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JP5877359B2 - Air conditioner outdoor unit - Google Patents
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JP5877359B2 - Air conditioner outdoor unit - Google Patents

Air conditioner outdoor unit Download PDF

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JP5877359B2
JP5877359B2 JP2011110320A JP2011110320A JP5877359B2 JP 5877359 B2 JP5877359 B2 JP 5877359B2 JP 2011110320 A JP2011110320 A JP 2011110320A JP 2011110320 A JP2011110320 A JP 2011110320A JP 5877359 B2 JP5877359 B2 JP 5877359B2
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heat exchange
heat sink
substrate holder
machine room
substrate
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JP2012241938A (en
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金子 好章
好章 金子
吉田 健二
健二 吉田
優子 穴原
優子 穴原
徹 荒川
徹 荒川
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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Priority to JP2011110320A priority Critical patent/JP5877359B2/en
Priority to CN201210150802.1A priority patent/CN102788386B/en
Priority to EP12168014.4A priority patent/EP2525158A3/en
Publication of JP2012241938A publication Critical patent/JP2012241938A/en
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Description

本発明は、空気調和装置の室外ユニットに関する。   The present invention relates to an outdoor unit of an air conditioner.

一般に、筐体の底板に熱交換室と機械室とを仕切る仕切り板を立設し、熱交換室に熱交換器及び送風機を収容し、機械室に圧縮機及び電装ユニットを収容した空気調和装置の室外ユニットが知られている。この種の室外ユニットにおいて、従来、電装ユニットが備える電装品を、当該電装品が発する熱を放熱させヒートシンクに連結し、当該ヒートシンクを熱交換室と機械室を連通する開口部を通して熱交換室に臨ませて、熱交換室内を流れる風でヒートシンクを冷却しているものがあり、熱交換室側から、開口部を介して機械室側に雨水等の水が浸入するのを防止するために、ヒートシンクを防水カバーで覆う、或いは、開口部に浸水防止板を取り付けている(例えば、特許文献1参照)。   In general, an air conditioner in which a partition plate for partitioning a heat exchange chamber and a machine room is erected on the bottom plate of a housing, a heat exchanger and a blower are housed in the heat exchange room, and a compressor and an electrical unit are housed in the machine room The outdoor unit is known. In this type of outdoor unit, conventionally, an electrical component provided in the electrical component unit is connected to a heat sink by dissipating heat generated by the electrical component, and the heat sink is connected to the heat exchange chamber through an opening communicating the heat exchange chamber and the machine room. In order to prevent the intrusion of water such as rainwater from the heat exchange chamber side into the machine room side through the opening, there is something that cools the heat sink with the wind flowing in the heat exchange chamber. The heat sink is covered with a waterproof cover, or a flood prevention plate is attached to the opening (for example, see Patent Document 1).

特開2009−186091号公報JP 2009-186091 A

しかしながら、ヒートシンクを防水カバーで覆った場合、ヒートシンクに送風される空気の流れがカバーによって妨げられるため、ヒートシンクの冷却効率が低下する。また、熱交換室と機械室を連通する開口部に浸水防止板を取り付けた場合でも、ヒートシンクと開口部の嵌合面からは、機械室に水が浸入するため、この嵌合面にパッキン等を取り付けて機械室への浸水防止する必要があり、組み立て作業性が悪かった。
本発明の目的は、上述の事情を考慮してなされたものであり、簡単な構造で機械室への浸水を防いだ空気調和装置の室外ユニットを提供することにある。
However, when the heat sink is covered with a waterproof cover, the air flow blown to the heat sink is hindered by the cover, so that the cooling efficiency of the heat sink decreases. Even when a flood prevention plate is attached to the opening communicating with the heat exchange chamber and the machine room, water enters the machine room from the fitting surface of the heat sink and the opening. It was necessary to prevent water from entering the machine room by attaching the, and the assembly workability was poor.
SUMMARY OF THE INVENTION An object of the present invention is to provide an outdoor unit of an air conditioner that is made in consideration of the above-described circumstances and prevents water from entering a machine room with a simple structure.

上記課題を解決するため、本発明は、筐体内を熱交換室と機械室とに区分けする縦に延びた仕切り板を備え、前記熱交換室に熱交換器及び送風機を収容し、前記機械室に圧縮機及び電装ユニットを収容した空気調和装置の室外ユニットにおいて、前記電装ユニットは、前記仕切り板の上部を構成する基板ホルダーにヒートシンクを取り付けて構成され、前記基板ホルダーは、ヒートシンクを熱交換室側に向けて一対のガイドレールに案内されて、前記仕切り板の上部から上方に引き出し可能に設けられ、前記一対のガイドレールは、仕切り板本体の上端部に連結され前記電装ユニットを支持する支持部材に形成され、前記ガイドレールと前記基板ホルダーの嵌合面を通じて、前記機械室側に浸水する水を堰き止めて、前記熱交換室側に排水する防水部を設け、前記防水部は、前記仕切り板本体の上端部の前記機械室側端部を上方に折り曲げて形成したことを特徴とする。
この構成によれば、防水部が、ガイドレールと基板ホルダーの嵌合面から侵入する水が機械室に浸水するのを防止する堰の役割を果たすため、簡単な構造で機械室への浸水を防ぐことができる。
In order to solve the above-mentioned problems, the present invention includes a partition plate extending in a vertical direction that divides the inside of a housing into a heat exchange chamber and a machine room, and houses a heat exchanger and a blower in the heat exchange chamber. In the outdoor unit of the air conditioner in which the compressor and the electrical unit are housed, the electrical unit is configured by attaching a heat sink to a substrate holder that constitutes the upper part of the partition plate, and the substrate holder is configured such that the heat sink is a heat exchange chamber. Guided by a pair of guide rails toward the side and provided so as to be able to be drawn upward from the upper part of the partition plate. It formed in the member, through the fitting surface of the substrate holder and the guide rail, and dammed water flooded into the machine chamber side, to the waste water to the heat exchange chamber side The waterproof part is provided, the waterproof portion may formed by bending the machine room side end portion of the upper portion of the partition plate body upward.
According to this configuration, the waterproof part functions as a weir that prevents water entering from the fitting surface between the guide rail and the substrate holder from entering the machine room. Can be prevented.

この構成において、前記一対のガイドレールは、前記機械室と前記熱交換室とを連通する開口部に臨み、互いに対向する断面略コ字状のレールであり、前記基板ホルダーの側縁部を前記ガイドレールの内側に差し込んで、前記開口部を前記基板ホルダーに前記ヒートシンクと一体に取り付けられた基板で塞いだ構成としても良い。また、前記支持部材は、前記基板に対して略T字状に第2基板を支持する構成としても良い。また、前記基板ホルダーは、前記ヒートシンクの上部に設けられ前記開口部を塞ぐフードと、前記ヒートシンクの下部に設けられ前記開口部を塞ぐ浸水防止板と、を一体に備えた構成としても良い。 In this configuration, the pair of guide rails are rails having a substantially U-shaped cross section facing each other and facing an opening that communicates the machine room and the heat exchange chamber, and the side edges of the substrate holder are disposed on the side edges of the substrate holder. It is good also as a structure inserted in the inside of a guide rail, and closing the said opening part with the board | substrate attached to the said board | substrate holder integrally with the said heat sink. The support member may support the second substrate in a substantially T shape with respect to the substrate. The substrate holder may be configured integrally with a hood that is provided above the heat sink and closes the opening, and a flood prevention plate that is provided below the heat sink and closes the opening.

