JP5905331B2 - Mold mounting machine for injection molding machine - Google Patents
Mold mounting machine for injection molding machine Download PDFInfo
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- JP5905331B2 JP5905331B2 JP2012113764A JP2012113764A JP5905331B2 JP 5905331 B2 JP5905331 B2 JP 5905331B2 JP 2012113764 A JP2012113764 A JP 2012113764A JP 2012113764 A JP2012113764 A JP 2012113764A JP 5905331 B2 JP5905331 B2 JP 5905331B2
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- injection molding
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- 238000001746 injection moulding Methods 0.000 title claims description 23
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000005266 casting Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000002730 additional effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
本発明は射出成形機の金型取付盤、特に金型取付面以外に設けられたねじ穴にねじを螺合することにより金型取付盤の剛性を調整する構造に関する。金型取付盤とは、固定盤1と可動盤3を指す。 The present invention relates to a mold mounting board of an injection molding machine, and more particularly to a structure for adjusting the rigidity of a mold mounting board by screwing a screw into a screw hole provided on a portion other than the mold mounting surface. The mold mounting plate refers to the fixed platen 1 and the movable platen 3.
射出成形機に備わった型締機構部は、図7に示されるように、固定盤1とリアプラテン2が複数本のタイバー4によって連結され、可動盤3が複数本のタイバー4に沿って摺動し固定盤1に対して進退する構成を備えている。固定盤1には固定側金型5aが取り付けられ、可動盤3には可動側金型5bが取り付けられる。可動盤3はサーボモータ7の駆動によって伸縮するリンク機構6によって固定盤1に対して進退し、金型5の型締・型開動作を行う。図7に示すような型締機構部において、型締機構部の固定盤1、可動盤3自体の剛性を上げるには、固定盤1,可動盤3を形成する鋳物の肉厚を増したりする。特に固定盤1では、射出側8からノズルが進入してくるので、固定側金型5aが取り付けられる面と反対側の面に大きなお椀状の鋳抜きが施されている。 As shown in FIG. 7, the mold clamping mechanism portion provided in the injection molding machine is such that the fixed platen 1 and the rear platen 2 are connected by a plurality of tie bars 4, and the movable platen 3 slides along the plurality of tie bars 4. The fixed platen 1 is configured to advance and retreat. A fixed mold 5 a is attached to the fixed platen 1, and a movable mold 5 b is attached to the movable platen 3. The movable platen 3 moves forward and backward with respect to the fixed platen 1 by a link mechanism 6 that expands and contracts by driving of the servomotor 7, and performs mold clamping and mold opening operations of the mold 5. In the mold clamping mechanism as shown in FIG. 7, in order to increase the rigidity of the fixed platen 1 and the movable platen 3 itself of the mold clamping mechanism, the thickness of the casting forming the fixed platen 1 and the movable platen 3 is increased. . In particular, in the stationary platen 1, since the nozzle enters from the injection side 8, a large bowl-shaped casting is provided on the surface opposite to the surface on which the stationary mold 5a is attached.
金型5(固定側金型5a)は、射出シリンダのノズル(図示せず)を中心に取り付けるものが多く、図8、図9に示される固定盤1の場合、型締力を発生させたとき、図10の様に固定盤1と可動盤3が変形し型締圧力の分布にバラツキが発生する。そのバラツキを無くすために、図11の様に固定盤1の中央部付近は肉盛で補強(中央部補強箇所12を参照)、中央部より離れている箇所(鋳抜き箇所14を参照)は鋳抜きしている場合が多い。これは、固定盤1の変形を均一化させる為である。なお、符号10は射出シリンダのノズル(図示せず)が進入するノズル進入箇所(ロケートリング)である。また、符号16はタイバー4が挿通する貫通孔である。 In many cases, the mold 5 (fixed side mold 5a) is mounted around the nozzle (not shown) of the injection cylinder, and in the case of the fixed platen 1 shown in FIGS. 8 and 9, a mold clamping force is generated. At this time, the fixed platen 1 and the movable platen 3 are deformed as shown in FIG. In order to eliminate the variation, as shown in FIG. 11, the vicinity of the center portion of the fixed platen 1 is overlaid and reinforced (refer to the central portion reinforcement portion 12), and the portion away from the central portion (see the cast portion 14) is Often cast out. This is to make the deformation of the fixed platen 1 uniform. Reference numeral 10 denotes a nozzle entry location (locating ring) into which a nozzle (not shown) of the injection cylinder enters. Reference numeral 16 denotes a through hole through which the tie bar 4 is inserted.
