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JP5881366B2 - Absorber - Google Patents
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JP5881366B2 - Absorber - Google Patents

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JP5881366B2
JP5881366B2 JP2011226016A JP2011226016A JP5881366B2 JP 5881366 B2 JP5881366 B2 JP 5881366B2 JP 2011226016 A JP2011226016 A JP 2011226016A JP 2011226016 A JP2011226016 A JP 2011226016A JP 5881366 B2 JP5881366 B2 JP 5881366B2
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absorbent core
absorbent
adhesive
absorber
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玲子 大西
玲子 大西
繁宏 松原
繁宏 松原
長原 進介
進介 長原
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Kao Corp
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Description

本発明は、使い捨ておむつや生理用ナプキン、失禁パンツ等の吸収性物品に用いられる吸収体に関する。   The present invention relates to an absorbent body used for absorbent articles such as disposable diapers, sanitary napkins, and incontinence pants.

使い捨ておむつ等の吸収性物品においては、各部材の材料や構造を改良し、その機能や着用感の向上が図られてきた。また吸収性物品に適用される吸収体についても、かかる改良を企図して開発がなされ、特に最近では使用状況や物品の種類に応じた機能性のものが種々提案されている。   In absorbent articles, such as a disposable diaper, the material and structure of each member were improved and the function and the feeling of wear have been improved. In addition, an absorbent body applied to an absorbent article has been developed with the aim of such improvement, and recently, various types of functional bodies have been proposed depending on the use situation and the type of article.

例えば、特許文献1には、肌当接面側の表面シートと、非肌当接面側の裏面シートと、個々に独立した多数の小吸収部を中間シートに固定した吸収体とを有する生理用品が開示されている。この吸収体により十分な液体の吸収保持量を実現しつつ、柔軟性に富み、肌面の起伏にも極めて良好にフィットし、また動作に対する追従性が高く、着用感を大幅に良化することができる。
また、シート状の厚みの薄い吸収体について、吸収ポリマーの脱落を抑えてその吸収性能を十分に発揮させるようにしたものがある(特許文献2〜4)。これらはいずれも、吸収体の形状の工夫ではなく、吸収ポリマーの配置とその固定化によって吸収性能の向上を図るものである。
For example, in Patent Document 1, a physiological sheet having a surface sheet on the skin contact surface side, a back sheet on the non-skin contact surface side, and an absorbent body in which a large number of individual small absorbent portions are fixed to the intermediate sheet. An article is disclosed. This absorbent body realizes a sufficient amount of liquid to be retained, is flexible, fits very well on the undulations of the skin, has high tracking performance, and greatly improves the feeling of wearing. Can do.
Moreover, about the thin absorber of sheet form, there exist some which suppressed omission of an absorption polymer and fully exhibited the absorption performance (patent documents 2-4). In any case, the absorption performance is improved by arranging the absorbent polymer and immobilizing it, not by designing the shape of the absorber.

特開2009−273868号公報JP 2009-273868 A 特開平5−38350号公報JP-A-5-38350 国際公開第01/089439号公報International Publication No. 01/0889439 特表2010−535572号公報Special table 2010-535572

本発明者らは先に開発した上記特許文献1に係る吸収体により、吸収体への十分な量の液体等の吸収と快適な着用感との両立を達成した。一方、小吸収部(ブロック)を有する吸収体は、前記性能の維持の観点から、その柔軟性ゆえのヨレや浮き上がりのさらなる抑制強化が望まれる。   The inventors of the present invention have achieved both the absorption of a sufficient amount of liquid and the like in the absorber and a comfortable wearing feeling by the absorber according to Patent Document 1 developed previously. On the other hand, an absorber having a small absorption part (block) is desired to be further suppressed and strengthened due to its flexibility from the viewpoint of maintaining the performance.

本発明は、従来の小吸収部を有する吸収体が持つ優れた体型適合性と動作追従性を保持して、繰り返しの排泄や多量の排泄による液吸収においても吸収体の形状が維持され、かつ吸収性能を向上させて前記排泄にもすばやく対応して吸収性の回復・保持が可能な吸収体の提供を課題とする。   The present invention retains the excellent body suitability and motion following properties of an absorbent body having a conventional small absorbent portion, and the shape of the absorbent body is maintained even in liquid absorption due to repeated excretion and a large amount of excretion, and It is an object of the present invention to provide an absorbent body capable of improving absorption performance and quickly recovering and maintaining absorbency by quickly dealing with the excretion.

上記の課題は、吸収性コアと、該吸収性コアの対称面となる第1面及び第2面を覆う被覆シートとを備える吸収体であって、前記被覆シートは不織布からなり、前記吸収性コアは高坪量部とこれより坪量の低い低坪量部とを有し、前記高坪量部は互いに離間して複数配され、該高坪量部を囲むようにして前記低坪量部が平面方向に連続的に配されており、前記高坪量部は前記低坪量部よりも厚みが厚く、前記低坪量部が前記吸収性コアの第1面側に偏在してその第2面側に凹部が配され、これにより前記吸収性コアの第2面側は凹凸構造をなし、前記吸収性コアの第1面及び第2面と前記被覆シートとは、接着剤を塗布した帯状塗工域において前記高坪量部を固定するように接合されている吸収体により解決された。   Said subject is an absorber provided with an absorptive core and the covering sheet which covers the 1st surface and the 2nd surface used as the symmetrical surface of this absorptive core, and the above-mentioned covering sheet consists of nonwoven fabrics, and said absorptivity The core has a high basis weight part and a low basis weight part having a lower basis weight, and the plurality of high basis weight parts are spaced apart from each other, and the low basis weight part surrounds the high basis weight part. It is continuously arranged in the plane direction, the high basis weight part is thicker than the low basis weight part, and the low basis weight part is unevenly distributed on the first surface side of the absorbent core. Concave portions are arranged on the surface side, whereby the second surface side of the absorbent core has a concavo-convex structure, and the first and second surfaces of the absorbent core and the covering sheet are strips coated with an adhesive. The problem has been solved by the absorber bonded so as to fix the high basis weight portion in the coating area.

本発明の吸収体は、これを吸収性物品に用いた場合に、従来の小吸収部を有する吸収体が持つ優れた体型適合性と動作追従性を保持して、繰り返しの排泄や多量の排泄による液吸収においても吸収体の形状が維持され、かつ吸収性能を向上させて前記排泄にもすばやく対応して吸収性の回復・保持が可能であるという優れた作用効果を奏する。   When the absorbent body of the present invention is used for an absorbent article, it retains the excellent body conformity and follow-up performance of the conventional absorbent body having a small absorbent part, and repeats excretion and a large amount of excretion Even in the liquid absorption by this, the shape of the absorbent body is maintained, and the absorption performance is improved so that the excretion can be quickly recovered and retained in response to the excretion.

本発明の一実施形態(第1実施形態)としての吸収体について幅方向における厚み断面を模式的に示す断面図である。It is sectional drawing which shows typically the thickness cross section in the width direction about the absorber as one Embodiment (1st Embodiment) of this invention. 第1実施形態の吸収体に係る吸収性コアの第1面側から模式的に示した斜視図である。It is the perspective view typically shown from the 1st surface side of the absorptive core which concerns on the absorber of 1st Embodiment. 第1実施形態の吸収体に係る吸収性コアの突出吸収部と接着剤の帯状塗工域との好ましい実施態様を吸収性コアの第2面側から模式的に示した平面図である。It is the top view which showed typically the preferable embodiment of the protrusion absorption part of the absorptive core which concerns on the absorber of 1st Embodiment, and the strip | belt-shaped coating area of an adhesive agent from the 2nd surface side of the absorptive core. 図2に示す吸収性コアの突出吸収部と接着剤の帯状塗工域との関係を部分的に拡大して模式的に示す説明図である。It is explanatory drawing which expands partially and shows typically the relationship between the protrusion absorption part of the absorptive core shown in FIG. 2, and the strip | belt-shaped coating area of an adhesive agent. 第1実施形態に係る吸収性コアの突出吸収部の別の好ましい配置を吸収性コアの第2面側から模式的に示した平面図である。It is the top view which showed typically another desirable arrangement | positioning of the protrusion absorption part of the absorptive core which concerns on 1st Embodiment from the 2nd surface side of the absorptive core. 図4−1の実施態様における帯状塗工域の配設方向と凹部吸収部(ないし凹部)の配置方向との関係を模式的に示す説明図である。It is explanatory drawing which shows typically the relationship between the arrangement | positioning direction of the strip | belt-shaped coating area and the arrangement | positioning direction of a recessed part absorption part (or recessed part) in the embodiment of FIGS. 第1実施形態に係る吸収性コアの突出吸収部の別の好ましい配置を吸収性コアの第2面側から模式的に示した平面図である。It is the top view which showed typically another desirable arrangement | positioning of the protrusion absorption part of the absorptive core which concerns on 1st Embodiment from the 2nd surface side of the absorptive core. 本発明の別の実施形態(第2実施形態)としての吸収体について幅方向における厚み断面を模式的に示す断面図である。It is sectional drawing which shows typically the thickness cross section in the width direction about the absorber as another embodiment (2nd Embodiment) of this invention. 第2実施形態に係る突出吸収部と毛羽立ち部との好ましい配置について吸収性コアの第2面側から示した説明図である。It is explanatory drawing shown from the 2nd surface side of the absorptive core about preferable arrangement | positioning with the protrusion absorption part and fluff part which concern on 2nd Embodiment.

図1−1は、本発明の一実施形態(第1実施形態)の吸収体について幅方向(X方向)における厚み断面を模式的に示す断面図である。図1−2は、第1実施形態の吸収体に係る吸収性コアの第1面側から模式的に示した斜視図である。図2は、第1実施形態の吸収体に係る吸収性コアの突出吸収部と接着剤の帯状塗工域との好ましい実施態様を吸収性コアの第2面側から模式的に示した平面図である。
第1実施形態の吸収体1は、図1−1に示すように、吸収性コア3と、該吸収性コア3の対称面となる第1面3a及び第2面3bを覆う被覆シート2(以下、第1面3a側に配されるものを被覆シート21といい、第2面3b側に配されるものを被覆シート22という。)とを備え、被覆シート2は不織布からなる。なお、被覆シート21及び22は、前記の第1面3a及び第2面3bを覆う形態であれば、別個の不織布シートであってもよく、1枚のシートで両面を覆うようにしたものであってもよい。
1-1 is sectional drawing which shows typically the thickness cross section in the width direction (X direction) about the absorber of one Embodiment (1st Embodiment) of this invention. 1-2 is a perspective view schematically showing from the first surface side of the absorbent core according to the absorbent body of the first embodiment. FIG. FIG. 2: is the top view which showed typically the preferable embodiment of the protrusion absorption part of the absorptive core which concerns on the absorber of 1st Embodiment, and the strip | belt-shaped coating area of an adhesive agent from the 2nd surface side of the absorptive core. It is.
As illustrated in FIG. 1A, the absorbent body 1 according to the first embodiment includes an absorbent core 3 and a covering sheet 2 that covers the first surface 3a and the second surface 3b that are symmetrical surfaces of the absorbent core 3. Hereinafter, what is disposed on the first surface 3a side is referred to as a covering sheet 21, and what is disposed on the second surface 3b side is referred to as a covering sheet 22.), and the covering sheet 2 is made of a nonwoven fabric. The covering sheets 21 and 22 may be separate non-woven sheets as long as they cover the first surface 3a and the second surface 3b, and both surfaces are covered with a single sheet. There may be.