本発明によれば、筐体内を熱交換室と機械室とに区分けする縦に延びた仕切り板を備え、前記熱交換室に熱交換器及び送風機を収容し、前記機械室に圧縮機及び電装ユニットを収容した空気調和装置の室外ユニットにおいて、前記電装ユニットは、前記仕切り板の上部を構成する基板ホルダーにヒートシンクを取り付けて構成され、前記基板ホルダーは、ヒートシンクを熱交換室側に向けて一対のガイドレールに案内されて、前記仕切り板の上部から上方に引き出し可能に設けられ、前記ガイドレールと前記基板ホルダーの嵌合面を通じて、前記機械室側に浸水する水を堰き止めて、前記熱交換室側に排水する防水部を設けたため、前記防水部が、記ガイドレールと前記基板ホルダーの嵌合面を通じて、前記機械室側に浸水する水を堰き止めるため、簡単な構造で前記機械室への浸水を防ぐことができる。   According to the present invention, there is provided a partition plate extending vertically to divide the inside of the housing into a heat exchange chamber and a machine room, the heat exchanger and the blower are accommodated in the heat exchange chamber, and the compressor and electrical equipment are contained in the machine room. In the outdoor unit of the air conditioner that houses the unit, the electrical unit is configured by attaching a heat sink to a substrate holder that constitutes the upper part of the partition plate, and the substrate holder has a pair of heat sinks facing the heat exchange chamber side. The guide rail is provided so as to be able to be drawn upward from the upper part of the partition plate, and the water immersed in the machine room is blocked through the fitting surface between the guide rail and the substrate holder, and the heat Since the waterproof part for draining is provided on the exchange chamber side, the waterproof part blocks the water submerged into the machine room side through the fitting surface of the guide rail and the substrate holder. Therefore, it is possible to prevent water from entering the machine room with a simple structure.

本発明を適用した実施形態に係る室外ユニットの外観斜視図である。It is an external appearance perspective view of the outdoor unit which concerns on embodiment to which this invention is applied. 室外ユニットの内部構成を示す斜視図である。It is a perspective view which shows the internal structure of an outdoor unit. 電装ユニットを取り外した状態の室外ユニットの内部構成を示す斜視図である。It is a perspective view which shows the internal structure of the outdoor unit of a state which removed the electrical equipment unit. 電装ユニットを示す斜視図である。It is a perspective view which shows an electrical equipment unit. 電装ユニットの仮支持構造を示す平面図である。It is a top view which shows the temporary support structure of an electrical equipment unit. 電装ユニットと仕切り板を背面側から視た斜視図である。It is the perspective view which looked at the electrical equipment unit and the partition plate from the back side. 図4a-aで電装ユニットと仕切り板を切断した断面を図4中の矢印X方向から視た断面斜視図である。FIG. 5 is a cross-sectional perspective view of the cross section of the electrical unit and the partition plate cut in FIG.

以下、図面を参照して本発明の実施形態を詳述する。
本実施形態に係る空気調和装置は、室外ユニット10と室内ユニット(不図示)とから構成されており、冷媒配管により接続された冷媒回路に冷媒を流して、冷房運転および暖房運転を行う。室外ユニット10は、室外に設置され、室外空気と熱交換して冷房運転時には冷媒を凝縮させて外気に熱を放出し、暖房運転時には冷媒を蒸発させて外気から熱を取り込むものである。なお、以下に述べる上下および左右といった方向は、室外ユニット10を設置した状態でその前面側から見た場合の方向を示している。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The air conditioner according to the present embodiment includes an outdoor unit 10 and an indoor unit (not shown), and performs a cooling operation and a heating operation by flowing a refrigerant through a refrigerant circuit connected by a refrigerant pipe. The outdoor unit 10 is installed outside, exchanges heat with outdoor air, condenses the refrigerant during the cooling operation and releases heat to the outside air, and evaporates the refrigerant during the heating operation and takes in heat from the outside air. In addition, the directions such as up and down and left and right described below indicate directions when the outdoor unit 10 is viewed from the front side in a state where the outdoor unit 10 is installed.

図1は、室外ユニット10の斜視図である。この室外ユニット10は、略直方体箱形状のユニットケース(筐体)11を備え、ユニットケース11は、底板12、天井パネル13、前面パネル14および外板15を備えている。ユニットケース11の内部は、底板12に立設された仕切り板16によって縦に仕切られ、熱交換室R1と機械室R2とに区分けされている。前面パネル14は、仕切り板16を境に左右に二分割された第1前面パネル14Aと第2前面パネル14Bとから構成される。第1前面パネル14Aを取り外すことによって、作業者は室外ユニット10の前面側から熱交換室R1内の部品のメンテナンス作業を行うことができ、第2前面パネル14Bを取り外すことによって、作業者は室外ユニット10の前面側から機械室R2内の部品のメンテナンス作業を行うことができる。   FIG. 1 is a perspective view of the outdoor unit 10. The outdoor unit 10 includes a substantially rectangular parallelepiped box-shaped unit case (housing) 11, and the unit case 11 includes a bottom plate 12, a ceiling panel 13, a front panel 14, and an outer plate 15. The inside of the unit case 11 is partitioned vertically by a partition plate 16 erected on the bottom plate 12, and is divided into a heat exchange chamber R1 and a machine chamber R2. The front panel 14 includes a first front panel 14A and a second front panel 14B that are divided into left and right parts with a partition plate 16 as a boundary. By removing the first front panel 14A, the operator can perform maintenance work on components in the heat exchange chamber R1 from the front side of the outdoor unit 10, and by removing the second front panel 14B, the operator can perform outdoor work. Maintenance work of parts in the machine room R2 can be performed from the front side of the unit 10.

また、熱交換室R1側の第1前面パネル14Aには、熱交換室R1内部で熱交換された空気が吹き出す2つの吹出口28,28が上下方向に並べて形成されている。吹出口28,28は、それぞれ網状のファンガード29により覆われている。図示は省略したが、吹出口28,28は、例えば、丸形フランジ形状のファン覆い部で覆われ、ファン覆い部の開口部内に後述する送風機22が設けられる。   In addition, the first front panel 14A on the heat exchange chamber R1 side is formed with two air outlets 28 and 28 that blow out the air heat-exchanged inside the heat exchange chamber R1 in the vertical direction. The air outlets 28 and 28 are each covered with a net-like fan guard 29. Although not shown, the air outlets 28 and 28 are covered with, for example, a round flange-shaped fan cover, and a blower 22 described later is provided in the opening of the fan cover.

図2は、天井パネル13、前面パネル14、及び、外板15を取り外した状態の室外ユニット10の斜視図である。ユニットケース11内は、底板12に立設する仕切り板16で、熱交換室R1と、機械室R2と、に区分けされる。熱交換室R1には、図2に示すように、その背面側に熱交換器21が収容され、その前面側に上下方向に並べて配置された送風機22,22が収容される。熱交換器21は、上面視略L字形状に屈曲されて形成され、熱交換室R1の左側面(外側面)から背面に沿わせて配置されている。このように、熱交換器21は熱交換室R1(すなわちユニットケース11)の左側面及び背面を形成し、この左側面から背面にかけての露出面全体が通風路(吸込口)として機能する。また、図示は省略したが、熱交換器21の表面は、この熱交換器21への人体などの接触を防止するため、樹脂性のネットなどからなるフィンガードで覆われている。   FIG. 2 is a perspective view of the outdoor unit 10 with the ceiling panel 13, the front panel 14, and the outer plate 15 removed. The inside of the unit case 11 is divided into a heat exchange chamber R1 and a machine room R2 by a partition plate 16 standing on the bottom plate 12. As shown in FIG. 2, the heat exchanger 21 accommodates the heat exchanger 21 on the back side and the blowers 22 and 22 arranged in the vertical direction on the front side. The heat exchanger 21 is formed by being bent into a substantially L shape when viewed from above, and is disposed along the back surface from the left side surface (outer side surface) of the heat exchange chamber R1. Thus, the heat exchanger 21 forms the left side surface and the back surface of the heat exchange chamber R1 (that is, the unit case 11), and the entire exposed surface from the left side surface to the back surface functions as a ventilation path (suction port). Although not shown, the surface of the heat exchanger 21 is covered with a finger made of a resin net or the like in order to prevent a human body or the like from contacting the heat exchanger 21.

