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JP5962920B2 - Gas cock - Google Patents
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JP5962920B2 - Gas cock - Google Patents

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JP5962920B2
JP5962920B2 JP2013043926A JP2013043926A JP5962920B2 JP 5962920 B2 JP5962920 B2 JP 5962920B2 JP 2013043926 A JP2013043926 A JP 2013043926A JP 2013043926 A JP2013043926 A JP 2013043926A JP 5962920 B2 JP5962920 B2 JP 5962920B2
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cam plate
operation shaft
shaft
gas cock
recess
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JP2014173749A (en
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章義 脇田
章義 脇田
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Rinnai Corp
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Rinnai Corp
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Description

本発明は、操作軸を回動させてガスに供給されるガスの流量を調節するガスコックに関する。   The present invention relates to a gas cock that adjusts the flow rate of gas supplied to gas by rotating an operation shaft.

従来のこの種のガスコックとして、操作軸の先端を外部に露出させ、操作つまみなどを装着して操作軸を回動操作できるようにしたものが知られている。この操作軸の基端には円錐台形状の閉子が取り付けられている。この閉子はテーパ穴形状の収納穴に回転自在に収納されており、閉子の周面に形成されたガス通路穴と収納穴の周面に形成されたガス通路穴との重なり面積を増減することにより両ガス通路穴を通ってガスバーナに供給されるガス流量を増減している。   As this type of conventional gas cock, there is known a gas cock in which the end of an operation shaft is exposed to the outside and an operation knob or the like is attached so that the operation shaft can be rotated. A frustoconical closure is attached to the base end of the operating shaft. This closure is rotatably housed in a tapered hole-shaped accommodation hole, and the overlapping area between the gas passage hole formed on the circumferential surface of the closure and the gas passage hole formed on the circumferential surface of the accommodation hole is increased or decreased. Thus, the flow rate of the gas supplied to the gas burner through both gas passage holes is increased or decreased.

この操作軸にカム板を取り付け、カム板を操作軸と共に回動させると共に、このカム板の上面に凹部を設け、このカム板の上面にバネ板で押接された鋼球が凹部に嵌まり込むことによって、操作軸の回動操作中にクリック感が生じるようにしたものが知られている(例えば、特許文献1参照)。   A cam plate is attached to the operation shaft, the cam plate is rotated together with the operation shaft, a recess is provided on the upper surface of the cam plate, and a steel ball pressed against the upper surface of the cam plate by a spring plate is fitted in the recess. It is known that a feeling of clicking is generated during the turning operation of the operation shaft (see, for example, Patent Document 1).

特開2012−184890号公報(図5,図7〜図10)JP 2012-184890 A (FIGS. 5 and 7 to 10)

上記従来のものでは、鋼球をカム板の上面に押接させるバネ板をカム板の上方に取り付けなければならないため、操作軸が長くなり、ガスコック自体の上下寸法が大きくなるという不具合が生じる。また、鋼球が脱落しないように組み立てを行わなければならず、組み付け工程が煩雑になるばかりか、鋼球が脱落したまま組み立てラインの下流まで流れてガスコックが不良品となる比率が増加するおそれが生じる。   In the above-mentioned conventional one, since the spring plate that presses the steel ball against the upper surface of the cam plate has to be attached above the cam plate, the operation shaft becomes long and the vertical dimension of the gas cock itself becomes large. In addition, the assembly must be performed so that the steel balls do not fall off, and the assembly process becomes complicated, and there is a risk that the ratio of gas cocks becoming defective will increase as the steel balls flow down to the downstream of the assembly line. Occurs.

そこで本発明は、上記の問題点に鑑み、操作軸の長さが長くならず、かつ鋼球を使うことなくクリック感を生じさせることのできるガスコックを提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a gas cock that does not have a long operating shaft and can generate a click feeling without using a steel ball.