本発明において、吸収性コアの第1面及び第2面とは吸収性コアの広がりのある面状部分であり、該吸収性コアを含む吸収体を使い捨ておむつ等の吸収性物品に適用した場合に、肌当接面側ないしは非肌当接面側に配される面である。その場合、第1面及び第2面のいずれの面が肌当接面側に配されてよく、吸収性物品の目的に応じて任意の配置とすることができる。なお、本発明の吸収体を適用する吸収性物品において、特に断らない限り、人体に接触する側の面を肌側面ないし肌当接面あるいは表面といい、これと反対側の面を非肌面ないし非肌当接面あるいは裏面という。
また、本発明の吸収体の第1面又は第2面の法線方向を厚み方向といいその量を厚みという。更に、吸収体の平面視における長手方向は、これを吸収性物品に適用して着用者に装着した場合の腹側部から股下部を亘り背側部に至る方向に一致し、この長手方向と直交する方向を幅方向(図1におけるX方向)という。
In the present invention, the first surface and the second surface of the absorbent core are planar portions of the absorbent core, and the absorbent body including the absorbent core is applied to an absorbent article such as a disposable diaper. Furthermore, it is a surface arranged on the skin contact surface side or the non-skin contact surface side. In that case, any one of the first surface and the second surface may be disposed on the skin contact surface side, and can be arbitrarily arranged depending on the purpose of the absorbent article. In the absorbent article to which the absorbent body of the present invention is applied, unless otherwise specified, the surface that contacts the human body is called the skin side surface or the skin contact surface or the surface, and the surface on the opposite side is the non-skin surface Also called non-skin contact surface or back surface.
Moreover, the normal line direction of the 1st surface or 2nd surface of the absorber of this invention is called thickness direction, and the quantity is called thickness. Furthermore, the longitudinal direction in the plan view of the absorbent body corresponds to the direction from the abdominal side part to the back side part across the crotch part when this is applied to the absorbent article and worn on the wearer, and this longitudinal direction. The orthogonal direction is referred to as the width direction (X direction in FIG. 1).

吸収性コア3は、パルプ繊維を積繊してなるもので厚み(h)を有し、その積繊物の坪量が相対的に高い高坪量部としての突出吸収部33と、これより坪量が低い低坪量部としての凹部吸収部34とを有する。突出吸収部33は互いに離間して平面方向に複数点在して配されており、この突出吸収部33を囲むようにして凹部吸収部34が平面方向に連続的に配されている(図1−2参照)。そして、突出吸収部33は液保持部として凹部吸収部34よりも厚みを有し、凹部吸収部34が吸収性コア3の第1面3a側に偏在して他方の第2面3b側に凹部35が配され、これにより吸収性コア3の第2面3b側には凹凸構造が形成されている。つまり、吸収性コア3の第2面3b側からみれば、複数の突出吸収部33が第2面3b側において互いに非連続に点在して配されており(図2参照)、点在する突出吸収部33の間には、吸収性コア3の第2面3b側から第1面3a側へと厚み方向に窪んだ凹部35とその第1面3a側に位置する吸収性コアの一部である凹部吸収部34とがある(図1参照)。吸収性コア3は、突出吸収部33が凹部吸収部34中に存在するようにした海−島構造である(図1−2及び図2参照)。また吸収性コア3の第1面3a側は、凹部吸収部34と突出吸収部33の肌側面とで平坦な形状をなしている。 The absorbent core 3 is obtained by stacking pulp fibers, has a thickness (h 1 ), and a protruding absorbent portion 33 as a high basis weight portion having a relatively high basis weight of the stacked fabric, It has the recessed part absorption part 34 as a low basic weight part with a lower basic weight. A plurality of the projecting absorption parts 33 are arranged in the plane direction so as to be separated from each other, and the concave part absorption parts 34 are continuously arranged in the plane direction so as to surround the projecting absorption part 33 (FIG. 1-2). reference). And the protrusion absorption part 33 has thickness rather than the recessed part absorption part 34 as a liquid holding part, the recessed part absorption part 34 is unevenly distributed in the 1st surface 3a side of the absorptive core 3, and is recessed in the other 2nd surface 3b side. 35 is arranged, whereby an uneven structure is formed on the second surface 3 b side of the absorbent core 3. That is, when viewed from the second surface 3b side of the absorbent core 3, the plurality of protruding absorbing portions 33 are arranged in a discontinuous manner on the second surface 3b side (see FIG. 2). Between the protruding absorption part 33, the recessed part 35 hollow in the thickness direction from the 2nd surface 3b side of the absorptive core 3 to the 1st surface 3a side, and a part of absorptive core located in the 1st surface 3a side And a recessed portion absorbing portion 34 (see FIG. 1). The absorptive core 3 has a sea-island structure in which the protruding absorbing portion 33 is present in the recessed portion absorbing portion 34 (see FIGS. 1-2 and 2). Moreover, the 1st surface 3a side of the absorptive core 3 has comprised the flat shape with the recessed part absorption part 34 and the skin side surface of the protrusion absorption part 33. FIG.

本実施形態の吸収性コア3が、パルプ繊維の坪量差により液保持性の突出吸収部33と凹部吸収部34を連続的に配するものであるので、吸収性物品に用いた場合に、従来の小吸収部と基盤シートとを接合部により固定したものよりも、圧力に対する柔軟な変形性や高い形状回復性及び形状維持性を有し、また液の引き込み性や液の移行性、液戻り・液残り抑制の向上が図られる。また、本実施形態の吸収性コア3は、従来のもののように接合部を有さないことで、排泄等による湿潤時の吸収部のちぎれや浮き上がり等が生じ難くい。さらに同様に観点から、この凹部吸収部34や突出吸収部33を含む吸収性コア3全体は、界面のない一体構造であることが好ましい。この点につき、以下に詳述する。   Since the absorbent core 3 of the present embodiment continuously arranges the liquid-absorptive protruding absorbent portion 33 and the recessed portion absorbent portion 34 due to the difference in the basis weight of the pulp fiber, when used for absorbent articles, It has more flexible deformability with pressure, higher shape recovery and shape maintainability than those in which the conventional small absorbent portion and the base sheet are fixed by the joint, and it also has liquid drawability, liquid transferability, liquid Improvement of return and liquid residue control is achieved. In addition, the absorbent core 3 of the present embodiment does not have a joint portion unlike the conventional one, so that the absorbent portion is not easily torn or lifted when wet due to excretion or the like. Furthermore, from the same viewpoint, it is preferable that the entire absorbent core 3 including the recessed portion absorbing portion 34 and the protruding absorbing portion 33 has an integral structure without an interface. This point will be described in detail below.

突出吸収部33は、凹部吸収部34よりも厚みのあることで高坪量部とされ、パルプ繊維を多く含んで排泄液を吸収保持する部分となる。第1面3a側で突出吸収部33を囲むように凹部吸収部34が連結され(図1−2参照)、第2面3b側で凹部35によって突出吸収部33が区画されていることにより(図2参照)、突出吸収部33は凹部吸収部34を基点として柔軟な可撓部位となる。そのためこの吸収性コア3を有する吸収体1を用いた吸収性物品においては、肌面の起伏にフィットする「身体適合性」、及び着用者の動きにも良好に追随して肌に対する部分的な隙間の発生が防止される「動作追随性」が極めて高くなる。またブロック状の突出吸収部33自体が吸収体1の支柱となって形状を保持しようとするので、外圧による液戻りやヨレが効果的に防止され得る。なお、突出吸収部33の形状や配置は、液の適切な吸収保持性や後述の排尿後の湿潤時の形状安定性の観点から、適切な形状をとることができる。   The protrusion absorption part 33 is made into a high basic weight part because it is thicker than the recessed part absorption part 34, and becomes a part which contains many pulp fibers and absorbs and retains excretory fluid. The recessed portion absorbing portion 34 is connected so as to surround the protruding absorbing portion 33 on the first surface 3a side (see FIG. 1-2), and the protruding absorbing portion 33 is partitioned by the recessed portion 35 on the second surface 3b side ( The protrusion absorption part 33 becomes a flexible flexible part with the recessed part absorption part 34 as a starting point. Therefore, in the absorbent article using the absorbent body 1 having the absorbent core 3, “body compatibility” that fits the undulation of the skin surface, and a part of the skin that follows the movement of the wearer well. The “trackability” that prevents the occurrence of a gap is extremely high. In addition, since the block-like protruding absorbing portion 33 itself becomes a support column of the absorbent body 1 and tries to maintain the shape, liquid return and twist due to external pressure can be effectively prevented. In addition, the shape and arrangement | positioning of the protrusion absorption part 33 can take an appropriate shape from a viewpoint of the suitable absorption holding | maintenance property of a liquid, and the shape stability at the time of the wetness after the urination mentioned later.

凹部吸収部34は、繊維量が少なないことによって低坪量であること、同じく繊維量が少ないことによって積繊時の厚みが薄く低密度であることにより、液の通液抵抗が低く、液の圧力損失を損なわずに液を素早く吸収体の厚み方向に透過させることができる。また凹部吸収部34が平面方向に連続的に広がっていること(図1−2参照)、第1面での液吸収時には凹部吸収部34に囲まれて突出吸収部33が配されていること、また第2面においては、凹部吸収部34の窪みに液が導かれることから、液との接触が良く、液を広い範囲で素早く吸収体3内部に引き込むことができる。この吸収性コア3を有する吸収体1を用いた吸収性物品においては、凹部吸収部34が導液路となり、点在する液保持性の突出吸収部33へと排泄液を素早く引き渡すことができる。この液の引き渡しにおいて、突出吸収部33は、凹部吸収部34よりも高密度であることが好ましい。こうすることで、凹部吸収部34を通過した液は、凹部吸収部34と突出吸収部33との繊維の密度差あるいは密度勾配によって生じる毛管力によって突出吸収部33へとさらに素早く取り込まれやすく厚み方向に移動して保持される。加えて、軟便や経血等の高粘性の液が一度に多量に排泄されたり繰り返し排泄されたりした場合にも、一度に突出吸収部33で吸収保持できなくとも、凹部吸収部34に厚み方向に繋がる凹部35が一時的に液を保持する緩衝機能を果たし、高密度部分と低密度部分との境界領域では液を留め置かないように働く拡散作用をも果たす。このように凹部吸収部34と凹部35とからなる通液構造によって(図1−1参照)、液が肌当接面側から吸収体3内部に素早く取り込まれて突出吸収部33で確実に吸収保持され得る。これにより液は液残りや液戻りが生じ難くなる。   The recessed portion absorbing portion 34 has a low basis weight due to a small amount of fiber, and also has a low thickness and a low density when the fiber is thin, so that the liquid flow resistance is low. The liquid can be quickly transmitted in the thickness direction of the absorber without impairing the pressure loss. Moreover, the recessed part absorption part 34 has spread continuously in the plane direction (refer FIG. 1-2), and the protrusion absorption part 33 is arranged by being surrounded by the recessed part absorption part 34 at the time of the liquid absorption by the 1st surface. Further, on the second surface, since the liquid is guided to the recess of the recess absorbing portion 34, the contact with the liquid is good, and the liquid can be quickly drawn into the absorber 3 in a wide range. In the absorbent article using the absorbent body 1 having the absorbent core 3, the recessed portion absorbing portion 34 serves as a liquid guiding path, and the excretory fluid can be quickly delivered to the scattered liquid retaining protruding absorbing portions 33. . In the delivery of the liquid, it is preferable that the protruding absorbing portion 33 has a higher density than the recessed portion absorbing portion 34. By doing so, the liquid that has passed through the recess absorbing portion 34 is more easily taken into the protruding absorbent portion 33 by the capillary force generated by the fiber density difference or density gradient between the recess absorbing portion 34 and the protruding absorbent portion 33. Holds moving in the direction. In addition, even when high-viscous liquid such as loose stool or menstrual blood is excreted in large quantities at once or repeatedly excreted, even if it cannot be absorbed and retained by the projecting absorbent part 33 at once, the concave part absorbent part 34 has a thickness direction The concave portion 35 connected to the surface serves as a buffer function for temporarily holding the liquid, and also serves as a diffusion function that prevents the liquid from being retained in the boundary region between the high density portion and the low density portion. As described above, the liquid passing structure including the recessed portion absorbing portion 34 and the recessed portion 35 (see FIG. 1-1) allows the liquid to be quickly taken into the absorbent body 3 from the skin contact surface side and reliably absorbed by the protruding absorbing portion 33. Can be retained. This makes it difficult for the liquid to remain or return.

