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JP5899759B2 - Tapered roller bearing - Google Patents
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JP5899759B2 - Tapered roller bearing - Google Patents

Tapered roller bearing Download PDF

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Publication number
JP5899759B2
JP5899759B2 JP2011215219A JP2011215219A JP5899759B2 JP 5899759 B2 JP5899759 B2 JP 5899759B2 JP 2011215219 A JP2011215219 A JP 2011215219A JP 2011215219 A JP2011215219 A JP 2011215219A JP 5899759 B2 JP5899759 B2 JP 5899759B2
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Prior art keywords
diameter
inner ring
tapered roller
small
cage
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JP2013076429A (en
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吉則 前田
吉則 前田
松本 洋一
洋一 松本
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NSK Ltd
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NSK Ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • F16C19/364Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/4617Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
    • F16C33/4623Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
    • F16C33/4635Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from plastic, e.g. injection moulded window cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • F16C43/06Placing rolling bodies in cages or bearings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Description

本発明は、円すいころ軸受に関する。   The present invention relates to a tapered roller bearing.

円すいころ軸受は、コンパクトで、大きなラジアル荷重及びアキシャル荷重を支持することができ、その上、高速回転から低速回転までのさまざまな条件下で使用することができるため、鉄道車両、鉄鋼機械、工作機械、建設機械、印刷機等の一般産業機械や、自動車のトランスミッション等の回転支持部として、幅広く使用される。   Tapered roller bearings are compact, can support large radial loads and axial loads, and can be used under various conditions from high speed rotation to low speed rotation. It is widely used as a general industrial machine such as a machine, a construction machine, and a printing machine, and as a rotation support part for an automobile transmission.

円すいころ軸受は、内周面に外輪軌道面を有する外輪と、外周面に内輪軌道面を有する内輪と、外輪軌道面と内輪軌道面との間に転動可能に設けられる複数の円すいころと、円すいころを円周方向に略等間隔に保持する保持器と、を備える。   The tapered roller bearing includes an outer ring having an outer ring raceway surface on an inner peripheral surface, an inner ring having an inner ring raceway surface on an outer peripheral surface, and a plurality of tapered rollers provided so as to be able to roll between the outer ring raceway surface and the inner ring raceway surface. And a cage for holding the tapered rollers at substantially equal intervals in the circumferential direction.

そして、従来、円すいころ軸受の保持器は、鋼製のものが用いられてきた。この鋼製保持器は、その軸方向端部を加締めて、内輪の小径側端部の小鍔部と鋼製保持器とにより円すいころを保持するように組み立てる。この鋼製保持器の組立方法は、まず、保持器のポケットのそれぞれに円すいころを仮入れし、この状態で内輪を組み付ける。そして、内輪、保持器、及び円すいころを一体(以下、「内輪ユニット」ともいう)として取り扱い、この内輪ユニットに対し保持器加締め治具を押し込む。この内輪ユニットにおいて、保持器加締め治具を、内輪、保持器及び円すいころが分離しないように任意のポケット隙間になるまで加締める。所謂、鋼製保持器では、加締め方式が採用され、保持器加締め治具の押し込む量で鋼製保持器の加締め量を調整している。   Conventionally, a cage made of steel has been used for a tapered roller bearing. This steel cage is assembled so that the tapered end is held by the small flange portion at the end on the small diameter side of the inner ring and the steel cage by caulking its axial end. In this steel cage assembly method, first, tapered rollers are temporarily inserted into the pockets of the cage, and the inner ring is assembled in this state. Then, the inner ring, the cage, and the tapered roller are handled as one body (hereinafter also referred to as “inner ring unit”), and a cage caulking jig is pushed into the inner ring unit. In this inner ring unit, the cage caulking jig is caulked until an arbitrary pocket clearance is obtained so that the inner ring, the cage and the tapered roller are not separated. In the so-called steel cage, a caulking method is adopted, and the amount of caulking of the steel cage is adjusted by the amount of pushing of the cage caulking jig.

しかしながら、鋼製保持器は、金属の平板を幾度も塑性変形させて製作され、また加締め時にも塑性変形されるので、寸法精度が落ちる可能性がある。また、組立工程では、内輪、保持器、及び円すいころの内輪ユニットが分離しないように取り扱う必要がある。このため、加工工程が多くなってしまい、更には保持器の重量があるため、作業性が悪かった。また、材料が金属であるため、材料費がかかり経済性が悪かった。   However, the steel cage is manufactured by plastically deforming a metal flat plate several times, and is also plastically deformed during caulking, which may reduce the dimensional accuracy. In the assembly process, it is necessary to handle the inner ring, the cage, and the inner ring unit of the tapered roller so as not to be separated. For this reason, the number of processing steps is increased, and the workability is poor due to the weight of the cage. Further, since the material is a metal, the material cost is high and the economic efficiency is poor.

そこで、樹脂製保持器を備える円すいころ軸受が多く採用されるようになってきた。この樹脂製保持器を備える円すいころ軸受は、自動車のトランスミッション装置やディファレンシャル装置、産業機械や鉄道車両に用いられ、金属製よりも軽量であり、また経済性にも優れている。特に、樹脂製保持器は、自動車向けの転がり軸受の保持器として多く採用されている。   Accordingly, tapered roller bearings equipped with a resin cage have been widely adopted. Tapered roller bearings equipped with this resin cage are used in automobile transmission devices, differential devices, industrial machines and railway vehicles, and are lighter and more economical than metals. In particular, resin cages are often used as cages for rolling bearings for automobiles.

次に、図12を参照しながら、樹脂製保持器を備える円すいころ軸受の内輪ユニットの
組立方法について説明する。
この樹脂製保持器を用いる内輪ユニットの組立方法では、予め、樹脂製保持器は、組立時の弾性変形を考慮して任意のポケット隙間が残るように射出成型される。このため、一般的な鋼製保持器のように内輪ユニットが分離し易い状態での加締め方式とは異なり、樹脂製保持器を用いる円すいころ軸受の組立工程では、図12に示すように、樹脂製保持器64の不図示のポケットに円すいころ63をそれぞれ仮入れした後、この状態で内輪62を内輪62の小鍔部62c側から軸方向に沿って圧入していき、円すいころ63がポケットを一時的に押し広げ、これにより円すいころ63がポケットに収納される。即ち、円すいころ63は、樹脂製保持器64の弾性変形によりポケットに収納される。所謂、樹脂製保持器64では、圧入方式が採用される。
Next, a method for assembling the inner ring unit of the tapered roller bearing provided with the resin cage will be described with reference to FIG.
In the method of assembling the inner ring unit using this resin cage, the resin cage is previously injection-molded so that an arbitrary pocket gap remains in consideration of elastic deformation during assembly. For this reason, unlike the caulking method in which the inner ring unit is easily separated like a general steel cage, in the assembly process of the tapered roller bearing using the resin cage, as shown in FIG. After the tapered rollers 63 are temporarily inserted into pockets (not shown) of the resin cage 64, the inner ring 62 is press-fitted along the axial direction from the small collar portion 62c side of the inner ring 62 in this state. The pocket is temporarily expanded so that the tapered roller 63 is stored in the pocket. That is, the tapered roller 63 is stored in the pocket by the elastic deformation of the resin cage 64. A so-called resin cage 64 employs a press-fitting method.

