JP6032230B2 - Electrical steel sheet and laminated electrical steel sheet with insulation coating - Google Patents
Electrical steel sheet and laminated electrical steel sheet with insulation coating Download PDFInfo
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Description
本発明は、積層後、加熱加圧により接着でき、歪取焼鈍等の焼鈍処理を施しても接着能が維持できる、絶縁被膜付き電磁鋼板に関するものである。 The present invention relates to an electrical steel sheet with an insulating coating that can be bonded by heating and pressurization after lamination, and can maintain adhesion even when subjected to annealing treatment such as strain relief annealing.
モーターや変圧器等に使用される電磁鋼板の絶縁被膜には、層間抵抗だけでなく、加工成形時の利便性および保管、使用時の安定性など種々の特性が要求される。電磁鋼板は多様な用途に使用されるため、その用途に応じて種々の絶縁被膜の開発が行われている。 Insulating coatings on electrical steel sheets used for motors, transformers, and the like are required to have not only interlayer resistance but also various characteristics such as convenience during processing and storage, and stability during use. Since electrical steel sheets are used for various applications, various insulating coatings have been developed according to the applications.
電磁鋼板に打抜加工、せん断加工、曲げ加工などを施すと残留歪みにより磁気特性が劣化するので、これを解消するために700〜800℃程度の温度で歪取焼純を行う場合が多い。従って、この場合には、絶縁被膜が歪取焼鈍に耐え得るものでなければならない。 When the magnetic steel sheet is punched, sheared, bent, etc., the magnetic properties are deteriorated due to residual strain. In order to solve this problem, strain-removed pure is often performed at a temperature of about 700 to 800 ° C. Therefore, in this case, the insulating coating must be able to withstand strain relief annealing.
一方、省エネルギーのためモーターの高効率化の要求が強く、鉄損低減のために板厚が薄くなる傾向にある。しかしながら、板厚が薄い鋼板を用いて鉄心を製造する場合、カシメや溶接が難しいばかりか、積層端面が開きやすくなり、鉄心として形状を保つのが難しい。このため、有機系の接着被膜が提案され実用化されている。しかし、この有機系の接着被膜は、歪取焼鈍には耐えることができず、残留歪を解消できない。 On the other hand, there is a strong demand for higher motor efficiency to save energy, and the plate thickness tends to be thinner to reduce iron loss. However, when an iron core is manufactured using a thin steel plate, not only caulking and welding are difficult, but the laminated end face is easily opened and it is difficult to keep the shape as an iron core. For this reason, organic adhesive coatings have been proposed and put into practical use. However, this organic adhesive coating cannot withstand strain relief annealing and cannot eliminate residual strain.
これに対し、特許文献1には、低融点ガラスフリット、水ガラス、またはそれらにコロイダルシリカをさらに混合したものに対し軟化点温度が室温以上300℃以下である樹脂が重量%で20〜500%である耐熱接着性被膜付き電磁鋼板が開示されている。そして、この耐熱接着性被膜付き電磁鋼板によれば、歪取焼鈍前から接着固定が可能となっている。 On the other hand, in Patent Document 1, a resin having a softening point temperature of room temperature to 300 ° C. is 20 to 500% by weight with respect to a low melting point glass frit, water glass, or a mixture of them with colloidal silica. An electrical steel sheet with a heat-resistant adhesive coating is disclosed. And according to this electrical steel sheet with a heat resistant adhesive coating, it is possible to bond and fix it before strain relief annealing.
特許文献2には、LiおよびKを特定量含むアルカリ金属珪酸塩と有機樹脂バインダーからなり、アルカリ金属珪酸塩で起こりやすい吸湿性起因のブロッキングを改良した積層熱圧着用耐熱接着性絶縁被膜付き電磁鋼板が開示されている。 Patent Document 2 discloses an electromagnetic wave with a heat-resistant adhesive insulating coating for laminated thermocompression bonding, which is composed of an alkali metal silicate containing a specific amount of Li and K, and an organic resin binder, and has improved blocking due to hygroscopicity that easily occurs in alkali metal silicate. A steel sheet is disclosed.
しかしながら、特許文献1、2に開示される被膜は、樹脂バインダーを含有し低温成膜性および低温接着性を改良しているが、樹脂が多いため、高温での接着性が低くなる傾向にある。特に、薄鋼板を用いてのモーターにおいてはスリットや打抜き積層などのハンドリング時にティース部分の剥離を引き起こし、動作不良につながる課題がある。 However, the coatings disclosed in Patent Documents 1 and 2 contain a resin binder and have improved low-temperature film formability and low-temperature adhesiveness. However, since there are many resins, the adhesiveness at high temperatures tends to be low. . In particular, in a motor using a thin steel plate, there is a problem that causes a peeling of a tooth portion at the time of handling such as slitting and punching lamination, leading to malfunction.
本発明は、かかる事情に鑑みてなされたものであって、積層後、加熱加圧により接着でき、歪取焼鈍等の焼鈍処理を施しても接着能が維持でき、十分なコア固着性(積層して鉄芯としたときの固着性)を有する、焼鈍接着性に優れる絶縁被膜付き電磁鋼板および積層電磁鋼板を提供することを目的とする。 The present invention has been made in view of such circumstances, and can be bonded by heating and pressurization after lamination, and can maintain adhesive ability even after annealing treatment such as strain relief annealing, and has sufficient core adhesion (lamination It is an object of the present invention to provide a magnetic steel sheet and a laminated magnetic steel sheet with an insulating coating having excellent annealing adhesion and having an adhesive property when an iron core is used.
本発明者らは上記課題を解決するために鋭意研究を重ね、以下を知見した。
歪取焼鈍等の焼鈍処理を施しても接着能を維持し、かつ、焼鈍処理時に接着性を有するために、絶縁被膜は水ガラス由来物と酸化物粒子を含有する。しかし、水ガラス由来物と酸化物粒子を単に含有するだけでは、接着性が不十分であり、十分なコア固着性が得られない。これに対して、水ガラス由来物と酸化物粒子に含まれる特定の成分を特定の比率で含有することにより、接着性が高くなる。その結果、上記課題が有利に解決される。
The inventors of the present invention have made extensive studies to solve the above problems and have found the following.
The insulating coating contains water glass-derived substances and oxide particles in order to maintain adhesiveness even when subjected to annealing treatment such as strain relief annealing and to have adhesiveness during the annealing treatment. However, simply containing the water glass-derived material and oxide particles results in insufficient adhesion, and sufficient core adhesion cannot be obtained. On the other hand, adhesiveness becomes high by containing the specific component contained in a water glass origin thing and oxide particle | grains by a specific ratio. As a result, the above problem is advantageously solved.