突出吸収部33及び凹部吸収部34を有する吸収性コア3は、この種の物品に用いられるパルプ繊維の積繊装置を用いて得ることができる。例えば、積繊ドラムの外周の窪み部(パルプ繊維堆積部)に任意に仕切り板を配置したものに対してパルプ繊維を積繊することで形成される。   The absorptive core 3 which has the protrusion absorption part 33 and the recessed part absorption part 34 can be obtained using the fiber-fiber pile apparatus used for this kind of goods. For example, it is formed by stacking pulp fibers with respect to a structure in which a partition plate is arbitrarily arranged in a hollow portion (pulp fiber accumulation portion) on the outer periphery of the stacking drum.

前述のとおり、吸収性コア3を覆う被覆シート2(符号21及び22)は不織布からなる。被覆シート2は、不織布であることで、排泄液による湿潤の程度に係わらす、従来用いられていた親水性のティッシュペーパー等の薄手の紙に比して湿潤時においても高い強度が得られる。そのため、上述した吸収性コア3の高い可撓性と良好な身体適合性及び動作追従性にも対応して被覆シート2の破れ等がおこりにくく、着用者が液を排泄した後に寝返りをうったり歩行したりしたときにも被覆シート2の破れが生じ難く吸収性コア3の安定した形状を保つことができる。   As described above, the covering sheet 2 (reference numerals 21 and 22) covering the absorbent core 3 is made of a nonwoven fabric. Since the covering sheet 2 is a non-woven fabric, high strength can be obtained even when wet compared to conventionally used thin paper such as hydrophilic tissue paper, which is related to the degree of wetting by excretory fluid. Therefore, the covering sheet 2 is not easily torn in response to the high flexibility of the absorbent core 3 described above and good body compatibility and motion followability, and the wearer rolls over after excreting the liquid. Even when walking, the covering sheet 2 is not easily broken, and the stable shape of the absorbent core 3 can be maintained.

図1−1に示すように、被覆シート21と吸収性コア3の第1面3a側、及び被覆シート22と吸収性コア3の第2面3b側とは、接着剤4を塗布した帯状塗工域5(以下、吸収性コア3の第一面3a側のものを帯状塗工域5aといい、第2面3b側のものを帯状塗工域5bという。)において高坪量部である突出吸収部33を固定するように接合されている。帯状塗工域5aと帯状塗工域5bとは、同じ位置に配置されていてもよく、ずらした位置に配置されていてもよい。本実施形態においては、帯状塗工域5aと帯状塗工域5bとは完全には重ならないよう、物品の幅方向(X方向)にずらした位置に配設されることが好ましい。帯状塗工域5a及び5bのずらした配置によって、被覆シート2の不織布の強度が吸収性コア3の形状安定性に効果的に寄与し得る。具体的には、両帯状塗工域の重複を抑えることで硬くなりがちな接着部分を面方向に分散して固定による剛性の高まりを抑えつつ、凹状構造を有する吸収体の何れか一方の面において凹状位置を帯状塗工域5a及び5bで覆うことができ、凹部吸収体34の分裂を防止することができる。さらに、突出吸収部33をしっかりと不織布の被覆シート2に固定することで凹状部分の柔軟性を保ちながら連続性を維持することができる。これにより、前述の吸収性コア3の柔軟な変形性を阻害することなく、形状回復性及び形状維持性が維持され得る。さらに、吸収性コア3の第1面3a側及び第2面3b側とで異なる固定範囲とすることで、突出吸収部33を広い範囲で固定して安定性を高めることができる。   As shown in FIG. 1A, the coating sheet 21 and the first surface 3 a side of the absorbent core 3, and the coating sheet 22 and the second surface 3 b side of the absorbent core 3 are coated with an adhesive 4. In the work area 5 (hereinafter, the one on the first surface 3a side of the absorbent core 3 is referred to as a belt-shaped coating area 5a, and the one on the second surface 3b side is referred to as a belt-shaped coating area 5b). It is joined so that the protrusion absorption part 33 may be fixed. The strip-shaped coating area 5a and the strip-shaped coating area 5b may be disposed at the same position or may be disposed at shifted positions. In the present embodiment, it is preferable that the strip-shaped coating area 5a and the strip-shaped coating area 5b are arranged at positions shifted in the width direction (X direction) of the article so as not to completely overlap. The strength of the nonwoven fabric of the covering sheet 2 can effectively contribute to the shape stability of the absorbent core 3 due to the shifted arrangement of the belt-like coating areas 5a and 5b. Specifically, either side of the absorbent body having a concave structure while suppressing the increase in rigidity due to fixing by dispersing adhesive portions that tend to be hard by suppressing overlap of both belt-shaped coating areas in the surface direction The concave position can be covered with the belt-like coating areas 5a and 5b, and the division of the concave absorbent body 34 can be prevented. Furthermore, continuity can be maintained, maintaining the flexibility of a concave part by fixing the protrusion absorption part 33 to the coating sheet 2 of a nonwoven fabric firmly. Thereby, shape recovery property and shape maintenance property can be maintained, without inhibiting the flexible deformability of the above-mentioned absorptive core 3. FIG. Furthermore, by making the fixing range different between the first surface 3a side and the second surface 3b side of the absorbent core 3, the protruding absorbing portion 33 can be fixed in a wide range and stability can be enhanced.

帯状塗工域5は、例えば図1に示すように、第1面3a側にある帯状塗工域5aのように突出吸収部33の中央付近に配設されると、突出吸収部33を強度のある不織布の被覆シート2にしっかりと固定することができ好ましい。また、第2面3b側にある帯状塗工域5bのように隣接する突出吸収部33を横断する領域に配設されると、より多くの突出吸収部33を固定することができ好ましい。このように異なる塗工域の組み合わせにより広い範囲での固定が可能となる。なお、帯状塗工域5a及び5bは、塗工面を入れ替えることも可能である。また、帯状領域5a及び5bは、それぞれの側で吸収体1の長手方向に複数条、間欠的に配設されることが好ましい(この点については後述する。図2参照。)。これにより多くの突出吸収部33を固定することができ、他方で、吸収性物品として装着した際の幅方向の圧力や臀部付近の湾曲に対して柔軟に変形して密着させることができる。   For example, as shown in FIG. 1, when the belt-shaped coating area 5 is disposed in the vicinity of the center of the protruding absorption portion 33 like the band-shaped coating region 5 a on the first surface 3 a side, the protruding absorption portion 33 is strengthened. It is preferable that it can be firmly fixed to the non-woven fabric covering sheet 2. Moreover, when it arrange | positions in the area | region which cross | intersects the adjacent protrusion absorption part 33 like the strip | belt-shaped coating area | region 5b in the 2nd surface 3b side, more protrusion absorption parts 33 can be fixed and it is preferable. Thus, fixing in a wide range is possible by combining different coating areas. In addition, as for the strip | belt-shaped coating areas 5a and 5b, it is also possible to replace a coating surface. Moreover, it is preferable that the strip | belt-shaped area | regions 5a and 5b are arrange | positioned intermittently in the longitudinal direction of the absorber 1 on each side (this point is mentioned later. Refer FIG. 2). As a result, a large number of protruding absorbing portions 33 can be fixed, and on the other hand, they can be flexibly deformed and brought into close contact with the pressure in the width direction when mounted as an absorbent article or the curvature in the vicinity of the buttocks.

上記作用を効果的なものとするために、帯状塗工域5a及び帯状塗工域5bそれぞれが重ならない部分の幅(w+w)に対する帯状塗工域5bの重なり幅(w,重ならない場合は離間幅として負の値)比率(w/(w+w))は、−0.3〜0.5が好ましく、−0.1〜0.3が好ましい。上記下限以上とすることで、吸収体の崩れがおこり難い構成となり、上記上限以下とすることで吸収体の硬さが緩和される構成となる。 In order to make the above action effective, the overlap width (w 3 , overlap) of the strip coating area 5b with respect to the width (w 1 + w 2 ) of the portion where the strip coating area 5a and the strip coating area 5b do not overlap each other. If not, the separation width is a negative value) ratio (w 3 / (w 1 + w 2 )) is preferably −0.3 to 0.5, more preferably −0.1 to 0.3. By setting it as the said lower limit or more, it becomes a structure by which an absorber does not collapse easily, and it becomes the structure by which the hardness of an absorber is relieve | moderated by setting it as the said upper limit or less.

吸収体3において、前述のような吸収性コア3と不織布からなる被覆シート2とを固定する帯状塗工域5の配置によって、柔軟性と形状維持性との両立がなし得る。また、吸収性コア3は、より高い液固定化のため吸収性ポリマーを含有するものであってもよいが、突出吸収部33の内部でパルプ繊維に挟持されていることが好ましい(図示せず)。これにより、液吸収による吸収性ポリマーの膨張によって吸収体表面で微小凹凸が形成され表面帯状塗工域5の接着部分を剥離してしまう可能性を回避することができ、また適度な吸収量となる吸収性ポリマーが挟持されていることによって吸収性ポリマーの粘性により突出吸収部33自体の形状を維持させ易くなり好ましい。   In the absorbent body 3, flexibility and shape maintainability can be achieved by arranging the strip-shaped coating area 5 for fixing the absorbent core 3 and the covering sheet 2 made of nonwoven fabric as described above. Moreover, although the absorptive core 3 may contain an absorptive polymer for higher liquid fixation, it is preferable that it is pinched | interposed into the pulp fiber inside the protrusion absorption part 33 (not shown). ). Thereby, it is possible to avoid the possibility that minute irregularities are formed on the surface of the absorbent body due to the expansion of the absorbent polymer due to liquid absorption and the adhesive portion of the surface band-shaped coating area 5 is peeled off. It is preferable that the absorbent polymer to be sandwiched is easy to maintain the shape of the protruding absorbent portion 33 itself due to the viscosity of the absorbent polymer.

帯状塗工域5における接着剤の平面視における塗工パターンは、接着強度、液の透過性、及び吸収性コア3の柔軟性確保の観点から、幅のある塗工域を形成しているが面状でない形態が好ましく、例えば、線状(蛇行状)、ドット状、オメガ状、スパイラル状等が挙げられる。接着剤の塗布装置としては、接触式でも非接触式でも良く、ダイコータ、スパイラルスプレー、オメガノズル、カーテンスプレー、ビートノズル、ロールコータ、グラビアコータ、スクリーンロールコータ等を用いることができる。また、接着剤の塗布に際しては、特に接着剤の使用量に注意を払うべきであり、その塗布方法としては、通液性や接着強度を確保しやすいものが好ましく、具体的には、各種コータを用いて接着剤をストライプ状に不織布に近接(接触)させて塗布する方法(一方向に帯状に延びる接着剤塗布部を、該一方向と交差する方向に所定間隔を置いて複数配置する方法)、あるいはオメガノズル、サミットノズル等を用いて空気流によるパターン制御をおこない非接触状態(間接塗工)で接着剤を塗布する方法等が挙げられる。
接着剤は、塗工域における塗工坪量としては、0.5〜7g/mが好ましく、1〜5g/mが、吸収体の形状を維持する観点から好ましいが、実質的な塗工坪量としては、5〜50gm、7〜40g/mが、吸収体との剥離を防止する観点から好ましい。
The coating pattern in the plan view of the adhesive in the belt-shaped coating area 5 forms a wide coating area from the viewpoint of securing adhesive strength, liquid permeability, and flexibility of the absorbent core 3. Non-planar forms are preferred, and examples include linear (meandering), dot, omega, and spiral shapes. The adhesive application device may be a contact type or a non-contact type, and a die coater, spiral spray, omega nozzle, curtain spray, beat nozzle, roll coater, gravure coater, screen roll coater or the like can be used. Further, when applying the adhesive, attention should be paid especially to the amount of the adhesive used, and the application method is preferably one that ensures liquid permeability and adhesive strength. Specifically, various coaters are used. A method of applying an adhesive by making it approach (contact) a non-woven fabric in stripes using a method (a method of arranging a plurality of adhesive application portions extending in a strip shape in one direction at predetermined intervals in a direction intersecting the one direction) Or a method of applying an adhesive in a non-contact state (indirect coating) by performing pattern control by an air flow using an omega nozzle, a summit nozzle, or the like.
Adhesive, as a coating basis weight in the coating zone is preferably 0.5~7g / m 2, 1~5g / m 2 is, but from the viewpoint of maintaining the shape of the absorber, substantial coating The working basis weight is preferably 5 to 50 gm 2 or 7 to 40 g / m 2 from the viewpoint of preventing peeling from the absorber.

