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JP5964656B2 - Leak detection line - Google Patents
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JP5964656B2 - Leak detection line - Google Patents

Leak detection line Download PDF

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JP5964656B2
JP5964656B2 JP2012120443A JP2012120443A JP5964656B2 JP 5964656 B2 JP5964656 B2 JP 5964656B2 JP 2012120443 A JP2012120443 A JP 2012120443A JP 2012120443 A JP2012120443 A JP 2012120443A JP 5964656 B2 JP5964656 B2 JP 5964656B2
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braid
conductors
detection line
red
leakage
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JP2013246066A (en
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哲洋 林
哲洋 林
康司 宮田
康司 宮田
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Tatsuta Electric Wire and Cable Co Ltd
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Tatsuta Electric Wire and Cable Co Ltd
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Priority to CN2013200675756U priority patent/CN203287166U/en
Priority to CN201310046851.5A priority patent/CN103454047B/en
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Description

この発明は、建物内部の漏水や薬液等の貯蔵、運搬時の漏液を検知する漏液検知線に関するものである。   The present invention relates to a leak detection line for detecting leaks during storage and transportation of water leaks and chemicals inside a building.

コンピュータ室、各種の資料などの保管室等の場合、建物内部の壁面、床面、各種機器表面、配管接合部等に水が付着したり、漏水したりすると、建物床面等の腐食の原因となったり、各種機器が誤動作したり、資料が変質したりする恐れがある。また、水や硫酸、塩酸などの薬品類のような各種の液体を貯蔵したり、輸送したりする場合、その液体の漏洩は、経済的損失や事故の原因となる。
このため、漏水や漏液(以下、これらを「漏液」と称する。)を検知する手段として、建物内部の壁面等に漏液検知線を添設して、その漏液を検知することが行われている。
In the case of computer rooms, storage rooms for various materials, etc., if water adheres to or leaks from the walls, floors, various equipment surfaces, pipe joints, etc. inside the building, it may cause corrosion of the building floors, etc. , Various devices may malfunction, and the materials may be altered. In addition, when various liquids such as chemicals such as water, sulfuric acid, and hydrochloric acid are stored or transported, leakage of the liquid causes economic loss and accidents.
For this reason, as a means for detecting water leakage or leakage (hereinafter referred to as “leakage”), a leak detection line is attached to the wall surface or the like inside the building to detect the leak. Has been done.

その漏液検知線として、例えば、図7に示すように、対の導体(電極)1、1をそれぞれ編組2によって被覆し、その被覆電極1に発色糸(発色体)3を沿わせてその外周面をさらに外部編組4によって被覆したものP’がある(特許文献1 実用新案登録請求の範囲 第2頁左欄(第3欄)第22行〜同右欄(第4欄)第42行、第1図参照)。
この漏液検知線P’は、漏液が生じると、上記両編組2、4がその漏液を捕捉しその漏液を介して導体1、1間を短絡させ(導体1、1間の抵抗が変化し)、その短絡(変化)による電気信号によって漏液を検出する。このとき、両編組2、4が漏液を確実に捕捉するため、検知精度が高いものである。また、漏液によって発色糸3の着色剤が溶け出して外部編組4まで滲み出るため、その着色(発色)した外部編組4を確認することによって漏液箇所を確認できる。
As the liquid leakage detection line, for example, as shown in FIG. 7, a pair of conductors (electrodes) 1 and 1 are respectively covered with a braid 2 and a colored yarn (coloring body) 3 is placed along the coated electrode 1 There is P ′ whose outer peripheral surface is further covered with an external braid 4 (patent document 1 utility model registration claim page 2 left column (third column) line 22 to right column (fourth column) line 42, (See FIG. 1).
When leakage occurs, the braids 2 and 4 capture the leakage and short-circuit the conductors 1 and 1 through the leakage (resistance between the conductors 1 and 1). The liquid leakage is detected by an electrical signal due to the short circuit (change). At this time, since both the braids 2 and 4 reliably capture the liquid leakage, the detection accuracy is high. Further, since the colorant of the color developing yarn 3 is dissolved by the liquid leakage and oozes out to the external braid 4, the leaked portion can be confirmed by checking the colored (colored) external braid 4.