特許文献1には、固定盤や可動盤の剛性を増すことなく、固定盤に取り付けた固定側金型、可動盤に取り付けた可動側金型の曲げ変形を防止してキャビティの形状の歪みを防止する技術が開示されている。特許文献2には、型締された金型に生じる型締圧力の分布を任意にかつ容易に変更できる技術が開示されている。 In Patent Document 1, without increasing the rigidity of the stationary platen and the movable platen, the deformation of the cavity shape is prevented by preventing bending deformation of the fixed side die attached to the fixed platen and the movable side die attached to the movable platen. Techniques for preventing are disclosed. Patent Document 2 discloses a technique that can arbitrarily and easily change the distribution of clamping pressure generated in a mold that has been clamped.
金型5(固定側金型5a,可動側金型5b)の金型形状には小さいもの、大きいもの、図12の様な縦長のものなど種々ある。また、射出成形機の機台(図示せず)に対して固定盤1を下面で固定していることが多く、型締の際に固定盤1と可動盤3による上下の型締圧力分布に偏りが生じる場合がある。そのため、高精度成形を行う場合、金型自体の厚みを増やしたり、金型取付面に補強板を付けたりして金型取付盤変形の影響を受けない様にしている。
金型の厚みを増やしたり、金型取付面に補強板を付けたりした場合の問題は、固定盤1あるいは可動盤3に搭載出来る型厚が小さくなること、また、金型形状は千差万別であり、高精度成形の場合、その金型に合わせた補強板を用意しなくてはならないことである。また、特許文献1に開示される技術は、金型取付面側に金型用力伝達部を設けるものであり、また、特許文献2に開示される技術は、金型取付面以外の場所に変芯具のような部材を取り付け、取り付け厚みを容易に調整するものであり、型内平行度が変化してしまう問題がある。
There are various mold shapes of the mold 5 (fixed side mold 5a, movable side mold 5b), such as small, large, and vertically long as shown in FIG. Further, the fixed platen 1 is often fixed on the lower surface to a machine base (not shown) of the injection molding machine, and the upper and lower mold clamping pressure distributions due to the fixed platen 1 and the movable platen 3 during mold clamping. Bias may occur. For this reason, when performing high-precision molding, the thickness of the mold itself is increased or a reinforcing plate is attached to the mold mounting surface so as not to be affected by deformation of the mold mounting board.
The problem with increasing the thickness of the mold or attaching a reinforcing plate to the mold mounting surface is that the mold thickness that can be mounted on the fixed platen 1 or the movable platen 3 is reduced, and the mold shape is infinite. In the case of high-precision molding, it is necessary to prepare a reinforcing plate that matches the mold. In addition, the technique disclosed in Patent Document 1 is provided with a mold force transmission portion on the mold mounting surface side, and the technique disclosed in Patent Document 2 is changed to a place other than the mold mounting surface. A member such as a core tool is attached, and the attachment thickness is easily adjusted, and there is a problem that the in-mold parallelism changes.
そこで本発明は、上記従来技術の問題点に鑑み、金型サイズに合わせて、金型取付盤の剛性を変えられる射出成形機の金型取付盤を提供することを課題とする。 In view of the above-described problems of the prior art, an object of the present invention is to provide a mold mounting plate for an injection molding machine that can change the rigidity of the mold mounting plate in accordance with the mold size.
本発明は、金型取付面以外の面に貫通していないねじ穴を複数設け、そのねじ穴をねじの締め込みで塞いだり、付加物を付けたりして固定盤や可動盤の剛性を変更する。これによって、本発明は、型締機構部において、金型のサイズに応じて、金型取付盤の剛性を調整することができる。
本願の請求項1に係る発明は、射出成形機の型締機構に設けられ、金型を保持する射出成形機の金型取付盤において、前記金型取付盤の前記金型を取り付ける取付面以外の少なくとも1つの面に複数のねじ穴を設け、前記複数のねじ穴の少なくとも一つにねじを螺合させ金型取付盤の剛性を調整することを特徴とする射出成形機の金型取付盤である。
請求項2に係る発明は、前記金型に応じて前記複数のねじ穴のうちのねじが螺合されるねじ穴が変更されることを特徴とする請求項1に記載の射出成形機の金型取付盤である。 請求項3に係る発明は、前記金型に応じて前記複数のねじ穴に螺合されるねじのねじ込み量を変更することを特徴とする請求項1または2のいずれか一つに記載の射出成形機の金型取付盤である。
請求項4に係る発明は、前記金型取付盤に設けられた前記ねじ穴と前記ねじにより補強部材を係合させることを特徴とする請求項1〜3のいずれか一つに記載の射出成形機の金型取付盤である。
請求項5に係る発明は、前記金型取付盤は固定盤であって、該固定盤の中央部に環状の補強部材を係合させることを特徴とする請求項4に記載の射出成形機の金型取付盤である。
The present invention provides a plurality of non-penetrating screw holes on the surface other than the mold mounting surface, and closes the screw holes by tightening screws or attaching additionals to change the rigidity of the fixed platen or movable platen. To do. As a result, according to the present invention, the mold clamping mechanism can adjust the rigidity of the mold mounting plate according to the size of the mold.
