JP5962280B2 - Electrode manufacturing method - Google Patents
Electrode manufacturing method Download PDFInfo
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- JP5962280B2 JP5962280B2 JP2012158736A JP2012158736A JP5962280B2 JP 5962280 B2 JP5962280 B2 JP 5962280B2 JP 2012158736 A JP2012158736 A JP 2012158736A JP 2012158736 A JP2012158736 A JP 2012158736A JP 5962280 B2 JP5962280 B2 JP 5962280B2
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- collecting tab
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000003466 welding Methods 0.000 claims description 92
- 238000003825 pressing Methods 0.000 claims description 39
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 26
- 239000011888 foil Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 11
- 239000011149 active material Substances 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 238000005304 joining Methods 0.000 description 8
- 239000007773 negative electrode material Substances 0.000 description 8
- 239000007774 positive electrode material Substances 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Connection Of Batteries Or Terminals (AREA)
Description
本発明は、集電タブを集めた集電タブ群と導電部材を溶接した電極の製造方法に関する。 The present invention relates to a manufacturing method of an electrode with a welded collector tab group and the conductive member a collection of collector tab.
EV(Electric Vehicle)やPHV(Plug in Hybrid Vehicle)などの車両には、原動機となる電動機への供給電力を蓄える蓄電装置としてリチウムイオン電池などの二次電池が搭載されている。この種の二次電池は、例えば、特許文献1に開示されている。二次電池は、金属箔に負極活物質を塗布した負極電極と金属箔に正極活物質を塗布した正極電極との間を絶縁し、これらを積層して層状とした電極組立体を有する。また、各電極には、金属箔からなる集電タブ(「リード」とも言われる)が設けられている。そして、二次電池では、集電タブに電極端子が電気的に接合されており、電極端子を通じて外部に電気が取り出される。 A vehicle such as an EV (Electric Vehicle) or a PHV (Plug in Hybrid Vehicle) is equipped with a secondary battery such as a lithium ion battery as a power storage device that stores power supplied to an electric motor serving as a prime mover. This type of secondary battery is disclosed in Patent Document 1, for example. The secondary battery has an electrode assembly in which a negative electrode in which a negative electrode active material is applied to a metal foil and a positive electrode in which a positive electrode active material is applied to a metal foil are insulated and laminated. Each electrode is provided with a current collecting tab (also referred to as “lead”) made of a metal foil. And in a secondary battery, the electrode terminal is electrically joined to the current collection tab, and electricity is taken out outside through the electrode terminal.
集電タブと電極端子の接合には、抵抗溶接などの溶接が用いられる。例えば、特許文献1においても、電極組立体の金属リード板と正極端子の接合には、溶接が採用されている。抵抗溶接は、溶接部に大電流を流すことによって生じる抵抗熱で接合対象物を加熱するとともに、同時に大きな荷重を与えて接合対象物を溶接する方法である。 For joining the current collecting tab and the electrode terminal, welding such as resistance welding is used. For example, also in patent document 1, welding is employ | adopted for joining of the metal lead board and positive electrode terminal of an electrode assembly. Resistance welding is a method in which the object to be joined is heated by resistance heat generated by passing a large current through the welded portion, and at the same time a large load is applied to weld the object to be joined.
ところで、集電タブは、同極の集電タブを複数集めた集電タブ群とされ、その集電タブ群と電極端子が溶接される。このため、集電タブ同士の接触面積が少ないと溶接時の抵抗が大きく、それに伴って溶接部の発熱量が増加する。そして、溶接時には、集電タブ群に対して大きな荷重を与えている。したがって、溶接時には、金属箔からなる集電タブの溶融と同時に集電タブが大きく変形し、その変形に伴って集電タブが破断する場合などが生じ得る。集電タブが破断した場合には、電極組立体からの集電率が低下し、電池の出力性能に影響を及ぼす可能性がある。 By the way, a current collection tab is made into the current collection tab group which collected the current collection tab of the same polarity, and the current collection tab group and an electrode terminal are welded. For this reason, when the contact area between current collecting tabs is small, resistance during welding is large, and accordingly, the amount of heat generated at the welded portion increases. At the time of welding, a large load is applied to the current collecting tab group. Therefore, at the time of welding, the current collecting tab may be greatly deformed simultaneously with the melting of the current collecting tab made of the metal foil, and the current collecting tab may break along with the deformation. When the current collecting tab is broken, the current collecting rate from the electrode assembly is lowered, which may affect the output performance of the battery.
この発明は、このような従来の技術に存在する問題点に着目してなされたものであり、その目的は、集電タブと電極端子の溶接の確実性を図り、出力性能の低下を抑制し得る電極の製造方法を提供することにある。 The present invention has been made paying attention to such problems existing in the prior art, and its purpose is to ensure the welding of the current collecting tab and the electrode terminal and to suppress the deterioration of the output performance. It is in providing the manufacturing method of the electrode obtained.
上記問題点を解決するために、請求項1に記載の発明は、蓄電装置のケースに収容される電極組立体は金属箔に活物質を塗布した第1電極と前記第1電極とは異なる極性の第2電極との間を絶縁してこれらを積層して層状に構成されており、各電極には金属箔からなる集電タブが電極の一端から突出するように設けられており、同極の集電タブを集めた集電タブ群と各電極からの電気を取り出す電極端子とを溶接する電極の製造方法において、前記集電タブ群と前記電極端子を構成する板状の内部端子とを重ね合わせた状態で、溶接用電極棒の先端よりも大きい直径を有した押圧部材を用いて前記集電タブ群側から前記内部端子側に向けて押圧することにより、前記集電タブ群の少なくとも一部に前記押圧前の前記集電タブ群の厚みよりも薄い厚みとなる薄部を底とした凹部を形成する押圧工程と、前記集電タブ群の前記薄部と該薄部に対応する前記内部端子とを一対の前記溶接用電極棒で挟み込んで通電することにより、前記凹部内に該凹部よりも小さい溶接部を形成する溶接工程とを備え、前記押圧部材の先端は弧状に形成されており、その曲率は前記溶接用電極棒の先端よりも小さいことを要旨とする。 In order to solve the above problems, the invention according to claim 1 is that the electrode assembly housed in the case of the power storage device is different in polarity from the first electrode in which the active material is applied to the metal foil and the first electrode. The two electrodes are insulated and laminated to form a layer, and each electrode is provided with a current collecting tab made of metal foil so as to protrude from one end of the electrode. In the method of manufacturing an electrode for welding a current collecting tab group collecting current collecting tabs and an electrode terminal for taking out electricity from each electrode, the current collecting tab group and a plate-like internal terminal constituting the electrode terminal are provided. At least one of the current collecting tab groups is pressed by pressing from the current collecting tab group side toward the internal terminal side using a pressing member having a diameter larger than that of the tip of the welding electrode rod. Some are thinner than the thickness of the current collecting tab group before pressing A pressing step for forming a recess having a thin portion as a bottom, and the thin tab of the current collecting tab group and the internal terminal corresponding to the thin portion are sandwiched between a pair of welding electrode rods and energized. A welding step for forming a welded portion smaller than the concave portion in the concave portion, the tip of the pressing member is formed in an arc shape, and the curvature thereof is smaller than the tip of the electrode rod for welding. Is the gist.