また、その図7の漏液検知線P’において、発色糸3を沿わせることなく、外部編組4を吸液によって透過するようにしたものもある(図3参照)。この漏液検知線P’は、漏液が生じると、同様に、両編組2、4がその漏液を捕捉してその漏液を介して導体1、1間を短絡させ(導体1、1間の抵抗が変化し)、その短絡(変化)による電気信号によって漏液を検出する。このとき、内側の編組2が着色されており、外部編組4が吸液すると透過するため、その内側編組2の色が透き出てその漏液位置を確認できる(特許文献2実用新案登録請求の範囲、第2図等参照)。   Further, there is also a liquid leakage detection line P ′ shown in FIG. 7 in which the outer braid 4 is transmitted by liquid absorption without the coloring yarn 3 being lined (see FIG. 3). When leakage occurs, the leakage detection line P ′ similarly causes both braids 2 and 4 to capture the leakage and short-circuit between the conductors 1 and 1 via the leakage (conductors 1 and 1). And the leakage is detected by an electrical signal due to the short circuit (change). At this time, since the inner braid 2 is colored and the outer braid 4 permeates when it absorbs liquid, the color of the inner braid 2 shows through and the leakage position can be confirmed (Patent Document 2 Utility Model Registration Request) Range, see Figure 2 etc.)

実開昭59−155536号公報Japanese Utility Model Publication No.59-155536 実開平01−89351号公報Japanese Utility Model Publication No. 01-89351 特開2002−277341号公報JP 2002-277341 A

上記の発色糸3を沿わせた漏液検知線P’は、布設するまでに雨等で濡れたり、漏液が生じたりして、着色剤がいったん外部に滲み出ると、外部編組4が着色されていない状態に回復しない問題がある。
一方、内側編組2を着色した漏液検知線P’は、雨等で濡れたり、漏液が生じたりしても、その液が乾燥すれば、外部編組4の透過は解消して、漏液検知状態に復帰する。
しかし、従来、その内側編組2の着色は、例えば、赤又は青の一色であり、吸液による外部編組4の透過によるその内側編組2の色の識別が十分ではなく、特に、漏液が広範囲であると、全体に内部編組2の色が薄く見えることによって漏液そのものが認識できない場合が多い。これは、設置環境が暗ければその傾向は顕著に表れる。
The liquid leakage detection line P ′ along the coloring yarn 3 is wetted by rain or the like until it is laid, or liquid leakage occurs, and once the colorant oozes out, the external braid 4 is colored. There is a problem that does not recover to the state that is not.
On the other hand, even if the liquid leakage detection line P ′ colored the inner braid 2 gets wet due to rain or leaks, if the liquid dries, the permeation of the external braid 4 is eliminated, and the liquid leak Return to detection status.
However, conventionally, the inner braid 2 is colored with, for example, one color of red or blue, and the color of the inner braid 2 is not sufficiently identified by the permeation of the outer braid 4 by liquid absorption. In many cases, the color of the inner braid 2 appears to be thin as a whole, so that the liquid leakage itself cannot be recognized. This tendency is prominent when the installation environment is dark.

この発明は、この様な実状の下、検知導体の被覆を着色した漏液検知線において、漏液時のその被覆の着色を確認し易くすることを課題とする。   An object of the present invention is to make it easy to confirm the coloring of the coating at the time of leakage in the leakage detection line in which the coating of the detection conductor is colored under such a situation.

上記課題を達成するために、この発明は、上記複数の検知導体の被覆の着色を異ならせることとしたのである。
各被覆の着色が異なっていると、その各被覆の色は、漏液によって外部編組が透過されると、漏液前の透き出ていない状態に比べて、漏液検知線の外観は明確に相違し、その漏液位置を認識できる。
In order to achieve the above object, the present invention makes the coloring of the coatings of the plurality of detection conductors different.
If the color of each coating is different, the color of each coating will be clearer when the external braid is permeated by the liquid leakage than when it is not transparent before the liquid leakage. It is different and the leak position can be recognized.

