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JP6024424B2 - Rectangular wire winding apparatus and winding method - Google Patents
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JP6024424B2 - Rectangular wire winding apparatus and winding method - Google Patents

Rectangular wire winding apparatus and winding method Download PDF

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JP6024424B2
JP6024424B2 JP2012264263A JP2012264263A JP6024424B2 JP 6024424 B2 JP6024424 B2 JP 6024424B2 JP 2012264263 A JP2012264263 A JP 2012264263A JP 2012264263 A JP2012264263 A JP 2012264263A JP 6024424 B2 JP6024424 B2 JP 6024424B2
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隆一 神戸
隆一 神戸
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Denso Corp
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Description

本発明は、車載装置や電子機器用の各種コイルを製作するための巻線装置、詳しくは、角線を多層に整列巻きする巻線装置および巻線方法に関する。   The present invention relates to a winding device for manufacturing various coils for in-vehicle devices and electronic devices, and more particularly, to a winding device and a winding method for aligning and winding square wires in multiple layers.

矩形断面の角線を多層に巻いた巻線は、丸線に比べて占積率が高く、小型化・高効率化が可能であることから、車載装置のモータやアクチュエータ、その他電子機器用のコイルとして有効である。角線をボビンに隙間なく巻き付けるための巻線装置として、例えば特許文献1には、線材の線源側を保持する第1の保持手段と、端部側を保持する第2の保持手段と、これら保持部材を、線材の向きを維持しながらボビン(またはボビンレス巻線冶具)に対して相対移動させる駆動手段と、線材の側面を保持するガイド部材を設けた装置が提案されている。これにより、線材の巻き付け位置を規制しながら巻線を行ない、線材の側面同士が密着するように巻き付けることができる。   A winding with a rectangular cross section wound in multiple layers has a higher space factor than a round wire, and can be made smaller and more efficient, so it can be used for motors, actuators, and other electronic devices in in-vehicle devices. It is effective as a coil. As a winding device for winding a square wire around a bobbin without a gap, for example, Patent Document 1 discloses a first holding unit that holds a wire source side of a wire, a second holding unit that holds an end side, There has been proposed an apparatus provided with driving means for moving these holding members relative to the bobbin (or bobbinless winding jig) while maintaining the direction of the wire, and a guide member for holding the side surface of the wire. Thereby, it can wind, performing winding, restrict | limiting the winding position of a wire, and the side surfaces of a wire may contact | adhere.

国際公開第2004/021377号パンフレットInternational Publication No. 2004/021377 Pamphlet

ところで、多層整列巻線では、ボビン軸方向の両端部において次の層への乗り移る際の整列性が課題であり、特に、エッジ部を有する角線では、乗り移り時に角線の変形やエッジ部の損傷が生じやすい。図10Aは、円形断面の丸線と矩形断面の角線をボビンに巻き付けたコイルを比較した図であり、丸線の場合は、隣接する丸線間に谷部が形成されるため、次の層の丸線がこの谷部に収まるように、平行整列巻きされる。この時、図10Bのように、平行整列巻きと乗り越し(斜め巻き)を交互に繰り返し、1回転(360度)の間に2度の乗り越しを行なうが、丸線は表面が曲面で線同士が点接触となることから、乗り上がりが滑らかで、引っ掛かり等は生じにくい。   By the way, in the multi-layer aligned winding, alignment at the time of transferring to the next layer at both ends in the bobbin axial direction is a problem, especially in the case of a square line having an edge part, the deformation of the square line or the edge part at the time of transfer Damage is likely to occur. FIG. 10A is a diagram comparing coils in which a round cross-section round line and a rectangular cross-section square line are wound around a bobbin. In the case of a round line, a valley is formed between adjacent round lines. The layers are rolled in parallel alignment so that the round lines of the layers fit within this valley. At this time, as shown in FIG. 10B, parallel alignment winding and overriding (oblique winding) are repeated alternately, and overriding is performed twice during one rotation (360 degrees). Since it is point contact, the ride is smooth and is not easily caught.

ところが、こしの強い角線では、線材に無理な屈曲で変形が生じたり、乗り上がりでエッジ部に傷がついたりするおそれがあり、同様の巻線方法を採用することは難しい。特許文献1の巻線装置は、層内で隣り合う線材の隙間をなくし、巻き付け位置を安定化することを目的にしており、次の層への乗り移り時に発生するエッジ部の傷その他の対策については何ら講じられていない。   However, with a strong square wire, there is a risk that the wire rod may be deformed due to excessive bending, or the edge portion may be damaged when climbing up, and it is difficult to adopt a similar winding method. The winding device of Patent Document 1 aims to eliminate the gap between adjacent wires in a layer and stabilize the winding position, and to deal with edge scratches and other countermeasures that occur when transferring to the next layer Is not taken at all.

そこで、本発明の目的は、角線を用いて多層整列状に巻線するために、エッジ部の損傷を防止しながら、層間の乗り移りをスムーズに行うことができ、高品質な巻線を実現可能にする角線の巻線装置および巻線方法を提供することにある。   Therefore, the object of the present invention is to wind in a multi-layered arrangement using square wires, so that the transition between layers can be smoothly performed while preventing damage to the edge portion, and a high-quality winding is realized. An object of the present invention is to provide a winding device and a winding method for a rectangular wire which can be made possible.

本発明の請求項1に記載の発明は、角線をボビン周りに弦巻線状に多層巻線するための巻線装置であって、
回転および軸方向動可能に設けた主軸と、
該主軸と一体回転するボビンを一対の保持部材にて位置決め保持する巻き取り部と、
該巻き取り部を軸方向に往復動作させる巻き取り部駆動機構と、
上記主軸の回転に伴い上記ボビンの巻き取り方向に角線を供給する線材供給装置を備え、
上記巻き取り部の各保持部材は、上記ボビンの軸方向端部に配置したガイド部材に、巻線の層間に生じる隙間に突出位置可能なガイド部を設けて、上記ボビン周りに巻き取られる巻線の軸方向端部を保持するとともに層間の乗り移りにおいて角線を巻線方向に案内し、
上記ガイド部は、上記ボビン周りに巻き取られる巻線の層間に生じる隙間形状に対応する螺旋状凸部からなることを特徴とする。
The invention according to claim 1 of the present invention is a winding device for winding a square wire in a multi-layer winding around a bobbin in a chord winding shape,
A main shaft that is rotatably and axially movable;
A winding portion for positioning and holding the bobbin that rotates integrally with the main shaft with a pair of holding members;
A winding unit drive mechanism for reciprocating the winding unit in the axial direction;
A wire rod supply device that supplies a rectangular wire in the winding direction of the bobbin with the rotation of the main shaft,
Each holding member of the winding part is provided on a guide member disposed at an end portion in the axial direction of the bobbin with a guide part that can be positioned in a gap generated between the winding layers, and wound around the bobbin. While holding the axial end of the wire and guiding the square wire in the winding direction at the transition between layers ,
The guide portion is formed of a spiral convex portion corresponding to a gap shape generated between layers of windings wound around the bobbin .

