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JP6040164B2 - Easy-cleavage forming device - Google Patents
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JP6040164B2 - Easy-cleavage forming device - Google Patents

Easy-cleavage forming device Download PDF

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JP6040164B2
JP6040164B2 JP2013547188A JP2013547188A JP6040164B2 JP 6040164 B2 JP6040164 B2 JP 6040164B2 JP 2013547188 A JP2013547188 A JP 2013547188A JP 2013547188 A JP2013547188 A JP 2013547188A JP 6040164 B2 JP6040164 B2 JP 6040164B2
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plastic film
easy
cleavage
marking
linear motion
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JPWO2013081012A1 (en
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加川 清二
清二 加川
加川 洋一郎
洋一郎 加川
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00Flexible containers made from webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00Flexible containers made from webs
    • B31B2155/001Flexible containers made from webs by folding webs longitudinally
    • B31B2155/0012Flexible containers made from webs by folding webs longitudinally having their openings facing in the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00Shape of flexible containers
    • B31B2160/10Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/25Surface scoring
    • B31B70/256Surface scoring using tools mounted on a drum

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Description

本発明は長尺のプラスチックフィルムに複数の斜めの易開裂部を周期的に効率良く形成する装置に関する。  The present invention relates to an apparatus for periodically and efficiently forming a plurality of oblique easy-cleavage portions on a long plastic film.

レトルトパウチのように高い気密性、耐熱性及び強度を要するプラスチック包装容器は、例えばポリエチレンテレフタレート等の高耐熱性・高強度樹脂のフィルムと、アルミニウム箔のような高気密性層と、無延伸ポリエチレン又はポリプロピレン等のシーラント層からなる。レトルトパウチの場合、熱湯又は電子レンジにより加熱した後、開封して内容物を取り出すが、パウチが高強度であるため、パウチの辺にノッチ(切込み)が形成されていても、手で開封するのは困難なことが多い。特に高齢化により握力が不十分な人が増加したために、ノッチだけでは手で開封できず、ハサミを使わなければならないことが多い。  Plastic packaging containers that require high airtightness, heat resistance, and strength, such as retort pouches, are films of high heat resistance and high strength resin such as polyethylene terephthalate, a highly airtight layer such as aluminum foil, and unstretched polyethylene. Or it consists of sealant layers, such as a polypropylene. In the case of a retort pouch, after heating with hot water or a microwave oven, it is opened and the contents are taken out. However, since the pouch has high strength, it is opened by hand even if a notch is formed on the side of the pouch. Is often difficult. In particular, the number of people with inadequate grip strength has increased due to aging, so it is often impossible to open with a notch alone, and scissors must be used.

易カット性積層フィルム包材の製造方法として、特開平11-77872号は、基材フィルム層と、総厚の1/2以上の厚さを有するシーラント層とからなる積層フィルムに対して、シーラント層側からレーザー光線を照射することによりシーラント層を薄化し、もって連続的又は断続的なハーフカット状切り離し線を形成する方法を開示している。この方法によりレトルトパウチに斜めのハーフカット状切り離し線を形成する場合、個々のレトルトパウチを製造した後で斜めのハーフカット状切り離し線を形成しなければならず、効率が悪いという問題がある。  As a method for producing an easily cut laminated film packaging material, Japanese Patent Application Laid-Open No. 11-77872 discloses a sealant for a laminated film comprising a base film layer and a sealant layer having a thickness of 1/2 or more of the total thickness. A method of thinning a sealant layer by irradiating a laser beam from the layer side to form a continuous or intermittent half-cut separation line is disclosed. When an oblique half-cut separation line is formed on a retort pouch by this method, an oblique half-cut separation line must be formed after each retort pouch is manufactured, and there is a problem that efficiency is poor.

延伸フィルムは延伸方向に避け易いので、開口部が延伸方向と平行になるように袋を形成し、開口部に隣接する一辺に切欠き部を形成すると、開口部付近のフィルムを容易に引き裂くことができる。しかし、このような方法では開口部と平行にしか開封できない。飲料や流動食品等では小さな開封の方が好ましいことが多いので、斜めの開封部を有する容器(袋)が望まれている。斜めの開封部を有する袋を得るには、傾斜した易開裂部が周期的に形成された長尺のプラスチックフィルムを製造する必要がある。  Since stretched film is easy to avoid in the stretching direction, if the bag is formed so that the opening is parallel to the stretching direction and a notch is formed on one side adjacent to the opening, the film near the opening can be easily torn. Can do. However, such a method can be opened only in parallel with the opening. In beverages, liquid foods, and the like, a small opening is often preferable, so a container (bag) having an oblique opening is desired. In order to obtain a bag having an oblique opening portion, it is necessary to manufacture a long plastic film in which inclined easy-cleavage portions are periodically formed.

従って本発明の目的は、長尺のプラスチックフィルムに複数の斜めの易開裂部を周期的に効率良く形成する装置を提供することである。  Accordingly, an object of the present invention is to provide an apparatus for periodically and efficiently forming a plurality of oblique easy-cleavage portions on a long plastic film.

上記目的に鑑み鋭意研究の結果、本発明者等は、(a) 一定方向に定速で進行するプラスチックフィルムに対して横手方向及び垂直方向に移動する複数の刻印部材を、プラスチックフィルムの進行方向に離隔させて二組設け、(b) 両組の刻印部材を所定のタイミングでプラスチックフィルムに摺接させると、各対がハの字状に配置された複数対の易開裂部が周期的に形成されることを発見し、本発明に想到した。  As a result of diligent research in view of the above object, the present inventors have determined that (a) a plurality of marking members that move in the lateral direction and the vertical direction with respect to a plastic film that travels at a constant speed in a certain direction, the traveling direction of the plastic film (B) When both sets of engraved members are brought into sliding contact with the plastic film at a predetermined timing, multiple pairs of easy-cleavage portions, each pair of which are arranged in a C shape, are periodically formed. It was discovered that it was formed and the present invention was conceived.

すなわち、本発明の装置は、長尺のプラスチックフィルムに複数対の斜めの易開裂部(各対はハの字状に配置された第一及び第二の斜めの易開裂部からなる。)を周期的に形成するもので、
(a) 前記プラスチックフィルムを一定速度で進行させるガイドロールと、
(b) 前記プラスチックフィルムに摺接して前記第一の斜めの易開裂部を形成する複数の第一の刻印部材と、
(c) 前記第一の刻印部材の下流側に配置され、前記プラスチックフィルムに摺接して前記第二の斜めの易開裂部を形成する複数の第二の刻印部材と、
(d) 前記複数の第一の刻印部材を一定の間隔で支持するとともに前記プラスチックフィルムの横手方向に往復動させる第一の直線運動ガイド装置と、
(e) 前記複数の第二の刻印部材を一定の間隔で支持するとともに前記プラスチックフィルムの横手方向に往復動させる第二の直線運動ガイド装置と、
(f) 前記第一の直線運動ガイド装置を前記プラスチックフィルムに対して垂直方向に移動させる第三の直線運動ガイド装置と、
(g) 前記第二の直線運動ガイド装置を前記プラスチックフィルムに対して垂直方向に移動させる第四の直線運動ガイド装置とを具備し、
(h) (1) 前記第一の刻印部材だけが前記プラスチックフィルムに接触した状態で横手方向に移動することにより、前記第一の易開裂部を形成し始め、(2) 前記プラスチックフィルムの進行方向に関して前記第一の易開裂部が前記第二の刻印部材の位置に到達したときに、前記第二の刻印部材は前記プラスチックフィルムに摺接し始め、(3) 前記第一の易開裂部が所定の大きさになったときに、前記第一の刻印部材は前記プラスチックフィルムから離隔し、(4) 前記第二の易開裂部が前記第一の易開裂部と同じ大きさになったときに、前記第二の刻印部材は前記プラスチックフィルムから離隔し、(5) 所定の時間前記第一及び第二の刻印部材は前記プラスチックフィルムから離隔することからなるサイクルを繰り返すことを特徴とする装置。
That is, the apparatus of the present invention has a plurality of pairs of oblique easy-cleavage portions (each pair is composed of first and second oblique easy-cleavage portions arranged in a letter C shape) on a long plastic film. It is formed periodically,
(a) a guide roll that advances the plastic film at a constant speed;
(b) a plurality of first marking members slidably contacting the plastic film to form the first oblique easy-cleavage portion;
(c) a plurality of second marking members disposed on the downstream side of the first marking member and forming the second oblique easy-cleavage portion in sliding contact with the plastic film;
(d) a first linear motion guide device that supports the plurality of first marking members at regular intervals and reciprocates in the lateral direction of the plastic film;
(e) a second linear motion guide device that supports the plurality of second marking members at regular intervals and reciprocates in the transverse direction of the plastic film;
(f) a third linear motion guide device for moving the first linear motion guide device in a direction perpendicular to the plastic film;
(g) a fourth linear motion guide device for moving the second linear motion guide device in a direction perpendicular to the plastic film;
(h) (1) Only the first marking member moves in the lateral direction in contact with the plastic film, thereby forming the first easy-cleavage portion, and (2) Progress of the plastic film When the first easy-cleavage portion reaches the position of the second stamping member with respect to the direction, the second stamping member starts to slidably contact the plastic film, and (3) the first easy-cleavage portion is When the predetermined size is reached, the first marking member is separated from the plastic film, and (4) when the second easy-cleavage part is the same size as the first easy-cleavage part. Further, the second marking member is separated from the plastic film, and (5) the apparatus repeats a cycle consisting of separating the first and second marking members from the plastic film for a predetermined time. .

