弁22の動作速度、すなわち軸23の回転速度を抑えるために、抵抗手段26が軸23に取付けられている。   In order to prevent the overshoot operation, it is also effective to suppress the operation speed of the valve 22. Therefore, in this embodiment, the resistance means 26 is attached to the shaft 23 in order to suppress the operating speed of the valve 22, that is, the rotational speed of the shaft 23.

また、この抵抗手段26が設けられて適度な抵抗力が軸23の回転動作に与えられていることにより、主配管13内と外気との差圧の微小な変化に弁22が過剰に反応して動作することも防ぐこともできる。その結果、吸引力供給手段30の動作中、弁22が微振動することを防ぐことが可能である。   In addition, since the resistance means 26 is provided and an appropriate resistance force is given to the rotation operation of the shaft 23, the valve 22 reacts excessively to a minute change in the differential pressure between the inside of the main pipe 13 and the outside air. Can be prevented or operated. As a result, it is possible to prevent the valve 22 from slightly vibrating during the operation of the suction force supply means 30.

図4に、本実施形態のように吸引の配管に差圧ダンパを設けた場合における吸引力の変化を表すグラフを示す。   FIG. 4 is a graph showing changes in suction force when a differential pressure damper is provided in the suction pipe as in the present embodiment.

差圧ダンパ20が設けられなかった場合は、先述の通り、基板Wの搬送が進んで浮上ステージ2の吸引口12を遮蔽する数が増加し、吸引口12におけるリークが少なくなるにしたがって、図4の円形プロットが示す通り基板Wを吸引している吸引口12の吸引力が大きくなっていた。それに対し、差圧ダンパ20が設けられた場合は、差圧ダンパ20の弁22の開度が変化して主配管13内と外気との差圧を所定の値に保持する動作をするため、図4の菱形プロットが示す通り、遮蔽される吸引口12の数が増加しても所定の吸引力を保持することが可能である。   In the case where the differential pressure damper 20 is not provided, as described above, as the transport of the substrate W advances and the number of the suction ports 12 of the levitation stage 2 shielded increases, the leakage at the suction ports 12 decreases as the figure decreases. As indicated by the circular plot 4, the suction force of the suction port 12 sucking the substrate W was large. On the other hand, when the differential pressure damper 20 is provided, the opening degree of the valve 22 of the differential pressure damper 20 changes and operates to maintain the differential pressure between the inside of the main pipe 13 and the outside air at a predetermined value. As the rhombus plot of FIG. 4 shows, it is possible to maintain a predetermined suction force even if the number of suction ports 12 to be shielded increases.

また、基板Wの搬送速度が速く、基板Wが吸引口12を遮蔽する状況の変化が急激であった場合、すなわち主配管13内と外気との差圧の変化が急激であった場合でも、ストッパ25および抵抗手段26によりオーバーシュートすることなく安定して所定の吸引力を保持することが可能であり、制御による弁22の開度の調節の場合よりも良好に所定の吸引力を保持することができる。   Moreover, even when the conveyance speed of the substrate W is fast and the change in the situation where the substrate W shields the suction port 12 is abrupt, that is, even when the change in the differential pressure between the inside of the main pipe 13 and the outside air is abrupt. The stopper 25 and the resistance means 26 can stably hold the predetermined suction force without overshooting, and hold the predetermined suction force better than the adjustment of the opening degree of the valve 22 by control. be able to.

次に、差圧ダンパを浮上ステージ2の噴出口11側の配管に適用した形態を図5に示す。   Next, FIG. 5 shows a form in which the differential pressure damper is applied to the piping on the jet outlet 11 side of the levitation stage 2.

気体供給手段31は、ブロワーなどであり、外部より取り込んだ圧縮空気、窒素などの気体を一定の出力で下流に供給する。   The gas supply means 31 is a blower or the like, and supplies a gas such as compressed air or nitrogen taken from the outside to the downstream with a constant output.

気体供給手段31は、主配管33と接続されており、主配管33の反対端では配管は複数の分岐配管35に分岐され、これら分岐配管35は、各噴出口11と接続されている。なお、図5に示す通り、マニホールド34を用いて主配管33から各分岐配管35への分岐を構成しても良い。   The gas supply means 31 is connected to the main pipe 33, and at the opposite end of the main pipe 33, the pipe is branched into a plurality of branch pipes 35, and these branch pipes 35 are connected to the respective jet ports 11. As shown in FIG. 5, a branch from the main pipe 33 to each branch pipe 35 may be configured using a manifold 34.