薄部は、集電タブ群において厚みを薄くした部位である。つまり、薄部は、集電タブ群を構成する集電タブの密着度が高められている部位である。このため、薄部に集電タブ群と電極端子の溶接部を設けることで、集電タブと電極端子の溶接時には抵抗が低下し、例えば集電タブが破断してしまうことなどが起こり得ることを抑制し得る。したがって、溶接の確実性を図ることで、蓄電装置における出力性能の低下を抑制し得る。 A thin part is a site | part which reduced thickness in the current collection tab group. That is, a thin part is a site | part where the adhesiveness of the current collection tab which comprises a current collection tab group is raised. For this reason, by providing the current collector tab group and the electrode terminal weld in the thin part, the resistance decreases when welding the current collector tab and the electrode terminal, for example, the current collector tab may break. Can be suppressed. Therefore, a reduction in output performance of the power storage device can be suppressed by ensuring welding reliability.
前記薄部は、前記集電タブ群の厚み方向に凹んだ凹部の底に位置していることから、凹部内に溶接部を設けることができ、溶接部の位置の安定化を図ることができる。つまり、溶接部の位置ずれなどを抑制し、集電タブと電極端子の溶接の確実性を図り得る。
また、前記溶接部は、前記凹部内に位置し、かつ前記凹部よりも小さいことから、薄部に溶接部を確実に設けることができる。
Before SL thin section, since it is located at the bottom of the recess which is recessed in the thickness direction of the current collector tab group, can be provided a weld in the recess, it is possible to stabilize the position of the welding portion it can. That is, it is possible to suppress misalignment of the welded portion and to ensure the welding of the current collecting tab and the electrode terminal.
Moreover, since the said welding part is located in the said recessed part and is smaller than the said recessed part, a welding part can be reliably provided in a thin part.
請求項2に記載の発明は、請求項1に記載の電極の製造方法において、前記凹部は、前記集電タブ群の局所に設けられていることを要旨とする。これによれば、集電タブ群の全体に薄部を設ける場合に比して、溶接に必要な作業を簡素化できる。その結果、蓄電装置の製造の効率化を図ることができる。 The invention described in 請 Motomeko 2 is the manufacturing method of the electrode according to claim 1, wherein the recess is summarized in that provided in the local of the current collector tab group. According to this, compared with the case where a thin part is provided in the whole current collection tab group, the operation | work required for welding can be simplified. As a result, the efficiency of manufacturing the power storage device can be improved.
請求項3に記載の発明は、請求項1又は請求項2に記載の電極の製造方法において、前記第1電極は正極電極である一方で、前記第2電極は負極電極であり、前記薄部は、少なくとも正極電極の集電タブを集めた正極集電タブ群に設けられていることを要旨とする。これによれば、正極電極における集電タブと電極端子の溶接の確実性を図り得る。 According to a third aspect of the present invention, in the electrode manufacturing method according to the first or second aspect , the first electrode is a positive electrode, while the second electrode is a negative electrode, and the thin portion Is provided at least in a positive electrode current collecting tab group in which current collecting tabs of the positive electrode are collected. According to this, the certainty of welding of the current collection tab and electrode terminal in a positive electrode can be aimed at.
請求項4に記載の発明は、請求項1〜請求項3のうち何れか一項に記載の電極の製造方法において、前記蓄電装置は、二次電池であることを要旨とする。 The gist of the invention according to claim 4 is the electrode manufacturing method according to any one of claims 1 to 3 , wherein the power storage device is a secondary battery.
本発明によれば、集電タブと電極端子の溶接の確実性を図り、出力性能の低下を抑制することができる。 ADVANTAGE OF THE INVENTION According to this invention, the reliability of welding of a current collection tab and an electrode terminal can be aimed at, and the fall of output performance can be suppressed.
以下、本発明を具体化した一実施形態を図1〜図8にしたがって説明する。
図1及び図2に示すように、蓄電装置としての二次電池10には、ケース11に電極組立体12が収容されている。ケース11は、直方体状の本体部材13と、矩形平板状の蓋部材14とからなる。蓋部材14は、本体部材13に電極組立体12を挿入する挿入口13aを閉塞する。本体部材13と蓋部材14は、何れも金属製(例えば、ステンレスやアルミニウム)である。また、本実施形態の二次電池10は、その外観が角型をなす角型電池である。また、本実施形態の二次電池10は、リチウムイオン電池である。
Hereinafter, an embodiment embodying the present invention will be described with reference to FIGS.
As shown in FIGS. 1 and 2, an electrode assembly 12 is accommodated in a case 11 in a secondary battery 10 as a power storage device. The case 11 includes a rectangular parallelepiped main body member 13 and a rectangular flat plate-shaped lid member 14. The lid member 14 closes the insertion port 13 a for inserting the electrode assembly 12 into the main body member 13. Both the main body member 13 and the lid member 14 are made of metal (for example, stainless steel or aluminum). Further, the secondary battery 10 of the present embodiment is a prismatic battery whose appearance is square. Further, the secondary battery 10 of the present embodiment is a lithium ion battery.