The invention according to claim 1 of the present application is a mold mounting board of an injection molding machine that is provided in a mold clamping mechanism of an injection molding machine and holds a mold, except for a mounting surface for mounting the mold on the mold mounting board. A mold mounting plate for an injection molding machine, wherein a plurality of screw holes are provided on at least one surface of the mold, and a screw is screwed into at least one of the plurality of screw holes to adjust the rigidity of the mold mounting plate. It is.
The invention according to claim 2 is characterized in that a screw hole into which a screw of the plurality of screw holes is screwed is changed according to the mold. It is a mold mounting board. The invention according to claim 3 is characterized in that the screwing amount of a screw screwed into the plurality of screw holes is changed according to the mold, The injection according to any one of claims 1 and 2 This is a mold mounting plate of a molding machine.
The invention according to claim 4 is the injection molding according to any one of claims 1 to 3, wherein a reinforcing member is engaged with the screw hole provided in the mold mounting plate and the screw. This is the mold mounting board of the machine.
The invention according to claim 5 is the injection molding machine according to claim 4, wherein the mold mounting plate is a fixed plate, and an annular reinforcing member is engaged with a central portion of the fixed plate. It is a mold mounting board.
本発明により、金型サイズに合わせて、金型取付盤の剛性を変えられる射出成形機の金型取付盤を提供できる。 According to the present invention, it is possible to provide a mold mounting plate for an injection molding machine that can change the rigidity of the mold mounting plate in accordance with the mold size.
以下、本発明の実施形態を図面と共に説明する。なお、従来技術と同じ構成、あるいは、類似する構成については同じ符号を用いて説明する。
本発明は、射出成形機の型締機構部に設けられ、金型を保持する射出成形機の金型取付盤において、該金型取付盤の前記金型を取り付ける取付面以外の少なくとも1つの面に複数のねじ穴を設け、該ねじ穴にねじを螺合させることによって金型取付盤剛性を調整することを特徴とする。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the same code | symbol is demonstrated about the same structure as a prior art, or a similar structure.
The present invention provides a mold mounting plate of an injection molding machine that is provided in a mold clamping mechanism of an injection molding machine and holds the mold, and at least one surface other than the mounting surface to which the mold is mounted on the mold mounting plate. A plurality of screw holes are provided in the mold, and the rigidity of the mold mounting board is adjusted by screwing the screws into the screw holes.
以下、本発明の実施形態の説明において固定盤1を例として説明する。可動盤3においても固定盤1と同様に金型取付盤剛性を調整することができる。
図1はネジ穴を固定盤に設けた実施形態を説明する図である。図1に示されるように、固定盤1は4隅にタイバー4を挿通するための貫通孔16が配設され、固定側金型5aが取り付けられる面および下側面を除く、射出シリンダのノズル進入箇所(ロケートリング)10側の面、右側および左側の側面、および、上側面に複数個のねじ穴18が設けられている。ねじ穴18は貫通孔ではなく、適宜の深さを有する有底のねじ穴である。固定盤1に複数個のねじ穴18を設け、ねじ穴18に埋栓(セットスクリュ)20をねじ込むことによって、固定盤1の剛性を調整することができる。なお、ねじ穴18は、固定盤1の複数の面に設ける必要はなく、上記いずれかの面に設けてもよい。図2は図1に示されるねじ穴18の数を減らし簡略化して説明する図である。このように、金型取付盤の剛性を調整するために、固定盤1に設けられるねじ穴18の数は適宜に選択できる。
Hereinafter, the fixed platen 1 will be described as an example in the description of the embodiment of the present invention. In the movable platen 3, the die mounting plate rigidity can be adjusted in the same manner as the fixed platen 1.