上記課題を解決するために本発明によるガスコックは、操作軸を全閉位置から火力調節範囲にわたって回動することによりガスの流量を調節するガスコックであって、操作軸と共に回転するカム板とこのカム板の外周面によってオンオフされるマイクロスイッチとを設け、操作軸の回転位相をマイクロスイッチによって検知するものにおいて、上記カム板の内部に空洞を設け、カム板の内面に凹部を設けると共に、線材が円形に巻回され、その一部に係合部が突設された弾性部品を、カム板の内部空間内に位置し、上記凹部の軌跡上でカム板の内面に上記係合部が押接する状態で上記操作軸に対して回転しないように設け、この弾性部品が操作軸と共に回転する凹部に嵌まることによって操作軸の回動操作中にクリック感が生じるようにしたことを特徴とする。 In order to solve the above problems, a gas cock according to the present invention is a gas cock that adjusts the flow rate of gas by rotating the operating shaft from the fully closed position over the heating power adjustment range. provided a micro switch which is turned on and off by the outer peripheral surface of the plate, in which detecting the rotational phase of the operation shaft by a micro switch, a cavity provided in the interior of the cam plate, provided with a recess on the inner surface of the cam plate, the wire wound in a circular, elastic parts engaging portion is projected in a part, positioned within the interior space of the cam plate, the engaging portions on the inner surface of the cam plate on the trajectory of the recess is pressed against It provided so as not to rotate with respect to the upper SL operating shaft in a state, click feeling was to occur during rotational operation of the control shaft by fit into recesses the resilient element is rotated together with the operating shaft And wherein the door.

本発明では、カム板の内部空間内に収納された弾性部品が、カム板に形成された凹部に嵌まることによってクリック感を出すように構成した。   In the present invention, the elastic part housed in the internal space of the cam plate is configured to provide a click feeling by being fitted into a recess formed in the cam plate.

なお、火力調節範囲内においてガスバーナに失火が生じる操作領域が存在する場合、その操作領域で操作軸の回動を止めることは望ましくない。そのような場合には、上記カム板の内面であって凹部の軌跡上に、左右両肩に傾斜面が連続する凸部を形成し、上記弾性部品がこの凸部に連続する傾斜面に押接している状態で操作軸が停止しないようにできる。   When there is an operation region where misfire occurs in the gas burner within the heating power adjustment range, it is not desirable to stop the rotation of the operation shaft in the operation region. In such a case, the inner surface of the cam plate is formed on the locus of the concave portion with convex portions having inclined surfaces on both the left and right shoulders, and the elastic component is pushed onto the inclined surface continuous with the convex portions. It is possible to prevent the operation axis from stopping when in contact.

以上の説明から明らかなように、本発明は、鋼球を凹部に嵌め込むことによりクリック感を出すのではなく、カム板に設けた凹部に弾性部品が嵌まることによってクリック感を出す構成を採用している。これにより、小さな鋼球を組み付ける必要がなくなるので組み立て工数の低減を図ることができる。また、この弾性部品をカム板の内部空間内に設けたので、操作軸の寸法を短くすることができる。   As apparent from the above description, the present invention does not give a click feeling by fitting a steel ball into the recess, but has a configuration in which an elastic part fits into the recess provided in the cam plate. Adopted. Thereby, it is not necessary to assemble a small steel ball, so that the number of assembling steps can be reduced. Further, since the elastic part is provided in the internal space of the cam plate, the size of the operation shaft can be shortened.

本発明によるガスコックの一方からの斜視図The perspective view from one side of the gas cock by this invention 同ガスコックの他方からの斜視図Perspective view from the other side of the gas cock 同ガスコックの分解図Exploded view of the gas cock カムの詳細を示す図Diagram showing details of cam バネと上下板と操作軸との関係を示す図The figure which shows the relationship between a spring, an up-and-down board, and an operation axis 操作軸の回動位相について説明する図The figure explaining the rotation phase of an operation axis

図1から図3を参照して、1は本発明によるガスコックの一例である。本ガスコック1は流入口からガスを導入し、導入されたガスを2系統に分岐して2個の流出口12,13からガスを流出させるものである。8は親子バーナであり、両流出口12,13から流出したガスは親バーナ81と子バーナ82に各々供給されるように配管されている。   1 to 3, reference numeral 1 is an example of a gas cock according to the present invention. The gas cock 1 introduces a gas from an inflow port, branches the introduced gas into two systems, and causes the gas to flow out from two outflow ports 12 and 13. Reference numeral 8 denotes a parent-child burner, which is piped so that the gas flowing out from both the outlets 12, 13 is supplied to the parent burner 81 and the child burner 82, respectively.