電極組立体12には、当該電極組立体12から電気を取り出すための正極端子15と負極端子16が電気的に接続されている。本実施形態において正極端子15は、図1に示すように、ケース11の外部に一部が露出する円柱状の正極外部端子15aとケース11の内部に全部が収容される板状の正極内部端子15bとを有する。また、本実施形態において負極端子16は、図1に示すように、ケース11の外部に一部が露出する円柱状の負極外部端子16aとケース11の内部に全部が収容される板状の負極内部端子16bとを有する。そして、正極外部端子15aと負極外部端子16aは、蓋部材14に所定の間隔をあけて並設された一対の開口孔17からケース11の外部に露出されている。また、正極端子15及び負極端子16には、ケース11から絶縁するためのリング状の絶縁リング18がそれぞれ取り付けられている。 A positive electrode terminal 15 and a negative electrode terminal 16 for taking out electricity from the electrode assembly 12 are electrically connected to the electrode assembly 12. In the present embodiment, as shown in FIG. 1, the positive electrode terminal 15 includes a cylindrical positive electrode external terminal 15 a partially exposed outside the case 11 and a plate-shaped positive electrode internal terminal that is entirely accommodated inside the case 11. 15b. In the present embodiment, the negative electrode terminal 16 includes a cylindrical negative electrode external terminal 16a partially exposed outside the case 11 and a plate-shaped negative electrode that is entirely accommodated inside the case 11, as shown in FIG. And an internal terminal 16b. The positive electrode external terminal 15 a and the negative electrode external terminal 16 a are exposed to the outside of the case 11 through a pair of opening holes 17 arranged in parallel with the lid member 14 at a predetermined interval. Further, a ring-shaped insulating ring 18 for insulating from the case 11 is attached to each of the positive terminal 15 and the negative terminal 16.
図3に示すように、電極組立体12は、シート状の第1電極としての正極電極19と、シート状の第2電極としての負極電極20と、正極電極19と負極電極20の間を絶縁するセパレータ21と、を有する。そして、電極組立体12は、複数枚の正極電極19と複数枚の負極電極20との間にセパレータ21を介在させて交互に積層して構成される。すなわち、電極組立体12には、正極電極19と、負極電極20と、セパレータ21とからなる組が複数組、設けられている。 As shown in FIG. 3, the electrode assembly 12 insulates the positive electrode 19 as a sheet-like first electrode, the negative electrode 20 as a sheet-like second electrode, and the positive electrode 19 and the negative electrode 20 from each other. Separator 21. The electrode assembly 12 is configured by alternately laminating separators 21 between a plurality of positive electrodes 19 and a plurality of negative electrodes 20. That is, the electrode assembly 12 is provided with a plurality of sets each including the positive electrode 19, the negative electrode 20, and the separator 21.
正極電極19は、正極金属箔(本実施形態ではアルミニウム箔)22と、その両面に正極活物質を塗布してなる正極活物質層23を有する。また、正極電極19の一端としての縁部19aには、正極金属箔22からなる正極集電タブ24が突出するように設けられている。正極集電タブ24は、正極活物質が塗布されていない未塗工部を構成する。また、正極集電タブ24は、電極組立体12を構成する各正極電極19において同位置に同一形状で形成されている。 The positive electrode 19 includes a positive electrode metal foil (in this embodiment, an aluminum foil) 22 and a positive electrode active material layer 23 formed by applying a positive electrode active material on both surfaces thereof. A positive electrode current collecting tab 24 made of a positive electrode metal foil 22 is provided so as to protrude from an edge portion 19 a as one end of the positive electrode 19. The positive electrode current collecting tab 24 constitutes an uncoated portion where no positive electrode active material is applied. In addition, the positive electrode current collecting tab 24 is formed in the same position and in the same shape in each positive electrode 19 constituting the electrode assembly 12.
負極電極20は、負極金属箔(本実施形態では銅箔)25と、その両面に負極活物質を塗布してなる負極活物質層26を有する。また、負極電極20の一端としての縁部20aには、負極金属箔25からなる負極集電タブ27が突出するように設けられている。負極集電タブ27は、負極活物質が塗布されていない未塗工部を構成する。また、負極集電タブ27は、電極組立体12を構成する各負極電極20において同位置に同一形状で形成されている。また、負極集電タブ27は、正極電極19と負極電極20を積層する場合に正極集電タブ24とは積層方向において重ならない位置に設けられている。 The negative electrode 20 has a negative electrode metal foil (copper foil in this embodiment) 25 and a negative electrode active material layer 26 formed by applying a negative electrode active material on both surfaces thereof. Further, a negative electrode current collecting tab 27 made of a negative electrode metal foil 25 is provided so as to protrude from an edge portion 20 a as one end of the negative electrode 20. The negative electrode current collecting tab 27 constitutes an uncoated portion where no negative electrode active material is applied. Further, the negative electrode current collecting tab 27 is formed in the same shape at the same position in each negative electrode 20 constituting the electrode assembly 12. Further, the negative electrode current collecting tab 27 is provided at a position where the positive electrode current collecting tab 24 does not overlap with the positive electrode current collecting tab 24 when the positive electrode 19 and the negative electrode 20 are laminated.
電極組立体12を構成する各正極電極19は、それぞれの正極集電タブ24が積層方向に沿って列状に配置されるように積層される。同様に、電極組立体12を構成する各負極電極20は、それぞれの負極集電タブ27が、正極集電タブ24と重ならないように積層方向に沿って列状に配置されるように積層される。そして、各正極集電タブ24は、図1に示すように、電極組立体12における積層方向の一端から他端までの範囲に集められて正極集電タブ群28とされる。また、各負極集電タブ27も同様に、図1に示すように、電極組立体12における積層方向の一端から他端までの範囲に集められて負極集電タブ群29とされる。 The positive electrodes 19 constituting the electrode assembly 12 are stacked such that the respective positive electrode current collecting tabs 24 are arranged in a row along the stacking direction. Similarly, each negative electrode 20 constituting the electrode assembly 12 is laminated such that the respective negative electrode current collecting tabs 27 are arranged in a row along the laminating direction so as not to overlap the positive electrode current collecting tabs 24. The Then, as shown in FIG. 1, each positive electrode current collecting tab 24 is collected in a range from one end to the other end in the stacking direction of the electrode assembly 12 to form a positive electrode current collecting tab group 28. Similarly, the negative electrode current collecting tabs 27 are gathered in a range from one end to the other end in the stacking direction of the electrode assembly 12 as shown in FIG.
そして、正極集電タブ群28は、正極内部端子15bと電気的に接続される。また、負極集電タブ群29は、負極内部端子16bと電気的に接続される。正極集電タブ群28と正極内部端子15b、及び負極集電タブ群29と負極内部端子16bは、抵抗溶接によって接合される。 The positive electrode current collecting tab group 28 is electrically connected to the positive electrode internal terminal 15b. The negative electrode current collecting tab group 29 is electrically connected to the negative electrode internal terminal 16b. The positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b, and the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b are joined by resistance welding.