本発明の請求項2の発明において、上記螺旋状凸部は、周方向の始端から終端に向かって突出高さが徐変し、且つ薄肉から厚肉に徐変する。 In the invention of claim 2 of the present invention, the protruding height of the spiral convex portion gradually changes from the start to the end in the circumferential direction, and gradually changes from thin to thick.

本発明の請求項3の発明において、上記線材供給装置は、上記ボビンの巻き取り位置に角線を案内する線材ガイドと、該線材ガイドの案内方向を上記巻き取り部の往復動作に追従して可変可能に支持するフローティング機構を備える。   In the invention of claim 3 of the present invention, the wire rod supply device follows a reciprocating operation of the winding portion with a wire rod guide for guiding a square wire to a winding position of the bobbin, and a guide direction of the wire rod guide. It has a floating mechanism that supports it variably.

本発明の請求項4の発明において、上記保持部材は、上記ガイド部材を巻線の各層に対応して複数設け、かつ巻線の最内層と最外層を除く層に対応する上記ガイド部材を、軸方向に往復動可能な筒状体の先端に上記ガイド部を形成した可動ガイド部材とする。   In the invention of claim 4 of the present invention, the holding member is provided with a plurality of the guide members corresponding to each layer of the winding, and the guide member corresponding to the layer excluding the innermost layer and the outermost layer of the winding, The movable guide member has the guide portion formed at the tip of a cylindrical body that can reciprocate in the axial direction.

本発明の請求項5の発明において、上記可動ガイド部材は、上記筒状体の基端側を、上記主軸周りに回転可能に設けた回転フランジに取り付け、回転フランジの回転動作を軸方向動作に変換する送りねじ機構によって駆動される。   In the invention of claim 5 of the present invention, the movable guide member is attached to the rotating flange provided rotatably around the main shaft, and the rotating operation of the rotating flange is changed to the axial operation. It is driven by a feed screw mechanism that converts.

本発明の請求項6の発明において、上記巻き取り部は、上記一対の保持部材を支持する一対のスライド部材を有し、上記巻き取り部駆動機構は、上記スライド部材をスライド可能に支持するレール部材と、上記主軸の回転に連動して回転するリードカムを有して、該リードカムと従動するローラフォロアを上記スライド部材と連結することにより、上記巻き取り部を往復動させる。   In a sixth aspect of the present invention, the winding portion has a pair of slide members that support the pair of holding members, and the winding portion drive mechanism is a rail that supports the slide member so as to be slidable. The member has a lead cam that rotates in conjunction with the rotation of the main shaft, and a roller follower driven by the lead cam is connected to the slide member to reciprocate the winding portion.

本発明の請求項7の発明は、上記巻線装置を用いた巻線方法であり、上記主軸の回転に伴い上記線材供給装置から引き出される角線を、上記ボビン周りに弦巻線状に巻き取りつつ、上記巻き取り部駆動機構によって上記ボビンを軸方向に駆動して一端側から他端側まで巻き、該他端側において上記ボビンの駆動方向と巻線方向を反転させることを繰り返して多層巻線し、かつ軸方向端部において層間に生じる隙間には、上記保持部材の上記螺旋状凸部からなる上記ガイド部を突出位置させて、軸方向端部を保持しながら層間の乗り移りを行い、角線を巻線方向に案内することを特徴とする。
The invention of claim 7 of the present invention is a winding method using the winding device, wherein a rectangular wire drawn out from the wire supply device as the main shaft rotates is wound around the bobbin in a string winding shape. On the other hand, the bobbin is driven in the axial direction by the winding unit driving mechanism and wound from one end side to the other end side, and the driving direction and the winding direction of the bobbin are reversed on the other end side to repeat the multi-layer winding. In the gap formed between the layers at the axial end portion, the guide portion made of the spiral convex portion of the holding member is protruded to move between the layers while holding the axial end portion, The rectangular wire is guided in the winding direction.

本発明によれば、ボビンを有する巻き取り部側を可動として、巻き取り部駆動機構によって軸方向に往復動させる構成とする一方、線材供給装置側を固定としたので、線材を安定して供給しながら、ボビン周りに角線を弦巻線状に巻くことで、角線に無理な変形が加わらずに、多層整列状に巻線することが可能になる。ボビンの軸方向両端部における層間の乗り移り部では、弦巻線状の巻線方向を反転させるために、層間に隙間が生じるが、ボビンを保持する保持部材にガイド部を設けて、この隙間を埋めるように突出配置させる。これにより、角線の乗り移りを容易にし、段差への乗り上げや隙間への落ち込み等によるエッジ部の損傷を防止できる。したがって、角線を用いた高占積率で高品質な多層巻線を実現することができる。   According to the present invention, the winding portion side having the bobbin is made movable and reciprocated in the axial direction by the winding portion drive mechanism, while the wire rod supply device side is fixed, so that the wire rod can be supplied stably. On the other hand, by winding the square wire around the bobbin in a string winding shape, it becomes possible to perform winding in a multi-layered arrangement without excessive deformation of the square wire. In the transfer part between the layers at both ends in the axial direction of the bobbin, a gap is generated between the layers in order to reverse the winding direction of the chord winding, but a guide part is provided in the holding member that holds the bobbin to fill the gap. So that it protrudes. Thereby, the transfer of a square line is made easy and the damage of the edge part by the climbing to a level | step difference, the fall to a clearance gap, etc. can be prevented. Therefore, a high-quality multilayer winding with a high space factor using square wires can be realized.