帯状塗工域5において、前述のような塗工パターンで接着剤4が塗布される場合、接着剤4ができるだけ多くの突出吸収部33と重なることによって、少ない接着剤の塗布量でより効果的に突出吸収部33を固定化することができる。以下、この接着剤4の塗工パターンと突出吸収部33の配置との好ましい組み合わせの実施態様につき、図2及び3を参照して説明する。   When the adhesive 4 is applied in the above-described coating pattern 5 in the belt-shaped coating area 5, the adhesive 4 overlaps with as many protruding absorbing portions 33 as possible, so that it is more effective with a small amount of adhesive applied. The protrusion absorbing portion 33 can be fixed to the surface. Hereinafter, an embodiment of a preferable combination of the coating pattern of the adhesive 4 and the arrangement of the protruding absorbing portion 33 will be described with reference to FIGS.

(突出吸収部33及び帯状塗工域5の配置に関する実施態様1)
図2は、第1実施形態に係る吸収性コア3の突出吸収部33と接着剤4の帯状塗工域5との好ましい実施態様1を吸収性コアの第2面側から模式的に示した平面図である。図3は、図2に示す吸収性コアの突出吸収部と接着剤の帯状塗工域との関係を部分的に拡大して模式的に示す説明図であり、(a)は突出吸収部を含めた関係を示し、(b)は帯状塗工域の配設方向と凹部吸収部(ないしは凹部)の配置方向との関係を模式的に示す。なお、図2では吸収性コア3と帯状塗工域5の理解のため煩雑化を避けてその他の部材を省略して示し、吸収体の外形を2点鎖線で示す(図4−1,5,7においても同様。)。
実施態様1の突出吸収部33は、図2に示すように、平面視において略長方形をした形状が吸収体3の長手方向(Y方向)に沿って配された長手方向突出吸収部33aと幅方向(X方向)に沿って配された幅方向突出吸収部33bとに区別される。長手方向突出吸収部33a及び幅方向突出吸収部33bの形状及び大きさは略同一(その長手方向長さkと幅方向長さkが同じ)であり、その配置方向のみが異なる。隣接する長手方向突出吸収部35aと幅方向突出吸収部35bとは自然状態にて互いに対して所定の隙間s,r(図2参照)を有するように縦横方向に交互に配設されている。
(Embodiment 1 relating to the arrangement of the protruding absorbing portion 33 and the belt-like coating area 5)
FIG. 2 schematically shows a preferred embodiment 1 of the protruding absorbent portion 33 of the absorbent core 3 according to the first embodiment and the strip-shaped coating area 5 of the adhesive 4 from the second surface side of the absorbent core. It is a top view. FIG. 3 is an explanatory view schematically showing a partially enlarged relationship between the protruding absorbent portion of the absorbent core shown in FIG. 2 and the band-shaped coating area of the adhesive, and (a) shows the protruding absorbent portion. (B) shows typically the relationship between the arrangement | positioning direction of a strip | belt-shaped coating area, and the arrangement | positioning direction of a recessed part absorption part (or recessed part). In FIG. 2, other members are omitted for the sake of understanding of the absorbent core 3 and the belt-like coating area 5, and other members are omitted. , 7 is also the same).
As shown in FIG. 2, the protruding absorption portion 33 of Embodiment 1 has a width and a longitudinal protruding absorption portion 33 a in which a substantially rectangular shape in plan view is arranged along the longitudinal direction (Y direction) of the absorber 3. It is distinguished from the width-direction protruding absorbing portion 33b arranged along the direction (X direction). Longitudinal protruding shape and size of the absorption unit 33a and the width direction protruding absorbing section 33b is substantially the same (the longitudinal length k 1 and the width direction length k 2 are the same), only the arrangement directions are different. Adjacent longitudinal protruding absorption portions 35a and width protruding absorption portions 35b are alternately arranged in the vertical and horizontal directions so as to have predetermined gaps s and r (see FIG. 2) relative to each other in a natural state.

図2において、符号42は、吸収性コア3の第2面3bと被覆シート22との間で塗設された接着剤であり実線で示されている。接着剤42の塗工パターンは線状に蛇行する平面形状であり、この塗設領域が、幅(w+w)で長手方向(Y方向)に形成された帯状塗工域5bとなる。この線状の接着剤42において、第2面3b側に突出した突出吸収部33が被覆シート22と接合され固定されている。他方、符号41は、吸収性コア3の第1面3aと被覆シート21との間で塗設された接着剤であり一点鎖線で示されている。接着剤41の塗工パターンは、接着剤42と同様に線状に蛇行する平面形状であり、この塗設領域が、幅(w+w)で長手方向(Y方向)に形成された帯状塗工域5aとなる。この線状の接着剤41において、第1面3a側にある突出吸収部33及び凹部吸収部34が連続して被覆シート21と接合され固定されている。 In FIG. 2, reference numeral 42 indicates an adhesive applied between the second surface 3 b of the absorbent core 3 and the covering sheet 22, and is indicated by a solid line. The coating pattern of the adhesive 42 has a planar shape meandering linearly, and this coating region becomes a strip-shaped coating region 5b formed in the longitudinal direction (Y direction) with a width (w 2 + w 3 ). In this linear adhesive 42, the protruding absorbing portion 33 protruding toward the second surface 3 b is joined and fixed to the covering sheet 22. On the other hand, the code | symbol 41 is the adhesive agent coated between the 1st surface 3a of the absorptive core 3, and the coating sheet 21, and is shown with the dashed-dotted line. The coating pattern of the adhesive 41 is a planar shape meandering linearly like the adhesive 42, and this coating region is a strip shape formed in the longitudinal direction (Y direction) with a width (w 1 + w 3 ). It becomes the coating area 5a. In this linear adhesive 41, the protruding absorbing portion 33 and the recessed portion absorbing portion 34 on the first surface 3a side are continuously joined and fixed to the covering sheet 21.

実施態様1において、前述のように長手方向突出吸収部33a及び幅方向突出吸収部33bを配置すると、これらの突出吸収部33を囲む凹部吸収部34(ないし凹部33)を平面視における線と見たとき、その線は吸収体3の長手方向端縁からその反対側の端縁まで一直線にならず、3交差形状となる(図3(a)参照)。この3交差形状とは、平面視における凹部吸収部34を一つの線としてみたときに複数の線が直線状に交差せず、Y字状やZ字状等に分岐した線の形態である。これにより、凹部吸収部34の配置方向g,gなどように、帯状塗工域5(5a及び5b)の配設方向fに対して平行にならず角度α,αの傾斜となるものが多くなり(図3(b)参照)、帯状塗工域5内に突出吸収部33の入り込む部分が多くなる(図3(a)参照)。その結果、例えば吸収性コア3の第2面3b側の帯状塗工域5bの幅(w+w)に対して、線状に蛇行する接着剤42が塗布される突出吸収部33の面積及び個数が多くなり、突出吸収部33の固定がより確かなものとなる。前述のように突出吸収部33への接着剤4の塗布をより効率的なものとするために、凹部吸収部33(ないしは凹部35)の配置方向g及びgの帯状塗工域の配設方向fに対する角度の合計(α+α)は、10〜60が好ましく、15〜50が好ましい。上記下限以上とすることで個々の塗工パターンによらず突出吸収部33と凹状吸収部34を安定して固定しやすい配置となり、上記上限以下とすることで上記効果に加えて液の拡散方向を吸収体の長手方向に適度に導きやすい配置となる。 In Embodiment 1, as described above, when the longitudinal-direction protruding absorbing portion 33a and the width-direction protruding absorbing portion 33b are arranged, the recessed portion absorbing portion 34 (or recessed portion 33) surrounding these protruding absorbing portions 33 is regarded as a line in plan view. When this occurs, the line does not form a straight line from the longitudinal edge of the absorber 3 to the opposite edge, but has a three-cross shape (see FIG. 3A). The three intersecting shape is a form of a line in which a plurality of lines do not intersect in a straight line when viewed from the concave portion absorbing portion 34 in a plan view and branch into a Y shape, a Z shape, or the like. Thus, such as orientation g 1, g 2 of the recesses absorbing portion 34, strip coating region 5 (5a and 5b) angle alpha 1 not parallel to the laying direction f 1 of, alpha 2 of the inclined (See FIG. 3B), and the portion where the protruding absorbing portion 33 enters into the belt-shaped coating area 5 increases (see FIG. 3A). As a result, for example, the area of the protruding absorbent portion 33 to which the adhesive 42 meandering linearly is applied to the width (w 2 + w 3 ) of the strip-shaped coating area 5 b on the second surface 3 b side of the absorbent core 3. And the number increases, and the fixing of the protruding absorbing portion 33 becomes more reliable. To the application of the adhesive 4 to the projected absorbing unit 33 as described above and more efficient, arrangement of the strip-shaped coating zone orientation g 1 and g 2 of the recesses absorbing portion 33 (or recesses 35) total angle to the arrangement direction f 1 (α 1 + α 2 ) is preferably from 10 to 60, 15 to 50 is preferred. By setting the above lower limit or more, it becomes an arrangement in which the protruding absorption portion 33 and the concave absorption portion 34 are stably fixed regardless of the individual coating patterns, and by setting the upper limit or less, in addition to the above effects, the liquid diffusion direction It becomes the arrangement which is easy to guide moderately in the longitudinal direction of an absorber.

また、帯状塗工域5(5a及び5b)の配設方向fに沿って突出吸収部33と凹部吸収部34とが交互に配されると、吸収性コア3の第1面3a側で突出吸収部33と凹部吸収部34とを長手方向に連続的に接合しやすくなる。これにより、吸収体の分裂を抑制し易くなり好ましい。 Further, when the belt-like coating region 5 (5a and 5b) arranged direction f protruding absorbing portion 33 along one and the recess absorbing portion 34 of is disposed alternately, the first surface 3a of the absorbent core 3 It becomes easy to join the protrusion absorption part 33 and the recessed part absorption part 34 continuously in a longitudinal direction. Thereby, it becomes easy to suppress the division of the absorber, which is preferable.

吸収性コア3の第2面3b側において、吸収性コア3と被覆シート22との接着部分は平面視において突出吸収部33と接着剤42とが重なっている部分である。他方、凹部35と接着剤42とが重なっている部分では被覆シート22と吸収性コア3とは当接しないため接合されない。この接合されていない部分が過分に多すぎると吸収性コア31と包囲不織布32との接合強度が弱くなることで部材同士が剥離しやすくなり、吸収体の形状は安定しなくなる。
ところが、実施態様1の吸収性コア3に塗布されている接着剤4は吸収体1の長手方向に沿った蛇行した経路である。このような蛇行した経路を採用することで広い面積に効率よく接着剤を塗布することができる。さらに、吸収性コア3の第2面3b側における凹部35の平面視における経路は、凹部吸収部34の経路に一致して、上述した3交差形状である。すなわち、凹部35は吸収体1の長手方向に連続した直線形状にならない。したがって、吸収体1の長手方向に沿って蛇行した接着剤部分と凹部35とが平面視において重なりにくくなり、突出吸収部33と接着剤42との重なった部分を意図的に増やすことができ、吸収性コア31と包囲不織布32との接合強度を向上させることができる。このように多くの突出吸収部33に接着剤42を塗布するために、接着剤42の蛇行する塗工パターンの振幅幅(w+w)と周期(h)との比(図2参照)は4/1〜1/2が好ましく、3/1〜1/1がさらに好ましい。
On the second surface 3 b side of the absorbent core 3, the bonded portion between the absorbent core 3 and the covering sheet 22 is a portion where the protruding absorbent portion 33 and the adhesive 42 overlap in a plan view. On the other hand, since the covering sheet 22 and the absorbent core 3 are not in contact with each other at the portion where the concave portion 35 and the adhesive 42 overlap, they are not joined. If there are too many unbonded portions, the bonding strength between the absorbent core 31 and the surrounding nonwoven fabric 32 is weakened, so that the members are easily separated from each other, and the shape of the absorbent body becomes unstable.
However, the adhesive 4 applied to the absorbent core 3 of Embodiment 1 is a meandering path along the longitudinal direction of the absorbent body 1. By adopting such a meandering path, the adhesive can be efficiently applied to a wide area. Furthermore, the path in plan view of the recess 35 on the second surface 3b side of the absorbent core 3 coincides with the path of the recess absorber 34 and has the above-described three-intersection shape. That is, the recess 35 does not have a linear shape continuous in the longitudinal direction of the absorber 1. Therefore, the adhesive portion meandering along the longitudinal direction of the absorber 1 and the concave portion 35 are less likely to overlap in plan view, and the overlapping portion of the protruding absorbent portion 33 and the adhesive 42 can be intentionally increased. The bonding strength between the absorbent core 31 and the surrounding nonwoven fabric 32 can be improved. In order to apply the adhesive 42 to such a large number of the absorbing portions 33, the ratio between the amplitude width (w 2 + w 3 ) and the period (h 5 ) of the meandering coating pattern of the adhesive 42 (see FIG. 2) ) Is preferably 4/1 to 1/2, more preferably 3/1 to 1/1.