このように、配管を用いて気体供給手段31と各噴出口11とを連通させ、気体供給手段31を動作させることにより、各噴出口11において気体が噴出される。   As described above, the gas supply means 31 and each of the jet outlets 11 are communicated with each other by using the piping, and the gas supply means 31 is operated, whereby the gas is jetted out of each of the jet outlets 11.

差圧ダンパ40の詳細の構成を図6に示す。   The detailed structure of the differential pressure damper 40 is shown in FIG.

差圧ダンパ40は主配管33の途中に設けられており、先述の吸引口12側の配管に設けた場合の構成と同様に、マニホールド41、弁42、軸43を有し、主配管33の内部と外気との差圧を所定の値に保持する。また、先述の差圧ダンパ20と同様に、弁42の開度を調節するための重り44と、弁42のオーバーシュートを防ぐためのストッパ45および抵抗手段46とを有している。   The differential pressure damper 40 is provided in the middle of the main pipe 33, and has a manifold 41, a valve 42, and a shaft 43, similar to the configuration in the case of the pipe provided on the suction port 12 side described above. The differential pressure between the inside and outside air is maintained at a predetermined value. Further, similarly to the differential pressure damper 20 described above, a weight 44 for adjusting the opening degree of the valve 42, a stopper 45 and a resistance means 46 for preventing overshoot of the valve 42 are provided.

なお、重り44の取付け位置は、弁42が外気側へ開くことを想定し、吸引配管に差圧ダンパ20を設ける場合と比べ、弁42をはさんで反対側の位置にしている。   Assuming that the valve 42 opens to the outside air side, the weight 44 is mounted on the opposite side of the valve 42 as compared with the case where the differential pressure damper 20 is provided in the suction pipe.

次に、このときの差圧ダンパ40の動作について、図6の矢視図を用いて説明する。   Next, the operation of the differential pressure damper 40 at this time will be described with reference to the arrow view of FIG.

浮上ステージ2上に基板Wが搬送され、噴出口11上に基板Wが存在すると、噴出口11上方の気体の流れが基板Wに阻害されるため、各噴出口11における気圧(噴出力)は高くなる傾向がある。   When the substrate W is transported on the levitation stage 2 and the substrate W is present on the ejection port 11, the gas flow above the ejection port 11 is obstructed by the substrate W, so the atmospheric pressure (jet power) at each ejection port 11 is Tend to be higher.

そのとき、主配管33内の気圧が高くなって外気との差圧が大きくなるため、主配管33側から外気側へ弁42を押す外力が弁42にかかり(図6矢視図中の(a)の矢印参照)、弁42は外気側に開く(図6矢視図中の(b)の矢印参照)。この動作によって、主配管33内の気体が外気側へ流れ(図6矢視図中の(c)の矢印参照)、差圧の変化が相殺されるため、所定の差圧を保持することができる。   At this time, since the pressure in the main pipe 33 increases and the pressure difference with the outside air increases, an external force that pushes the valve 42 from the main pipe 33 side to the outside air is applied to the valve 42 (( The valve 42 opens to the outside air side (see the arrow (b) in FIG. 6). By this operation, the gas in the main pipe 33 flows to the outside air side (see the arrow (c) in the arrow view of FIG. 6), and the change in the differential pressure is canceled out. Therefore, a predetermined differential pressure can be maintained. it can.

したがって、図7に示すように各噴出口11における噴出力を一定に保つことが可能であり、浮上高さが安定した基板Wの浮上搬送が可能である。   Therefore, as shown in FIG. 7, it is possible to keep the jet power at each jet port 11 constant, and the floating transportation of the substrate W with a stable flying height is possible.

また、この差圧ダンパ40は、図8に示すような、吸引口12が無く、噴出口11のみを有する浮上ステージ2にも適用可能であり、この場合も、上記の通り、浮上高さが安定した基板Wの浮上搬送が可能である。   Further, the differential pressure damper 40 can be applied to the levitation stage 2 having no suction port 12 and having only the ejection port 11 as shown in FIG. Stable floating transportation of the substrate W is possible.

また、図2で示したような、吸引配管に差圧ダンパ20を設けた構成と、図5で示したような、噴出配管に差圧ダンパ40を設けた構成とを組み合わせて、図9に示すような浮上ステージ2を構成しても良い。   Further, FIG. 9 is a combination of the configuration in which the differential pressure damper 20 is provided in the suction pipe as shown in FIG. 2 and the configuration in which the differential pressure damper 40 is provided in the ejection pipe as shown in FIG. A floating stage 2 as shown may be configured.

以上説明した浮上搬送装置により、基板の搬送にともなう浮上環境の変化に速やかに応答し、基板を一定の浮上高さで搬送することが可能である。   With the above-described levitation conveyance apparatus, it is possible to quickly respond to a change in the levitation environment accompanying the conveyance of the substrate and convey the substrate at a constant levitation height.

