JP5883425B2 - セリア−ジルコニア系複合酸化物及びその製造方法、並びにそのセリア−ジルコニア系複合酸化物を用いた排ガス浄化用触媒 - Google Patents
セリア−ジルコニア系複合酸化物及びその製造方法、並びにそのセリア−ジルコニア系複合酸化物を用いた排ガス浄化用触媒 Download PDFInfo
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- JP5883425B2 JP5883425B2 JP2013209190A JP2013209190A JP5883425B2 JP 5883425 B2 JP5883425 B2 JP 5883425B2 JP 2013209190 A JP2013209190 A JP 2013209190A JP 2013209190 A JP2013209190 A JP 2013209190A JP 5883425 B2 JP5883425 B2 JP 5883425B2
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Description
I(14/29)値≧0.032
I(28/29)値≦0.08
を満たすものであることを特徴とするものである。
I(14/29)値≧0.032
I(28/29)値≦0.08
を満たすものである。
I(14/29)値≧0.032
I(28/29)値≦0.08
を満たすセリア−ジルコニア系複合酸化物を得ることができる。
セリウムとジルコニウムとの含有比率がモル比([セリウム]:[ジルコニウム])で46:54であるセリア−ジルコニア系固溶体粉末を以下のようにして調製した。すなわち、先ず、CeO2換算で28質量%の硝酸セリウム水溶液452gと、ZrO2換算で18質量%のオキシ硝酸ジルコニウム水溶液590gと、含有されるセリウムの1.1倍モル量の過酸化水素を含む200gとを、中和当量に対して1.2倍当量のアンモニアを含有する水溶液321gに添加し、共沈物を生成し、得られた共沈物を遠心分離、洗浄(イオン交換水)した。次に、得られた共沈物を大気中110℃で10時間以上乾燥した後、400℃で5時間大気中にて焼成してセリウムとジルコニウムとの固溶体(CeO2−ZrO2固溶体)を得た。その後、前記固溶体を粉砕機(アズワン社製の商品名「ワンダーブレンダー」)を用いて篩で粒径が75μm以下となるように粉砕して、前記セリア−ジルコニア固溶体粉末を得た。
得られたLa含有セリア−ジルコニア複合酸化物(La−CZ複合酸化物)を大気中1100℃、5時間の条件で熱処理し、高温耐久試験を行った<1100℃air>。
得られたLa含有セリア−ジルコニア複合酸化物(La−CZ複合酸化物)をモデルガス流通下において1050℃、5時間の条件で熱処理し、高温耐久試験を行った<1050℃RL>。なお、モデルガスの流通条件は、窒素中に8容量%のCOを含むリッチガス(R)と、窒素中に20容量%のO2を含むリーンガス(L)とを15分ごとに交互に供給する条件とした。
前記得られたLa含有セリア−ジルコニア複合酸化物で耐久試験を行わなかったLa−CZ複合酸化物(Fresh)、耐久試験1後のLa−CZ複合酸化物(1100℃air)、及び耐久試験2後のLa−CZ複合酸化物(1050℃RL)を用い、それぞれLa−CZ複合酸化物の結晶相をX線回折法により測定した。なお、X線回折装置として理学電機社製の商品名「RINT−2100」を用いてX線回折パターンを測定(条件:X線源:Cu−Kα線(λ=0.15418nm)、管電圧:40kV、管電流:30mA)し、I(14/29)値及びI(28/29)値を求めた。得られた結果を、それぞれ表1に示す。
前記得られたLa含有セリア−ジルコニア複合酸化物で耐久試験を行わなかったLa−CZ複合酸化物(Fresh)、耐久試験1後のLa−CZ複合酸化物(1100℃air)、及び耐久試験2後のLa−CZ複合酸化物(1050℃RL)を用い、それぞれLa−CZ複合酸化物3gと、Pd(0.25wt%)を担持したPd/Al2O3触媒1gとを乳鉢で物理混合し、加圧成形、粉砕して、直径0.5mm〜1mmのペレット状の排ガス浄化用触媒を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.5at%となるランタン(La)を含む硝酸ランタン水溶液を調製して用いた以外は、実施例1と同様にして粒子状のLa含有セリア−ジルコニア複合酸化物を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.5at%となるイットリウム(Y)を含む硝酸イットリウム水溶液を調製して用いた以外は、実施例1と同様にして粒子状のY含有セリア−ジルコニア複合酸化物を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.5at%となるプラセオジム(Pr)を含む硝酸プラセオジム水溶液を調製して用いた以外は、実施例1と同様にして粒子状のPr含有セリア−ジルコニア複合酸化物を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.5at%となるランタン(La)を含む硝酸ランタン水溶液を調製して用い、焼成工程における焼成温度を1100℃とした以外は、実施例1と同様にして粒子状のLa含有セリア−ジルコニア複合酸化物を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として1.0at%となるランタン(La)を含む硝酸ランタン水溶液を調製して用いた以外は、実施例1と同様にして粒子状のLa含有セリア−ジルコニア複合酸化物を得た。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として2.5at%となるランタン(La)を含む硝酸ランタン水溶液を調製して用いた以外は、実施例1と同様にして粒子状のLa含有セリア−ジルコニア複合酸化物を得た。
