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JP6037544B2 - LED package and its manufacturing method - Google Patents
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JP6037544B2 - LED package and its manufacturing method - Google Patents

LED package and its manufacturing method Download PDF

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Publication number
JP6037544B2
JP6037544B2 JP2012137902A JP2012137902A JP6037544B2 JP 6037544 B2 JP6037544 B2 JP 6037544B2 JP 2012137902 A JP2012137902 A JP 2012137902A JP 2012137902 A JP2012137902 A JP 2012137902A JP 6037544 B2 JP6037544 B2 JP 6037544B2
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electrode portion
wiring
led element
conductive
mounting member
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JP2014003176A (en
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謙磁 塚田
雅登 鈴木
和裕 杉山
政利 藤田
明宏 川尻
良崇 橋本
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Fuji Corp
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Fuji Machine Manufacturing Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/01Manufacture or treatment
    • H10W70/05Manufacture or treatment of insulating or insulated package substrates, or of interposers, or of redistribution layers
    • H10W70/093Connecting or disconnecting other interconnections thereto or therefrom, e.g. connecting bond wires or bumps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/67Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their insulating layers or insulating parts
    • H10W70/68Shapes or dispositions thereof
    • H10W70/682Shapes or dispositions thereof comprising holes having chips therein
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/071Connecting or disconnecting
    • H10W72/0711Apparatus therefor
    • H10W72/07131Means for applying material, e.g. for deposition or forming coatings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/851Dispositions of multiple connectors or interconnections
    • H10W72/874On different surfaces
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations

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  • Led Device Packages (AREA)

Description

本発明は、搭載部材上に搭載したLED素子側の電極部と該搭載部材側の電極部との間を接続する配線の接続信頼性を向上させたLEDパッケージ及びその製造方法に関する発明である。 The present invention relates to an LED package having improved connection reliability of wiring connecting between an electrode portion on the LED element side mounted on a mounting member and an electrode portion on the mounting member side, and a method for manufacturing the same.

従来より、半導体素子の実装工程では、半導体素子を搭載部材(回路基板、リードフレーム等)にダイボンドした後に、該半導体素子側の電極部と搭載部材側の電極部との間をワイヤボンディングで配線するのが一般的である。 Conventionally, in the mounting process of a semiconductor element, after the semiconductor element is die-bonded to a mounting member (circuit board, lead frame, etc.), wiring is performed between the electrode portion on the semiconductor element side and the electrode portion on the mounting member side by wire bonding. It is common to do.

しかし、特許文献1(特許第3992038号公報)に記載されているように、ワイヤボンディングを行うときの機械的なストレスによって不良が発生する可能性があるため、ワイヤボンディングに代わる接続信頼性の高い実装構造を低コストで実現することを目的として、配線基板上に搭載した半導体素子の周囲に樹脂材料の液をディスペンサで吐出して硬化させて、半導体素子の上面と配線基板の表面との間を傾斜面でつなぐ樹脂スロープを形成した後、半導体素子上面の電極部と配線基板の電極部との間を接続する配線の経路に沿ってインクジェット等の液滴吐出法で導電性インクを吐出して配線を形成することが提案されている。 However, as described in Patent Document 1 (Japanese Patent No. 3992038), defects may occur due to mechanical stress during wire bonding, so that connection reliability is high instead of wire bonding. For the purpose of realizing a mounting structure at low cost, a liquid of a resin material is discharged from a dispenser around a semiconductor element mounted on a wiring board and cured, and between the upper surface of the semiconductor element and the surface of the wiring board. After forming a resin slope that connects the above with an inclined surface, conductive ink is ejected by a droplet ejection method such as inkjet along the wiring path connecting the electrode portion on the upper surface of the semiconductor element and the electrode portion of the wiring board. It has been proposed to form a wiring.

特許第3992038号公報Japanese Patent No. 3992038

上記特許文献1の構造では、配線基板上に搭載した半導体素子の周囲に樹脂材料の液をディスペンサで吐出して樹脂スロープを形成する際に、吐出した樹脂材料の液が半導体素子上面の電極部上や配線基板の電極部上に濡れ広がって、該電極部の一部又は全部が樹脂材料で覆われてしまうことがあり、該電極部と配線との導通性を十分に確保できない場合がある。 In the structure of Patent Document 1, when the liquid of the resin material is discharged by the dispenser around the semiconductor element mounted on the wiring board to form the resin slope, the liquid of the discharged resin material is the electrode portion on the upper surface of the semiconductor element. It may wet and spread on the top or on the electrode portion of the wiring board, and a part or all of the electrode portion may be covered with a resin material, so that sufficient conductivity between the electrode portion and the wiring may not be ensured. ..

この対策として、樹脂材料の吐出量を少なめにして電極部上への樹脂材料の濡れ広がりを防止する必要があり、その結果、半導体素子の電極部と配線基板の電極部との間を接続する配線経路の段差を樹脂スロープで十分に小さくすることができず、該配線経路上に形成した配線が段差の角部で熱応力等により断線する可能性がある。 As a countermeasure, it is necessary to reduce the discharge amount of the resin material to prevent the resin material from spreading on the electrode portion, and as a result, the electrode portion of the semiconductor element and the electrode portion of the wiring substrate are connected. The step of the wiring path cannot be sufficiently reduced by the resin slope, and the wiring formed on the wiring path may be broken at the corner of the step due to thermal stress or the like.

そこで、本発明が解決しようとする課題は、搭載部材上に搭載したLED素子側の電極部と該搭載部材側の電極部との間を接続する配線の接続信頼性を向上できるLEDパッケージ及びその製造方法を提供することである。 Therefore, the problem to be solved by the present invention is an LED package capable of improving the connection reliability of the wiring connecting between the electrode portion on the LED element side mounted on the mounting member and the electrode portion on the mounting member side, and an LED package thereof. To provide a manufacturing method.