FIG. 1 is a diagram illustrating an embodiment in which screw holes are provided in a fixed platen. As shown in FIG. 1, the fixed platen 1 is provided with through holes 16 for inserting the tie bars 4 at four corners, and the nozzle entrance of the injection cylinder excluding the surface to which the fixed mold 5a is attached and the lower surface. A plurality of screw holes 18 are provided on the surface (locating ring) 10 side, the right and left side surfaces, and the upper side surface. The screw hole 18 is not a through hole but a bottomed screw hole having an appropriate depth. By providing a plurality of screw holes 18 in the fixed platen 1 and screwing a plug (set screw) 20 into the screw hole 18, the rigidity of the fixed platen 1 can be adjusted. The screw holes 18 do not have to be provided on a plurality of surfaces of the fixed platen 1 and may be provided on any of the above surfaces. FIG. 2 is a diagram illustrating a simplified description by reducing the number of screw holes 18 shown in FIG. Thus, in order to adjust the rigidity of the mold mounting plate, the number of screw holes 18 provided in the fixed platen 1 can be selected as appropriate.
図3は図1に示される固定盤を備えた型締機構部を説明する図である。固定盤1とリアプラテン2(図7参照)とは複数本のタイバー4によって連結され、可動盤3は複数本のタイバー4に沿って固定盤1に対して進退自在に摺動する。固定盤1には固定側金型5aが取り付けられ、可動盤3には可動側金型5bが取り付けられている。固定盤1と可動盤3には剛性を調整するためのねじ穴18が複数個設けられている。なお、ねじ穴18は固定盤1のみあるいは可動盤3のみに設けても良い。 FIG. 3 is a view for explaining a mold clamping mechanism portion provided with the fixed platen shown in FIG. The fixed platen 1 and the rear platen 2 (see FIG. 7) are connected by a plurality of tie bars 4, and the movable platen 3 slides along the plurality of tie bars 4 so as to be movable forward and backward. A fixed mold 5 a is attached to the fixed platen 1, and a movable mold 5 b is attached to the movable platen 3. The fixed platen 1 and the movable platen 3 are provided with a plurality of screw holes 18 for adjusting the rigidity. The screw hole 18 may be provided only in the fixed platen 1 or only in the movable platen 3.
図4は図3において埋栓(セットスクリュ)を締めた状態を説明する図である。固定盤1および可動盤3に設けられたねじ穴18に埋栓(セットスクリュ)20をねじ込む。射出成形機による射出成形作業に埋栓(セットスクリュ)20が弛まないように、埋栓(セットスクリュ)20に、弛み止め防止剤を塗布することが望ましい。なお、固定盤1や可動盤3に設けられた全てのねじ穴18に埋栓(セットスクリュ)20をねじ込む必要はなく、所望される金型取付盤の剛性が得られるように埋栓(セットスクリュ)20をねじ込むと良い。なお、金型取付盤の剛性はねじ穴18にねじ込まれる埋栓(セットスクリュ)20の数やねじ込まれるねじ穴18の位置だけでなく、ねじ穴18への埋栓(セットスクリュ)のねじ込み量によっても変化する。ねじ込み量とは埋栓(セットスクリュ)20をねじ穴18にねじ込む際に、埋栓(セットスクリュ)20をねじ穴18の底からどの位置までねじ込むかによっても固定盤1や可動盤3の剛性が変化する。また、固定盤1の射出シリンダのノズルが進入する中央部の剛性を高めるために、固定盤1の中央部に環状の凹部を設け、スペーサ22をボルトを用いて固定盤1に固定してもよい。 FIG. 4 is a view for explaining a state in which the plug (set screw) in FIG. 3 is tightened. A plug (set screw) 20 is screwed into a screw hole 18 provided in the fixed platen 1 and the movable platen 3. It is desirable to apply an anti-loosening agent to the plug (set screw) 20 so that the plug (set screw) 20 does not loosen during the injection molding operation by the injection molding machine. In addition, it is not necessary to screw the plug (set screw) 20 into all the screw holes 18 provided in the fixed platen 1 or the movable platen 3, and the plug (set) is set so as to obtain the desired mold mounting plate rigidity. Screw 20 may be screwed in. The rigidity of the mold mounting board is determined not only by the number of plugs (set screws) 20 to be screwed into the screw holes 18 and the positions of the screw holes 18 to be screwed, but also by the screwing amount of the plugs (set screws) into the screw holes 18. It also changes depending on. The screwing amount is the rigidity of the fixed platen 1 and the movable platen 3 depending on where the plug (set screw) 20 is screwed from the bottom of the screw hole 18 when the plug (set screw) 20 is screwed into the screw hole 18. Changes. Further, in order to increase the rigidity of the central portion where the nozzle of the injection cylinder of the stationary platen 1 enters, an annular recess is provided in the central portion of the stationary platen 1 and the spacer 22 is fixed to the stationary platen 1 using a bolt. Good.