前記刻印部材の第一の例は、鋭い角部を有するモース硬度が5以上の多数の硬質粒子により構成されている。  The first example of the marking member is composed of a large number of hard particles having a sharp corner and a Mohs hardness of 5 or more.

前記刻印部材の第二の例は、ロールの外周面に形成された複数の平行なエッジにより構成されている。前記エッジに周期的に切欠き部を設けても良い。  The 2nd example of the said marking member is comprised by the some parallel edge formed in the outer peripheral surface of a roll. You may provide a notch part periodically in the said edge.

前記プラスチックフィルムの背後にプラテン部材が配置されており、前記第一及び第二の刻印部材は前記プラテン部材上の前記プラスチックフィルムに押圧され、もって前記第一及び第二の易開裂部が形成されるのが好ましい。  A platen member is disposed behind the plastic film, and the first and second marking members are pressed against the plastic film on the platen member, thereby forming the first and second easy-cleavage portions. It is preferable.

複数の前記第一の刻印部材は前記第一の直線運動ガイド装置に沿って移動する1つのスライド部材に等間隔に固定されており、複数の前記第二の刻印部材は前記第二の直線運動ガイド装置に沿って移動する1つのスライド部材に等間隔に固定されているのが好ましい。  The plurality of first marking members are fixed at equal intervals to one slide member that moves along the first linear motion guide device, and the plurality of second marking members are the second linear motion. It is preferable that they are fixed at equal intervals on one slide member that moves along the guide device.

前記第一の刻印部材と前記第二の刻印部材との長手方向間隔は前記第一及び第二の易開裂部の長手方向長さの半分であるのが好ましい。  The longitudinal distance between the first marking member and the second marking member is preferably half the longitudinal length of the first and second easy-cleavage portions.

隣接する前記第一及び第二の刻印部材の横手方向間隔は前記第一の易開裂部と前記第二の易開裂部の狭い方の間隔に等しいのが好ましい。  It is preferable that a lateral direction interval between the adjacent first and second marking members is equal to a narrower interval between the first easy-cleavage part and the second easy-cleavage part.

長尺のプラスチックフィルムに各対がハの字状に配置された複数対の斜めの易開裂部を周期的に形成する本発明の装置は、(a) 一定方向に定速で進行するプラスチックフィルムと、(b) プラスチックフィルムの進行方向に離隔し、プラスチックフィルムに対して横手方向及び垂直方向に移動する複数の刻印部材を二組具備し、(c) 両組の刻印部材を所定のタイミングでプラスチックフィルムに摺接させる構造を有するので、いかなる傾斜角、サイズ及び間隔の複数対の易開裂部でも正確に形成することができる。  The apparatus of the present invention that periodically forms a plurality of pairs of diagonally easy-cleavage portions, each pair of which is arranged in a U-shape on a long plastic film, is (a) a plastic film that travels in a constant direction at a constant speed And (b) two sets of marking members that are separated in the direction of travel of the plastic film and move in the lateral direction and the vertical direction with respect to the plastic film, and (c) both sets of marking members at a predetermined timing. Since it has a structure that is slidably contacted with a plastic film, it is possible to accurately form a plurality of pairs of easy-cleavage portions having any inclination angle, size, and interval.

本発明の易開裂部形成装置を示す斜視図である。It is a perspective view which shows the easy-cleavage part forming apparatus of this invention. 本発明の易開裂部形成装置を示す側面図である。It is a side view which shows the easy-cleavage part forming apparatus of this invention. 本発明の易開裂部形成装置を示す平面図である。It is a top view which shows the easy-cleavage part forming apparatus of this invention. 図2のA-A断面図である。FIG. 3 is a sectional view taken along line AA in FIG. 図3(a) のB-B断面図である。FIG. 4 is a sectional view taken along line BB in FIG. 3 (a). 図3(c) の部分Bを示す拡大断面図である。FIG. 4 is an enlarged sectional view showing a part B of FIG. 3 (c). 第一及び第二の刻印部材の配置と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between arrangement | positioning of a 1st and 2nd marking member, and an easy-cleavage part. 易開裂部の配置の一例を示す図である。It is a figure which shows an example of arrangement | positioning of an easy-cleavage part. 易開裂部の配置の別の例を示す図である。It is a figure which shows another example of arrangement | positioning of an easy-cleavage part. 易開裂部の形成の原理を示す概略図である。It is the schematic which shows the principle of formation of an easy-cleavage part. 第一及び第二の刻印部材の第一の配置状態と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between the 1st arrangement state of a 1st and 2nd marking member, and an easy-cleavage part. 第一及び第二の刻印部材の第二の配置状態と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between the 2nd arrangement state of a 1st and 2nd marking member, and an easy-cleavage part. 第一及び第二の刻印部材の第三の配置状態と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between the 3rd arrangement state of the 1st and 2nd marking member, and an easy-cleavage part. 第一及び第二の刻印部材の第四の配置状態と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between the 4th arrangement state of a 1st and 2nd marking member, and an easy-cleavage part. 第一及び第二の刻印部材の第五の配置状態と易開裂部との関係を示す概略図である。It is the schematic which shows the relationship between the 5th arrangement state of a 1st and 2nd marking member, and an easy-cleavage part. 図7(a) に相当する第一及び第二の刻印部材の配置状態を示す断面図である。FIG. 8 is a cross-sectional view showing an arrangement state of first and second marking members corresponding to FIG. 7 (a). 図7(b) 及び図7(c) に相当する第一及び第二の刻印部材の配置状態を示す断面図である。FIG. 8 is a cross-sectional view showing an arrangement state of first and second marking members corresponding to FIG. 7 (b) and FIG. 7 (c). 図7(d) に相当する第一及び第二の刻印部材の配置状態を示す断面図である。FIG. 8 is a cross-sectional view showing an arrangement state of first and second marking members corresponding to FIG. 7 (d). 第一及び第二の刻印部材の両方ともプラスチックフィルムから離隔した状態を示す断面図である。It is sectional drawing which shows the state which both the 1st and 2nd marking members separated from the plastic film. 刻印部材の第一の例の詳細を示す平面図である。It is a top view which shows the detail of the 1st example of a marking member. 図9のC-C断面図である。FIG. 10 is a cross-sectional view taken along the line CC of FIG. 刻印部材の第一の例に用いる突起部の別の例を示す断面図である。It is sectional drawing which shows another example of the projection part used for the 1st example of a marking member. 刻印部材の第二の例の詳細を示す平面図である。It is a top view which shows the detail of the 2nd example of a marking member. 図12のD-D断面図である。FIG. 13 is a sectional view taken along the line DD of FIG. 刻印部材の第二の例に用いるエッジの詳細を示す断面図である。It is sectional drawing which shows the detail of the edge used for the 2nd example of a marking member. 刻印部材の第二の例に用いるエッジの別の例を詳細に示す平面図である。It is a top view which shows in detail another example of the edge used for the 2nd example of a marking member. 刻印部材の第二の例に用いるエッジのさらに別の例を詳細に示す断面図である。It is sectional drawing which shows in detail another example of the edge used for the 2nd example of a marking member. 本発明の易開裂部形成装置に用いる第一及び第二の直線運動ガイドの別の例を示す概略図である。It is the schematic which shows another example of the 1st and 2nd linear motion guide used for the easy-cleavage part forming apparatus of this invention. 易開裂部を形成したプラスチックフィルムから包装袋を形成する工程を示す図である。It is a figure which shows the process of forming a packaging bag from the plastic film in which the easy-cleavage part was formed.