上記課題を解決するために、本発明は、搭載部材上にLED素子を搭載し、該LED素子側の電極部と該搭載部材側の電極部との間の配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋めてなだらかにすると共に、該LED素子側の電極部と該搭載部材側の電極部との間を接続する配線を該配線経路上に形成したLEDパッケージ及びその製造方法において、前記配線経路の凹部と段差との両方又はどちらか一方を前記絶縁性樹脂で埋める前に、前記LED素子側の電極部の表面と前記搭載部材側の電極部の表面との両方又はどちらか一方に導電性突起部を形成し、若しくは予め電極部の表面に導電性突起部が形成されたLED素子と予め電極部の表面に導電性突起部が形成された搭載部材との両方又はどちらか一方を使用し、前記配線経路の凹部と段差との両方又はどちらか一方を前記絶縁性樹脂で埋めた後に、該配線経路上に前記LED素子側の電極部と前記搭載部材側の電極部とに跨がってプライマ樹脂層を線状又は帯状に形成して該プライマ樹脂層上に前記配線を前記導電性突起部に導通させるように形成することで該配線を導電性突起部を介して前記電極部に導通させたことを特徴とするものである。 In order to solve the above problems, the present invention mounts an LED element on a mounting member, and both a recess and a step in the wiring path between the electrode portion on the LED element side and the electrode portion on the mounting member side. Alternatively, an LED package in which one of them is filled with an insulating resin to make it smooth, and wiring for connecting the electrode portion on the LED element side and the electrode portion on the mounting member side is formed on the wiring path and the LED package thereof. In the manufacturing method, both the surface of the electrode portion on the LED element side and the surface of the electrode portion on the mounting member side before filling both or one of the recess and the step of the wiring path with the insulating resin. Or both an LED element having a conductive protrusion formed on one of them or a conductive protrusion formed on the surface of the electrode portion in advance and a mounting member having a conductive protrusion formed on the surface of the electrode portion in advance. Alternatively, one of them is used, and after filling both or one of the recess and the step of the wiring path with the insulating resin, the electrode portion on the LED element side and the mounting member side are placed on the wiring path. wiring the conductive protrusions by forming the wiring on the primer resin layer primer resin layer straddling the electrode portion formed in a linear or strip-shaped so as to conduct to the conductive protrusions It is characterized in that it is conducted to the electrode portion through the portion.

本発明では、配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋める前に、電極部の表面に導電性突起部を形成するようにしているため、配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋める際に、絶縁性樹脂の吐出量を適度に増やして、絶縁性樹脂の液が電極部の表面にまで濡れ広がっても、電極部の表面に形成した導電性突起部が絶縁性樹脂から露出した状態となり、配線を導電性突起部を介して電極部に導通させることができる。これにより、配線と電極部との間の導通性を導電性突起部により確保しながら、配線の断線の原因となる配線経路の凹部や段差を十分に絶縁性樹脂で埋めて配線経路を十分になだらかにすることが可能となり、配線経路の段差による配線の断線を防止でき、配線の接続信頼性を向上できる。
更に、配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋めた後に、該配線経路上にLED素子側の電極部と搭載部材側の電極部とに跨がってプライマ樹脂層を線状又は帯状に形成して該プライマ樹脂層上に配線を導電性突起部に導通させるように形成するようにしているため、プライマ樹脂層によって配線経路をより一層なだらかにすることができて、厚膜法(液滴吐出法や印刷法等)で配線をプライマ樹脂層上に形成しやすくなると共に、配線との密着性等を向上させることができる。
In the present invention, a conductive protrusion is formed on the surface of the electrode portion before filling both or one of the recess and the step of the wiring path with the insulating resin. Therefore, the recess and the step of the wiring path are formed. When filling both or one of the above with the insulating resin, the discharge amount of the insulating resin is appropriately increased, and even if the insulating resin liquid wets and spreads to the surface of the electrode portion, the surface of the electrode portion is covered. The formed conductive protrusions are exposed from the insulating resin, and the wiring can be conducted to the electrode portion via the conductive protrusions. As a result, while ensuring the conductivity between the wiring and the electrode portion by the conductive protrusion, the recesses and steps of the wiring path that cause the wiring breakage are sufficiently filled with the insulating resin to sufficiently fill the wiring path. It is possible to make the wiring gentle, prevent the wiring from being broken due to the step of the wiring path, and improve the connection reliability of the wiring.
Further, after filling both or one of the concave portion and the step of the wiring path with the insulating resin, the primer resin straddles the electrode portion on the LED element side and the electrode portion on the mounting member side on the wiring path. Since the layer is formed in a linear or strip shape so that the wiring is conducted on the prima resin layer so as to be conductive to the conductive protrusions , the prima resin layer can make the wiring path even smoother. Therefore, it becomes easy to form the wiring on the primer resin layer by the thick film method (droplet ejection method, printing method, etc.), and the adhesion with the wiring can be improved.

また、本発明は、導電性突起部を、撥液性を有する導電材料により形成するようにしても良い。このようにすれば、絶縁性樹脂の液が電極部の導電性突起部上に濡れ広がることを該導電性突起部の撥液性によって防止でき、配線の接続信頼性をより一層向上できる。 Further, in the present invention, the conductive protrusions may be formed of a conductive material having liquid repellency. In this way, the liquid of the insulating resin can be prevented from wetting and spreading on the conductive protrusions of the electrode portion due to the liquid repellency of the conductive protrusions, and the connection reliability of the wiring can be further improved.

図1は本発明に関連する参考例としての実施例1の素子搭載工程を示す縦断面図である。FIG. 1 is a vertical cross-sectional view showing an element mounting process of Example 1 as a reference example related to the present invention. 図2は実施例1の撥液膜形成工程を示す縦断面図である。FIG. 2 is a vertical cross-sectional view showing the liquid repellent film forming step of Example 1. 図3は実施例1の絶縁性樹脂埋込み工程を示す縦断面図である。FIG. 3 is a vertical cross-sectional view showing the insulating resin embedding step of Example 1. 図4は実施例1の配線形成工程を示す縦断面図である。FIG. 4 is a vertical cross-sectional view showing the wiring forming step of the first embodiment. 図5は本発明の実施例2のLEDパッケージの構造を示す縦断面図である。FIG. 5 is a vertical cross-sectional view showing the structure of the LED package according to the second embodiment of the present invention. 図6は本発明に関連する参考例としての実施例3のLEDパッケージの構造を示す縦断面図である。FIG. 6 is a vertical cross-sectional view showing the structure of the LED package of Example 3 as a reference example related to the present invention.

以下、本発明を実施するための形態を3つの実施例1〜3を用いて説明する。 Hereinafter will be described with reference three examples 1 to 3 embodiments of the present invention.

本発明に関連する参考例としての実施例1を図1乃至図4に基づいて説明する。
まず、図4を参照してLEDパッケージの構造を説明する。
Example 1 as a reference example related to the present invention will be described with reference to FIGS. 1 to 4.
First, the structure of the LED package will be described with reference to FIG.