送風機22は、熱交換室R1内に配置された左右一対の支柱24L、24Rに取り付けられている。これら支柱24L、24Rは、当該支柱24L、24Rの上端部をそれぞれ熱交換器21の上縁部に引掛けるとともに、当該支柱24L、24Rの下端部は底板12にねじ止めにより固定されている。
送風機22は、支柱24L、24Rの上部に台座25を介して固定されたファンモータ26と、このファンモータ26の軸に取り付けられたプロペラファン(軸流ファン)27とから構成され、このプロペラファン27が熱交換室R1の前面側に近接配置される。ファンモータ26によりプロペラファン27が回転駆動されると、室外ユニット10の周囲、より具体的には、熱交換器21の背面側および左側面側から外気が熱交換室R1内に吸い込まれ、熱交換器21内を流れる冷媒と熱交換し、熱交換室R1の前面に設けられた吹出口28,28通って室外ユニット10外に排出される。つまり、この室外ユニット10は、前面から熱交換後の空気を吹き出す前面吹き出しタイプに構成されている。
The blower 22 is attached to a pair of left and right struts 24L and 24R disposed in the heat exchange chamber R1. These struts 24L and 24R hook the upper ends of the struts 24L and 24R to the upper edge of the heat exchanger 21, respectively, and the lower ends of the struts 24L and 24R are fixed to the bottom plate 12 by screws.
The blower 22 includes a fan motor 26 fixed to the upper portions of the support posts 24L and 24R via a pedestal 25, and a propeller fan (axial fan) 27 attached to the shaft of the fan motor 26. The propeller fan 27 is disposed close to the front side of the heat exchange chamber R1. When the propeller fan 27 is rotationally driven by the fan motor 26, outside air is sucked into the heat exchange chamber R1 from the periphery of the outdoor unit 10, more specifically from the back side and the left side of the heat exchanger 21, and heat is generated. Heat is exchanged with the refrigerant flowing in the exchanger 21, and the air is discharged out of the outdoor unit 10 through the air outlets 28 and 28 provided on the front surface of the heat exchange chamber R1. That is, the outdoor unit 10 is configured as a front blowing type that blows out air after heat exchange from the front.

また、機械室R2には、冷媒回路の一部を構成する圧縮機31、アキュムレータ(不図示)、レシーバタンク33、オイルセパレータ(不図示)、および四方弁32や膨張弁(不図示)といった弁体などの冷媒回路構成部品が配管接続され、当該機械室R2の略下方空間内に収容される。   Further, the machine room R2 includes a compressor 31 that constitutes a part of the refrigerant circuit, an accumulator (not shown), a receiver tank 33, an oil separator (not shown), and valves such as a four-way valve 32 and an expansion valve (not shown). A refrigerant circuit component such as a body is connected by piping, and is accommodated in a substantially lower space of the machine room R2.

また、圧縮機31の上方右側で、機械室R2の前面側には、ガス管用サービスバルブと液管用サービスバルブとが近接して固定されている。これらガス管用サービスバルブ及び液管用サービスバルブには、室内ユニットから延びるユニット配管のガス管及び液管(不図示)がそれぞれ接続され、これにより、冷媒を循環する冷媒回路が構成される。また、機械室R2の上方空間には、空気調和装置を制御する制御基板などの各種電装品を配設した電装ユニット40が配置されている。電装ユニット40は、支持部材50と、支持部材50に支持される第1基板41、第2基板42、ヒートシンク55と、を備える。電装ユニット40は、支持部材50と一体化されて、ヒートシンク55を熱交換室R1と、機械室R2とを連通する開口部5に嵌合させ、後述するフィン55Aを熱交換室R1側に張り出すように熱交換室R1に臨ませて、機械室R2の上方空間に設けられる。支持部材50は、仕切り板16の幅方向、つまり、ユニットケース11の前後方向に延在している。   A gas pipe service valve and a liquid pipe service valve are fixed in close proximity to the upper right side of the compressor 31 and on the front side of the machine room R2. The gas pipe service valve and the liquid pipe service valve are respectively connected to a gas pipe and a liquid pipe (not shown) of unit piping extending from the indoor unit, thereby constituting a refrigerant circuit for circulating the refrigerant. In addition, an electrical unit 40 in which various electrical components such as a control board for controlling the air conditioner are disposed is disposed above the machine room R2. The electrical unit 40 includes a support member 50, a first substrate 41, a second substrate 42, and a heat sink 55 that are supported by the support member 50. The electrical unit 40 is integrated with the support member 50, and the heat sink 55 is fitted into the opening 5 that communicates the heat exchange chamber R1 and the machine room R2, and fins 55A described later are stretched to the heat exchange chamber R1 side. It faces the heat exchange chamber R1 so as to exit, and is provided in the upper space of the machine room R2. The support member 50 extends in the width direction of the partition plate 16, that is, in the front-rear direction of the unit case 11.

仕切り板16は、図3に示すように、熱交換室R1と機械室R2との間に配置されて当該熱交換室R1と機械室R2とを区分けする仕切り板本体部(仕切り板本体)16Bと、この仕切り板本体部16Bの前面側の側縁部を機械室R2側に折り曲げて形成した前面部(端部)16Cと、仕切り板本体部16Bの背面側の側縁部を機械室R2側に、上記前面部16Cと略平行に折り曲げて形成した背面部(端部)16Dと、仕切り板本体部16Bの上縁部を機械室R2側に折り曲げて形成した上面部(上端面)16Aとを備える。仕切り板16は、薄い板金を上記のように折り曲げて形成され、仕切り板16の剛性(強度)の向上を図っている。   As shown in FIG. 3, the partition plate 16 is disposed between the heat exchange chamber R1 and the machine room R2, and separates the heat exchange chamber R1 and the machine room R2 from the partition plate body (partition plate body) 16B. And the front side (end) 16C formed by bending the front side edge of the partition plate body 16B toward the machine room R2, and the side edge on the back side of the partition plate body 16B as the machine room R2. On the side, a back surface portion (end portion) 16D formed by bending substantially parallel to the front surface portion 16C, and an upper surface portion (upper end surface) 16A formed by bending the upper edge portion of the partition plate main body portion 16B to the machine chamber R2 side. With. The partition plate 16 is formed by bending a thin sheet metal as described above to improve the rigidity (strength) of the partition plate 16.

仕切り板16は、底板12に立設し、背面部16Dを熱交換器21にねじ止めして固定される。具体的には、熱交換器21は、右側の端部に管板35を備え、この管板35は、ユニットケース11内側の側縁部を略L字形状に折り曲げたリブ35Aが形成されている。仕切り板16は、背面部16Dを、このリブ35Aにねじ止めして固定される。仕切り板16の上方には、熱交換室R1と機械室R2とを連通する開口部5が設けられる。   The partition plate 16 is erected on the bottom plate 12 and fixed by screwing the back surface portion 16D to the heat exchanger 21. Specifically, the heat exchanger 21 includes a tube plate 35 at the right end, and the tube plate 35 is formed with a rib 35A in which a side edge portion inside the unit case 11 is bent into a substantially L shape. Yes. The partition plate 16 is fixed by screwing the back surface portion 16D to the rib 35A. An opening 5 is provided above the partition plate 16 to communicate the heat exchange chamber R1 and the machine chamber R2.

