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JP5982973B2 - Vacuum package, method for manufacturing vacuum package, and sensor - Google Patents
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JP5982973B2 - Vacuum package, method for manufacturing vacuum package, and sensor - Google Patents

Vacuum package, method for manufacturing vacuum package, and sensor Download PDF

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JP5982973B2
JP5982973B2 JP2012089166A JP2012089166A JP5982973B2 JP 5982973 B2 JP5982973 B2 JP 5982973B2 JP 2012089166 A JP2012089166 A JP 2012089166A JP 2012089166 A JP2012089166 A JP 2012089166A JP 5982973 B2 JP5982973 B2 JP 5982973B2
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由里 黒田
由里 黒田
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NEC Corp
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Description

本発明は、機能素子を真空封止したパッケージ及びその製造方法に関する。   The present invention relates to a package in which functional elements are vacuum-sealed and a manufacturing method thereof.

赤外線センサや、圧力センサ、加速度センサ等の機能デバイスなどは、その性能を高めるために真空状態の密閉容器に収納し、機能させることが望ましい。   In order to improve the performance of functional devices such as an infrared sensor, a pressure sensor, and an acceleration sensor, it is desirable that they are housed in a vacuum sealed container to function.

赤外線センサ等の真空パッケージを封止する方法としては、例えば特許文献1に、排気のための貫通孔を赤外線透過窓に設け、この貫通孔の開口部に封止材を置き、パッケージ内を真空とした後に封止材を加熱溶融させ貫通孔を封止する方法がある。   As a method of sealing a vacuum package such as an infrared sensor, for example, in Patent Document 1, a through hole for exhaust is provided in an infrared transmission window, a sealing material is placed in an opening of the through hole, and the inside of the package is vacuumed. There is a method of sealing the through hole by heating and melting the sealing material.

特開平11−326037号公報   Japanese Patent Laid-Open No. 11-326037

特許文献1記載の封止方法では、貫通孔の開口の周囲に金属被覆である封止材用パッドを形成し、貫通孔にハンダボール等の封止材を配置して減圧・加熱を行う。そのため、内部の気体を排気する時に封止材が動いて貫通孔の開口部から外れてしまい、封止材が貫通孔の上に保持されない問題がある。また、封止材の加熱溶融時においては、封止材が開口部を避けるように流動したり、貫通孔を通って落下したりして貫通孔を完全に封止することが出来ない問題も生じやすい。   In the sealing method described in Patent Document 1, a pad for a sealing material that is a metal coating is formed around the opening of the through hole, and a sealing material such as a solder ball is disposed in the through hole to perform pressure reduction and heating. Therefore, there is a problem that the sealing material moves and is removed from the opening of the through hole when the internal gas is exhausted, and the sealing material is not held on the through hole. In addition, when the sealing material is heated and melted, there is a problem that the sealing material flows so as to avoid the opening, or falls through the through hole, so that the through hole cannot be completely sealed. Prone to occur.

本発明の目的は、上記問題を解決し、封止不良を生ずることのない真空パッケージ構造とその製造方法を提供することにある。   An object of the present invention is to provide a vacuum package structure that solves the above problems and does not cause a sealing failure, and a method for manufacturing the same.

上記課題を解決するために、本発明の真空パッケージは、真空封止された空洞部を有する真空パッケージにおいて、主基板と、主基板上に空洞部を有して主基板を覆う封止カバーと、封止カバーに設けられ、空洞部を排気するための貫通孔と、貫通孔を封止する栓と、を有し、栓は封止カバーより熱膨張率が低い材質であることを特徴とする。   In order to solve the above-described problems, a vacuum package according to the present invention is a vacuum package having a vacuum-sealed cavity, a main substrate, and a sealing cover having a cavity on the main substrate and covering the main substrate. The sealing cover has a through-hole for exhausting the cavity and a plug for sealing the through-hole, and the plug is made of a material having a lower coefficient of thermal expansion than the sealing cover. To do.

上記課題を解決するために、本発明のセンサは、真空封止された空洞部を有するセンサであって、電磁波を検出する素子と、素子を積載する主基板と、主基板と対向し電磁波を透過する透過窓と、主基板と対向し透過窓の周囲を固定する封止カバーと、主基板および封止カバーの縁部に設けられ、主基板と前記透過基板とを空間を介して対向するよう設置しているスペーサと、封止カバーに設けられ、主基板と透過窓と封止カバーとスペーサとで囲まれる空洞部を排気するための貫通孔と、貫通孔を封止する栓と、を有し、栓は、封止カバーより熱膨張率が低い材質である。   In order to solve the above problems, a sensor of the present invention is a sensor having a vacuum-sealed cavity, an element for detecting an electromagnetic wave, a main board on which the element is mounted, an electromagnetic wave facing the main board and emitting an electromagnetic wave. A transmissive window that is transmissive, a sealing cover that faces the main substrate and fixes the periphery of the transmissive window, and is provided at an edge of the main substrate and the sealing cover, and faces the main substrate and the transmissive substrate through a space. A spacer installed in the sealing cover, a through hole for exhausting a cavity surrounded by the main substrate, the transmission window, the sealing cover and the spacer, and a plug for sealing the through hole, The stopper is made of a material having a lower coefficient of thermal expansion than the sealing cover.

上記課題を解決するために、真空パッケージの製造方法は、主基板と、主基板上を覆う封止カバーとで囲まれた空洞部を真空封止する方法において、封止カバーに設けられ空洞部を排気するための貫通孔に栓を挿入する工程と、真空チャンバ内に、貫通孔に栓を設置したパッケージをセットする工程と、真空パッケージを加熱し、栓と封止カバーの熱膨張率の違いから、栓と封止カバーとの間に隙間を生じさせる工程と、真空チャンバ内を減圧し、隙間を通じて空洞部の排気を行う工程と真空パッケージを冷却し、貫通孔を栓で封止する工程と、を含む。   In order to solve the above-described problem, a vacuum package manufacturing method includes a method of vacuum-sealing a cavity surrounded by a main substrate and a sealing cover that covers the main substrate. A step of inserting a plug into the through hole for exhausting air, a step of setting a package in which the plug is installed in the through hole in the vacuum chamber, and heating the vacuum package to determine the thermal expansion coefficient of the plug and the sealing cover. Because of the difference, a step of creating a gap between the stopper and the sealing cover, a step of reducing the pressure inside the vacuum chamber, exhausting the cavity through the gap, and cooling the vacuum package, the through hole is sealed with the stopper. And a process.

本発明では封止不良を生ずることのない真空パッケージ構造とその製造方法を実現する。   The present invention realizes a vacuum package structure and a manufacturing method thereof that do not cause a sealing failure.