搭載部材10は、リードフレーム11に素子搭載凹部12を有するパッケージ本体13を絶縁性樹脂で成形して構成されている。このパッケージ本体13の素子搭載凹部12の底面中央部には、半導体素子であるLED素子14(発光素子)がダイボンディング(接合)されている。素子搭載凹部12の深さ寸法(高さ寸法)は、LED素子14の高さ寸法とほぼ同一に設定され、素子搭載凹部12内に搭載したLED素子14上面の電極部15がパッケージ本体13上面のリードフレーム11の電極部11aとほぼ同じ高さとなっている。 The mounting member 10 is formed by molding a package body 13 having an element mounting recess 12 in a lead frame 11 with an insulating resin. An LED element 14 (light emitting element), which is a semiconductor element, is die-bonded to the central portion of the bottom surface of the element mounting recess 12 of the package body 13. The depth dimension (height dimension) of the element mounting recess 12 is set to be substantially the same as the height dimension of the LED element 14, and the electrode portion 15 on the upper surface of the LED element 14 mounted in the element mounting recess 12 is the upper surface of the package body 13. The height is substantially the same as the electrode portion 11a of the lead frame 11 of the above.

LED素子14上面の電極部15とパッケージ本体13上面の電極部11aの表面には、それぞれ後述する絶縁性樹脂16の液に対して撥液性のある導電性突起部17が形成されている。この導電性突起部17の形成方法は、例えば金属ナノ粒子インクのような導電性材料をディスペンサ、インクジェット等で塗布(吐出)又はスクリーン印刷して乾燥して1層分の導電層を形成し、その上に重ねて次の導電層を形成するという処理を所定回繰り返すことで、所定高さの導電性突起部17を形成する。或は、固体状の導電部材を導電性接着剤等で電極部15,11aに接着したり、半田を電極部15,11aに塗布して導電性突起部17を形成しても良い。或は、LED素子14の製造工程で、フォトリソグラフィーやめっき等により電極部11aの表面に導電性突起部17を形成しても良い。 On the surfaces of the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package body 13, conductive protrusions 17 having liquid repellency to the liquid of the insulating resin 16 described later are formed. In the method of forming the conductive protrusion 17, for example, a conductive material such as metal nanoparticle ink is applied (discharged) by a dispenser, an inkjet or the like, or screen-printed and dried to form a conductive layer for one layer. By repeating the process of forming the next conductive layer on top of it a predetermined number of times, the conductive protrusions 17 having a predetermined height are formed. Alternatively, a solid conductive member may be adhered to the electrode portions 15 and 11a with a conductive adhesive or the like, or solder may be applied to the electrode portions 15 and 11a to form the conductive protrusion portion 17. Alternatively, in the manufacturing process of the LED element 14, the conductive protrusion 17 may be formed on the surface of the electrode portion 11a by photolithography, plating, or the like.

導電性突起部17に撥液性を付与する場合は、金属ナノ粒子インク等の導電性材料に、シラン化合物系、フッ素樹脂系等の撥液性材料を混入したり、導電性突起部17の形成後に、該導電性突起部17の表面に撥液性材料を塗布するようにしても良い。 When imparting liquid repellency to the conductive protrusion 17, a liquid-repellent material such as a silane compound or a fluororesin may be mixed with the conductive material such as metal nanoparticle ink, or the conductive protrusion 17 may be provided with a liquid repellency. After the formation, a liquid-repellent material may be applied to the surface of the conductive protrusion 17.

パッケージ本体13の素子搭載凹部12内のうちのLED素子14の周囲の隙間(凹部)に、透明な絶縁性樹脂16が充填されて透明な埋込み樹脂層が形成されている。これにより、LED素子14上面の電極部15とパッケージ本体13上面の電極部11aとの間をつなぐ配線経路は、素子搭載凹部12内のLED素子14の周囲の隙間に充填した絶縁性樹脂16により段差(凹凸)が小さくなってなだらかになっている。 A transparent insulating resin 16 is filled in a gap (recess) around the LED element 14 in the element mounting recess 12 of the package body 13 to form a transparent embedded resin layer. As a result, the wiring path connecting the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package body 13 is provided by the insulating resin 16 filled in the gap around the LED element 14 in the element mounting recess 12. The steps (unevenness) are small and smooth.

LED素子14上面の電極部15上の導電性突起部17とパッケージ本体13上面の電極部11a上の導電性突起部17との間の配線経路には、配線18が形成され、該配線18が導電性突起部17を介して電極部15,11aに導通した状態となっている。この配線18の形成方法は、インクジェット、ディスペンサ等の液滴吐出法又は印刷法により導電性のインク(Ag等の導体粒子を含むインク)を吐出又は印刷して配線18のパターンを描画し、これを乾燥して焼成すれば良い。
尚、搭載部材10の上側部分は、LED素子14と配線18を封止する透明な絶縁封止材でモールドされる。
A wiring 18 is formed in the wiring path between the conductive protrusion 17 on the electrode portion 15 on the upper surface of the LED element 14 and the conductive protrusion 17 on the electrode portion 11a on the upper surface of the package body 13, and the wiring 18 is formed. It is in a state of being electrically connected to the electrode portions 15 and 11a via the conductive protrusion portion 17. The wiring 18 is formed by ejecting or printing conductive ink (ink containing conductor particles such as Ag) by a droplet ejection method such as an inkjet or a dispenser or a printing method to draw a pattern of the wiring 18. Can be dried and fired.
The upper portion of the mounting member 10 is molded with a transparent insulating sealing material that seals the LED element 14 and the wiring 18.

次に、上記構成のLEDパッケージの製造方法を説明する。
搭載部材10の形成後に、素子搭載工程に進み、図1に示すように、パッケージ本体13の素子搭載凹部12の底面中央部に、LED素子14ダイボンディング(接合)する。
Next, a method of manufacturing the LED package having the above configuration will be described.
After the mounting member 10 is formed, the process proceeds to the element mounting process, and as shown in FIG. 1, the LED element 14 is die-bonded (bonded) to the center of the bottom surface of the element mounting recess 12 of the package body 13.