ここで、この圧入方式の課題としては、円すいころ軸受の内輪ユニットの組立後の搬送時や外輪との組み合わせ時、輸送時や軸に組み込む場合等において、外輪がまだ組み付けられてない、樹脂製保持器64及び円すいころ63が一体的に組み付けられた状態の内輪62である内輪ユニット60Aが分離しないように取り扱う必要がある。内輪ユニット60Aの小鍔部62c側を下方にして取り付ける際、円すいころ63及び樹脂製保持器64が内輪62から分離しないようにするため、内輪62の小鍔部62cの大外径D1を円すいころ63の内接円径D2よりも大きく設定し、適切な締め代とする必要がある。なお、「締め代」とは、内輪62の小鍔部62cの大外径D1と円すいころ63の内接円径D2との差のことである。   Here, the problem of this press-fitting method is that the outer ring is not yet assembled when transporting after assembly of the inner ring unit of the tapered roller bearing, when combined with the outer ring, during transportation, or when assembled on the shaft. It is necessary to handle the inner ring unit 60A, which is the inner ring 62 in a state where the cage 64 and the tapered roller 63 are integrally assembled, so as not to be separated. When attaching the inner ring unit 60A with the small collar part 62c facing downward, the large outer diameter D1 of the small collar part 62c of the inner ring 62 is tapered to prevent the tapered roller 63 and the resin cage 64 from being separated from the inner ring 62. It is necessary to set it larger than the inscribed circle diameter D2 of the roller 63 and set an appropriate tightening allowance. The “tightening allowance” is a difference between the large outer diameter D1 of the small flange portion 62c of the inner ring 62 and the inscribed circle diameter D2 of the tapered roller 63.

適切な締め代とするためには、樹脂製保持器64の樹脂材の温度や湿度による寸法変化を充分に考慮する必要がある。その理由は、例えば、材料PA66,PA46,PPS等の樹脂材は鉄鋼より線膨張係数が大きいため、使用時の温度が高いと、内輪62の小鍔部62cの大外径D1の膨張量より円すいころ63の内接円径D2の膨張量が大きくなってしまい、室温で設定した締め代は減少するからである。また、使用時の湿度が高い場合には、樹脂製保持器64が水分を吸収してしまい、樹脂製保持器64のみが膨張してしまい、締め代が減少してしまうこともある。   In order to obtain an appropriate tightening allowance, it is necessary to sufficiently consider the dimensional change due to the temperature and humidity of the resin material of the resin cage 64. The reason is, for example, that resin materials such as materials PA66, PA46, and PPS have a larger coefficient of linear expansion than steel. Therefore, when the temperature during use is high, the expansion amount of the large outer diameter D1 of the small flange portion 62c of the inner ring 62 is larger. This is because the amount of expansion of the inscribed circle diameter D2 of the tapered roller 63 increases, and the tightening margin set at room temperature decreases. Moreover, when the humidity at the time of use is high, the resin cage 64 absorbs moisture, and only the resin cage 64 expands, and the tightening margin may be reduced.

そして、内輪62、円すいころ63、及び樹脂製保持器64を組み立てる際の締め代を、所定の大きさ以上にしないと、内輪ユニット60Aを軸に取り付ける場合等、内輪62から円すいころ63及び樹脂製保持器64が分離する可能性がある。一方、その締め代を過大にすると、円すいころ63が仮入れされた樹脂製保持器64に内輪62を圧入する際、内輪62の小鍔部62cが円すいころ63の転動面63aに接触して、転動面63aに傷がつき、軸受寿命が低下する可能性がある。   When the inner ring 62, the tapered roller 63, and the resin cage 64 are not tightened to a predetermined size or more, the inner ring unit 60A is attached to the shaft. There is a possibility that the retainer 64 is separated. On the other hand, if the tightening margin is excessive, when the inner ring 62 is press-fitted into the resin cage 64 in which the tapered rollers 63 are temporarily inserted, the small flange portion 62c of the inner ring 62 comes into contact with the rolling surface 63a of the tapered rollers 63. As a result, the rolling surface 63a may be damaged, and the bearing life may be reduced.

また、本願発明者らの鋭意検討の結果、軸受の構成部品の各寸法は公差を持ち、且つ樹脂製保持器64の温度や湿度に対する膨張率が鉄鋼より大きいことから、内輪ユニット60Aを軸に組み付ける場合に内輪ユニット60Aが分離しないように締め代を設定すると、内輪ユニット60Aの組立時に円すいころ63の転動面63aに必ず傷がつくことがわかった。特に、円すいころ63の外径(最大外径と最小外径との平均径)が樹脂製保持器64の外径(最大外径と最小外径の平均径)に対して小さい場合に、傷の程度が大きくなることがわかった。   Further, as a result of intensive studies by the inventors of the present application, each dimension of the components of the bearing has tolerances, and the coefficient of expansion of the resin cage 64 with respect to temperature and humidity is larger than that of steel. It has been found that if the tightening allowance is set so that the inner ring unit 60A is not separated when assembled, the rolling surface 63a of the tapered roller 63 is always damaged when the inner ring unit 60A is assembled. Particularly, when the outer diameter of the tapered roller 63 (average diameter of the maximum outer diameter and the minimum outer diameter) is smaller than the outer diameter of the resin cage 64 (average diameter of the maximum outer diameter and the minimum outer diameter) It was found that the degree of increased.

また、内輪62、円すいころ63、及び樹脂製保持器64を組み立てるときの組立性を改善する技術として、小鍔部62cの外径面62dの角度αを内輪軌道面62aの角度より大きく設定する円すいころ軸受が知られる(例えば、特許文献1参照)。そして、角度αの設定により、組立時に円すいころ63が小鍔部6cを乗り越えて内輪軌道面62aに嵌る際に、円すいころ63の姿勢が変わり、樹脂製保持器64に作用する応力が低減される。 Further, as a technique for improving the assemblability when assembling the inner ring 62, the tapered rollers 63, and the resin cage 64, the angle α of the outer diameter surface 62d of the small flange portion 62c is set larger than the angle of the inner ring raceway surface 62a. Tapered roller bearings are known (for example, see Patent Document 1). Then, by setting the angle alpha, when the tapered rollers 63 at the time of assembly is fitted on the inner ring raceway surface 62a rides over the small rib portion 6 2 c, changes the orientation of the tapered rollers 63, the stress acting on the resin cage 64 Reduced.

