JP6039468B2 - Box pallet - Google Patents

Description

  The present invention relates to a pallet member in which an opposing high bank portion, an opposing low bank portion, and a fork insertion port are formed, a side wall member that can be pulled upward to the opposing high bank portion, and an opposing low portion. A side wall member hinged to the bank portion, and a substantially vertical side wall member pulled out upward from the high bank portion, and then a substantially vertical side wall hinged to the lower bank portion The present invention relates to a box pallet configured such that a member is brought down so as to overlap with the pallet member, and then the pulled-out side wall members are stacked so as to cover the side wall member brought down so as to overlap with the pallet member.

  A box pallet having the above-described configuration is disclosed in Patent Document 1 as an example.

JP 2012-192938 A

  Conventionally, box pallets are loaded into containers one by one, and then a container containing a plurality of box pallets is placed on a truck or trailer loading platform. Since they were loaded in containers one by one, it took a lot of time and labor to store the box pallet in the container, and there was a problem that the work efficiency of storing the box pallet in the container was poor.

  An object of the present invention is to solve the problems in the above-described conventional box pallet storage operation in a container.

  In order to achieve the above-described object, the present invention opposes a pallet member having a facing high bank portion and a facing low bank portion, and a drawn side wall member disposed on the facing high bank portion. In a box pallet including a hinge connecting side wall member disposed on a lower bank portion, firstly, a nut member including a nut portion and a nut storage portion in which the nut portion is stored is formed on the extraction side wall member. By inserting the two box pallets arranged side by side into the nut portion accommodated in the nut accommodating portion through the box pallet connecting member, the two box pallets arranged side by side are inserted into the nut member insertion holes. The box pallets are connected to each other. Second, the nut member is inserted into the nut member insertion hole formed in the drawing side wall member and the pallet member is shaped. The nut member is inserted into the nut member insertion hole formed, and the bolt is screwed into the nut portion housed in the nut housing portion via the side wall member / pallet member separation preventing connecting member, thereby pulling out the side wall member. And a pallet member.

  A pallet member having an opposing high bank portion and an opposing low bank portion, a pull-out side wall member disposed on the opposing high bank portion, and a hinge connecting sidewall member disposed on the opposing low bank portion In a box pallet comprising: a nut member composed of a nut portion and a nut housing portion in which the nut portion is housed, and inserted into a nut member insertion hole formed in the extraction side wall member, and two boxes arranged in parallel Since the two pallets are connected by screwing the pallet through the box pallet connecting member to the nut part stored in the nut storage part, the operation of storing the box pallet in the container is performed. Work efficiency can be improved.

  The nut member is inserted into the nut member insertion hole formed in the pull-out side wall member, and the nut member is inserted into the nut member insertion hole formed in the pallet member, and the side wall member / pallet member separation prevention connecting member is inserted. Then, the bolts are screwed into the nut portions accommodated in the nut accommodating portions, thereby connecting the drawing side wall member and the pallet member. Therefore, when the two connected box pallets are transported by the hawk lift In a stable state, it can be loaded into two connected box pallets and containers.

  Since the nut part stored in the nut storage part of the nut member is configured to be removable from the nut storage part, when the nut part is damaged, such as the screw thread of the screw hole of the nut part being crushed, only the nut part Therefore, it is possible to replace the damaged nut portion N in a short time and simply.