本発明の実施形態を添付図面を参照して以下詳細に説明するが、本発明はそれらに限定されず、本発明の技術的思想の範囲内で種々の変更を施しても良い。なお、第一及び第二の刻印部材の長手方向間隔、及び第三及び第四の直線運動ガイド装置の移動距離は小さいが、説明のために大きく図示している。  Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. However, the present invention is not limited thereto, and various modifications may be made within the scope of the technical idea of the present invention. Although the distance between the first and second marking members in the longitudinal direction and the movement distance of the third and fourth linear motion guide devices are small, they are greatly illustrated for explanation.

図1〜図3は本発明の易開裂部形成装置の一例を示す。この易開裂部形成装置は、(a) 長尺のプラスチックフィルム1が一定方向に定速で進行するように巻回する上下のガイドロール11,12と、(b) プラスチックフィルム1に摺接して第一の斜めの易開裂部100aを形成する複数(図示の例では4つ)の第一の刻印部材21と、(c) 第一の刻印部材21の下流側(図示の例では上方)に配置され、プラスチックフィルム1に摺接して第二の斜めの易開裂部100bを形成する複数(図示の例では4つ)の第二の刻印部材22と、(d) 複数の第一の刻印部材21を一定の間隔で支持するとともにプラスチックフィルム1に対して横手方向に移動させる第一の直線運動ガイド装置31と、(e) 複数の第二の刻印部材22を一定の間隔で支持するとともにプラスチックフィルム1に対して横手方向に移動させる第二の直線運動ガイド装置32と、(f) 第一の直線運動ガイド装置31をプラスチックフィルム1に対して垂直方向に移動させる第三の直線運動ガイド装置41と、(g) 第二の直線運動ガイド装置32をプラスチックフィルム1に対して垂直方向に移動させる第四の直線運動ガイド装置42とを具備する。この易開裂部形成装置はさらに、(h) プラスチックフィルム1の背後で第一及び第二の刻印部材21,22に対応する位置に平坦面を有するプラテン部材5と、(i) 第一及び第二の直線運動ガイド装置41,42及びプラテン部材5を支持するフレーム6とを具備する。  1 to 3 show an example of the easy-cleavage part forming apparatus of the present invention. This easy-cleavage part forming device includes (a) upper and lower guide rolls 11 and 12 wound so that a long plastic film 1 travels in a constant direction at a constant speed, and (b) is in sliding contact with the plastic film 1. A plurality of (four in the illustrated example) first marking members 21 forming the first oblique easy-cleavage portion 100a, and (c) on the downstream side (upward in the illustrated example) of the first marking member 21 A plurality of (four in the illustrated example) second marking members 22 arranged and slidably contacting the plastic film 1 to form a second oblique easy-cleavage portion 100b, and (d) a plurality of first marking members A first linear motion guide device 31 that supports 21 at a constant interval and moves in the transverse direction with respect to the plastic film 1, and (e) a plastic that supports a plurality of second marking members 22 at a constant interval. A second linear motion guide device 32 that moves in the transverse direction relative to the film 1, and (f) a first A third linear motion guide device 41 for moving the linear motion guide device 31 in the vertical direction relative to the plastic film 1, and (g) a second linear motion guide device 32 for moving in the vertical direction relative to the plastic film 1. And a fourth linear motion guide device. The easy-cleavage part forming apparatus further includes (h) a platen member 5 having a flat surface at a position behind the plastic film 1 and corresponding to the first and second marking members 21 and 22, and (i) the first and second And two linear motion guide devices 41 and 42 and a frame 6 for supporting the platen member 5.

各ガイドロール11,12は、長尺のプラスチックフィルム1の進行速度を制御するために、駆動ロールとするとともに、図2に示すようにもう一つのガイドロール11’,12’と組合せ、ニップロールとするのが好ましい。プラスチックフィルム1は各対のガイドロール11,11’,及び12,12’に把持される。ガイドロール11,12の回転速度を制御することにより、プラスチックフィルム1にかかる張力を調整するのが好ましい。またプラテン部材5の平坦な前面5aは一対のガイドロール11,12に接する直線(接線)より僅かに前方に(プラスチックフィルム1を押圧するように)位置するので、プラスチックフィルム1は必ずプラテン部材5の前面5aにピッタリ接触する。これにより、プラテン部材5上で形成されるプラスチックフィルム1の易開裂部100の深さを正確に制御することができる。プラテン部材5は常時プラスチックフィルム1に接するので、テフロン(登録商標)のような低摩擦材により形成するのが好ましい。  Each of the guide rolls 11 and 12 is a drive roll for controlling the traveling speed of the long plastic film 1, and is combined with another guide roll 11 'and 12' as shown in FIG. It is preferable to do this. The plastic film 1 is held by each pair of guide rolls 11, 11 ', and 12, 12'. It is preferable to adjust the tension applied to the plastic film 1 by controlling the rotation speed of the guide rolls 11 and 12. Further, since the flat front surface 5a of the platen member 5 is positioned slightly forward (so as to press the plastic film 1) from the straight line (tangent line) in contact with the pair of guide rolls 11 and 12, the plastic film 1 is always the platen member 5 It makes perfect contact with the front surface 5a. Thereby, the depth of the easy-cleavage part 100 of the plastic film 1 formed on the platen member 5 can be accurately controlled. Since the platen member 5 is always in contact with the plastic film 1, it is preferably formed of a low friction material such as Teflon (registered trademark).

図1及び図3(c) に示すように、フレーム6は、テーブル7aが固定された一対の水平フレーム部6aと、テーブル7bが固定された一対の水平フレーム部6bと、水平フレーム部6a,6bを支持する複数の垂直フレーム部6cと、プラテン部材5を支持するように水平フレーム部6a,6b及び垂直フレーム部6cに固定されたフレーム部6dとを有する。第三の直線運動ガイド装置41はテーブル7aに支持されており、第四の直線運動ガイド装置42はテーブル7bに支持されている。  As shown in FIGS. 1 and 3 (c), the frame 6 includes a pair of horizontal frame portions 6a to which a table 7a is fixed, a pair of horizontal frame portions 6b to which a table 7b is fixed, a horizontal frame portion 6a, A plurality of vertical frame portions 6c for supporting 6b, and horizontal frame portions 6a and 6b and a frame portion 6d fixed to the vertical frame portion 6c so as to support the platen member 5 are provided. The third linear motion guide device 41 is supported by the table 7a, and the fourth linear motion guide device 42 is supported by the table 7b.

プラテン部材5の位置を調整するために、プラテン部材5は四角形状の箱型のフレーム体5bに固定されている。水平フレーム部6a,6bはフレーム体5bを水平に移動させるガイドとして機能する。フレーム部6dのメネジ部(図示せず)に螺合するネジ部材16は先端部が丸棒状でネジが切られておらず、ネジ部材16の先端部はフレーム体5bの開口部を貫通している。ネジ部材16の先端部にはストッパが固定されており、かつフレーム体5bとフレーム部6dとの間にコイルバネ17が設けられているので、フレーム体5bは常に前方に押圧されているとともに、ネジ部材16の後端部に固定されたハンドル16aの回転により水平方向に移動する。従って、フレーム体5bに固定されたプラテン部材5はプラスチックフィルム1に対して垂直方向に移動し、もってプラスチックフィルム1はプラテン部材5の平坦な前面5aに密着する。  In order to adjust the position of the platen member 5, the platen member 5 is fixed to a rectangular box-shaped frame body 5b. The horizontal frame portions 6a and 6b function as a guide for moving the frame body 5b horizontally. The screw member 16 to be screwed into the female screw portion (not shown) of the frame portion 6d has a round bar shape and is not threaded, and the tip portion of the screw member 16 passes through the opening of the frame body 5b. Yes. Since the stopper is fixed to the tip of the screw member 16, and the coil spring 17 is provided between the frame body 5b and the frame part 6d, the frame body 5b is always pressed forward and the screw It moves in the horizontal direction by the rotation of the handle 16a fixed to the rear end of the member 16. Therefore, the platen member 5 fixed to the frame body 5b moves in the direction perpendicular to the plastic film 1, and the plastic film 1 is in close contact with the flat front surface 5a of the platen member 5.