両流出口12,13からガスが流出していない消火状態、すなわち全閉状態から親子バーナ8に点火する際には、操作軸2を下方に押し込み、その押し込んだ状態を保持しながら左方向に回動させる。   In the fire extinguishing state where the gas does not flow out from both the outlets 12 and 13, that is, when the main child burner 8 is ignited from the fully closed state, the operating shaft 2 is pushed downward and leftward while maintaining the pushed state. Rotate.

操作軸2には、操作軸2と共に上下移動する上下板3が取り付けられており、操作軸2を押し下げることにより上下板3が下方に移動してマイクロスイッチ72をオンさせる。すると、図外のコントローラは操作軸2が押し込まれたことを検知して、同じく図外のスパーカを作動させ親子バーナ8近傍に断続的な火花放電を発生させる。   An upper and lower plate 3 that moves up and down together with the operation shaft 2 is attached to the operation shaft 2. When the operation shaft 2 is pushed down, the upper and lower plate 3 moves downward to turn on the micro switch 72. Then, the controller (not shown) detects that the operating shaft 2 has been pushed in, and similarly activates the sparker (not shown) to generate intermittent spark discharge in the vicinity of the parent-child burner 8.

操作軸2には、同じく操作軸2と共に上下移動し、かつ操作軸2と共に回動するカム5が上下板3の上方に設けられている。操作軸2を押し込んだ状態で操作軸2を回動させると、カム5がマイクロスイッチ71をオンさせ、上記コントローラは操作軸2が回動されていることを検知することができる。また、操作軸2の下端には図示しない閉子が取り付けられており、操作軸2を回動させると閉子も共に回動し、流出口12,13から流出されるガスの流量が徐々に増加していき、少なくとも閉子の開度が全開に到達するまでには親子バーナ8には確実に点火が行われる。   On the operation shaft 2, a cam 5 that moves up and down together with the operation shaft 2 and rotates together with the operation shaft 2 is provided above the upper and lower plates 3. When the operating shaft 2 is rotated while the operating shaft 2 is pushed in, the cam 5 turns on the micro switch 71, and the controller can detect that the operating shaft 2 is rotated. Further, a closing member (not shown) is attached to the lower end of the operation shaft 2. When the operation shaft 2 is rotated, the closing member is also rotated, and the flow rate of the gas flowing out from the outlets 12 and 13 is gradually increased. The parent and child burner 8 is surely ignited at least until the opening degree of the closing member reaches the fully open position.

また、14に示す位置には電磁安全弁が内蔵されており、上記上下板3が下方に移動すると上記マイクロスイッチ72をオンさせると共に、揺動板17の突起17aを押し下げる。この揺動板17は揺動軸16を中心に揺動自在に保持されており、突起17aが押し下げられると揺動板17は後方に揺動して、ロッド15を後方に押すことになる。   Further, an electromagnetic safety valve is incorporated at a position indicated by reference numeral 14. When the upper and lower plates 3 move downward, the micro switch 72 is turned on and the projection 17a of the swing plate 17 is pushed down. The swing plate 17 is swingably held around the swing shaft 16, and when the projection 17a is pushed down, the swing plate 17 swings backward and pushes the rod 15 backward.

このロッド15が後方に押されると、上記電磁安全弁の弁体が電磁石に押接され、その状態で親子バーナ8への点火が完了すると、電磁石に保持電流が供給されて弁体が吸着されるように構成されている。従って、点火が完了して操作軸2から手を離すことによって操作軸2が上方に復帰して、揺動板17がロッド15を後方に押し込まなくなっても電磁安全弁は開弁状態を保持し続ける。   When the rod 15 is pushed backward, the valve body of the electromagnetic safety valve is pressed against the electromagnet, and when ignition to the parent-child burner 8 is completed in this state, a holding current is supplied to the electromagnet and the valve body is adsorbed. It is configured as follows. Accordingly, when the ignition is completed and the operation shaft 2 is released from the operation shaft 2 and the operation shaft 2 returns upward, the electromagnetic safety valve continues to maintain the open state even if the swing plate 17 does not push the rod 15 backward. .