図1、図4(a),(b)及び図5に示すように、抵抗溶接によって接合される正極集電タブ群28と正極内部端子15bには、溶接部Yが設けられている。この溶接部Yには、溶接時に電流を流すことで溶融した金属が溶接後に凝固したナゲットNが発生している。このナゲットNの直径は、図4(a)に二点鎖線で示す溶接用電極棒の直径Dよりも小さい。なお、溶接時において電流の流れる範囲は、溶接条件によって変更することができる。このため、溶接によって発生するナゲットNの大きさは、溶接条件などによって変化する。 As shown in FIGS. 1, 4A, 4B and 5, the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b to be joined by resistance welding are provided with a welded portion Y. In this weld Y, a nugget N is generated in which a molten metal is solidified after welding by passing an electric current during welding. The diameter of the nugget N is smaller than the diameter D of the welding electrode rod shown by the two-dot chain line in FIG. Note that the current flow range during welding can be changed depending on the welding conditions. For this reason, the size of the nugget N generated by welding varies depending on welding conditions and the like.
正極集電タブ群28には、図4(b)及び図5に示すように、正極集電タブ群28の厚みを厚みαよりも薄くした厚みβの薄部33が設けられている。薄部33は、正極集電タブ群28を厚み方向に押圧し、凹ませた凹部34の底34aに位置している。そして、溶接部Yは、薄部33に設けられている。凹部34は、図4(a)に示すように、平面視で円形状の穴となるように凹み、溶接用電極棒の直径Dよりも大きい直径を有するように設けられている。また、凹部34は、底34aが緩やかな弧状となるように形成されている。正極集電タブ群28は、凹部34によって厚み方向に凹むように変形していることで当該凹部34に対応する部位に薄部33が設けられ、その薄部33によって他の部位に比して厚みが薄くなる部位を有する。 As shown in FIG. 4B and FIG. 5, the positive current collecting tab group 28 is provided with a thin portion 33 having a thickness β that is smaller than the thickness α of the positive current collecting tab group 28. The thin portion 33 is positioned on the bottom 34a of the recessed portion 34 that is depressed by pressing the positive electrode current collecting tab group 28 in the thickness direction. The welded portion Y is provided in the thin portion 33. As shown in FIG. 4A, the recess 34 is recessed so as to be a circular hole in plan view, and is provided to have a diameter larger than the diameter D of the welding electrode rod. The recess 34 is formed so that the bottom 34a has a gentle arc shape. The positive electrode current collecting tab group 28 is deformed so as to be recessed in the thickness direction by the concave portion 34, so that a thin portion 33 is provided in a portion corresponding to the concave portion 34, and the thin portion 33 is compared with other portions. It has a portion where the thickness is reduced.
薄部33は、正極集電タブ群28を構成するために集めて重ねられる正極集電タブ24としての正極金属箔22同士の密着度を、凹部34の形成部位以外の他の部位にある正極金属箔22同士の密着度よりも高めることで薄くなっている。つまり、正極集電タブ群28を構成するために集められた正極集電タブ24は、押圧により正極集電タブ24間の隙間が潰され、正極集電タブ24の積層厚が薄くなることで密着度が高められる。 The thin portion 33 is a positive electrode in a portion other than the portion where the concave portion 34 is formed, with the degree of adhesion between the positive electrode metal foils 22 as the positive electrode current collecting tabs 24 collected and overlapped to form the positive electrode current collecting tab group 28. It is thin by raising the adhesion between the metal foils 22. That is, the positive electrode current collection tabs 24 collected to form the positive electrode current collection tab group 28 are crushed by the gap between the positive electrode current collection tabs 24 by pressing, and the stacked thickness of the positive electrode current collection tabs 24 is reduced. The degree of adhesion is increased.
正極電極19に用いる正極金属箔22は、例えば、10μm〜20μm程度の厚みを有する。また、電極組立体12を構成する際に正極電極19は、例えば、50枚や60枚というように数十枚、用いられる。そして、薄部33に対応する正極集電タブ24の枚数は、他の部位の正極集電タブ24の枚数と同じであるが、前述のように密着度を高めることで薄部33は薄くなっている。 The positive electrode metal foil 22 used for the positive electrode 19 has a thickness of about 10 μm to 20 μm, for example. Further, when the electrode assembly 12 is configured, several tens of positive electrodes 19 are used, for example, 50 or 60. The number of the positive electrode current collecting tabs 24 corresponding to the thin part 33 is the same as the number of the positive electrode current collecting tabs 24 in other parts. However, as described above, the thin part 33 becomes thinner by increasing the adhesion. ing.
本実施形態において薄部33及び当該薄部33を有する凹部34は、正極集電タブ群28に対して局所的に設けられている。そして、本実施形態の正極集電タブ群28には、凹部34が1箇所に設けられており、その凹部34内に位置する溶接部Yによって正極集電タブ群28と正極内部端子15bとが溶接されている。また、溶接部Yは、凹部34よりも小さくなっている。 In the present embodiment, the thin portion 33 and the concave portion 34 having the thin portion 33 are provided locally with respect to the positive electrode current collecting tab group 28. The positive electrode current collecting tab group 28 of the present embodiment is provided with a concave portion 34 at one location, and the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b are connected by a welded portion Y located in the concave portion 34. Welded. Further, the welded portion Y is smaller than the recessed portion 34.
なお、上記では、正極集電タブ群28と正極内部端子15bを溶接する溶接部Yについて説明したが、負極集電タブ群29と負極内部端子16bにも同様の溶接部Yが設けられている。つまり、負極集電タブ群29と負極内部端子16bを溶接する溶接部Yは、負極集電タブ群29に設けた凹部34内に位置し、薄部33に設けられている。また、負極内部端子16bを溶接する溶接部Yは、凹部34よりも小さくなっている。 In the above description, the welded portion Y where the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b are welded has been described, but the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b are also provided with the same welded portion Y. . That is, the welded portion Y that welds the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16 b is located in the recess 34 provided in the negative electrode current collecting tab group 29 and is provided in the thin portion 33. Further, the welded portion Y where the negative electrode internal terminal 16 b is welded is smaller than the recessed portion 34.