また、図2に示したように本実施形態では複数枚の浮上板10を配列しているが、先述の通り、図10に示すように1枚の浮上板10で浮上ステージ2を形成しても良い。また、この場合も、先述のように差圧ダンパを噴出口11側のみ、もしくは吸引口12側および噴出口11側の両方に設けても良い。また、吸引口12が無く、噴出口11のみを浮上板10が有し、噴出配管に差圧ダンパが設けられても良い。   In addition, as shown in FIG. 2, a plurality of floating plates 10 are arranged in this embodiment, but as described above, the floating stage 2 is formed by a single floating plate 10 as shown in FIG. Also good. Also in this case, as described above, the differential pressure damper may be provided only on the ejection port 11 side or on both the suction port 12 side and the ejection port 11 side. Alternatively, the floating plate 10 may have only the jet port 11 without the suction port 12, and a differential pressure damper may be provided in the jet pipe.

また、先述の説明では、差圧ダンパ20は図3に示したように弁22が軸23を中心に回転し開度が変化する構成であったが、図11が示すように、垂直方向に傾斜を有する軸23を設け、その軸23に沿って弁22が傾斜方向に動作して開度が変化することにより、主配管13内と外気との差圧を所定の値に保持する構成であっても良い。   Further, in the above description, the differential pressure damper 20 has a configuration in which the valve 22 rotates about the shaft 23 and the opening degree changes as shown in FIG. 3, but as shown in FIG. A configuration is provided in which a differential pressure between the main pipe 13 and the outside air is maintained at a predetermined value by providing a shaft 23 having an inclination and changing the opening degree by operating the valve 22 along the shaft 23 in the inclination direction. There may be.

また、先述の説明では、差圧ダンパ20は1個のみ有する構成をとっているが、弁22が開いた状態で十分な吸引力もしくは噴出力を確保するために、または、装置内の配管の取り回しの都合などの要因により、たとえば図12(a)および図12(b)のように複数の差圧ダンパ20を有する構成であっても良い。このとき、基板Wを安定して搬送するために、各差圧ダンパ20が通ずる主配管13の圧力が同等となることが望ましい。   In the above description, only one differential pressure damper 20 is provided. However, in order to ensure a sufficient suction force or jet output with the valve 22 open, or for the piping in the apparatus. Depending on factors such as handling, a configuration having a plurality of differential pressure dampers 20 as shown in FIGS. 12 (a) and 12 (b) may be used. At this time, in order to stably transport the substrate W, it is desirable that the pressures of the main pipes 13 through which the differential pressure dampers 20 pass are equal.

1 浮上搬送装置
2 浮上ステージ
3 搬送手段
10 浮上板
11 噴出口
12 吸引口
13 主配管
14 マニホールド
15 分岐配管
20 差圧ダンパ
21 マニホールド
22 弁
23 軸
24 重り
25 ストッパ
26 抵抗手段
27 接続口
28 ベアリング
29 軸
30 吸引力供給手段
31 気体供給手段
33 主配管
34 マニホールド
35 分岐配管
40 差圧ダンパ
41 マニホールド
42 弁
43 軸
44 重り
45 ストッパ
46 抵抗手段
80 塗布装置
81 搬送装置
82 塗布部
91 浮上搬送装置
92 噴出口
93 吸引口
94 吸引力供給手段
W 基板
DESCRIPTION OF SYMBOLS 1 Levitation conveyance apparatus 2 Levitation stage 3 Conveyance means 10 Levitation plate 11 Jet outlet 12 Suction port 13 Main piping 14 Manifold 15 Branch piping 20 Differential pressure damper 21 Manifold 22 Valve 23 Shaft 24 Weight 25 Stopper 26 Resistance means 27 Connection port 28 Bearing 29 Shaft 30 Suction force supply means 31 Gas supply means 33 Main piping 34 Manifold 35 Branch piping 40 Differential pressure damper 41 Manifold 42 Valve 43 Shaft 44 Weight 45 Stopper 46 Resistance means 80 Coating device 81 Transport device 82 Coating section 91 Floating transport device 92 Jet Outlet 93 Suction port 94 Suction force supply means W substrate

Claims (4)