FIG. 1 is a perspective view of a box pallet according to the present invention. FIG. 2 is a perspective view of a pallet member constituting the box pallet of the present invention. FIG. 3 is a perspective view of a state in which the box pallet of the present invention is folded. FIG. 4 is a partially enlarged perspective view of the vicinity of the upper corner of the drawn side wall member constituting the box pallet of the present invention. FIG. 5 is a partially enlarged vertical sectional view in the vicinity of the upper corner of the drawn side wall member constituting the box pallet of the present invention. FIG. 6 is an exploded perspective view of a nut member constituting the box pallet of the present invention. FIG. 7 is also a perspective view of a nut member constituting the box pallet of the present invention. FIG. 8 is also a perspective view of a nut member constituting the box pallet of the present invention. FIG. 9 is a partially exploded perspective view of the drawing side wall member and the nut member constituting the box pallet of the present invention. FIG. 10 is an exploded enlarged perspective view including a box pallet connecting member of the box pallet of the present invention. FIG. 11 is a partial perspective view including a vertical cross section in a state where a nut member is attached to the box pallet of the present invention. FIG. 12 is a perspective view of a state in which two box pallets of the present invention are connected. FIG. 13 is a partially enlarged perspective view of a state where two box pallets of the present invention are connected. FIG. 14 is a partially enlarged exploded perspective view showing a connection state between the drawing side wall member and the pallet member of the box pallet of the present invention. FIG. 15 is a partially enlarged exploded perspective view showing a connected state between the drawing side wall member and the pallet member of the box pallet of the present invention. FIG. 16 is a partially enlarged perspective view of the box pallet of the present invention in a state in which the drawing side wall member and the pallet member are connected to each other. FIG. 17 is an exploded perspective view of a nut member according to another embodiment of the box pallet of the present invention. FIG. 18 is a perspective view including a vertical cross section of another embodiment of the nut member shown in FIG. FIG. 19 is an exploded perspective view of a nut member of still another embodiment of the box pallet of the present invention. 20 is a perspective view including a vertical section of a nut member of still another embodiment shown in FIG.

  Examples of the present invention will be described below. However, the present invention is not limited to the examples of the present invention as long as the gist of the present invention is not exceeded.

  In FIG. 1, B is a box pallet, and the box pallet B includes a pallet member 1, one opposing side wall member 2, and the other opposing side wall member 3.

  As shown in FIG. 1 and FIG. 2, the pallet member 1 is formed on the bank portion 1 a formed on one opposite side portion of the pallet member 1 and on the other opposite side portion of the pallet member 1. The bank portion 1a formed on the opposite side portion is higher than the bank portion 1b formed on the other opposite side portion. Hereinafter, the bank portion 1a formed on one opposite side portion is referred to as a high bank portion, and the bank portion 1b formed on the other opposite side portion, which is lower than the high bank portion 1a, Hereinafter, it is referred to as a low bank portion.

  A side girder 1d is formed on the opposite side of the back surface 1c of the pallet member 1 along the lower bank portion 1b, and a side girder is located in the middle of the opposite side girder 1d. An intermediate beam 1e substantially parallel to 1d is formed, and two fork insertion openings 1f are formed by the back surface 1c, the side beam 1d, and the intermediate beam 1e. Thus, the box pallet B of the present invention is configured as a so-called two-way box pallet B, and of course, can be configured as a so-called four-way box pallet B.

  One side wall member 2 is opposed to the other side wall member 3 facing the other side wall member, as disclosed in Patent Document 1, from the state where both of the side wall members 3 face each other. Pulled upward from the bank portion 1a, and then brought down the other side wall member 3 hingedly connected to the lower bank portion 1b so as to overlap the pallet member 1, and then pulled out the opposite one side wall member 2 The box pallet B assembled in the box shape shown in FIG. 1 is folded as shown in FIG. 3 by being overlapped with the other side wall member 3 opposed to the pallet member 1. It is configured to be able to.

  In the following description, the opposite side wall member 2 pulled out from the box pallet B assembled in a box shape is referred to as a drawn side wall member, and the other side wall hinged to the lower bank portion 1b. The side wall member 3 is called a hinge connection side wall member.

  As shown in FIGS. 1 and 4, a connecting member fitting recess 4 is formed at the upper end corner of the extraction side wall member 2 by deleting the outer wall surface of the extraction side wall member 2.

  A nut member insertion hole 5 into which a nut member to be described later can be inserted from above is formed in the drawing side wall member 2 located behind the back wall 4a of the coupling member fitting recess 4. The nut member insertion hole 5 includes a back wall 4a of the coupling member fitting recess 4 and an inner vertical wall facing the back wall 4a (a vertical position located inside the box pallet B when the box pallet B is assembled). Wall) 5a, vertical wall 5b opposite to back wall 4a and inner vertical wall 5a, and bottom 5c, and at the center of bottom 5c, back wall 4a and inner vertical wall 5a are formed. A positioning protrusion 5c1 to be connected is formed. In addition, a pair of locking holes 5a1 parallel to the upper end of the inner vertical wall 5a are formed in the upper part of the inner vertical wall 5a. In addition, 5d is a through-hole into which the front-end | tip of the volt | bolt formed in the inner side vertical wall 5a can be inserted.