実施態様1の突出吸収部33の配置と接着剤41及び42の塗設配置とにいる作用効果についてさらに述べる。図2に示すように、幅方向(X方向)にずらした帯状領域5a及び5bは、それぞれの側で吸収体1の長手方向に複数条配設されることが好ましい。まず、複数条であることで、接着剤41及び42が細かく突出吸収部33を捉えて被覆シート21及び22と接着固定させることができる。これにより、突出吸収部33をもれなく、かつ必要以上に接着固定することが回避できるので、接着強度と吸収性コア3のもつ優れた柔軟性との両立が実現されて好ましい。さらに、各帯状領域5a及び5bが長手方向に配設されていることで、幅方向からの圧力に柔軟に変形して対応しやすくなり好ましい。特に、吸収体1を吸収性物品に適用して体に装着した場合、たとえば排泄ポイントからおしりに亘って生理用ナプキンを沿わしたときに、臀部の丸みにそって長手方向に湾曲するが、おしりの丸みに緩やかに湾曲して適合しながら臀裂にも適度に入り込んで沿う、いわゆる鞍面形状ないし双曲放物線面状にすばやく変形して、殿裂にもほぼ隙間を与えずにフィットすることができる。   The operation and effect of the arrangement of the protruding absorbing portion 33 and the arrangement of the adhesives 41 and 42 according to the first embodiment will be further described. As shown in FIG. 2, it is preferable that a plurality of strip regions 5 a and 5 b shifted in the width direction (X direction) are arranged in the longitudinal direction of the absorbent body 1 on each side. First, by being a plurality of strips, the adhesives 41 and 42 can finely capture the protruding absorbing portion 33 and can be bonded and fixed to the covering sheets 21 and 22. Thereby, since the protrusion absorption part 33 is not leaked and it is possible to avoid unnecessarily bonding and fixing, it is preferable that both the adhesive strength and the excellent flexibility of the absorbent core 3 are realized. Furthermore, it is preferable that the belt-like regions 5a and 5b are arranged in the longitudinal direction, so that it is easy to flexibly respond to the pressure from the width direction. In particular, when the absorbent body 1 is applied to an absorbent article and attached to the body, for example, when the sanitary napkin is stretched from the excretion point to the buttocks, it curves in the longitudinal direction along the roundness of the buttocks. Slowly deforms into a so-called saddle shape or hyperbolic parabolic shape that fits in the crack moderately while conforming by gently curving to the roundness of the ring, and fits the crack without almost leaving a gap. Can do.

なお、接着剤41及び42の塗布形状については模式化して示しており、本発明の実施において必ずしも図示したものに限定されるものではない。接着剤4の帯状塗工域5(5a及び5b)についても、実施態様1のものに限定されず、その用途に応じて、その幅や長さ、方向を適宜変更することができ、第1面及び第2面の塗工手段や塗工のパターンが異なって塗布することもできる。また、突出吸収部33の配置はその他、適宜用途や機能に応じて配列を選択することができ、特に限定されないが、例えば千鳥状配列(上記投影像が長手方向及び/又は幅方向にみて略半ピッチずれのある配置)であってもよい(図5(a)参照)。この突出吸収部33は、平面視においてやや丸みをおびた略長方形状であるが、本発明においてこの形状は特に限定されず任意の形状のものを採用可能である。また突出吸収部33は、その輪郭が図示したもののように定形的なものでなくてもよく、全体として立体形状のものとされていることが好ましい。また、突出吸収部33の縦横の配列も上記に限らず用途に合わせ適宜決められるのが好ましい。   In addition, about the application | coating shape of the adhesive agents 41 and 42, it has shown typically and is not necessarily limited to what was illustrated in implementation of this invention. The belt-like coating area 5 (5a and 5b) of the adhesive 4 is not limited to that of the first embodiment, and the width, length, and direction can be changed as appropriate according to the application. The surface and the second surface can be applied with different coating means and coating patterns. In addition, the arrangement of the protrusion absorbing portion 33 can be appropriately selected depending on the application and function, and is not particularly limited. For example, a staggered arrangement (the projected image is substantially the same in the longitudinal direction and / or the width direction). It may be an arrangement having a half-pitch shift (see FIG. 5A). The protruding absorbing portion 33 has a substantially rectangular shape with a slight roundness in plan view, but the shape is not particularly limited in the present invention, and an arbitrary shape can be adopted. Moreover, the protrusion absorption part 33 does not need to be a fixed shape like that illustrated in the figure, and preferably has a three-dimensional shape as a whole. Further, the vertical and horizontal arrangements of the projecting and absorbing portions 33 are not limited to the above, and are preferably determined appropriately according to the application.

実施態様1において、多くの突出吸収部33に接着剤41及び42が塗布される観点から、凹部吸収部34(ないしは凹部35)を3交差形状とする以外に、奇数交差としてもよい。この奇数交差形状は、例えば、交差角度が60°程度のY字交差、3角形の組合せによる5交差形状、7交差形状などが挙げられる。偶数交差形状と異なり、奇数交差形状であることで、帯状塗工域の配設方向fと異なる方向へ凹部吸収部を形成しやすくでき好ましい。 In the first embodiment, from the viewpoint of applying the adhesives 41 and 42 to many protruding absorbing portions 33, the recessed portion absorbing portion 34 (or the recessed portion 35) may have an odd number of intersections in addition to the three intersecting shape. Examples of the odd intersection shape include a Y-intersection with an intersection angle of about 60 °, a 5-intersection shape by a combination of triangles, and a 7-intersection shape. Unlike the even cross shape, the odd cross shape is preferable because it is easy to form the recess absorbing portion in a direction different from the disposing direction f 1 of the belt-like coating area.

さらに、接着剤41及び42による突出吸収部33の効率的な接合のため、3交差形状を含む奇数交差形状に限らず、帯状塗工域5により多く突出吸収部33が入り込む態様を種々採用することができる。この態様としては、例えば、凹部吸収部34の線状方向gの帯状塗工域5の配設方向fに対する角度αが平行ないしは直角以外の傾斜角度とすることで実現できる。この傾斜角度αは、例えば、突出吸収部34の平面形状を様々な形状の組み合わせとすること、また突出吸収部34の配置を長手方向に対して傾斜したものとすることなどが挙げられる。このような態様の1例を、図4−1及び4−2を参照して以下に説明する。 Furthermore, for efficient joining of the protruding absorbent portion 33 by the adhesives 41 and 42, various modes are adopted in which the protruding absorbent portion 33 enters more in the belt-shaped coating area 5 without being limited to the odd-numbered intersecting shape including the three intersecting shapes. be able to. As this aspect, for example, it can be realized by a linear direction g n angle α parallel or inclination angle other than a right angle with respect to the laying direction f 1 of the band-shaped coating region 5 of the recess absorbent portion 34. The inclination angle α may be, for example, a combination of various shapes of the planar shape of the protruding absorbing portion 34, or an inclination of the arrangement of the protruding absorbing portion 34 with respect to the longitudinal direction. One example of such an embodiment is described below with reference to FIGS. 4-1 and 4-2.

(突出吸収部33及び帯状塗工域5の配置に関する実施態様2)
図4−1は、第1実施形態に係る吸収性コアの突出吸収部33と接着剤4の帯状塗工域5との実施態様2を吸収性コアの第2面3b側から模式的に示した平面図であり、吸収性コア3の一部分を拡大して示している。図4−2は、図4−1の実施態様における帯状塗工域の配設方向と凹部吸収部(ないし凹部)の配設方向との関係を模式的に示す説明図である。
実施態様2において、突出吸収部33の形状及び配列以外は実施態様1のもと同じである。突出吸収部33は、平面視の形状として、五角形や三角形、台形等の異なる複数の形状を採用し、吸収性コア31の平面視における略中心領域から放射線状に凹部33が吸収性コア31の周縁に向かって延びるように配置にされている(図4−1参照)。このようにすると、帯状塗工域5の配設方向fに対して、凹部吸収部34(ないしは凹部35)の配置方向g11,g12,・・・が傾斜角度βやβとなっている(図4−2参照)。この傾斜角度βやβにより、突出吸収部33が帯状塗工域5に多く入り込み接着剤4が効率的に塗布され得る。これにより、実施態様1と同様に、突出吸収部33を確実に被覆シート2に接着固定できるので、吸収性コア3の形状維持が効果的に得られて好ましい。前述のように突出吸収部33への接着剤4の塗布をより効率的なものとするために、凹部吸収部33(ないしは凹部35)の配置方向g及びgの帯状塗工域の配設方向fに対する角度の合計(β+β)は、20°〜120°が好ましく、30°〜80°が好ましい。上記下限以上とすることで上記効果に加えて、柔軟性の発現しやすい方向を制限することができ、吸収体の分裂を抑制しやすい構成となり、上記上限以下とすることで 帯状塗工域と突出吸収部33との重複部分を調製して固定しやすくなる。
(Embodiment 2 regarding arrangement | positioning of the protrusion absorption part 33 and the strip | belt-shaped coating area 5)
FIG. 4-1 schematically shows Embodiment 2 of the absorbent core protruding absorbent portion 33 and the strip-shaped coating region 5 of the adhesive 4 according to the first embodiment from the second surface 3b side of the absorbent core. It is a plan view, and shows a part of the absorbent core 3 in an enlarged manner. 4-2 is explanatory drawing which shows typically the relationship between the arrangement | positioning direction of the strip | belt-shaped coating area in the embodiment of FIG. 4-1, and the arrangement | positioning direction of a recessed part absorption part (or recessed part).
Embodiment 2 is the same as Embodiment 1 except for the shape and arrangement of the projecting absorbing portion 33. The protruding absorbing portion 33 adopts a plurality of different shapes such as a pentagon, a triangle, and a trapezoid as the shape in plan view, and the concave portion 33 is formed radially from the substantially central region in plan view of the absorbent core 31. It arrange | positions so that it may extend toward a periphery (refer FIG. 4-1). In this way, to the laying direction f 1 of the band-shaped coating region 5, orientation g 11, g 12 of recess absorbing portion 34 (or recesses 35), ... it is the inclination angle beta 1 and beta 2 (See Fig. 4-2). Due to the inclination angles β 1 and β 2 , the protruding absorbing portion 33 can enter the strip-shaped coating area 5 in a large amount and the adhesive 4 can be applied efficiently. Thereby, since the protrusion absorption part 33 can be reliably adhere | attached and fixed to the coating sheet 2 similarly to Embodiment 1, the shape maintenance of the absorptive core 3 is obtained effectively and it is preferable. To the application of the adhesive 4 to the projected absorbing unit 33 as described above and more efficient, arrangement of the strip-shaped coating zone orientation g 1 and g 2 of the recesses absorbing portion 33 (or recesses 35) The total angle (β 1 + β 2 ) with respect to the installation direction f 1 is preferably 20 ° to 120 °, more preferably 30 ° to 80 °. In addition to the above-mentioned effect by setting it to the above lower limit or more, it is possible to limit the direction in which flexibility is easily developed, and it is easy to suppress the splitting of the absorber, and by setting the upper limit or less, It becomes easy to prepare and fix the overlapping portion with the protruding absorbing portion 33.