本発明の第1実施形態に係る真空パッケージの概略断面図である。1 is a schematic cross-sectional view of a vacuum package according to a first embodiment of the present invention. 本発明の第1実施形態に係る栓の斜視図および断面図である。It is the perspective view and sectional view of a stopper concerning a 1st embodiment of the present invention. (Mn0.96Fe0.04)3(Zn0.5Ge0.5)Nの材料の温度による膨張収縮の特性を示す図である。 (Mn 0.96 Fe 0.04) 3 ( Zn 0.5 Ge 0.5) is a diagram showing characteristics of expansion and contraction due to temperature of the material of N. 本発明の第1実施形態の真空パッケージの封止工程における、真空パッケージ温度、封止カバーの貫通孔の径、栓の突起部の径、チャンバの真空度の関係を示す概念図である。It is a conceptual diagram which shows the relationship between the vacuum package temperature in the sealing process of the vacuum package of 1st Embodiment of this invention, the diameter of the through-hole of a sealing cover, the diameter of the protrusion part of a stopper, and the vacuum degree of a chamber. 加熱時の栓の収縮と貫通孔の拡大についての概略説明図である。It is a schematic explanatory drawing about shrinkage | contraction of the stopper at the time of a heating, and expansion of a through-hole. 冷却時の栓の膨張と貫通孔の収縮による一次真空封止についての概略説明図である。It is a schematic explanatory drawing about the primary vacuum sealing by expansion | swelling of the stopper at the time of cooling, and shrinkage | contraction of a through-hole. 本発明の第2の実施形態に係る真空パッケージの加熱・減圧条件下における概略断面図である。It is a schematic sectional drawing on the heating and pressure reduction conditions of the vacuum package which concerns on the 2nd Embodiment of this invention. 本発明の第3実施形態に係る真空パッケージの各封止工程における貫通孔周辺の概略断面図である。It is a schematic sectional drawing of the through-hole periphery in each sealing process of the vacuum package which concerns on 3rd Embodiment of this invention. 本発明の第4の実施形態に係る赤外線センサの概略断面図である。It is a schematic sectional drawing of the infrared sensor which concerns on the 4th Embodiment of this invention. 本発明の第5の実施形態に係る赤外線センサの概略断面図である。It is a schematic sectional drawing of the infrared sensor which concerns on the 5th Embodiment of this invention.

以下、本発明の第1実施形態に係る真空パッケージについて説明する。図1は、本発明の第1実施形態に係る真空パッケージの概略断面図を示す。   Hereinafter, the vacuum package according to the first embodiment of the present invention will be described. FIG. 1 is a schematic cross-sectional view of a vacuum package according to a first embodiment of the present invention.

真空パッケージは、底面となる基板1と、基板1上部に空洞を確保した状態で基板1上を覆う封止カバー2とを備える。基板1と封止カバー2は接合している。封止カバー2は正の熱膨張率を有する素材からなる。封止カバー2は真空引きする時に排気の出口となる貫通孔3を備えている。貫通孔3は封止カバー2を貫通する円形の孔である。貫通孔3は、ドリル、サンドブラスタ、超音波加工、ワイヤ放電加工、異方性エッチング、等方性エッチング、ドライエッチング等を利用して封止カバー2に作成する。   The vacuum package includes a substrate 1 serving as a bottom surface and a sealing cover 2 that covers the substrate 1 in a state where a cavity is secured above the substrate 1. The substrate 1 and the sealing cover 2 are joined. The sealing cover 2 is made of a material having a positive coefficient of thermal expansion. The sealing cover 2 includes a through hole 3 that serves as an outlet for exhaust when evacuating. The through hole 3 is a circular hole that penetrates the sealing cover 2. The through hole 3 is formed in the sealing cover 2 using a drill, a sand blaster, ultrasonic machining, wire electric discharge machining, anisotropic etching, isotropic etching, dry etching, or the like.

真空パッケージは、基板1および封止カバー2を真空チャンバに設置し、貫通孔3から封止カバー2内部の気体を排気し、その後、貫通孔3を封止することにより封止カバー2内部の空洞を真空にしている。   In the vacuum package, the substrate 1 and the sealing cover 2 are installed in a vacuum chamber, the gas inside the sealing cover 2 is exhausted from the through hole 3, and then the through hole 3 is sealed to seal the inside of the sealing cover 2. The cavity is evacuated.

貫通孔3の封止は、貫通孔3の開口部を栓4で閉塞した上に、真空パッケージと栓4の隙間や栓4そのものを封止材A5で覆い封止をしている。   The through-hole 3 is sealed by closing the opening of the through-hole 3 with a plug 4 and covering the gap between the vacuum package and the plug 4 and the plug 4 itself with a sealing material A5.

図2に栓4の斜視図および断面図を示す。栓4は封止カバー2の貫通孔3の上面を覆うヘッド部4aと、貫通孔3の内径を塞ぐ突起部4bからなる段付形状の一体構造体になっている。栓4は封止カバー2の熱膨張率より小さい熱膨張率の素材を使用する。例えば、負の熱膨張率を有する素材等を使用する。   FIG. 2 shows a perspective view and a sectional view of the stopper 4. The plug 4 is a stepped integrated structure composed of a head portion 4 a that covers the upper surface of the through hole 3 of the sealing cover 2 and a protruding portion 4 b that closes the inner diameter of the through hole 3. The plug 4 uses a material having a thermal expansion coefficient smaller than that of the sealing cover 2. For example, a material having a negative coefficient of thermal expansion is used.

ヘッド部4aおよび突起部4bはともに円柱状であり、突起部4bはヘッド部4aの円の中心にヘッド部4aと垂直方向に連結している。ヘッド部4aの直径は貫通孔3の直径より大きく、突起部4bの直径は貫通孔3の直径とほぼ同じ大きさになっている。また、ヘッド部4aの封止カバー2側の面には、真空引きする時の空気の抜ける隙間になる溝4cを有する。溝4cはヘッド部の外縁から突起部4bの外縁まで連通している。溝は1つだけでなく、複数設けても良く、また、溝を封止カバー側に設けても良い。   Both the head 4a and the protrusion 4b are cylindrical, and the protrusion 4b is connected to the center of the circle of the head 4a in the direction perpendicular to the head 4a. The diameter of the head portion 4 a is larger than the diameter of the through hole 3, and the diameter of the protrusion 4 b is almost the same as the diameter of the through hole 3. Further, the surface of the head portion 4a on the side of the sealing cover 2 has a groove 4c that becomes a gap through which air is released when vacuuming. The groove 4c communicates from the outer edge of the head portion to the outer edge of the protruding portion 4b. A plurality of grooves may be provided instead of only one, and grooves may be provided on the sealing cover side.

なお、貫通孔3および突起部4bの底面の形状は、貫通孔3の開口部に突起部4bが挿入可能で、密着して封止できれば良いので円形に限定されるものではないが、円形が最適である。栓のヘッド部4aは、孔との隙間が生じた場合の落下を防止するためのものであり、突起部4bの径より大きい部分があれば良く、必ずしも円柱形状である必要は無い。   Note that the shape of the bottom surface of the through-hole 3 and the protrusion 4b is not limited to a circle, as long as the protrusion 4b can be inserted into the opening of the through-hole 3 and can be tightly sealed. Is optimal. The head portion 4a of the stopper is for preventing a drop when a gap with the hole is generated, and it is sufficient that there is a portion larger than the diameter of the protruding portion 4b, and it is not always necessary to have a cylindrical shape.

以下に、具体的材料名を挙げてより詳細に説明する。   Hereinafter, specific material names will be given and described in more detail.