以下、正極集電タブ群28と正極内部端子15bを溶接する方法について説明する。なお、以下に説明する溶接方法は、負極集電タブ群29と負極内部端子16bを溶接する場合も同じである。このため、負極集電タブ群29と負極内部端子16bを溶接する方法の説明については、以下の説明における正極集電タブ群28を「負極集電タブ群29」と、正極内部端子15bを「負極内部端子16b」と、それぞれ読み替えるものとする。 Hereinafter, a method of welding the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b will be described. In addition, the welding method demonstrated below is the same also when welding the negative electrode current collection tab group 29 and the negative electrode internal terminal 16b. For this reason, regarding the description of the method of welding the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b, the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b in the following description are referred to as “negative electrode current collecting tab group 29”. "Negative electrode internal terminal 16b" shall be read respectively.
溶接時における集電タブの破断などは、溶接に伴う発熱と加圧による影響が大きい。特に、集電タブ群を構成する集電タブ同士の接触面積が少ないと、溶接時の抵抗が増加し、発熱量も大きくなる。このため、発熱量が大きい部位においては、集電タブを構成する金属箔の溶融が進みやすく、溶接時に集電タブに付加される荷重によって破断などが生じやすい。 The breakage of the current collecting tab during welding is greatly affected by heat generation and pressurization accompanying welding. In particular, if the contact area between the current collecting tabs constituting the current collecting tab group is small, the resistance during welding increases and the amount of heat generated also increases. For this reason, in the site | part with a large emitted-heat amount, the metal foil which comprises a current collection tab progresses easily, and a fracture | rupture etc. are easy to produce with the load added to a current collection tab at the time of welding.
溶接時に生じ得る抵抗は、図6に示すように、本出願人の実験結果から理解できるように荷重を掛けるほど、小さくなる。すなわち、集電タブ群に荷重を掛けた場合には、集電タブ群を構成する集電タブ同士の接触面積が増加、つまり集電タブ同士の密着度が増加する。このため、本実施形態では、上記の点に着目し、正極集電タブ群28と正極内部端子15bを抵抗溶接によって接合する場合、以下に説明する手順を取り得る。 As shown in FIG. 6, the resistance that can occur during welding becomes smaller as the load is applied, as can be understood from the experiment results of the present applicant. That is, when a load is applied to the current collecting tab group, the contact area between the current collecting tabs constituting the current collecting tab group increases, that is, the degree of adhesion between the current collecting tabs increases. For this reason, in this embodiment, paying attention to the above points, when joining the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b by resistance welding, the procedure described below can be taken.
まず、図7に示すように、正極集電タブ群28と正極内部端子15bを重ね合わせた状態で、正極集電タブ群28と正極内部端子15bの抵抗溶接を行う前に、正極集電タブ群28において溶接部位となる箇所に丸棒状の押圧部材35を位置決めする。押圧部材35は、金属製又は樹脂製の棒である。 First, as shown in FIG. 7, the positive electrode current collector tab group 28 and the positive electrode internal terminal 15b are overlapped before the positive electrode current collector tab group 28 and the positive electrode internal terminal 15b are subjected to resistance welding. In the group 28, a round bar-shaped pressing member 35 is positioned at a location to be a welding site. The pressing member 35 is a metal or resin rod.
そして、図8(a)に示すように、正極集電タブ群28を押圧部材35によって押圧する。これにより、正極集電タブ群28には、厚み方向に凹んだ凹部34が形成されるとともに、その凹部34の底34aに薄部33が形成される。この押圧工程では、図6に示す抵抗と荷重の関係をもとに、抵抗がほぼ零に近づくような荷重を正極集電タブ群28に与えるように押圧部材35が押し込まれる。また、荷重は、溶接抵抗時に掛けられる荷重と同等以上の大きさである。また、薄部33の厚みβは、抵抗がほぼ零に近づくような荷重を掛けた結果に応じて定める量である。 Then, as shown in FIG. 8A, the positive electrode current collecting tab group 28 is pressed by the pressing member 35. Thereby, in the positive electrode current collecting tab group 28, a concave portion 34 that is recessed in the thickness direction is formed, and a thin portion 33 is formed on the bottom 34 a of the concave portion 34. In this pressing step, the pressing member 35 is pressed so as to give the positive current collecting tab group 28 a load whose resistance approaches approximately zero based on the relationship between the resistance and the load shown in FIG. The load is equal to or greater than the load applied during welding resistance. Further, the thickness β of the thin portion 33 is an amount determined according to a result of applying a load such that the resistance approaches approximately zero.
そして、押圧部材35は、その後の工程において図8(b)に示す溶接用電極棒36を挿入可能な大きさの凹部34が形成されるように、その形状が設定されている。つまり、押圧部材35の直径は、溶接用電極棒36の直径に比して大きい。また、押圧部材35の先端はR状に形成されており、その曲率は溶接用電極棒36の先端よりも小さく設定されている。押圧部材35の先端がR状に形成されていることにより、凹部34の底34aは、緩やかな弧状に形成される。 And the shape of the pressing member 35 is set so that the recessed part 34 of the magnitude | size which can insert the electrode rod 36 for welding shown in FIG.8 (b) in the subsequent process is formed. That is, the diameter of the pressing member 35 is larger than the diameter of the welding electrode rod 36. The tip of the pressing member 35 is formed in an R shape, and its curvature is set smaller than the tip of the welding electrode rod 36. Since the tip of the pressing member 35 is formed in an R shape, the bottom 34a of the recess 34 is formed in a gentle arc shape.
この押圧工程は、抵抗溶接前に、正極集電タブ群28を構成する正極集電タブ24同士の接触面積を増加させる。そして、押圧工程では、厚みαの正極集電タブ群28を押圧することによって溶接部位となる箇所に厚みβの薄部33を正極集電タブ群28に形成している。このとき、薄部33は、押圧によって押し固められたような状態となる。このため、正極集電タブ群28は、薄部33に対応する部位において抵抗溶接時における抵抗が小さくなる。 This pressing step increases the contact area between the positive electrode current collecting tabs 24 constituting the positive electrode current collecting tab group 28 before resistance welding. In the pressing step, the positive current collecting tab group 28 having a thickness α is pressed to form a thin portion 33 having a thickness β in the positive current collecting tab group 28 at a location to be a welded portion. At this time, the thin portion 33 is in a state of being pressed and hardened by pressing. For this reason, in the positive electrode current collecting tab group 28, resistance at the time of resistance welding is reduced at a portion corresponding to the thin portion 33.