特開2007−57038号公報JP 2007-57038 A

しかしながら、上記特許文献1に記載の円すいころ軸受では、小鍔部62cの外径面62dの角度αが内輪軌道面62aの角度より大きく、即ち、小鍔部62cの外径面62dの角度αがポケットに保持された状態の円すいころ63の内径側の角度βより大きく設定されているため、図12に示すように、小鍔部62cが円すいころ63の転動面63aに接触して、転動面63aに傷がついてしまっていた。   However, in the tapered roller bearing described in Patent Document 1, the angle α of the outer diameter surface 62d of the small flange portion 62c is larger than the angle of the inner ring raceway surface 62a, that is, the angle α of the outer diameter surface 62d of the small flange portion 62c. Is set to be larger than the angle β on the inner diameter side of the tapered roller 63 in the state of being held in the pocket, so that the small flange portion 62c comes into contact with the rolling surface 63a of the tapered roller 63, as shown in FIG. The rolling surface 63a was scratched.

本発明は、前述の事情に鑑みてなされたものであり、その目的は、内輪を円すいころが仮入れされた状態の樹脂製保持器に組み付ける際に、内輪の小鍔部が円すいころの転動面に接触するのを回避して、円すいころの転動面に傷がつくのを防止することができる円すいころ軸受を提供することにある。   The present invention has been made in view of the above-described circumstances, and the purpose of the present invention is to assemble the inner ring with a small collar portion of the tapered roller when the inner ring is assembled to a resin cage in which the tapered roller is temporarily inserted. It is an object of the present invention to provide a tapered roller bearing which can avoid contact with the moving surface and prevent the rolling surface of the tapered roller from being damaged.

本発明の上記目的は、下記の構成により達成される。
(1)内周面に外輪軌道面を有する外輪と、外周面に内輪軌道面を有する内輪と、外輪軌道面と内輪軌道面との間に転動可能に設けられる複数の円すいころと、複数の円すいころを円周方向に略等間隔に保持する保持器と、を備え、保持器は、大径側円環部と、大径側円環部と同軸に配置される小径側円環部と、大径側円環部と小径側円環部とを軸方向に連結し、円周方向に略等間隔に設けられる複数の柱部と、円周方向に互いに隣り合う柱部間に形成され、円すいころを転動可能に保持するポケットと、を有し、内輪は、内輪の大径側端部に設けられる大鍔部と、内輪の小径側端部に設けられる小鍔部と、を有し、小鍔部の外径面はテーパー形状を有し、保持器のポケットに円すいころが仮入れされた状態で、内輪が保持器に対して内輪の小鍔部側から組み付けられる円すいころ軸受であって、小鍔部の外径面のテーパー形状の角度が、ポケットに保持された状態の円すいころの内径側の角度より小さく設定され、小鍔部の小外径が、円すいころの内接円径より小さく設定され、小鍔部の大外径が、保持器の内径より大きく設定され、保持器のポケットに円すいころが仮入れされた状態で内輪を組み付けるとき、保持器が小鍔部を乗り越えようとする途中過程において、小鍔部の大外径より小径の部分で、円すいころの内径側転動面よりも保持器が内径側に突出していることを特徴とする円すいころ軸受。
The above object of the present invention can be achieved by the following constitution.
(1) An outer ring having an outer ring raceway surface on an inner peripheral surface, an inner ring having an inner ring raceway surface on an outer peripheral surface, a plurality of tapered rollers provided in a rollable manner between the outer ring raceway surface and the inner ring raceway surface, A retainer that holds the tapered rollers in the circumferential direction at substantially equal intervals, and the retainer includes a large-diameter-side annular portion and a small-diameter-side annular portion that is disposed coaxially with the large-diameter-side annular portion. A large-diameter side annular portion and a small-diameter side annular portion are connected in the axial direction, and are formed between a plurality of column portions provided at substantially equal intervals in the circumferential direction and column portions adjacent to each other in the circumferential direction. A pocket for holding the tapered roller in a rollable manner, and the inner ring has a large collar provided at the large-diameter side end of the inner ring, and a small collar provided at the small-diameter side end of the inner ring, the a, outer diameter surface of the small rib portion has a tapered shape, with the tapered roller into the pocket is placed a temporary retainer, the inner ring is the inner ring relative to the cage A tapered roller bearing which is assembled from the flange portion side, the angle of the outer diameter surface of the tapered shape of the small rib portion is set smaller than the angle of the inner diameter side of the tapered rollers held by the pockets, the small rib portion The inner ring is set so that the small outer diameter is set smaller than the inscribed circle diameter of the tapered roller, the large outer diameter of the small collar is set larger than the inner diameter of the cage, and the tapered roller is temporarily inserted in the cage pocket. When the cage is in the process of getting over the small flange, the cage protrudes to the inner diameter side from the inner diameter side rolling surface of the tapered roller at the smaller diameter than the large outer diameter of the small collar. tapered roller bearings, characterized in that there.

本発明によれば、小鍔部の外径面のテーパー形状の角度が、ポケットに保持された状態の円すいころの内径側の角度より小さく設定され、小鍔部の小外径が、円すいころの内接円径より小さく設定され、小鍔部の大外径が、保持器の内径より大きく設定され、保持器のポケットに円すいころが仮入れされた状態で内輪を組み付けるとき、保持器が小鍔部を乗り越えようとする途中過程において、小鍔部の大外径より小径の部分で、円すいころの内径側転動面よりも保持器が内径側に突出しているため、内輪ユニットの組立時に円すいころが内輪の小鍔部を乗り越える際、保持器の内径が小鍔部により押し広げられ、円すいころの小径側端部の面取部が小鍔部の外径面に接触して、円すいころの転動面に小鍔部は接触しない。これにより、円すいころの転動面に傷がつくのを防止することができる。 According to the present invention, the taper-shaped angle of the outer diameter surface of the small flange portion is set to be smaller than the angle on the inner diameter side of the tapered roller held in the pocket, and the small outer diameter of the small flange portion is the tapered roller. When the inner ring is assembled with the tapered roller temporarily inserted into the cage pocket, the cage outer diameter is set smaller than the inscribed circle diameter of During the process of getting over the small collar part, the cage protrudes to the inner diameter side of the tapered roller inner diameter side rolling surface at the smaller diameter than the large outer diameter of the small collar part. Sometimes when the tapered roller gets over the small collar part of the inner ring, the inner diameter of the cage is expanded by the small collar part, and the chamfered part at the small diameter side end of the tapered roller contacts the outer diameter surface of the small collar part, The small flange does not contact the rolling surface of the tapered roller. Thereby, it is possible to prevent the rolling surface of the tapered roller from being damaged.