負の熱膨張率を有する材料としては、MnGeNとMnXNの混合物等が知られている。主原料がマンガンや亜鉛、銅などである「逆ペロフスカイト」という構造を持つマンガン窒化物MnXNは、Xを亜鉛やガリウムの20〜70%程度をゲルマニウム(Ge)で置き換えることにより、100℃程度の温度幅にわたって体積の減少が連続的になる。このMnGeNとMnXNとを適当な比率で混合し焼成することで負膨張材料が得られる。負膨張材料は、温度を上げると体積が収縮し温度を下げると体積が膨張する性質を有する。代表的にはタングステン酸ジルコニウム(ZrWO)、シリコン酸化物(LiO-AlO-nSiO)、鉄酸化物(SrCuFeO12)、マンガン化合物(MnCu1-XGeXN)、等の複合酸化物がある。その他、インバー合金(ニッケル36%、鉄64%)などがある。 As a material having a negative coefficient of thermal expansion, a mixture of Mn 3 GeN and Mn 3 XN is known. Manganese nitride Mn 3 XN having a structure called “reverse perovskite” whose main raw material is manganese, zinc, copper or the like is obtained by replacing 20 to 70% of zinc or gallium with germanium (Ge) at 100 ° C. The volume decreases continuously over a certain temperature range. A negative expansion material can be obtained by mixing Mn 3 GeN and Mn 3 XN at an appropriate ratio and firing. The negative expansion material has a property that the volume shrinks when the temperature is raised and the volume expands when the temperature is lowered. Typically, zirconium tungstate (ZrW 2 O 8 ), silicon oxide (Li 2 O—Al 2 O 3 —nSiO 2 ), iron oxide (SrCu 3 Fe 4 O 12 ), manganese compound (Mn 3 Cu 1 -X Ge X N), etc. In addition, there are Invar alloys (36% nickel, 64% iron).

なお、熱膨張率とは、熱膨張の度合いを示す指標の一つで、基準温度に対して体積がどのくらい変化するかを表す。   The coefficient of thermal expansion is one of the indices indicating the degree of thermal expansion, and represents how much the volume changes with respect to the reference temperature.

図3は、(Mn0.96Fe0.04)3(Zn0.5Ge0.5)Nの材料の温度による膨張収縮の特性を示す図である。
この材料は、常温の25℃から60℃まではほとんど伸縮はないが、60℃を超えると大きく収縮する。これより、この材料は、常温の25℃から110℃の範囲では、熱膨張率が負の材料として扱えるので、以下、この材料を栓4に使用した場合について説明する。
常温の25℃から110℃まで加熱したときの収縮量は、60℃から110℃に加熱したときと同等と見ることが出来る。常温での径をDとし、伸縮量をδD、上記材料の熱膨張率を上記のグラフからα=−25μ/℃とすると
δD=D・α・(T2−T1)より
δD=10×(−0.025)×0.001×(110−60)=−0.0125mm
となる。
一方、真空パッケージの素材には、ステンレス材などが使用されるが、この熱膨張率は、
SUS304 18μm×10―6/℃
と正であるので、以下、封止カバー2にSUS304を使用した場合について説明する。
SUS304を常温25℃から110℃に加熱したときの伸縮量δDは、
δD=10×0.018×0.001×(110−25)=0.0153mm
となる。
FIG. 3 is a diagram showing the characteristics of expansion and contraction due to the temperature of the material of (Mn 0.96 Fe 0.04 ) 3 (Zn 0.5 Ge 0.5 ) N.
This material hardly expands and contracts from 25 ° C. to 60 ° C. at normal temperature, but greatly contracts when it exceeds 60 ° C. Since this material can be handled as a material having a negative coefficient of thermal expansion in the range of 25 ° C. to 110 ° C. at room temperature, the case where this material is used for the plug 4 will be described below.
The amount of shrinkage when heated from 25 ° C. to 110 ° C. at normal temperature can be regarded as equivalent to that when heated from 60 ° C. to 110 ° C. Assuming that the diameter at normal temperature is D, the expansion / contraction amount is δD, and the thermal expansion coefficient of the above material is α = −25 μ / ° C., from δD = D · α · (T2−T1)
δD = 10 × (−0.025) × 0.001 × (110-60) = − 0.0125 mm
It becomes.
On the other hand, stainless steel is used as the material for the vacuum package.
SUS304 18μm × 10 -6 / ℃
Therefore, the case where SUS304 is used for the sealing cover 2 will be described below.
The amount of expansion and contraction δD when SUS304 is heated from room temperature 25 ° C to 110 ° C is:
δD = 10 × 0.018 × 0.001 × (110−25) = 0.0153 mm
It becomes.

封止カバー2(SUS304)の貫通孔3がφ10H5(JIS規格で直径10mm,公差0〜6μm)、栓4の突起部4bがφ10p5(JIS規格で直径10mm,公差12〜17μm)に形成されているとき、常温での突起部4bの隙間は、−6〜−17μmとなり、常温でしっかりと貫通孔3と栓4は嵌合される。   The through hole 3 of the sealing cover 2 (SUS304) is formed to φ10H5 (diameter 10 mm, tolerance 0 to 6 μm), and the projection 4 b of the plug 4 is φ10p5 (JIS standard diameter 10 mm, tolerance 12 to 17 μm). The gap between the protrusions 4b at normal temperature is −6 to −17 μm, and the through hole 3 and the stopper 4 are firmly fitted at normal temperature.

ここで、常温の25℃から110℃までパッケージを加熱すると、貫通孔3は15.3μm大きくなり、栓4の突起部4bは12.5μm小さくなるので、両者の隙間は、10.8〜21.8μmと広がる。
隙間が10.8μmの時の隙間の面積は、概算で
10×π×0.0108≒0.0291mm
となる。
Here, when the package is heated from room temperature 25 ° C. to 110 ° C., the through hole 3 becomes 15.3 μm larger, and the protrusion 4b of the plug 4 becomes 12.5 μm smaller. Expands to .8μm.
When the gap is 10.8μm, the area of the gap is approximate.
10 × π × 0.0108 ≒ 0.0291mm 2
It becomes.

この値は、真空パッケージ(14mm×14mm×1.4mm)を真空封止する場合の、最低限の貫通孔3φ0.1mm(0.00785mm)の大きさより十分に大きいので、110℃での突起部4bの隙間は、問題なく真空引きできる大きさが確保される。 This value is sufficiently larger than the minimum size of the through hole 3φ 0.1 mm (0.000078 mm 2 ) when vacuum-sealing a vacuum package (14 mm × 14 mm × 1.4 mm). The gap between the parts 4b is secured so that it can be evacuated without any problem.

以下に、上記真空パッケージの封止方法について説明する。   Below, the sealing method of the said vacuum package is demonstrated.

図4は、真空パッケージの封止工程における、真空パッケージ温度、封止カバーの貫通孔の径、栓の突起部の径、チャンバの真空度の関係を示す概念図である。   FIG. 4 is a conceptual diagram showing the relationship between the vacuum package temperature, the diameter of the through hole of the sealing cover, the diameter of the plug protrusion, and the degree of vacuum of the chamber in the vacuum package sealing process.