本発明による角線の巻線装置および巻線方法の概略を説明するための基本構成図および巻き取り部の一部拡大図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a basic configuration diagram for explaining the outline of a rectangular wire winding apparatus and winding method according to the present invention, and a partially enlarged view of a winding portion. 第1実施形態の巻線装置の主要部である巻き取り装置の全体側面図およびその一部である巻き取り部駆動機構の正面図である。It is the whole winding device which is the principal part of the winding device of a 1st embodiment, and a front view of the winding part drive mechanism which is the part. 第1実施形態の巻線装置の全体構成図である。It is a whole lineblock diagram of the winding device of a 1st embodiment. 第1実施形態の巻き取り部の詳細構成を示す拡大斜視図である。It is an expansion perspective view which shows the detailed structure of the winding part of 1st Embodiment. 第1実施形態の巻き取り部の詳細構成を示す要部断面図である。It is principal part sectional drawing which shows the detailed structure of the winding part of 1st Embodiment. 第1実施形態の巻線装置における巻線方法を説明するための模式的な図である。It is a schematic diagram for demonstrating the winding method in the winding apparatus of 1st Embodiment. 巻き取り部のボビンへの巻線方法を説明するための模式的な図である。It is a schematic diagram for demonstrating the winding method to the bobbin of a winding-up part. 第1実施形態の巻き取り部に用いられる固定ガイド部材の全体斜視図である。It is a whole perspective view of the fixed guide member used for the winding-up part of a 1st embodiment. 第1実施形態の巻き取り部に用いられる可動ガイド部材の全体斜視図である。It is a whole perspective view of the movable guide member used for the winding part of 1st Embodiment. 第1実施形態の巻き取り部における巻線方法を説明するための模式的な図である。It is a schematic diagram for demonstrating the winding method in the winding part of 1st Embodiment. 第1実施形態の巻き取り部を用いた2層巻き状態の巻線形状を示す斜視図である。It is a perspective view which shows the winding shape of the two-layer winding state using the winding part of 1st Embodiment. 円形断面の丸線と矩形断面の角線をボビンに巻き付けたコイルを比較して示す模式的な図である。FIG. 5 is a schematic diagram showing a comparison of coils in which a round wire with a circular cross section and a square wire with a rectangular cross section are wound around a bobbin. 従来の巻線方法を説明するための模式的な図である。It is a schematic diagram for demonstrating the conventional winding method.

図1は、本発明を適用した角線の巻線装置の概略構成を示しており、巻き取り装置Aは、回転および軸方向動可能な主軸11に取り付けられる巻き取り部1と、巻き取り部1を軸方向に往復動作させる巻き取り部駆動機構2を備える。巻き取り部1は、主軸11と一体回転するボビン12を有し、角線Wをボビン12周りに弦巻線状に多層巻線する(ここでは4層)。巻き取り部1に角線Wを供給する線材供給装置Bは、ボビン12の回転に伴い巻き取り方向に引き出される角線Wを案内する線材ガイド34を有し、線材ガイド34はフローティング機構35により巻線方向に倣って首振り可能に支持される。   FIG. 1 shows a schematic configuration of a rectangular wire winding device to which the present invention is applied. A winding device A includes a winding unit 1 attached to a main shaft 11 that can rotate and move in an axial direction, and a winding unit. A take-up drive mechanism 2 that reciprocates 1 in the axial direction is provided. The winding unit 1 has a bobbin 12 that rotates integrally with the main shaft 11, and windings a square W around the bobbin 12 in a multi-layered manner in a string winding shape (here, four layers). The wire rod supply device B that supplies the square wire W to the winding unit 1 includes a wire rod guide 34 that guides the square wire W drawn in the winding direction as the bobbin 12 rotates. The wire rod guide 34 is moved by the floating mechanism 35. It is supported so as to be able to swing along the winding direction.

巻き取り部1は、ボビン12の軸方向端部を一対の保持部材6、7にて位置決め保持する。ボビン12への巻線方向は、軸方向端部で反転され、これにより巻線Cの層間に隙間が生じる。保持部材6、7は、それぞれガイド部材6a、7aに設けた複数のガイド部6b、6c、7b、7cが、巻線Cの層間に生じる隙間に突出位置可能となっており、必要に応じて可動式として乗り移り前に所定位置に配置することにより、巻き取りを妨げることなく整列巻線することができる。図示する例では、ボビン12の左端側では第2層、第4層に形成される隙間にガイド部6b、6cが位置し、右端側では第1層、第3層に形成される隙間にガイド部7b、7cが位置している。   The winding unit 1 positions and holds the axial end of the bobbin 12 with a pair of holding members 6 and 7. The winding direction to the bobbin 12 is reversed at the end in the axial direction, thereby creating a gap between the layers of the winding C. The holding members 6 and 7 can be positioned so that a plurality of guide portions 6b, 6c, 7b, and 7c provided on the guide members 6a and 7a protrude into gaps between the windings C, respectively. By arranging it at a predetermined position before transfer as a movable type, it is possible to perform aligned winding without hindering winding. In the illustrated example, the guide portions 6b and 6c are located in the gaps formed in the second layer and the fourth layer on the left end side of the bobbin 12, and the guides are guided in the gaps formed in the first layer and the third layer on the right end side. The parts 7b and 7c are located.

以下に、角線の巻線装置を具体化した第1実施形態を、図面に基づいて詳細に説明する。図3において、本実施形態の巻線装置は、角線Wが巻線される巻き取り部1およびその駆動機構2を備える巻き取り装置Aと、巻き取り装置Aに角線Wを供給する線材供給装置Bからなる。線材供給装置Bは、巻き取り部1の側方に配置した支持台B1上に送り出し機構3を備え、図示しない線材供給部から繰り出される角線Wを、上下方向に複数のローラが配置された第1矯正部31と水平方向に複数のローラが配置された第2矯正部32、張力調整部33を順に通過させ、ガイドローラ(線材ガイド)34に案内させて巻き取り装置Aに送る。巻き取り装置Aと線材供給装置Bの支持台B1は、基台T上に固定されている。   Hereinafter, a first embodiment in which a rectangular wire winding device is embodied will be described in detail with reference to the drawings. In FIG. 3, the winding device of the present embodiment includes a winding device A including a winding unit 1 around which a square wire W is wound and a driving mechanism 2 thereof, and a wire rod that supplies the winding device A with the square wire W. It consists of a supply device B. The wire rod supply device B includes a feed mechanism 3 on a support base B1 disposed on the side of the winding unit 1, and a plurality of rollers are disposed in the vertical direction on a rectangular wire W fed from a wire rod supply unit (not shown). The first correction unit 31 and the second correction unit 32 in which a plurality of rollers are arranged in the horizontal direction, and the tension adjustment unit 33 are sequentially passed, guided by a guide roller (wire guide) 34, and sent to the winding device A. The support base B1 of the winding device A and the wire supply device B is fixed on the base T.