この後、導電性突起部形成工程に移行し、図2に示すように、LED素子14上面の電極部15の表面とパッケージ本体13上面の電極部11aの表面に、厚膜法(インクジェット、ディスペンサ等の液滴吐出法又は印刷法)により、金属ナノ粒子インク等の導電性材料を吐出又は印刷して、各電極部15,11aの表面に導電性突起部17のパターンを描画して乾燥して1層分の導電層を形成し、その上に重ねて次の導電層を形成するという処理を所定回数繰り返して導電性突起部17を形成する。 After that, the process proceeds to the process of forming the conductive protrusions, and as shown in FIG. 2, the thick film method (inkprint, dispenser) is applied to the surface of the electrode portion 15 on the upper surface of the LED element 14 and the surface of the electrode portion 11a on the upper surface of the package body 13. The conductive material such as metal nanoparticle ink is ejected or printed by the droplet ejection method or the printing method), and the pattern of the conductive protrusion 17 is drawn on the surface of each of the electrode portions 15 and 11a and dried. The process of forming a conductive layer for one layer and superimposing it on the conductive layer to form the next conductive layer is repeated a predetermined number of times to form the conductive protrusion 17.

尚、LED素子14上面の電極部15の表面に導電性突起部17を形成する工程は、LED素子14をパッケージ本体13の素子搭載凹部12にダイボンディングする前に行っても良い。 The step of forming the conductive protrusion 17 on the surface of the electrode portion 15 on the upper surface of the LED element 14 may be performed before the LED element 14 is die-bonded to the element mounting recess 12 of the package body 13.

また、LED素子14の製造工程や、搭載部材10の製造工程で、電極部15,11aの表面に導電性突起部17を形成しても良い。つまり、電極部15,11aの表面に導電性突起部17を形成する工程は、LED素子14の製造元や搭載部材10の製造元で行っても良く、これらの製造元から導電性突起部17付きのLED素子14や搭載部材10を入手して、以下の工程を実行するようにしても良い。 Further, the conductive protrusions 17 may be formed on the surfaces of the electrode portions 15 and 11a in the manufacturing process of the LED element 14 and the manufacturing process of the mounting member 10. That is, the step of forming the conductive protrusions 17 on the surfaces of the electrode portions 15 and 11a may be performed by the manufacturer of the LED element 14 or the manufacturer of the mounting member 10, and the LED with the conductive protrusions 17 may be performed from these manufacturers. The element 14 and the mounting member 10 may be obtained and the following steps may be executed.

この後、絶縁性樹脂埋込み工程に移行し、図3に示すように、パッケージ本体13の素子搭載凹部12内のうちのLED素子14の周囲の隙間(凹部)に、透明な絶縁性樹脂16の液をインクジェット、ディスペンサ等の液滴吐出法により充填して乾燥・硬化させて透明な絶縁性樹脂16の埋込み層を形成する。この際、素子搭載凹部12内に充填した絶縁性樹脂16の液の一部が素子搭載凹部12から溢れて各電極部15,11aの縁部にまで広がるように絶縁性樹脂16の吐出量を設定することで、LED素子14上面の電極部15とパッケージ本体13上面の電極部11aとの間の配線経路の段差をできるだけ小さくして該配線経路全体をなだらかにする。 After that, the process proceeds to the step of embedding the insulating resin, and as shown in FIG. 3, the transparent insulating resin 16 is formed in the gap (recess) around the LED element 14 in the element mounting recess 12 of the package body 13. The liquid is filled by a droplet ejection method such as an inkjet or a dispenser, dried and cured to form an embedded layer of a transparent insulating resin 16. At this time, the discharge amount of the insulating resin 16 is adjusted so that a part of the liquid of the insulating resin 16 filled in the element mounting recess 12 overflows from the element mounting recess 12 and spreads to the edges of the electrode portions 15 and 11a. By setting, the step of the wiring path between the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package body 13 is made as small as possible to make the entire wiring path smooth.

このとき、素子搭載凹部12から溢れた絶縁性樹脂16の液が各電極部15,11aの表面にまで濡れ広がっても、各電極部15,11aの表面には導電性突起部17が形成されているため、該導電性突起部17が絶縁性樹脂16の液から露出した状態となる。更に、本実施例1では、導電性突起部17に撥液性が付与されているため、絶縁性樹脂16の液が導電性突起部17上に濡れ広がることが該導電性突起部17の撥液性によって防止され、導電性突起部17が絶縁性樹脂16の液から確実に露出した状態に保たれる。 At this time, even if the liquid of the insulating resin 16 overflowing from the element mounting recess 12 wets and spreads to the surfaces of the electrode portions 15 and 11a, the conductive protrusions 17 are formed on the surfaces of the electrode portions 15 and 11a. Therefore, the conductive protrusion 17 is exposed from the liquid of the insulating resin 16. Further, in the first embodiment, since the conductive protrusion 17 is imparted with liquid repellency, the liquid of the insulating resin 16 gets wet and spreads on the conductive protrusion 17, which causes the conductive protrusion 17 to repel. It is prevented by the liquid property, and the conductive protrusion 17 is surely kept exposed from the liquid of the insulating resin 16.

この後、配線形成工程に移行し、図4に示すように、LED素子14上面の電極部15上の導電性突起部17とパッケージ本体13上面の電極部11a上の導電性突起部17との間の配線経路(絶縁性樹脂16の埋込み層上面)に、インクジェット、ディスペンサ等の液滴吐出法又は印刷法により導電性のインク(Ag等の導体粒子を含むインク)を吐出又は印刷して配線18のパターンを描画し、これを乾燥して焼成する。この際、配線18の焼成温度は、200℃程度(例えば180℃以上)で、焼成時間は30分〜60分程度とすれば良い。 After that, the process proceeds to the wiring forming step, and as shown in FIG. 4, the conductive protrusion 17 on the electrode portion 15 on the upper surface of the LED element 14 and the conductive protrusion 17 on the electrode portion 11a on the upper surface of the package body 13 Conductive ink (ink containing conductor particles such as Ag) is ejected or printed on the wiring path between them (the upper surface of the embedded layer of the insulating resin 16) by a droplet ejection method such as an inkjet or a dispenser or a printing method. Eighteen patterns are drawn, dried and fired. At this time, the firing temperature of the wiring 18 may be about 200 ° C. (for example, 180 ° C. or higher), and the firing time may be about 30 minutes to 60 minutes.

この後、封止工程に移行し、搭載部材10の上側部分を透明な絶縁封止材でモールドしてLED素子14と配線18を透明な絶縁封止材で封止する。 After that, the process proceeds to the sealing step, in which the upper portion of the mounting member 10 is molded with a transparent insulating sealing material, and the LED element 14 and the wiring 18 are sealed with the transparent insulating sealing material.