まず、封止カバー2の貫通孔3に栓4の突起部4bを挿入する。常温では、貫通孔3の円形の孔の直径より栓4の突起部4bの底面の円の直径のほうがわずかに大きくなっているので、栓4は圧入して嵌める。または、栓4が負の熱膨張率であることを利用して予め栓4を加熱し収縮させた状態で貫通孔3に挿入する。貫通孔3に挿入された栓4は、常温でしっかりと貫通孔3に嵌合する。(S1仮封止工程)
次に、貫通孔3を栓で仮封止した真空パッケージを真空チャンバ内のステージ上に設置し、真空チャンバを真空引きする。
First, the protrusion 4 b of the plug 4 is inserted into the through hole 3 of the sealing cover 2. At normal temperature, the diameter of the circle on the bottom surface of the protrusion 4b of the plug 4 is slightly larger than the diameter of the circular hole of the through hole 3, so that the plug 4 can be press fitted. Alternatively, the plug 4 is inserted into the through-hole 3 in a state in which the plug 4 is heated and contracted in advance using the negative coefficient of thermal expansion. The plug 4 inserted into the through hole 3 is firmly fitted into the through hole 3 at room temperature. (S1 temporary sealing process)
Next, a vacuum package in which the through hole 3 is temporarily sealed with a stopper is placed on a stage in the vacuum chamber, and the vacuum chamber is evacuated.

所定の真空度に到達したら、真空パッケージの加熱を開始する。
封止カバーの貫通孔3の径は、温度の上昇とともに拡大する。それに対して、栓の突起部4bの径は60℃まではほとんど変化が無いが、60℃を越えると収縮する。
温度が上昇し貫通孔3の径の拡大と栓の突起部4bの径の収縮が進むと、勘合していた部分に隙間が生じる。温度が110℃程度になるとこの隙間は排気に十分な大きさとなる。この隙間および栓のヘッド部4aに設けた溝が排気する通気口となり、真空パッケージ内の空気の排気が可能となる(S2通気口の形成工程)。図5に、加熱時での栓4の収縮と、貫通孔3の拡大についての概略図を示す。なお加熱処理は、真空パッケージ全体を加熱処理しても、貫通孔3と栓4付近の局所のみ加熱処理してもどちらでも良い。
When a predetermined degree of vacuum is reached, heating of the vacuum package is started.
The diameter of the through hole 3 of the sealing cover increases as the temperature increases. On the other hand, the diameter of the protrusion 4b of the plug hardly changes up to 60 ° C, but contracts when it exceeds 60 ° C.
When the temperature rises and the diameter of the through-hole 3 increases and the diameter of the plug projection 4b shrinks, a gap is generated in the fitted portion. When the temperature reaches about 110 ° C., the gap becomes large enough for exhaust. The gap and the groove provided in the head portion 4a of the plug serve as a vent for exhausting, and the air in the vacuum package can be exhausted (S2 vent forming process). In FIG. 5, the schematic about the shrinkage | contraction of the stopper 4 at the time of a heating and expansion of the through-hole 3 is shown. The heat treatment may be performed on the entire vacuum package or only on the local area near the through hole 3 and the stopper 4.

それから、しばらく温度を110℃程度に維持し、真空パッケージ内の気体を真空になるまで排出する。(S3排気工程)
真空パッケージ内が真空になったら、隙間を閉じる為に真空パッケージの温度を下げる。温度の下降とともに、封止カバー2の貫通孔3の径は縮小し、栓の突起部の径は膨張するので貫通孔3と突起部4bの間の隙間は小さくなる。常温になると貫通孔3の径も突起部4bの径も元の大きさに戻り、元の勘合状態となるので、真空パッケージの真空封止が完了する(S4一次真空封止工程)。図6に、常温に戻り栓4の膨張と貫通孔3の収縮による一次真空封止された状態を示す概略図を示す。
Then, the temperature is maintained at about 110 ° C. for a while, and the gas in the vacuum package is discharged until the vacuum is reached. (S3 exhaust process)
When the vacuum package becomes vacuum, the temperature of the vacuum package is lowered to close the gap. As the temperature decreases, the diameter of the through hole 3 of the sealing cover 2 decreases and the diameter of the protrusion of the plug expands, so that the gap between the through hole 3 and the protrusion 4b becomes smaller. When the room temperature is reached, the diameter of the through-hole 3 and the diameter of the protrusion 4b return to the original size, and the original fitting state is achieved, so that the vacuum sealing of the vacuum package is completed (S4 primary vacuum sealing step). FIG. 6 is a schematic view showing a state in which the primary vacuum sealing is performed by returning to normal temperature and expanding the stopper 4 and contracting the through hole 3.

その後、真空チャンバの真空を解除して、一次真空封止した真空パッケージを真空チャンバ外に取り出し、大気中で封止カバー2と栓4の隙間や栓4そのものを接着剤やハンダ等の封止材A5を用いて封止する。(S5二次真空封止工程)
なお、一次真空封止で十分な気密の信頼性が得られる場合には、二次真空封止を省略できることは言うまでも無い。
After that, the vacuum in the vacuum chamber is released, and the vacuum package sealed with the primary vacuum is taken out of the vacuum chamber, and the gap between the sealing cover 2 and the stopper 4 and the stopper 4 itself are sealed with adhesive or solder in the atmosphere. Seal with material A5. (S5 secondary vacuum sealing process)
Needless to say, the secondary vacuum sealing can be omitted when sufficient airtight reliability is obtained by the primary vacuum sealing.

以上のとおり、本発明の第1の実施形態では、加熱により負の熱膨張率の素材の栓4を収縮させ、また正の熱膨張の素材の封止カバー2の貫通孔3を膨張させパッケージ内の気体を排気する隙間を作り、排気後、冷却により栓4および貫通孔3を元の大きさに戻すことで真空パッケージの真空封止を行う。   As described above, in the first embodiment of the present invention, the plug 4 made of a material having a negative coefficient of thermal expansion is contracted by heating, and the through hole 3 of the sealing cover 2 made of a material having a positive thermal expansion is expanded. A vacuum package is vacuum-sealed by creating a gap for exhausting the gas in the interior and returning the plug 4 and the through hole 3 to their original sizes by cooling after exhausting.

次に、本発明の第2の実施形態に係る真空パッケージについて説明する。図7に第2の実施形態に係る真空パッケージの加熱・減圧条件下における概略断面図を示す。第2の実施形態においては、真空パッケージは、封止カバー12上面の貫通孔13周辺に突出部17を有している。   Next, a vacuum package according to a second embodiment of the present invention will be described. FIG. 7 is a schematic cross-sectional view of the vacuum package according to the second embodiment under heating and decompression conditions. In the second embodiment, the vacuum package has a protrusion 17 around the through hole 13 on the top surface of the sealing cover 12.

貫通孔13周辺の突出部17は、一部に切り欠きを有したC型の形状になっている。切り欠き部分は真空引きするための通気口として利用する。栓14の突起部14bを貫通孔13に挿入した際、封止カバー12の突出部17が栓14のヘッド部14a部の下面に接触する。   The protrusion 17 around the through-hole 13 has a C-shape with a notch in part. The notch is used as a vent for evacuation. When the protrusion 14 b of the plug 14 is inserted into the through hole 13, the protrusion 17 of the sealing cover 12 contacts the lower surface of the head portion 14 a of the plug 14.

加熱・減圧条件下における突起部14bと封止カバー12との隙間と、貫通孔13周辺の突出部17の切り欠き部である空隙を通じて真空パッケージの真空引きを行う。   The vacuum package is evacuated through the gap between the protrusion 14b and the sealing cover 12 under the heating / depressurization condition and the gap that is the notch of the protrusion 17 around the through hole 13.