図2において、巻き取り装置Aは、主軸となるロータリスプライン軸11の回転に伴い角線Wを巻き取る巻き取り部1と、巻き取り部1をその回転と連動させて軸方向に進退動させる巻き取り部駆動機構2からなる。巻き取り部1は、角線Wが巻回される筒状ボビン12と、筒状ボビン12を位置決め保持するクランプシャフト13を有し、クランプシャフト13は、一対の軸受部14内に回転自在に保持されている。ロータリスプライン軸11は直線運動と回転運動を同時に行う機構を備え、モータMにより一方向に連続回転して、先端側に設けたクランプシャフト13を一体回転させるとともに、巻き取り部駆動機構2によって巻き取り部1全体を軸方向に往復動作(トラバース)可能としている。クランプシャフト13は、ボビン12の両端に、詳細を後述する一対の保持部材6、7を有し、それぞれ独立に駆動される回転フランジ65、66、75、76を設けている。   In FIG. 2, the winding device A winds up and retracts the winding unit 1 that winds up the rectangular wire W along with the rotation of the rotary spline shaft 11 that is the main shaft, and the winding unit 1 in the axial direction in conjunction with the rotation. It consists of a winding unit drive mechanism 2. The winding unit 1 includes a cylindrical bobbin 12 around which the rectangular wire W is wound, and a clamp shaft 13 that positions and holds the cylindrical bobbin 12, and the clamp shaft 13 is rotatable in a pair of bearing units 14. Is retained. The rotary spline shaft 11 is provided with a mechanism that simultaneously performs linear motion and rotational motion. The rotary spline shaft 11 is continuously rotated in one direction by the motor M to integrally rotate the clamp shaft 13 provided on the distal end side, and is wound by the winder drive mechanism 2. The entire take-up portion 1 can be reciprocated (traversed) in the axial direction. The clamp shaft 13 has a pair of holding members 6 and 7, which will be described in detail later, at both ends of the bobbin 12, and is provided with rotating flanges 65, 66, 75, and 76 that are driven independently.

巻き取り装置Aは、基台T上に設けた一対のレール部材41と、レール部材41間に架け渡される一対のスライド部材42を有している。各スライド部材42には、上端部にクランプシャフト13を保持する軸受部14を設けた支持脚43が立設され、巻き取り部1は、スライド部材42とともにレール部材41上をスライド可能である。このように巻き取り装置A側を可動式とすることで、線材供給装置B側を、角線Wを略一定位置へ供給する固定式として送り出し機構を簡素化できる。   The winding device A includes a pair of rail members 41 provided on the base T and a pair of slide members 42 that are bridged between the rail members 41. Each slide member 42 is provided with a support leg 43 provided with a bearing portion 14 for holding the clamp shaft 13 at the upper end portion, and the winding portion 1 can slide on the rail member 41 together with the slide member 42. By making the winding device A side movable in this way, the feeding mechanism can be simplified with the wire supply device B side being fixed and supplying the rectangular wire W to a substantially constant position.

好適には、図3に示すように、張力調整部33およびガイドローラ34が設置される基板35aを、支持台B1に対してフローティング支持させるフローティング機構35を設ける。ここでは、基板35aの下面中央に設けた凹状部材35bを、支持台B1上に設けた凸状部材35cに遊嵌させ、角線Wの巻き付け方向に倣うように、角線Wを支持する基板35を首振り可能とする。巻き取り装置Aは、巻き取り部1が回転する力で角線Wを引き出しながら巻線するが、この線材供給装置Bのフローティング機構35により、角線Wが屈曲することなく繰り出され、常にテンションが付与された状態で安定的に角線Wを送り続けることができる。   Preferably, as shown in FIG. 3, a floating mechanism 35 is provided for floatingly supporting the substrate 35a on which the tension adjusting unit 33 and the guide roller 34 are installed with respect to the support base B1. Here, the concave member 35b provided at the center of the lower surface of the substrate 35a is loosely fitted to the convex member 35c provided on the support base B1, and the substrate that supports the rectangular wire W so as to follow the winding direction of the rectangular wire W. 35 can be swung. The winding device A is wound while pulling out the square wire W by the rotating force of the winding unit 1, but the wire W is fed out without bending by the floating mechanism 35 of the wire rod supply device B, and is always tensioned. It is possible to continue to send the square line W stably in a state where is provided.

巻き取り部駆動機構2は、ロータリスプライン軸11と同期して回転する駆動軸21と、駆動軸21の回転を巻き取り動作に合わせて減速する減速機22と、回転動作を直線動作に変換して巻き取り部1に伝達する駆動部23からなる。駆動軸21は、基台C上に支持される軸受部24内に回転自在に保持され、ロータリスプライン軸11と駆動軸21の一端側にそれぞれ設けたプーリ15、25間にベルトを架け渡すことにより、回転力が伝達される。   The winding unit drive mechanism 2 converts a drive shaft 21 that rotates in synchronization with the rotary spline shaft 11, a speed reducer 22 that decelerates the rotation of the drive shaft 21 in accordance with the winding operation, and converts the rotation operation into a linear operation. And a drive unit 23 that transmits to the winding unit 1. The drive shaft 21 is rotatably held in a bearing portion 24 supported on the base C, and a belt is bridged between pulleys 15 and 25 provided on one end side of the rotary spline shaft 11 and the drive shaft 21, respectively. Thus, the rotational force is transmitted.

駆動部23は、減速機22を介して駆動軸21により回転駆動されるカムシャフト51と、外周にカム溝52を有するリードカム53と、カム溝52内に保持されるローラフォロア54からなる。ローラフォロア54は、一対のスライド部材42の一方(図2の左方)の下面に固定されており、リードカム53の回転によって、カム溝52と噛み合うローラフォロア54位置が軸方向(図2の左右方向)に移動すると、スライド部材42と一体の巻き取り部1が追従して移動する。カム溝52は一定の傾斜角度でリードカム53外周面を取り巻く無端の溝で、ローラフォロア54は、カム溝52に案内されて軸方向に一定速度で往復動する。したがって、ボビン12への角線Wの巻数に合わせて、ボビン12の両端位置で巻き取り部1の移動方向が反転するように、減速機22の減速比を設定すればよい。   The drive unit 23 includes a camshaft 51 that is rotationally driven by the drive shaft 21 via the speed reducer 22, a lead cam 53 having a cam groove 52 on the outer periphery, and a roller follower 54 that is held in the cam groove 52. The roller follower 54 is fixed to the lower surface of one of the pair of slide members 42 (left side in FIG. 2), and the rotation of the lead cam 53 causes the position of the roller follower 54 that meshes with the cam groove 52 to be axial (the left and right in FIG. 2). Direction), the winding part 1 integral with the slide member 42 follows and moves. The cam groove 52 is an endless groove surrounding the outer peripheral surface of the lead cam 53 at a constant inclination angle. The roller follower 54 is guided by the cam groove 52 and reciprocates at a constant speed in the axial direction. Therefore, the reduction ratio of the speed reducer 22 may be set so that the moving direction of the winding unit 1 is reversed at both end positions of the bobbin 12 according to the number of turns of the square line W around the bobbin 12.