そして、押圧工程後は、図8(b)に示すように、正極集電タブ群28の薄部33側と当該薄部33に対応する正極内部端子15b側とを一対の溶接用電極棒36で挟み込み、通電する。この溶接工程により、正極集電タブ群28と正極内部端子15bは、薄部33に対応する部位において溶接される。そして、薄部33には、溶接部Yが設けられる。なお、溶接工程において正極集電タブ群28と正極内部端子15bには、溶接用電極棒36によって荷重が掛けられる。このため、薄部33には、ナゲットNが発生する部位においてさらに凹みが形成される。したがって、溶接後の正極集電タブ群28には、凹部34による凹みと、その凹部34の底34aに位置する薄部33に溶接用電極棒36による押圧によって形成された凹みが設けられている。 Then, after the pressing step, as shown in FIG. 8B, the thin electrode 33 tab side of the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15 b side corresponding to the thin portion 33 are paired with a pair of welding electrode rods 36. Insert between and energize. By this welding process, the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15 b are welded at a portion corresponding to the thin portion 33. The thin portion 33 is provided with a welded portion Y. In the welding process, a load is applied to the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15 b by the welding electrode rod 36. For this reason, in the thin part 33, a dent is further formed in the part where the nugget N is generated. Therefore, the positive electrode current collecting tab group 28 after welding is provided with a dent formed by the concave portion 34 and a dent formed by pressing the welding electrode rod 36 on the thin portion 33 located at the bottom 34 a of the concave portion 34. .
以下、本実施形態の作用を説明する。
前述のように、正極集電タブ群28と正極内部端子15bを接合する場合は、抵抗溶接の前に、正極集電タブ24の接触面積を増加させるように押圧部材35を押圧して薄部33を形成している。同様に、負極集電タブ群29と負極内部端子16bを接合する場合は、抵抗溶接の前に、負極集電タブ27の接触面積を増加させるように押圧部材35を押圧して薄部33を形成している。そして、薄部33の形成後に、当該薄部33に抵抗溶接を行っている。このため、正極集電タブ群28においては、薄部33に位置する正極集電タブ24の接触面積の増加によって溶接時の抵抗が減少しているので、発熱量の局部的な増加やばらつきが抑制され、正極集電タブ24の破断などが生じ難い。同様に、負極集電タブ群29においても、溶接時の抵抗が減少しているので、負極集電タブ27の破断などが生じ難い。
Hereinafter, the operation of the present embodiment will be described.
As described above, when the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b are joined, the pressure member 35 is pressed so as to increase the contact area of the positive electrode current collecting tab 24 before the resistance welding. 33 is formed. Similarly, when the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b are joined, the pressing member 35 is pressed to increase the contact area of the negative electrode current collecting tab 27 before the resistance welding, so that the thin portion 33 is formed. Forming. Then, after the thin portion 33 is formed, resistance welding is performed on the thin portion 33. For this reason, in the positive electrode current collecting tab group 28, the resistance at the time of welding is reduced due to the increase in the contact area of the positive electrode current collecting tab 24 located in the thin portion 33, and therefore, a local increase or variation in the amount of heat generation occurs. It is suppressed, and the positive electrode current collecting tab 24 is hardly broken. Similarly, in the negative electrode current collecting tab group 29, since the resistance during welding is reduced, the negative electrode current collecting tab 27 is not easily broken.
その結果、上記のように正極集電タブ群28と正極内部端子15bを接合するとともに、負極集電タブ群29と負極内部端子16bを接合した電極組立体12を有する二次電池10は、その出力性能の低下が抑制される。つまり、二次電池10は、想定した出力性能を維持し得る。 As a result, the secondary battery 10 having the electrode assembly 12 in which the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b are bonded and the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b are bonded as described above, A decrease in output performance is suppressed. That is, the secondary battery 10 can maintain the assumed output performance.
したがって、本実施形態によれば、以下に示す効果を得ることができる。
(1)正極集電タブ24、及び負極集電タブ27の密着度を高めた薄部33を設け、その薄部33で溶接を行っている。このため、薄部33は、溶接時の抵抗が減少しているので、発熱量の局部的な増加やばらつきが抑制され、正極集電タブ24や負極集電タブ27の破断などが生じ難い。したがって、溶接の確実性を図り、二次電池10における出力性能の低下を抑制し得る。
Therefore, according to the present embodiment, the following effects can be obtained.
(1) A thin portion 33 having a high degree of adhesion between the positive electrode current collecting tab 24 and the negative electrode current collecting tab 27 is provided, and the thin portion 33 is welded. For this reason, since the resistance during welding is reduced in the thin portion 33, a local increase or variation in the amount of generated heat is suppressed, and the positive electrode current collecting tab 24 and the negative electrode current collecting tab 27 are not easily broken. Therefore, the certainty of welding can be achieved and a decrease in output performance in the secondary battery 10 can be suppressed.
(2)凹部34内の薄部33に溶接部Yを設けることで、溶接部Yの位置の安定化を図ることができる。つまり、溶接部Yの位置ずれなどを抑制し、溶接の確実性を図り得る。
(3)薄部33を、正極集電タブ群28及び負極集電タブ群29の局所に設けている。このため、薄部33を、正極集電タブ群28及び負極集電タブ群29の全体に設ける場合に比して、溶接に必要な作業を簡素化できる。つまり、二次電池10の製造の効率化を図ることができる。
(2) By providing the welded part Y in the thin part 33 in the recess 34, the position of the welded part Y can be stabilized. That is, it is possible to suppress the misalignment of the welded portion Y and to ensure the welding reliability.
(3) The thin portion 33 is provided locally in the positive electrode current collecting tab group 28 and the negative electrode current collecting tab group 29. For this reason, compared with the case where the thin part 33 is provided in the whole positive electrode current collection tab group 28 and the negative electrode current collection tab group 29, the operation | work required for welding can be simplified. That is, the manufacturing efficiency of the secondary battery 10 can be improved.
(4)薄部33を正極集電タブ群28及び負極集電タブ群29の両方に設けることで、正極集電タブ24及び負極集電タブ27の双方において溶接の確実性を図り得る。また、正極金属箔22をアルミニウム箔とし、負極金属箔25を銅箔とした場合、アルミニウム箔の方が銅箔に比して破断し易い。このため、本実施形態の溶接方法、すなわち薄部33に溶接部Yを設けることは、正極集電タブ群28と正極内部端子15bの溶接において好適に採用できる。 (4) By providing the thin part 33 in both the positive electrode current collecting tab group 28 and the negative electrode current collecting tab group 29, it is possible to achieve welding reliability in both the positive electrode current collecting tab 24 and the negative electrode current collecting tab 27. Moreover, when the positive electrode metal foil 22 is an aluminum foil and the negative electrode metal foil 25 is a copper foil, the aluminum foil is more easily broken than the copper foil. For this reason, the welding method of the present embodiment, that is, providing the welded portion Y in the thin portion 33 can be suitably employed in welding the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b.
