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JP6009880B2 - Long steel pipe tip receiving method - Google Patents
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JP6009880B2 - Long steel pipe tip receiving method - Google Patents

Long steel pipe tip receiving method Download PDF

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JP6009880B2
JP6009880B2 JP2012207465A JP2012207465A JP6009880B2 JP 6009880 B2 JP6009880 B2 JP 6009880B2 JP 2012207465 A JP2012207465 A JP 2012207465A JP 2012207465 A JP2012207465 A JP 2012207465A JP 6009880 B2 JP6009880 B2 JP 6009880B2
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tip receiving
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忠彦 足立
忠彦 足立
勉 浅井
勉 浅井
良倫 浅井
良倫 浅井
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株式会社カテックス
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Description

本発明は、長尺鋼管先受け工法に関し、更に詳しくは、建設分野である山岳トンネルの掘削に先立って、切羽前方の不良地山に放射状で複数の鋼管を打設して、この鋼管内から固化材を注入して地山を補強する長尺鋼管先受け工法に関する。   The present invention relates to a long steel pipe tip receiving method. More specifically, prior to excavation of a mountain tunnel which is a construction field, a plurality of steel pipes are radially laid on a defective ground in front of a face, The present invention relates to a long steel pipe tip receiving method in which a solidified material is injected to reinforce a natural ground.

軟弱な不良地山に山岳トンネルを掘削する場合、トンネル掘削に先立って切羽前方の地山を補強する先受け工が施工されている。先受け工の一例として、注入式長尺鋼管先受け工法がある。この工法は、切羽前方の地山に、トンネルでは一般的に使用されるドリルジャンボという掘削機により支保工下部から放射状に8〜10°程度の仰角を付けて複数の鋼管を接続しながら打ち込み、この鋼管内部から固化材を地山中に注入して不良地山を補強する。   When excavating a mountain tunnel in a soft, unsatisfactory ground, a pre-construction work to reinforce the ground in front of the face has been constructed prior to tunnel excavation. As an example of the tip receiving method, there is an injection type long steel pipe tip receiving method. This method is driven into the natural ground in front of the face while connecting a plurality of steel pipes with an elevation angle of about 8 to 10 ° radially from the lower part of the support by an excavator called a drill jumbo that is generally used in tunnels. The solidified material is injected into the ground from the inside of the steel pipe to reinforce the defective ground.

一般的には、例えば、図9〜図12に示すように、切羽天端に沿ってトンネルセンタから上半部120°の範囲で、鋼管108、109、110を4本程度接続して鋼管107として12.5m程度の延長で450mmの間隔で打設する。この時の鋼管107の打設順序に付いて、標準的には奇数孔、偶数孔に識別して振り分け、奇数孔の鋼管打設および固化材の注入改良を施工した後に、奇数孔での地山補強効果を評価してから偶数孔の打設と注入改良を交互に反復施工する事が多い。通常、使用される鋼管は通称4.0インチの外径114.3mmで肉厚:6mmであり、一本あたり3.0m程度に切断された鋼管の両端には接続用のオスメスネジが加工されている。   Generally, for example, as shown in FIGS. 9 to 12, about four steel pipes 108, 109, and 110 are connected along the top edge of the face within the range of 120 ° from the upper half of the tunnel center. As an extension of about 12.5 m, it is placed at intervals of 450 mm. Regarding the order of placing the steel pipes 107 at this time, the odd-numbered holes and the even-numbered holes are generally identified and distributed, and after the odd-numbered steel pipes are cast and the solidification material injection is improved, After evaluating the mountain reinforcement effect, it is often the case that even hole placement and injection improvement are repeated alternately. Usually, the steel pipe used is 4.0 inch outer diameter 114.3mm and wall thickness: 6mm, and male and female screws for connection are processed at both ends of the steel pipe cut to about 3.0m per one. Yes.

また、上記の注入式長尺鋼管先受け工法には掘削断面の拡幅が不要な、図9に示す「無拡幅型」(例えば、特許文献1参照)と、図10に示す拡幅が必要な「拡幅型」及び図11に示す「最小拡幅型」に大別される。当該先受け工法の一般的な1施工区間延長は、先頭管108、中間管109、端末管110と称する種類の鋼管を4本程度接続して鋼管107として、計12.5m程度を前方の地山に打ち込み、鋼管内部から固化材を注入して周辺の地山を補強する。この前方地山の補強によってトンネルの掘削は9.0m程度掘削進行する施工区間延長を、いわゆる9mで1シフトと呼称している。   In addition, the above-described injection-type long steel pipe tip receiving method does not require widening of the excavation cross section, “non-widening type” shown in FIG. 9 (see, for example, Patent Document 1), and widening shown in FIG. It is roughly classified into “widening type” and “minimum widening type” shown in FIG. One general construction section extension of the receiving construction method is to connect about four steel pipes of the type called the leading pipe 108, the intermediate pipe 109, and the terminal pipe 110 to form a steel pipe 107, with a total of about 12.5m in front of the ground. It is driven into a mountain and solidified material is injected from the inside of the steel pipe to reinforce the surrounding natural ground. The extension of the construction section where tunnel excavation progresses by about 9.0m due to the reinforcement of the front ground is called 1 shift at 9m.