この発明の構成としては、少なくとも2本の導体がそれぞれ被覆して並列され、その被覆導体の外周を全長に亘って吸液時に透過する(透き出る)外部編組によって被覆し、その外部編組の吸液によって各導体間の抵抗値が変化する漏液検知線において、前記各導体の被覆にそれぞれ互いに異なる着色を施した構成を採用することができる。 According to the configuration of the present invention, at least two conductors are respectively coated and arranged in parallel, and the outer circumference of the coated conductor is covered with an outer braid that penetrates ( shows through ) the liquid during absorption, and the outer braid is absorbed. in leak detection line whose resistance value changes between the conductors by the liquid, it is possible to adopt a configuration which has been subjected to respective different colored coating of said respective conductors.

導体の被覆は編組とすることができ、編組の場合は透液性となり、その編組の繊維糸は吸湿性(親水性)、非吸湿性(撥水性)のいずれでもよいが、非吸湿性の場合は編組を疎にすることにより、編組の隙間に液体を保持できる(透液性とし得る)。外部編組は、吸液によって透過するものであれば、その糸は何れでも良い。
その導体編組及び外部編組の繊維糸は、例えば、綿糸、フッ素樹脂(PFA)、ポリプロピレン(PP)、ポリファニレンサルファイド(PPS)、ポリエチレン(PE)、ポリエチレンテレフタレート(PET)等のポリエステル、ポリビニルアルコール(PVA)、ナイロン(NY)等の有機又は無機化合物を適宜に採用し得る。また、非吸湿性素材又は吸湿性素材のいずれでもよいが、漏液検知後に洗浄・乾燥を行い、速やかに復帰し得るという点を重視する場合は、非吸湿性素材を用いるのが好ましい。さらに、モノフィラメント又はマルチフィラメントのいずれも採用し得る。このとき、フッ素樹脂のように撥水性が高い素材と、綿糸のように吸湿性が高い素材とを織り交ぜて編組を構成すると、その織り交ぜの割合を変えることにより、この編組への漏液の浸み込みやすさを調節することも可能である。
The conductor coating can be a braid, and in the case of a braid, it becomes liquid-permeable, and the fiber yarn of the braid may be either hygroscopic (hydrophilic) or non-hygroscopic (water repellent), but non-hygroscopic In that case, the liquid can be held in the gaps of the braid by making the braid sparse (can be liquid-permeable). The external braid may be any yarn as long as it is permeable by liquid absorption.
The fiber yarns of the conductor braid and the external braid are, for example, cotton yarn, polyester such as fluororesin (PFA), polypropylene (PP), polyphenylene sulfide (PPS), polyethylene (PE), polyethylene terephthalate (PET), and polyvinyl alcohol. Organic or inorganic compounds such as (PVA) and nylon (NY) can be appropriately employed. In addition, either a non-hygroscopic material or a hygroscopic material may be used. However, when importance is attached to the point that washing and drying can be performed after leakage detection and the liquid can be quickly recovered, it is preferable to use a non-hygroscopic material. Furthermore, either monofilament or multifilament can be adopted. At this time, when a braid is formed by interweaving a material with high water repellency such as fluororesin and a material with high moisture absorption such as cotton yarn, the liquid leakage to this braid is changed by changing the ratio of the interweaving. It is also possible to adjust the ease of penetration.

導体編組への着色は、繊維糸を着色槽に浸して着色した後、その着色糸を編組としたり、編組とした後、その編組を着色槽に浸して着色したりすることができる。このとき、その着色は、非溶性が好ましい。非溶性であると、漏液に触れても外部編組に溶け出ることがなく、外部編組が乾燥すれば、元の状態に復帰するため、再検出が可能となる。   The conductor braid can be colored by dipping the fiber yarn in a coloring tank and coloring it, and then forming the colored yarn into a braid, or after forming the braid, dipping the braid in the coloring tank and coloring. At this time, the coloring is preferably insoluble. If it is insoluble, it will not melt into the external braid even if it touches the leaked liquid, and if the external braid dries, it will return to its original state, and re-detection is possible.