本発明に係る円すいころ軸受の第1実施形態を説明する断面図である。It is sectional drawing explaining 1st Embodiment of the tapered roller bearing which concerns on this invention. 図1に示す内輪ユニットを説明する断面図である。It is sectional drawing explaining the inner ring | wheel unit shown in FIG. 図2の円すいころの面取部の周辺の拡大断面図である。It is an expanded sectional view of the periphery of the chamfered part of the tapered roller of FIG. 内輪が保持器に対して傾いて取り付けられる場合を説明する断面図である。It is sectional drawing explaining the case where an inner ring | shaft is inclined and attached with respect to a holder | retainer. 保持器の片側が完全に組み込まれた状態で内輪が保持器に対して取り付けられる場合を説明する断面図である。It is sectional drawing explaining the case where an inner ring | wheel is attached with respect to a holder | retainer in the state in which the one side of the holder | retainer was fully integrated. 保持器の外径に対して円すいころの外径が小さい円すいころ軸受の模式図である。It is a schematic diagram of a tapered roller bearing in which the outer diameter of the tapered roller is smaller than the outer diameter of the cage. 図6の円すいころの周辺の拡大図である。It is an enlarged view of the periphery of the tapered roller of FIG. 保持器の外径に対して円すいころの外径が大きい円すいころ軸受の模式図である。It is a schematic diagram of a tapered roller bearing in which the outer diameter of the tapered roller is larger than the outer diameter of the cage. 図8の円すいころの周辺の拡大図である。It is an enlarged view of the periphery of the tapered roller of FIG. 本発明に係る円すいころ軸受の小鍔部の変形例を説明する要部拡大断面図である。It is a principal part expanded sectional view explaining the modification of the small collar part of the tapered roller bearing which concerns on this invention. 本発明に係る円すいころ軸受の第2実施形態の内輪ユニットを説明する断面図である。It is sectional drawing explaining the inner ring unit of 2nd Embodiment of the tapered roller bearing which concerns on this invention. 従来の内輪ユニットを説明する断面図である。It is sectional drawing explaining the conventional inner ring | wheel unit. 従来の他の内輪ユニットを説明する断面図である。It is sectional drawing explaining the other conventional inner ring | wheel unit.

以下、本発明に係る円すいころ軸受の各実施形態について、図面に基づいて詳細に説明する。   Hereinafter, each embodiment of the tapered roller bearing according to the present invention will be described in detail with reference to the drawings.

(第1実施形態)
まず、図1〜図10を参照して、本発明に係る円すいころ軸受の第1実施形態について説明する。
(First embodiment)
First, with reference to FIGS. 1-10, 1st Embodiment of the tapered roller bearing which concerns on this invention is described.

本実施形態の円すいころ軸受10は、図1に示すように、内周面に外輪軌道面11aを有する外輪11と、外周面に内輪軌道面12aを有する内輪12と、外輪軌道面11aと内輪軌道面12aとの間に転動可能に設けられる複数の円すいころ13と、複数の円すいころ13を円周方向に略等間隔に保持する合成樹脂製の保持器14と、を備える。   As shown in FIG. 1, the tapered roller bearing 10 of this embodiment includes an outer ring 11 having an outer ring raceway surface 11a on an inner peripheral surface, an inner ring 12 having an inner ring raceway surface 12a on an outer peripheral surface, an outer ring raceway surface 11a and an inner ring. A plurality of tapered rollers 13 provided so as to be able to roll between the raceway surface 12a and a synthetic resin cage 14 that holds the plurality of tapered rollers 13 at substantially equal intervals in the circumferential direction.

内輪12は、内輪12の大径側端部に設けられる大鍔部12bと、内輪12の小径側端部に設けられる小鍔部12cと、を有する。また、小鍔部12cの外径面12dは、軸方向外方に行くに従い(内輪軌道面12aから軸方向で離れるに従い)縮径するテーパー形状に形成される。   The inner ring 12 has a large collar part 12 b provided at the large diameter side end part of the inner ring 12 and a small collar part 12 c provided at the small diameter side end part of the inner ring 12. Further, the outer diameter surface 12d of the small flange portion 12c is formed in a tapered shape that decreases in diameter as it goes outward in the axial direction (as it goes away from the inner ring raceway surface 12a in the axial direction).

円すいころ13は、転動面13aと、転動面13aの軸方向両縁部に設けられる面取部13bと、を有する。   The tapered roller 13 has a rolling surface 13a and chamfered portions 13b provided at both edges in the axial direction of the rolling surface 13a.

保持器14は、合成樹脂の射出成形で形成されており、大径側円環部14aと、大径側円環部14aと同軸配置される小径側円環部14bと、大径側円環部14aと小径側円環部14bとを軸方向で連結し、円周方向に略等間隔に設けられる複数の柱部14cと、円周方向に互いに隣り合う柱部14c間に形成され、円すいころ13を転動可能に保持するポケット14dと、を備える。   The retainer 14 is formed by injection molding of a synthetic resin, and includes a large-diameter side annular portion 14a, a small-diameter-side annular portion 14b arranged coaxially with the large-diameter-side annular portion 14a, and a large-diameter-side annular ring. The portion 14a and the small-diameter-side annular portion 14b are connected in the axial direction, and are formed between a plurality of column portions 14c provided at substantially equal intervals in the circumferential direction and the column portions 14c adjacent to each other in the circumferential direction. A pocket 14d for holding the roller 13 in a rollable manner.

また、円すいころ13は、図2及び図3に示すように、内輪12の小鍔部12cの大外径D1が円すいころ13の内接円径D2より大きくなるように、ポケット14dに保持されている。なお、小鍔部12cの大外径D1とは、小鍔部12cの外径面12dの大径側縁部の直径寸法を指し、円すいころ13の内接円径D2とは、組み付け状態の各円すいころ13のうち径方向で最も内側に位置するエッジポイントの群で描かれる円の直径寸法を指す。   2 and 3, the tapered roller 13 is held in the pocket 14d so that the large outer diameter D1 of the small flange portion 12c of the inner ring 12 is larger than the inscribed circle diameter D2 of the tapered roller 13. ing. The large outer diameter D1 of the small flange portion 12c indicates the diameter dimension of the large-diameter side edge portion of the outer diameter surface 12d of the small flange portion 12c, and the inscribed circle diameter D2 of the tapered roller 13 is the assembled state. The diameter dimension of the circle drawn by the group of edge points located in the innermost side in the radial direction among the tapered rollers 13 is indicated.

また、本実施形態では、小鍔部12cの外径面12dの角度αは、保持器14のポケット14dに保持された状態の円すいころ13の内径側の角度βより小さく設定される。また、小鍔部12cの小外径D3は、円すいころ13の内接円径D2より小さく設定されている。なお、小鍔部12cの小外径D3とは、小鍔部12cの外径面12dの小径側縁部の直径寸法を指す。   In the present embodiment, the angle α of the outer diameter surface 12d of the small flange portion 12c is set smaller than the angle β on the inner diameter side of the tapered roller 13 held in the pocket 14d of the cage 14. Further, the small outer diameter D3 of the small flange portion 12c is set smaller than the inscribed circle diameter D2 of the tapered roller 13. The small outer diameter D3 of the small flange portion 12c indicates the diameter dimension of the small diameter side edge portion of the outer diameter surface 12d of the small flange portion 12c.

また、本実施形態では、円すいころ13の平均外径をA、保持器14の平均外径をBとして、B/Aが5以上に設定されている。なお、円すいころ13の平均外径Aとは、円すいころ13の最大外径と最小外径の平均径を指し、保持器14の平均外径とは、保持器14の最大外径と最小外径の平均径を指す。   In the present embodiment, the average outer diameter of the tapered rollers 13 is A, and the average outer diameter of the cage 14 is B. B / A is set to 5 or more. The average outer diameter A of the tapered roller 13 refers to the average diameter of the maximum outer diameter and the minimum outer diameter of the tapered roller 13, and the average outer diameter of the cage 14 refers to the maximum outer diameter and the minimum outer diameter of the cage 14. Refers to the average diameter.