以上説明した本実施例1によれば、両電極部15,11a間の配線経路の凹部や段差を絶縁性樹脂16で埋める前に、LED素子14上面の電極部15の表面とパッケージ本体13上面の電極部11aの表面に導電性突起部17を形成するようにしているため、両電極部15,11a間の配線経路の凹部や段差を絶縁性樹脂16で埋める際に、絶縁性樹脂16の吐出量を適度に増やして、絶縁性樹脂16の液が電極部15,11aの表面にまで濡れ広がっても、電極部15,11aの表面に形成した導電性突起部17が絶縁性樹脂16から露出した状態となり、配線18を導電性突起部17を介して両電極部15,11aに導通させることができる。これにより、配線18と電極部15,11aとの間の導通性を導電性突起部17により確保しながら、配線18の断線の原因となる配線経路の凹部や段差を十分に絶縁性樹脂16で埋めて配線経路を十分になだらかにすることが可能となり、配線経路の段差による配線18の断線を防止でき、配線18の接続信頼性を向上できる。 According to the first embodiment described above, the surface of the electrode portion 15 on the upper surface of the LED element 14 and the upper surface of the package body 13 are before the recesses and steps of the wiring path between the electrode portions 15 and 11a are filled with the insulating resin 16. Since the conductive protrusion 17 is formed on the surface of the electrode portion 11a of the above, when the recesses and steps of the wiring path between the two electrode portions 15 and 11a are filled with the insulating resin 16, the insulating resin 16 is used. Even if the discharge amount is appropriately increased and the liquid of the insulating resin 16 wets and spreads to the surfaces of the electrode portions 15 and 11a, the conductive protrusions 17 formed on the surfaces of the electrode portions 15 and 11a are formed from the insulating resin 16. In the exposed state, the wiring 18 can be conducted to both the electrode portions 15 and 11a via the conductive protrusion portion 17. As a result, while ensuring the conductivity between the wiring 18 and the electrode portions 15 and 11a by the conductive protrusions 17, the recesses and steps of the wiring path that cause the wiring 18 to be disconnected are sufficiently provided with the insulating resin 16. It is possible to fill the wiring path so that it is sufficiently smooth, prevent disconnection of the wiring 18 due to a step in the wiring path, and improve the connection reliability of the wiring 18.

しかも、本実施例1では、導電性突起部17に撥液性を付与しているため、絶縁性樹脂16の液が電極部15,11aの導電性突起部17上に濡れ広がることを該導電性突起部17の撥液性によって防止でき、配線18の接続信頼性をより一層向上できる。 Moreover, in the first embodiment, since the conductive protrusion 17 is imparted with liquid repellency, the conductive resin 16 wets and spreads on the conductive protrusions 17 of the electrodes 15 and 11a. It can be prevented by the liquid repellency of the sex protrusion 17, and the connection reliability of the wiring 18 can be further improved.

次に、図5を用いて本発明の実施例2を説明する。但し、上記実施例1と実質的に同じ部分には同じ符号を付して説明を省略又は簡略化し、主として異なる部分について説明する。 Next, Example 2 of the present invention will be described with reference to FIG. However, substantially the same parts as those in the first embodiment are designated by the same reference numerals to omit or simplify the description, and mainly different parts will be described.

上記実施例1では、パッケージ本体13の素子搭載凹部12内に充填した絶縁性樹脂16の埋込み層上に配線18を直接形成するようにしたが、絶縁性樹脂16の埋込み層のみでは、LED素子14上面の電極部15とパッケージ本体13上面の電極部11aとの間の配線経路の段差を完全には埋めきれずに段差が少し残る場合がある。 In the first embodiment, the wiring 18 is directly formed on the embedded layer of the insulating resin 16 filled in the element mounting recess 12 of the package main body 13, but the LED element is used only by the embedded layer of the insulating resin 16. The step in the wiring path between the electrode portion 15 on the upper surface of the 14 and the electrode portion 11a on the upper surface of the package body 13 may not be completely filled, and a slight step may remain.

そこで、図5に示す本発明の実施例2では、絶縁性樹脂埋込み工程の終了後に、配線18を形成する前に、絶縁性樹脂16の埋込み層上にLED素子14上面の電極部15とパッケージ本体13上面の電極部11aとに跨がってプライマ樹脂層21を線状又は帯状に形成して、LED素子14上面の電極部15とパッケージ本体13上面の電極部11aとの間の配線経路の段差をプライマ樹脂層21で更に小さくして配線経路をより一層なだらかにした後、該プライマ樹脂層21上に配線18を導電性突起部17に導通させるように形成する。 Therefore, in the second embodiment of the present invention shown in FIG. 5, after the insulation resin embedding step is completed and before the wiring 18 is formed , the electrode portion 15 on the upper surface of the LED element 14 and the package are placed on the embedding layer of the insulating resin 16. The primer resin layer 21 is formed in a linear or strip shape straddling the electrode portion 11a on the upper surface of the main body 13, and a wiring path between the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package main body 13. The step is further reduced by the prima resin layer 21 to make the wiring path more gentle, and then the wiring 18 is formed on the prima resin layer 21 so as to be conductive to the conductive protrusion 17 .

この際、本実施例2では、プライマ樹脂層21は、配線18を形成する部分のみに線状又は帯状に形成している。要は、少なくとも配線18を形成する下地部分にプライマ樹脂層21を形成すれば良い。プライマ樹脂層21を広範囲に形成する場合は、プライマ樹脂層21がLED素子14の光の放射を遮らないように、透明な材料でプライマ樹脂層21を形成することが望ましい。 At this time, in the second embodiment, the primer resin layer 21 is formed in a linear or strip shape only in the portion forming the wiring 18 . Needed may be formed a primer resin layer 21 to the underlying portion forming at least a wiring 18. When the primer resin layer 21 is formed over a wide range, it is desirable to form the primer resin layer 21 with a transparent material so that the primer resin layer 21 does not block the radiation of the LED element 14.