なお、切り欠きの数、突出部の形状、大きさ等は、真空引きを行える空隙が確保され、栓のヘッド部14aと封止カバー12が間隔を有して略平行に対向する配置になるのであれば種々の形状を採用することができる。このような突起は、封止カバー12をプレス成形で製作する場合には、封止カバー12の成形と同時に突起部14bを成形することが容易に可能である。その他の構成については第1の実施形態と同様であるため説明を省略する。   Note that the number of notches, the shape and size of the protrusions are such that a gap that can be evacuated is secured, and the head portion 14a of the stopper and the sealing cover 12 face each other substantially in parallel. If it is, various shapes are employable. In the case where the sealing cover 12 is manufactured by press molding, such projections can be easily formed at the same time as the molding of the sealing cover 12. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

次に、本発明の第3の実施形態に係る真空パッケージについて説明する。図8に本発明の第3の実施形態に係る真空パッケージの各封止工程における貫通孔周辺の概略断面図を示す。第3の実施形態は貫通孔23を封止する栓24の形状が異なっている。   Next, a vacuum package according to a third embodiment of the present invention will be described. FIG. 8 is a schematic cross-sectional view around the through hole in each sealing step of the vacuum package according to the third embodiment of the present invention. In the third embodiment, the shape of the plug 24 for sealing the through hole 23 is different.

第3の実施形態では栓は突起部24bがテーパー形状になった円錐台形になっている。突起部24bの上面の円は貫通孔23より大きく、突起部24bの下面の円は貫通孔23より小さい。このため、栓24は貫通孔23から抜け落ちることはない。栓24のヘッド部は突起部24bの円錐台の上底の円と同じ半径の円柱状になっている。なお、第3の実施形態では栓24の上部のヘッド部は無くても良い。   In the third embodiment, the plug has a truncated cone shape in which the protruding portion 24b is tapered. The circle on the upper surface of the protrusion 24 b is larger than the through hole 23, and the circle on the lower surface of the protrusion 24 b is smaller than the through hole 23. For this reason, the plug 24 does not fall out of the through hole 23. The head portion of the plug 24 has a cylindrical shape with the same radius as the circle on the upper bottom of the truncated cone of the protrusion 24b. In the third embodiment, the head portion above the plug 24 may not be provided.

以下に、第3の実施形態に係る真空パッケージの封止方法について説明する。図8は、第3の実施形態に係る真空パッケージの封止方法の各作業段階(S1)〜(S5)における真空パッケージの挿入状況を示している。
先端が尖った方を鉛直下にして栓24を貫通孔23に挿入する。貫通孔23は封止カバー22にドリル等で円形の穴を開けて形成する。
Below, the sealing method of the vacuum package which concerns on 3rd Embodiment is demonstrated. FIG. 8 shows a state of insertion of the vacuum package in each of the operation steps (S1) to (S5) of the vacuum package sealing method according to the third embodiment.
The plug 24 is inserted into the through-hole 23 with the pointed end thereof being vertically downward. The through hole 23 is formed by making a circular hole in the sealing cover 22 with a drill or the like.

この栓24を常温で封止カバー22の貫通孔23を挿入する。栓24は突起部24bにテーパーがついているので、貫通孔23の径や突起部24bの径を高精度に管理する必要が無く、また、S1仮封止工程では、貫通孔23に圧入して嵌めたり、加熱し収縮した状態で挿入する必要もないのでメリットが大きい。   The plug 24 is inserted into the through hole 23 of the sealing cover 22 at room temperature. Since the plug 24 has a taper on the protrusion 24b, it is not necessary to control the diameter of the through hole 23 and the diameter of the protrusion 24b with high accuracy. There is no need to insert or insert it in a heated and contracted state, which is advantageous.

次に、栓24で仮封止した真空パッケージを真空チャンバに挿入する。加熱すると、栓24の体積が収縮し貫通孔23が拡大するので、栓24と封止カバー22との間に隙間が生じ、栓24は自重で下方に下がる。
突起部24bと貫通孔23との隙間がなくなるところで栓24は掛止する。第3の実施形態では、この状態で真空引きを行う。隙間がなくなるところで真空引きを行うが、突起部24bは封止カバー22の貫通孔23の角に軽く掛止されているだけなので、角の表面粗さなどの微細な隙間から真空引きが十分行われる。
Next, the vacuum package temporarily sealed with the plug 24 is inserted into the vacuum chamber. When heated, the volume of the plug 24 shrinks and the through hole 23 expands, so that a gap is formed between the plug 24 and the sealing cover 22, and the plug 24 falls downward due to its own weight.
The plug 24 is hooked when the gap between the projection 24b and the through hole 23 disappears. In the third embodiment, evacuation is performed in this state. Vacuuming is performed where there is no gap, but since the protrusion 24b is only lightly hooked at the corner of the through hole 23 of the sealing cover 22, vacuuming is sufficiently performed from a minute gap such as the surface roughness of the corner. Is called.

真空引きが完了後、温度を常温に戻すと、栓24は掛止された位置で膨張し、貫通孔23が収縮するので、貫通孔23の角部に栓24が食い込み、真空封止される。   When the temperature is returned to room temperature after completion of evacuation, the plug 24 expands at the position where it is hooked and the through hole 23 contracts, so that the plug 24 bites into the corner of the through hole 23 and is vacuum-sealed. .

なお、第3の実施形態では突起部24bにテーパーが付いているため、円柱状のものと比べて突起部24bと貫通孔23の接合面積が小さくなってしまう。しかし、真空チャンバから取り出した後で、突起部24b周辺や栓24そのものを接着剤やハンダなどの封止材A25で封止すれば、機密性を高めることが可能である。   In the third embodiment, since the protruding portion 24b is tapered, the bonding area between the protruding portion 24b and the through-hole 23 is smaller than that of the cylindrical shape. However, if the periphery of the protrusion 24b and the plug 24 itself are sealed with a sealing material A25 such as an adhesive or solder after being taken out from the vacuum chamber, confidentiality can be improved.

また、貫通孔23側にもテーパーを設け、突起部24bのテーパーの角度をほぼ同じにすることで、封止時での貫通孔23と突起部24bの嵌合面積が大きくなり、より機密性を高めることが出来る。   Further, by providing a taper on the through hole 23 side and making the angle of the taper of the protrusion 24b substantially the same, the fitting area of the through hole 23 and the protrusion 24b at the time of sealing is increased, and the confidentiality is further increased. Can be increased.

次に、本発明の第4の実施形態について説明する。第4の実施形態は、第1の実施形態に係る真空パッケージについて、機能素子として赤外線受光素子を真空封止した赤外線センサに適用した例を説明する。図9に本発明の第4の実施形態に係る真空パッケージの概略断面図を示す。   Next, a fourth embodiment of the present invention will be described. In the fourth embodiment, an example in which the vacuum package according to the first embodiment is applied to an infrared sensor in which an infrared light receiving element is vacuum-sealed as a functional element will be described. FIG. 9 is a schematic sectional view of a vacuum package according to the fourth embodiment of the present invention.