次に、図2を参照して、内輪ユニット10Aの組立工程について説明する。なお、内輪ユニット10Aとは、外輪11がまだ組み付けられておらず、内輪12に複数の円すいころ13及び保持器14が組み付けられた状態のことである。   Next, an assembly process of the inner ring unit 10A will be described with reference to FIG. The inner ring unit 10 </ b> A is a state in which the outer ring 11 is not yet assembled, and the plurality of tapered rollers 13 and the cage 14 are assembled to the inner ring 12.

内輪ユニット10Aの組立工程では、円すいころ13がポケット14dに仮入れされた状態の保持器14に、内輪12を、内輪12の小鍔部12c側から軸方向に沿って圧入していき、円すいころ13の面取部13bが内輪12の小鍔部12cを乗り越えるまで圧入し続ける。このとき、円すいころ13がポケット14dを一時的に押し広げて、円すいころ13がポケット14dに収納され、内輪ユニット10Aが組み立てられる。   In the assembly process of the inner ring unit 10A, the inner ring 12 is press-fitted along the axial direction from the small flange portion 12c side of the inner ring 12 into the cage 14 in which the tapered rollers 13 are temporarily inserted in the pockets 14d. The press-fitting continues until the chamfered portion 13b of the roller 13 gets over the small flange portion 12c of the inner ring 12. At this time, the tapered roller 13 temporarily spreads the pocket 14d, the tapered roller 13 is accommodated in the pocket 14d, and the inner ring unit 10A is assembled.

ここで、内輪12を圧入していく過程において、円すいころ13の面取部13bは、図3に示すように、内輪12の小鍔部12cのテーパー形状の外径面12dに接触しながら小鍔部12cを乗り越える。このため、円すいころ13が内輪12の小鍔部12cを乗り越えようとするとき、円すいころ13の転動面13aは小鍔部12cに接触することはない。   Here, in the process of press-fitting the inner ring 12, the chamfered portion 13b of the tapered roller 13 is small while being in contact with the tapered outer diameter surface 12d of the small flange portion 12c of the inner ring 12, as shown in FIG. Get over the buttocks 12c. For this reason, when the tapered roller 13 tries to get over the small flange portion 12c of the inner ring 12, the rolling surface 13a of the tapered roller 13 does not contact the small flange portion 12c.

なお、通常の組み立てでは、内輪12の中心軸を保持器14の中心軸に合わせた状態で、内輪12を保持器14の大径側円環部14a側から圧入するが、例えば、図4に示すように、内輪12が保持器14に対して傾き角度Xで取り付けられる場合は、[小鍔部12cの外径面12dの角度α<(円すいころ13の内径側の角度β−傾き角度X)]とすれば、円すいころ13の転動面13aを傷つけることなく、内輪ユニット10Aを組み立てることができる。   In normal assembly, the inner ring 12 is press-fitted from the large-diameter side annular portion 14a side of the retainer 14 with the center axis of the inner ring 12 aligned with the center axis of the retainer 14. For example, FIG. As shown, when the inner ring 12 is attached to the retainer 14 at an inclination angle X, [the angle α of the outer diameter surface 12d of the small flange portion 12c <(the angle β of the tapered roller 13 on the inner diameter side−the inclination angle X). ]], The inner ring unit 10A can be assembled without damaging the rolling surface 13a of the tapered roller 13.

また、図5に示すように、保持器14の片側が完全に組み込まれた状態で組み立てる場合(内輪12が保持器14に対して傾き角度Yで取り付けられる場合)は、[小鍔部12cの外径面12dの角度α<(円すいころ13の内径側の角度β+傾き角度Y)]とすれば、円すいころ13の転動面13aを傷つけることなく、内輪ユニット10Aを組み立てることができる。   Further, as shown in FIG. 5, when assembling in a state where one side of the retainer 14 is completely assembled (when the inner ring 12 is attached to the retainer 14 at an inclination angle Y), If the angle α of the outer diameter surface 12d <(angle β on the inner diameter side of the tapered roller 13 + inclination angle Y)], the inner ring unit 10A can be assembled without damaging the rolling surface 13a of the tapered roller 13.

以上説明したように、本実施形態の円すいころ軸受10によれば、内輪12の小鍔部12cの外径面12dの角度αが、保持器14のポケット14dに保持された状態の円すいころ13の内径側の角度βより小さく設定され、小鍔部12cの小外径D3が、円すいころ13の内接円径D2より小さく設定されるため、内輪ユニット10Aの組立時に円すいころ13が内輪12の小鍔部12cを乗り越える際、円すいころ13の小径側端部の面取部13bが小鍔部12cの外径面12dに接触して、円すいころ13の転動面13aに小鍔部12cは接触しない。これにより、円すいころ13の転動面13aに傷がつくのを防止することができる。   As described above, according to the tapered roller bearing 10 of the present embodiment, the tapered roller 13 in a state where the angle α of the outer diameter surface 12d of the small flange portion 12c of the inner ring 12 is held in the pocket 14d of the cage 14. Since the small outer diameter D3 of the small flange portion 12c is set smaller than the inscribed circle diameter D2 of the tapered roller 13, the tapered roller 13 is set to the inner ring 12 when the inner ring unit 10A is assembled. When getting over the small flange portion 12c, the chamfered portion 13b at the small diameter side end portion of the tapered roller 13 comes into contact with the outer diameter surface 12d of the small flange portion 12c and contacts the rolling surface 13a of the tapered roller 13 with the small flange portion 12c. Does not touch. Thereby, it can prevent that the rolling surface 13a of the tapered roller 13 is damaged.

ここで、本実施形態の有用性について、図12及び図13を参照して説明する。なお、上記内輪ユニット60Aと同一又は同等部分については、図面に同一或いは同等符号を付してその説明を省略或いは簡略化する。   Here, the usefulness of this embodiment is demonstrated with reference to FIG.12 and FIG.13. The same or equivalent parts as those of the inner ring unit 60A are given the same or equivalent reference numerals in the drawings, and the description thereof is omitted or simplified.

図12に示す内輪ユニット60Aでは、内輪62の小鍔部62cの外径面62dの角度αが、保持器64のポケットに保持された状態の円すいころ63の内径側の角度βより大きく設定される点で、本実施形態と異なる。このため、図12の内輪62の小鍔部62cと円すいころ63の転動面63aとの接触部分を見てわかるように、円すいころ63が小鍔部62cを乗り越える際、円すいころ63の転動面63aに小鍔部62cが接触することがわかる。   In the inner ring unit 60A shown in FIG. 12, the angle α of the outer diameter surface 62d of the small flange portion 62c of the inner ring 62 is set to be larger than the angle β on the inner diameter side of the tapered roller 63 held in the pocket of the cage 64. This is different from the present embodiment. For this reason, when the tapered roller 63 gets over the small flange portion 62c, as shown in the contact portion between the small flange portion 62c of the inner ring 62 and the rolling surface 63a of the tapered roller 63 in FIG. It can be seen that the gavel portion 62c contacts the moving surface 63a.