仕切り板16の上面部16Aには、図2に示すように、電装ユニット40が載置されて、連結される。電装ユニット40は、図4に示すように、支持部材50と一体化され、この支持部材50に、第1基板41、第2基板42、及び、ヒートシンク55が支持される。第1基板41と、ヒートシンク55とは、一体に基板ホルダー51によって固定され、基板ホルダー51は、支持部材50に着脱自在に支持される。支持部材50は、熱交換室R1と機械室R2とを連通する開口部5に臨み、仕切り板16の真上に設けられた一対のガイドレール43,43を備える。ガイドレール43,43は、互いに対向する断面略コ字状のレールであり、一方のガイドレール43が仕切り板16の前面部16Cに延在し、他方のガイドレール43が背面部16Dの近傍に延在する。   As shown in FIG. 2, the electrical unit 40 is placed on and connected to the upper surface portion 16 </ b> A of the partition plate 16. As shown in FIG. 4, the electrical unit 40 is integrated with the support member 50, and the first substrate 41, the second substrate 42, and the heat sink 55 are supported on the support member 50. The first substrate 41 and the heat sink 55 are integrally fixed by a substrate holder 51, and the substrate holder 51 is detachably supported by the support member 50. The support member 50 includes a pair of guide rails 43, 43 that face the opening 5 that connects the heat exchange chamber R <b> 1 and the machine chamber R <b> 2 and are provided directly above the partition plate 16. The guide rails 43 and 43 are substantially U-shaped cross-section rails facing each other, one guide rail 43 extends to the front surface portion 16C of the partition plate 16, and the other guide rail 43 is in the vicinity of the back surface portion 16D. Extend.

ガイドレール43間には、基板ホルダー51が取り付けられる。詳述すると、基板ホルダー51は、両側縁部51Aが、ガイドレール43間に嵌合し、第1基板41、及び、ヒートシンク55と一体に、ガイドレール43に案内されて、仕切り板16の上方に引き出し可能に備えられる。基板ホルダー51は、樹脂成型によって枠状に形成され、ハイブリッドIC(HIC)57のような発熱量の多い電装品を実装する第1基板41と、第1基板41に実装された電装品から発せられた熱を放熱するヒートシンク55とを一体に固定する。
詳述すると、第1基板41は、発熱量の多い電装品を枠状の基板ホルダー51の開口に臨ませて、開口を塞ぐように、基板ホルダー51にねじ等により固定される。第1基板41に実装された発熱量の多い電装品は、基板ホルダー51の開口を介してヒートシンク55と熱的に連結される。ヒートシンク55は、複数のフィン55Aを構成する金属板材を上下に間隔を空けて配置した構成を有する。ヒートシンク55は、第1基板41が設けられた面とは反対側の面にフィン55Aが張り出し、外周が、基板ホルダー51の開口に嵌合するように設けられる。
A substrate holder 51 is attached between the guide rails 43. More specifically, the board holder 51 has both side edges 51A fitted between the guide rails 43 and is guided by the guide rails 43 integrally with the first board 41 and the heat sink 55 so that the upper side of the partition plate 16. It can be pulled out. The substrate holder 51 is formed in a frame shape by resin molding, and is emitted from a first substrate 41 on which an electrical component with a large amount of heat generation such as a hybrid IC (HIC) 57 is mounted, and an electrical component mounted on the first substrate 41. The heat sink 55 for radiating the generated heat is fixed integrally.
More specifically, the first substrate 41 is fixed to the substrate holder 51 with screws or the like so that an electrical component with a large amount of heat generation faces the opening of the frame-shaped substrate holder 51 and closes the opening. The electrical component having a large heat generation mounted on the first substrate 41 is thermally connected to the heat sink 55 through the opening of the substrate holder 51. The heat sink 55 has a configuration in which metal plate members constituting the plurality of fins 55A are arranged at intervals in the vertical direction. The heat sink 55 is provided such that the fins 55 </ b> A project on the surface opposite to the surface on which the first substrate 41 is provided, and the outer periphery is fitted into the opening of the substrate holder 51.

このように、第1基板41、及び、ヒートシンク55は、基板ホルダー51に一体に、熱交換室R1と機械室R2とを連通する開口部5を塞ぐように設けられる。また、ヒートシンク55は、開口部5に前後の端部を嵌合させて、複数のフィン55Aが熱交換室R1側に張り出すように、電装ユニット40に設けられる。この構成によれば、第1基板41に実装された電装品から発生された熱は、ヒートシンク55に放熱されるとともに、ヒートシンク55を、熱交換室R1内を流れる風で冷却することができるため、第1基板41に実装された電装品が発する熱を効率よく放熱させることができる。   As described above, the first substrate 41 and the heat sink 55 are provided integrally with the substrate holder 51 so as to close the opening 5 that communicates the heat exchange chamber R1 and the machine chamber R2. In addition, the heat sink 55 is provided in the electrical unit 40 so that the front and rear end portions are fitted to the opening 5 and the plurality of fins 55A project to the heat exchange chamber R1 side. According to this configuration, the heat generated from the electrical components mounted on the first substrate 41 is radiated to the heat sink 55, and the heat sink 55 can be cooled by the wind flowing in the heat exchange chamber R1. The heat generated by the electrical components mounted on the first substrate 41 can be efficiently dissipated.

ヒートシンク55の上部には、ヒートシンク55の投影面積全体の大半を覆うフード59が基板ホルダー51に固定されて設けられる。フード59は、上方に開放し、機械室R2側の側面を前後に亘って切り欠いた略箱形状に形成される。フード59は、3つの側面59Aの上端面59Bが、ユニットケース11の天井パネル13の下面と当接するように形成されている。この構成によれば、熱交換器21の背面側から熱交換室R1に侵入した雨水などの水を、フード59でヒートシンク55の上方から機械室R2側に入り込むのを防止することができる。   A hood 59 that covers most of the entire projected area of the heat sink 55 is fixed to the substrate holder 51 at the top of the heat sink 55. The hood 59 is opened upward, and is formed in a substantially box shape in which the side surface on the machine room R2 side is cut out from front to back. The hood 59 is formed such that the upper end surfaces 59B of the three side surfaces 59A are in contact with the lower surface of the ceiling panel 13 of the unit case 11. According to this configuration, it is possible to prevent water such as rainwater that has entered the heat exchange chamber R1 from the back side of the heat exchanger 21 from entering the machine room R2 side from above the heat sink 55 with the hood 59.

また、フード59には、熱交換室R1側の側面59Aに沿って、底面59Cが切り欠かれ、フード59の上方空間と、熱交換室R1とを連通させる切欠き部59Dが形成される。機械室R2内の空気は、熱交換室R1を流れる空気に誘引されて、この切欠き部59Dを通って熱交換室R1内に流れる。そのため、電装ユニット40が備える電装品から発生られた熱によって熱せられた空気を機械室R2内にこもることなく循環させることができる。これらの構成によれば、熱交換器21の背面側から熱交換室R1に侵入した雨水などの水が、ヒートシンク55の上部から機械室R2側に入り込むのを防止することができるため、電装ユニット40全体をケースなどで覆う必要がない。そのため、電装ユニット40の部品点数を削減することができるとともに、電装ユニット40が備える基板41の着脱をユニットケース11のいずれかのパネル(板)を外すだけで行うことができ、メンテナンス時の作業性を向上することができる。   Further, the bottom surface 59C is cut out along the side surface 59A on the heat exchange chamber R1 side in the hood 59, and a cutout portion 59D that connects the upper space of the hood 59 and the heat exchange chamber R1 is formed. The air in the machine room R2 is attracted by the air flowing through the heat exchange chamber R1, and flows into the heat exchange chamber R1 through the notch 59D. Therefore, the air heated by the heat generated from the electrical components included in the electrical unit 40 can be circulated without being trapped in the machine room R2. According to these configurations, water such as rainwater that has entered the heat exchange chamber R1 from the back side of the heat exchanger 21 can be prevented from entering the machine room R2 side from the top of the heat sink 55. It is not necessary to cover the entire 40 with a case or the like. Therefore, the number of parts of the electrical unit 40 can be reduced, and the substrate 41 provided in the electrical unit 40 can be attached and detached simply by removing one of the panels (plates) of the unit case 11. Can be improved.