本発明は上記知見に基づくものであり、特徴は以下の通りである。
[1]水ガラス由来物と酸化物粒子を含有する絶縁被膜を少なくとも片面に有する電磁鋼板であって、前記水ガラス由来物は、成分として、Na、Kから選ばれる1種または2種と、Siを含有し、前記酸化物粒子は、Na、Kから選ばれる1種または2種と、Si、Bを含有し、前記絶縁被膜は、(前記絶縁被膜に含まれるSiのSiO2換算の質量)/(絶縁被膜質量)が0.20〜0.70であり、(前記絶縁被膜に含まれるBのB2O3換算の質量)/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.18〜1.00であり、{(前記絶縁被膜に含まれるNaのNa2O換算の質量)+(前記絶縁被膜に含まれるKのK2O換算の質量)}/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.20〜1.00である絶縁被膜付き電磁鋼板。
[2]前記酸化物粒子の面積率は、35%以上90%以下である上記[1]記載の絶縁被膜付き電磁鋼板。
なお、前記酸化物粒子の面積率とは絶縁被膜全体の面積に対する酸化物粒子の占める面積の割合である。
[3]前記酸化物粒子の平均粒子径は、0.2μm以上35μm以下である上記[1]または[2]記載の絶縁被膜付き電磁鋼板。
[4]前記酸化物粒子は、低融点ガラスである上記[1]〜[3]のいずれかに記載の絶縁被膜付き電磁鋼板。
[5]前記絶縁被膜は、有機樹脂を15質量%以下含む上記[1]〜[4]のいずれかにに記載の絶縁被膜付き電磁鋼板。
[6]上記[1]〜[5]のいずれかに記載の絶縁被膜付き電磁鋼板を、前記絶縁被膜を介して、2枚以上を積層し一体化した積層電磁鋼板。
The present invention is based on the above findings, and features are as follows.
[1] An electrical steel sheet having an insulating coating containing water glass-derived material and oxide particles on at least one side, wherein the water glass-derived material is composed of one or two kinds selected from Na and K as components; Si is contained, the oxide particles contain one or two kinds selected from Na and K, Si and B, and the insulating coating is (the mass of Si contained in the insulating coating in terms of SiO 2. ) / (Mass of insulating coating) is 0.20 to 0.70, (mass in terms of B 2 O 3 of B contained in the insulating coating) / (mass of SiO in terms of SiO 2 of Si contained in the insulating coating) ) Is 0.18 to 1.00, {(mass of Na contained in the insulating coating in terms of Na 2 O) + (mass of K in the insulating coating in terms of K 2 O)} / (above mass of SiO 2 in terms of Si contained in the insulating film) is 0.20 to 1.0 Insulation coating with an electromagnetic steel sheet is.
[2] The electrical steel sheet with an insulating coating according to the above [1], wherein an area ratio of the oxide particles is 35% or more and 90% or less.
The area ratio of the oxide particles is the ratio of the area occupied by the oxide particles to the total area of the insulating coating.
[3] The electrical steel sheet with an insulating coating according to the above [1] or [2], wherein an average particle diameter of the oxide particles is 0.2 μm or more and 35 μm or less.
[4] The electrical steel sheet with an insulating coating according to any one of [1] to [3], wherein the oxide particles are low-melting glass.
[5] The electrical steel sheet with an insulating coating according to any one of [1] to [4], wherein the insulating coating contains 15% by mass or less of an organic resin.
[6] A laminated electrical steel sheet obtained by laminating and integrating two or more of the electrical steel sheets with insulating coatings according to any one of [1] to [5] with the insulating coating interposed therebetween.
本発明によれば、積層後、加熱加圧により接着でき、歪取焼鈍等の焼鈍処理を施しても接着能が維持でき、十分なコア固着性を有する、焼鈍接着性に優れる絶縁被膜付き電磁鋼板および積層電磁鋼板を得ることができる。
溶接、かしめを行うことなく積層電磁鋼板の一体化ができるので、鉄損劣化が回避可能となり、板厚が薄い鋼板に対しても積層可能となる。
また、歪取焼鈍後も接着状態が保たれるので、磁気特性に優れた積層電磁鋼板を得ることができる。
According to the present invention, after lamination, it can be adhered by heating and pressing, and can be maintained even after annealing treatment such as strain relief annealing, has sufficient core adhesion, and has an insulating coating with excellent insulating adhesion. Steel sheets and laminated electrical steel sheets can be obtained.
Since the laminated electromagnetic steel sheets can be integrated without performing welding or caulking, it is possible to avoid iron loss deterioration, and it is possible to stack even on a thin steel sheet.
Moreover, since an adhesive state is maintained even after strain relief annealing, a laminated electrical steel sheet having excellent magnetic properties can be obtained.
以下、本発明を具体的に説明する。 Hereinafter, the present invention will be specifically described.
本発明の電磁鋼板は、少なくとも片面に、水ガラス由来物と酸化物粒子を含有する絶縁被膜を有する。そして、前記水ガラス由来物は、成分として、Na、Kから選ばれる1種または2種と、Siを含有し、前記酸化物粒子は、Na、Kから選ばれる1種または2種と、Si、Bを含有する。また、前記絶縁被膜は、(前記絶縁被膜に含まれるSiのSiO2換算の質量)/(絶縁被膜質量)が0.20〜0.70であり、(前記絶縁被膜に含まれるBのB2O3換算の質量)/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.18〜1.00であり、{(前記絶縁被膜に含まれるNaのNa2O換算の質量)+(前記絶縁被膜に含まれるKのK2O換算の質量)}/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.20〜1.00である。これらは、本発明において重要な要件である。このように、絶縁被膜の構成物、絶縁被膜の構成物(水ガラス由来物と酸化物粒子)に含まれるSi、B、Na、Kの含有量、すなわち含有比率を特定することで、加熱加圧により接着でき、歪取焼鈍等の焼鈍処理を施しても接着能が維持でき、十分なコア固着性を有する、焼鈍接着性に優れる絶縁被膜付き電磁鋼板が得られる。 The electrical steel sheet of the present invention has an insulating coating containing water glass-derived material and oxide particles on at least one side. The water glass-derived material contains, as components, one or two selected from Na and K and Si, and the oxide particles include one or two selected from Na and K, and Si. , B is contained. In addition, the insulating coating has a ratio (mass of Si in SiO 2 equivalent to SiO 2 ) / (insulating coating mass) of 0.20 to 0.70, and (B 2 of B contained in the insulating coating). The mass in terms of O 3 / (the mass in terms of SiO 2 of Si contained in the insulating coating) is 0.18 to 1.00, and {(the mass in terms of Na 2 O of Na contained in the insulating coating) + (Mass of K contained in the insulating coating in terms of K 2 O)} / (mass of Si in the insulating coating in terms of SiO 2 ) is 0.20 to 1.00. These are important requirements in the present invention. Thus, by specifying the content of Si, B, Na, and K, that is, the content ratio contained in the composition of the insulation film and the composition of the insulation film (water glass-derived material and oxide particles), An electrical steel sheet with an insulating coating that can be bonded by pressure and can maintain adhesive ability even when subjected to an annealing treatment such as strain relief annealing, has sufficient core adhesion, and is excellent in annealing adhesion.