また、図13に示す内輪ユニット70Aでは、内輪62の小鍔部62cの小外径D3が、円すいころ63の内接円径D2より大きく設定される点で、本実施形態と異なる。このため、図13の内輪62の小鍔部62cと円すいころ63の転動面63aとの接触部分を見てわかるように、円すいころ63が小鍔部62cを乗り越える際、円すいころ63の転動面63aに小鍔部62cが接触することがわかる。   Further, the inner ring unit 70A shown in FIG. 13 is different from the present embodiment in that the small outer diameter D3 of the small flange portion 62c of the inner ring 62 is set larger than the inscribed circle diameter D2 of the tapered roller 63. For this reason, when the tapered roller 63 gets over the small flange portion 62c, as shown in the contact portion between the small flange portion 62c of the inner ring 62 and the rolling surface 63a of the tapered roller 63 in FIG. It can be seen that the gavel portion 62c contacts the moving surface 63a.

次に、本実施形態でB(保持器の平均外径)/A(円すいころの平均外径)を5以上に設定することの技術的意義について説明する。   Next, the technical significance of setting B (average outer diameter of the cage) / A (average outer diameter of the tapered roller) to 5 or more in the present embodiment will be described.

図6及び図8に示すように、外輪軌道面11aの内径がそれぞれ等しい、2つの円すいころ軸受10において、樹脂製の保持器14は、線形膨張率が鉄鋼よりも大きいため、使用上限温度(一般的には120℃とされる)では、保持器14は室温時に比べ外輪軌道面11a側に寄る傾向がある。ここで、保持器14が外輪軌道面11a側に寄ると軸受性能の低下を招く可能性があるため、図7及び図9に示すように、保持器14の外径D7は外輪軌道面11aの内径D6より所定値Sを引いた値に設定される。つまり、保持器14の外径D7は、円すいころ13の外径D8に関わらず(外輪11の内径D6−S)以下にする必要があるが、一般的には、保持器14の外径D7は、円すいころ13の個数をできるだけ増やしたいので、最大径である(外輪11の内径D6−S)に設定されることが多い。なぜなら、円すいころ13の個数を増やすと、円すいころ13間が接近して、柱部14cが細くなり、保持器14の剛性が低下するので、保持器14の外径D7を極力大きくして柱部14cを肉厚にしておきたいためである。   As shown in FIGS. 6 and 8, in the two tapered roller bearings 10 having the same inner diameter of the outer ring raceway surface 11a, the resin cage 14 has a larger linear expansion coefficient than that of steel. In general, the cage 14 tends to be closer to the outer ring raceway surface 11a side than at room temperature. Here, since the bearing performance may be deteriorated when the cage 14 moves closer to the outer ring raceway surface 11a side, as shown in FIGS. 7 and 9, the outer diameter D7 of the cage 14 is equal to that of the outer ring raceway surface 11a. It is set to a value obtained by subtracting the predetermined value S from the inner diameter D6. That is, the outer diameter D7 of the retainer 14 needs to be equal to or smaller than the outer diameter D8 of the tapered roller 13 (the inner diameter D6-S of the outer ring 11). In order to increase the number of tapered rollers 13 as much as possible, the maximum diameter (inner diameter D6-S of the outer ring 11) is often set. This is because if the number of the tapered rollers 13 is increased, the tapered rollers 13 approach each other, the column portion 14c becomes thin, and the rigidity of the cage 14 decreases, so that the outer diameter D7 of the cage 14 is increased as much as possible. This is because the part 14c is desired to be thick.

そして、保持器14の外径D7に対して円すいころ13の外径D8が小さい場合(図7参照)は、円すいころ13の外径D8が大きい場合(図9参照)に比べて、保持器14のポケット14dの開口角度Zは小さくなるが、ポケット14dの周方向の移動量は一定に設定されるので、円すいころ13の径方向の移動量は大きくなる。即ち、円すいころ13の内接円径D2の公差が大きくなる。従って、円すいころ13が分離しないようにするためには、円すいころ13の内接円径D2が最大になる場合にも、小鍔部12cとの締め代を確保する必要がある。このため、保持器14の外径D7に対して円すいころ13の外径D8が小さい場合は、円すいころ13の外径D8が大きい場合に比べて、最大の締め代が大きくなる。即ち、内輪ユニット10Aを組み立てる際に、円すいころ13の転動面13aが傷つきやすくなる。   When the outer diameter D8 of the tapered roller 13 is smaller than the outer diameter D7 of the cage 14 (see FIG. 7), the cage is compared with the case where the outer diameter D8 of the tapered roller 13 is larger (see FIG. 9). The opening angle Z of the 14 pockets 14d is reduced, but the movement amount of the pockets 14d in the circumferential direction is set constant, so that the movement amount of the tapered rollers 13 in the radial direction is increased. That is, the tolerance of the inscribed circle diameter D2 of the tapered roller 13 is increased. Therefore, in order to prevent the tapered roller 13 from being separated, it is necessary to secure a tightening margin with the small flange portion 12c even when the inscribed circle diameter D2 of the tapered roller 13 is maximized. For this reason, when the outer diameter D8 of the tapered roller 13 is smaller than the outer diameter D7 of the retainer 14, the maximum fastening allowance is larger than when the outer diameter D8 of the tapered roller 13 is large. That is, when the inner ring unit 10A is assembled, the rolling surface 13a of the tapered roller 13 is easily damaged.

さらに、円すいころ13の外径D8が小さい場合は、円すいころ13の外径D8が大きい場合に比べて、保持器14の肉厚が薄くなり剛性が低いので、内輪ユニット10Aが軸に組み付けられる際に、保持器14は楕円状になり易い。そのため、この状態で組み付けを行うと、一部の円すいころ13が内輪12の小鍔部12cを乗り越えてしまい、これが引き金となって、最終的に全ての円すいころ13が小鍔部12cを乗り越えてしまう雪崩現象が起こり、円すいころ13が脱落してしまう。これを防止するためには、締め代を更に大きくする必要があるが、内輪ユニット10Aを組み立てる際には、円すいころ13の転動面13aに傷がつくという問題が顕著になる。   Further, when the outer diameter D8 of the tapered roller 13 is small, the cage 14 is thinner and less rigid than the case where the outer diameter D8 of the tapered roller 13 is large, so the inner ring unit 10A is assembled to the shaft. At this time, the retainer 14 tends to be elliptical. Therefore, when the assembly is performed in this state, some of the tapered rollers 13 get over the small flange portion 12c of the inner ring 12, and this triggers, and finally all the tapered rollers 13 get over the small flange portion 12c. An avalanche phenomenon occurs, and the tapered roller 13 falls off. In order to prevent this, it is necessary to further increase the tightening allowance. However, when the inner ring unit 10A is assembled, the problem that the rolling surface 13a of the tapered roller 13 is damaged becomes significant.