また、支持部材50は、第1基板41と略直角に第2基板42を支持する第2基板取付板45を備える。第2基板取付板45は、ガイドレール43と略平行に設けられる第2基板取付部45Aと、この第2基板取付部45Aの下部に取り付けられ、断面略L字状に形成されたベース部45Bとを備える。第2基板取付部45Aには、第2基板42がビス47等の締結具によって固定される。第2基板42は、或いは、第2基板取付部45Aにクリップ等の留め具で挟持される構成であっても良い。   The support member 50 includes a second substrate mounting plate 45 that supports the second substrate 42 at a substantially right angle to the first substrate 41. The second board attachment plate 45 is attached to a lower part of the second board attachment part 45A provided substantially parallel to the guide rail 43, and a base part 45B formed in a substantially L-shaped cross section. With. The second substrate 42 is fixed to the second substrate attachment portion 45A by a fastener such as a screw 47. Alternatively, the second substrate 42 may be configured to be sandwiched between the second substrate attachment portion 45A with a clip or other fastener.

ベース部45Bは、第2基板取付部45Aの下端に機械室R2の前面側に向かって張り出すように設けられる。ベース部45Bには、電源端子やコネクタが連結される複数の端子台46A,46Bを備えた端子台取付部45Cが、電装ユニット40の下方に垂れ下がるように設けられる。端子台46Aには、室内ユニット等との通信を行うための通信線が接続される。端子台46Bには、室外ユニット10に電源を供給するための電源線が接続される。また、端子台取付部45Cには、通信線と電源線とを固定するクリップ46C,46Dが取り付けられる。   The base portion 45B is provided at the lower end of the second substrate mounting portion 45A so as to protrude toward the front side of the machine room R2. The base portion 45B is provided with a terminal block mounting portion 45C including a plurality of terminal blocks 46A and 46B to which power supply terminals and connectors are coupled so as to hang down below the electrical unit 40. A communication line for communicating with an indoor unit or the like is connected to the terminal block 46A. A power line for supplying power to the outdoor unit 10 is connected to the terminal block 46B. Further, clips 46C and 46D for fixing the communication line and the power supply line are attached to the terminal block attaching portion 45C.

また、第2基板取付部45A、及び、ベース部45Bの左縁には、固定部45Dが形成される。固定部45Dは、図示は省略したが、外板15と、第2前面パネル14Bと付け合せられる面に延在し、外板15の縁をユニットケース11内側に折り曲げて形成し側縁部にねじで固定される。第2基板取付部45A、ベース部45B、端子台取付部45C、及び、固定部45Dは、一枚の金属板に曲げ加工などの板金加工を行って、一体に形成されている。   In addition, a fixing portion 45D is formed on the left edge of the second substrate mounting portion 45A and the base portion 45B. Although not shown in the drawings, the fixing portion 45D extends to the surface to be attached to the outer plate 15 and the second front panel 14B, and is formed by bending the edge of the outer plate 15 to the inside of the unit case 11 and screwing it to the side edge portion. It is fixed with. The second substrate mounting portion 45A, the base portion 45B, the terminal block mounting portion 45C, and the fixing portion 45D are integrally formed by subjecting one metal plate to sheet metal processing such as bending.

基板ホルダー51は、第1基板41の上方に設けられた引っ掛け具58を備える。引っ掛け具58は、アルミ等の金属から形成され先端には、先端を下方向に折り曲げて形成した引っ掛け爪58Aが備えられる。また、第2基板取付板45の上端面には、引っ掛け溝58Bが形成される。基板ホルダー51を支持部材50に取り付けた際には、この引っ掛け爪58Aが、引っ掛け溝58Bに係止される。   The substrate holder 51 includes a hook 58 provided above the first substrate 41. The hook 58 is formed of a metal such as aluminum, and has a hook claw 58A formed by bending the tip downward. A hook groove 58 </ b> B is formed on the upper end surface of the second substrate mounting plate 45. When the substrate holder 51 is attached to the support member 50, the hooking claws 58A are locked in the hooking grooves 58B.

また、基板ホルダー51は、基板ホルダー51の上部で、ガイドレール43、43の近傍に設けられた2つのねじ孔51E,51Eを備える。基板ホルダー51は、ねじ孔51Eを介して、機械室R2側から挿入されるねじによって支持部材50に固定される。つまり、基板ホルダー51は、引っ掛け爪58A、及び、ねじ孔51E,51Eの3点で支持部材50に固定される。また、基板ホルダー51を支持部材50に固定する引っ掛け爪58A、及び、ねじ孔51E,51Eはいずれも基板ホルダー51の上部に設けられているため、天井パネル13を取り外した室外ユニット10の上部開口から容易に基板ホルダー51を取り外すことができる。   In addition, the substrate holder 51 includes two screw holes 51E and 51E provided in the vicinity of the guide rails 43 and 43 in the upper part of the substrate holder 51. The substrate holder 51 is fixed to the support member 50 by screws inserted from the machine room R2 side through the screw holes 51E. That is, the substrate holder 51 is fixed to the support member 50 at the three points of the hooking claw 58A and the screw holes 51E and 51E. Further, since the hooking claws 58A for fixing the substrate holder 51 to the support member 50 and the screw holes 51E and 51E are all provided at the upper portion of the substrate holder 51, the upper opening of the outdoor unit 10 from which the ceiling panel 13 is removed. The substrate holder 51 can be easily removed.

また、支持部材50は、仕切り板16の背面部16Dに延在し、支持部材50の上下に亘る板状部材54を備える。板状部材54は、支持部材50の背面側に張り出すように、ユニットケース11の後方に位置するガイドレール43の熱交換室R1側側面にねじ等で固定され、背面部16Dに沿って、機械室R2側に略L字状に折り曲げられる。こうして、支持部材50には、板状部材54と、後方のガイドレール43との間に、熱交換器21の管板35に形成されたリブ35Aが嵌合される凹所54Aが形成される。   The support member 50 includes a plate-like member 54 that extends to the back surface portion 16 </ b> D of the partition plate 16 and extends above and below the support member 50. The plate-like member 54 is fixed to the side surface of the heat exchange chamber R1 side of the guide rail 43 located behind the unit case 11 with a screw or the like so as to project to the back side of the support member 50, and along the back surface portion 16D. It is bent into a substantially L shape on the machine room R2 side. Thus, the support member 50 is formed with a recess 54A between the plate-like member 54 and the rear guide rail 43, into which the rib 35A formed on the tube plate 35 of the heat exchanger 21 is fitted. .

底板12に立設して固定された熱交換器21の管板35に形成されたリブ35Aに仕切り板16の背面部16Dをねじ止めして仕切り板16を固定し、電装ユニット40が一体化される支持部材50を、凹所54Aにリブ35Aを嵌合させて、仕切り板本体部16Bの上面部16Aに載置する。次に、図5に示すように、板状部材54の背面側縁部54Bの前面54Cと、リブ35Aの背面35Bとを当接させて、背面側縁部54Bをリブ35Aに螺子で上下2箇所固定する。電装ユニット40は、室外ユニット10の組み立ての最終工程で、ユニットケース11に外板15を取り付けた後に、支持部材50の固定部45Dを外板15にねじ等で固定し、ユニットケース11に支持される。   The partition plate 16 is fixed by screwing the back portion 16D of the partition plate 16 to the rib 35A formed on the tube plate 35 of the heat exchanger 21 that is erected and fixed on the bottom plate 12, and the electrical unit 40 is integrated. The support member 50 is placed on the upper surface portion 16A of the partition plate main body portion 16B by fitting the rib 35A into the recess 54A. Next, as shown in FIG. 5, the front surface 54C of the back side edge 54B of the plate-like member 54 and the back surface 35B of the rib 35A are brought into contact with each other, and the back side edge 54B is screwed up and down 2 to the rib 35A. Fix in place. The electrical unit 40 is supported in the unit case 11 by fixing the fixing portion 45D of the support member 50 to the outer plate 15 with screws or the like after attaching the outer plate 15 to the unit case 11 in the final process of assembling the outdoor unit 10. Is done.