図4、5に拡大して示す巻き取り部1は、ボビン12の筒内にクランプシャフト13を挿通し、クランプシャフト13の外周に設けた一対の保持部材6、7にて、ボビン12の軸方向の両端を挟み込んでいる。一対の保持部材6、7は、クランプシャフト13の外周に装着されてボビン12の両端面に当接する筒状の内側固定ガイド部材61、71を有し、その径方向外方に、筒状の外側固定ガイド部材62、72がそれぞれ同心配置される。外側固定ガイド部材62、72は、図5中に点線で示す巻線Cの両端面を支持する。内側固定ガイド部材61、71と外側固定ガイド部材62、72の間には、内側可動ガイド部材63、73と外側可動ガイド部材64、74がそれぞれ挿通位置している。   4 and 5, the winding unit 1 is inserted into the cylinder of the bobbin 12, and the shaft of the bobbin 12 is inserted between the pair of holding members 6 and 7 provided on the outer periphery of the clamp shaft 13. It sandwiches both ends of the direction. The pair of holding members 6, 7 have cylindrical inner fixed guide members 61, 71 that are attached to the outer periphery of the clamp shaft 13 and come into contact with both end faces of the bobbin 12. The outer fixed guide members 62 and 72 are concentrically arranged. The outer fixed guide members 62 and 72 support both end faces of the winding C indicated by dotted lines in FIG. Between the inner fixed guide members 61 and 71 and the outer fixed guide members 62 and 72, the inner movable guide members 63 and 73 and the outer movable guide members 64 and 74 are respectively inserted.

内側可動ガイド部材63、73と外側可動ガイド部材64、74は、軸方向に進退動可能に設けられて、巻き取り時に巻線Cの両端面を位置決め保持する。内側可動ガイド部材63、73は、後端部がクランプシャフト13の外周に装着した回転フランジ65、75に固定されており、回転フランジ65、75の内周側に設けたねじ部65a、75aの送りねじ機構によりその回転量に応じて移動可能となっている。同様に、外側可動ガイド部材64、74は、後端部がクランプシャフト13の外周に装着した回転フランジ66、76に固定されており、回転フランジ66、76の内周側に設けたねじ部66a、76aの送りねじ機構によりその回転量に応じて移動可能となっている。   The inner movable guide members 63 and 73 and the outer movable guide members 64 and 74 are provided so as to be movable back and forth in the axial direction, and position and hold both end faces of the winding C during winding. The inner movable guide members 63 and 73 are fixed at their rear end portions to rotary flanges 65 and 75 attached to the outer periphery of the clamp shaft 13, and screw portions 65 a and 75 a provided on the inner peripheral side of the rotary flanges 65 and 75. The feed screw mechanism is movable according to the amount of rotation. Similarly, the outer movable guide members 64 and 74 are fixed at their rear ends to rotary flanges 66 and 76 attached to the outer periphery of the clamp shaft 13, and screw portions 66 a provided on the inner peripheral side of the rotary flanges 66 and 76. , 76a can be moved according to the amount of rotation.

図6、7は、本発明の巻き取り部1による巻線方法を説明するもので、ボビン12はトラバース方式で駆動され、軸方向に移動しながら回転することにより、固定式のガイドローラ34に支持される角線Wを引き出し、第1層を弦巻線状に整列巻き(リード巻き)する。ボビン12の軸方向の一端側から他端側まで巻き終わると、第2層は巻き方向を反転させて、再び弦巻線状に整列巻き(逆リード巻き)する。これにより、角線Wを屈曲させることなく、1ターン(1回転360度)毎に交差させながら(乗り移り部C1)、第1層上に第2層を積層可能となる。図2に示したように、ガイドローラ34が固定される基板35はフローティング支持されており、巻線Cの巻線方向に追従して首振りすることで、安定した角線Wの引き出しを可能にする。   FIGS. 6 and 7 illustrate a winding method by the winding unit 1 of the present invention. The bobbin 12 is driven by a traverse method and rotates while moving in the axial direction, so that the fixed guide roller 34 is rotated. The supported square wire W is drawn out, and the first layer is aligned and wound (leaded) in a string winding shape. When the bobbin 12 has been wound from one end side to the other end side in the axial direction, the second layer reverses the winding direction and is again aligned and wound (reverse lead winding) into a string winding shape. Accordingly, the second layer can be stacked on the first layer while intersecting every one turn (360 degrees per rotation) without changing the square line W (transfer portion C1). As shown in FIG. 2, the substrate 35 to which the guide roller 34 is fixed is supported in a floating manner, and by swinging the head following the winding direction of the winding C, a stable square line W can be pulled out. To.

この時、図示するように、角線Wの巻線方向が軸直方向に対して傾斜するために、ボビン12の端部において、巻線Cとの間に隙間Gが生じる。第1層の最終ターンに重ねて第2層の1ターンを巻き始める際、この隙間Gに角線Wが落ち込むと、第1層から第2層への乗り移り部C1において巻線Cに段差が形成され、または緩みが生じやすくなる。そこで、本発明では、この隙間に沿った形状の螺旋状凸部(以下、擬似山という)をガイド部として、ボビン12の両端部に配置した固定ガイド部材61、71、可動ガイド部材63、73、64、74に設け、乗り移り時に落ち込みや乗り上げによる角線Wの屈曲が生じないように案内しながら、多層巻きする。この詳細を次に説明する。   At this time, as shown in the drawing, the winding direction of the square line W is inclined with respect to the direction perpendicular to the axis, so that a gap G is formed between the end of the bobbin 12 and the winding C. When starting to wind one turn of the second layer over the last turn of the first layer, if a square line W falls into this gap G, there is a step in the winding C at the transfer portion C1 from the first layer to the second layer. Formed or loosened easily. Therefore, in the present invention, the fixed guide members 61 and 71 and the movable guide members 63 and 73 arranged at both ends of the bobbin 12 with the spiral convex portions (hereinafter referred to as pseudo mountains) along the gap as guide portions. , 64, 74, and multi-winding while guiding so as not to cause bending or bending of the square line W due to climbing upon transfer. The details will be described next.