図4を参照して、カム5の外周面は上記マイクロスイッチ71をオンさせるためのカム面51となっている。このカム5は中空になっており、内周面に2個の凹部52,53と1個の凸部54とが形成されている。   Referring to FIG. 4, the outer peripheral surface of cam 5 is a cam surface 51 for turning on micro switch 71. The cam 5 is hollow, and two concave portions 52 and 53 and one convex portion 54 are formed on the inner peripheral surface.

一方、図5に示すように、上下板3には1対の切り起こし状の突起31が形成されており、弾性部品である円形に巻回されたバネ4が突起31に係合している。バネ4を構成する線材の両端は内側に折り曲げられ、爪41が形成されている。この爪41は上記突起31に係合して上下板3に対してバネ4が回らないように構成されている。なお、両爪41を下方に折り曲げると共に、上下板3に突起31ではなく穴を設けておき、その穴に下方に折り曲げられた爪を差し込むことによって回り止めをしてもよい。   On the other hand, as shown in FIG. 5, a pair of cut-and-raised protrusions 31 are formed on the upper and lower plates 3, and a spring 4 wound in a circle, which is an elastic part, is engaged with the protrusions 31. . Both ends of the wire constituting the spring 4 are bent inward to form claws 41. The claw 41 is configured to engage with the protrusion 31 so that the spring 4 does not rotate with respect to the upper and lower plates 3. In addition, both the claws 41 may be bent downward, and a hole may be provided in the upper and lower plates 3 instead of the protrusions 31, and the rotation may be prevented by inserting the claws bent downward into the holes.

また、上記凹部52,53に係合するように係合部42を外側に張り出すように形成しているが、上記凹部52,53や凸部54をカム5の天井面に形成した場合には、係合部42は上方に起立するように折り曲げて形成することになる。   Further, the engaging portion 42 is formed so as to protrude outward so as to engage with the concave portions 52 and 53, but when the concave portions 52 and 53 and the convex portion 54 are formed on the ceiling surface of the cam 5. The engaging portion 42 is formed by bending so as to stand upward.

一方、上下板3は上述のように、操作軸2と共に上下移動するが、下方に移動した際にマイクロスイッチ72をオンにし、かつ突起17aを押し下げなければならない。ところが、マイクロスイッチ72や突起17aに押し下げ力を作用させる作用点34は操作軸2から離れているので、操作軸2に対して上下板3の取り付けにガタが生じていると、上下板3が傾いて作用点34が上方に逃げるため、ロッド15を十分に後方に押し込むことができず、またマイクロスイッチ72をオンにできないという不具合が生じる。そこで、操作軸2に、上下板3がほぼ隙間なく嵌まり、かつ嵌まった状態で操作軸2が回転できる幅寸法の溝22を形成し、他方、上下板3に、操作軸2の軸部21が通過できる大穴部32と直径が溝22の底部の直径に近い小孔部33とを連通させて形成し、操作軸2を大穴部32に通し、その後、小孔部33を溝22に嵌め込むことにより、上下板3を操作軸2に対してガタなく取り付けるようにした。なお、ガスコック1を組み上げると、ブラケット6が上下板3の水平方向の移動を規制するので、溝22が大穴部32側に移動することはない。   On the other hand, the upper and lower plates 3 move up and down together with the operation shaft 2 as described above, but when they move downward, the microswitch 72 must be turned on and the protrusion 17a must be pushed down. However, since the action point 34 for applying a pressing force to the microswitch 72 and the protrusion 17a is away from the operation shaft 2, if the back and forth plate 3 is loosely attached to the operation shaft 2, the upper and lower plates 3 Since the operating point 34 is inclined to escape upward, the rod 15 cannot be pushed backward sufficiently, and the micro switch 72 cannot be turned on. Therefore, the upper and lower plates 3 are fitted to the operation shaft 2 with almost no gap, and a groove 22 having a width dimension that allows the operation shaft 2 to rotate in the fitted state is formed. The large hole portion 32 through which the portion 21 can pass and the small hole portion 33 having a diameter close to the diameter of the bottom portion of the groove 22 are formed to communicate with each other, the operation shaft 2 is passed through the large hole portion 32, and then the small hole portion 33 is formed in the groove 22. The upper and lower plates 3 are attached to the operation shaft 2 without looseness. When the gas cock 1 is assembled, the bracket 6 restricts the horizontal movement of the upper and lower plates 3, so that the groove 22 does not move toward the large hole portion 32.