本発明において、素材である電磁鋼板としては、特に制限はなく、従来から公知のものいずれもが適合する。磁束密度の高いいわゆる軟鉄板(電気鉄板)やSPCC等の一般冷延鋼板、また比抵抗を上げるためにSiやAlを含有させた無方向性電磁鋼板、方向性電磁鋼板など、いずれも用いることができる。 In the present invention, the electromagnetic steel sheet as a material is not particularly limited, and any conventionally known steel sheet is suitable. Use all of general cold-rolled steel sheets such as so-called soft iron plates (electric iron plates) and SPCC with high magnetic flux density, non-oriented electrical steel sheets and directional electrical steel sheets containing Si and Al to increase specific resistance. Can do.
次に、水ガラス由来物について説明する。
常温で塗装でき平滑面が得られやすい点から、本発明では、絶縁被膜の原料として、Na、Kから選ばれる1種または2種とSiを含有する水ガラスを用いる。水ガラスとしては、例えば、珪酸ソーダ、珪酸カリウムなどが挙げられる。従来、珪酸ソーダは、粒子を含まず薄膜塗装が可能ではあるが、焼鈍時に接着せず剥離する傾向にありコア固着性は不十分であった。しかしながら、本発明では、珪酸ソーダを用いた場合でも、絶縁被膜中に含まれるSi、B、Na、Kの含有比率を特定することで接着性が高くなるので、コア固着性が不十分であるという課題は解決され、珪酸ソーダを好適に用いることができる。
Next, a water glass origin thing is demonstrated.
In the present invention, water glass containing one or two kinds selected from Na and K and Si is used as a raw material for the insulating coating because it can be painted at room temperature and a smooth surface is easily obtained. Examples of the water glass include sodium silicate and potassium silicate. Conventionally, sodium silicate does not contain particles and can be coated with a thin film, but it has a tendency to peel off without being bonded during annealing, and the core adhesion is insufficient. However, in the present invention, even when sodium silicate is used, the adhesiveness is increased by specifying the content ratio of Si, B, Na, and K contained in the insulating coating, and therefore the core adhesion is insufficient. Thus, sodium silicate can be preferably used.
次に、酸化物粒子について説明する。
本発明の絶縁被膜は、接着性を発現させるために、Na、Kから選ばれる1種または2種と、Si、Bを含有する酸化物粒子を含有する。
酸化物粒子としては、低融点ガラスを用いることが好ましい。低融点ガラスの融点または軟化点は鉄芯が使用される温度より高く、歪取焼鈍温度より低い温度である。このため、通常の鉄芯を取扱う環境では溶融または軟化することがなく問題なく使用でき、歪取焼鈍により溶融または軟化して接着できる効果を有することになる。低融点ガラスの組成としては、R:アルカリ金属として、SiO2-B2O3-R2O系、P2O5-R2O系、SiO2-PbO-B2O3系、B2O3-Bi2O3系、SiO2-B2O3-ZnO系、SnO-P2O5系、SiO2-B2O3-ZrO2系などが上げられ、これらのうちから選ばれる一種または二種以上を添加することができる。中でも、SiO2-B2O3-R2O系が鉛を含まないため好適に用いられる。しかしながら、単に、例えば、SiO2-B2O3-R2O系低融点ガラスを使用しただけでは十分なコア固着性を得ることができない。上述したように、加えて、絶縁被膜に含まれるSi、B、Na、Kの含有比率を特定することが重要である。
Next, the oxide particles will be described.
The insulating coating of the present invention contains one or two selected from Na and K and oxide particles containing Si and B in order to develop adhesiveness.
As the oxide particles, it is preferable to use a low melting point glass. The melting point or softening point of the low melting point glass is higher than the temperature at which the iron core is used and lower than the strain relief annealing temperature. For this reason, in the environment which handles a normal iron core, it can be used without a problem without melting or softening, and has the effect of being melted or softened and bonded by strain relief annealing. The composition of the low melting point glass is as follows: R: alkali metal, SiO 2 -B 2 O 3 -R 2 O system, P 2 O 5 -R 2 O system, SiO 2 -PbO-B 2 O 3 system, B 2 O 3 -Bi 2 O 3 system, SiO 2 -B 2 O 3 -ZnO system, SnO-P 2 O 5 system, SiO 2 -B 2 O 3 -ZrO 2 system, etc. are raised and selected from these One kind or two or more kinds can be added. Among these, the SiO 2 —B 2 O 3 —R 2 O system is preferably used because it does not contain lead. However, sufficient core adhesion cannot be obtained simply by using, for example, SiO 2 —B 2 O 3 —R 2 O-based low-melting glass. As described above, in addition, it is important to specify the content ratio of Si, B, Na, and K contained in the insulating coating.
酸化物粒子の面積率
絶縁被膜全体の面積に対する酸化物粒子の占める面積の割合、すなわち、酸化物粒子の面積率は35%以上90%以下であることが好ましい。35%以上であれば接着性が不足することがなく十分なコア固着性が得られる。90%以下であれば、絶縁被膜同士の接着性の低下による剥離が生じることがなく、十分なコア固着性が得られる。
なお、酸化物粒子の面積率は、埋込研磨断面観察、凍結破断面観察またはFIB断面観察により、求めることができる。巾40μm以上の範囲で平均化して代表値とすることができる。
Area ratio of oxide particles The ratio of the area occupied by the oxide particles to the total area of the insulating coating, that is, the area ratio of the oxide particles is preferably 35% or more and 90% or less. If it is 35% or more, sufficient adhesion to the core can be obtained without insufficient adhesion. If it is 90% or less, peeling due to a decrease in adhesiveness between insulating coatings does not occur, and sufficient core adhesion can be obtained.
The area ratio of the oxide particles can be determined by observing the embedded polishing section, observing the frozen fracture section, or observing the FIB section. A typical value can be obtained by averaging in a range of 40 μm or more in width.