図3及び図4に示すように、プラスチックフィルム1に斜めの易開裂部100a,100bからなる対を複数形成する複数(図示の例では4つ)の第一及び第二の刻印部材21(21a,21b,21c,21d),22(22a,22b,22c,22d)はそれぞれ第一及び第二の直線運動ガイド装置31,32に一定の間隔で設けられている。図3(a) 及び図3(b) に示すように、第三の直線運動ガイド装置41は、水平フレーム部6aに固定されたテーブル7aの上面に固定された一対のガイド41a,41aと、一対のガイド41a,41aに沿って移動し得るようにテーブル7a上に設けられたテーブル41bと、テーブル41bを駆動するようにテーブル7aの中心に設けられたネジ部材41cと、ネジ部材41cに連結したモータM1とからなる。また第四の直線運動ガイド装置42は、水平フレーム部6bに固定されたテーブル7bの上面に固定された一対のガイド42a,42aと、一対のガイド42a,42aに沿って移動し得るようにテーブル7b上に設けられたテーブル42bと、テーブル42bを駆動するようにテーブル7bの中心に設けられたネジ部材42cと、ネジ部材42cに連結したモータM2とからなる。第一及び第二の直線運動ガイド装置31,32の駆動はモータM3,M4により行われる。As shown in FIGS. 3 and 4, a plurality (four in the illustrated example) of first and second marking members 21 (21a) that form a plurality of pairs of oblique easy-cleavage portions 100a, 100b on the plastic film 1 , 21b, 21c, 21d), 22 (22a, 22b, 22c, 22d) are provided at regular intervals in the first and second linear motion guide devices 31, 32, respectively. As shown in FIGS. 3 (a) and 3 (b), the third linear motion guide device 41 includes a pair of guides 41a and 41a fixed to the upper surface of the table 7a fixed to the horizontal frame portion 6a. A table 41b provided on the table 7a so as to be able to move along the pair of guides 41a, 41a, a screw member 41c provided at the center of the table 7a so as to drive the table 41b, and a screw member 41c. consisting of the motor M 1 Metropolitan. The fourth linear motion guide device 42 includes a pair of guides 42a and 42a fixed to the upper surface of the table 7b fixed to the horizontal frame portion 6b, and a table that can move along the pair of guides 42a and 42a. a table 42b provided on the 7b, the screw member 42c provided at the center of the table 7b to drive the table 42b, and a motor M 2 Metropolitan coupled to the screw member 42c. The first and second linear motion guide devices 31 and 32 are driven by motors M 3 and M 4 .

モータM1の駆動によりネジ部材41cが回転すると、テーブル41bはガイド41a,41aに沿って水平に(プラスチックフィルム1に対して垂直方向に)移動し、第三の直線運動ガイド装置41に固定された第一の直線運動ガイド装置31もプラスチックフィルム1に対して垂直方向に移動する。またモータM2の駆動によりネジ部材42cが回転すると、テーブル42bはガイド42a,42aに沿って水平に(プラスチックフィルム1に対して垂直方向に)移動し、第四の直線運動ガイド装置42に固定された第二の直線運動ガイド装置32もプラスチックフィルム1に対して垂直方向に移動する。このように、第一及び第三の直線運動ガイド装置31,41、及び第二及び第四の直線運動ガイド装置32,42はそれぞれいわゆるXYステージとして機能する。When the screw member 41c by the driving of the motor M 1 rotates, the table 41b guide 41a, (the direction perpendicular to the plastic film 1) to move horizontally along the 41a, is secured to the third linear motion guide device 41 The first linear motion guide device 31 also moves in the direction perpendicular to the plastic film 1. Also when the screw member 42c by the motor M 2 rotates, the table 42b guide 42a, (in a direction perpendicular to the plastic film 1) horizontally along 42a moves, fixed to the fourth linear motion guide device 42 The second linear motion guide device 32 thus moved also moves in the vertical direction with respect to the plastic film 1. Thus, the first and third linear motion guide devices 31 and 41 and the second and fourth linear motion guide devices 32 and 42 function as so-called XY stages, respectively.

本発明の特徴は、第一及び第二の直線運動ガイド装置31,32がタイミングをとって周期的にプラスチックフィルム1に接近するとともに、プラスチックフィルム1に接触した各刻印部材21,22が各直線運動ガイド装置31,32に沿って横手方向に移動することにより、ハの字状に傾斜した複数対の易開裂部100a,100bを形成することである。ここで「ハの字状」とは、逆方向に傾斜した一対の易開裂部100a,100bが、それらの間の中心軸線Cに関して線対象であることを意味する。図4に示す例では4対の易開裂部100a,100bが形成されるので、プラスチックフィルム1は3本の直線Fに沿ってスリットされ、各帯片101の中心軸線Cは折り目になる。  A feature of the present invention is that the first and second linear motion guide devices 31 and 32 periodically approach the plastic film 1 at timing, and the marking members 21 and 22 that are in contact with the plastic film 1 are linear. By moving in the lateral direction along the motion guide devices 31 and 32, a plurality of pairs of easy-cleavage portions 100a and 100b inclined in a square shape are formed. Here, the “C shape” means that the pair of easy-cleavage portions 100a and 100b inclined in the opposite direction is a line object with respect to the central axis C between them. In the example shown in FIG. 4, since four pairs of easy-cleavage portions 100a and 100b are formed, the plastic film 1 is slit along three straight lines F, and the central axis C of each strip 101 becomes a fold.

図5(a) に示す帯片101では、一対の易開裂部100a,100bの間隔が狭い方の端部がプラスチックフィルム1の進行方向前方にあり、中心軸線Cに沿って折り畳まれて筒状帯片105が得られるが、図5(b) に示す帯片101’では、一対の易開裂部100a,100bの間隔が狭い方の端部がプラスチックフィルム1の進行方向後方にあり、中心軸線Cに沿って折り畳まれて筒状帯片105’が得られる。重ねられた易開裂部100a,100bの付近で切断すると、筒状帯片105及び筒状帯片105’から実質的に同じ袋が得られる。従って、「ハの字状」というときに、必ずしも一対の易開裂部100a,100bの狭い方の間隔G2が進行方向前方にある訳ではない。In the strip 101 shown in FIG. 5 (a), the end of the narrower gap between the pair of easy-cleavage portions 100a and 100b is in the forward direction of the plastic film 1, and is folded along the central axis C to form a cylindrical shape. A strip 105 is obtained, but in the strip 101 ′ shown in FIG. 5 (b), the end of the narrower distance between the pair of easy-cleavage portions 100a and 100b is behind the plastic film 1 in the traveling direction, and the central axis Folded along C, a cylindrical strip 105 ′ is obtained. When cut in the vicinity of the overlapped easy-cleavage portions 100a and 100b, substantially the same bag is obtained from the tubular strip 105 and the tubular strip 105 ′. Thus, the term "form of the slanted roof", not necessarily a pair of easy cleavage 100a, narrower spacing G 2 of the 100b in the forward traveling direction.

図6は直線的に進行するプラスチックフィルム1に接触しながら横手方向に移動する刻印部材21が斜めの易開裂部100を形成する原理を示す。(x1,y1)の位置Aにいた刻印部材21が(x2,y1)の位置Cまで横手方向に移動する間にプラスチックフィルム1が長手方向にy2まで進行すると、刻印部材21により形成された(x1,y1)の位置Aにある切れ目は(x1,y2)の位置Bまで移動する。従って、線分B-Cに沿って易開裂部100が形成される。例えば、刻印部材21が45°だけ傾斜し、かつ刻印部材21の横手方向移動速度とプラスチックフィルム1の進行速度とが同じであると、図6に示すように、45°だけ傾斜した易開裂部100が得られる。FIG. 6 shows the principle that the marking member 21 moving in the lateral direction while contacting the linearly progressing plastic film 1 forms an oblique easy-cleavage portion 100. When the plastic film 1 advances to y 2 in the longitudinal direction while the marking member 21 located at the position A of (x 1 , y 1 ) moves in the transverse direction to the position C of (x 2 , y 1 ), the marking member 21 The cut formed at (x 1 , y 1 ) at position A moves to position (x 1 , y 2 ) at position B. Therefore, the easy-cleavage part 100 is formed along the line segment BC. For example, if the marking member 21 is inclined by 45 ° and the lateral direction moving speed of the marking member 21 and the traveling speed of the plastic film 1 are the same, as shown in FIG. 100 is obtained.