特開2008−75292号公報JP 2008-75292 A

前記の注入式長尺鋼管先受け工法は、「無拡幅型」と「拡幅型」に大別されるが、無拡幅型の最大の問題点は、打設する鋼管の打込み仰角が10°以上と大きく、断面変化しない支保工との離隔が比例的に増大し、固化材の注入効果が発揮し難い範囲外で、トンネルの掘削時に鋼管下部の地山が剥離して崩落し易く、地質によっては施工の安全性が阻害される事がある。一方、拡幅型においては、鋼管の打設仰角は5°程度と小さいが、トンネルの掘削に伴って建て込む鋼製支保工は3段階程度で拡張するために大きく製作する必要がある。すなわち、当該先受け工法を開始する地点の支保工が最も大きな断面にする必要がある。この事は、急変する地山の地質性状に対応し難い側面を持ち合わせている。さらに、拡幅型はトンネルの掘削断面が一定距離間で大きくなったり小さくなったりするいわゆる、ノコギリの歯形状になり、トンネルの構造特性から安定的とは言えないことも有り、場合によっては凹部分には、二次覆工の施工前に吹付けコンクリート等で充填して平坦な形状にして安定化を図ることもあり、材料、労務等の経費増大に直結し易くなる場合が多い。また、最近のトンネル掘削においては、工期の短縮を含めた工事費の縮減傾向が顕著であり、従来の先受け工法より更に安全性が高くおよび施工性の良い廉価な工法の開発が求められている。   The injection-type long steel pipe tip receiving method is roughly classified into “non-wide type” and “wide type”. The biggest problem with the non-wide type is that the elevation angle of the steel pipe to be placed is 10 ° or more. The distance from the support structure that does not change the cross section is proportionally increased, and the effect of injecting the solidified material is outside the range where it is difficult to exert the effect. May interfere with the safety of construction. On the other hand, in the widened type, the steel pipe has a small elevation angle of about 5 °. However, the steel support built along with the excavation of the tunnel needs to be manufactured large in order to expand in about three stages. That is, it is necessary that the support work at the point where the advance receiving method is started has the largest cross section. This has a side that is difficult to cope with the geological properties of the suddenly changing natural ground. In addition, the widened type has a so-called sawtooth shape in which the tunnel excavation cross-section becomes larger or smaller at a certain distance, and it may not be stable due to the structural characteristics of the tunnel. In some cases, before the secondary lining work, it is filled with shotcrete or the like to stabilize it into a flat shape, which often tends to directly increase the cost of materials and labor. Also, in recent tunnel excavation, the trend of reduction of construction costs including shortening of construction period is remarkable, and there is a demand for the development of inexpensive construction methods that are safer and have better workability than conventional pre-construction methods. Yes.

また、当該従来工法の注入式長尺鋼管先受け工法では、先頭管、中間管や端末管それぞれにおいて3.0m〜4.0m程度の定尺管を打設している。これにより各鋼管の接続箇所はトンネル掘削時点で同一断面に位置し、先受け部材としての剛性の弱点部分が同配置になり、外力の作用が顕著で軟弱な不良地山ではこの接続部分に荷重が集中して折損する事象に直結することも問題点として提起される場合もある。   Moreover, in the injection type long steel pipe tip receiving construction method of the conventional construction method, a regular pipe of about 3.0 m to 4.0 m is placed in each of the leading pipe, the intermediate pipe and the terminal pipe. As a result, the connection points of each steel pipe are located in the same cross section at the time of tunnel excavation, and the weak points of rigidity as the receiving member are arranged in the same way. It may be raised as a problem that the problem is directly linked to the event of the failure.

本発明は、上記現状に鑑みてなされたものであり、安全性が高くおよび施工性の良い廉価な長尺鋼管先受け工法を提供することを目的とする。   The present invention has been made in view of the above situation, and an object thereof is to provide an inexpensive long steel pipe tip receiving method with high safety and good workability.

上記問題点を解決するために、請求項1に記載の発明は、トンネルの掘削に先立って、切羽前方に放射状に打設した複数の鋼管内から周辺の地山に固化材を注入して先受けする長尺鋼管先受け工法において、先受け区間の断面において、上下に二重以上の前記鋼管が配置されており、前記切羽前方に打設する鋼管は、軸方向長さが異なる複数の管を有し、複数の該鋼管の間で前記管の接合箇所が軸方向に異なることを要旨とする。
請求項2に記載の発明は、請求項1記載において、同一の前記切羽前方に打設する複数の前記鋼管の間で前記管の接合箇所が軸方向に異なることを要旨とする。
請求項に記載の発明は、請求項1又は2に記載において、前記トンネルの仰工から天端までの天地高さの1/2以下の距離で長尺鋼管先受けを施工することを要旨とする。
請求項に記載の発明は、請求項1乃至3のいずれか一項に記載において、前記切羽前方に打設する鋼管は、前回打設した複数の鋼管のうちの隣り合う鋼管の間隔の中間位置から打設することを要旨とする。
請求項5に記載の発明は、請求項1乃至4のいずれか一項記載において、前記切羽前方に打設する鋼管は、呼び径が2.0インチ、2.5インチ、3.0インチ、4.0インチ、5.0インチのうちから選定できることを要旨とする。
In order to solve the above problems, the invention according to claim 1 is characterized in that prior to excavation of a tunnel, a solidifying material is injected into a surrounding natural ground from a plurality of steel pipes radiated in front of the face. In the receiving long steel pipe tip receiving method, in the cross section of the receiving section, the steel pipes of double or more are arranged vertically, and the steel pipes placed in front of the face face are a plurality of pipes having different axial lengths. The gist is that the joints of the pipes differ in the axial direction among the plurality of steel pipes .
The invention according to claim 2 is characterized in that, in claim 1, the joint portion of the pipe is different in the axial direction between the plurality of steel pipes placed in front of the same face.
The invention according to claim 3, the gist that construction in claim 1 or 2, an elongate steel pipe destination received at a distance of less than half of the top-bottom height of the crest from Osshako of the tunnel And
Invention of Claim 4 is set to any one of Claims 1 thru | or 3, The steel pipe cast in front of the said face is an intermediate | middle of the space | interval of the adjacent steel pipe among the several steel pipes cast last time. The gist is to drive from the position.
A fifth aspect of the present invention is the steel pipe placed in front of the face according to any one of the first to fourth aspects, wherein the nominal diameter is 2.0 inches, 2.5 inches, 3.0 inches, The gist is that it can be selected from 4.0 inches and 5.0 inches.