酸化物粒子の平均粒子径
絶縁被膜間において十分に接触し、接着性を高めるために、酸化物粒子の平均粒子径を規定することは重要である。
酸化物粒子の平均粒子径は、0.2μm以上35μm以下であることが好ましい。0.2μm以上とすることで、本発明の効果がより一層得られる。35μm以下であれば、積層板が剥離することがなく、十分なコア固着性が得られる。さらに好ましくは、0.3μm以上30μm以下である。
平均粒子径は、原料としての酸化物粒子の粒子径で代表できる。もしくは、埋込研磨断面観察、凍結破断面観察、FIB断面観察において、島状に分散している粒子の粒子径を10ヵ所以上測定し、それを平均することで代表値とすることができる。断面での形態は丸、楕円、多角形など様々なものがありうるが、粒子径としては面積から計算により円形に換算して代表値とすることができる。
It is important to define the average particle size of the oxide particles in order to make sufficient contact between the insulating coatings of the average particle size of the oxide particles and improve the adhesion.
The average particle diameter of the oxide particles is preferably 0.2 μm or more and 35 μm or less. By setting it to 0.2 μm or more, the effect of the present invention can be further obtained. When the thickness is 35 μm or less, the laminated plate is not peeled off and sufficient core adhesion can be obtained. More preferably, it is 0.3 μm or more and 30 μm or less.
The average particle size can be represented by the particle size of oxide particles as a raw material. Alternatively, in embedded polishing cross-section observation, frozen fracture cross-section observation, and FIB cross-section observation, it is possible to obtain a representative value by measuring the particle diameter of particles dispersed in islands at 10 or more points and averaging them. The shape in the cross section may be various, such as a circle, an ellipse, and a polygon, but the particle diameter can be converted into a circle by calculation from the area to be a representative value.
(絶縁被膜に含まれるSiのSiO2換算の質量)/(絶縁被膜質量)が0.20〜0.70
0.20未満では、絶縁被膜同士の十分な接着性が発現されず、電磁鋼板の表面に濃化するSi酸化物やAl酸化物との密着性が低下する。0.70を超えると、焼鈍時に軟化しにくくなり、絶縁被膜同士の接着性が低下する。
(Mass of Si contained in insulating coating in terms of SiO 2 ) / (insulating coating mass) is 0.20 to 0.70.
If it is less than 0.20, sufficient adhesiveness between insulating coatings is not expressed, and adhesion with Si oxide or Al oxide concentrated on the surface of the electrical steel sheet is lowered. When it exceeds 0.70, it becomes difficult to soften at the time of annealing, and the adhesiveness between insulating coatings decreases.
(絶縁被膜に含まれるBのB2O3換算の質量)/(絶縁被膜に含まれるSiのSiO2換算の質量)が0.18〜1.00
{(絶縁被膜に含まれるNaのNa2O換算の質量)+(絶縁被膜に含まれるKのK2O換算の質量)}/(絶縁被膜に含まれるSiのSiO2換算の質量)が0.20〜1.00
本発明者らは、SiO2-B2O3-R2O系低融点ガラス及び水ガラスを混合した処理液を電磁鋼板の表面に塗装し、焼き付けて製造した絶縁被膜付き電磁鋼板を用いて、コア固着性について検討した。その結果、Si、B、Na、Kの含有比率を特定することでコア固着性が高くなることを見出した。また、低融点ガラスの代わりにコロイダルシリカなどにNa化合物、K化合物、B化合物を加えたものを、水ガラスと混合し電磁鋼板に塗布、焼き付けた場合にも同様の効果が見られることがわかった。
(Mass of terms of B 2 O 3 and B contained in the insulating film) / (mass of SiO 2 in terms of Si contained in the insulating film) is from 0.18 to 1.00
{(Mass of terms of Na 2 O of Na contained in the insulating film) + (mass of K 2 O in terms of K contained in the insulating coating)} / (weight of SiO 2 in terms of Si contained in the insulating film) is 0 .20-1.00
The inventors of the present invention use a magnetic steel sheet with an insulating coating manufactured by coating a surface treatment of a magnetic steel sheet with a treatment liquid in which SiO 2 —B 2 O 3 —R 2 O-based low-melting glass and water glass are mixed and baking it. The core adhesion was examined. As a result, it has been found that by specifying the content ratio of Si, B, Na, and K, the core sticking property is improved. In addition, it is understood that the same effect can be seen when a mixture of colloidal silica, etc. added with Na compound, K compound, B compound instead of low melting glass is mixed with water glass and applied to a steel sheet. It was.
更に、絶縁被膜が従来の低融点ガラスまたは水ガラス単独である電磁鋼板を複数枚積層し積層電磁鋼板とした場合は、スリットや打抜き積層などのハンドリング中に剥離が起こりやすいのに対し、Si、B、Na、Kの含有比率を特定した本発明の絶縁被膜付きの電磁鋼板を複数枚積層し積層電磁鋼板とした場合は、スリットや打抜き積層などを行った場合に衝撃に強くなり、剥離しにくいことがわかった。 Furthermore, when a plurality of magnetic steel sheets made of a conventional low melting point glass or water glass alone are laminated to form a laminated magnetic steel sheet, peeling is likely to occur during handling such as slitting and punching lamination, while Si, When a plurality of electromagnetic steel sheets with insulating coatings according to the present invention with a specified content ratio of B, Na, and K are laminated to form a laminated electromagnetic steel sheet, it becomes resistant to impact and peels when slitting or punching lamination is performed. I found it difficult.
上記のようになった理由について、定かではないが、次のように考えている。水ガラス単独では常温で塗装できる利点がある一方、接着性に乏しい。低融点ガラスを単独とした場合には接着性が出る可能性が高いものの、脆いためハンドリング時や打抜き積層加工時の衝撃で剥離しやすい。これに対して、低融点ガラス、コロイダルシリカであるSi系粒子と水ガラスを特定の含有比率で混合することで、これらが反応部を作るとともに海島構造をとるため、衝撃による亀裂の伝播が抑制され、ティース浮きなどの剥離が抑制されるものと考えられる。 The reason for the above is not clear, but I think as follows. Water glass alone has the advantage that it can be painted at room temperature, but has poor adhesion. When the low-melting glass is used alone, there is a high possibility of adhesion, but since it is brittle, it is easily peeled off by impact during handling or punching lamination. On the other hand, low melting point glass, colloidal silica Si-based particles and water glass are mixed in a specific content ratio, which creates a reaction part and takes a sea-island structure, thus suppressing the propagation of cracks due to impact. It is considered that peeling such as floating of the teeth is suppressed.