吸収体1において、突出吸収部33の配置については、前記実施態様1及び実施態様2のいずれを採用してもよく、両方の態様を合わせたものとしてもよい。また、図5(b)に示すように突出吸収部33の千鳥状配列との組み合わせてあってもよく、図5(a)に示すように千鳥状配列が全面にあるものであってもよい。図5(b)では後方部に実施態様2の配置を適用し中央部及び前方部には千鳥状配置を適用している。この吸収体を吸収性物品に適用して装着した場合、着用者の丸みのある臀部周辺に密着しやすいように可撓性を高めることができる。
また、前記実施態様1や実施態様2のほか、あるいはこれらと併せて、突出吸収部33の第1面3a側の平面形状と第2面3b側の平面形状とを異ならせて第2面3b側での接着剤4の塗布効率の向上、突出吸収部33の崩れ防止、等の機能を発現させることも好ましい。その例として、例えば、突出吸収部33を弱圧縮して、突出吸収部33の先端部の面積を広くする(接着剤との接触性向上)、突出吸収部33の先端部ほど幅を狭くしたテーパー状とする(突出吸収部先端部からの崩れ防止)などが挙げられる。
In the absorber 1, about the arrangement | positioning of the protrusion absorption part 33, any of the said Embodiment 1 and Embodiment 2 may be employ | adopted, and it is good also as what combined both aspects. Further, as shown in FIG. 5 (b), it may be combined with the staggered arrangement of the protruding absorbing portions 33, or the staggered arrangement may be present on the entire surface as shown in FIG. 5 (a). . In FIG.5 (b), arrangement | positioning of Embodiment 2 is applied to the rear part, and the staggered arrangement | positioning is applied to the center part and the front part. When this absorbent body is applied and applied to an absorbent article, the flexibility can be increased so that the wearer can easily adhere to the periphery of the rounded buttock.
Further, in addition to or in combination with the first embodiment and the second embodiment, the planar shape on the first surface 3a side and the planar shape on the second surface 3b side of the protrusion absorbing portion 33 are made different from each other to form the second surface 3b. It is also preferable to develop functions such as improving the application efficiency of the adhesive 4 on the side and preventing the protrusion absorbing portion 33 from collapsing. As an example, for example, the protrusion absorbing portion 33 is weakly compressed to widen the area of the tip of the protrusion absorbing portion 33 (improvement of contact with the adhesive), and the width of the tip of the protrusion absorbing portion 33 is reduced. Examples include a taper shape (prevention of collapse from the tip of the protruding absorbing portion).

(第2実施形態)
さらに、本発明の別の実施形態(第2実施形態)の吸収体20として、吸収性コア3の形状安定性を向上させるため、前述の接着剤4による帯状塗工域5と併せ、吸収性コア3の第2面3b側に配される被覆シート22の吸収性コア3側の繊維を毛羽立たせた毛羽立ち部6を設けることができる。この点につき図6及び7を参照して以下に説明する。
図6は、第2実施形態としての吸収体20について幅方向における厚み断面を模式的に示す断面図である。図7は、第2実施形態に係る突出吸収部33と毛羽立ち部6との好ましい配置について吸収性コアの第2面側から示した説明図である。図7において、突出吸収部33と毛羽立ち部6との配置関係の理解のため、他の部材を図示せず煩雑化を避けた。そのため、被覆シート22は示さず被覆シート22の毛羽立ち部6のみを模式的に示した。
(Second Embodiment)
Furthermore, in order to improve the shape stability of the absorbent core 3 as an absorbent body 20 of another embodiment (second embodiment) of the present invention, it is combined with the band-shaped coating area 5 by the adhesive 4 and absorbs. The fluffing part 6 which fluffed the fiber by the side of the absorptive core 3 of the coating sheet 22 distribute | arranged to the 2nd surface 3b side of the core 3 can be provided. This point will be described below with reference to FIGS.
FIG. 6 is a cross-sectional view schematically showing a thickness cross section in the width direction of the absorbent body 20 as the second embodiment. FIG. 7 is an explanatory view showing a preferred arrangement of the protruding absorbent portion 33 and the fluff portion 6 according to the second embodiment from the second surface side of the absorbent core. In FIG. 7, in order to understand the arrangement relationship between the protruding absorption part 33 and the fluffing part 6, other members are not shown to avoid complication. Therefore, only the fluff portion 6 of the covering sheet 22 is schematically shown without showing the covering sheet 22.

図6に示すように、吸収体20は、第1実施形態の吸収体1と同様に、吸収性コア3と、被覆シート21及び22とを備え、被覆シート2は不織布からなる。吸収性コア3と被覆シート21及び22との間には接着剤4を塗布した帯状塗工域5a及び5bが配設されている。
吸収体20には、第2面3b側にある被覆シート22の繊維からなる毛羽立ち部6が形成されている。毛羽立ち部6は、吸収性コア3の凹部35へと入り込んで空隙部分を埋めている。この毛羽立ち部6は、凹部35に配されることで隣接する突出吸収部33の側壁を支え、突出吸収部33の過度な変形を抑制し得る。その一方で、毛羽立ち部6は、繊維からなる弾力性を有し突出吸収部33の柔軟性を必要以上に阻害しない。つまり、毛羽立ち部6が、帯状塗工域5を補完するものとして吸収性コアの形状安定性を補強しつつも、吸収性コア3が本来持つ柔軟性がその部分において保持される。そのため、帯状塗工域5と毛羽立ち部6とで、柔軟性と形状維持性とのより高いレベルでの両立が可能となり好ましい。
As shown in FIG. 6, the absorbent body 20 includes the absorbent core 3 and the covering sheets 21 and 22 as in the absorbent body 1 of the first embodiment, and the covering sheet 2 is made of a nonwoven fabric. Between the absorbent core 3 and the covering sheets 21 and 22, strip-shaped coating areas 5a and 5b to which the adhesive 4 is applied are disposed.
The absorbent body 20 is formed with a fluff portion 6 made of fibers of the covering sheet 22 on the second surface 3b side. The fluff 6 enters the recess 35 of the absorbent core 3 and fills the gap. The fluff portion 6 is disposed in the concave portion 35 so as to support the side wall of the adjacent protruding absorption portion 33 and suppress excessive deformation of the protruding absorption portion 33. On the other hand, the fluff portion 6 has elasticity made of fibers and does not unnecessarily hinder the flexibility of the protruding absorbent portion 33. That is, while the fluff portion 6 reinforces the shape stability of the absorbent core as a supplement to the band-shaped coating region 5, the inherent flexibility of the absorbent core 3 is maintained in that portion. Therefore, the belt-shaped coating area 5 and the fluff portion 6 are preferable because both higher flexibility and shape maintainability can be achieved.

吸収体20において、帯状塗工域5aと帯状塗工域5bとは、図1の実施形態のようにずらした位置に配設されるものであってもよく、実質同じ位置に配設されるものであってもよい。突出吸収部3の適切な固定の観点から、第2面3b側の帯状塗工域5bは、毛羽立ち部6のない位置に配設されるのが好ましい。このようにすることで、毛羽立ち部6の繊維間に接着剤4が入り込んで無駄になることがない。あるいは、接着剤4によって毛羽立ち部6の繊維と突出吸収部33の側壁が接着されて必要以上に突出吸収部33の柔軟性が阻害されることを防止し得る。   In the absorbent body 20, the strip-shaped coating area 5a and the strip-shaped coating area 5b may be disposed at positions shifted as in the embodiment of FIG. 1, and are disposed at substantially the same position. It may be a thing. From the viewpoint of proper fixing of the protruding absorbing portion 3, the belt-like coating area 5b on the second surface 3b side is preferably disposed at a position where the fluff portion 6 is not present. By doing in this way, the adhesive 4 does not enter between the fibers of the fluff portion 6 and is not wasted. Or the fiber of the fluff part 6 and the side wall of the protrusion absorption part 33 are adhere | attached with the adhesive agent 4, and it can prevent that the softness | flexibility of the protrusion absorption part 33 is inhibited more than necessary.

帯状塗工域5b、毛羽立ち部6、及び突出吸収部33の配設の例として、例えば、図7に示すような平面配置がある。図7には、第2面3b側の被覆シート上に形成された帯状塗工域5bと、被覆シートに形成された毛羽立ち部6、及び吸収体の突出吸収部3のパターンが示されている。図7にあるように被覆シートに形成された毛羽立ち部6では、帯状塗工域5bは上述したとおり固定の効果を喪失または低下させているが、毛羽立ち部6の効果である吸収体凹部35への起毛繊維の入り込みによって、突出吸収部33を動き等の変形や吸収による膨潤による変形による崩れを防止し、動きや膨潤の働きも阻害し難い為、柔軟で型崩れしにくく、吸収性の良い吸収体を得やすい。突出吸収部33と重なった毛羽立ち部6の部分66は、厚み方向に潰されて毛羽立ち部6と重ならない突出吸収部33とほぼ同じ厚みとなり、該毛羽立ち部6の部分66に接着剤が配されていた場合には、厚み低下による接着剤による固定効果が現れることで、吸収体の固定性は維持される。毛羽立ち部6による凹部35に入り込んで個々の突出吸収部33の構成材料の脱落を防ぎ形状を維持する効果と、塗工域形成による吸収体全体としての形状維持効果を高める為には、毛羽立ち部6の間に塗工域が形成されていることが好ましい。   As an example of arrangement | positioning of the strip | belt-shaped coating area 5b, the fluffing part 6, and the protrusion absorption part 33, there exists a planar arrangement | positioning as shown in FIG. FIG. 7 shows a pattern of the strip-shaped coating area 5b formed on the covering sheet on the second surface 3b side, the fluffing portion 6 formed on the covering sheet, and the protruding absorbing portion 3 of the absorbent body. . As shown in FIG. 7, in the fluff portion 6 formed on the covering sheet, the band-shaped coating area 5 b loses or reduces the fixing effect as described above, but the absorber concave portion 35, which is the effect of the fluff portion 6. As the raised fiber enters, the protruding absorption part 33 is prevented from being deformed due to deformation such as movement or swelling due to absorption, and it is difficult to inhibit movement and swelling, so it is flexible and difficult to lose shape and has good absorbability. Easy to obtain absorber. The portion 66 of the fluff portion 6 that overlaps with the protruding absorbent portion 33 is crushed in the thickness direction and has substantially the same thickness as the protruding absorbent portion 33 that does not overlap with the fluff portion 6, and an adhesive is disposed on the portion 66 of the fluff portion 6. In such a case, the fixing effect of the adhesive due to the decrease in thickness appears, so that the fixability of the absorbent body is maintained. In order to increase the effect of maintaining the shape by preventing the constituent materials of the individual protruding absorbing portions 33 from falling off and maintaining the shape by entering the concave portion 35 by the fluffing portion 6, the fluffing portion It is preferable that a coating area is formed between 6.