  Next, the nut member N1 inserted into the nut member insertion hole 5 formed in the drawing side wall member 2 will be described with reference to FIGS.

  The nut member N1 includes a nut storage portion N1 'and a nut portion N1 "stored in the nut storage portion N1'.

  The nut storage portion N1 'has a plate-like main body n1 having a substantially square front shape. The plate-like main body n1 has a horizontal slit portion n2a extending in a direction approaching each other from the opposing vertical end face n1a of the plate-like main body n1, and extending downward and vertically from the back of the horizontal slit portion n2a. A slit n2 composed of a vertical slit portion n2b is formed, and by forming such a slit n2, an elastic rod n3 that can be elastically deformed is erected in the vicinity of the vertical end surface n1a of the plate-like main body n1. Has been. Further, a locking projection n3a protruding from the substantially flat surface n1b of the plate-like main body n1 is formed at the upper end portion of the elastic rod n3.

  A substantially rectangular nut housing recess n4 is formed on the surface of the plate-like body n1 facing the substantially flat surface n1b, and a through hole n4b is formed in the center of the inner wall n4a of the nut housing recess n4. It is installed. n5 is a positioning recess extending in the thickness direction of the plate-like main body n1 formed at the center of the back surface n1c of the plate-like main body n1. The positioning recess n5 is configured to be fitted with a positioning protrusion 5c1 protruding from the center of the bottom 5c of the nut member insertion hole 5 formed in the drawing side wall member 2. Thus, the positioning protrusion 5c1 protruding from the bottom 5c of the nut member insertion hole 5 formed in the extraction side wall member 2 is fitted into the positioning recess n5 formed in the back surface n1c of the plate-like main body n1. Therefore, the movement of the nut housing portion N1 ′ housed in the nut member insertion hole 5 in the horizontal direction can be suppressed. Further, n6 is a locking ridge protruding near the tip of the bottom surface n4c of the nut housing recess n4.

  The nut portion N1 ″ is configured to be fitted into a nut storage recess n4 formed in the nut storage portion N1 ′, and a screw hole n7 is formed in the nut portion N1 ″.

  As shown in FIGS. 6 and 8, the nut portion N1 ″ is fitted into the nut housing recess n4 formed in the nut housing portion N1 ′, and the entire lower end portion of the nut portion N1 ″ is accommodated in the nut housing. The nut portion N1 ″ is configured so as not to be easily disengaged from the nut housing recess n4 by being locked to the locking protrusion n6 protruding from the bottom surface n4c of the recess n4.

  Next, as shown in FIG. 9, the nut member N1 in which the nut portion N1 ″ is fitted in the nut storage recess n4 of the nut storage portion N1 ′ is inserted into the nut member insertion hole formed in the extraction side wall member 2. 5 is inserted so that the substantially flat surface n1b of the plate-like main body n1 of the nut housing portion N1 ′ faces the inner vertical wall 5a of the nut member insertion hole 5. The nut member N1 is inserted into the nut member insertion hole 5. When inserted, the positioning protrusion 5c1 protruding from the bottom 5c of the nut member insertion hole 5 formed in the drawing side wall member 2 is fitted into the positioning recess n5 formed in the back surface n1c of the plate-like main body n1. A locking projection n3a formed on the elastic rod n3 and projecting from the substantially flat surface n1b of the plate-like main body n1 is formed on the inner vertical wall 5a of the nut member insertion hole 5 while being configured to be joined together. Perforated locking hole The nut accommodating portion N1 ′ is configured to be engaged with the inner vertical wall 5a of the nut member insertion hole 5. Thus, the nut member N1 is attached to the extraction side wall member 2. It is attached to the formed nut member insertion hole 5.

  In order to take out the nut member N1 inserted into the nut member insertion hole 5 formed in the extraction side wall member 2 from the nut member insertion hole 5, a member formed in the inner vertical wall 5a of the nut member insertion hole 5 is provided. An appropriate bar material such as a screwdriver is inserted into the stop hole 5a1, and the elastic bar body n3 is elastically deformed so that the locking projection n3a formed on the elastic bar body n3 is connected to the inner vertical wall 5a of the nut member insertion hole 5. The nut member N1 can be taken out from the nut member insertion hole 5 by discharging from the locking hole 5a1 drilled in the nut and pulling the nut member N1 upward.