図5は図4において埋栓(セットスクリュ)を緩めた状態を説明する図である。図5に示されるように固定盤1や可動盤3に設けられたねじ穴18にねじ込まれた埋栓(セットスクリュ)20はねじ込み量を容易に調整できる。これによって、固定盤1と可動盤3の金型取付面に取り付けられる金型の種類に応じて、固定盤1や可動盤3の剛性を調整することができる。 FIG. 5 is a view for explaining a state in which the plug (set screw) in FIG. 4 is loosened. As shown in FIG. 5, the embedding (set screw) 20 screwed into the screw hole 18 provided in the fixed platen 1 or the movable platen 3 can easily adjust the screwing amount. As a result, the rigidity of the fixed platen 1 and the movable platen 3 can be adjusted according to the type of molds attached to the mold mounting surfaces of the fixed platen 1 and the movable platen 3.
図6は図3,図4に示される埋栓(セットスクリュ)に替えてボルトとナットの組み合わせを用いた実施形態を説明する図である。固定盤1や可動盤3に設けられたねじ穴18にボルト24をねじ込む。ボルト24のねじ穴18へのねじ込み量とねじ込み本数によって金型取付盤の剛性を調整することができる。なお、ボルト24の弛みを防止するためのナット26を介してボルト24をねじ穴18にねじ込むことが望ましい。なお、近接する複数のねじ穴18に螺合される複数の埋栓20によって補強部材を固定することによって、固定盤1の剛性を調整するようにしてもよい。 FIG. 6 is a view for explaining an embodiment using a combination of bolts and nuts in place of the plugs (set screws) shown in FIGS. A bolt 24 is screwed into a screw hole 18 provided in the fixed platen 1 or the movable platen 3. The rigidity of the mold mounting board can be adjusted by the screwing amount of the bolt 24 into the screw hole 18 and the number of screws. It is desirable to screw the bolt 24 into the screw hole 18 via a nut 26 for preventing the bolt 24 from loosening. In addition, you may make it adjust the rigidity of the stationary platen 1 by fixing a reinforcement member with the some plug 20 screwed together by the some screw hole 18 which adjoins.
1 固定盤(金型取付盤)
2 リアプラテン
3 可動盤(金型取付盤)
4 タイバー
5 金型
5a 固定側金型
5b 可動側金型
6 リンク機構
7 サーボモータ
10 ノズル進入箇所
12 中央部補強箇所
14 鋳抜き箇所
16 貫通孔
18 ねじ穴
20 埋栓
22 スペーサ
24 ボルト
26 ナット
1 Fixed platen (die mounting plate)
2 Rear platen 3 Movable platen (die mounting plate)
4 Tie bar 5 Mold 5a Fixed mold 5b Movable mold 6 Link mechanism 7 Servo motor
DESCRIPTION OF SYMBOLS 10 Nozzle entrance location 12 Center part reinforcement location 14 Casting location 16 Through-hole 18 Screw hole 20 Embedding plug 22 Spacer 24 Bolt 26 Nut
Claims (5)
前記金型取付盤の前記金型を取り付ける取付面以外の少なくとも1つの面に複数のねじ穴を設け、
前記複数のねじ穴の少なくとも一つにねじを螺合させ金型取付盤の剛性を調整することを特徴とする射出成形機の金型取付盤。 In the mold mounting plate of the injection molding machine that is provided in the mold clamping mechanism of the injection molding machine and holds the mold,
Providing a plurality of screw holes on at least one surface other than the mounting surface for mounting the mold on the mold mounting board;
A mold mounting plate for an injection molding machine, wherein a screw is screwed into at least one of the plurality of screw holes to adjust the rigidity of the mold mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012113764A JP5905331B2 (en) | 2012-05-17 | 2012-05-17 | Mold mounting machine for injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012113764A JP5905331B2 (en) | 2012-05-17 | 2012-05-17 | Mold mounting machine for injection molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
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| US6027329A (en) * | 1997-03-15 | 2000-02-22 | Hpm/Stadco, Inc. | Platen having internal spring-like characteristics for preventing deformation of mold mounting face during clamping operations |
| JP3715246B2 (en) * | 2001-07-13 | 2005-11-09 | 住友重機械工業株式会社 | Movable mold support device for injection molding machine |
| JP4247761B1 (en) * | 2008-07-01 | 2009-04-02 | 株式会社ニイガタマシンテクノ | Molding device for injection molding machine |
| JP5394802B2 (en) * | 2009-04-14 | 2014-01-22 | 株式会社日本製鋼所 | Injection molding method and injection molding apparatus |
| JP5342668B2 (en) * | 2012-04-02 | 2013-11-13 | ファナック株式会社 | Molding mechanism of injection molding machine |
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