上記導体の材質は、従来から使用されているものであれば何れでも良く、例えば、錫メッキ等の撚り線、単線、平角線等であって、その材質も金属に限らず、導電性を有すれば、非金属、炭素繊維等であっても良いが、屈曲性を重視するのであれば、撚り線が好ましい。各導体の並列間隔(内部編組の厚み等)は、検知精度を考慮して実験等によって適宜に決定する。   Any material may be used for the conductor as long as it is conventionally used. For example, it is a stranded wire such as tin plating, a single wire, a flat wire, etc. The material is not limited to metal and has conductivity. In this case, a non-metal, carbon fiber, or the like may be used, but a stranded wire is preferable if the flexibility is important. The parallel spacing between the conductors (the thickness of the internal braid, etc.) is appropriately determined by experiments and the like in consideration of detection accuracy.

その導体の本数は、2本以上であれば何れでも良いが、3本であると、その一本を漏液位置の検知線として使用したり(特許文献2第7頁第6行以降の[実施例3]第4図、第5図参照)、各導体を平形に並べた漏液検知線の場合、漏液検知範囲を広くしたりすることができる(特許文献3図1〜図5参照)。
その導体が2本の場合、被覆の色は、赤、青、黄のいずれかの2色とすることができる。このとき、その一方を黄色、他方を赤色又は青色とすることができ、導体が3本の場合は、各被覆の色は、それぞれ黄色、赤色又は青色と異なるものとすることができる。赤又は青は認識し易く、黄色は、赤又は青を目立たせるからである(後記実施形態参照)。
また、各被覆導体は撚られているものとすれば、各被覆導体の色が漏液検知線の長さ方向にらせん状に認識されてその漏液が生じたことをより認識し易いものとなる(後記実施形態参照)。
The number of conductors may be any as long as it is two or more, but if it is three, one of the conductors may be used as a detection line for the leak position (see Patent Document 2, page 7, line 6 and subsequent [ Embodiment 3] (See FIGS. 4 and 5) In the case of a leak detection line in which the conductors are arranged in a flat shape, the leak detection range can be widened (see Patent Document 3 FIGS. 1 to 5). ).
When there are two conductors, the color of the coating can be any one of red, blue, and yellow. At this time, one of them can be yellow and the other can be red or blue. When there are three conductors, the color of each coating can be different from yellow, red, or blue, respectively . This is because red or blue is easy to recognize, and yellow makes red or blue stand out (see embodiment below).
If each coated conductor is twisted, it is easier to recognize that the color of each coated conductor is spirally recognized in the length direction of the leak detection line and that the leak has occurred. (See the embodiment below).

この発明は、以上のように、各導体の被覆にそれぞれ異なる着色を施したので、漏液が生じると、その漏液による外部編組を透した被覆導体の認識が容易となる。このため、漏液位置の確認が容易である。   In the present invention, as described above, the coating of each conductor is colored differently. Therefore, when leakage occurs, it becomes easy to recognize the coated conductor through the external braid due to the leakage. For this reason, it is easy to confirm the leak position.

この発明の一実施形態の断面図Sectional drawing of one Embodiment of this invention 同実施形態の一部斜視図Partial perspective view of the same embodiment 他の実施形態の断面図Cross-sectional view of another embodiment 実施例1〜4及び比較例の作用図であり、(a)は漏液前、(b)は漏液後It is an effect | action figure of Examples 1-4 and a comparative example, (a) is before leaking, (b) is after leaking. 同作用図であり、(a)は漏液前、(b)は漏液後It is the same action figure, (a) before leaking, (b) after leaking 同作用図であり、(a)は漏液前、(b)は漏液後It is the same action figure, (a) before leaking, (b) after leaking 従来例の断面図Cross section of conventional example