以上の検討の結果、(前記絶縁被膜に含まれるBのB2O3換算の質量)/(前記絶縁被膜に含まれるSiのSiO2換算の質量)を0.18〜1.00、{(前記絶縁被膜に含まれるNaのNa2O換算の質量)+(前記絶縁被膜に含まれるKのK2O換算の質量)}/(前記絶縁被膜に含まれるSiのSiO2換算の質量)を0.20〜1.00とすることで、上記効果を有することがわかった。 As a result of the above examination, (mass in terms of B 2 O 3 of B contained in the insulating coating) / (mass in terms of SiO 2 of Si contained in the insulating coating) is 0.18 to 1.00, {( Na 2 O equivalent mass of Na contained in the insulating coating) + (mass equivalent to K 2 O equivalent of K contained in the insulating coating)} / (mass equivalent to SiO 2 of Si contained in the insulating coating). It turned out that it has the said effect by setting it as 0.20-1.00.
なお、絶縁被膜に含まれる上記成分及び比率は塗液調合時の調合比率から知ることができる。また、絶縁被膜付き電磁鋼板を20質量%NaOH水溶液中で絶縁被膜を加熱溶解し、溶解液中のSi、Na、K、BをICP分析することで測定できる。絶縁被膜質量については、上述のとおり絶縁被膜を溶解し、溶解前後の質量変化から測定できる。積層電磁鋼板については層間の分析が難しい場合があるが、最外層の絶縁被膜の分析で層間の絶縁被膜組成を代表することができる。 In addition, the said component and ratio contained in an insulating film can be known from the mixing ratio at the time of coating liquid preparation. Moreover, it can measure by carrying out ICP analysis of Si, Na, K, and B in a melt | dissolution solution by heating and melt | dissolving an insulating coating film in 20 mass% NaOH aqueous solution. The insulating coating mass can be measured from the change in mass before and after dissolution after dissolving the insulating coating as described above. For laminated electrical steel sheets, it is sometimes difficult to analyze the interlayer, but the interlayer insulating film composition can be represented by the analysis of the outermost insulating film.
絶縁被膜は、有機樹脂を15質量%以下含むことが好ましい。
絶縁被膜中に有機樹脂を含有させることにより、さらに打抜き性などの絶縁被膜性能を向上させることができる。本発明において、有機樹脂としては特に制限はなく、従来から使用されている公知のものいずれもが有利に適合する。例えば、アクリル樹脂、アルキッド樹脂、ポリオレフイン樹脂、スチレン樹脂、酢酸ビニル樹脂、エポキシ樹脂、フェノール樹脂、ポリエステル樹脂、ウレタン樹脂、メラミン樹脂等の水性樹脂(エマルジョン、ディスパーション、水溶性)が挙げられる。特に好ましくはアクリル樹脂やエチレンアクリル酸樹脂のエマルジョンである。
It is preferable that an insulating film contains 15 mass% or less of organic resins.
By including an organic resin in the insulating coating, it is possible to further improve the insulating coating performance such as punchability. In the present invention, the organic resin is not particularly limited, and any conventionally known organic resin is advantageously adapted. Examples thereof include aqueous resins (emulsion, dispersion, water-soluble) such as acrylic resin, alkyd resin, polyolefin resin, styrene resin, vinyl acetate resin, epoxy resin, phenol resin, polyester resin, urethane resin, and melamine resin. Particularly preferred is an emulsion of acrylic resin or ethylene acrylic resin.
かかる有機樹脂は、耐食性、耐キズ性および打抜性の改善に有効に寄与する。また、乾燥被膜中15質量%以下であれば焼鈍時の残留物による接着性の劣化がない。このため、有機樹脂を含有する場合は上限を15質量%とする。 Such an organic resin contributes effectively to the improvement of corrosion resistance, scratch resistance and punchability. Moreover, if it is 15 mass% or less in a dry film, there will be no adhesive deterioration by the residue at the time of annealing. For this reason, when it contains organic resin, an upper limit shall be 15 mass%.
なお、乾燥被膜中の比率とは、鋼板の表面に形成した絶縁被膜における各成分(固形分)の割合であり、例えば、絶縁被膜を形成するための処理液を180℃で30分乾燥させた後の乾燥後残存成分から求めることができる。 The ratio in the dry film is the ratio of each component (solid content) in the insulating film formed on the surface of the steel sheet. For example, the treatment liquid for forming the insulating film was dried at 180 ° C. for 30 minutes. It can be determined from the remaining components after drying.
さらに、本発明では、上記した成分の他、界面活性剤や防錆剤、潤滑剤、酸化防止剤等、通常用いられる添加剤や、その他の無機化合物や有機化合物の含有を妨げるものではない。有機化合物としては無機成分と有機樹脂との接触抑制剤として有機酸を含有してもよい。有機酸としてはアクリル酸を含有する重合体または共重合体などが例示される。 Further, in the present invention, in addition to the above-described components, it does not hinder the inclusion of commonly used additives such as surfactants, rust inhibitors, lubricants, antioxidants, and other inorganic compounds and organic compounds. The organic compound may contain an organic acid as a contact inhibitor between the inorganic component and the organic resin. Examples of the organic acid include a polymer or copolymer containing acrylic acid.
また、本発明では、上記した成分の他、さらにAl、Ca、Li、F、P、Zn、V、Te、Ge、Ag、Tl、S、I、Br、As、Bi、Cd、Pbの各化合物、顔料などの無機化合物や防錆剤、界面活性剤などを1種または/及び2種以上添加することができる。このような、添加剤は本発明の効果を損なわない程度に添加できるが、(添加物の固形分合計質量)/(絶縁被膜に含まれるSiのSiO2換算の質量)で1.0を超えると、未反応物が絶縁被膜中に残存して耐水性を低下させるので、含有量は(添加物の固形分合計質量)/(SiO2換算質量)で1.0以下、好ましくは0.5以下とすることが好ましい。また、添加は可能であるが、As、Bi、Cd、Pbについては添加しないことが環境上好ましい場合がある。 In the present invention, in addition to the above components, each of Al, Ca, Li, F, P, Zn, V, Te, Ge, Ag, Tl, S, I, Br, As, Bi, Cd, and Pb One kind or / and two or more kinds of inorganic compounds such as compounds and pigments, rust preventives and surfactants can be added. Although such an additive can be added to such an extent that the effects of the present invention are not impaired, (additional solid content total mass) / (mass of Si contained in the insulating coating in terms of SiO 2 ) exceeds 1.0. Then, the unreacted substance remains in the insulating film and lowers the water resistance, so the content is 1.0 or less, preferably 0.5 in terms of (total mass of solid content of additive) / (SiO 2 converted mass). The following is preferable. Although addition is possible, it may be environmentally preferable not to add As, Bi, Cd, or Pb.
次に、本発明の絶縁被膜の形成方法について説明する。
本発明では、素材である電磁鋼板の前処理については特に規定しない。すなわち、未処理でもよいが、アルカリなどの脱脂処理、塩酸、硫酸、リン酸などの酸洗処理を施すことは好ましく用いられる。
Next, the method for forming the insulating coating of the present invention will be described.