基板を浮上させて搬送する浮上搬送装置であって、
気体を噴出する噴出口と気体を吸引する吸引口とが基板の搬送される方向に複数個ずつ配列された表面を有し、気体の噴出および吸引により基板を所定の高さで浮上させる浮上ステージと、
前記吸引口へ吸引力を供給する吸引力供給手段と、
前記吸引力供給手段と連通する主配管と、
前記主配管と連通し、それぞれの前記吸引口と連通する分岐配管と、
前記主配管の途中に設けられた差圧ダンパと、
を備え、
前記差圧ダンパは、前記主配管内と外気とを連通する経路および当該経路を遮断する弁を有し、前記弁は、前記主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとり、前記差圧の変化に応じて前記弁が動作して開度が変化することにより、所定の前記差圧を保持し、
前記差圧ダンパはさらに基板の高速搬送時に前記弁がオーバーシュートすることに備えて、前記弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することを特徴とする、浮上搬送装置。
A levitating and conveying device for levitating and conveying a substrate,
A levitation stage having a surface in which a plurality of ejection ports for ejecting gas and a suction port for sucking gas are arranged in a direction in which the substrate is conveyed, and the substrate is levitated at a predetermined height by ejecting and sucking the gas When,
Suction force supply means for supplying suction force to the suction port;
A main pipe communicating with the suction force supply means;
Branch pipes communicating with the main pipes and communicating with the respective suction ports;
A differential pressure damper provided in the middle of the main pipe;
With
The differential pressure damper has a path that communicates the inside of the main pipe with outside air and a valve that blocks the path, and the valve opens and closes by an external force exerted on the valve by a pressure difference between the inside of the main pipe and outside air. The valve is operated in accordance with the change in the differential pressure and the opening degree is changed to maintain the predetermined differential pressure ,
The differential pressure damper further limits the operating range of the valve so that it does not open too much from the range of opening assumed from the amount of change in the predetermined differential pressure, in preparation for the valve overshooting during high-speed transfer of the substrate. A levitating and conveying apparatus characterized by having a stopper .
基板を浮上させて搬送する浮上搬送装置であって、
気体を噴出する噴出口が基板の搬送される方向に複数個配列された表面を有し、気体の噴出により基板を所定の高さで浮上させる浮上ステージと、
前記噴出口へ気体を供給する気体供給手段と、
前記気体供給手段と連通する主配管と、
前記主配管と連通し、それぞれの前記噴出口と連通する分岐配管と、
前記主配管の途中に設けられた差圧ダンパと、
を備え、
前記差圧ダンパは、前記主配管内と外気とを連通する経路および当該経路を遮断する弁を有し、前記弁は、前記主配管内と外気との差圧が当該弁に及ぼす外力によって開閉する動作をとり、前記差圧の変化に応じて前記弁が動作して開度が変化することにより、所定の前記差圧を保持し、
前記差圧ダンパはさらに基板の高速搬送時に前記弁がオーバーシュートすることに備えて、前記弁の動作範囲を所定の差圧の変化量から想定される開度の範囲から開き過ぎないように制限するストッパを有することを特徴とする、浮上搬送装置。
A levitating and conveying device for levitating and conveying a substrate,
A levitation stage that has a plurality of jet nozzles arranged in the direction in which the substrate is transported, and levitates the substrate at a predetermined height by gas ejection;
Gas supply means for supplying gas to the jet port;
A main pipe communicating with the gas supply means;
A branch pipe that communicates with the main pipe and communicates with each of the spouts;
A differential pressure damper provided in the middle of the main pipe;
With
The differential pressure damper has a path that communicates the inside of the main pipe with outside air and a valve that blocks the path, and the valve opens and closes by an external force exerted on the valve by a pressure difference between the inside of the main pipe and outside air. The valve is operated in accordance with the change in the differential pressure and the opening degree is changed to maintain the predetermined differential pressure ,
The differential pressure damper further limits the operating range of the valve so that it does not open too much from the range of opening assumed from the amount of change in the predetermined differential pressure, in preparation for the valve overshooting during high-speed transfer of the substrate. A levitating and conveying apparatus characterized by having a stopper .
前記弁は、前記浮上ステージ上に基板が存在せず、かつ前記吸引力供給手段から吸引力が供給されている状態下において、前記経路が開いた状態で釣り合うように調節されていることを特徴とする、請求項1に記載の浮上搬送装置。The valve is adjusted so as to be balanced in a state in which the path is opened in a state where a substrate is not present on the floating stage and a suction force is supplied from the suction force supply means. The levitation conveyance apparatus according to claim 1. 前記弁は、前記浮上ステージ上に基板が存在せず、かつ前記気体供給手段から気体が供給されている状態下において、前記経路が開いた状態で釣り合うように調節されていることを特徴とする、請求項2に記載の浮上搬送装置。The valve is adjusted so as to be balanced in a state where the path is opened in a state where a substrate is not present on the floating stage and gas is supplied from the gas supply means. The levitation conveyance apparatus according to claim 2.
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