  C1 is a horizontally long box pallet connecting member C1 having bolt insertion holes c1 formed at both ends, and half of the box pallet connecting member C1 is connected to two box pallets B arranged in parallel. It arrange | positions so that it may fit in the member fitting recessed part 4, and the volt | bolt H is penetrated to the volt | bolt insertion hole c1 drilled by the connection member C1 for box pallets after that. Thereafter, the front end portion of the bolt H was inserted into the bolt insertion hole 4b formed in the connecting member fitting recess 4 formed at the upper end corner of the extraction side wall member 2, and inserted into the nut member insertion hole 5. As shown in FIG. 13, the two box pallets B are connected by being screwed into the nut portion N1 ″ of the nut member N1.

  As described above, the box pallet connecting member C1 and the nut member N1 inserted into the nut member insertion hole 5 formed in the extraction side wall member 2 cause the two box pallets B as shown in FIG. Since the fork F of the forklift is inserted into the adjacent fork insertion opening 1f of the two connected box pallets B, the two connected box pallets B are Since it can be transported, it is possible to improve the work efficiency of the work of storing the box pallet B in the container.

  Next, with reference to FIGS. 14 to 16, the extraction side wall member 2 and the high bank portion 1 a of the pallet member 1 are connected to each other so that the extraction side wall member 2 and the pallet member 1 are not separated from each other. The structure connected by the nut member N1 to which the is fitted and the side wall member / pallet member separation preventing connecting member C2 will be described.

  Since the side wall member / pallet member separation preventing connecting member C2 connects the drawn side wall member 2 arranged in the vertical direction and the high bank portion 1a of the pallet member 1, the above-described box pallet connecting member C1. Unlike the above, it is vertically long and has bolt insertion holes c2 formed at the upper and lower ends. The nut member N1 is the same.

  As shown in FIG. 14, the nut member insertion hole 5 on the side of the extraction side wall member 2 is the same as the nut member insertion hole 5 described above except that the back surface is opened at the lower part of the extraction side wall member 2. Further, as shown in FIG. 15, the upper surface of the pallet member 1 is opened at the upper portion corresponding to the nut member insertion hole 5 formed in the lower portion of the extraction side wall member 2. A nut member insertion hole 5 on the pallet member 1 side similar to the nut member insertion hole 5 described above is formed.

  In the same manner as described above, the nut member N1 in which the nut portion N1 ″ is fitted in the nut housing recess n4 of the nut housing portion N1 ′ is inserted into the nut member insertion hole 5 on the extraction side wall member 2 side. The nut member N1 in which the nut portion N1 ″ is fitted in the nut housing recess n4 of the nut housing portion N1 ′ is inserted into the nut member insertion hole 5 on the pallet member 1 side. When the nut member N1 is inserted into the nut member insertion hole 5 on the pallet member 1 side, the locking protrusion n3a formed on the elastic rod n3 is inserted into the nut member insertion hole 5 in the same manner as in the above-described embodiment. The outer vertical wall (the vertical wall located outside the box pallet B when the box pallet B is assembled) is fitted into a locking hole 5a1 formed in the hole 5a ', and the nut member N1 is inserted into the nut member insertion hole. 5 to be attached.

  Next, the bolt H is inserted into the bolt insertion hole c2 positioned above the side wall member / pallet member separation preventing connection member C2, and the bolt insertion hole 2a formed in the extracted side wall member 2 at the leading end of the bolt H. And the nut portion N1 of the nut member N1 inserted into the nut member insertion hole 5 on the side of the extraction side wall member 2 is inserted into the through hole n4b formed in the back wall n4a of the nut housing recess n4. In the same manner, the bolt H is inserted into the bolt insertion hole c2 located below the side wall member / pallet member separation preventing connection member C2, and the tip of the bolt H is connected to the height of the pallet member 1. It is inserted into a bolt insertion hole 1a1 drilled in the partial bank portion 1a and a through hole n4b drilled in the inner wall n4a of the nut housing recess n4, and the tip of the bolt H is inserted into the pallet member 1 side Screwed into preparative nut portion N1 of the member insertion hole 5 a nut member N1 inserted ". In this way, as shown in FIG. 16, the drawing side wall member 2 and the pallet member 1 are connected.