真空パッケージは、赤外線を検出する赤外線受光素子100と、赤外線受光素子100を搭載する受光素子基板101と、赤外線受光素子100が受光できるように赤外線を透過する赤外線透過窓106と、赤外線透過窓106の周囲をはんだや接着剤などの封止材B108を介して固定する封止カバー102とを備える。なお、封止カバー102はスペーサ107を介して受光素子基板101に取り付けられている。また、栓より小さい熱膨張率を持ち、且つ赤外線を透過する素材によって封止カバー102を作成した場合は、赤外線透過窓106を省略することができる。   The vacuum package includes an infrared light receiving element 100 that detects infrared light, a light receiving element substrate 101 on which the infrared light receiving element 100 is mounted, an infrared transmission window 106 that transmits infrared light so that the infrared light reception element 100 can receive light, and an infrared transmission window 106. And a sealing cover 102 that fixes the periphery of the substrate through a sealing material B108 such as solder or adhesive. The sealing cover 102 is attached to the light receiving element substrate 101 via a spacer 107. Further, when the sealing cover 102 is made of a material having a thermal expansion coefficient smaller than that of the stopper and transmitting infrared rays, the infrared transmitting window 106 can be omitted.

封止カバー102は、真空パッケージ内を排気するために使用する貫通孔103を少なくとも1つ有している。貫通孔103は封止カバー102を貫通する円形の孔である。栓104は段付形状になっており、栓104の突出した部分を貫通孔103に挿入した状態で貫通孔103を仮封止し、さらに加熱しながら真空引きした後、冷却することで貫通孔103の開口部を栓104で一次真空封止する。さらに、栓104と封止カバー102との隙間や栓104そのものを接着剤やハンダなどの封止材A105で覆う二次真空封止をしている。その他の構成については第1の実施形態と同様であるため説明を省略する。   The sealing cover 102 has at least one through hole 103 used for exhausting the inside of the vacuum package. The through hole 103 is a circular hole that penetrates the sealing cover 102. The plug 104 has a stepped shape. The through-hole 103 is temporarily sealed with the protruding portion of the plug 104 inserted into the through-hole 103, and is further evacuated while being heated, and then cooled, thereby cooling the through-hole. The opening 103 is first vacuum sealed with a plug 104. Further, a secondary vacuum sealing is performed in which the gap between the stopper 104 and the sealing cover 102 and the stopper 104 itself are covered with a sealing material A105 such as an adhesive or solder. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

次に、本発明の第5の実施形態について説明する。第5の実施形態は、第4実施形態に係る赤外線センサに適用した例について、栓の中央部に赤外線透過窓が接合された構造である点が異なる。図10に本発明の第5の実施形態に係る赤外線センサの概略断面図を示す。   Next, a fifth embodiment of the present invention will be described. The fifth embodiment is different from the example applied to the infrared sensor according to the fourth embodiment in that the infrared transmitting window is joined to the central portion of the stopper. FIG. 10 is a schematic cross-sectional view of an infrared sensor according to the fifth embodiment of the present invention.

真空パッケージは、赤外線を検出する赤外線受光素子200と、赤外線受光素子200を搭載する受光素子基板201と、受光素子基板201を覆い排気の出口となる貫通孔203を有する封止カバー202と、貫通孔203を塞ぎ、赤外線受光素子200が受光できるように赤外線を透過する赤外線透過窓206を中央部に配置した栓204とを備える。封止カバー202はスペーサ207を解して受光素子基板201に取り付けられている。赤外線透過窓206に関しては、封止カバー202より小さい熱膨張率を持ち、且つ赤外線を透過する素材で封止カバー202を作成した場合は、赤外線透過窓206を省略できる。
なお、その他の構成については第1の実施形態と同様であるため説明を省略する。
The vacuum package includes an infrared light receiving element 200 for detecting infrared light, a light receiving element substrate 201 on which the infrared light receiving element 200 is mounted, a sealing cover 202 having a through hole 203 that covers the light receiving element substrate 201 and serves as an exhaust outlet, and a through hole. The hole 203 is closed, and an infrared transmission window 206 that transmits infrared rays is provided at the center so that the infrared light receiving element 200 can receive light. The sealing cover 202 is attached to the light receiving element substrate 201 through the spacer 207. Regarding the infrared transmission window 206, when the sealing cover 202 is made of a material having a thermal expansion coefficient smaller than that of the sealing cover 202 and transmitting infrared rays, the infrared transmission window 206 can be omitted.
Since other configurations are the same as those in the first embodiment, description thereof is omitted.

第1の実施形態と同様、常温で封止カバー202の貫通孔203に赤外線透過窓206を有する栓204を挿入し仮封止する。なお、栓204には赤外線透過窓206が事前にはんだや接着剤などの封止材B208で接合してある。   As in the first embodiment, a plug 204 having an infrared transmission window 206 is inserted into the through hole 203 of the sealing cover 202 at room temperature and temporarily sealed. Note that an infrared transmitting window 206 is joined to the stopper 204 in advance by a sealing material B208 such as solder or adhesive.

次に、仮封止した真空パッケージを真空チャンバ内に設置し、真空パッケージを加熱すると同時に真空引きを開始する。加熱に伴い、栓204と封止カバー202との熱膨張率の違いにより、栓204と封止カバー202との間に隙間ができる。この隙間を通じ真空パッケージ内の空気を外に排気する。   Next, the temporarily sealed vacuum package is placed in a vacuum chamber, and vacuuming is started simultaneously with heating the vacuum package. With heating, a gap is formed between the stopper 204 and the sealing cover 202 due to a difference in thermal expansion coefficient between the stopper 204 and the sealing cover 202. The air in the vacuum package is exhausted outside through this gap.

栓204と封止カバー202との間に隙間が開いた状態で真空パッケージ内部が真空になるまで排出する。第5の実施形態では、第4の実施形態にくらべて栓204および貫通孔203の径が大きいので、加熱した際にできる隙間面積が大きい分、真空引きを良好に行うことが可能になる。   The vacuum package is discharged until the inside of the vacuum package is evacuated with a gap between the stopper 204 and the sealing cover 202. In the fifth embodiment, since the diameters of the plug 204 and the through hole 203 are larger than those in the fourth embodiment, it is possible to perform evacuation better because the gap area formed when heated is larger.

真空パッケージ内が真空になったら真空パッケージを冷却し、一次真空封止を行う。
真空チャンバ外に取り出し、大気中で封止カバー202と栓204の隙間や栓204の周囲を接着剤やハンダなどの封止材A205で二次真空封止を行う。その他の構成については第4の実施形態と同様であるため説明を省略する。
When the vacuum package becomes vacuum, the vacuum package is cooled and primary vacuum sealing is performed.
It is taken out of the vacuum chamber, and the secondary vacuum sealing is performed in the atmosphere with a sealing material A205 such as an adhesive or solder around the gap between the sealing cover 202 and the stopper 204 and the periphery of the stopper 204. Since other configurations are the same as those of the fourth embodiment, description thereof is omitted.

なお、本発明は、上記実施形態を基に説明したが、上記実施形態に限定されることなく、本発明の範囲内において種々の変更、変形、改良等を含むことはいうまでもない。また、本発明の範囲内において、開示した要素の多様な組み合わせ、置換ないし選択が可能である。   In addition, although this invention was demonstrated based on the said embodiment, it cannot be overemphasized that various changes, a deformation | transformation, improvement, etc. are included in the scope of the present invention, without being limited to the said embodiment. Further, various combinations, substitutions or selections of the disclosed elements are possible within the scope of the present invention.