本発明の長尺鋼管先受け工法によると、先受け区間の断面において、上下に二重以上の鋼管が配置されているので、高品質の先受け効果が得られる。さらに無拡幅型でも端末管を延長することで拡幅型と同程度の打設角度で先受けが施工できるため、先受け鋼管と支保工が近接し、固化材との改良効果も合わせて、トンネル掘削時の天端からの剥落抑制に作用する。その結果、安全性が高くおよび施工性の良い廉価な長尺鋼管先受け工法を提供できる。   According to the long steel pipe tip receiving construction method of the present invention, since the steel pipes of the double or more are arranged vertically in the cross section of the receiving section, a high quality tip receiving effect is obtained. In addition, the end receiving pipe can be extended at the same placement angle as that of the widening type by extending the end pipe even in the non-widening type, so that the receiving steel pipe and the supporting work are close to each other, and the improvement effect of the solidified material is combined. Acts to prevent flaking from the top edge during excavation. As a result, an inexpensive long steel pipe tip receiving method with high safety and good workability can be provided.

本発明について、本発明による典型的な実施形態の非限定的な例を挙げ、言及された複数の図面を参照しつつ以下の詳細な記述にて更に説明するが、同様の参照符号は図面のいくつかの図を通して同様の部品を示す。
実施例に係る長尺鋼管先受け工法を説明するための説明図であり、(a)はトンネルの軸方向に略直交する横断面を示し、(b)はトンネルの軸方向に沿う縦断面を示す。 上記長尺鋼管先受け工法で用いられる鋼管を説明するための説明図であり、(a)は組付状態の鋼管を示し、(b)分解状態の鋼管を示す。 上記長尺鋼管先受け工法の施工順序を説明するための説明図であり、(a)は第1シフト目打設を示し、(b)は第2シフト目打設を示す。 上記長尺鋼管先受け工法の施工順序を説明するための説明図であり、(a)は第3シフト目打設を示し、(b)は第4シフト目打設を示す。 上記長尺鋼管先受け工法の施工順序を説明するための説明図であり、(a)は図3のA−A線断面拡大図を示し、(b)は図3のB−B線断面拡大図を示す。 上記長尺鋼管先受け工法の施工順序を説明するための説明図であり、(a)は図4のA−A線断面拡大図を示し、(b)は図4のB−B線断面拡大図を示す。 図3(a)の要部拡大図である。 図3(b)の要部拡大図である。 従来の長尺鋼管先受け工法(無拡幅型)を説明するための説明図であり、(a)はトンネルの軸方向に略直交する横断面を示し、(b)はトンネルの軸方向に沿う縦断面を示す。 従来の長尺鋼管先受け工法(拡幅型)を説明するための説明図であり、(a)はトンネルの軸方向に略直交する横断面を示し、(b)はトンネルの軸方向に沿う縦断面を示す。 従来の長尺鋼管先受け工法(最小拡幅型)を説明するための説明図であり、(a)はトンネルの軸方向に略直交する横断面を示し、(b)はトンネルの軸方向に沿う縦断面を示す。 従来の長尺鋼管先受け工法で用いられる鋼管を説明するための説明図であり、(a)は組付状態の鋼管を示し、(b)分解状態の鋼管を示す。
The present invention will be further described in the following detailed description with reference to the drawings referred to, with reference to non-limiting examples of exemplary embodiments according to the present invention. Similar parts are shown throughout the several figures.
It is explanatory drawing for demonstrating the long steel pipe tip receiving construction method which concerns on an Example, (a) shows the cross section substantially orthogonal to the axial direction of a tunnel, (b) shows the longitudinal cross section along the axial direction of a tunnel. Show. It is explanatory drawing for demonstrating the steel pipe used with the said long steel pipe tip receiving construction method, (a) shows the steel pipe of an assembly state, (b) shows the steel pipe of a decomposition | disassembly state. It is explanatory drawing for demonstrating the construction order of the said long steel pipe tip receiving construction method, (a) shows the 1st shift stitch placement, (b) shows the 2nd shift stitch placement. It is explanatory drawing for demonstrating the construction order of the said long steel pipe tip receiving construction method, (a) shows the 3rd shift casting and (b) shows the 4th shift casting. It is explanatory drawing for demonstrating the construction order of the said long steel pipe tip receiving construction method, (a) shows the AA line cross-section enlarged view of FIG. 3, (b) is the BB line cross-sectional expansion of FIG. The figure is shown. It is explanatory drawing for demonstrating the construction order of the said long steel pipe tip receiving construction method, (a) shows the AA line cross-section enlarged view of FIG. 4, (b) is the BB line cross-sectional expansion of FIG. The figure is shown. It is a principal part enlarged view of Fig.3 (a). It is a principal part enlarged view of FIG.3 (b). It is explanatory drawing for demonstrating the conventional long steel pipe tip receiving construction method (non-widening type | mold), (a) shows the cross section substantially orthogonal to the axial direction of a tunnel, (b) follows the axial direction of a tunnel. A longitudinal section is shown. It is explanatory drawing for demonstrating the conventional long steel pipe tip receiving construction method (widening type), (a) shows the cross section substantially orthogonal to the axial direction of a tunnel, (b) is a longitudinal section along the axial direction of a tunnel Show the surface. It is explanatory drawing for demonstrating the conventional long steel pipe tip receiving method (minimum widening type | mold), (a) shows the cross section substantially orthogonal to the axial direction of a tunnel, (b) follows the axial direction of a tunnel. A longitudinal section is shown. It is explanatory drawing for demonstrating the steel pipe used by the conventional long steel pipe tip receiving construction method, (a) shows the steel pipe of an assembly state, (b) Shows the steel pipe of a decomposition | disassembly state.