また、支持部材50は、第2基板取付部45Aと、ガイドレール43とを連結する断面略L字状の支持板48を備える。第2基板42の背面側と、第1基板41との間には、支持板48によって空間R3が形成され、第1基板41には、この空間R3に収容される電解コンデンサー56が実装される。この構成によれば、支持板48で略T字状に第1基板41と、第2基板42とを支持する支持部材50の剛性を高めることができるため、電装ユニット40の軽量化を図ることができる。また、電解コンデンサー56は、支持板48囲まれ、空間R3に収容されるため、組み立て作業中に、電解コンデンサー56に他の部品がぶつかって、電解コンデンサー56を損傷してしまうのを防止することができる。   Further, the support member 50 includes a support plate 48 having a substantially L-shaped cross section that connects the second board mounting portion 45 </ b> A and the guide rail 43. A space R3 is formed between the back side of the second substrate 42 and the first substrate 41 by the support plate 48, and an electrolytic capacitor 56 accommodated in the space R3 is mounted on the first substrate 41. . According to this configuration, since the rigidity of the support member 50 that supports the first substrate 41 and the second substrate 42 in a substantially T shape by the support plate 48 can be increased, the weight of the electrical unit 40 can be reduced. Can do. Further, since the electrolytic capacitor 56 is surrounded by the support plate 48 and accommodated in the space R3, it is possible to prevent the electrolytic capacitor 56 from being damaged by colliding with the electrolytic capacitor 56 during the assembly operation. Can do.

図6は、熱交換器21、及び、外板15を取り外した状態で、室外ユニット10の背面側から仕切り板16、及び、電装ユニット40を視た斜視図である。なお、この図6では、熱交換器21は、図示を省略したが、熱交換器21は、仕切り板16が取り付けられる前にユニットケース10に取り付けられるものであり、仕切り板16の背面部16D、及び、板状部材54は、熱交換器21の管板35にねじ等で固定されている。   FIG. 6 is a perspective view of the partition plate 16 and the electrical unit 40 viewed from the back side of the outdoor unit 10 with the heat exchanger 21 and the outer plate 15 removed. In FIG. 6, the heat exchanger 21 is not shown, but the heat exchanger 21 is attached to the unit case 10 before the partition plate 16 is attached, and the rear portion 16D of the partition plate 16 is attached. The plate-like member 54 is fixed to the tube plate 35 of the heat exchanger 21 with screws or the like.

開口部5に前後両端部が嵌合されたヒートシンク55の上部には、フード59が設けられる。ヒートシンク55の複数のフィン55A間には、送風機22によって、熱交換器21を通って、熱交換室R1内に吸い込まれる空気が図6中矢印で示すように流れる。熱交換室R1内には、空気の流れに沿って雨水等の水が熱交換器21を通って入り込む場合があり、熱交換室R1内に入り込んだ水は、送風機22のプロペラファン27の回転によって飛び散り、支持部材50の熱交換室R1側に露出した面、及び、ヒートシンク55に当たる。ヒートシンク55の上部には、フード59が設けられ、このフード59によって、ヒートシンク55の上方から水が機械室R2側に浸水するのを防ぐことができる。   A hood 59 is provided on the top of the heat sink 55 in which the front and rear ends are fitted to the opening 5. Between the plurality of fins 55 </ b> A of the heat sink 55, the air sucked into the heat exchange chamber R <b> 1 through the heat exchanger 21 flows by the blower 22 as indicated by arrows in FIG. 6. Water such as rainwater may enter the heat exchange chamber R1 through the heat exchanger 21 along the air flow, and the water that has entered the heat exchange chamber R1 is rotated by the propeller fan 27 of the blower 22. The surface of the support member 50 is exposed to the heat exchange chamber R1 and the heat sink 55. A hood 59 is provided in the upper part of the heat sink 55, and this hood 59 can prevent water from entering the machine room R <b> 2 from above the heat sink 55.

また、ヒートシンク55の下部には、ガイドレール43間を繋ぎ、熱交換室R1と機械室R2とを連通する開口部5の下部を塞ぐ第1支持板44が支持部材50に設けられる。さらに、基板ホルダー51には、ヒートシンク55と一体に固定された浸水防止板65が取り付けられる。浸水防止板65は、第1支持板44の上端部を覆うように設けられ、第1支持板44の上方から、基板ホルダー51との当接面に水が浸入するのを防止する。   A first support plate 44 that connects the guide rails 43 and closes the lower portion of the opening 5 that connects the heat exchange chamber R <b> 1 and the machine chamber R <b> 2 is provided on the support member 50 at the lower portion of the heat sink 55. Further, the substrate holder 51 is provided with a flood prevention plate 65 fixed integrally with the heat sink 55. The infiltration prevention plate 65 is provided so as to cover the upper end portion of the first support plate 44, and prevents water from entering the contact surface with the substrate holder 51 from above the first support plate 44.

ところで、本実施形態では、ヒートシンク55の前後、つまり、フィン55Aの風の出入り口にカバー等を設けることなく、ヒートシンク55の冷却効率を向上している。つまり、送風機22によって、熱交換室R1内に吸い込まれ、熱交換器21を通った空気は、ヒートシンク55のフィン55A間を流れる。そのため、ヒートシンク55の前後では、フィン55Aの風の出入り口から、ヒートシンク55と、開口部5との嵌合面Sに、雨水等の水が浸入する場合がある。   By the way, in the present embodiment, the cooling efficiency of the heat sink 55 is improved without providing a cover or the like before and after the heat sink 55, that is, at the wind inlet / outlet of the fin 55A. That is, the air sucked into the heat exchange chamber R <b> 1 by the blower 22 and passed through the heat exchanger 21 flows between the fins 55 </ b> A of the heat sink 55. Therefore, before and after the heat sink 55, rainwater or the like may enter the fitting surface S between the heat sink 55 and the opening 5 from the wind entrance / exit of the fin 55A.