(5)薄部33は、正極集電タブ群28及び負極集電タブ群29を押圧部材35によって押圧することで形成される。このため、簡単な方法で、正極集電タブ24及び負極集電タブ27の密着度を高めることができる。 (5) The thin portion 33 is formed by pressing the positive electrode current collecting tab group 28 and the negative electrode current collecting tab group 29 with the pressing member 35. For this reason, the adhesion degree of the positive electrode current collection tab 24 and the negative electrode current collection tab 27 can be raised by a simple method.
(6)また、押圧部材35は、溶接用電極棒36を挿入可能な大きさの凹部34が形成されるように、その形状が設定されている。つまり、押圧部材35は、溶接用電極棒36よりも大きな直径を有する。このため、薄部33に溶接部Yを確実に設けることができる。また、溶接用電極棒36を凹部34に挿入した際に、溶接用電極棒36によって凹部34周辺の正極集電タブ24や負極集電タブ27が押し潰されることがなく、破断などを確実に抑制できる。 (6) Moreover, the shape of the pressing member 35 is set so that the recessed part 34 of the magnitude | size which can insert the electrode rod 36 for welding is formed. That is, the pressing member 35 has a larger diameter than the welding electrode rod 36. For this reason, the welding part Y can be provided in the thin part 33 reliably. Further, when the welding electrode rod 36 is inserted into the recess 34, the positive electrode current collecting tab 24 and the negative electrode current collecting tab 27 around the recess 34 are not crushed by the welding electrode rod 36, so that breakage and the like are ensured. Can be suppressed.
(7)押圧部材35の先端を弧状に形成しているので、正極集電タブ群28や負極集電タブ群29に対する押圧部材35の片当りなどを抑制し、薄部33を確実に設けることができる。また、押圧部材35から局部的に大きな荷重が加わり難く、押圧部材35の押圧時において正極集電タブ24や負極集電タブ27が破断してしまうことを抑制できる。 (7) Since the tip of the pressing member 35 is formed in an arc shape, it is possible to suppress the contact of the pressing member 35 with respect to the positive current collecting tab group 28 and the negative current collecting tab group 29 and to provide the thin portion 33 with certainty. Can do. Further, it is difficult to apply a large load locally from the pressing member 35, and it is possible to prevent the positive electrode current collecting tab 24 and the negative electrode current collecting tab 27 from being broken when the pressing member 35 is pressed.
なお、上記実施形態は以下のように変更してもよい。
○ 実施形態において、薄部33による溶接を、正極集電タブ群28と正極内部端子15bとの接合のみに用いても良い。逆に、薄部33による溶接を、負極集電タブ群29と負極内部端子16bとの接合のみに用いても良い。
In addition, you may change the said embodiment as follows.
In the embodiment, welding by the thin portion 33 may be used only for joining the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b. Conversely, welding by the thin portion 33 may be used only for joining the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b.
○ 実施形態において、薄部33を複数箇所に設けても良い。
○ 実施形態において、正極集電タブ群28及び負極集電タブ群29の全体をそれぞれ薄部33としても良い。つまり、正極集電タブ群28及び負極集電タブ群29を厚みβとするように溶接前に押圧して変形させても良い。
In embodiment, you may provide the thin part 33 in multiple places.
In the embodiment, the whole of the positive electrode current collecting tab group 28 and the negative electrode current collecting tab group 29 may be the thin portion 33. That is, the positive current collecting tab group 28 and the negative current collecting tab group 29 may be pressed and deformed before welding so as to have a thickness β.
○ 実施形態において、押圧部材35の直径は、溶接用電極棒36の直径に比して大きければ、その直径比率は任意に変更することができる。つまり、溶接用電極棒36の直径よりも大きい凹部34が形成されれば良い。 In the embodiment, as long as the diameter of the pressing member 35 is larger than the diameter of the welding electrode rod 36, the diameter ratio can be arbitrarily changed. That is, it is only necessary to form a recess 34 larger than the diameter of the welding electrode rod 36.
○ 実施形態において、押圧部材35の先端形状は任意に変更しても良い。
○ 実施形態において、凹部34の形状を変更しても良い。
○ 実施形態において、正極集電タブ群28と正極内部端子15bとの接合、及び負極集電タブ群29と負極内部端子16bとの接合を、抵抗溶接に代えて他の溶接方法を用いて行っても良い。例えば、超音波溶接によって接合しても良い。
In the embodiment, the tip shape of the pressing member 35 may be arbitrarily changed.
In the embodiment, the shape of the recess 34 may be changed.
In the embodiment, the joining of the positive electrode current collecting tab group 28 and the positive electrode internal terminal 15b and the joining of the negative electrode current collecting tab group 29 and the negative electrode internal terminal 16b are performed using another welding method instead of resistance welding. May be. For example, you may join by ultrasonic welding.
○ 実施形態において、正極電極19、及び負極電極20の形状を変更しても良い。例えば、正面視正方形に形成しても良い。
○ 実施形態の二次電池10は、リチウムイオン二次電池であったが、これに限らず、他の二次電池であっても良い。要は、正極活物質層と負極活物質層との間をイオンが移動するとともに電荷の授受を行うものであれば良い。
In the embodiment, the shapes of the positive electrode 19 and the negative electrode 20 may be changed. For example, it may be formed in a square in front view.
The secondary battery 10 of the embodiment is a lithium ion secondary battery, but is not limited thereto, and may be another secondary battery. In short, any ion may be used as long as ions move between the positive electrode active material layer and the negative electrode active material layer and transfer charge.
○ 実施形態の二次電池10は、車両として自動車に搭載しても良いし、産業用車両に搭載しても良い。また、定置用の蓄電装置に適用しても良い。
○ 実施形態のような積層型の二次電池10に限らず、帯状の正極電極と帯状の負極電極を捲回して層状に積層した捲回型の二次電池に適用しても良い。なお、捲回型の二次電池においても、正極電極と負極電極の間はセパレータを介在させて絶縁される。そして、捲回型の二次電池に適用する場合は、実施形態のように正極集電タブ24と負極集電タブ27が形成されていれば良い。
(Circle) the secondary battery 10 of embodiment may be mounted in a motor vehicle as a vehicle, and may be mounted in an industrial vehicle. Further, the present invention may be applied to a stationary power storage device.