このプライマ樹脂層21の形成方法は、インクジェット、ディスペンサ等の液滴吐出法又は印刷法により、上記絶縁性材料のインクを配線経路上に吐出又は印刷して、プライマ樹脂層21のパターンを配線経路上にLED素子14上面の電極部15とパッケージ本体13上面の電極部11aとに跨がって線状又は帯状に描画して乾燥・硬化させてプライマ樹脂層21を形成する。この際、プライマ樹脂層21の液が各電極部15,11aの表面にまで濡れ広がっても、各電極部15,11aの表面には導電性突起部17が形成されているため、該導電性突起部17がプライマ樹脂層21の液から露出した状態となる。
The method for forming the prime resin layer 21 is to eject or print the ink of the insulating material on the wiring path by a droplet ejection method or a printing method such as an inkjet or a dispenser, and route the pattern of the prime resin layer 21 on the wiring path. The primer resin layer 21 is formed by drawing on the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package body 13 in a linear or strip shape and drying and curing. At this time, even if the liquid of the primer resin layer 21 wets and spreads to the surfaces of the electrode portions 15 and 11a, the conductive protrusions 17 are formed on the surfaces of the electrode portions 15 and 11a. The protrusion 17 is exposed from the liquid of the primer resin layer 21.

ここで、プライマ樹脂層21の材料としては、例えば、エポキシ樹脂系、ポリイミド樹脂系、ガラス(SiO2 )系等の絶縁性材料があり、これらの絶縁性材料の中から、光透過性、耐湿性、絶縁性樹脂16の埋込み層及び配線18に対する密着性等を考慮して選択すれば良い。 Here, as the material of the prima resin layer 21, for example, there are insulating materials such as epoxy resin type, polyimide resin type, and glass (SiO 2 ) type, and among these insulating materials, light transmission and moisture resistance are obtained. The selection may be made in consideration of properties, adhesion of the insulating resin 16 to the embedded layer and the wiring 18, and the like.

そして、プライマ樹脂層21の乾燥・硬化後に、インクジェット、ディスペンサ等の液滴吐出法又は印刷法により導電性のインク(Ag等の導体粒子を含むインク)をプライマ樹脂層21上に吐出又は印刷して、配線18のパターンをLED素子14上面の電極部15上の導電性突起部17とパッケージ本体13上面の電極部11a上の導電性突起部17とに跨がってプライマ樹脂層21上に描画し、これを乾燥して焼成して、LED素子14上面の電極部15とパッケージ本体13上面の電極部11aとの間を導電性突起部17を介して配線18で接続する。 Then, after the prima resin layer 21 is dried and cured, conductive ink (ink containing conductor particles such as Ag) is ejected or printed on the prima resin layer 21 by a droplet ejection method such as an inkjet or a dispenser or a printing method. The pattern of the wiring 18 is spread over the conductive protrusion 17 on the electrode portion 15 on the upper surface of the LED element 14 and the conductive protrusion 17 on the electrode portion 11a on the upper surface of the package body 13 on the primer resin layer 21. The drawing is drawn, dried and fired, and the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a on the upper surface of the package body 13 are connected by a wiring 18 via a conductive protrusion 17.

以上説明した本実施例2では、両電極部15,11a間の配線経路の凹部や段差を絶縁性樹脂16で埋めた後に、該配線経路上にプライマ樹脂層21を形成して該プライマ樹脂層21上に配線18を形成するようにしたので、プライマ樹脂層21によって配線経路をより一層なだらかにすることができ、液滴吐出法や印刷法で配線18をプライマ樹脂層21上に形成しやすくなると共に、配線経路の段差による配線18の断線をより確実に防止できる。その他、前記実施例1と同様の効果を得ることができる。 In the second embodiment described above, after filling the recesses and steps of the wiring path between the two electrode portions 15 and 11a with the insulating resin 16, the prima resin layer 21 is formed on the wiring path and the prima resin layer is formed. Since the wiring 18 is formed on the prima resin layer 21, the wiring path can be made smoother by the primer resin layer 21, and the wiring 18 can be easily formed on the prima resin layer 21 by the droplet ejection method or the printing method. At the same time, it is possible to more reliably prevent disconnection of the wiring 18 due to a step in the wiring path. In addition, the same effect as in Example 1 can be obtained.

次に、図6を用いて本発明に関連する参考例としての実施例3を説明する。但し、前記実施例1と実質的に同じ部分には同じ符号を付して説明を省略又は簡略化し、主として異なる部分について説明する。 Next, Example 3 as a reference example related to the present invention will be described with reference to FIG. However, substantially the same parts as those in the first embodiment are designated by the same reference numerals to omit or simplify the description, and mainly different parts will be described.

本実施例3では、素子搭載工程で、搭載部材である配線基板31上にLED素子14をダイボンディングする。この後、導電性突起部形成工程に移行し、LED素子14上面の電極部15と配線基板31上面の電極部32の表面に、前記実施例1と同様の方法で、導電性突起部17を形成する。尚、LED素子14上面の電極部15の表面に導電性突起部17を形成する工程は、LED素子14をパッケージ本体13の素子搭載凹部12にダイボンディングする前に行っても良い。また、LED素子14の製造工程や、配線基板31の製造工程で、電極部15,32の表面に導電性突起部17を形成しても良い。つまり、電極部15,32の表面に導電性突起部17を形成する工程は、LED素子14の製造元や配線基板31の製造元で行っても良い。 In the third embodiment, the LED element 14 is die-bonded on the wiring board 31 which is a mounting member in the element mounting process. After that, the process proceeds to the process of forming the conductive protrusions, and the conductive protrusions 17 are formed on the surfaces of the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 32 on the upper surface of the wiring board 31 in the same manner as in the first embodiment. Form. The step of forming the conductive protrusion 17 on the surface of the electrode portion 15 on the upper surface of the LED element 14 may be performed before the LED element 14 is die-bonded to the element mounting recess 12 of the package body 13. Further, the conductive protrusions 17 may be formed on the surfaces of the electrode portions 15 and 32 in the manufacturing process of the LED element 14 and the manufacturing process of the wiring board 31. That is, the step of forming the conductive protrusions 17 on the surfaces of the electrode portions 15 and 32 may be performed by the manufacturer of the LED element 14 or the manufacturer of the wiring board 31.