In this invention, it does not prescribe | regulate especially about the pretreatment of the electromagnetic steel plate which is a raw material. That is, although it may be untreated, it is preferably used to perform a degreasing treatment such as alkali or pickling treatment such as hydrochloric acid, sulfuric acid or phosphoric acid.
そして、この電磁鋼板の表面に、水ガラス、酸化物粒子、水酸化ナトリウム、水酸化カリウム、ホウ酸、さらには有機樹脂や、必要に応じて添加剤等を所定の割合で配合した処理液を塗布し、焼き付けることにより本発明の絶縁被膜を形成させる。 And the processing liquid which mix | blended water glass, oxide particle | grains, sodium hydroxide, potassium hydroxide, boric acid, further organic resin, and an additive etc. in the predetermined ratio as needed on the surface of this electrical steel sheet. The insulating coating of the present invention is formed by applying and baking.
絶縁被膜用処理液の塗布方法は、一般工業的に用いられるロールコーター、フローコーター、スプレー、ナイフコーター等種々の方法が適用可能である。また、焼き付け方法についても、通常実施されるような熱風式、赤外式、誘導加熱式等が可能である。焼付け温度も通常レベルであればよく、到達鋼板温度で150〜350℃程度であればよい。 Various methods such as a roll coater, a flow coater, a spray, and a knife coater that are generally used in industry can be applied as a method for applying the insulating coating treatment liquid. In addition, a baking method such as a hot air method, an infrared method, an induction heating method, or the like, which is usually performed, is possible. The baking temperature should just be a normal level, and should just be about 150-350 degreeC by ultimate steel plate temperature.
さらに、上記により得られた絶縁被膜付き電磁鋼板を、絶縁被膜を介して、2枚以上を積層し一体化することで積層電磁鋼板を得ることができる。すなわち、絶縁被膜付き電磁鋼板の塗装面同士を重ね合わせて加熱加圧して積層鋼板とし、その表面に更に塗装を施して積層電磁鋼板を得る。加熱温度は通常行われる範囲、例えば750℃で行うことができる。このような積層電磁鋼板とすることで、板厚が0.30mm以下の薄鋼板であっても形状保持性が向上してハンドリング性が向上するばかりでなく、打抜回数が減り生産性を大幅に向上できる。また、単板と同様に積層後歪取焼鈍して鉄心に固着することができるので、磁気特性を大幅に回復することができる。 Furthermore, a laminated electrical steel sheet can be obtained by laminating and integrating two or more of the electrical steel sheets with an insulating coating obtained as described above via an insulating coating. That is, the coated surfaces of the electromagnetic steel sheets with insulating coatings are superposed and heated and pressed to form a laminated steel sheet, and the surface is further coated to obtain a laminated electromagnetic steel sheet. The heating temperature can be performed in a usual range, for example, 750 ° C. By using such a laminated electrical steel sheet, not only the thin steel sheet with a thickness of 0.30 mm or less is improved in shape retention and handling, but also the number of punches is reduced, greatly increasing productivity. Can be improved. Moreover, since it can be fixed to the iron core after delamination as in the case of a single plate, the magnetic properties can be greatly recovered.
この場合、層間の絶縁被膜は本発明のものを好適使用することができる。 In this case, the insulating film between the layers of the present invention can be preferably used.
また、本発明の絶縁被膜付き電磁鋼板は、歪取焼鈍を施して、例えば、打抜き加工による歪みを除去することができる。好ましい歪取焼鈍雰囲気としては、N2雰囲気、DXガス雰囲気などの鉄が酸化されにくい雰囲気が適用される。ここで、露点を高く、例えばDp:5〜60℃程度に設定し、表面および切断端面を若干酸化させることで耐食性をさらに向上させることができる。好ましい歪取焼鈍温度としては700〜900℃、より好ましくは700〜800℃である。歪取焼鈍温度の保持時間は長い方が好ましいが、1時間以上がより好ましい。 In addition, the electrical steel sheet with an insulating coating of the present invention can be subjected to strain relief annealing to remove, for example, strain due to punching. As a preferable strain relief annealing atmosphere, an atmosphere in which iron is not easily oxidized, such as an N 2 atmosphere or a DX gas atmosphere, is applied. Here, the dew point is set high, for example, Dp: about 5 to 60 ° C., and the corrosion resistance can be further improved by slightly oxidizing the surface and the cut end face. The preferred strain relief annealing temperature is 700 to 900 ° C, more preferably 700 to 800 ° C. The holding time of the strain relief annealing temperature is preferably longer, but more preferably 1 hour or longer.
絶縁被膜は鋼板両面にあることが好ましい。また、積層電磁鋼板の最外面の両面にあることが好ましい。しかし、目的によっては片面のみでも構わない。また、目的によっては片面のみ施し、他面は他の絶縁被膜としても構わない。 The insulating coating is preferably on both sides of the steel plate. Moreover, it is preferable that it exists in both surfaces of the outermost surface of a laminated electromagnetic steel plate. However, depending on the purpose, only one side may be used. Further, depending on the purpose, only one side may be applied, and the other side may be another insulating film.
本発明の絶縁被膜の厚みとしては特に定めないが、平均で0.1μm以上50μm以下が好ましい。更に好ましくは1μm以上25μm以下である。0.1μm以上であれば接着性が低下することがなく、十分なコア固着性が得られる。一方、50μm以下であれば占積率が低下することがない。積層電磁鋼板とした場合および焼鈍接着した場合、絶縁被膜の厚みは単板より薄くなる傾向にあり、層間の絶縁被膜の厚みは平均で0.1μm以上20μm以下、更に好ましくは0.5μm以上10μm以下が好ましい。上記好ましい範囲であれば、最表面、層間の絶縁被膜厚みは揃わずとも構わない。 The thickness of the insulating coating of the present invention is not particularly defined, but is preferably 0.1 μm or more and 50 μm or less on average. More preferably, they are 1 micrometer or more and 25 micrometers or less. If it is 0.1 μm or more, the adhesiveness is not lowered, and sufficient core adhesion can be obtained. On the other hand, if it is 50 micrometers or less, a space factor will not fall. In the case of laminated magnetic steel sheets and when bonded by annealing, the thickness of the insulating coating tends to be thinner than a single plate, and the average thickness of the insulating coating between the layers is 0.1 μm or more and 20 μm or less, more preferably 0.5 μm or more and 10 μm. The following is preferred. If it is the said preferable range, it does not matter even if the outermost surface and the insulating film thickness between layers are not uniform.
以下、実施例により本発明を説明する。なお、本発明は以下の実施例に限定されない。 Hereinafter, the present invention will be described by way of examples. The present invention is not limited to the following examples.