図7は、図4中a−aで電装ユニット40、及び、仕切り板16を切断し、図中矢印Xの方向から断面を視た図である。図7に示すように、支持部材50が載置される仕切り板本体部16Bの上面部16Aには、浸水防止部(防水部)16Eが設けられる。浸水防止部16Eは、上面部16Aの機械室R2側端部を、略垂直に上方に折り曲げて形成される。この浸水防止部16Eは、第1支持部材44の下端を機械室R2側に略L字状に折り曲げて形成され、基板ホルダー51の下端が載置される台座部52の機械室R2側端部を囲うように設けられる。ヒートシンク55と、開口部5の嵌合面Sから、支持部材50と、基板ホルダー51との当接面に侵入した水は、自重によって、支持部材50と、基板ホルダー51との当接面をつたって、台座部52に収集されるが、この構成によれば、台座部52の機械室R2側端部を囲う浸水防止部16Eを仕切り板16と一体に設けているため、浸水防止部16Eが、台座部52に収集された水が機械室R2側に浸水する水を堰き止める。これによって、台座部52に収集された水は、仕切り板本体部16Bの上面部16Aと台座部52の間を通って熱交換室R1側に排水される。このため、ヒートシンク55のフィン55A間の風の通り道を塞ぐことなく、ヒートシンク55を効率的に冷却し、且つ、機械室R2側への水の浸水を防ぐことができる。   FIG. 7 is a view in which the electrical unit 40 and the partition plate 16 are cut along aa in FIG. 4 and the cross section is viewed from the direction of the arrow X in the figure. As shown in FIG. 7, a flooding prevention portion (waterproof portion) 16E is provided on the upper surface portion 16A of the partition plate main body portion 16B on which the support member 50 is placed. The inundation preventing portion 16E is formed by bending the end of the upper surface portion 16A on the machine room R2 side substantially vertically upward. The inundation preventing portion 16E is formed by bending the lower end of the first support member 44 in a substantially L shape on the machine chamber R2 side, and the end portion on the machine chamber R2 side of the pedestal portion 52 on which the lower end of the substrate holder 51 is placed. It is provided so as to surround. Water that has entered the contact surface between the support member 50 and the substrate holder 51 from the fitting surface S of the heat sink 55 and the opening 5 forms the contact surface between the support member 50 and the substrate holder 51 by its own weight. Accordingly, the pedestal 52 is collected, but according to this configuration, the inundation prevention unit 16E surrounding the machine chamber R2 side end of the pedestal 52 is provided integrally with the partition plate 16, and thus the inundation prevention unit 16E. However, the water collected in the pedestal portion 52 dams up the water that infiltrates the machine room R2 side. As a result, the water collected in the pedestal portion 52 is drained to the heat exchange chamber R1 side through between the upper surface portion 16A of the partition plate main body portion 16B and the pedestal portion 52. For this reason, the heat sink 55 can be efficiently cooled without blocking the air passage between the fins 55A of the heat sink 55, and water can be prevented from entering the machine room R2.

以上説明したように、本発明を適用した実施形態によれば、ユニットケース(筐体)11内を熱交換室R1と機械室R2とに区分けする縦に延びた仕切り板16を備え、熱交換室R1に熱交換器21及び送風機22を収容し、機械室R2に圧縮機31及び電装ユニット40を収容した空気調和装置の室外ユニット10において、電装ユニット40は、仕切り板16の上部を構成する基板ホルダー51にヒートシンク55を取り付けて構成され、基板ホルダー21は、ヒートシンク55を熱交換室R1側に向けて一対のガイドレール43,43に案内されて、仕切り板16の上部から上方に引き出し可能に設けられ、ガイドレール43,43と基板ホルダー51の嵌合面を通じて、機械室R2側に浸水する水を堰き止めて、熱交換室R1側に排水する防水部16Eを設けたため、この防水部16Eが、ガイドレール43,43と基板ホルダー51の嵌合面を通じて、熱交換室R1側から機械室R2側に浸水する水を堰き止めて、熱交換室R1側に排水するため、簡単な構造で機械室R2への浸水を防ぐことができる。   As described above, according to the embodiment to which the present invention is applied, the vertically extending partition plate 16 that divides the inside of the unit case (housing) 11 into the heat exchange chamber R1 and the machine room R2 is provided, and heat exchange is performed. In the outdoor unit 10 of the air conditioner in which the heat exchanger 21 and the blower 22 are accommodated in the chamber R1, and the compressor 31 and the electrical unit 40 are accommodated in the machine room R2, the electrical unit 40 constitutes the upper part of the partition plate 16. A heat sink 55 is attached to the substrate holder 51, and the substrate holder 21 can be drawn upward from the upper part of the partition plate 16 by being guided by the pair of guide rails 43, 43 with the heat sink 55 facing the heat exchange chamber R1. Water that is immersed in the machine room R2 side is blocked through the fitting surface between the guide rails 43, 43 and the substrate holder 51, and is discharged to the heat exchange room R1 side. Since the waterproof part 16E is provided, the waterproof part 16E blocks the water submerged from the heat exchange chamber R1 side to the machine room R2 side through the fitting surfaces of the guide rails 43, 43 and the substrate holder 51, thereby exchanging heat. Since the water is discharged to the chamber R1 side, it is possible to prevent water from entering the machine room R2 with a simple structure.

また、本発明を適用した実施形態によれば、一対のガイドレール43,43は、仕切り板本体部16Bの上面部(上端部)16Aに連結され、防水部16Eは、仕切り板本体部16Bの上端部16Aの機械室R2側端部を上方に折り曲げて形成したため、部品点数を増やすことなく、かつ、上面部16Aと、防水部16Eとのつなぎ目に、機械室R2側への浸水を許容する隙間を形成することなく、簡単に防水部16Eを形成することができ、簡単な構造で機械室R2への浸水を防ぐことができる。   Further, according to the embodiment to which the present invention is applied, the pair of guide rails 43, 43 are connected to the upper surface portion (upper end portion) 16A of the partition plate body portion 16B, and the waterproof portion 16E is connected to the partition plate body portion 16B. Since the end of the upper end portion 16A on the machine room R2 side is bent upward, water intrusion to the machine room R2 side is allowed without increasing the number of parts and at the joint between the upper surface portion 16A and the waterproof portion 16E. Without forming a gap, the waterproof part 16E can be easily formed, and water intrusion into the machine room R2 can be prevented with a simple structure.

また、本発明を適用した実施形態によれば、一対のガイドレール43,43は、機械室R2と熱交換室R1とを連通する開口部5に臨み、互いに対向する断面略コ字状のレールであり、基板ホルダー51の側縁部をガイドレール43,43の内側に差し込んで、開口部5を基板ホルダー51にヒートシンク55と一体に取り付けられた基板41で塞いだため、基板41のメンテナンス時には、基板41とヒートシンク55とを一体に容易に支持部材50から取り外してメンテナンスすることができ、基板41のメンテナンス性を向上することができる。また、基板41に実装された電装品を開口部5を介してヒートシンク55に連結し、電装品が発する熱を熱交換室R1を流れる空気で冷却されるヒートシンク55を用いて効率よく放熱させることができる。   Further, according to the embodiment to which the present invention is applied, the pair of guide rails 43, 43 face the opening 5 that communicates the machine room R2 and the heat exchange chamber R1, and are substantially U-shaped cross-section rails facing each other. Since the side edge of the substrate holder 51 is inserted inside the guide rails 43 and 43 and the opening 5 is closed with the substrate 41 integrally attached to the heat sink 55 on the substrate holder 51, the maintenance of the substrate 41 is performed. The substrate 41 and the heat sink 55 can be easily removed from the support member 50 for maintenance, and the maintainability of the substrate 41 can be improved. Further, the electrical component mounted on the substrate 41 is connected to the heat sink 55 through the opening 5, and the heat generated by the electrical component is efficiently radiated using the heat sink 55 cooled by the air flowing through the heat exchange chamber R1. Can do.

また、本発明を適用した実施形態によれば、ガイドレール43,43は、仕切り板本体部16Bの上端部16Aに連結され、電装ユニット40を支持する支持部材50に形成されるため、仕切り板16に支持部材50を連結し、支持部材50に形成されたガイドレール43に基板ホルダー51を嵌合させることで、簡単な構造で、機械室R1と熱交換室R2とを連通する開口部から機械室R1側にヒートシンク55を臨ませて、ヒートシンク55と、基板41とを一体に仕切り板16の上部から上方に引き出し可能に設けることができ、組み立て作業性と、メンテナンス性の向上を図ることができる。また、防水部16Eで、機械室R1側への浸水を防止することができるため、ガイドレール43と基板ホルダー51との嵌合面には浸水を防止するパッキンなどを設ける必要がなく、基板ホルダー51をガイドレール43から上方に容易にき出すことができる。   Further, according to the embodiment to which the present invention is applied, the guide rails 43 and 43 are connected to the upper end portion 16A of the partition plate main body portion 16B and are formed on the support member 50 that supports the electrical unit 40. 16 is connected to the guide rail 43 formed on the support member 50, and the substrate holder 51 is fitted to the guide rail 43 so that the mechanical chamber R1 and the heat exchange chamber R2 can be communicated with each other through an opening. With the heat sink 55 facing the machine room R1 side, the heat sink 55 and the substrate 41 can be integrally provided so as to be able to be drawn upward from the upper part of the partition plate 16, and assembling workability and maintainability are improved. Can do. Further, since the waterproof portion 16E can prevent water from entering the machine room R1, the mating surface between the guide rail 43 and the substrate holder 51 does not need to be provided with packing or the like for preventing water from entering. 51 can be easily ejected upward from the guide rail 43.