ここで示される事項は例示的なもの及び本発明の実施形態を例示的に説明するためのものであり、本発明の原理と概念的な特徴とを最も有効に且つ難なく理解できる説明であると思われるものを提供する目的で述べたものである。この点で、本発明の根本的な理解のために必要である程度以上に本発明の構造的な詳細を示すことを意図してはおらず、図面と合わせた説明によって本発明の幾つかの形態が実際にどのように具現化されるかを当業者に明らかにするものである。   The items shown here are for illustrative purposes and exemplary embodiments of the present invention, and are the most effective and easy-to-understand explanations of the principles and conceptual features of the present invention. It is stated for the purpose of providing what seems to be. In this respect, it is not intended to illustrate the structural details of the present invention beyond what is necessary for a fundamental understanding of the present invention. It will be clear to those skilled in the art how it is actually implemented.

1.長尺鋼管先受け工法
本実施形態1.に係る長尺鋼管先受け工法は、トンネルの掘削に先立って、切羽前方に放射状に打設した複数の鋼管(7)内から周辺の地山に固化材を注入して先受けする長尺鋼管先受け工法において、先受け区間の断面において、上下に二重以上の鋼管(7)が配置されていることを特徴とする(例えば、図1等参照)。なお、上記「先受け区間」とは、トンネルを掘削する施工区間延長を意図する。また、上記「断面」とは、トンネルの軸方向に略直交する横断面を意図する。
1. Long steel pipe tip receiving construction method Embodiment 1 The long steel pipe tip receiving method is a long steel pipe that is pre-received by injecting solidified material into the surrounding natural ground from within a plurality of steel pipes (7) radiated in front of the face prior to excavation of the tunnel. In the tip receiving construction method, a steel pipe (7) having double or more is arranged in the upper and lower sides in the cross section of the tip receiving section (see, for example, FIG. 1 and the like). The “first receiving section” is intended to extend a construction section for excavating a tunnel. The “cross section” is intended to mean a transverse section that is substantially orthogonal to the axial direction of the tunnel.

上記工法は、無拡幅型、拡幅型にも対応しながら、鋼管の打設角度を5〜8°に設定できる。この解決手段として、端末鋼管の一本当りの長さを従来の3.0m程度から4.0m程度まで延伸した。この鋼管を延伸することで、拡幅型に分類される先受けでも、従来の拡幅高さが標準の30cmから10cm程度に制限することができる。   The above-mentioned construction method can set the casting angle of the steel pipe to 5 to 8 ° while corresponding to the non-widening type and the widening type. As a means for solving this problem, the length of one end steel pipe was extended from about 3.0 m to 4.0 m. By extending this steel pipe, the conventional widening height can be limited to about 30 cm to 10 cm from the standard even in the case of the receivers classified as the widening type.

本実施形態1.に係る長尺鋼管先受け工法としては、例えば、上記トンネルの仰工(6)から天端までの天地高さ(h)の1/2以下の距離で長尺鋼管先受けを施工する形態(例えば、図1等参照)を挙げることができる。これにより、トンネルの切羽前方地山が長距離に亘って軟弱で固結度の低い不良地山が継続し、当該長尺鋼管先受け方法を連続して施工する場合において適正な施工区間延長であるシフト長で施工できる。   Embodiment 1 As a long steel pipe tip receiving construction method according to the above, for example, a form in which a long steel pipe tip receiving construction is performed at a distance of 1/2 or less of the top and bottom height (h) from the tunnel lining (6) to the top end ( For example, see FIG. As a result, the ground in front of the tunnel face is a soft ground that is soft over a long distance and has a low degree of consolidation, and when the long steel pipe tip receiving method is continuously constructed, it is possible to extend the appropriate construction section. Can be constructed with a certain shift length.

本実施形態1.に係る長尺鋼管先受け工法としては、例えば、上記切羽前方に打設する鋼管(7)は、前回打設した複数の鋼管(7’)のうちの隣り合う鋼管の間隔の中間位置から打設する形態(例えば、図5及び図6等参照)を挙げることができる。この場合、前回施工した多重先受け工法の鋼管打設を奇数孔のみとし、今回打設する鋼管を偶数孔のみとすることで、鋼管が千鳥配置される。このように鋼管を千鳥配置としてシフト毎に打設して、更に施工区間延長であるシフト長を5.0m程度に設定することで、上述の多重配置を更に好適に実現できる。   Embodiment 1 As a long steel pipe tip receiving method, for example, the steel pipe (7) to be placed in front of the face face is driven from an intermediate position between adjacent steel pipes among a plurality of steel pipes (7 ') previously placed. The form (for example, refer FIG.5, FIG.6 etc.) to provide can be mentioned. In this case, steel pipes are arranged in a staggered manner by setting only the odd-numbered holes for the steel pipe casting of the multi-point receiving method constructed last time and only for the even-numbered holes. In this way, the steel pipes are placed in a staggered arrangement for each shift, and the shift length, which is an extension of the construction section, is set to about 5.0 m, so that the above-described multiple arrangement can be realized more suitably.

上述の形態では、例えば、シフト毎に打設する鋼管は、従来45cm程度の間隔を、奇数孔、偶数孔を縦断的に交互施工することで、その倍の間隔90cmのいわゆる千鳥配置にして打設本数を1/2にも関わらず掘削長を5.0m程度に制限することで、どの掘削断面でも二重以上の多重構造により高品質の先受け効果が得られる(例えば、図1等参照)。さらに無拡幅型でも端末管を延長することで拡幅型と同程度の打設角度で先受けが施工できるため、先受け鋼管と支保工が近接し、固化材との改良効果も合わせて、トンネル掘削時の天端からの剥落抑制に作用する。このことは、地山の不良程度の性状により、後述するように、2.0インチ、2.5インチ、3.0インチ、4.0インチ、5.0インチの鋼管径を選択することでより効果的で経済的に不良地山の支持に作用する。   In the above-mentioned form, for example, the steel pipes to be cast for each shift are conventionally formed in a so-called staggered arrangement with an interval of about 45 cm and an odd-numbered hole and an even-numbered hole being alternately arranged in a vertical direction so that the double spacing is 90 cm. By limiting the excavation length to about 5.0 m despite the number of installations being ½, any excavation cross section can achieve a high-quality pre-receiving effect due to the multiple structure of double or more (for example, see FIG. 1 etc.) ). In addition, the end receiving pipe can be extended at the same placement angle as that of the widening type by extending the end pipe even in the non-widening type, so that the receiving steel pipe and the supporting work are close to each other, and the improvement effect of the solidified material is combined. Acts to prevent flaking from the top edge during excavation. This is because the steel pipe diameters of 2.0 inches, 2.5 inches, 3.0 inches, 4.0 inches, and 5.0 inches are selected as will be described later depending on the properties of the natural ground. It works more effectively and economically to support bad grounds.