表2〜5に示す成分を絶縁被膜の成分として、表1に示す割合にて脱イオン水に添加し、処理液とした。なお、成分の質量部は水分、溶媒を除いた有効成分である。なお、脱イオン水量に対する各成分合計の固形分濃度は200g/lとした。 The components shown in Tables 2 to 5 were added to deionized water in the proportions shown in Table 1 as the components of the insulating coating, to obtain a treatment solution. In addition, the mass part of a component is an active ingredient except a water | moisture content and a solvent. The total solid concentration of each component with respect to the amount of deionized water was 200 g / l.
これらの各処理液を、板厚:0.20mmの電磁鋼板から幅:150mm、長さ:300mmの大きさに切り出した試験片の両面にバーコーターで塗布し、熱風焼付け炉により焼付け温度(到達鋼板温度):200℃、焼付け時間:30秒で焼付けした後、常温に放冷して、絶縁被膜を形成し絶縁被膜付き電磁鋼板を作製した。 Each of these treatment liquids was applied to both sides of a test piece cut from a magnetic steel sheet having a thickness of 0.20 mm to a width of 150 mm and a length of 300 mm with a bar coater, and the baking temperature (reached by a hot air baking furnace). Steel plate temperature): 200 ° C., baking time: 30 seconds, and then stood to cool to room temperature to form an insulating coating to produce an insulating steel plate with an insulating coating.
かくして得られた絶縁被膜付き電磁鋼板(表1において、製品板と称す)について、絶縁被膜特性を調べた。 The insulating film characteristics of the electromagnetic steel sheet with the insulating film thus obtained (referred to as product plate in Table 1) were examined.
さらに、上記絶縁被膜付き電磁鋼板に対して、窒素雰囲気中にて750℃、2時間の歪取焼鈍を行った絶縁被膜付き電磁鋼板(表1において、焼鈍板1と称す)についても、絶縁被膜特性を調べた。 Furthermore, the insulating coating film (hereinafter referred to as “annealing plate 1” in Table 1) obtained by performing strain relief annealing at 750 ° C. for 2 hours in a nitrogen atmosphere is applied to the above insulating coating coated electromagnetic steel sheet. The characteristics were investigated.
各特性の評価方法は次のとおりである。
<密着性>
製品板および焼鈍板1について、供試材表面にセロテープ(登録商標)を貼り、φ10mm内曲げ後セロテープ(登録商標)を剥離し、絶縁被膜の残存状態を目視で観察して評価した。
(判定基準)
◎:残存率 90%以上
○:残存率 60%以上、90%未満
△:残存率 30%以上、60%未満
×:残存率 30%未満
<コア固着性>
絶縁被膜付き電磁鋼板(製品板)を30×50mmにせん断し、100枚積層した後、歪取焼鈍(窒素雰囲気中750℃×2時間)を行い、積層固着させた。この積層固着させたサンプル(焼鈍板2)を高さ1mから20mm厚みの鋼板に落下させ、サンプルの剥離状況を目視評価した。
(判定基準)
◎:剥離及びクラックなし
○:クラックが観察されるが剥離なし
△:2〜5ピースに分離
×:6ピース以上に分離
<打抜性>
一部の絶縁被膜付き電磁鋼板(焼鈍板1)に対して、15mmφスチールダイスを用いて、かえり高さが50μmに達するまで打ち抜きを行い、かえり高さが50μmに達したときの打ち抜き回数で評価した。
(判定基準)
◎:120万回以上
○:100万回以上、120万回未満
○−:70万回以上、100万回未満
△:30万回以上、70万回未満
×:30万回未満
以上により得られた結果を、条件と併せて表1に示す。
The evaluation method of each characteristic is as follows.
<Adhesion>
For the product plate and the annealed plate 1, cello tape (registered trademark) was applied to the surface of the test material, the cellotape (registered trademark) was peeled off after bending in φ10 mm, and the remaining state of the insulating coating was visually observed and evaluated.
(Criteria)
◎: Residual rate 90% or more ○: Residual rate 60% or more, less than 90% △: Residual rate 30% or more, less than 60% ×: Residual rate less than 30% <core adhesion>
After shearing 30 × 50 mm electromagnetic steel plates (product plates) with insulating coatings and laminating 100 sheets, strain-relief annealing (750 ° C. × 2 hours in a nitrogen atmosphere) was performed to laminate and fix them. The laminated and fixed sample (annealed plate 2) was dropped onto a steel plate having a height of 1 m to 20 mm, and the peeling state of the sample was visually evaluated.
(Criteria)
◎: No peeling or cracking ○: Crack is observed but no peeling Δ: Separation into 2 to 5 pieces ×: Separation into 6 pieces or more <Punchability>
Using some 15 mmφ steel dies, punching was performed on some insulating steel sheets with insulation coating (annealed plate 1) until the burr height reached 50 μm, and evaluated by the number of punches when the burr height reached 50 μm. did.
(Criteria)
◎: More than 1.2 million times ○: More than 1 million times, less than 1.2 million times ○-: More than 700,000 times, less than 1 million times △: More than 300,000 times, less than 700,000 times ×: Less than 300,000 times The results are shown in Table 1 together with the conditions.
表1に示したとおり、本発明に従い得られた絶縁被膜付き電磁鋼板は、いずれも、密着性、コア固着性に優れていた。さらに、モーターコアを打抜き、歪取焼鈍した場合にも、ティース部が剥離、浮き上がることもなく、良好な状態のものが得られた。 As shown in Table 1, all of the electrical steel sheets with insulating coatings obtained according to the present invention were excellent in adhesion and core adhesion. Furthermore, even when the motor core was punched out and subjected to strain relief annealing, the teeth were not peeled off and lifted up, and a good product was obtained.
これに対し、比較例は、密着性、コア固着性に劣っていた。さらに、モーターコアを打抜き、歪取焼鈍した場合には、ティース部が剥離、浮き上がるものが多数観察された。 On the other hand, the comparative example was inferior to adhesiveness and core sticking property. Furthermore, when the motor core was punched out and subjected to strain relief annealing, a large number of teeth were peeled off and lifted up.