このような吸収体の製造方法としては、不織布に常温〜100℃程度の条件で凹凸加工による繊維の部分延伸後、毛羽立ち処理として凸ロールを不織布の方向と逆方向に回転させ形成する。前記凹凸加工により毛羽立ち部を部分的に形成することができる。該毛羽立ち処理後の不織布の毛羽立ち面側に塗工幅のある接着剤を塗布し、凹状吸収部34に取り囲まれた突出吸収部33を有する吸収体を被覆シートの接着剤塗工面側に重ね、金属,綿、ゴム等によって表面が平坦なロール間を任意の圧力下で通すことで、被覆シートと接着剤により固定された吸収体を得る。
このように突出吸収部と重なった毛羽の部分66は、製造時の圧力によって毛羽が抑えられて、必然的に凹部35に入り込んだものだけが毛羽立ち部6となって形成される。
前記吸収体の製造時に、凹凸加工による毛羽立ち面の凸部形状により毛羽立ち部の形成位置や大きさが概ね想定できるため、毛羽立ち部6の形成位置の間に接着剤の塗工位置を配することで、毛羽と重ならないように接着剤を配することができる。また、接着剤の塗工域と毛羽立ち部6を若干重ね合わせるように配すると、毛羽立ち部6に接着剤が入り込んで接着力の低下下部位を作り出すことができ、吸収体の突出吸収部33と毛羽立ち部6の重なり位置、特に突出吸収部33の周囲部分を接着剤と繊維毛羽によって保護しやすくできる。このような効果を奏し易い接着剤の塗工方法としては、スパイラル状やオメガ状に接着剤を渡航する為に空気流を不織布に吹付ける間接塗工方法が、空気流による毛羽立ち部の繊維の動きを起して、毛羽の内部に接着剤を分散しやすくできることから好ましい。
As a method for producing such an absorbent body, after forming a fiber partially by uneven processing on a nonwoven fabric under conditions of room temperature to about 100 ° C., a convex roll is rotated in the direction opposite to the direction of the nonwoven fabric as a fluffing treatment. The fluff portion can be partially formed by the uneven processing. An adhesive having a coating width is applied to the fluffed surface side of the nonwoven fabric after the fluffing treatment, and an absorbent body having a protruding absorbent portion 33 surrounded by the concave absorbent portion 34 is stacked on the adhesive coated surface side of the covering sheet, An absorbent body fixed with a covering sheet and an adhesive is obtained by passing under a given pressure between rolls having a flat surface with metal, cotton, rubber or the like.
In this way, the fluff portion 66 that overlaps the protruding absorption portion is formed with the fluff portion 6, which is inevitably contained in the recess 35 because the fluff is suppressed by the pressure during manufacture.
At the time of manufacturing the absorbent body, since the formation position and size of the fluff portion can be generally assumed by the convex shape of the fluff surface by uneven processing, an adhesive application position is arranged between the formation positions of the fluff portion 6. Therefore, an adhesive can be arranged so as not to overlap with the fluff. Further, if the coating area of the adhesive and the fluff portion 6 are arranged so as to be slightly overlapped, the adhesive can enter the fluff portion 6 to create a lower part of the adhesive force. It is possible to easily protect the overlapping position of the fluff portion 6, particularly the peripheral portion of the protruding absorption portion 33, with an adhesive and fiber fluff. As an adhesive coating method that easily exhibits such an effect, an indirect coating method in which an air flow is blown on a nonwoven fabric to travel the adhesive in a spiral shape or an omega shape is an It is preferable because it can move and easily disperse the adhesive inside the fluff.

第1及び第2実施形態の吸収体において、吸収性コア3の柔軟性と形状回復性及び形状維持性を両立させ、また過度な液拡散なく素早く液を吸収保持し液残りや液戻りを効果的に抑制する観点から、凹部35の深さ(h)の吸収体の厚み(突出吸収体33の厚み)(h)に対する割合(%)(図1参照)は、20〜80%であることが好ましく、30〜70%であることがさらに好ましい。また、使用する吸収性物品の用途によっても多少異なるが、前記と同様に凹部吸収部34を基軸に吸収体が徐々に肌当接面へ向かって湾曲し、着用者の身体の形状に沿って変形することを促すという観点から、ブロック状の突出吸収部33の長手方向長さk(図2参照)は、10〜50mmが好ましく、15〜30mmがより好ましい。その幅方向長さkは、凹部が着用中に吸収体に加わる幅方向からの圧縮力を緩和する観点から5〜30mmが好ましく、7〜20mmがより好ましい。また、凹部35の長手方向長さsは1〜5mmが好ましく、1〜3mmがより好ましい。幅方向長さrは1〜5mmが好ましく、1〜3mmがより好ましい。
本発明の吸収体は、突出吸収部33と凹部吸収部34とによる整列配置の構造に限定されず、低密度な低坪量部が高密度な高坪量部を取り囲み、肌当接面側から素早く液を透過させて液戻りや液残りなく吸収保持させる構造であれば任意の形状や配置を採用することができる。その場合、前記の寸法と同様の趣旨で、吸収体の肌当接面側において、低密度な低坪量部の面積(q)と高密度な高坪量部の面積(q)との比率(q/q)が、1/12〜2/3であることが好ましく、1/10〜1/2であることが好ましい。
In the absorbent body of the first and second embodiments, the flexibility of the absorbent core 3 and the shape recoverability and shape maintainability are compatible, and the liquid is quickly absorbed and retained without excessive liquid diffusion, and the liquid residue and liquid return are effective. From the standpoint of suppression, the ratio (%) of the depth (h 2 ) of the recess 35 to the thickness of the absorber (thickness of the protruding absorber 33) (h 1 ) (see FIG. 1) is 20 to 80%. It is preferable that it is 30 to 70%. In addition, although somewhat different depending on the application of the absorbent article to be used, the absorbent body gradually curves toward the skin contact surface with the recessed portion absorbent portion 34 as the base axis in the same manner as described above, along the shape of the wearer's body. From the viewpoint of encouraging deformation, the length k 1 (see FIG. 2) in the longitudinal direction of the block-shaped protruding absorbing portion 33 is preferably 10 to 50 mm, and more preferably 15 to 30 mm. The width direction length k 2 is preferably 5~30mm a view to alleviating the compressive force from the width direction of the recess is applied to the absorbent body during wear, 7~20Mm is more preferable. Moreover, 1-5 mm is preferable and, as for the longitudinal direction length s of the recessed part 35, 1-3 mm is more preferable. The width direction length r is preferably 1 to 5 mm, more preferably 1 to 3 mm.
The absorbent body of the present invention is not limited to the structure of the alignment arrangement of the protruding absorbent part 33 and the concave part absorbent part 34, and the low basis weight part with low density surrounds the high basis weight part with high density, and the skin contact surface side Any shape and arrangement can be adopted as long as the structure allows the liquid to quickly permeate and absorb and hold without liquid return or liquid residue. In that case, for the same purpose as the above dimensions, on the skin contact surface side of the absorbent body, the area of the low basis weight portion (q 3 ) having a low density and the area (q 4 ) of a high density basis portion having a high density The ratio (q 3 / q 4 ) is preferably 1/12 to 2/3, and more preferably 1/10 to 1/2.

また、同様の理由から、凹部吸収部34の構成部材の平均坪量(w)は、10〜150g/mであることが好ましく、20〜140g/mであることがさらに好ましい。突出吸収部33の構成部材の平均坪量(w)は、160〜400g/mであることが好ましく、200〜350g/mであることがさらに好ましい。さらに、両者の吸収体の構成部材の平均坪量比(w/w)は、0.01〜0.90であることが好ましく、0.10〜0.70であることがさらに好ましい。 For the same reason, average basis weight of the components of the recesses absorbing portion 34 (w 1) is preferably 10 to 150 g / m 2, further preferably 20~140g / m 2. The average basis weight of the components of the projecting absorbing portion 33 (w 2) is preferably 160~400g / m 2, further preferably 200~350g / m 2. Furthermore, the average basis weight ratio (w 1 / w 2 ) of the constituent members of both absorbers is preferably 0.01 to 0.90, and more preferably 0.10 to 0.70.

加えて、スムーズな液の移行性の観点から、凹部吸収部34の構成部材の平均密度(m)は、0.02〜0.09g/cmが好ましく、0.03〜0.08g/cmがさらに好ましい。他方、確実な液の保持・固定のために、突出吸収部33の構成部材の平均密度(m)は、0.10〜0.25g/cmが好ましく、0.10〜0.20g/cmがさらに好ましい。なお突出吸収部33は、製造時の圧縮により高密度化される部分であるが、たとえその厚み方向に均一な密度が形成されなくとも、全体として凹部吸収部34よりも密度が高まっていればよく、凹部吸収部34の平均密度(m)と突出吸収部33の平均密度(m)との比率(m/m)は、0.80以下が好ましく、0.60以下がさらに好ましい。この比率(m/m)について、上限以下とすることで、凹部吸収部34ないしは凹部35において液を一時的に保持し、突出吸収部33との間に働く毛管力により、突出吸収部33が効率良く液を吸引・保持する吸収機構が発現される。 In addition, from the viewpoint of smooth liquid migration, the average density (m 4 ) of the constituent members of the recess absorbing portion 34 is preferably 0.02 to 0.09 g / cm 3 , and 0.03 to 0.08 g / cm 3 is more preferred. On the other hand, in order to securely hold and fix the liquid, the average density (m 5 ) of the constituent members of the protruding absorbent portion 33 is preferably 0.10 to 0.25 g / cm 3 , and preferably 0.10 to 0.20 g / cm 3 is more preferred. The protruding absorbing portion 33 is a portion that is densified by compression during manufacturing, but even if a uniform density is not formed in the thickness direction, the protruding absorbing portion 33 as a whole has a higher density than the recessed portion absorbing portion 34. well, the ratio of the average density of the average density (m 4) and projecting absorbing portion 33 of the concave-absorbing portion 34 (m 5) (m 4 / m 5) is preferably 0.80 or less, further 0.60 or less preferable. By setting the ratio (m 4 / m 5 ) to the upper limit or less, the liquid is temporarily held in the recessed portion absorbing portion 34 or the recessed portion 35, and the protruding absorbing portion is caused by the capillary force acting between the protruding absorbing portion 33. The absorption mechanism 33 sucks and holds the liquid efficiently is developed.

[突出吸収部33と凹部吸収部34(及び凹部35)の厚みの測定]
まず、凹部35は吸収体の底部から肌当接面側に窪んで空隙のある部分とし、凹部吸収部34は凹部35の上部に位置する吸収体3の素材からなる部分として区分できる(図1)。突出吸収部33は、厚み方向に並ぶ凹部35及び凹部吸収部34に隣接して囲まれる吸収体3の素材からなる上部から底部までの部分として区分できる。
このように区分される凹部吸収部34の厚み(h=h−h)(図1参照)と突出吸収部33の厚み(h)(図1参照)の測定は、大きさ37mm×37mm、厚み3mmのアクリルプレートを吸収体3の上に置き、KEYENCE社製非接触式レーザー変位計(レーザーヘッドLK−G30、変位計LK−GD500を用い突出吸収部33の厚み(h)を計測し、凹部吸収部34の厚み(h)を吸収体の図2相当の断面をKEYENCE社製マイクロスコープVHX‐1000を用いることで計測できる。
[Measurement of Thickness of Protrusion Absorbing Part 33 and Concave Absorbing Part 34 (and Concave Part 35)]
First, the recess 35 can be classified as a portion having a gap that is recessed from the bottom of the absorber toward the skin contact surface, and the recess absorption portion 34 can be classified as a portion made of the material of the absorber 3 located above the recess 35 (FIG. 1). ). The protruding absorption part 33 can be classified as a part from the upper part to the bottom part made of the material of the absorber 3 surrounded adjacent to the concave part 35 and the concave part absorption part 34 arranged in the thickness direction.
The measurement of the thickness (h 3 = h 1 −h 2 ) (see FIG. 1) and the thickness (h 1 ) (see FIG. 1) of the protrusion absorbing portion 33 is 37 mm. A non-contact type laser displacement meter (Laser head LK-G30, displacement meter LK-GD500 manufactured by KEYENCE) is used to place an acrylic plate with a thickness of 37 mm and a thickness of 3 mm on the absorber 3 (h 1 ). , And the thickness (h 3 ) of the recess absorbing portion 34 can be measured by using a microscope VHX-1000 manufactured by KEYENCE Corporation in a cross section corresponding to FIG.