図6を参照して、上述のように消火状態、すなわち全閉状態から点火を行う場合には、最初に操作軸2を下方に押し込む(a)。そして、その押し込んだままの状態で操作軸2を左方向に回転させる(b)。強火位置(全開位置)まで操作軸2を回動させると、バネ4の係合部42が凹部52に嵌まり込んでクリック感が生じ、かつ、操作軸2を回動するためのトルクが増加するので、操作者はその位置が全開位置であることを知ることができる。そのまま操作軸2を押し込んだ状態である程度の時間保持すると親子バーナ8の点火が完了し、電磁安全弁の弁体が電磁石に吸着される。その状態で手を離せば操作軸2は図示しないバネの付勢力で上方へと戻る。その全開状態から全閉状態までの間(c)で操作軸2を回動すれば親子バーナ8の火力が増減する。   Referring to FIG. 6, when ignition is performed from the fire extinguished state, that is, the fully closed state as described above, first, the operating shaft 2 is pushed downward (a). Then, the operating shaft 2 is rotated leftward while being pushed down (b). When the operation shaft 2 is rotated to the high fire position (fully open position), the engaging portion 42 of the spring 4 is fitted into the recess 52 to generate a click feeling, and the torque for rotating the operation shaft 2 increases. Therefore, the operator can know that the position is the fully open position. If the operation shaft 2 is pushed in and held for a certain period of time, the ignition of the parent-child burner 8 is completed, and the valve body of the electromagnetic safety valve is attracted to the electromagnet. If the hand is released in this state, the operating shaft 2 returns upward by the biasing force of a spring (not shown). If the operating shaft 2 is rotated during the period from the fully open state to the fully closed state (c), the heating power of the parent-child burner 8 increases or decreases.

次に、子バーナ82だけ燃焼状態にする場合には、全開位置を越えて更に操作軸2を左方向に回動させる。dで示す範囲は両バーナ81,82共に強火状態のまま火力は変化しないが、係合部42が次の凹部53に嵌まることにより操作軸2を一旦停止させることになる。更に操作軸2を左方向に回動させると、親バーナ81のみの火力が絞られるが(e)、このeの範囲では親バーナ81に逆火現象が生じるおそれがあるため、操作軸2をeの範囲内で停止させたくない。そこで、凸部54が設けられている。   Next, when only the child burner 82 is in the combustion state, the operating shaft 2 is further rotated leftward beyond the fully opened position. In the range indicated by d, the heating power remains unchanged in both burners 81 and 82, but the operating shaft 2 is temporarily stopped when the engaging portion 42 is fitted into the next concave portion 53. When the operating shaft 2 is further rotated leftward, the heating power of only the parent burner 81 is reduced (e). However, in the range of e, there is a possibility that a reverse fire phenomenon occurs in the parent burner 81. I do not want to stop within the range of e. Therefore, a convex portion 54 is provided.

バネ4の係合部42はdからeに移行する際に凹部53に嵌まっているが、更に左に回動させるためには係合部42が凸部54を越えなければならない。そのため、操作軸2を回動させ続けるのに大きなトルクを必要とする。凸部54の頂点を越えなければ操作軸2は右方向に逆戻りするが、凸部54を越えると急にトルクが小さくなるので一気にfの範囲まで操作軸2を回動してしまうことになる。   The engaging portion 42 of the spring 4 is fitted in the concave portion 53 when shifting from d to e, but the engaging portion 42 must exceed the convex portion 54 in order to further rotate to the left. Therefore, a large torque is required to keep the operation shaft 2 rotating. If the vertex of the convex portion 54 is not exceeded, the operation shaft 2 returns to the right. However, if the convex portion 54 is exceeded, the torque suddenly decreases, so the manipulation shaft 2 is rotated to the range of f at a stroke. .