  As described above, by configuring the drawing side wall member 2 and the pallet member 1 to be connected, separation of the pallet member 1 and the drawing side wall member 2 can be prevented. Therefore, when the two connected box pallets B are transported by the hawk lift, the two connected box pallets B can be loaded into the container in a stable state.

  Next, another embodiment of the nut member will be described with reference to FIGS. 17 and 18.

  Also in this embodiment, the nut member N2 has a nut housing portion N2 ′ formed in the extraction side wall member 2 and a nut portion N2 ″ housed in the nut housing portion N2 ′, as in the above-described embodiment. doing.

  The nut storage portion N2 'has a block-shaped main body n10, and the block-shaped main body n10 is formed with a nut storage recess n11 having an opening on the upper surface. In addition, by forming an opposing vertically long slit n10a on the front plate (the portion positioned outside the box pallet when the nut member N2 is inserted into the nut housing recess n11) that forms the nut housing recess n11, An elastic tongue n10b is formed on the block-shaped main body n10. Further, the elastic tongue n10b has a through hole n10c into which the bolt H is inserted.

  A locking block n12 having an upper surface inclined surface n12a inclined downward from the inner surface on the nut storage recess n11 side is formed on the inner surface of the elastic tongue n10b on the nut storage recess n11 side. On the vertical surface of the block n12, a locking portion n12b that abuts against the upper surface of the nut portion N2 ″ is provided.

  When a nut portion N2 ″ similar to the nut portion N1 ″ described above is inserted from above into the nut housing recess n11 along the upper inclined surface n12a of the locking block n12, the nut portion N1 ″ contacts the locking block n12. Then, the elastic tongue n10b is elastically deformed outward. When the nut portion N2 ″ is removed from the locking portion n12b of the locking block n12, the elastic tongue n10b is restored in the direction of the nut housing recess n11. The upper surface of the nut portion N2 ″ contacts the lower surface of the locking portion n12b, and the nut portion N2 ″ is locked by the locking portion n12b, thereby preventing the nut portion N2 ″ from being discharged from the nut housing recess n11. When the nut portion N2 ″ is taken out from the nut housing recess n11, the elastic tongue n10b is elastically deformed outward so that the nut portion N2 ″ and the locking block n12 are locked. To release the locking state between N12b, then, "by pulling the upwardly, the nut portion N2" nut portion N2, and can be taken out from the nut housing recess n11 of the nut accommodating portion N2 '.

  Next, still another embodiment of the nut member will be described with reference to FIGS. 19 and 20.

  In this embodiment, the nut member N3 includes a nut housing portion N3 ′ formed in the drawing side wall member 2, a nut portion N3 ″ housed in the nut housing portion N3 ′, and a nut fixing member N3A. .

  The nut storage portion N3 'has a block-shaped main body n20, and the block-shaped main body n20 is formed with a nut storage recess n21 having an opening on the upper surface. In addition, one vertical wall n22 of the block-shaped main body n20 is provided with a locking hole n23 that communicates with the nut housing recess n21 and is drilled at a predetermined interval in the horizontal direction. Further, a through hole n24 into which the bolt H is inserted is formed in the vertical wall n22.

  The nut portion N3 ″ of this embodiment also has the same configuration as the nut portions N1 ″ and N2 ″ described above, and the nut portion N3 ″ has a nut housing portion as shown in FIG. It is configured to be inserted into a nut housing recess n21 formed in N3 ′.

  The nut fixing member N3A includes a horizontal plate portion n25 and a pair of elastically deformable elastic hanging rods n26 suspended from the back surface of the plate portion n25. A locking projection n26a is formed which is inserted into a locking hole n23 formed in one vertical wall n22 of the block-shaped main body n20 described above.