The present invention is not limited to the laminated secondary battery 10 as in the embodiment, and may be applied to a wound secondary battery in which a belt-like positive electrode and a belt-like negative electrode are wound and laminated in layers. In the wound secondary battery, the positive electrode and the negative electrode are insulated with a separator interposed therebetween. And when applying to a winding type secondary battery, the positive electrode current collection tab 24 and the negative electrode current collection tab 27 should just be formed like embodiment.
○ 正極電極19は、片面に活物質を塗布して正極活物質層が形成されていても良い。同様に、負極電極20は、片面に活物質を塗布して負極活物質層が形成されていても良い。なお、その場合には、正極電極19の正極活物質層と負極電極20の負極活物質層が対向するように配置する。 The positive electrode 19 may have a positive electrode active material layer formed by applying an active material on one side. Similarly, the negative electrode 20 may have a negative electrode active material layer formed by applying an active material on one side. In this case, the positive electrode active material layer of the positive electrode 19 and the negative electrode active material layer of the negative electrode 20 are disposed so as to face each other.
次に、上記実施形態及び別例から把握できる技術的思想を以下に追記する。
(イ)凹部の底は、弧状に形成されている請求項2に記載の蓄電装置。
(ロ)蓄電装置のケースに収容される電極組立体は金属箔に活物質を塗布した第1電極と前記第1電極とは異なる極性の第2電極との間を絶縁してこれらを積層して層状に構成されており、各電極には金属箔からなる集電タブが電極の一端から突出するように設けられており、同極の集電タブを集めた集電タブ群と各電極からの電気を取り出す電極端子とを溶接する電極の溶接方法において、集電タブ群の少なくとも一部に、押圧により前記押圧前の前記集電タブ群の厚みよりも薄い厚みとなる薄部を設け、その後に前記薄部に対応する部位の集電タブ群と前記電極端子とを溶接する電極の溶接方法。
Next, a technical idea that can be grasped from the above embodiment and another example will be added below.
(B) The power storage device according to claim 2, wherein the bottom of the recess is formed in an arc shape.
(B) The electrode assembly housed in the case of the power storage device is formed by insulating the first electrode obtained by applying an active material on a metal foil and the second electrode having a polarity different from the first electrode, and laminating them. Each electrode is provided with a current collecting tab made of metal foil so as to protrude from one end of the electrode, and a current collecting tab group of current collecting tabs of the same polarity and each electrode. In the electrode welding method for welding the electrode terminal for taking out electricity, at least a part of the current collecting tab group is provided with a thin portion that is thinner than the thickness of the current collecting tab group before pressing by pressing, Then, the electrode welding method of welding the current collecting tab group of the part corresponding to the thin part and the electrode terminal.
10…二次電池、12…電極組立体、15…正極端子、15b…正極内部端子、16…負極端子、16b…負極内部端子、19…正極電極、20…負極電極、22…正極金属箔、23…正極活物質層、24…正極集電タブ、25…負極金属箔、26…負極活物質層、27…負極集電タブ、28…正極集電タブ群、29…負極集電タブ群、33…薄部、34…凹部、34a…底、Y…溶接部。 DESCRIPTION OF SYMBOLS 10 ... Secondary battery, 12 ... Electrode assembly, 15 ... Positive electrode terminal, 15b ... Positive electrode internal terminal, 16 ... Negative electrode terminal, 16b ... Negative electrode internal terminal, 19 ... Positive electrode, 20 ... Negative electrode, 22 ... Positive electrode metal foil, 23 ... Positive electrode active material layer, 24 ... Positive electrode current collecting tab, 25 ... Negative electrode metal foil, 26 ... Negative electrode active material layer, 27 ... Negative electrode current collecting tab, 28 ... Positive electrode current collecting tab group, 29 ... Negative electrode current collecting tab group, 33 ... Thin part, 34 ... Recess, 34a ... Bottom, Y ... Welded part.
Claims (4)
前記集電タブ群と前記電極端子を構成する板状の内部端子とを重ね合わせた状態で、溶接用電極棒の先端よりも大きい直径を有した押圧部材を用いて前記集電タブ群側から前記内部端子側に向けて押圧することにより、前記集電タブ群の少なくとも一部に前記押圧前の前記集電タブ群の厚みよりも薄い厚みとなる薄部を底とした凹部を形成する押圧工程と、前記集電タブ群の前記薄部と該薄部に対応する前記内部端子とを一対の前記溶接用電極棒で挟み込んで通電することにより、前記凹部内に該凹部よりも小さい溶接部を形成する溶接工程とを備え、
前記押圧部材の先端は弧状に形成されており、その曲率は前記溶接用電極棒の先端よりも小さい電極の製造方法。 The electrode assembly housed in the case of the power storage device is layered by insulating between the first electrode obtained by applying an active material to metal foil and the second electrode having a polarity different from that of the first electrode, and laminating them. Each electrode is provided with a current collecting tab made of a metal foil so as to protrude from one end of the electrode, and a current collecting tab group of current collecting tabs of the same polarity and the electricity from each electrode. In the method of manufacturing an electrode for welding the electrode terminal to be extracted,
In a state where the current collecting tab group and the plate-like internal terminal constituting the electrode terminal are overlapped, a pressing member having a diameter larger than the tip of the welding electrode rod is used from the current collecting tab group side. By pressing toward the internal terminal side, a press is formed in which at least a portion of the current collecting tab group has a concave portion with a bottom that is thinner than the thickness of the current collecting tab group before pressing. A welding portion smaller than the recess in the recess by energizing the step and the thin terminal of the current collecting tab group and the internal terminal corresponding to the thin portion sandwiched between a pair of welding electrode rods And forming a welding process ,
The tip of the pressing member is formed in an arc shape, and the curvature thereof is a manufacturing method of an electrode smaller than the tip of the welding electrode rod .
前記薄部は、少なくとも正極電極の集電タブを集めた正極集電タブ群に設けられている請求項1又は請求項2に記載の電極の製造方法。 While the first electrode is a positive electrode, the second electrode is a negative electrode,
The method of manufacturing an electrode according to claim 1 , wherein the thin portion is provided in a positive electrode current collecting tab group in which at least the current collecting tabs of the positive electrode are collected.
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