第一及び第二の刻印部材21,22を用いてハの字状に傾斜した易開裂部100a,100bを形成する原理を、図7(a)〜図7(e) 及び図8(a)〜図8(d) を参照して以下詳細に説明する。図7(a) に示すように、隣接する第一の刻印部材21は横手方向(第一の直線運動ガイド装置31に沿った方向)にG1だけ離隔しており、また隣接する第二の刻印部材22も横手方向(第二の直線運動ガイド装置32に沿った方向)にG1だけ離隔している。さらに、隣接する第一の刻印部材21及び第二の刻印部材22の横手方向間隔(第一及び第二の直線運動ガイド装置31,32に沿った方向の間隔)はG2である。第一及び第二の刻印部材21,22は逆方向に同速度で移動する。なお図7(a)〜図7(e) において、●は刻印部材21,22がプラスチックフィルム1に接触している状態を示し、○は刻印部材21,22がプラスチックフィルム1に接触していない状態を示す。The principle of forming the easy-cleavage portions 100a, 100b inclined in the shape of a letter C using the first and second marking members 21, 22 is shown in FIGS. 7 (a) to 7 (e) and FIG. 8 (a). Details will be described below with reference to FIG. As shown in FIG. 7 (a), the adjacent first marking members 21 are separated by G 1 in the lateral direction (the direction along the first linear motion guide device 31), and the adjacent second marking member 21 The marking member 22 is also separated by G 1 in the lateral direction (direction along the second linear motion guide device 32). Moreover, (the direction of the spacing along the first and second linear motion guide unit 31, 32) a first stamping member 21 and a second transverse distance of the stamping member 22 adjacent is G 2. The first and second marking members 21 and 22 move at the same speed in the opposite directions. 7 (a) to 7 (e), ● indicates that the marking members 21 and 22 are in contact with the plastic film 1, and ○ indicates that the marking members 21 and 22 are not in contact with the plastic film 1. Indicates the state.

まず図7(a) 及び図8(a) に示す第一の配置状態では、下方の第一の直線運動ガイド装置31はプラスチックフィルム1に接近し、第一の刻印部材21はプラスチックフィルム1に接触しているが、上方の第二の直線運動ガイド装置32はプラスチックフィルム1から離隔し、第二の刻印部材22はプラスチックフィルム1に接触していない。図7(b) 及び図8(b) に示すように、プラスチックフィルム1が距離Y1だけ移動する間に第一の刻印部材21が距離X1だけ移動すると、第一の刻印部材21により形成された易開裂部の端部は距離Y1だけ移動し、半分の長さの傾斜した易開裂部100a’が得られる。この時点で、第二の直線運動ガイド装置32はプラスチックフィルム1に接近し、第二の刻印部材22はプラスチックフィルム1に接触する。First, in the first arrangement state shown in FIGS. 7 (a) and 8 (a), the lower first linear motion guide device 31 approaches the plastic film 1, and the first marking member 21 is attached to the plastic film 1. Although in contact, the upper second linear motion guide device 32 is separated from the plastic film 1, and the second marking member 22 is not in contact with the plastic film 1. As shown in FIG. 7 (b) and 8 (b), the first stamped member 21 is moved by a distance X 1 while moving the plastic film 1 by a distance Y 1, formed by the first stamped member 21 end of the easy-cleavage, which is moves by a distance Y 1, easy-cleavage 100a which is inclined in the half of the length 'is obtained. At this point, the second linear motion guide device 32 approaches the plastic film 1, and the second marking member 22 contacts the plastic film 1.

図7(c) 及び図8(b) に示すように、プラスチックフィルム1がさらに距離Y1だけ移動する間に、第一及び第二の刻印部材21,22はそれぞれ逆方向に距離X1だけ移動する。第一の刻印部材21によりさらに形成された易開裂部の端部は距離Y1だけ移動し、得られた半分の長さの傾斜した易開裂部100a’は先に形成された半分の長さの傾斜した易開裂部100a’と直線状に連続し、所定の長さの斜めの易開裂部100aが得られる。同時に、第二の刻印部材22により形成された易開裂部の端部も距離Y1だけ移動し、半分の長さの傾斜した易開裂部100b’が得られる。斜めの易開裂部100aは所定の長さに達したので、第一の直線運動ガイド装置31はプラスチックフィルム1から離隔し、第一の刻印部材21はプラスチックフィルム1に接触しなくなる。As shown in FIG. 7 (c) and 8 (b), while moving further by a distance Y 1 is a plastic film 1, first and second stamping members 21 and 22 by a distance X 1 in opposite directions Moving. The length of the first easy-cleavage end that is further formed by stamping member 21 is moved by a distance Y 1, easy-cleavage 100a inclined length of half the resulting 'half is previously formed The inclined easy-cleavage portion 100a ′ that is linearly continuous and has an oblique easy-cleavage portion 100a having a predetermined length is obtained. At the same time, the ends of the easy-cleavage, which is formed by the second stamping member 22 also moves a distance Y 1, easy-cleavage 100b inclined half length 'is obtained. Since the oblique easy-cleavage portion 100a has reached a predetermined length, the first linear motion guide device 31 is separated from the plastic film 1, and the first marking member 21 does not contact the plastic film 1.

図7(d) 及び図8(c) に示すように、プラスチックフィルム1がさらに距離Y1だけ移動する間に、第二の刻印部材22は距離X1だけ移動するとともに、新たに形成された易開裂部の端部も距離Y1だけ移動し、半分の長さの斜めの易開裂部100b’が得られる。新たに形成された半分の長さの斜めの易開裂部100b’は先に形成された半分の長さの斜めの易開裂部100b’と直線状に連続するので、所定の長さの斜めの易開裂部100bが得られる。この状態で、両易開裂部100a,100bとも所定の長さに達する。易開裂部100bは長手方向距離Y1だけ遅れて形成されるが、形成中のプラスチックフィルム1の移動距離は易開裂部100aの場合と同様に2Y1であるので、易開裂部100bの長さ及び位置は必ず易開裂部100aの長さ及び位置と同じになる。図7(d) から明らかなように、第一の刻印部材21と第二の刻印部材22との長手方向間隔Y1は、第一及び第二の易開裂部100a,100bの長手方向長さ2Y1の半分である。第一及び第二の易開裂部100a,100bの傾斜角θが45°の場合、X1=Y1である。As shown in FIG. 7 (d) and FIG. 8 (c), while moving further by a distance Y 1 is a plastic film 1, with a second stamping member 22 is moved by a distance X 1, newly formed end of the easy-cleavage is also moved by the distance Y 1, easy-cleavage 100b diagonal half length 'is obtained. The newly formed half-length oblique easy-cleavage portion 100b ′ is linearly connected to the previously formed half-length oblique easy-cleavage portion 100b ′. An easy-cleavage portion 100b is obtained. In this state, both the easy-cleavage parts 100a and 100b reach a predetermined length. Because easy-cleavage 100b is formed with a delay of longitudinal distance Y 1, the moving distance of the plastic film 1 in the formation is the case as well as 2Y 1 YasuHiraki cleft 100a, the length of the easy-cleavage 100b And the position is always the same as the length and position of the easy-cleavage part 100a. As apparent from FIG. 7 (d), the longitudinal length of the first stamped member 21 longitudinal spacing Y 1 between the second stamping member 22, the first and second easy-cleavage 100a, 100b Half of 2Y 1 . When the inclination angle θ of the first and second easy-cleavage portions 100a and 100b is 45 °, X 1 = Y 1 .