図8Aに示すように、内側固定ガイド部材61、71は厚肉の筒状体で、筒穴にクランプシャフト13が挿通固定されて一体回転するようになっている(図5参照)。内側固定ガイド部材61、71の先端側(図の上面)には、ガイド部となる擬似山61a、71aが突出形成される。擬似山61a、71aは、内側固定ガイド部材61、71外周縁に沿う略C字状の螺旋状凸部であり、螺旋形状(突出高さ、螺旋角度)は角線Wの大きさや巻線Cの巻き取り角度に応じて予め設定される。   As shown in FIG. 8A, the inner fixed guide members 61 and 71 are thick cylindrical bodies, and the clamp shaft 13 is inserted and fixed in the cylindrical hole so as to rotate integrally (see FIG. 5). On the front end side (upper surface in the drawing) of the inner fixed guide members 61 and 71, pseudo mountains 61a and 71a serving as guide portions are formed to protrude. The pseudo mountains 61a and 71a are substantially C-shaped spiral convex portions along the outer peripheral edges of the inner fixed guide members 61 and 71, and the spiral shape (projection height, spiral angle) is the size of the square line W or the winding C. Is preset according to the winding angle.

図8Bに示すように、内側可動ガイド部材63、73は薄肉の筒状体で、先端側に擬似山63a、73aが突出形成され、他端側の複数個所(ここでは4箇所)に脚部63b、73bを突出形成している。同様に、外側可動ガイド部材64、74は薄肉の筒状体で、先端側に擬似山64a、74aが突出形成され、他端側の複数個所(ここでは4箇所)に脚部64b、74bを突出形成している。内側可動ガイド部材63、73の脚部63b、73bは、端部がL字状に内側に突出する形状で、その対向する2脚に長穴63c、73cが形成されている。外側可動ガイド部材64、74の脚部64b、74bは、端部がL字状に外側に突出する形状で、その対向する2脚に長穴64c、74cが形成されている。   As shown in FIG. 8B, the inner movable guide members 63 and 73 are thin cylindrical bodies, and pseudo mountains 63a and 73a are formed to protrude on the tip side, and leg portions are provided at a plurality of locations (here, four locations) on the other end side. 63b and 73b are formed protrudingly. Similarly, the outer movable guide members 64 and 74 are thin-walled cylindrical bodies, the pseudo mountains 64a and 74a project from the tip side, and the leg portions 64b and 74b are provided at a plurality of locations (here, four locations) on the other end side. Protrusions are formed. The leg portions 63b and 73b of the inner movable guide members 63 and 73 have an end protruding inward in an L shape, and elongated holes 63c and 73c are formed in the two opposing legs. The leg portions 64b and 74b of the outer movable guide members 64 and 74 have an end portion protruding outward in an L shape, and elongated holes 64c and 74c are formed in two opposing legs.

内側可動ガイド部材63、73の擬似山63a、73aと外側可動ガイド部材64、74の擬似山64a、74aは、それぞれ各ガイド部材63、73、64、74の外周縁に沿う略C字状の螺旋状凸部であり、螺旋形状(突出高さ、螺旋角度)は角線Wの大きさや巻線Cの巻き取り角度に応じて設定されている。図5において、内側可動ガイド部材63、73と外側可動ガイド部材64、74は、長穴63c、73cと長穴64c、74cが連通するように同心配置される。長穴63c、73cと長穴64c、74cには、クランプシャフト13の外周に装着された軸状部材67、77が挿通されて、軸方向の移動範囲を規制するとともに、回転方向に位置決めされている。   The pseudo mountains 63a and 73a of the inner movable guide members 63 and 73 and the pseudo mountains 64a and 74a of the outer movable guide members 64 and 74 are substantially C-shaped along the outer peripheral edges of the guide members 63, 73, 64, and 74, respectively. It is a spiral convex part, and the spiral shape (projection height, spiral angle) is set according to the size of the square line W and the winding angle of the winding C. In FIG. 5, the inner movable guide members 63 and 73 and the outer movable guide members 64 and 74 are arranged concentrically so that the long holes 63c and 73c communicate with the long holes 64c and 74c. The elongated members 63c and 73c and the elongated holes 64c and 74c are inserted with shaft-like members 67 and 77 attached to the outer periphery of the clamp shaft 13 so as to restrict the movement range in the axial direction and to be positioned in the rotational direction. Yes.

内側可動ガイド部材63の回転フランジ65と外側可動ガイド部材64の回転フランジ66は、駆動部68によってそれぞれ独立に回転方向および回転量が制御される。同様に、内側可動ガイド部材73の回転フランジ75と外側可動ガイド部材74の回転フランジ76は、駆動部78によってそれぞれ独立に回転方向および回転量が制御される。これら駆動部68、78は、例えばシリンダ式アクチュエータ等を備え、図示しない制御装置によりロータリスプライン軸11のモータMとともに制御される。具体的には、クランプシャフト13の回転と軸方向動による角線Wの巻き取りと連動して、ボビン12の端部における層の乗り移り前に、対応する可動ガイド部材63、64、73、74を所定位置まで前進させ、巻き終わり後に後退させるように、制御することができる。   The rotation direction and amount of rotation of the rotation flange 65 of the inner movable guide member 63 and the rotation flange 66 of the outer movable guide member 64 are independently controlled by the drive unit 68. Similarly, the rotation direction and amount of rotation of the rotation flange 75 of the inner movable guide member 73 and the rotation flange 76 of the outer movable guide member 74 are independently controlled by the drive unit 78. These drive units 68 and 78 include, for example, cylinder actuators and the like, and are controlled together with the motor M of the rotary spline shaft 11 by a control device (not shown). Specifically, in conjunction with the rotation of the clamp shaft 13 and the winding of the square line W by the axial movement, the corresponding movable guide members 63, 64, 73, 74 are transferred before the layer is transferred at the end of the bobbin 12. Can be controlled to advance to a predetermined position and retract after the end of winding.

図9により、上記構成の巻線装置を用いて、巻き取り部1のボビン12に角線Wを巻き、4層構造の巻線Cを形成する場合の可動ガイド部材63、64、73、74の駆動方法を説明する。図9Aには、内側固定ガイド部材61、71について、ボビン12の両端より内側に突出した状態の擬似山61a、71aのみ示している。同様に、可動ガイド部材63、73、64、74についても、内側に突出した状態の擬似山63a、73a、64a、74aを示している。図中、角線Wの番号と矢印は、巻き数と巻き方向を示し、ここでは、各層9ターンで反転しながら巻き取り部1を軸方向に2往復させるものとする。   Referring to FIG. 9, the movable guide members 63, 64, 73, and 74 are formed when a wire W having a four-layer structure is formed by winding a rectangular wire W around the bobbin 12 of the winding unit 1 using the winding device having the above configuration. The driving method will be described. FIG. 9A shows only the pseudo mountains 61 a and 71 a in a state where the inner fixed guide members 61 and 71 protrude inward from both ends of the bobbin 12. Similarly, the pseudo guides 63a, 73a, 64a, 74a in a state of projecting inward are also shown for the movable guide members 63, 73, 64, 74. In the drawing, the number of the square line W and the arrow indicate the number of windings and the winding direction. Here, the winding unit 1 is reciprocated twice in the axial direction while being reversed by 9 turns of each layer.

