JP6090901B2 - Non-contact droplet mixing apparatus and non-contact droplet mixing method - Google Patents
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Description
本発明は、超音波により混合対象の液滴を補足して非接触で混合する非接触液滴混合装置及び非接液滴混合方法に関する。 The present invention relates to a non-contact droplet mixing apparatus and a non-contact droplet mixing method for capturing droplets to be mixed by ultrasonic waves and mixing them in a non-contact manner.
創薬スクリーニング分野、バイオテクノロジー、物質の生化学的反応などの試験を行う際には、アッセイ系において使用される試料や検体の量を微量化して混合したり、マイクロプレート等の実験用容器へ微量ずつ小分けしている。 When conducting tests in the field of drug discovery screening, biotechnology, biochemical reactions of substances, etc., the samples and specimens used in the assay system are mixed in small amounts or mixed into laboratory containers such as microplates. Small amounts are subdivided.
従来、液体試料や液体試薬を混合する際には、サンプルと試薬を反応させる反応容器内の液をヘラやスクリューを用いて攪拌していたので、撹拌後の液が、ヘラやスクリューに付着して、次の試料の検査に持ち越されて次のサンプルや試料が汚染されてしまい、分析結分析結果に影響を及ぼすという問題があった。キャリーオーバーの防止の観点から、非接触で薬剤等を取り扱う技術が必要とされている(例えば、特許文献1参照)。 Conventionally, when mixing a liquid sample or a liquid reagent, the liquid in the reaction vessel in which the sample and the reagent are reacted is stirred using a spatula or screw, so that the liquid after stirring adheres to the spatula or screw. As a result, the inspection of the next sample is carried over and the next sample or sample is contaminated, affecting the analysis result. From the viewpoint of preventing carry-over, a technique for handling a medicine or the like in a non-contact manner is required (for example, see Patent Document 1).
本件発明者等は、超音波定在波により液滴などの微小物体を捕捉し、捕捉した微小物体を直線状の非接触搬送路やリング状の非接触搬送路を介して非接触で搬送する技術を先に提案している(例えば、特許文献2参照)。 The inventors of the present invention capture a minute object such as a droplet by ultrasonic standing wave, and convey the captured minute object in a non-contact manner through a linear non-contact conveyance path or a ring-shaped non-contact conveyance path. The technology has been proposed first (for example, see Patent Document 2).
本発明の目的は、先に提案している超音波定在波により液滴などの微小物体を捕捉し、捕捉した微小物体を直線状の非接触搬送路やリング状の非接触搬送路を介して非接触で搬送する技術を利用して、キャリーオーバーの虞のない非接触液滴混合装置及び非接液滴混合方法を提供することにある。 The object of the present invention is to capture a minute object such as a droplet by the previously proposed ultrasonic standing wave, and to pass the captured minute object through a linear non-contact conveyance path or a ring-shaped non-contact conveyance path. It is another object of the present invention to provide a non-contact droplet mixing apparatus and a non-contact droplet mixing method that do not cause a carry-over by using a non-contact conveying technique.
本発明の更に他の目的、本発明によって得られる具体的な利点は、以下に説明される実施の形態の説明から一層明らかにされる。 Other objects of the present invention and specific advantages obtained by the present invention will become more apparent from the description of embodiments described below.