次いで図8(d) に示すように、第二の直線運動ガイド装置32もプラスチックフィルム1から離隔する。プラスチックフィルム1から離隔した状態では、いずれの直線運動ガイド装置31,32でも刻印部材21,22は図7(a) に示す初期位置(ただし、刻印部材21はプラスチックフィルム1に接していない。)に戻る。プラスチックフィルム1が所定の距離Y2だけ移動すると、図7(e) に示すように、第一の直線運動ガイド装置31は再度プラスチックフィルム1に接近し、第一の刻印部材21はプラスチックフィルム1に接触するようになる。このように、第一及び第二の直線運動ガイド装置31,32がプラスチックフィルム1への接近及び離隔を繰り返しつつ、第一及び第二の刻印部材21,22が横手方向に移動してプラスチックフィルム1に凹部(傷)を付けることにより、プラスチックフィルム1にハの字状に傾斜した複数対の易開裂部100a,100bを形成することができる。各易開裂部100a,100bの長手方向長さは第一の刻印部材21と第二の刻印部材22の長手方向間隔Y1の2倍であり、長手方向ピッチはY2である。Next, as shown in FIG. 8 (d), the second linear motion guide device 32 is also separated from the plastic film 1. In a state of being separated from the plastic film 1, the marking members 21 and 22 are in the initial positions shown in FIG. 7A in any of the linear motion guide devices 31 and 32 (however, the marking member 21 is not in contact with the plastic film 1). Return to. When the plastic film 1 is moved by a predetermined distance Y 2, as shown in FIG. 7 (e), the first linear motion guide device 31 is close to the plastic film 1 again, the first stamped member 21 is a plastic film 1 To come into contact. Thus, the first and second linear motion guide devices 31 and 32 repeat the approach and separation from the plastic film 1, and the first and second marking members 21 and 22 move in the lateral direction to cause the plastic film. By attaching recesses (scratches) to 1, it is possible to form a plurality of pairs of easy-cleavage portions 100 a and 100 b inclined in a letter C shape on the plastic film 1. Each easy-cleavage 100a, the longitudinal length of 100b is twice the longitudinal spacing Y 1 of the first stamped member 21 and the second stamping member 22, the longitudinal pitch is Y 2.

第一の刻印部材21を例にとって、各刻印部材の構造を説明する。刻印部材21の第一の例は、図9及び図10に示すように、ネジ部材31a及びガイド部31bを具備する直線運動ガイド装置31に沿って移動自在なスライド部材21aに固定された支持体21bと、支持体21bの中央部に一体的に形成された突起部21cと、突起部21cの上面中央に設けられたスクラッチ部121と、スクラッチ部121の両側に設けられた溝部122とを有する。ネジ部材31aはモータM3により駆動される。スクラッチ部121の両側の溝122によりスクラッチ部121の輪郭がシャープになり、綺麗な易開裂部100が得られる。Taking the first marking member 21 as an example, the structure of each marking member will be described. As shown in FIGS. 9 and 10, the first example of the marking member 21 is a support body fixed to a slide member 21a that is movable along a linear motion guide device 31 including a screw member 31a and a guide portion 31b. 21b, a protrusion 21c integrally formed at the center of the support 21b, a scratch 121 provided at the center of the upper surface of the protrusion 21c, and a groove 122 provided on both sides of the scratch 121. . The screw member 31a is driven by a motor M 3. Due to the grooves 122 on both sides of the scratch part 121, the outline of the scratch part 121 becomes sharp, and a beautiful easy-cleavage part 100 is obtained.

スクラッチ部121は、例えば鋭い角部を有するモース硬度が5以上の多数の硬質粒子からなる。硬質粒子としてはダイヤモンド微粒子が好ましい。ダイヤモンド微粒子は、金属製突起部21cの表面にニッケルめっき等により付着している。硬質粒子の平均粒径は、プラスチックフィルム1の厚さ及び層構成に応じて適宜決める。例えばプラスチックフィルム1が、厚さ15μmのポリエチレンテレフタレート(PET)層と、厚さ20μmのナイロン層と、アルミニウム箔と、厚さ40μmのポリエチレン(シーラント)層とからなる場合、PET層とナイロン層に十分な切れ目を形成する必要があるので、15μm+20μm=35μmに近い深さまで傷(凹部)が形成できるように、硬質粒子の平均粒径を30〜200μmの範囲内で決めるのが好ましい。スクラッチ部121における硬質粒子の割合(面積率)は一般に10〜50%であり、好ましくは15〜30%である。  The scratch part 121 is composed of a large number of hard particles having a Mohs hardness of 5 or more, for example, having sharp corners. As the hard particles, diamond fine particles are preferable. The diamond fine particles are attached to the surface of the metal protrusion 21c by nickel plating or the like. The average particle size of the hard particles is appropriately determined according to the thickness and layer configuration of the plastic film 1. For example, if the plastic film 1 is composed of a 15 μm thick polyethylene terephthalate (PET) layer, a 20 μm thick nylon layer, an aluminum foil, and a 40 μm thick polyethylene (sealant) layer, the PET layer and the nylon layer Since it is necessary to form sufficient cuts, it is preferable to determine the average particle size of the hard particles within a range of 30 to 200 μm so that scratches (recesses) can be formed to a depth close to 15 μm + 20 μm = 35 μm. The ratio (area ratio) of hard particles in the scratch part 121 is generally 10 to 50%, preferably 15 to 30%.

突起部21cは直線運動ガイド装置31の軸線方向に対して傾斜しているのが好ましい。傾斜角θはプラスチックフィルム1の進行速度と刻印部材21の横手方向移動速度との比により決まるが、易開裂部100は包装袋の角部に45°の角度に延在するのが好ましいので、傾斜角θも45°であるのが好ましい。傾斜した突起部21cの傾斜方向DDに直交する方向にスクラッチ部121を形成する。これにより、スクラッチ部121の幅Wが易開裂部100の幅になる。なお、スクラッチ部121がプラスチックフィルム1に接触する圧力が過大になるのを防止するために、スライド部材21aと支持体21bとの間にゴム板等の弾性材(図示せず)を介在させるのが好ましい。  The protrusion 21c is preferably inclined with respect to the axial direction of the linear motion guide device 31. The inclination angle θ is determined by the ratio of the traveling speed of the plastic film 1 and the lateral direction moving speed of the marking member 21, but the easy-cleavage portion 100 preferably extends at an angle of 45 ° to the corner of the packaging bag. The inclination angle θ is also preferably 45 °. The scratch part 121 is formed in a direction perpendicular to the inclination direction DD of the inclined protrusion 21c. Thereby, the width W of the scratch part 121 becomes the width of the easy-cleavage part 100. An elastic material (not shown) such as a rubber plate is interposed between the slide member 21a and the support 21b in order to prevent the pressure at which the scratch portion 121 contacts the plastic film 1 from becoming excessive. Is preferred.

図11はスクラッチ部121の両側に設けた溝部122の幅を大きくした例を示す。溝部122の幅を大きくすることにより、スクラッチ部121の幅W(従って、易開裂部100の幅)を適宜調節することができる。  FIG. 11 shows an example in which the width of the groove 122 provided on both sides of the scratch part 121 is increased. By increasing the width of the groove part 122, the width W of the scratch part 121 (and hence the width of the easy-cleavage part 100) can be adjusted as appropriate.

図12〜図14は刻印部材21の第二の例を示す。この刻印部材21は、直線運動ガイド装置31に沿って移動自在なスライド部材21aに固定された支持体21bと、支持体21bの中央部から一体的に突出する一対の支柱部131,131と、支柱部131,131に回転自在に支持されたシャフト132と、シャフト132に固定されたロール133と、ロール133の外周面中央に設けられた凸条134と、凸条134の上面に設けられた複数列の平行なエッジ135とを有する。エッジ135がプラスチックフィルム1に食い込むのを容易にするために、図15に示すようにエッジ135に周期的に切欠き部136を設けても良い。刻印部材21のエッジ135は、まず金属ロール133の表面(ロール面)に研削により凸条134を形成し、次いで凸条134の上面にグラインダーにより複数の平行な溝137を形成することにより得られる。エッジ135の高さは、上記の例では約35μmの深さまで切れ目を入れるのに十分でなければならず、具体的には100〜300μm程度が好ましい。エッジ135が十分な強度及び硬度を有するために、刻印部材21を形成する金属ロールは高速度鋼、工具鋼、超硬等により形成するのが好ましい。  12 to 14 show a second example of the marking member 21. FIG. The marking member 21 includes a support 21b fixed to a slide member 21a that is movable along the linear motion guide device 31, a pair of struts 131 and 131 that integrally project from the center of the support 21b, A shaft 132 rotatably supported by the support columns 131, 131, a roll 133 fixed to the shaft 132, a ridge 134 provided at the center of the outer peripheral surface of the roll 133, and an upper surface of the ridge 134. A plurality of parallel edges 135. In order to make it easy for the edge 135 to bite into the plastic film 1, as shown in FIG. The edge 135 of the marking member 21 is obtained by first forming the ridge 134 on the surface (roll surface) of the metal roll 133 by grinding, and then forming a plurality of parallel grooves 137 on the upper surface of the ridge 134 by a grinder. . In the above example, the height of the edge 135 must be sufficient to make a cut to a depth of about 35 μm, and specifically, about 100 to 300 μm is preferable. In order for the edge 135 to have sufficient strength and hardness, the metal roll forming the marking member 21 is preferably formed of high-speed steel, tool steel, cemented carbide or the like.