本実施形態1.に係る長尺鋼管先受け工法としては、例えば、上記切羽前方に打設する鋼管(7)は、軸方向長さが異なる複数の管(9)を有し、複数の鋼管の間で管の接合箇所(9a,9a’)が軸方向に異なる形態(例えば、図7及び図8等参照)を挙げることができる。これにより、打設する鋼管のうち中間管の長さを地山性状に合致させて変化させることで、鋼管剛性の弱点部を分散して、外力に対抗できるより信頼性の高い先受け工を提供できる。   Embodiment 1 As the long steel pipe tip receiving method according to the above, for example, the steel pipe (7) to be placed in front of the face has a plurality of pipes (9) having different axial lengths, and the pipes are arranged between the plurality of steel pipes. There can be mentioned forms in which the joining portions (9a, 9a ′) are different in the axial direction (see, for example, FIGS. 7 and 8). As a result, by changing the length of the intermediate pipe of the steel pipe to be matched to the natural ground properties, it is possible to disperse the weak points of the steel pipe rigidity and to make a more reliable preparatory work that can counter external forces Can be provided.

上述の形態について、固結度の低い軟弱な不良地山では、トンネルの掘削に伴って先行緩み荷重と称する土荷重が先受け鋼管に作用する。従来の長尺鋼管先受け工法に使用する鋼管は、先頭管、中間管、端末管の長さがそれぞれ定尺であり、接合部分が同一断面に揃い易い。強度的に最も弱点である接続位置を不一致にすることで、先受けとしての鋼管耐力を均一化して安定的に地山の緩み荷重に作用し対抗する。また、上述の形態では、例えば、同一の切羽前方に打設する複数の鋼管(7)の間で管(9)の接合箇所(9a)を軸方向に異ならせたり、前回打設した鋼管(7’)と今回打設した鋼管(7)との間で管(9’、9)の接合箇所(9a’、9a)を軸方向に異ならせたりできる。   About the above-mentioned form, the earth load called a prior | preceding loose load acts on a pre-receiving steel pipe with excavation of a tunnel in the soft bad ground with a low consolidation degree. In steel pipes used in conventional long steel pipe tip receiving methods, the lengths of the leading pipe, the intermediate pipe, and the terminal pipe are each fixed, and the joining portions are easily aligned on the same cross section. By making the connection position, which is the weakest point in strength, not matched, the steel pipe proof strength as a pre-receiver is made uniform and stably acts on the loose load of the natural ground and counters it. Moreover, in the above-mentioned form, for example, the joint portion (9a) of the pipe (9) is made different in the axial direction between the plurality of steel pipes (7) driven in front of the same face, or the steel pipe ( 7 ') and the steel pipe (7) cast this time, the joints (9a', 9a) of the pipes (9 ', 9) can be varied in the axial direction.

本実施形態1.に係る長尺鋼管先受け工法としては、例えば、上記切羽前方に打設する鋼管は、呼び径が2.0インチ(50A、外径60.5mm)、2.5インチ(65A、外径76.3mm)、3.0インチ(80A、外径89.1mm)、4.0インチ(100A、外径114.3mm)、5.0インチ(125A、外径139.8mm)のうちから選定できる形態を挙げることができる。これにより、トンネルを施工する地質に応じて、適当な外径の鋼管を選択でき、地山性状に合致した最適で廉価な先受け工法が実現できる。   Embodiment 1 As the long steel pipe tip receiving method according to the above, for example, the steel pipe to be placed in front of the face has a nominal diameter of 2.0 inches (50 A, outer diameter 60.5 mm), 2.5 inches (65 A, outer diameter 76). .3 mm), 3.0 inches (80 A, outer diameter 89.1 mm), 4.0 inches (100 A, outer diameter 114.3 mm), and 5.0 inches (125 A, outer diameter 139.8 mm). The form can be mentioned. As a result, a steel pipe having an appropriate outer diameter can be selected according to the geology in which the tunnel is to be constructed, and an optimum and low-priced receiving method that matches the natural ground properties can be realized.

以下、図面を用いて実施例により本発明を具体的に説明する。   Hereinafter, the present invention will be specifically described with reference to the drawings.

山岳トンネルを掘進中、支持力が欠如した軟弱な不良地山が出現し、掘削の継続が困難あるいは不可能になる場合、一旦切羽の進行を停止して対策を講じる。地山の不良程度にもよるが一般的には、注入式長尺鋼管先受け工法が採用される事が多い。   If a soft, bad ground that lacks bearing capacity appears during excavation in a mountain tunnel, it will be difficult or impossible to continue excavation. In general, the injection-type long steel pipe tip receiving method is often used, although it depends on the degree of failure of the natural ground.

本実施例に係る長尺鋼管先受け工法では、図1(a)(b)に示すように、切羽先端側の支保工1の内周部から切羽前方に6°程度の仰角で放射状に鋼管7を打設する。なお、図1中において、符号2は金網を示し、符号3は吹付コンクリートを示し、符号4は覆工コンクリートを示し、符号5は鏡吹付コンクリートを示し、符号6は仰工(「インバート」とも称される。)を示す。   In the long steel pipe tip receiving method according to the present embodiment, as shown in FIGS. 1 (a) and 1 (b), the steel pipe is radially radiated at an elevation angle of about 6 ° from the inner peripheral portion of the supporting work 1 on the front end side of the face to the front of the face. 7 is cast. In FIG. 1, reference numeral 2 indicates a wire mesh, reference numeral 3 indicates sprayed concrete, reference numeral 4 indicates lining concrete, reference numeral 5 indicates mirror sprayed concrete, and reference numeral 6 indicates a ceiling (also called “invert”). It is called.)