上記実施形態においては、機能素子として赤外線受光素子を使用する赤外線センサに係る真空パッケージについて説明したが、本発明の機能素子は赤外線受光素子に限定されることなく、圧電素子や振動素子等の真空封止が必要な種々の機能素子を本発明に適用することができる。すなわち、本発明の真空パッケージは、赤外線センサの他にも、圧力センサや加速度センサにも適用できることはいうまでもない。
(付記1)真空封止された空洞部を有する真空パッケージにおいて、前記真空パッケージは、主基板と、前記主基板上に空洞部を有して前記主基板を覆う封止カバーと、前記封止カバーに設けられ、前記空洞部を排気するための貫通孔と、前記貫通孔を封止する栓と、を有し前記栓は前記封止カバーより熱膨張率が低い材質であることを特徴とする真空パッケージ。
(付記2)前記封止カバーは正の熱膨張率の材質であり、前記栓は負の熱膨張率の材質であることを特徴とする付記1記載の真空パッケージ。
(付記3)前記栓は、前記貫通孔上面を覆う基材部と前記基材部に設けられた前記貫通孔とほぼ同じ大きさの突起部とからなる段付形状であり、前記突起部を前記貫通孔に挿入した状態で貫通孔を封止していることを特徴とする付記1または2記載の真空パッケージ。
(付記4)前記基材部は、前記突起部が設けられた面の少なくとも一部に前記基材部の外縁から前記突起部の外縁まで連通する溝を有することを特徴とする付記3記載の栓。
(付記5)前記封止カバーは、前記貫通孔周辺に凸部を有していることを特徴とする付記1〜3いずれかに記載の真空パッケージ。
(付記6)前記栓は、前記貫通孔より大きい上面を有し、貫通穴の挿入方向にともない先端が細くなるテーパーを有することを特徴とする付記1または2記載の真空パッケージ。
(付記7)前記真空パッケージは、前記貫通孔を封止している前記栓を、さらに封止材で覆っていることを特徴とする付記1〜6いずれかに記載の真空パッケージ。
(付記8)真空封止された空洞部を有するセンサであって、電磁波を検出する素子と、前記素子を積載する主基板と、前記主基板と対向し前記電磁波を透過する透過窓と、前記主基板と対向し前記透過窓の周囲を固定する封止カバーと、前記主基板および前記封止カバーの縁部に設けられ、前記主基板と前記透過基板とを空間を有して対向するよう設置しているスペーサと、前記封止カバーに設けられ、前記主基板と前記透過窓と前記封止カバーと前記スペーサとで囲まれる前記空洞部を排気するための貫通孔と、前記貫通孔を封止する栓と、を有し前記栓は、前記封止カバーより熱膨張率が低い材質であることを特徴とするセンサ。
(付記9)主基板と、前記主基板上を覆う封止カバーとで囲まれた空洞部を真空封止する真空パッケージの製造方法において、前記封止カバーに設けられ前記空洞部を排気するための貫通孔に前記栓を挿入する工程と、真空チャンバ内に、前記貫通孔に前記栓を設置したパッケージをセットする工程と、前記真空パッケージを加熱し、前記栓と前記封止カバーの熱膨張率の違いから、前記栓と前記封止カバーとの間に隙間を生じさせる工程と、前記真空チャンバ内を減圧し、前記隙間を通じて前記空洞部の排気を行う工程と、前記真空パッケージを冷却し、前記栓で前記貫通孔を封止する工程と、を含むことを特徴とする真空パッケージの製造方法。
(付記10)前記栓で前記貫通孔を封止した後、前記貫通孔を封止している前記栓を、さらに封止材で覆う工程を含むことを特徴とする付記9記載の真空パッケージの製造方法。
(付記11)前記封止カバーは正の熱膨張率の材質であり、前記栓は負の熱膨張率の材質であり、前記真空パッケージの加熱時に、前記栓を収縮させ、前記貫通孔を拡大させることで前記封止材と前記封止カバーとの間に隙間を生じさせることを特徴とする付記9または10記載の真空パッケージの製造方法。
(付記12)真空封止された空洞部を有するセンサであって、電磁波を検出する素子と、前記素子を積載する主基板と、前記主基板上に空洞部を有して前記主基板を覆う封止カバーと、前記主基板および前記封止カバーの縁部に設けられ、前記主基板と前記封止カバーとを空間を有して対向するよう設置しているスペーサと、前記封止カバーに設けられ、前記主基板と前記透過基板と前記封止カバーと前記スペーサとで囲まれる前記空洞部を排気するための貫通孔と、前記貫通孔を封止し、前記電磁波を透過する透過基板を中央部に配置した栓と、を有し前記栓は、前記封止カバーより熱膨張率が低い材質であることを特徴とするセンサ。
In the above embodiment, the vacuum package related to the infrared sensor using the infrared light receiving element as the functional element has been described. However, the functional element of the present invention is not limited to the infrared light receiving element, and a vacuum such as a piezoelectric element or a vibration element is used. Various functional elements that require sealing can be applied to the present invention. That is, it goes without saying that the vacuum package of the present invention can be applied to a pressure sensor and an acceleration sensor in addition to the infrared sensor.
(Supplementary Note 1) In a vacuum package having a vacuum sealed cavity, the vacuum package includes a main substrate, a sealing cover having a cavity on the main substrate and covering the main substrate, and the sealing The cover has a through-hole for exhausting the cavity and a plug for sealing the through-hole, and the plug is made of a material having a lower coefficient of thermal expansion than the sealing cover. To vacuum package.
(Supplementary note 2) The vacuum package according to supplementary note 1, wherein the sealing cover is made of a material having a positive coefficient of thermal expansion, and the plug is made of a material having a negative coefficient of thermal expansion.
(Additional remark 3) The said stopper is a stepped shape which consists of a base material part which covers the said through-hole upper surface, and a projection part of the substantially same magnitude | size as the said through-hole provided in the said base material part, The said projection part is The vacuum package according to appendix 1 or 2, wherein the through hole is sealed in a state of being inserted into the through hole.
(Additional remark 4) The said base material part has a groove | channel communicated from the outer edge of the said base material part to the outer edge of the said protrusion part in at least one part of the surface in which the said protrusion part was provided. plug.
(Additional remark 5) The said sealing cover has a convex part in the periphery of the said through-hole, The vacuum package in any one of Additional remarks 1-3 characterized by the above-mentioned.
(Supplementary note 6) The vacuum package according to Supplementary note 1 or 2, wherein the plug has a larger upper surface than the through hole, and has a taper with a tip that becomes thinner in the insertion direction of the through hole.
(Supplementary note 7) The vacuum package according to any one of Supplementary notes 1 to 6, wherein the vacuum package further covers the plug sealing the through hole with a sealing material.
(Appendix 8) A sensor having a vacuum-sealed cavity, an element that detects electromagnetic waves, a main board on which the elements are mounted, a transmission window that faces the main board and transmits the electromagnetic waves, A sealing cover that faces the main substrate and fixes the periphery of the transmission window, and is provided at an edge of the main substrate and the sealing cover so that the main substrate and the transmission substrate are opposed to each other with a space. An installed spacer, a through hole provided in the sealing cover, for exhausting the hollow portion surrounded by the main substrate, the transmission window, the sealing cover, and the spacer; and the through hole A sensor for sealing, wherein the stopper is made of a material having a lower coefficient of thermal expansion than the sealing cover.
(Additional remark 9) In the manufacturing method of the vacuum package which vacuum-seals the cavity part enclosed by the main board | substrate and the sealing cover which covers the said main board | substrate, in order to exhaust the said cavity part provided in the said sealing cover Inserting the plug into the through-hole, setting the package having the plug installed in the through-hole in the vacuum chamber, heating the vacuum package, and thermal expansion of the plug and the sealing cover Due to the difference in rate, a step of creating a gap between the stopper and the sealing cover, a step of reducing the pressure in the vacuum chamber and exhausting the cavity through the gap, and cooling the vacuum package And a step of sealing the through-hole with the stopper.
(Supplementary note 10) The vacuum package according to supplementary note 9, further comprising a step of covering the stopper sealing the through hole with a sealing material after sealing the through hole with the stopper. Production method.
(Appendix 11) The sealing cover is made of a material having a positive coefficient of thermal expansion, the plug is made of a material having a negative coefficient of thermal expansion, and when the vacuum package is heated, the plug is contracted to enlarge the through hole. The manufacturing method of the vacuum package of Additional remark 9 or 10 characterized by producing a clearance gap between the said sealing material and the said sealing cover.
(Additional remark 12) It is a sensor which has the cavity part vacuum-sealed, Comprising: The element which detects electromagnetic waves, The main board | substrate which mounts the said element, It has a cavity part on the said main board | substrate, and covers the said main board | substrate A sealing cover, a spacer provided at an edge of the main substrate and the sealing cover, the main substrate and the sealing cover being disposed so as to face each other with a space; and the sealing cover A through hole for evacuating the cavity surrounded by the main substrate, the transmission substrate, the sealing cover, and the spacer; and a transmission substrate that seals the through hole and transmits the electromagnetic wave. A plug disposed in a central portion, wherein the plug is made of a material having a lower coefficient of thermal expansion than the sealing cover.