図16は刻印部材21の第三の例を示す。この例は上記第二の例の変形である。この例では、凸条134がなく、両側の第一の溝137とエッジ135間の第二の溝138とが深く形成されている。第一の溝137の深さD1>第二の溝138の深さD2であるので、エッジ135の高さHはD1−D2である。エッジ135の高さHは、形成すべき易開裂部100の深さに相当するので、易開裂部100の深さに応じて決める。例えば上記の例ではエッジ135の高さHを約35μmとする。ロール面により、エッジ135はHの深さまでしかプラスチックフィルム1に食い込まないので、この刻印部材21を用いれば易開裂部100の深さを正確に制御することができる。なお、ロール133がプラスチックフィルム1に接触する圧力が過大になるのを防止するために、スライド部材21aと支持体21bとの間にゴム板等の弾性材(図示せず)を介在させるのが好ましい。FIG. 16 shows a third example of the marking member 21. This example is a modification of the second example. In this example, there is no protrusion 134, and the first groove 137 on both sides and the second groove 138 between the edges 135 are formed deeply. Since the depth D 1 of the first groove 137 is greater than the depth D 2 of the second groove 138, the height H of the edge 135 is D 1 −D 2 . Since the height H of the edge 135 corresponds to the depth of the easy-cleavage part 100 to be formed, it is determined according to the depth of the easy-cleavage part 100. For example, in the above example, the height H of the edge 135 is about 35 μm. Since the edge 135 bites into the plastic film 1 only to a depth of H due to the roll surface, the depth of the easy-cleavage portion 100 can be accurately controlled by using this marking member 21. It should be noted that an elastic material (not shown) such as a rubber plate is interposed between the slide member 21a and the support 21b in order to prevent the pressure at which the roll 133 contacts the plastic film 1 from being excessive. preferable.

図4に示すように、第一及び第二の直線運動ガイド装置31,32の各々に複数の第一及び第二の刻印部材21,22が等間隔G1で配置されているので、隣接する第一の刻印部材21により形成された易開裂部100a,100aの一端の横手方向間隔、及び隣接する第二の刻印部材22により形成された易開裂部100b,100bの一端の横手方向間隔も同じくG1である。また、隣接する易開裂部100aと易開裂部100bとの横手方向間隔G2は第一の刻印部材21と第二の刻印部材22との横手方向間隔と同じである。従って、第一の刻印部材21同士の間隔、第二の刻印部材22同士の間隔、及び第一の刻印部材21と第二の刻印部材22との間隔を適宜設定することにより、いかなる間隔の易開裂部100でも形成することができる。一方、第一及び第二の直線運動ガイド装置31,32をプラスチックフィルム1に対して垂直方向に移動させる第三及び第四の直線運動ガイド装置41,42の移動量は、易開裂部100の深さが数十μm程度であるので、せいぜい1 mm程度で良いが、勿論限定的でない。このように第一〜第四の直線運動ガイド装置31,32,41,42の移動量を任意に設定できるので、本発明の装置はいかなる形状、サイズ及び間隔の易開裂部でも形成することができ、極めて汎用性が高い。As shown in FIG. 4, since the first and second stamped members 21, 22 each of the plurality of first and second linear motion guide devices 31 and 32 are arranged at equal intervals G 1, adjacent The same applies to the lateral direction spacing of one end of the easy-cleavage portions 100a, 100a formed by the first marking member 21 and the lateral spacing of one end of the easy-cleavage portions 100b, 100b formed by the adjacent second marking member 22. G 1 . Moreover, transverse spacing G 2 between the adjacent easy cleavage site 100a and YasuHiraki cleft 100b is the same as the transverse direction spacing between the first engraved member 21 and the second stamping member 22. Therefore, any distance can be easily set by appropriately setting the distance between the first marking members 21, the distance between the second marking members 22, and the distance between the first marking member 21 and the second marking member 22. It can also be formed at the cleavage portion 100. On the other hand, the amount of movement of the third and fourth linear motion guide devices 41 and 42 for moving the first and second linear motion guide devices 31 and 32 in the direction perpendicular to the plastic film 1 is that of the easy-cleavage portion 100. Since the depth is about several tens of μm, it may be about 1 mm at most, but of course not limited. As described above, since the movement amount of the first to fourth linear motion guide devices 31, 32, 41, and 42 can be arbitrarily set, the device of the present invention can be formed with easy-cleavage portions of any shape, size, and interval. It is extremely versatile.

上記の通り第一の直線運動ガイド装置31に沿った刻印部材21a,21b,21c,21dの移動量及び第二の直線運動ガイド装置32に沿った刻印部材22a,22b,22c,22dの移動量は一定であるので、全ての刻印部材21a〜21d及び22a〜22dをそれぞれ1つのスライド部材31,32に固定しても良い。図17は、4つの刻印部材21a〜21dが所定の横手方向間隔G1で固定された第一のスライド部材23と、4つの刻印部材22a〜22dが所定の横手方向間隔G1で固定された第二のスライド部材24とを示す。両スライド部材23,24は、隣接する刻印部材21a,22aの横手方向間隔がG2となるように配置されているので、ハの字状に配置された易開裂部100a,100bの横手方向間隔もG2となる。全ての刻印部材21a〜21d及び22a〜22dがそれぞれ1つのスライド部材31,32に固定されているので、横手方向間隔G1及びG2を常に一定に保つことができ、易開裂部100a,100bの配置を正確に制御できるという利点が得られる。As described above, the amount of movement of the marking members 21a, 21b, 21c, 21d along the first linear motion guide device 31 and the amount of movement of the marking members 22a, 22b, 22c, 22d along the second linear motion guide device 32 Therefore, all the marking members 21a to 21d and 22a to 22d may be fixed to one slide member 31 and 32, respectively. Figure 17 includes a first sliding member 23 in which four stamped member 21a~21d is fixed at a predetermined transverse spacing G 1, four marking member 22a~22d is fixed at a predetermined transverse spacing G 1 The second slide member 24 is shown. Both sliding members 23 and 24, adjacent stamping member 21a, since transverse spacing 22a is arranged so that G 2, easy-cleavage 100a are disposed in the form of the slanted roof, 100b transverse spacing Will also be G 2 . Since all engraved member 21a~21d and 22a~22d are fixed to one slide members 31 and 32, respectively, can be kept always constant transverse spacing G 1 and G 2, easy-cleavage 100a, 100b The advantage of being able to accurately control the placement of the

通常包装袋の一辺は折り目であるので、一対の易開裂部100a,100bを折り目に対向する辺側に設ける。また、見開きでは一対の易開裂部100a,100bは図4に示すようにハの字状に配置された状態にする。そのため、第一の直線運動ガイド装置31上の第一の刻印部材21a〜21dを易開裂部100aの一端(図4では右端)に対応する位置に配置し、第二の直線運動ガイド装置32上の第二の刻印部材22a〜22dを易開裂部100bの他端(図4では左端)に対応する位置に配置する。  Since one side of the packaging bag is usually a fold, a pair of easy-cleavage portions 100a and 100b are provided on the side facing the fold. In the spread, the pair of easy-cleavage portions 100a and 100b are arranged in a square shape as shown in FIG. Therefore, the first marking members 21a to 21d on the first linear motion guide device 31 are arranged at a position corresponding to one end (the right end in FIG. 4) of the easy-cleavage portion 100a, and the second linear motion guide device 32 The second marking members 22a to 22d are arranged at a position corresponding to the other end (left end in FIG. 4) of the easy-cleavage portion 100b.

シーラント層がプラテン部材5側になるように長尺のプラスチックフィルム1を一対のガイドロール11,12に巻回すると、図2に示すようにプラテン部材5の前面5aはプラスチックフィルム1を僅かに押圧するので、プラスチックフィルム1はプラテン部材5の前面5aにピッタリ摺接する。この状態で、第一及び第二の刻印部材21,22を図7及び図8に示すように移動させ、ハの字状に配置された各対の易開裂部100a,100bを形成する。  When the long plastic film 1 is wound around the pair of guide rolls 11 and 12 so that the sealant layer is on the platen member 5 side, the front surface 5a of the platen member 5 slightly presses the plastic film 1 as shown in FIG. Therefore, the plastic film 1 is in perfect sliding contact with the front surface 5a of the platen member 5. In this state, the first and second marking members 21 and 22 are moved as shown in FIGS. 7 and 8 to form each pair of easy-cleavage portions 100a and 100b arranged in a square shape.