以上のように、円すいころ13の転動面13aに傷がつくメカニズムについて本願発明者が鋭意検討を行った結果、B/Aが5以上となる場合、内輪ユニット10Aが分解しないように締め代を設定すると、円すいころ13の転動面13aに傷がついてしまうことがわかった。   As described above, when the inventor of the present application intensively studied the mechanism of scratching the rolling surface 13a of the tapered roller 13, when B / A is 5 or more, the tightening margin is set so that the inner ring unit 10A is not disassembled. It was found that the rolling surface 13a of the tapered roller 13 would be damaged.

なお、本実施形態の変形例として、図10に示すように、小鍔部12cの外径面12dの大径側端部にストレート部12eが形成されていてもよい。この場合も、上記実施形態と同様な効果が得られる。   As a modification of the present embodiment, as shown in FIG. 10, a straight portion 12e may be formed at the large-diameter side end of the outer diameter surface 12d of the small flange portion 12c. In this case as well, the same effect as in the above embodiment can be obtained.

(第2実施形態)
次に、図11を参照して、本発明に係る円すいころ軸受の第2実施形態について説明する。なお、上記第1実施形態と同一又は同等部分については、図面に同一或いは同等符号を付してその説明を省略或いは簡略化する。
(Second Embodiment)
Next, a second embodiment of the tapered roller bearing according to the present invention will be described with reference to FIG. Note that the same or equivalent parts as those in the first embodiment are given the same or equivalent reference numerals in the drawings, and the description thereof is omitted or simplified.

本実施形態では、図11に示すように、保持器14の柱部14cの内周面に、径方向内側に延びる延出部15が形成されており、その延出部15の内径D4より小鍔部12cの大外径D1が大きく設定されている。なお、この場合、内輪ユニット10Aの組立後、円すいころ13は保持器14により保持されるので、小鍔部12cの大外径D1は、円すいころ13の内接円径D2より小さく設定されていてもよい。   In the present embodiment, as shown in FIG. 11, an extending portion 15 extending radially inward is formed on the inner peripheral surface of the column portion 14 c of the cage 14, and is smaller than the inner diameter D <b> 4 of the extending portion 15. The large outer diameter D1 of the collar portion 12c is set large. In this case, since the tapered roller 13 is held by the retainer 14 after the inner ring unit 10A is assembled, the large outer diameter D1 of the small flange portion 12c is set smaller than the inscribed circle diameter D2 of the tapered roller 13. May be.

以上説明したように、本実施形態の円すいころ軸受10によれば、内輪12の小鍔部12cの外径面12dの角度αが、保持器14のポケット14dに保持された状態の円すいころ13の内径側の角度βより小さく設定され、小鍔部12cの小外径D3が、円すいころ13の内接円径D2より小さく設定され、小鍔部の大外径D1が、保持器14の延出部15の内径D4より大きく設定されるため、内輪ユニット10Aの組立時に円すいころ13が内輪12の小鍔部12cを乗り越える際、保持器14の内径D4が小鍔部12cにより押し広げられ、円すいころ13の小径側端部の面取部13bが小鍔部12cの外径面12dに接触して、円すいころ13の転動面13aに小鍔部12cは接触しない。これにより、円すいころ13の転動面13aに傷がつくのを防止することができる。
その他の構成及び作用効果については、上記第1実施形態と同様である。
As described above, according to the tapered roller bearing 10 of the present embodiment, the tapered roller 13 in a state where the angle α of the outer diameter surface 12d of the small flange portion 12c of the inner ring 12 is held in the pocket 14d of the cage 14. The small outer diameter D3 of the small flange portion 12c is set smaller than the inscribed circle diameter D2 of the tapered roller 13, and the large outer diameter D1 of the small flange portion is Since it is set larger than the inner diameter D4 of the extension part 15, when the tapered roller 13 gets over the small collar part 12c of the inner ring 12 when the inner ring unit 10A is assembled, the inner diameter D4 of the retainer 14 is pushed by the small collar part 12c. The chamfered portion 13b at the small diameter side end of the tapered roller 13 contacts the outer diameter surface 12d of the small flange portion 12c, and the small flange portion 12c does not contact the rolling surface 13a of the tapered roller 13. Thereby, it can prevent that the rolling surface 13a of the tapered roller 13 is damaged.
About another structure and an effect, it is the same as that of the said 1st Embodiment.

次に、表1及び表2を参照して、本発明に係る円すいころ軸受の実施例について説明する。   Next, with reference to Table 1 and Table 2, the Example of the tapered roller bearing which concerns on this invention is demonstrated.

本実施例では、内輪(12,62)の小鍔部(12c,62c)の諸元をそれぞれ変化させた、本発明例、比較例1、比較例2の3種類の軸受を製作した。そして、各軸受の内輪ユニット(10A,60A,70A)の組立時に、円すいころ(13,63)の転動面(13a,63a)に傷がつくか否かを確認した。なお、試験は、温度20℃、湿度60%の実験室で行った。また、表1に各軸受の共通の諸元を、表2に各軸受の個別の諸元を示す。   In this example, three types of bearings of the present invention example, comparative example 1 and comparative example 2 were manufactured by changing the specifications of the small flange portions (12c, 62c) of the inner ring (12, 62). Then, it was confirmed whether or not the rolling surfaces (13a, 63a) of the tapered rollers (13, 63) were damaged when the inner ring units (10A, 60A, 70A) of the respective bearings were assembled. The test was performed in a laboratory at a temperature of 20 ° C. and a humidity of 60%. Table 1 shows common specifications of each bearing, and Table 2 shows individual specifications of each bearing.

そして、比較例1の内輪ユニット(60A)を組み立てた場合、小鍔部(62c)の外径面(62d)の大径側縁部が円すいころ(63)の転動面(63a)に接触して強く擦れてしまい、転動面(63a)に傷がついた。また、比較例2の内輪ユニット(70A)を組み立てた場合、小鍔部(62c)の外径面(62d)の小径側縁部が円すいころ(63)の転動面(63a)に接触して強く擦れてしまい、転動面(63a)に傷がついた。   When the inner ring unit (60A) of Comparative Example 1 is assembled, the large-diameter side edge of the outer diameter surface (62d) of the small flange portion (62c) contacts the rolling surface (63a) of the tapered roller (63). As a result, the rolling surface (63a) was scratched. Further, when the inner ring unit (70A) of Comparative Example 2 is assembled, the small-diameter side edge of the outer diameter surface (62d) of the small flange portion (62c) contacts the rolling surface (63a) of the tapered roller (63). As a result, the rolling surface (63a) was scratched.

一方、本発明の内輪ユニット(10A)を組み立てた場合、円すいころ(13)の転動面(13a)に傷はつかなかった。なお、垂直に立てた軸に対して、内輪ユニット(10A)を小鍔部(12c)側が下になるように組み込んだところ、内輪ユニット(10A)の分解は発生しなかった。   On the other hand, when the inner ring unit (10A) of the present invention was assembled, the rolling surface (13a) of the tapered roller (13) was not damaged. In addition, when the inner ring unit (10A) was assembled with the small collar part (12c) side down with respect to the vertical shaft, the inner ring unit (10A) was not disassembled.