図1乃至図3は、この発明の実施形態を示し、この実施形態の漏液検知線Pは、錫メッキ軟銅撚り線(素線径:0.18mm×13本=0.33mm)からなる2本(図3)又は3本(図1、2)の導体11をそれぞれ綿糸の編組12によって被覆して各導体11間の絶縁性が担保され、その被覆導体10を撚り、その外周を外径0.1mmのマルチフィラメント状白色綿糸の外部編組14で被覆したもの(外径:約4mm)である。 FIGS. 1 to 3 show an embodiment of the present invention, and the leakage detection line P of this embodiment is made of a tinned annealed copper stranded wire (element diameter: 0.18 mm × 13 wires = 0.33 mm 2 ). Two (FIG. 3) or three (FIGS. 1 and 2) conductors 11 are each covered with a cotton braid 12 to ensure insulation between the conductors 11, and the coated conductor 10 is twisted and the outer periphery thereof is removed. A multifilament white cotton yarn having a diameter of 0.1 mm and covered with an external braid 14 (outer diameter: about 4 mm).

各導体11の綿糸からなる被覆(編組)12は、それぞれ、赤、青、黄の各顔料を綿糸に混入して赤、青、黄の発色をしている。その赤、青、黄の発色を呈する被覆導体10によって図4〜図6に示す実施例1〜4及び比較例を製作した。
その実施例1〜3は、図3に示す2本の被覆導体10、10を撚った漏液検知線Pであり、実施例1はその被覆導体10、10の被覆12が赤と青からなり、実施例2は同赤、黄からなり、実施例3は同青と黄からなる。実施例4は、図1、図2に示す3本の被覆導体10、10を撚った漏液検知線Pであり、その被覆導体10、10、10の被覆12は赤と青と黄からなる。比較例は、図3に示す2本の被覆導体10、10を撚った漏液検知線Pであり、その被覆導体10、10の被覆12は赤と赤からなる。
The covering (braiding) 12 made of cotton yarn of each conductor 11 is colored with red, blue and yellow by mixing red, blue and yellow pigments in the cotton yarn, respectively. Examples 1 to 4 and comparative examples shown in FIGS. 4 to 6 were manufactured by the coated conductor 10 exhibiting red, blue, and yellow coloring.
Examples 1 to 3 are the liquid leakage detection lines P twisted by the two coated conductors 10 and 10 shown in FIG. 3, and in Example 1, the coating 12 of the coated conductors 10 and 10 is red and blue. Example 2 consists of the same red and yellow, and Example 3 consists of the same blue and yellow. Example 4 is a liquid leakage detection line P in which the three coated conductors 10 and 10 shown in FIGS. 1 and 2 are twisted, and the coating 12 of the coated conductors 10, 10, and 10 is made of red, blue, and yellow. Become. The comparative example is a liquid leakage detection line P in which the two covered conductors 10 and 10 shown in FIG.

その各実施例1〜4及び比較例の各漏液検知線Pの水濡れ前を図4〜図6の各(a)に示し、同水濡れ後を同各(b)に示し、図4は昼光色室内蛍光灯の照明下、図5は暗室内における白熱電球色懐中電灯下、図6は暗室内における白色LED照明下の状態を示す。
この各試験において、各図(a)と同(b)を比較すると、各図(b)において、被覆12が赤と赤の同一色からなる比較例の漏液検知線Pは、全体が赤く浮き出ているが、何処に漏液が生じたかが分かり難い。
これに対し、実施例1〜4の漏液検知線Pは、各図(b)において、赤と青、赤と黄、青と黄又は赤と青と黄のそれぞれのらせん状模様が浮き出て、同各(a)とは明らかに異なる模様を呈しており、その漏液位置を確認し得る。この確認は図5、図6の暗室内においても可能である。このとき、その識別度合は、実施例1、同2、同3、同4の順に鮮明となっている。
Each liquid leakage detection line P of each of Examples 1 to 4 and the comparative example is shown in each (a) of FIGS. 4 to 6, and after the water is shown in (b). FIG. 5 shows a state under an incandescent light bulb flashlight in a dark room, and FIG. 6 shows a state under white LED illumination in a dark room.
In each test, when comparing each figure (a) and (b), in each figure (b), the leakage detection line P of the comparative example in which the coating 12 is made of the same color of red and red is entirely red. Although it is raised, it is difficult to tell where the leak occurred.
On the other hand, in each figure (b), the leak detection lines P of Examples 1 to 4 have red and blue, red and yellow, blue and yellow, and red and blue and yellow spiral patterns, respectively. The pattern (a) is clearly different from the above (a), and the liquid leakage position can be confirmed. This confirmation is also possible in the darkroom of FIGS. At this time, the degree of discrimination is clear in the order of the first embodiment, the same 2, the same 3, and the fourth.