図9Aにおいて、角線Wの第1層はボビン12の右端側から左端側へ巻き取られる。ボビン12の右端側には、内側固定ガイド部材71の擬似山71aが巻き取り方向へ螺旋状に突出位置しており、角線Wは、擬似山61aを有しない図の上方位置から、擬似山61aに沿ってターン間に隙間を有しないように弦巻線状に巻かれる。ボビン12の左端側には、内側固定ガイド部材61の擬似山61aが位置し、9ターン目で左端側に達すると螺旋状に突出する擬似山61aがボビン12左端に生じる第1層の隙間を埋める。ここで、駆動部68によって内側可動ガイド部材63を右方に移動させ(図中、矢印)、第2層の巻線方向に螺旋状に突出する擬似山63aに沿って、第2層を右端側から左端側へ巻く。   In FIG. 9A, the first layer of the square line W is wound from the right end side of the bobbin 12 to the left end side. On the right end side of the bobbin 12, a pseudo mountain 71a of the inner fixed guide member 71 protrudes in a spiral shape in the winding direction, and the square line W is from the upper position in the figure without the pseudo mountain 61a. It is wound in the shape of a string winding along 61a so as not to have a gap between turns. A pseudo mountain 61a of the inner fixed guide member 61 is located on the left end side of the bobbin 12, and when reaching the left end side in the ninth turn, a pseudo mountain 61a that protrudes in a spiral shape forms a gap in the first layer generated at the left end of the bobbin 12. fill in. Here, the inner movable guide member 63 is moved rightward by the drive unit 68 (in the drawing, an arrow), and the second layer is moved to the right end along the pseudo mountain 63a that spirally protrudes in the winding direction of the second layer. Wind from side to left end.

図9Bは、この方法で2層巻きした巻線Cの乗り移り部の状態を示している(図9Aの左端側)。図示するように、第1層の9ターン目から第2層の1ターン目に乗り移るために、第2層の内周に生じる隙間に合わせて、内側固定ガイド部材61の擬似山61aを配置する。これにより、拡径する第2層の角線Wが落ち込むことなく、スムーズに乗り越しできる。さらに、第1層から第2層へ巻線Cの傾斜方向を逆向きにするために、第1層の外周に生じる隙間に合わせて、内側可動ガイド部材63の擬似山63aを配置することで、第2層の角線Wを案内して巻き方向を整えることができる。   FIG. 9B shows a state of the transfer portion of the winding C wound by two layers by this method (the left end side in FIG. 9A). As shown in the figure, in order to transfer from the 9th turn of the first layer to the 1st turn of the second layer, a pseudo mountain 61a of the inner fixed guide member 61 is arranged in accordance with the gap generated on the inner periphery of the second layer. . Thereby, it can pass over smoothly, without the square W of the 2nd layer which expands diameter falling. Further, in order to reverse the inclination direction of the winding C from the first layer to the second layer, the pseudo mountain 63a of the inner movable guide member 63 is arranged in accordance with the gap generated on the outer periphery of the first layer. The winding direction can be adjusted by guiding the square line W of the second layer.

同様に、図9Aにおいて、第2層から第3層への乗り移り部では、内側可動ガイド部材73の擬似山73a、内側可動ガイド部材74の擬似山74aを、駆動部78によって順に可動する。さらに、第3層から第4層への乗り移り部において、外側可動ガイド部材64の擬似山64aを、駆動部68によって可動させて第4層の9ターンまで巻線することで、同様の効果が得られる。   Similarly, in FIG. 9A, the pseudo mountain 73a of the inner movable guide member 73 and the pseudo mountain 74a of the inner movable guide member 74 are sequentially moved by the drive unit 78 in the transfer portion from the second layer to the third layer. Further, in the transfer portion from the third layer to the fourth layer, the pseudo mountain 64a of the outer movable guide member 64 is moved by the drive unit 68 and wound up to nine turns of the fourth layer, and the same effect is obtained. can get.

なお、角線Wの落ち込みや乗り上げによる段差の防止には、少なくとも乗り移り部に疑似山が形成されていればよい。このため、本実施形態では、装置構成を簡便にするため、最外層の第4層は案内用の擬似山を設けていないが、図示される隙間に対向する部位に擬似山を設けた可動式のガイド部材とすることもできる。   In addition, in order to prevent the level difference due to the drop of the corner line W or the climbing, it is sufficient that a pseudo mountain is formed at least at the transfer portion. For this reason, in this embodiment, in order to simplify the device configuration, the fourth layer of the outermost layer is not provided with a pseudo mountain for guidance, but a movable type in which a pseudo mountain is provided in a portion facing the illustrated gap. It can also be used as a guide member.

上記実施形態では、巻線Cを4層巻き構造としたが、ターン数、積層数は任意に設定することができる。   In the above embodiment, the winding C has a four-layer winding structure, but the number of turns and the number of layers can be arbitrarily set.

本発明の巻線装置および巻線方法によれば、角線の巻き取り部を往復動作させながら、角線を巻き取り方向に安定して供給し、変形や損傷を生じることなく多層整列巻線できるので、小型化、高性能化が可能である。このような多層巻線は、車載用または家電用その他の各種用途に使用される電子機器、制御機器、電源装置、駆動装置用のコイルとして、好適に利用することができる。   According to the winding device and the winding method of the present invention, a multi-layer aligned winding is provided without causing deformation or damage by stably supplying the square wire in the winding direction while reciprocating the winding portion of the square wire. Therefore, downsizing and high performance are possible. Such a multilayer winding can be suitably used as a coil for an electronic device, a control device, a power supply device, or a driving device used for various applications such as in-vehicle use or home appliances.