2枚積層鋼板
2枚の板厚:0.20mmの電磁鋼板に対して、表1実施例3に示す成分からなる絶縁被膜を、それぞれの片面に乾燥被膜重量10g/m2になるようにバーコーターで塗装し、熱風焼付け炉により焼付け温度(到達鋼板温度):200℃、焼付け時間:30秒で焼付けした後、塗装面同士を貼り合わせ、次いで、窒素雰囲気中で750℃、2時間焼鈍して2枚積層鋼板とした。さらに、この2枚積層鋼板の両表面(表裏面)に表1実施例3に示す成分からなる絶縁被膜を乾燥被膜重量10g/m2になるようバーコーターで塗装し熱風焼付け炉により焼付け温度(到達鋼板温度):200℃、焼付け時間:30秒で焼付けし、焼鈍接着可能な2枚積層電磁鋼板を作製した。
上記2枚積層電磁鋼板に対して、実施例1と同様の打抜き試験をおこなったところ、打抜き時間は積層していない1枚の電磁鋼板で同一の鉄芯を作製するために同一速度で打抜いたときの半分に短縮された。
さらに、実施例1と同様のコア固着性試験を行ったところ、剥離及びクラックがなく十分な固着性を有していた。
Thickness of two laminated steel sheets: 0.20 mm of electromagnetic steel sheet, an insulating film composed of the components shown in Table 1, Example 3 is barred so that the dry film weight is 10 g / m 2 on each side. After coating with a coater and baking in a hot air baking oven (attained steel plate temperature): 200 ° C., baking time: 30 seconds, the coated surfaces are bonded together, and then annealed in a nitrogen atmosphere at 750 ° C. for 2 hours. Two laminated steel sheets were obtained. Furthermore, an insulating coating composed of the components shown in Table 1 Example 3 was applied to both surfaces (front and back surfaces) of the two-layer laminated steel sheet with a bar coater so as to have a dry coating weight of 10 g / m 2, and the baking temperature ( Achieving steel sheet temperature): 200 ° C., baking time: 30 seconds was baked to produce a two-layer laminated electrical steel sheet capable of annealing adhesion.
A punching test similar to that of Example 1 was performed on the above-mentioned two laminated electromagnetic steel sheets. As a result, the punching time was punched at the same speed in order to produce the same iron core with one non-laminated electromagnetic steel sheet. It was cut in half.
Furthermore, when the same core adhesion test as in Example 1 was performed, there was no peeling and cracking, and sufficient adhesion was obtained.
3枚積層鋼板
板厚:0.20mmの電磁鋼板1枚に対して、表1実施例3に示す成分からなる絶縁被膜を、両面にそれぞれ乾燥被膜重量20g/m2になるようバーコーターで塗装し、熱風焼付け炉により焼付け温度(到達鋼板温度):200℃、焼付け時間:30秒で焼付けした。この絶縁被膜付き電磁鋼板を塗装していない(絶縁被膜を有していない)電磁鋼板2枚の間に挟んで3枚積層させ、窒素雰囲気中で750℃、2時間焼鈍して3枚積層電磁鋼板とした。さらに、この3枚積層電磁鋼板の両表面(表裏面)に表1実施例24に示す成分からなる絶縁被膜を乾燥被膜重量10g/m2になるようにバーコーターで塗装し、熱風焼付け炉により焼付け温度(到達鋼板温度):200℃、焼付け時間:30秒で焼付け、焼鈍接着可能な3枚積層電磁鋼板を作製した。
上記3枚積層電磁鋼板に対して、実施例1と同様の打抜き試験をおこなったところ、打抜き時間は積層していない1枚の電磁鋼板で同一の鉄芯を作製するために同一速度で打抜いたときの1/3に短縮された。
さらに、実施例1と同様のコア固着性試験を行ったところ、剥離及びクラックがなく十分な固着性を有していた。
Three laminated steel plate thickness: An insulating coating consisting of the components shown in Example 3 in Table 1 is applied to one sheet of 0.20 mm electromagnetic steel plate with a bar coater so that the dry coating weight is 20 g / m 2 on each side. Then, it was baked in a hot air baking furnace at a baking temperature (attained steel plate temperature): 200 ° C. and baking time: 30 seconds. Three sheets of electromagnetic steel sheets with insulating coating are laminated between two uncoated (not having insulating coating) magnetic steel sheets and annealed at 750 ° C. for 2 hours in a nitrogen atmosphere. A steel plate was used. Furthermore, an insulating coating composed of the components shown in Table 1 Example 24 was applied to both surfaces (front and back surfaces) of this three-layer laminated electrical steel sheet with a bar coater so as to have a dry coating weight of 10 g / m 2. Baking temperature (attained steel plate temperature): 200 ° C., baking time: 30-sec.
A punching test similar to that in Example 1 was performed on the above three laminated electromagnetic steel sheets. As a result, the punching time was punched at the same speed in order to produce the same iron core with one non-laminated electromagnetic steel sheet. It was shortened to 1/3 of that.
Furthermore, when the same core adhesion test as in Example 1 was performed, there was no peeling and cracking, and sufficient adhesion was obtained.
Claims (5)
前記水ガラスを原料とする成分は、Na、Kから選ばれる1種または2種と、Siを含有し、
前記酸化物粒子は、Na、Kから選ばれる1種または2種と、Si、Bを含有し、
前記絶縁被膜は、
(前記絶縁被膜に含まれるSiのSiO2換算の質量)/(絶縁被膜質量)が0.20〜0.70であり、
(前記絶縁被膜に含まれるBのB2O3換算の質量)/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.18〜1.00であり、
{(前記絶縁被膜に含まれるNaのNa2O換算の質量)+(前記絶縁被膜に含まれるKのK2O換算の質量)}/(前記絶縁被膜に含まれるSiのSiO2換算の質量)が0.20〜1.00である
ことを特徴とする絶縁被膜付き電磁鋼板。 A magnetic steel sheet containing a component made of water glass and oxide particles, and having an insulating film containing 15% by mass or less of an organic resin on at least one side,
The component using the water glass as a raw material contains one or two selected from Na 2 and K, and Si.
The oxide particles contain one or two selected from Na and K, and Si and B.
The insulating coating is
(The mass of Si contained in the insulating coating in terms of SiO 2 ) / (insulating coating mass) is 0.20 to 0.70,
(Mass in terms of B 2 O 3 of B contained in the insulating coating) / (mass in terms of SiO 2 of Si contained in the insulating coating) is 0.18 to 1.00,
{(Mass of Na contained in the insulating coating in terms of Na 2 O) + (Mass of K in the insulating coating in terms of K 2 O)} / (Mass of Si in the insulating coating in terms of SiO 2) ) Is 0.20 to 1.00. An electrical steel sheet with an insulating coating.
なお、前記酸化物粒子の面積率とは絶縁被膜全体の面積に対する酸化物粒子の占める面積の割合であり、該酸化物粒子の占める面積は、埋込研磨断面観察、凍結破断面観察またはFIB断面観察により求めることができる。 2. The electrical steel sheet with an insulating coating according to claim 1, wherein an area ratio of the oxide particles is 35% or more and 90% or less.
The area ratio of the oxide particles is the ratio of the area occupied by the oxide particles to the total area of the insulating coating, and the area occupied by the oxide particles is embedded polishing cross-section observation, frozen fracture cross-section observation, or FIB cross-section. It can be determined by observation.
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