[突出吸収部33及び凹部吸収部34の平均坪量の測定方法]
突出吸収部33の平均坪量(w)及び凹部吸収部34の平均坪量(w)の測定方法は、測定するそれぞれの部位の面積を予め測定し、各部位をカッターで切りだしてその切断部の質量を測定する。測定した質量を面積で除して、各々の密度領域の平均坪量を測定する。平均坪量は、サンプルを任意の箇所で10個調整して、その平均で求められる。
[Measurement Method of Average Basis of Protrusion Absorbing Part 33 and Concave Absorbing Part 34]
Method of measuring the average basis weight of the projections absorbing portion 33 average basis weight of (w 2) and the recesses absorbing portion 34 (w 1) is an area of each of the sites measured previously measured, and cut out each part with a cutter The mass of the cut part is measured. The measured mass is divided by the area, and the average basis weight of each density region is measured. The average basis weight is obtained by adjusting 10 samples at an arbitrary position and averaging them.

[突出吸収部33及び凹部吸収部34の平均密度の測定方法]
突出吸収部33及び凹部吸収部34の密度とは、吸収体3の構成部材であるパルプ繊維と高吸水性ポリマーとを併せた密度である。吸収体3を、突出吸収部33と凹部吸収部34との境界で切りだして、これらをそれぞれ長さ50mm、幅5mmの大きさに切り出しサンプルを調製する。次いで、電子天秤(A&D社製電子天秤GR−300、精度:小数点以下4桁)を用いサンプルの質量を測定する。定圧式厚み計を用い、サンプル厚みを測定し、測定したサンプルの質量を、サンプルの体積(厚み×長さ×幅)で除して各々の領域における部位の全材料の密度を算出する。なお、低圧式厚み計の測定時圧力は0.5g/cmで行う。平均密度は、サンプルを任意の箇所で10個調整して、その平均で求められる。
[Measuring Method of Average Density of Protrusion Absorbing Part 33 and Concave Absorbing Part 34]
The density of the protrusion absorption part 33 and the recessed part absorption part 34 is a density which combined the pulp fiber which is a structural member of the absorber 3, and a super absorbent polymer. The absorber 3 is cut out at the boundary between the protruding absorbing portion 33 and the recessed portion absorbing portion 34, and these are cut into a size of 50 mm in length and 5 mm in width to prepare samples. Next, the mass of the sample is measured using an electronic balance (Electronic balance GR-300 manufactured by A & D, accuracy: 4 digits after the decimal point). Using a constant-pressure thickness meter, the sample thickness is measured, and the measured sample mass is divided by the volume of the sample (thickness × length × width) to calculate the density of all the materials in each region in each region. The measurement pressure of the low-pressure thickness gauge is 0.5 g / cm 2 . The average density can be obtained by adjusting 10 samples at arbitrary locations and averaging them.

吸収性コア31の構成材料としては、特に制限はないが繊維材料、多孔質体、それらの組み合わせなどを用いることができる。繊維素材としては例えば、木材パルプ、コットン、麻などの天然繊維、ポリエチレンやポリプロピレンなどのポリオフィレン系樹脂、ポリエチレンテレフタレート等のポリエステル系樹脂、ポリビニルアルコール樹脂等の合成樹脂からなる単繊維、これらの樹脂を2種以上含む複合繊維、アセテートやレーヨンなどの半合成繊維を用いることができる。合成繊維からなる繊維を用いる場合、該繊維は熱によって形状が変化する熱収縮繊維であってもよい。例えば、熱によって繊度は大きくなるが繊維長は短くなるものや、熱によって繊度はほとんど変化しないが、形状がコイル状に変化することでみかけの繊維の占有する長さが短くなるものであってもよい。多孔質体としては、スポンジ、不織布、吸水性ポリマーの凝集物(高吸水性ポリマーと繊維とが凝集したもの)などを用いることができる。   The constituent material of the absorbent core 31 is not particularly limited, and a fiber material, a porous body, a combination thereof, or the like can be used. Examples of the fiber material include natural fibers such as wood pulp, cotton and hemp, polyolefin resins such as polyethylene and polypropylene, polyester resins such as polyethylene terephthalate, and single fibers made of synthetic resins such as polyvinyl alcohol resin, and these resins. Bisynthetic fibers containing two or more of them, and semisynthetic fibers such as acetate and rayon can be used. When using a fiber made of a synthetic fiber, the fiber may be a heat-shrinkable fiber whose shape changes due to heat. For example, the fineness is increased by heat but the fiber length is shortened, and the fineness is hardly changed by heat, but the length occupied by the apparent fiber is shortened by changing the shape to a coil shape. Also good. As the porous body, a sponge, a nonwoven fabric, an agglomerate of a water-absorbing polymer (aggregation of a highly water-absorbing polymer and a fiber), or the like can be used.

被覆シートをなす不織布としては、繊維と繊維が何らかの形で固定された固定部を有する、この種の物品に用いられるものを任意に採用することができる。例えば、カーディングによりウエブ形成し熱風処理したエアスルー不織布などが挙げられる。特に、湿潤時でも接着剤による固定性が高く吸収性コアのヨレや浮き、分離等を防止しつつ、液の透過性を阻害しないものとして、スパンボンド不織布や部分的にエンボス処理を施したヒートロール不織布が好ましい。
また、毛羽処理による毛羽形成性の点からは、長繊維より形成されたスパンボンド系の不織布が好ましく、特にSM(スパンボンド−メルトブロー)複合不織布がスパンボンド層とメルトブロー層の境界で繊維の起立が起こり易い点で好ましい。SM系複合繊維は、特に吸収性物品の裏面側となる部位に配することが好ましく、SMSあるいは、SMMS等スパンボンド層が両面に配された不織布を用いると、毛羽形成性と不織布強度を得やすい点からより好ましい。
As the non-woven fabric forming the covering sheet, a material used for this type of article having a fixing portion in which fibers and fibers are fixed in some form can be arbitrarily adopted. For example, an air-through nonwoven fabric formed by carding and hot-air treated can be used. In particular, spunbonded nonwoven fabric and heat that has been partially embossed to prevent liquid core permeability, floatability, separation, etc. while maintaining high adhesive fixability even when wet. A roll nonwoven fabric is preferred.
In addition, from the viewpoint of fluff formation by fluff treatment, a spunbond nonwoven fabric formed from long fibers is preferable. In particular, SM (spunbond-meltblown) composite nonwoven fabric is a fiber standing at the boundary between the spunbond layer and the meltblown layer. Is preferable in that it is likely to occur. It is preferable to distribute the SM-based composite fiber particularly at the site on the back side of the absorbent article. When a non-woven fabric in which a spunbond layer such as SMS or SMMS is arranged on both sides is used, fluff formation and non-woven fabric strength are obtained. It is more preferable from the point of being easy.

本発明の吸収体は、使い捨ておむつや生理用ナプキン、失禁パッド、失禁ライナ等の様々な吸収性物品に適応することができる。また、本発明の吸収体は、尿、オリモノ、軟便、経血等に対しても効果的である。   The absorbent body of the present invention can be applied to various absorbent articles such as disposable diapers, sanitary napkins, incontinence pads, and incontinence liners. Moreover, the absorbent body of the present invention is also effective for urine, olimono, loose stool, menstrual blood and the like.

1 吸収体
2 被覆シート
3 吸収性コア
33 突出吸収部
34 凹部吸収部
35 凹部
4 接着剤
5 (接着剤の)帯状塗工域
6 毛羽立ち部
DESCRIPTION OF SYMBOLS 1 Absorbent body 2 Cover sheet 3 Absorbent core 33 Protruding absorption part 34 Recessed part absorbing part 35 Recessed part 4 Adhesive 5 (adhesive) strip-shaped coating area 6 Fluff

Claims (9)

吸収性コアと、該吸収性コアの対称面となる第1面及び第2面を覆う被覆シートとを備える吸収体であって、
前記被覆シートは不織布からなり、前記吸収性コアは高坪量部とこれより坪量の低い低坪量部とを有し、前記高坪量部は互いに離間して複数配され、該高坪量部を囲むようにして前記低坪量部が平面方向に連続的に配されており、
前記高坪量部は前記低坪量部よりも厚みが厚く、前記低坪量部が前記吸収性コアの第1面側に偏在してその第2面側に凹部が配され、これにより前記吸収性コアの第2面側は凹凸構造をなし、
前記吸収性コアの第1面及び第2面と前記被覆シートとの間には、前記高坪量部の第1面側及び第2面側と前記被覆シートとを接合固定する接着剤塗布された帯状塗工域があり、該帯状塗工域は、前記低坪量部のある第1面側と前記凹部のある第2面側とで平面視においてずらした配置とされている吸収体。
An absorbent body comprising: an absorbent core; and a covering sheet covering the first surface and the second surface that are symmetrical surfaces of the absorbent core,
The covering sheet is made of non-woven fabric, the absorbent core has a high basis weight part and a low basis weight part having a lower basis weight, and a plurality of the high basis weight parts are arranged apart from each other. The low basis weight part is continuously arranged in the plane direction so as to surround the quantity part,
The high basis weight portion is thicker than the low basis weight portion, the low basis weight portion is unevenly distributed on the first surface side of the absorbent core, and a recess is disposed on the second surface side thereof, thereby The second surface side of the absorbent core has an uneven structure,
Wherein between the first and second surfaces of the absorbent core and said covering sheet, first surface and the second surface side to the cover sheet and the adhesive for bonding fix the high basis weight portion is applied There is a strip-shaped coating area , and the strip-shaped coating area is arranged in a shifted manner in plan view between the first surface side with the low basis weight portion and the second surface side with the concave portion. .
前記吸収性コアは、パルプ繊維を有して前記高坪量部と前記低坪量部とが界面なく一体となっている請求項1記載の吸収体。   The absorbent core according to claim 1, wherein the absorbent core has pulp fibers, and the high basis weight part and the low basis weight part are integrated with each other without an interface. 前記吸収性コアはパルプ繊維と吸収性ポリマーを有し、前記高坪量部において、前記吸収性ポリマーが前記パルプ繊維の間に挟持されている請求項1又は2記載の吸収体。 It said absorbent core has a pulp fiber and intake Osamusei polymer, wherein the high basis weight portion, the absorber of claim 1 or 2, wherein is sandwiched between the absorbent polymer is the pulp fibers. 前記凹部に面する側の被覆シートには、前記吸収性コアの凹部に入り込む繊維の毛羽立ち部を有する請求項1〜3のいずれか1項に記載の吸収体。   The absorbent body according to any one of claims 1 to 3, wherein the covering sheet on the side facing the recess has a fluffed portion of fibers that enter the recess of the absorbent core. 前記毛羽立ち部は前記帯状塗工域で分断されている請求項4記載の吸収体。 Absorber of the fuzz unit according to claim 4 Symbol mounting is divided by the band-shaped coating zone. 前記接着剤を塗布した複数条の帯状塗工域はそれぞれ、前記吸収性コアの平面視において1方向に向かって配設され、前記低坪量部は平面視において3交差形状である請求項1〜5のいずれか1項に記載の吸収体。   The plurality of strip-shaped coating areas to which the adhesive is applied are respectively disposed toward one direction in a plan view of the absorbent core, and the low basis weight portion has a three-intersection shape in a plan view. The absorber of any one of -5. 前記吸収性コアの前記高坪量部はそれぞれ、互いに異なる平面形状である請求項1〜6のいずれか1項に記載の吸収体。   The absorber according to any one of claims 1 to 6, wherein each of the high basis weight portions of the absorbent core has a different planar shape. 前記吸収性コアの前記高坪量部は、第1面側と第2面側とにおける平面形状が異なる請求項1〜7のいずれか1項に記載の吸収体。   The absorber according to any one of claims 1 to 7, wherein the high basis weight portion of the absorbent core has different planar shapes on the first surface side and the second surface side. 前記帯状塗工域の配設方向に対し、前記高坪量部と前記低坪量部とが交互に配置されている請求項1〜8のいずれか1項に記載の吸収体。
The absorber according to any one of claims 1 to 8, wherein the high basis weight portions and the low basis weight portions are alternately arranged with respect to the arrangement direction of the belt-shaped coating area.
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