また、本発明を適用した実施形態によれば、支持部材50は、第1基板41に対して略T字状に第2基板42を支持するため、電装ユニット40をユニットケース11から取り外すことなく、第2基板42のメンテナンスを、前面パネル14Bを取り外した機械室R1の前面側の開口から行うことができ、電装ユニット40のメンテナンス性が向上する。また、機械室R2側への浸水は防止部16Eによって防止されるため、電装ユニット40をカバーなどで覆うことなく、支持部材50に複数の基板41、42を支持して機械室R2に配置することができるため、部品点数の削減、及び、メンテナンス性の向上を図ることができる。   Further, according to the embodiment to which the present invention is applied, the support member 50 supports the second substrate 42 in a substantially T shape with respect to the first substrate 41, so that the electrical unit 40 is not removed from the unit case 11. The maintenance of the second substrate 42 can be performed from the opening on the front side of the machine room R1 from which the front panel 14B is removed, and the maintainability of the electrical unit 40 is improved. Further, since the flooding into the machine room R2 side is prevented by the prevention unit 16E, the plurality of substrates 41 and 42 are supported on the support member 50 and disposed in the machine room R2 without covering the electrical unit 40 with a cover or the like. Therefore, it is possible to reduce the number of parts and improve the maintainability.

また、本発明を適用した実施形態によれば、基板ホルダー51は、ヒートシンク55の上部に設けられ、開口部5を塞ぐフード59と、ヒートシンク55の下部に設けられ、開口部5を塞ぐ浸水防止板44,65と、を一体に備えたため、ヒートシンク55と天井パネル13の間隙、或いは、ヒートシンク55の下方域の基板ホルダー51と支持部材50の間隙から、雨水等の水が機械室R2側に浸入するのを防ぐことができ、簡単な構造で機械室R2への浸水を防ぐことができる。   Further, according to the embodiment to which the present invention is applied, the substrate holder 51 is provided at the upper part of the heat sink 55, and the hood 59 that closes the opening 5, and the water prevention that is provided at the lower part of the heat sink 55 and closes the opening 5. Since the plates 44 and 65 are integrally provided, water such as rainwater enters the machine room R2 from the gap between the heat sink 55 and the ceiling panel 13 or the gap between the substrate holder 51 and the support member 50 in the lower area of the heat sink 55. Intrusion can be prevented, and water intrusion into the machine room R2 can be prevented with a simple structure.

R1 熱交換室
R2 機械室
5 開口部
10 室外ユニット
11 ユニットケース(筐体)
12 底板
16 仕切り板
14B 前面パネル
16A 上面部(上端面)
16B 仕切り板本体部(仕切り板本体)
16E 浸水防水部(防水部)
21 熱交換器
35 管板
40 電装ユニット
41 第1基板(基板)
43 ガイドレール
50 支持部材
51 基板ホルダー
55 ヒートシンク
59 フード
65 浸水防止板
R1 heat exchange chamber R2 machine room 5 opening 10 outdoor unit 11 unit case (housing)
12 Bottom plate 16 Partition plate 14B Front panel 16A Upper surface (upper surface)
16B Partition body (partition body)
16E Water-proof part (waterproof part)
21 Heat Exchanger 35 Tube Sheet 40 Electrical Unit 41 First Board (Board)
43 Guide rail 50 Support member 51 Substrate holder 55 Heat sink 59 Hood 65 Flood prevention plate

Claims (4)

筐体内を熱交換室と機械室とに区分けする縦に延びた仕切り板を備え、前記熱交換室に熱交換器及び送風機を収容し、前記機械室に圧縮機及び電装ユニットを収容した空気調和装置の室外ユニットにおいて、
前記電装ユニットは、前記仕切り板の上部を構成する基板ホルダーにヒートシンクを取り付けて構成され、前記基板ホルダーは、ヒートシンクを熱交換室側に向けて一対のガイドレールに案内されて、前記仕切り板の上部から上方に引き出し可能に設けられ、
前記一対のガイドレールは、仕切り板本体の上端部に連結され前記電装ユニットを支持する支持部材に形成され、
前記ガイドレールと前記基板ホルダーの嵌合面を通じて、前記機械室側に浸水する水を堰き止めて、前記熱交換室側に排水する防水部を設け、前記防水部は、前記仕切り板本体の上端部の前記機械室側端部を上方に折り曲げて形成した
ことを特徴とする空気調和装置の室外ユニット。
An air conditioner having a vertically extending partition that divides the housing into a heat exchange chamber and a machine room, a heat exchanger and a blower accommodated in the heat exchange chamber, and a compressor and an electrical unit accommodated in the machine chamber In the outdoor unit of the device,
The electrical unit is configured by attaching a heat sink to a substrate holder that constitutes an upper portion of the partition plate, and the substrate holder is guided by a pair of guide rails with the heat sink facing the heat exchange chamber, It is provided so that it can be pulled out from the top,
The pair of guide rails are formed on a support member that is connected to an upper end portion of the partition plate body and supports the electrical unit.
A waterproof part is provided that dams up water that is immersed in the machine room through the fitting surface of the guide rail and the substrate holder, and drains the water to the heat exchange room, and the waterproof part is an upper end of the partition plate body. An outdoor unit of an air conditioner , wherein the machine room side end of a part is bent upward .
前記一対のガイドレールは、前記機械室と前記熱交換室とを連通する開口部に臨み、互いに対向する断面略コ字状のレールであり、前記基板ホルダーの側縁部を前記ガイドレールの内側に差し込んで、前記開口部を前記基板ホルダーに前記ヒートシンクと一体に取り付けられた基板で塞いだことを特徴とする請求項1に記載の空気調和装置の室外ユニット。 The pair of guide rails are rails having a substantially U-shaped cross section facing each other and facing an opening that communicates the machine room and the heat exchange chamber, and the side edges of the substrate holder are arranged on the inner side of the guide rail. The outdoor unit of the air conditioner according to claim 1, wherein the outdoor unit of the air conditioner according to claim 1 , wherein the opening is closed by a substrate integrally attached to the heat sink to the substrate holder. 前記支持部材は、前記基板に対して略T字状に第2基板を支持することを特徴とする請求項1または2に記載の空気調和装置の室外ユニット。 The outdoor unit of an air conditioner according to claim 1 or 2 , wherein the support member supports the second substrate in a substantially T shape with respect to the substrate. 前記基板ホルダーは、前記ヒートシンクの上部に設けられ前記開口部を塞ぐフードと、前記ヒートシンクの下部に設けられ前記開口部を塞ぐ浸水防止板と、を一体に備えたことを特徴とする請求項2または3に記載の空気調和装置の室外ユニット。 The substrate holder according to claim 2, wherein the hood for closing the opening provided in the upper part of the heat sink, further comprising integrally, and prevent flooding plate provided at a lower portion of the heat sink closes the opening Or the outdoor unit of the air conditioning apparatus of 3 .
JP2011110320A 2011-05-17 2011-05-17 Air conditioner outdoor unit Expired - Fee Related JP5877359B2 (en)

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EP12168014.4A EP2525158A3 (en) 2011-05-17 2012-05-15 Outdoor unit for air conditioner

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CN112128863A (en) * 2020-10-19 2020-12-25 珠海格力电器股份有限公司 Mounting plate, electrical box assembly and air conditioner outdoor unit
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