複数対の易開裂部100a,100bを形成したプラスチックフィルム1を直線Fに沿ってスリットし、図18に示すように、得られた各帯片101を中心軸線Cに沿って折り畳むと、一対の易開裂部100a,100bは完全に重なる(工程A)。次に易開裂部100の外端102に沿って長手方向にヒートシールするとともに、得られたヒートシール部103に沿って側端部を切り落とし、平坦な筒状の帯片105とする(工程B)。さらに各易開裂部100に近い横手方向線101aに沿ってヒートシール部107を形成するとともに、筒状帯片105を切断し、個々の袋109にする(工程C)。個々の袋109に内容物を充填した後、入口をヒートシール(ヒートシール部111を形成)し、内容物を含有する袋113とする(工程D)。ヒートシール部111の易開裂部100に接する位置に切欠き部115を設けると、易開裂部100に沿って袋113を開封するのが容易になる。  When the plastic film 1 in which a plurality of pairs of easy-cleavage parts 100a and 100b are formed is slit along the straight line F and each obtained strip 101 is folded along the central axis C as shown in FIG. The easy-cleavage parts 100a and 100b completely overlap (step A). Next, heat sealing is performed in the longitudinal direction along the outer end 102 of the easy-cleavage part 100, and the side end part is cut off along the obtained heat sealing part 103 to form a flat cylindrical strip 105 (process B) ). Furthermore, the heat seal part 107 is formed along the transverse direction line 101a close to each easy-cleavage part 100, and the tubular strip 105 is cut into individual bags 109 (step C). After filling each bag 109 with the contents, the inlet is heat-sealed (the heat-seal part 111 is formed) to form a bag 113 containing the contents (step D). When the notch 115 is provided at a position in contact with the easy-cleavage part 100 of the heat seal part 111, the bag 113 can be easily opened along the easy-cleavage part 100.

Claims (8)

長尺のプラスチックフィルムに複数対の斜めの易開裂部(各対はハの字状に配置された第一及び第二の斜めの易開裂部からなる。)を周期的に形成する装置であって、
(a) 前記プラスチックフィルムを一定速度で進行させるガイドロールと、
(b) 前記プラスチックフィルムに摺接して前記第一の斜めの易開裂部を形成する複数の第一の刻印部材と、
(c) 前記第一の刻印部材の下流側に配置され、前記プラスチックフィルムに摺接して前記第二の斜めの易開裂部を形成する複数の第二の刻印部材と、
(d) 前記複数の第一の刻印部材を一定の間隔で支持するとともに前記プラスチックフィルムの横手方向に往復動させる第一の直線運動ガイド装置と、
(e) 前記複数の第二の刻印部材を一定の間隔で支持するとともに前記プラスチックフィルムの横手方向に往復動させる第二の直線運動ガイド装置と、
(f) 前記第一の直線運動ガイド装置を前記プラスチックフィルムに対して垂直方向に移動させる第三の直線運動ガイド装置と、
(g) 前記第二の直線運動ガイド装置を前記プラスチックフィルムに対して垂直方向に移動させる第四の直線運動ガイド装置とを具備し、
(h) (1) 前記第一の刻印部材だけが前記プラスチックフィルムに接触した状態で横手方向に移動することにより、前記第一の易開裂部を形成し始め、(2) 前記プラスチックフィルムの進行方向に関して前記第一の易開裂部が前記第二の刻印部材の位置に到達したときに、前記第二の刻印部材は前記プラスチックフィルムに摺接し始め、(3) 前記第一の易開裂部が所定の大きさになったときに、前記第一の刻印部材は前記プラスチックフィルムから離隔し、(4) 前記第二の易開裂部が前記第一の易開裂部と同じ大きさになったときに、前記第二の刻印部材は前記プラスチックフィルムから離隔し、(5) 所定の時間前記第一及び第二の刻印部材は前記プラスチックフィルムから離隔することからなるサイクルを繰り返すことを特徴とする装置。
It is an apparatus that periodically forms a plurality of pairs of oblique easy-cleavage parts (each pair is composed of first and second oblique easy-cleavage parts arranged in a square shape) on a long plastic film. And
(a) a guide roll that advances the plastic film at a constant speed;
(b) a plurality of first marking members slidably contacting the plastic film to form the first oblique easy-cleavage portion;
(c) a plurality of second marking members disposed on the downstream side of the first marking member and forming the second oblique easy-cleavage portion in sliding contact with the plastic film;
(d) a first linear motion guide device that supports the plurality of first marking members at regular intervals and reciprocates in the lateral direction of the plastic film;
(e) a second linear motion guide device that supports the plurality of second marking members at regular intervals and reciprocates in the transverse direction of the plastic film;
(f) a third linear motion guide device for moving the first linear motion guide device in a direction perpendicular to the plastic film;
(g) a fourth linear motion guide device for moving the second linear motion guide device in a direction perpendicular to the plastic film;
(h) (1) Only the first marking member moves in the lateral direction in contact with the plastic film, thereby forming the first easy-cleavage portion, and (2) Progress of the plastic film When the first easy-cleavage portion reaches the position of the second stamping member with respect to the direction, the second stamping member starts to slidably contact the plastic film, and (3) the first easy-cleavage portion is When the predetermined size is reached, the first marking member is separated from the plastic film, and (4) when the second easy-cleavage part is the same size as the first easy-cleavage part. Further, the second marking member is separated from the plastic film, and (5) the apparatus repeats a cycle consisting of separating the first and second marking members from the plastic film for a predetermined time. .
請求項1に記載の装置において、前記刻印部材が鋭い角部を有するモース硬度が5以上の多数の硬質粒子により構成されていることを特徴とする装置。2. The apparatus according to claim 1, wherein the marking member is composed of a large number of hard particles having a Mohs hardness of 5 or more having sharp corners. 請求項1に記載の装置において、前記刻印部材がロールの外周面に形成された複数の平行なエッジにより構成されていることを特徴とする装置。2. The apparatus according to claim 1, wherein the marking member is constituted by a plurality of parallel edges formed on an outer peripheral surface of the roll. 請求項3に記載の装置において、前記エッジに周期的に切欠き部が設けられていることを特徴とする装置。4. The apparatus according to claim 3, wherein the edge is periodically provided with a notch. 請求項1〜4のいずれかに記載の装置において、前記プラスチックフィルムの背後にプラテン部材が配置されており、前記第一及び第二の刻印部材は前記プラテン部材上の前記プラスチックフィルムに押圧され、もって前記第一及び第二の易開裂部が形成されることを特徴とする装置。The apparatus according to any one of claims 1 to 4, wherein a platen member is disposed behind the plastic film, and the first and second marking members are pressed against the plastic film on the platen member, Thus, the first and second easy-cleavage portions are formed. 請求項1〜5のいずれかに記載の装置において、複数の前記第一の刻印部材は前記第一の直線運動ガイド装置に沿って移動する1つのスライド部材に等間隔に固定されており、複数の前記第二の刻印部材は前記第二の直線運動ガイド装置に沿って移動する1つのスライド部材に等間隔に固定されていることを特徴とする装置。The apparatus according to any one of claims 1 to 5, wherein the plurality of first marking members are fixed at equal intervals to one slide member that moves along the first linear motion guide device. The second marking member is fixed at an equal interval to one slide member that moves along the second linear motion guide device. 請求項1〜6のいずれかに記載の装置において、前記第一の刻印部材と前記第二の刻印部材との長手方向間隔が前記第一及び第二の易開裂部の長手方向長さの半分であることを特徴とする装置。The apparatus according to any one of claims 1 to 6, wherein a longitudinal distance between the first marking member and the second marking member is half of a longitudinal length of the first and second easy-cleavage portions. A device characterized by being. 請求項1〜7のいずれかに記載の装置において、隣接する前記第一及び第二の刻印部材の横手方向間隔が前記第一の易開裂部と前記第二の易開裂部の狭い方の間隔に等しいことを特徴とする装置。The apparatus according to any one of claims 1 to 7, wherein an interval between the adjacent first and second marking members in a transverse direction is a smaller interval between the first easy-cleavage part and the second easy-cleavage part. A device characterized by being equal to.
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