この後、絶縁性樹脂スロープ形成工程に移行し、LED素子14の周囲に、透明な絶縁性樹脂33の液をディスペンサで吐出して、LED素子14上面の電極部15と配線基板31上面の電極部32との間の配線経路の段差を絶縁性樹脂33で埋めて該配線経路を傾斜面でなだらかにつなぐ透明な絶縁性樹脂33のスロープを形成する。この際、絶縁性樹脂33の液が各電極部15,32の表面にまで濡れ広がっても、各電極部15,11aの表面には導電性突起部17が形成されているため、該導電性突起部17が絶縁性樹脂33の液から露出した状態となる。 After that, the process proceeds to the insulating resin slope forming step, and the liquid of the transparent insulating resin 33 is discharged around the LED element 14 by a dispenser, and the electrode portion 15 on the upper surface of the LED element 14 and the electrode on the upper surface of the wiring board 31 are discharged. The step of the wiring path between the portion 32 and the portion 32 is filled with the insulating resin 33 to form a slope of the transparent insulating resin 33 that gently connects the wiring path with an inclined surface. At this time, even if the liquid of the insulating resin 33 wets and spreads to the surfaces of the electrode portions 15 and 32, the conductive protrusions 17 are formed on the surfaces of the electrode portions 15 and 11a, so that the conductive protrusions 17 are formed. The protrusion 17 is exposed from the liquid of the insulating resin 33.

この後、配線形成工程に移行し、両電極部15,32間の配線経路上(絶縁性樹脂33のスロープ上)に配線18を形成して該配線18を導電性突起部17を介して両電極部15,32に接続する。この後、封止工程に移行し、配線基板31の上側部分を透明な絶縁封止材でモールドしてLED素子14と配線18を透明な絶縁封止材で封止する。 After that, the process proceeds to the wiring forming step, the wiring 18 is formed on the wiring path between the electrode portions 15 and 32 (on the slope of the insulating resin 33), and the wiring 18 is passed through the conductive protrusions 17 on both electrodes. It is connected to the electrode portions 15 and 32. After that, the process proceeds to the sealing step, in which the upper portion of the wiring board 31 is molded with a transparent insulating sealing material, and the LED element 14 and the wiring 18 are sealed with the transparent insulating sealing material.

以上説明した本実施例3でも、前記実施例1と同様の効果を得ることができる。
尚、上記各実施例1〜3では、配線17を厚膜法(液滴吐出法又は印刷法等)で形成したが、本発明は、これに限定されず、薄膜法又は固体状の導電性部材の貼付により形成しても良い。薄膜法は、例えば、ITO等の透明な導電性材料を用いた物理蒸着「PVD」(スパッタリング、真空蒸着、イオンプレーティング等)、化学蒸着「CVD」(プラズマCVD、熱CVD等)、溶射(プラズマ溶射、アーク溶射等)、めっき法のいずれかを用いて配線18のパターンを形成しても良い。配線18を透明な導電性材料で形成する場合は、線状や帯状に形成しても良いし、面状に形成しても良く、要は、他の導電物に接触してショートしない範囲内で、配線18の位置ずれ等を考慮して配線18の線幅を幅広に形成すれば良い。
In the third embodiment described above, the same effect as that of the first embodiment can be obtained.
In each of the above Examples 1 to 3, the wiring 17 was formed by a thick film method (droplet ejection method, printing method, etc.), but the present invention is not limited to this, and the thin film method or solid conductivity is used. It may be formed by sticking a member. The thin film method includes, for example, physical vapor deposition "PVD" (blasting, vacuum vapor deposition, ion plating, etc.), chemical vapor deposition "CVD" (plasma CVD, thermal CVD, etc.), thermal spraying (plasma CVD, thermal CVD, etc.) using a transparent conductive material such as ITO. The pattern of the wiring 18 may be formed by any of plasma spraying, arc spraying, etc.) and a plating method. When the wiring 18 is formed of a transparent conductive material, it may be formed in a linear or band shape or in a planar shape, in short, within a range that does not come into contact with other conductive materials and cause a short circuit. Therefore, the line width of the wiring 18 may be widened in consideration of the positional deviation of the wiring 18.

また、上記各実施例1〜3では、LED素子14上面の電極部15とパッケージ本体13(配線基板31)の上面の電極部11a(32)の両方に導電性突起部17を形成したが、どちらか一方の電極部のみに絶縁性樹脂16(33)の液が濡れ広がりやすい構造になっている場合は、絶縁性樹脂16(33)の液が濡れ広がりやすい方の電極部のみに導電性突起部17を形成するようにしても良い。 Further, in the above Examples 1 to 3, the conductive protrusions 17 were formed on both the electrode portion 15 on the upper surface of the LED element 14 and the electrode portion 11a (32) on the upper surface of the package body 13 (wiring substrate 31). When the structure is such that the liquid of the insulating resin 16 (33) easily wets and spreads only on one of the electrodes, the liquid of the insulating resin 16 (33) is conductive only on the electrode part which is easy to wet and spread. The protrusion 17 may be formed.

例えば、実施例3(図6)の構造では、配線基板31上面の電極部32がLED素子14上面の電極部15よりも低い位置に存在するため、高い方のLED素子14上面の電極部15と比べて、低い方の配線基板31上面の電極部32に向かって絶縁性樹脂33の液が流れて広がりやすい。この点を考慮して、配線基板31上面の電極部32のみに導電性突起部17を形成するようにしても良い。 For example, in the structure of the third embodiment (FIG. 6), since the electrode portion 32 on the upper surface of the wiring board 31 exists at a position lower than the electrode portion 15 on the upper surface of the LED element 14, the electrode portion 15 on the upper surface of the higher LED element 14 As compared with the above, the liquid of the insulating resin 33 easily flows toward the electrode portion 32 on the upper surface of the lower wiring board 31 and spreads easily. In consideration of this point, the conductive protrusion 17 may be formed only on the electrode portion 32 on the upper surface of the wiring board 31.

また、本発明は、導電性突起部17に撥液性を付与した構成に限定されず、撥液性を付与しない構成としても良い。撥液性を付与しなくても、導電性突起部17の高さ寸法を大きくすれば、導電性突起部17上に絶縁性樹脂16(33)の液が濡れ広がることを防止できる。 Further, the present invention is not limited to a configuration in which the conductive protrusion 17 is imparted with liquid repellency, and a configuration in which liquid repellency is not imparted may be used. Even if the liquid repellency is not imparted, if the height dimension of the conductive protrusion 17 is increased, it is possible to prevent the liquid of the insulating resin 16 (33) from getting wet and spreading on the conductive protrusion 17.

その他、本発明は、要旨を逸脱しない範囲内で種々変更して実施できることは言うまでもない。
In addition, the present invention is, of course, can be variously modified without departing from the Abstract.