A 巻き取り装置
B 線材供給装置
C 巻線
W 角線
1 巻き取り部
11 ロータリスプライン軸(主軸)
12 ボビン
2 巻き取り部駆動機構
34 ガイドローラ(線材ガイド)
41 レール部材
42 スライド部材
35 フローティング機構
6、7 保持部材
61、62、71、72 固定ガイド部材
61a、62a、71a、72a 擬似山(ガイド部)
63a、64a、73a、74a 擬似山(ガイド部)
65、66、75、76 回転フランジ
A Winding device B Wire supply device C Winding W Square wire 1 Winding unit 11 Rotary spline shaft (main shaft)
12 Bobbin 2 Winding part drive mechanism 34 Guide roller (wire guide)
41 Rail member 42 Slide member 35 Floating mechanism 6, 7 Holding member 61, 62, 71, 72 Fixed guide member 61a, 62a, 71a, 72a Pseudo mountain (guide part)
63a, 64a, 73a, 74a Pseudo mountain (guide part)
65, 66, 75, 76 Rotating flange

Claims (7)

角線(W)をボビン(12)周りに弦巻線状に多層巻線するための巻線装置であって、
回転および軸方向動可能に設けた主軸(11)と、
該主軸と一体回転するボビンを一対の保持部材(6、7)にて位置決め保持する巻き取り部(1)と、
該巻き取り部を軸方向に往復動作させる巻き取り部駆動機構(2)と、
上記主軸の回転に伴い上記ボビンの巻き取り方向に角線を供給する線材供給装置(B)を備え、
上記巻き取り部の各保持部材は、上記ボビンの軸方向端部に配置したガイド部材(61〜64、71〜74)に、巻線(C)の層間に生じる隙間に突出位置可能なガイド部(61a〜63a、71a〜73a)を設けて、上記ボビン周りに巻き取られる巻線の軸方向端部を保持するとともに層間の乗り移りにおいて角線を巻線方向に案内し、
上記ガイド部は、上記ボビン周りに巻き取られる巻線の層間に生じる隙間形状に対応する螺旋状凸部からなることを特徴とする角線の巻線装置。
A winding device for winding a square wire (W) into a multi-layer winding around a bobbin (12) in a string winding shape,
A main shaft (11) that is rotatably and axially movable;
A winding portion (1) for positioning and holding a bobbin that rotates integrally with the main shaft by a pair of holding members (6, 7);
A winding unit drive mechanism (2) for reciprocating the winding unit in the axial direction;
A wire rod supply device (B) for supplying a square wire in the winding direction of the bobbin along with the rotation of the main shaft,
Each holding member of the winding portion is a guide portion that can be positioned in a gap generated between the layers of the winding (C) on the guide members (61 to 64, 71 to 74) disposed at the axial end of the bobbin. (61a to 63a, 71a to 73a), holding the axial end of the winding wound around the bobbin and guiding the square wire in the winding direction at the transition between layers ,
The rectangular wire winding device according to claim 1, wherein the guide portion includes a spiral convex portion corresponding to a gap shape generated between layers of the winding wound around the bobbin .
上記螺旋状凸部は、周方向の始端から終端に向かって突出高さが徐変し、且つ薄肉から厚肉に徐変する請求項1記載の角線の巻線装置。 2. The rectangular wire winding device according to claim 1 , wherein the spiral convex portion gradually changes in protruding height from the start end to the end in the circumferential direction and gradually changes from thin to thick . 上記線材供給装置は、上記ボビンの巻き取り位置に角線を案内する線材ガイド(34)と、該線材ガイドの案内方向を上記巻き取り部の往復動作に追従して可変可能に支持するフローティング機構(35)を備える請求項1または2記載の角線の巻線装置。   The wire supply device includes a wire guide (34) for guiding a square wire to a winding position of the bobbin, and a floating mechanism that variably supports the guide direction of the wire guide following the reciprocation of the winding unit. The winding device of a square wire according to claim 1 or 2, comprising (35). 上記保持部材は、上記ガイド部材を巻線の各層に対応して複数設け、かつ巻線の最内層と最外層を除く層に対応する上記ガイド部材を、軸方向に往復動可能な筒状体の先端に上記ガイド部を形成した可動ガイド部材(62〜63、72〜73)とする請求項1ないし3のいずれか1項に記載の角線の巻線装置。   The holding member includes a plurality of the guide members corresponding to the respective layers of the winding, and the guide member corresponding to the layers excluding the innermost layer and the outermost layer of the winding is capable of reciprocating in the axial direction. The winding device for a rectangular wire according to any one of claims 1 to 3, wherein the guide member is a movable guide member (62 to 63, 72 to 73) having the guide portion formed at a tip thereof. 上記可動ガイド部材は、上記筒状体の基端側を、上記主軸周りに回転可能に設けた回転フランジ(65〜66、75〜76)に取り付け、回転フランジの回転動作を軸方向動作に変換する送りねじ機構によって駆動される請求項4記載の角線の巻線装置。   The movable guide member attaches the proximal end side of the cylindrical body to a rotating flange (65 to 66, 75 to 76) provided to be rotatable around the main shaft, and converts the rotating operation of the rotating flange into an axial operation. 5. The rectangular wire winding device according to claim 4, which is driven by a feed screw mechanism. 上記巻き取り部は、上記一対の保持部材を支持する一対のスライド部材(42)を有し、上記巻き取り部駆動機構は、上記スライド部材をスライド可能に支持するレール部材(41)と、上記主軸の回転に連動して回転するリードカム(53)を有して、該リードカムと従動するローラフォロア(54)を上記スライド部材と連結することにより、上記巻き取り部を往復動させる請求項1ないし4のいずれか1項に記載の角線の巻線装置。   The winding unit includes a pair of slide members (42) that support the pair of holding members, and the winding unit driving mechanism includes a rail member (41) that supports the slide member in a slidable manner, A reed cam (53) having a lead cam (53) that rotates in conjunction with the rotation of the main shaft, and a roller follower (54) driven by the lead cam are connected to the slide member to reciprocate the winding portion. 5. The rectangular wire winding device according to any one of 4 above. 請求項1記載の角線の巻線装置を用いた巻線方法であって、上記主軸の回転に伴い上記線材供給装置から引き出される角線を、上記ボビン周りに弦巻線状に巻き取りつつ、上記巻き取り部駆動機構によって上記ボビンを軸方向に駆動して一端側から他端側まで巻き、該他端側において上記ボビンの駆動方向と巻線方向を反転させることを繰り返して多層巻線し、かつ軸方向端部において層間に生じる隙間には、上記保持部材の上記螺旋状凸部からなる上記ガイド部を突出位置させて、軸方向端部を保持しながら層間の乗り移りを行い、角線を巻線方向案内することを特徴とする巻線方法。 A winding method using the rectangular wire winding device according to claim 1, while winding the rectangular wire drawn out from the wire supply device as the main shaft rotates in a string winding shape around the bobbin, The bobbin is driven in the axial direction by the winding unit driving mechanism to wind from one end side to the other end side, and the bobbin driving direction and the winding direction are reversed on the other end side to perform multi-layer winding. and a gap formed in the interlayer in the axial end portion, the guide portion composed of the spiral protrusion of the holding member is protruded position, performs Noriutsuri interlayer while maintaining the axial end portion, the rectangular wire Winding method characterized by guiding the wire in the winding direction.
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