このことから、被覆導体10の本数は2本より3本以上が好ましいことが理解でき、また、2本の場合、赤と青、赤と黄、青と黄の順で漏液部の識別度合が増すことが理解できる。これから、黄は、赤と青を際だたせてその漏液部の識別度合を増すことが理解できる。また、その漏液部の識別度合の差は、暗所になればなるほど顕著となる。   From this, it can be understood that the number of the covered conductors 10 is preferably three or more than two, and in the case of two, the degree of discrimination of the liquid leakage portion is in the order of red and blue, red and yellow, blue and yellow. Can be understood to increase. From this, it can be understood that yellow distinguishes red and blue to increase the degree of discrimination of the leaked portion. Further, the difference in the degree of identification of the leaked portion becomes more prominent as the darkness is reached.

上記実施形態は、被覆12を編組によって構成したが、半導電性樹脂等の樹脂被覆(被覆導体)とすることもできる。また、被覆12の着色も、赤、青、黄以外に、緑、黒等も考えられ、さらに、着色顔料に、ガラス粉を混入して濡れたら透けて光るようにしたり、蛍光料を混入したりすることもできる。また、導体11も撚り線でなく、単線とすることもでき、耐酸性(耐薬品性)のものとして、炭素繊維製も採用し得る。
このように、今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。この発明の範囲は、上記した意味ではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
In the above embodiment, the coating 12 is formed by braiding, but it may be a resin coating (coated conductor) such as a semiconductive resin. In addition to the red, blue, and yellow colors, the coating 12 may be green, black, and the like. Further, the glass pigment may be mixed with glass powder so that it shines through when wet, or a fluorescent material is mixed. You can also. Moreover, the conductor 11 can also be made into a single wire instead of a stranded wire, and the product made from carbon fiber can also be employ | adopted as an acid resistant (chemical-resistant) thing.
Thus, it should be thought that embodiment disclosed this time is an illustration and restrictive at no points. The scope of the present invention is defined not by the above-mentioned meaning but by the scope of the claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of the claims.

P、P’ 漏液検知線
1、11 導体
2、12 被覆(編組)
10 被覆導体
4、14 外部編組
P, P 'Leak detection line 1, 11 Conductor 2, 12 Cover (braided)
10 Coated conductors 4, 14 External braiding

Claims (1)

3本の導体(11)がそれぞれ編組被覆(12)されるとともに撚られて並列され、その撚られた被覆導体(10)の外周を全長に亘って吸液時に透き出る外部編組(14)によって被覆し、その外部編組(14)の吸液によって各導体(11)間の抵抗値が変化する漏液検知線(P)であって、
上記各導体(11)の編組被覆(12)の着色がそれぞれ黄色、赤色又は青色で互いに異なることを特徴とする漏液検知線。
Three conductors (11) are parallel twisted while being respectively braids (12), by an external braid (14) exiting show-the outer periphery of the twisted coated conductor (10) during liquid absorption over the entire length A leakage detection line (P) that covers and changes the resistance value between the conductors (11) by liquid absorption of the external braid (14),
The liquid leakage detection line, wherein the color of the braided coating (12) of each conductor (11) is different from each other in yellow, red or blue.
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