上記鋼管7は、図2(a)(b)に示すように、先頭管8、中間管9、端末管10に区分される。本実施例では、先頭管8を3.8m〜4.0mに設定し、中間管9については3.5mと2.5mを基本として奇数孔、偶数孔とで使い分ける。また端末管10は4.0mに設定する。   The steel pipe 7 is divided into a leading pipe 8, an intermediate pipe 9, and a terminal pipe 10, as shown in FIGS. In the present embodiment, the leading pipe 8 is set to 3.8 m to 4.0 m, and the intermediate pipe 9 is selectively used for odd holes and even holes based on 3.5 m and 2.5 m. The terminal tube 10 is set to 4.0 m.

奇数孔の鋼管割付は、先頭管8:3.8m、中間管9:3.5m×1本+2.5m×1本、端末管10:4.0mで計13.8mであり、偶数孔に付いては、先頭管8:3.8m、中間管9:2.5m×1本、端末管10:4.0mの計10.3mになる。ここでシフト長は5.0mで無拡幅型の先受けを実施例とする。このシフト長(5.0m)は、トンネルの仰工6から天端までの天地高さhの1/2以下の距離とされている(図1(a)参照。   The odd-numbered steel pipe allocation is 13.8m in total for the top pipe 8: 3.8m, the intermediate pipe 9: 3.5m × 1 + 2.5m × 1 and the terminal pipe 10: 4.0m. Then, the total length of the top pipe 8: 3.8 m, the intermediate pipe 9: 2.5 m × 1 and the terminal pipe 10: 4.0 m is 10.3 m. Here, the shift length is 5.0 m and the non-widening type receiver is taken as an example. This shift length (5.0 m) is a distance of 1/2 or less of the top / bottom height h from the tunnel lining 6 to the top end (see FIG. 1A).

当該鋼管先受け工を開始する第1シフト目は、図3(a)及び図5(a)に示すように、奇数孔、偶数孔は同一断面から同時に施工する。このときの打設角度は6.0°程度に抑制して打設することで、掘削開始後支保工基数4基目で鋼管7が掘削断面外に交差移設される。なお、上記第1シフトの施工後には、図7に示すように、今回打設した複数の鋼管7の間で中間管9の接合箇所9aが軸方向に異なる。また、図3〜図6において、今回打設した鋼管を符号7で示し、前回打設した鋼管を符号7’で示す。また、奇数孔に打設される鋼管7、7’を破線で示し、偶数孔に打設される鋼管7、7’を実線で示す。   As shown in FIGS. 3 (a) and 5 (a), in the first shift for starting the steel pipe tip receiving work, odd holes and even holes are simultaneously constructed from the same cross section. At this time, the steel pipe 7 is crossed out of the excavation cross section at the 4th support base after the excavation is started by controlling the casting angle to about 6.0 °. In addition, after the construction of the first shift, as shown in FIG. 7, the joining portion 9 a of the intermediate pipe 9 is different in the axial direction between the plurality of steel pipes 7 that have been cast this time. Moreover, in FIGS. 3-6, the steel pipe cast this time is shown with the code | symbol 7, and the steel pipe put last time is shown with the code | symbol 7 '. Moreover, the steel pipes 7 and 7 'cast in odd holes are indicated by broken lines, and the steel pipes 7 and 7' driven in even holes are indicated by solid lines.

当該無拡幅型は、支保工1の建て込み分である1.0mについて端末管10を壊しながら掘削進行することで、撤去すること無く先受け部材として地山外力に対抗する。トンネル掘削を継続しながら、自立が困難な不良地山が連続することが予測される場合は、掘削が5.0m進行した時点で第2シフトを施工する。   The said non-widening type | mold opposes natural ground external force as a receiving member by carrying out excavation progressing, destroying the terminal pipe | tube 10 about 1.0 m which is the part for which the support construction 1 is built. If it is predicted that bad grounds that are difficult to stand on will continue while tunnel excavation continues, the second shift will be implemented when the excavation has progressed 5.0 m.

第2シフトでは、図3(b)及び図5(b)に示すように、第1シフトの偶数孔を施工した打設位置を当該切羽の鏡部に再現してマーキング後、先頭管8:3.8m、中間管9:3.5m×1本+2.5m×1本、端末管10:4.0mの計13.8mを偶数孔分について施工する。なお、上記第2シフトの施工後には、図8に示すように、今回打設した複数の鋼管7の間で中間管9の接合箇所9aが軸方向に異なるとともに、前回打設した鋼管7’の中間管9’の接合箇所9a’と今回打設した鋼管7の中間管9の接合箇所9aとが軸方向に異なる。   In the second shift, as shown in FIGS. 3 (b) and 5 (b), the placement position where the even-numbered holes of the first shift are reproduced on the mirror part of the face and after marking, the leading pipe 8: A total of 13.8 m of 3.8 m, intermediate pipe 9: 3.5 m × 1 + 2.5 m × 1 and terminal pipe 10: 4.0 m is constructed for even holes. In addition, after the construction of the second shift, as shown in FIG. 8, the joining portion 9a of the intermediate pipe 9 differs in the axial direction between the plurality of steel pipes 7 that have been cast this time, and the steel pipe 7 ′ that has been cast last time. The joint 9a ′ of the intermediate pipe 9 ′ and the joint 9a of the intermediate pipe 9 of the steel pipe 7 that has been placed this time are different in the axial direction.