次に、小鍔部(12c)の大外径D1を311.4mmに減じ、即ち、円すいころ(13)の内接円径D2(=311.2mm)に対する締め代を0.2mmにして、内輪ユニット(10A)の組立試験を行った。この場合も、円すいころ(13)の転動面(13a)に傷はつかなかった。しかし、垂直に立てた軸に対して、内輪ユニット(10A)を小鍔部(12c)側が下になるように組み込んだところ、内輪ユニット(10A)の分解が発生した。   Next, the large outer diameter D1 of the small flange portion (12c) is reduced to 311.4 mm, that is, the tightening margin for the inscribed circle diameter D2 (= 311.2 mm) of the tapered roller (13) is 0.2 mm, An assembly test of the inner ring unit (10A) was performed. Also in this case, the rolling surface (13a) of the tapered roller (13) was not damaged. However, disassembly of the inner ring unit (10A) occurred when the inner ring unit (10A) was incorporated with the small collar part (12c) side down with respect to the vertically standing shaft.

従って、円すいころ軸受(10)に関して、小鍔部(12c)の外径面(12d)の角度αを、保持器(14)のポケット(14d)に保持された状態の円すいころ(13)の内径側の角度βより小さく設定すると共に、小鍔部(12c)の小外径D3を、円すいころ(13)の内接円径D2より小さく設定することによって、小鍔部(12c)を円すいころ(13)の転動面(13a)に接触させずに、内輪ユニット(10A)を組み立てることができ、円すいころ(13)の転動面(13a)の傷つきを防止することができることがわかった。   Therefore, regarding the tapered roller bearing (10), the angle α of the outer diameter surface (12d) of the small flange portion (12c) is set to the tapered roller (13) held in the pocket (14d) of the cage (14). The small flange portion (12c) is conical by setting it smaller than the angle β on the inner diameter side and setting the small outer diameter D3 of the small flange portion (12c) smaller than the inscribed circle diameter D2 of the tapered roller (13). It can be seen that the inner ring unit (10A) can be assembled without contacting the rolling surface (13a) of the roller (13), and the rolling surface (13a) of the tapered roller (13) can be prevented from being damaged. It was.

10 円すいころ軸受
10A 内輪ユニット
11 外輪
11a 外輪軌道面
12 内輪
12a 内輪軌道面
12b 大鍔部
12c 小鍔部
12d 外径面
13 円すいころ
13a 転動面
14 保持器
14a 大径側円環部
14b 小径側円環部
14c 柱部
14d ポケット
D1 小鍔部の大外径
D2 円すいころの内接円径
D3 小鍔部の小外径
D4 保持器の内径
α 小鍔部の外径面の角度
β 円すいころの内径側の角度
A 円すいころの平均外径
B 保持器の平均外径
DESCRIPTION OF SYMBOLS 10 Tapered roller bearing 10A Inner ring unit 11 Outer ring 11a Outer ring raceway surface 12 Inner ring 12a Inner ring raceway surface 12b Large collar part 12c Small collar part 12d Outer diameter surface 13 Tapered roller 13a Rolling surface 14 Cage 14a Large diameter side annular part 14b Small diameter Side ring portion 14c Column portion 14d Pocket D1 Large outer diameter of small flange D2 Inscribed circle diameter of tapered roller D3 Small outer diameter of small flange D4 Inner diameter of cage α Angle of outer diameter surface of small flange β Conical Angle on the inner diameter side of the roller A Average outer diameter of the tapered roller B Average outer diameter of the cage

Claims (1)

内周面に外輪軌道面を有する外輪と、外周面に内輪軌道面を有する内輪と、前記外輪軌道面と前記内輪軌道面との間に転動可能に設けられる複数の円すいころと、前記複数の円すいころを円周方向に略等間隔に保持する保持器と、を備え、
前記保持器は、大径側円環部と、前記大径側円環部と同軸に配置される小径側円環部と、前記大径側円環部と前記小径側円環部とを軸方向に連結し、円周方向に略等間隔に設けられる複数の柱部と、円周方向に互いに隣り合う前記柱部間に形成され、前記円すいころを転動可能に保持するポケットと、を有し、
前記内輪は、前記内輪の大径側端部に設けられる大鍔部と、前記内輪の小径側端部に設けられる小鍔部と、を有し、
前記小鍔部の外径面はテーパー形状を有し
前記保持器の前記ポケットに前記円すいころが仮入れされた状態で、前記内輪が前記保持器に対して前記内輪の前記小鍔部側から組み付けられる円すいころ軸受であって、
前記小鍔部の外径面のテーパー形状の角度が、前記ポケットに保持された状態の前記円すいころの内径側の角度より小さく設定され、
前記小鍔部の小外径が、前記円すいころの内接円径より小さく設定され、
前記小鍔部の大外径が、前記保持器の内径より大きく設定され
前記保持器の前記ポケットに前記円すいころが仮入れされた状態で前記内輪を組み付けるとき、前記保持器が前記小鍔部を乗り越えようとする途中過程において、前記小鍔部の前記大外径より小径の部分で、前記円すいころの内径側転動面よりも前記保持器が内径側に突出していることを特徴とする円すいころ軸受。
An outer ring having an outer ring raceway surface on an inner peripheral surface, an inner ring having an inner ring raceway surface on an outer peripheral surface, a plurality of tapered rollers provided in a rollable manner between the outer ring raceway surface and the inner ring raceway surface; A retainer for holding the tapered rollers in the circumferential direction at substantially equal intervals,
The cage includes a large-diameter side annular portion, a small-diameter-side annular portion arranged coaxially with the large-diameter-side annular portion, and the large-diameter-side annular portion and the small-diameter-side annular portion as axes. A plurality of column portions that are connected in the direction and provided at substantially equal intervals in the circumferential direction, and pockets that are formed between the column portions adjacent to each other in the circumferential direction and hold the tapered rollers in a rollable manner. Have
The inner ring has a large collar portion provided at a large diameter side end portion of the inner ring, and a small collar portion provided at a small diameter side end portion of the inner ring,
The outer diameter surface of the small collar portion has a tapered shape,
A tapered roller bearing in which the inner ring is assembled to the cage from the small collar side of the inner ring with the tapered roller temporarily inserted in the pocket of the cage,
The taper-shaped angle of the outer diameter surface of the small collar portion is set smaller than the angle on the inner diameter side of the tapered roller held in the pocket,
A small outer diameter of the small flange portion is set smaller than an inscribed circle diameter of the tapered roller,
A large outer diameter of the small collar portion is set larger than an inner diameter of the cage ;
When the inner ring is assembled in a state where the tapered rollers are temporarily inserted in the pocket of the cage, in the middle of the cage trying to get over the small collar portion, the larger outer diameter of the small collar portion A tapered roller bearing in which the cage protrudes toward the inner diameter side from the inner diameter side rolling surface of the tapered roller at a small diameter portion .
JP2011215219A 2011-09-29 2011-09-29 Tapered roller bearing Expired - Fee Related JP5899759B2 (en)

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