  In order to attach the nut portion N3 ″ to the nut housing portion N3 ′ of the nut member N3, first, the nut portion N3 ″ is first inserted into the nut housing recess n21 of the nut housing portion N3 ′, and then the nut housing recess n21. In addition, the nut fixing member N3A is inserted, and the locking protrusion n26a of the elastic hanging rod n26 constituting the nut fixing member N3A is inserted into the locking hole n23 formed in the vertical wall n22 of the block-shaped main body n20. The nut fixing member N3A is attached to the nut storage portion N3 ′. In this way, the nut portion N3 ″ is attached to the nut storage portion N3 ′.

  In order to remove the nut portion N3 ″ from the nut member N3, first, an appropriate bar material such as a screwdriver is inserted into the locking hole n23 formed in the vertical wall n22 of the block-shaped main body n20, and elastic drooping is performed. The mounting rod n26 is pushed and elastically deformed, the locking projection n26a formed on the elastic hanging rod n26 is discharged from the locking hole n23, the nut fixing member N3A is taken out from the nut housing recess n21, and then the nut The part N3 ″ is taken out from the nut housing recess n21.

  As described above, the box pallet connecting member C1, the nut member N1 inserted into the nut member insertion hole 5 formed in the extraction side wall member 2, the nut members N2, N3 and the bolt H formed in the extraction side wall member 2. Since the two box pallets B are connected to each other, the fork F of the forklift is inserted into the adjacent fork insertion ports 1f of the two connected box pallets B, and the two connected boxes are connected. Since the pallet B can be conveyed at a time, the work efficiency of the work of storing the box pallet B in the container can be improved.

  Further, as described above, the connecting member C2 for preventing separation of the side wall member / pallet member, the nut member N1 inserted into the nut member insertion hole 5 on the drawing side wall member 2 side, or the nut member N2 formed on the drawing side wall member 2, Since the drawing side wall member 2 and the pallet member 1 are connected by the N3 and the bolt H, the separation between the pallet member 1 and the drawing side wall member 2 can be prevented. When the box pallet B is conveyed by a hawk lift, the two connected box pallets B can be loaded in a container in a stable state.

  Further, as described above, the nut portions N1 ″, N2 ″, N3 ″ housed in the nut housing portions N1 ′, N2 ′, N3 ′ of the nut members N1, N2, N3 are replaced by the nut housing portions N1 ′, N2 ′. , N3 ′ is detachable from the nut portion N1 ″, N2 ″, N3 ″, such as a screw thread n7 of the nut portion N1 ″, N2 ″, N3 ″ is crushed. Only the nut portions N1 ″, N2 ″, N3 ″ can be replaced. Therefore, the damaged nut portions N1 ″, N2 ″, N3 ″ can be replaced in a short time and simply.

  Conventionally, an insert nut method in which a nut is integrally embedded in the extraction side wall member 2 or the like is used. However, when the insert nut is damaged, the entire extraction side wall member 2 or the like in which the insert nut is embedded is replaced. Compared with the case where only the nut portions N1 ″, N2 ″ and N3 ″ are replaced, the replacement cost increases and the recycling of the drawn side wall member 2 in which a metal insert nut is embedded becomes easy. .

B ... Box pallet C1 ... Box pallet connecting member C2 ... Side wall member / pallet member separation Connecting member for blocking N1, N2, N3 ... Nut member N1 ', N2', N3 '... Nut storage part N1 ", N2", N3 "... Nut part 1f ... ... Fork insertion slot 1 .... Pallet member 1a ... High bank 1b ... Low Bank side part 2 ..... Pull-out side wall member 3 .......... Hinge connection side wall member

Claims (2)

  A pallet member having an opposing high bank portion and an opposing low bank portion, a pull-out side wall member disposed on the opposing high bank portion, and a hinge connecting sidewall member disposed on the opposing low bank portion In a box pallet comprising: a nut member composed of a nut portion and a nut housing portion in which the nut portion is housed, and inserted into a nut member insertion hole formed in the extraction side wall member, and two boxes arranged in parallel A box pallet characterized in that two box pallets are connected by screwing a pallet into a nut part accommodated in a nut accommodating part via a box pallet connecting member.   The nut member is inserted into the nut member insertion hole formed in the pull-out side wall member, and the nut member is inserted into the nut member insertion hole formed in the pallet member, and the side wall member / pallet member separation prevention connecting member is inserted. The box pallet according to claim 1, wherein the drawing side wall member and the pallet member are connected by screwing a bolt into a nut portion housed in the nut housing portion.

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