10…搭載部材、11…リードフレーム、11a…電極部、12…素子搭載凹部、13…パッケージ本体、14…LED素子(半導体素子)、15…電極部、16…絶縁性樹脂、17…導電性突起部、18…配線、21…プライマ樹脂層、31…配線基板(搭載部材)32…電極部、33…絶縁性樹脂 10 ... Mounting member, 11 ... Lead frame, 11a ... Electrode part, 12 ... Element mounting recess, 13 ... Package body, 14 ... LED element (semiconductor element), 15 ... Electrode part, 16 ... Insulating resin, 17 ... Conductive Protrusions, 18 ... Wiring, 21 ... Prima resin layer, 31 ... Wiring substrate (mounting member) 32 ... Electrode part, 33 ... Insulating resin

Claims (4)

搭載部材上にLED素子搭載され、該LED素子側の電極部と該搭載部材側の電極部との間の配線経路の凹部と段差との両方又はどちらか一方絶縁性樹脂で埋められて該配線経路がなだらかになっていると共に、該LED素子側の電極部と該搭載部材側の電極部との間を接続する配線該配線経路上に形成されたLEDパッケージにおいて、
記LED素子側の電極部の表面と前記搭載部材側の電極部の表面との両方又はどちらか一方に導電性突起部形成され、
前記配線経路上に前記LED素子側の電極部と前記搭載部材側の電極部とに跨がってプライマ樹脂層が線状又は帯状に形成されて該プライマ樹脂層上に前記配線が前記導電性突起部を介して前記電極部に導通するように形成されていることを特徴とするLEDパッケージ。
Are LED elements mounted on the mounting member, both or either the recess and the step of the wiring path between the electrode portion of the LED element side and the mounting member side of the electrode portion is filled with an insulating resin with wiring path becomes gentle, the LED package wiring is formed on the wiring path connecting between the electrode portion of the LED element side and the mounting member side of the electrode portion,
Conductive protrusions both or either one of the previous SL LED element side of the electrode portion surface and the mounting member side of the electrode portion of the surface of formed,
A prima resin layer is formed in a linear or strip shape straddling the electrode portion on the LED element side and the electrode portion on the mounting member side on the wiring path, and the wiring is conductive on the prima resin layer. An LED package characterized in that it is formed so as to be conductive to the electrode portion via a protrusion portion.
前記導電性突起部は、撥液性を有する導電材料により形成されていることを特徴とする請求項1に記載のLEDパッケージ。 The LED package according to claim 1, wherein the conductive protrusion is formed of a conductive material having liquid repellency. 搭載部材上にLED素子を搭載し、該LED素子側の電極部と該搭載部材側の電極部との間の配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋めると共に、該LED素子側の電極部と該搭載部材側の電極部との間を接続する配線を該配線経路上に形成するLEDパッケージの製造方法において、
前記LED素子側の電極部の表面と前記搭載部材側の電極部の表面との両方又はどちらか一方に導電性突起部を形成する工程と、
前記導電性突起部の形成後に前記配線経路の凹部と前記段差との両方又はどちらか一方を前記絶縁性樹脂で埋めて該配線経路をなだらかにする工程と、
前記配線経路の凹部と段差との両方又はどちらか一方を前記絶縁性樹脂で埋めた後に、該配線経路上に前記LED素子側の電極部と前記搭載部材側の電極部とに跨がってプライマ樹脂層を線状又は帯状に形成して該プライマ樹脂層上に前記配線を前記導電性突起部に導通させるように形成することで該配線を導電性突起部を介して前記電極部に導通させる工程と
を含むことを特徴とするLEDパッケージの製造方法。
An LED element is mounted on a mounting member, and both or one of a recess and a step in the wiring path between the electrode portion on the LED element side and the electrode portion on the mounting member side is filled with an insulating resin. In a method for manufacturing an LED package in which a wiring connecting between an electrode portion on the LED element side and an electrode portion on the mounting member side is formed on the wiring path.
A step of forming a conductive protrusion on both or one of the surface of the electrode portion on the LED element side and the surface of the electrode portion on the mounting member side.
A step of filling both or one of the recessed portion of the wiring path and the step after forming the conductive protrusion with the insulating resin to smooth the wiring path.
After filling both or one of the concave portion and the step of the wiring path with the insulating resin, the electrode portion on the LED element side and the electrode portion on the mounting member side straddle the wiring path. to the electrode portion through the conductive protrusion of the wiring by the primer resin layer formed in a linear or band is formed so as to turn the wire on the primer resin layer on said conductive projections A method for manufacturing an LED package, which comprises a step of conducting conduction.
搭載部材上にLED素子を搭載し、該LED素子側の電極部と該搭載部材側の電極部との間の配線経路の凹部と段差との両方又はどちらか一方を絶縁性樹脂で埋めると共に、該LED素子側の電極部と該搭載部材側の電極部との間を接続する配線を該配線経路上に形成するLEDパッケージの製造方法において、
予め電極部の表面に導電性突起部が形成されたLED素子と予め電極部の表面に導電性突起部が形成された搭載部材との両方又はどちらか一方を使用し、
前記配線経路の凹部と前記段差との両方又はどちらか一方を前記絶縁性樹脂で埋めて該配線経路をなだらかにする工程と、
前記配線経路の凹部と段差との両方又はどちらか一方を前記絶縁性樹脂で埋めた後に、該配線経路上に前記LED素子側の電極部と前記搭載部材側の電極部とに跨がってプライマ樹脂層を線状又は帯状に形成して該プライマ樹脂層上に前記配線を前記導電性突起部に導通させるように形成することで該配線を導電性突起部を介して前記電極部に導通させる工程と
を含むことを特徴とするLEDパッケージの製造方法。
An LED element is mounted on a mounting member, and both or one of a recess and a step in the wiring path between the electrode portion on the LED element side and the electrode portion on the mounting member side is filled with an insulating resin. In a method for manufacturing an LED package in which a wiring connecting between an electrode portion on the LED element side and an electrode portion on the mounting member side is formed on the wiring path.
An LED element having a conductive protrusion formed on the surface of the electrode portion in advance and a mounting member having a conductive protrusion formed on the surface of the electrode portion in advance are used, or either one of them is used.
A step of filling both or one of the recessed portion of the wiring path and the step with the insulating resin to smooth the wiring path.
After filling both or one of the concave portion and the step of the wiring path with the insulating resin, the electrode portion on the LED element side and the electrode portion on the mounting member side straddle the wiring path. to the electrode portion through the conductive protrusion of the wiring by the primer resin layer formed in a linear or band is formed so as to turn the wire on the primer resin layer on said conductive projections A method for manufacturing an LED package, which comprises a step of conducting conduction.
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