実施例1において得られたセリア−ジルコニア複合酸化物(ランタン担持及び焼成を行わないもの)を、比較用の粒子状のセリア−ジルコニア複合酸化物として準備した。
希土類元素担持工程においてセリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として5.0at%となるランタン(La)を含む硝酸ランタン水溶液を調製して用いた以外は、実施例1と同様にして粒子状のLa含有セリア−ジルコニア複合酸化物を得た。
希土類元素(ランタン)担持工程においてランタンの代わりに鉄を用い、セリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として2.5at%となる鉄(Fe)を含む硝酸鉄水溶液を調製して用いた以外は、実施例1と同様にして粒子状のFe含有セリア−ジルコニア複合酸化物を得た。
表1に示した実施例1〜実施例7の結果と比較例1〜比較例3の結果との比較から明らかなように、添加希土類元素の含有量が希土類含有セリア−ジルコニア複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.1〜4.0at%の範囲内にあるとともに、前記希土類含有セリア−ジルコニア複合酸化物の一次粒子の表面から50nm以内の表面近傍領域に前記希土類元素の全量のうちの90at%以上が含有されている場合には(実施例1〜実施例7)、十分に優れた酸素貯蔵能(OSC)と十分に高度な耐熱性とを併せ持ち、高温に長時間晒された後においても十分に優れた酸素貯蔵能(OSC)を発揮することが確認された。
Claims (3)
- セリア及びジルコニアの複合酸化物を含むセリア−ジルコニア系複合酸化物であって、
該セリア−ジルコニア系複合酸化物はランタン(La)、イットリウム(Y)及びプラセオジム(Pr)からなる群から選択される少なくとも一種の希土類元素を合計で、前記セリア−ジルコニア系複合酸化物中のセリウム及びジルコニウムの総量に対して元素として0.1〜4.0at%含有するとともに、前記セリア−ジルコニア系複合酸化物の一次粒子の表面から50nm以内の表面近傍領域に前記希土類元素の全量のうちの90at%以上が含有されており、
前記セリア−ジルコニア系複合酸化物におけるセリウムとジルコニウムとの含有比率がモル比([セリウム]:[ジルコニウム])で43:57〜48:52の範囲にあり、
前記セリア−ジルコニア系複合酸化物の一次粒子の平均粒子径が2.2〜4.5μmであり、かつ、
大気中、1100℃の温度条件で5時間加熱後のX線回折測定により得られるCuKαを用いたX線回折パターンから求められる2θ=14.5°の回折線と2θ=29°の回折線との強度比{I(14/29)値}及び2θ=28.5°の回折線と2θ=29°の回折線との強度比{I(28/29)値}がそれぞれ以下の条件:
I(14/29)値≧0.032
I(28/29)値≦0.08
を満たすものであることを特徴とするセリア−ジルコニア系複合酸化物。 - セリア及びジルコニアの複合酸化物を含むセリア−ジルコニア系複合酸化物の製造方法であって、
セリウムとジルコニウムとの含有比率がモル比([セリウム]:[ジルコニウム])で43:57〜48:52の範囲にあり、かつ一次粒子の平均粒子径が2.2〜4.5μmの範囲にあるセリア−ジルコニア系複合酸化物粉末を準備する工程と、
前記工程により得られた前記複合酸化物粉末にランタン(La)、イットリウム(Y)及びプラセオジム(Pr)からなる群から選択される少なくとも一種の希土類元素を担持せしめる工程と、
前記希土類元素が担持されたセリア−ジルコニア系複合酸化物粉末を600〜1200℃で焼成することにより請求項1に記載のセリア−ジルコニア系複合酸化物を得る工程と、
を含むことを特徴とするセリア−ジルコニア系複合酸化物の製造方法。 - 請求項1に記載のセリア−ジルコニア系複合酸化物を含有していることを特徴とする排ガス浄化用触媒。
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| JP6147215B2 (ja) * | 2014-03-25 | 2017-06-14 | 第一稀元素化学工業株式会社 | セリウム−ジルコニウム系複合酸化物及びその製造方法 |
| CN105899463B (zh) | 2014-03-25 | 2018-04-13 | 第一稀元素化学工业株式会社 | 铈-锆系复合氧化物及其制造方法 |
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| BR112016007140B1 (pt) | 2021-03-30 |
| WO2015049575A1 (en) | 2015-04-09 |
| JP2015071520A (ja) | 2015-04-16 |
| BR112016007140A2 (pt) | 2017-08-01 |
| DE112014004568T5 (de) | 2016-06-30 |
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