fの範囲に入った時点では親バーナ81は消火しており、子バーナ82が強火状態で燃焼している。fの範囲内で更に左方向に回動すると、子バーナ82の火力を最小火力まで絞ることができる。この状態から親子バーナ8を消火するには、操作軸2を消火位置まで右方向に回動させればよい。その途中で再び凸部54を乗り越え、更に凹部53に嵌まったときに再び親バーナ81に着火する。そして、凹部53,52に順次嵌まることによってクリック感が生じる。   At the time of entering the range of f, the parent burner 81 is extinguished and the child burner 82 is burning in a high fire state. By further turning left within the range of f, the heating power of the sub-burner 82 can be reduced to the minimum heating power. In order to extinguish the parent-child burner 8 from this state, the operation shaft 2 may be rotated rightward to the fire extinguishing position. In the middle of this, the vehicle overpasses the convex portion 54 again, and when it is further fitted into the concave portion 53, the parent burner 81 is ignited again. A click feeling is generated by sequentially fitting into the recesses 53 and 52.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

1 ガスコック
2 操作軸
3 上下板
4 バネ
5 カム
6 ブラケット
8 親子バーナ
15 ロッド
17 揺動板
17a 突起
21 軸部
22 溝
32 大穴部
33 小孔部
DESCRIPTION OF SYMBOLS 1 Gas cock 2 Operating shaft 3 Upper / lower plate 4 Spring 5 Cam 6 Bracket 8 Parent-child burner 15 Rod 17 Oscillating plate 17a Protrusion 21 Shaft portion 22 Groove 32 Large hole portion 33 Small hole portion

Claims (2)

操作軸を全閉位置から火力調節範囲にわたって回動することによりガスの流量を調節するガスコックであって、操作軸と共に回転するカム板とこのカム板の外周面によってオンオフされるマイクロスイッチとを設け、操作軸の回転位相をマイクロスイッチによって検知するものにおいて、上記カム板の内部に空洞を設け、カム板の内面に凹部を設けると共に、線材が円形に巻回され、その一部に係合部が突設された弾性部品を、カム板の内部空間内に位置し、上記凹部の軌跡上でカム板の内面に上記係合部が押接する状態で上記操作軸に対して回転しないように設け、この弾性部品が操作軸と共に回転する凹部に嵌まることによって操作軸の回動操作中にクリック感が生じるようにしたことを特徴とするガスコック。 A gas cock that adjusts the gas flow rate by rotating the operation shaft from the fully closed position over the heating power adjustment range, and includes a cam plate that rotates together with the operation shaft and a micro switch that is turned on and off by the outer peripheral surface of the cam plate. The rotation phase of the operating shaft is detected by a micro switch. In the cam plate, a cavity is provided in the cam plate, a recess is provided in the inner surface of the cam plate, and a wire is wound in a circular shape. the resilient elements but which project, so as not to rotate with respect to the upper SL operating shaft in a state located in the inner space of the cam plate, the engaging portions on the inner surface of the cam plate on the trajectory of the recess is pressed against A gas cock is provided, wherein the elastic part is fitted into a recess that rotates together with the operation shaft so that a click feeling is generated during the rotation operation of the operation shaft. 上記カム板の内面であって凹部の軌跡上に、左右両肩に傾斜面が連続する凸部を形成し、上記弾性部品がこの凸部に連続する傾斜面に押接している状態で操作軸が停止しないようにしたことを特徴とする請求項1に記載のガスコック。   On the inner surface of the cam plate, on the locus of the recess, a convex portion having inclined surfaces is formed on both left and right shoulders, and the operating shaft is in a state where the elastic part is pressed against the inclined surface continuing to the convex portion. The gas cock according to claim 1, wherein the gas cock is not stopped.
JP2013043926A 2013-03-06 2013-03-06 Gas cock Active JP5962920B2 (en)

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EP3847397B1 (en) * 2018-09-05 2023-05-10 Arçelik Anonim Sirketi A gas cooker comprising a knob
JP7307002B2 (en) * 2020-02-03 2023-07-11 リンナイ株式会社 thermal control device
CN116181954B (en) * 2023-05-04 2023-08-15 成都凯天电子股份有限公司 A valve capable of preventing misoperation and its application method

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