1 基板
2 封止カバー
3 貫通孔
4 栓
4a ヘッド部
4b 突起部
4c 溝
5 封止材A
11 基板
12 封止カバー
13 貫通孔
14 栓
14a ヘッド部
14b 突起部
17 突出部
22 封止カバー
23 貫通孔
24 栓
24b 突起部
25 封止材A
100 赤外線受光素子
101 受光素子基板
102 封止カバー
103 貫通孔
104 栓
105 封止材A
106 赤外線透過窓
107 スペーサ
108 封止材B
200 赤外線受光素子
201 受光素子基板
202 封止カバー
203 貫通孔
204 栓
205 封止材A
206 赤外線透過窓
207 スペーサ
208 封止材B
DESCRIPTION OF SYMBOLS 1 Board | substrate 2 Sealing cover 3 Through-hole 4 Plug 4a Head part 4b Protrusion part 4c Groove 5 Sealing material A
DESCRIPTION OF SYMBOLS 11 Board | substrate 12 Sealing cover 13 Through-hole 14 Plug 14a Head part 14b Projection part 17 Protrusion part 22 Sealing cover 23 Through-hole 24 Plug 24b Projection part 25 Sealing material A
DESCRIPTION OF SYMBOLS 100 Infrared light receiving element 101 Light receiving element board | substrate 102 Sealing cover 103 Through-hole 104 Plug 105 Sealing material A
106 Infrared transmitting window 107 Spacer 108 Sealing material B
200 Infrared light receiving element 201 Light receiving element substrate 202 Sealing cover 203 Through hole 204 Plug 205 Sealing material A
206 Infrared transmitting window 207 Spacer 208 Sealing material B

Claims (5)

真空封止された空洞部を有する真空パッケージにおいて、
前記真空パッケージは、
主基板と、
前記主基板上に前記空洞部を有して前記主基板を覆う封止カバーと、
前記封止カバーに設けられ、前記空洞部を排気するための貫通孔と、
前記貫通孔を封止する栓と、を有し
前記栓は前記封止カバーより熱膨張率が低い材質であり、
前記栓は、前記貫通孔上面を覆う基材部と前記基材部に設けられた前記貫通孔とほぼ同じ大きさの突起部とからなる段付形状であり、前記突起部を前記貫通孔に挿入した状態で貫通孔を封止しており、
前記基材部は、前記突起部が設けられた面の少なくとも一部に前記基材部の外縁から前記突起部の外縁まで連通する溝を有することを特徴とする真空パッケージ。
In a vacuum package having a vacuum sealed cavity,
The vacuum package is
A main board;
And a sealing cover which covers the main substrate having the hollow portion to the main substrate,
A through hole provided in the sealing cover for exhausting the cavity;
Wherein said plug has a, a plug for sealing the through hole Ri thermal expansion coefficient lower material der than the sealing cover,
The stopper has a stepped shape including a base part that covers the top surface of the through hole and a protrusion having a size substantially the same as the through hole provided in the base part, and the protrusion is used as the through hole. The through hole is sealed in the inserted state,
The vacuum package according to claim 1 , wherein the base material part has a groove that communicates from an outer edge of the base material part to an outer edge of the protrusion part on at least a part of the surface on which the protrusion part is provided .
前記封止カバーは正の熱膨張率の材質であり、前記栓は負の熱膨張率の材質であることを
特徴とする請求項1記載の真空パッケージ。
The vacuum package according to claim 1, wherein the sealing cover is made of a material having a positive coefficient of thermal expansion, and the plug is made of a material having a negative coefficient of thermal expansion.
前記真空パッケージは、前記貫通孔を封止している前記栓を、さらに封止材で覆っていることを特徴とする請求項1または2に記載の真空パッケージ The vacuum package according to claim 1 or 2 , wherein the vacuum package further covers the plug sealing the through hole with a sealing material. 主基板と、前記主基板上を覆う封止カバーとで囲まれた空洞部を真空封止する真空パッケージの製造方法において、
前記封止カバーに設けられ前記空洞部を排気するための貫通孔に栓を挿入する工程と、
真空チャンバ内に、前記貫通孔に前記栓を設置したパッケージをセットする工程と、
前記真空パッケージを加熱し、前記栓と前記封止カバーの熱膨張率の違いから、前記栓と前記封止カバーとの間に隙間を生じさせる工程と、
前記真空チャンバ内を減圧し、前記隙間を通じて前記空洞部の排気を行う工程と、
前記真空パッケージを冷却し、前記貫通孔を前記栓で封止する工程と、を含むことを特徴とする真空パッケージの製造方法。
In a vacuum package manufacturing method for vacuum-sealing a hollow portion surrounded by a main substrate and a sealing cover covering the main substrate,
A step of inserting a plug into a through hole provided in the sealing cover for exhausting the cavity,
Setting a package in which the plug is installed in the through hole in a vacuum chamber;
Heating the vacuum package, and creating a gap between the plug and the sealing cover from the difference in thermal expansion coefficient between the plug and the sealing cover;
Reducing the pressure in the vacuum chamber and exhausting the cavity through the gap;
Cooling the vacuum package, and sealing the through-hole with the stopper.
前記栓で前記貫通孔を封止した後、前記貫通孔を封止している前記栓を、さらに封止材で
覆う工程を含むことを特徴とする請求項記載の真空パッケージの製造方法。
5. The method of manufacturing a vacuum package according to claim 4 , further comprising the step of covering the plug sealing the through hole with a sealing material after sealing the through hole with the plug.
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