依然として不良地山が連続する場合は、図4(a)及び図6(a)に示すように、第3シフトとして奇数孔位置に偶数孔と同様の鋼管割付けで打設する、いわゆる千鳥配置で施工する。さらに必要に応じて、図4(b)及び図6(b)に示すように、第4シフトとして偶数孔位置に奇数孔と同様の鋼管割付けで打設して千鳥配置で施工する。なお、上記第3及び第4シフトの施工後には、第2シフトの施工後と略同様にして、今回打設した複数の鋼管7の間で中間管9の接合箇所9aが軸方向に異なるとともに、前回打設した鋼管7’の中間管9’の接合箇所9a’と今回打設した鋼管7の中間管9の接合箇所9aとが軸方向に異なる。   If the bad ground still continues, as shown in FIG. 4 (a) and FIG. 6 (a), as a third shift, the so-called staggered placement is performed by placing the steel pipes at the odd hole positions similar to the even holes. Install. Further, as shown in FIGS. 4 (b) and 6 (b), if necessary, as a fourth shift, the steel pipes are arranged at the even-numbered hole positions in the same manner as the odd-numbered holes, and construction is performed in a staggered arrangement. In addition, after the construction of the third and fourth shifts, the joint portion 9a of the intermediate pipe 9 differs in the axial direction between the plurality of steel pipes 7 placed this time in substantially the same manner as after the construction of the second shift. The joint 9a ′ of the intermediate pipe 9 ′ of the steel pipe 7 ′ previously placed differs from the joint 9a of the intermediate pipe 9 of the steel pipe 7 placed this time in the axial direction.

本実施例では、4.0インチ鋼管を提示したが、地山の不良程度やトンネルの断面積等の諸条件により、また割付け鋼管長の検討も必要であるが、2.0〜5.0インチ鋼管等にも適用でき、より効果的で経済的な長尺鋼管先受け工法を提供できる。   In this example, a 4.0 inch steel pipe was presented, but depending on various conditions such as the degree of failure of the natural ground and the cross-sectional area of the tunnel, it is also necessary to examine the length of the assigned steel pipe. It can also be applied to inch steel pipes, etc., and can provide a more effective and economical long steel pipe tip receiving method.

なお、余談になるが、地山が良化して、当該先受け工等の補助工法が不要になり通常の支保工で安定的にトンネルの掘削を進行できる場合は、一般的に14m程度の長尺鋼管を打設する時のノミ下りや削岩機の回転油圧の動向等の手応えで前方地山の安定化傾向等地山性状が把握し易く、次工程である次のシフトを実現するかの評価をする手段の一つになる。   In addition, as an aside, if the ground is improved, the auxiliary construction method such as the receiving work is not necessary, and tunnel excavation can be carried out stably with ordinary support work, the length is generally about 14 m. Is it possible to grasp the ground condition such as the stabilization tendency of the front ground by the response of the chisel descending and the rotation hydraulic pressure of the rock drill when placing the steel pipe, and realize the next shift that is the next process? It becomes one of the means to evaluate.

ここで、山岳トンネル分野で、従来から切羽が自立し難く何らかの対策を講じないとトンネルの掘削が困難あるいは不能になる場合に、一般的には先受け等の補助工法が対策工として採用される事が多い。その中でも、地山の不良程度にもよるが多く採用されている補助工法が注入式長尺鋼管先受け工法である。   Here, in the mountain tunnel field, if tunnel excavation becomes difficult or impossible unless conventional measures are taken and it is difficult for the face to stand on its own, auxiliary construction methods such as receiving are generally adopted as countermeasures. There are many things. Among them, depending on the degree of failure of the natural ground, an auxiliary construction method that is widely adopted is an injection-type long steel pipe tip receiving construction method.

従来の長尺鋼管先受け工法の一般的な仕様は、4.0インチ(100A、外径:114.3mm)程度の鋼管を4本接続して12.5mを45cmピッチでトンネル外周120°に打設し、鋼管内部から地山に固化材を注入し地山を補強することで、補助工法に分類される。また12.5mの鋼管をトンネルアーチ状に先受けして掘削を再開するが、その掘削長は9.0mでいわゆる9mシフトが一般的である。   The general specification of the conventional long steel pipe tip receiving method is that four steel pipes of about 4.0 inches (100A, outer diameter: 114.3mm) are connected, and 12.5m at a 45cm pitch to the outer periphery of the tunnel at 120 °. It is categorized as an auxiliary construction method by casting and injecting solidification material from the inside of the steel pipe into the ground to reinforce the ground. The excavation is resumed by receiving a 12.5 m steel pipe in the form of a tunnel arch, and the excavation length is 9.0 m, so-called 9 m shift is common.

本実施例の長尺鋼管先受け工法では、対象になる不良地山の程度によるが、2.0インチ(外径60.5mm)、2.5インチ(外径76.3mm)、3.0インチ(外径89.1mm)、4.0インチ(外径114.3mm)、5.0インチ(外径139.8mm)から選定が可能であり、シフト長を5m程度に設定することで従来の鋼管先受け工法の1/2程度の打設本数で先受け施工区間においてどの任意位置ででも二重以上の多重構造が確保される。また中間管9の長さを変更することで、鋼管7の強度低下に直結する接続が同位置ではなり難く、より信頼性の高い先受け工法が実現し、従来工法と比較して一般的に使用されている4.0インチ鋼管を例にすると、本実施例工法では工程的に9/10程度に短縮できる。   In the long steel pipe tip receiving method of the present embodiment, depending on the extent of the target bad ground, 2.0 inches (outer diameter 60.5 mm), 2.5 inches (outer diameter 76.3 mm), 3.0 Inches (outer diameter 89.1 mm), 4.0 inches (outer diameter 114.3 mm), and 5.0 inches (outer diameter 139.8 mm) can be selected. Conventionally, the shift length is set to about 5 m. A double or more multiple structure is ensured at any arbitrary position in the pre-installation construction section with about half the number of steel pipe front-receiving methods. In addition, by changing the length of the intermediate pipe 9, it is difficult for the connection directly connected to the decrease in strength of the steel pipe 7 to be in the same position, and a more reliable receiving method is realized. Taking the 4.0 inch steel pipe used as an example, in this embodiment method, the process can be shortened to about 9/10.

尚、本発明においては、上記実施例に限られず、目的、用途に応じて本発明の範囲内で種々変更することができる。上記実施例では、無拡幅型の長尺鋼管先受け工法を例示したが、これに限定されず、拡幅型又は最小拡幅型の長尺鋼管先受け工法としてもよい。   It should be noted that the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the present invention depending on the purpose and application. In the said Example, although the non-widening type long steel pipe tip receiving construction method was illustrated, it is not limited to this, It is good also as a wide steel type or the minimum widening type long steel pipe tip receiving construction method.

さらに、上記実施例では、連続する複数の先受け区間で長尺鋼管先受け工法を実施する形態を例示したが、これに限定されず、例えば、単一の先受け区間で長尺鋼管先受け工法を実施してもよい。   Furthermore, in the said Example, although the form which implements a long steel pipe tip receiving construction method in the continuous several receiving section was illustrated, it is not limited to this, For example, a long steel pipe tip receiving is carried out in a single receiving section A construction method may be carried out.

また、上記実施例では、軸方向長さの異なる複数の中間管9の接合順序を異ならせて鋼管7を構成して接合箇所9aを軸方向に異ならせるようにしたが、これに限定されず、例えば、軸方向長さの異なる先頭管8又は端末管10を用意し、これら先頭管8又は端末管10を選択的に採用して鋼管7を構成して接合箇所9aを軸方向に異ならせるようにしてもよい。   Moreover, in the said Example, although the joining order of the some intermediate | middle pipe | tube 9 from which axial direction length differs was comprised and the steel pipe 7 was comprised and the joining location 9a was varied in the axial direction, it is not limited to this. For example, a head tube 8 or a terminal tube 10 having different axial lengths is prepared, and the steel tube 7 is configured by selectively adopting the head tube 8 or the terminal tube 10 so that the joint portion 9a varies in the axial direction. You may do it.

さらに、上記実施例では、同一の切羽前方に打設する複数の鋼管7のうちの全ての隣接する一対の鋼管7の間で接合箇所9aを軸方向に異ならせるようにしたが、これに限定されず、例えば、同一の切羽前方に打設する複数の鋼管7のうちの隣接する一対の鋼管7の間で接合箇所9aが軸方向に異なるものと接合箇所9aが軸方向に一致するものとが混在していてもよい。   Furthermore, in the said Example, although the joining location 9a was made to differ in the axial direction between all the adjacent pair of steel pipes 7 among the some steel pipes 7 cast in front of the same face, it is limited to this. For example, the joint 9a is different between the pair of adjacent steel pipes 7 among the plurality of steel pipes 7 placed in front of the same face, and the joint 9a coincides with the axial direction. May be mixed.

トンネルの掘削に先立って地山を補強する長尺鋼管先受け工法に関する技術として広く利用される。   It is widely used as a technology for long steel pipe tip receiving construction method that reinforces natural ground prior to tunnel excavation.

1;支保工、2;金網、3;吹付コンクリート、4;覆工コンクリート、5;鏡吹付コンクリート、6;仰工、7,7’;鋼管、8;先頭管、9;中間管、10;端末管、h;天地高さ。   DESCRIPTION OF SYMBOLS 1; Supporting work, 2; Wire mesh, 3; Shotcrete, 4; Covering concrete, 5; Mirror-spread concrete, 6; Suspension, 7, 7 '; Steel pipe, 8: Lead pipe, 9; Terminal tube, h;

Claims (5)

トンネルの掘削に先立って、切羽前方に放射状に打設した複数の鋼管内から周辺の地山に固化材を注入して先受けする長尺鋼管先受け工法において、
先受け区間の断面において、上下に二重以上の前記鋼管が配置されており、
前記切羽前方に打設する鋼管は、軸方向長さが異なる複数の管を有し、複数の該鋼管の間で前記管の接合箇所が軸方向に異なることを特徴とする長尺鋼管先受け工法。
Prior to tunnel excavation, in the long steel pipe tip receiving method that injects the solidified material into the surrounding natural ground from a plurality of steel pipes radiated in front of the face,
In the cross section of the receiving section, the steel pipe more than double is arranged up and down ,
The steel pipe to be placed in front of the face has a plurality of pipes having different axial lengths, and the joint portion of the pipe is different in the axial direction among the plurality of steel pipes. Construction method.
同一の前記切羽前方に打設する複数の前記鋼管の間で前記管の接合箇所が軸方向に異なることを特徴とする請求項1記載の長尺鋼管先受け工法。The long steel pipe tip receiving method according to claim 1, wherein the joint portions of the pipes differ in the axial direction between the plurality of steel pipes placed in front of the same face. 前記トンネルの仰工から天端までの天地高さの1/2以下の距離で長尺鋼管先受けを施工することを特徴とする請求項1又は2に記載の長尺鋼管先受け工法。 The long steel pipe tip receiving method according to claim 1 or 2, wherein the long steel pipe tip receiving method is constructed at a distance of ½ or less of the top and bottom heights from the tunnel roof to the top. 前記切羽前方に打設する鋼管は、前回打設した複数の鋼管のうちの隣り合う鋼管の間隔の中間位置から打設することを特徴とする請求項1乃至3のいずれか一項に記載の長尺鋼管先受け工法。 The steel pipe for pouring the working face forward, according to any one of claims 1 to 3, characterized in that pouring from the intermediate position of the spacing of the steel pipe adjacent of the plurality of steel tubes the previously hitting set Long steel pipe tip receiving method. 前記切羽前方に打設する鋼管は、呼び径が2.0インチ、2.5インチ、3.0インチ、4.0インチ、5.0インチのうちから選定できることを特徴とする請求項1乃至4のいずれか一項に記載の長尺鋼管先受け工法。   The steel pipe placed in front of the face can be selected from a nominal diameter of 2.0 inches, 2.5 inches, 3.0 inches, 4.0 inches, and 5.0 inches. 5. The long steel pipe tip receiving method according to any one of 4 above.
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