本発明は、円環状に形成されたたわみ振動板と、上記たわみ振動板と同心の円環状に形成され、上記たわみ振動板と対向してその空間における音波の半波長の整数倍と等しい所定の間隔を保持した状態に設置された反射板と、上記たわみ振動板を加振する超音波振動子と、上記超音波振動子を電気信号により励振する駆動部と、上記駆動部により上記超音波振動子を励振して上記たわみ振動板を超音波振動させることにより上記たわみ振動板と上記反射板で挟まれた円環状の空間に発生される超音波定在波の発生状態を制御する制御手段とを備え、上記たわみ振動板と上記反射板で挟まれた空間に発生される超音波定在波の複数の節部に混合対象の液滴を捕捉し、上記制御手段で上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を隣接する節部に移動させて混合する非接触液滴混合装置であって、同心異径の円環状に形成され、水平軸を中心とした同軸状に設置された上記たわみ振動板と上記反射板の相対向する周面で挟まれたリング状の空間に発生される超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴を捕捉し、上記制御手段で上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を下方に隣接して位置する節部に移動させて混合することを特徴とする。 The present invention includes a flexible diaphragm formed in an annular shape, a circular ring concentric with the flexible diaphragm, and a predetermined predetermined number equal to an integral multiple of a half wavelength of a sound wave in the space facing the flexible diaphragm. A reflector installed in a state of maintaining a gap, an ultrasonic vibrator for exciting the flexible diaphragm, a drive unit for exciting the ultrasonic vibrator by an electric signal, and the ultrasonic vibration by the drive unit Control means for controlling a generation state of an ultrasonic standing wave generated in an annular space sandwiched between the flexible vibration plate and the reflection plate by exciting a child to ultrasonically vibrate the flexible vibration plate; A droplet to be mixed is captured at a plurality of nodes of an ultrasonic standing wave generated in a space sandwiched between the flexural vibration plate and the reflection plate, and the ultrasonic standing wave is captured by the control means. By controlling the occurrence state of A non-contact droplet mixing apparatus for mixing by moving the section portion adjacent droplets to be mixed, captured in the node portions of the standing wave is formed in an annular shape concentric different diameter, and about a horizontal axis It is located above the plurality of nodes of the ultrasonic standing wave generated in the ring-shaped space sandwiched between the circumferential surfaces facing each other of the flexure diaphragm and the reflection plate installed coaxially. By capturing droplets to be mixed at at least two nodes and controlling the generation state of the ultrasonic standing wave by the control means, the mixing target captured at the nodes of the ultrasonic standing wave is controlled. It is characterized in that the droplets are mixed by moving to a node located adjacently below .
また、本発明は、円環状に形成されたたわみ振動板と、上記たわみ振動板と同心の円環状に形成され、上記たわみ振動板と対向してその空間における音波の半波長の整数倍と等しい所定の間隔を保持した状態に設置された反射板で挟まれた空間に、上記たわみ振動板を超音波振動させることにより発生される超音波定在波の複数の節部に混合対象の液滴を捕捉し、上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を隣接する節部に移動させて混合する非接触液滴混合方法であって、同心異径の円環状に形成され、水平軸を中心とした同軸状に設置された上記たわみ振動板と上記反射板の相対向する周面で挟まれたリング状の空間に発生される超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴を捕捉し、上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を下方に隣接して位置する節部に移動させて混合することを特徴とする。 Further, the present invention provides a flexible diaphragm formed in an annular shape, and is formed in an annular shape concentric with the flexible diaphragm, and is equal to an integral multiple of a half wavelength of a sound wave in the space facing the flexible diaphragm. Droplets to be mixed at a plurality of nodes of the ultrasonic standing wave generated by ultrasonically vibrating the flexural vibration plate in a space sandwiched between reflection plates installed in a state where a predetermined interval is maintained. The non-contact liquid that moves and mixes the droplets to be mixed captured in the node of the ultrasonic standing wave to the adjacent node by controlling the generation state of the ultrasonic standing wave This is a droplet mixing method, which is formed in an annular shape having concentric and different diameters, and is a ring-shaped sandwiched between the opposing peripheral surfaces of the flexible vibration plate and the reflection plate, which are coaxially arranged around the horizontal axis. Located above multiple nodes of ultrasonic standing wave generated in space The droplets to be mixed are captured at at least two nodes, and the generation state of the ultrasonic standing wave is controlled so that the droplets to be mixed captured at the nodes of the ultrasonic standing wave are It is characterized by being moved and mixed to a node located adjacent to the lower part .
本発明では、例えば、上記円環状の空間に発生される超音波定在波の強度を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を隣接する節部に移動させて混合するものとすることができる。 In the present invention, for example, by controlling the intensity of the ultrasonic standing wave generated in the annular space, the mixing target droplet captured by the node of the ultrasonic standing wave is adjacent to the node. It can be moved to and mixed.
また、本発明では、例えば、上記円環状の空間に発生される超音波定在波のモードを制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を隣接する節部に移動させて混合するものとすることができる。 Further, in the present invention, for example, by controlling the mode of the ultrasonic standing wave generated in the annular space, the droplet to be mixed captured at the node of the ultrasonic standing wave is adjacent. It can be moved to the joint and mixed.
さらに、本発明では、上記円環状に形成されたたわみ振動板を複数個の上記超音波振動子により複数箇所において加振し、上記複数個の超音波振動子を励振させる電気信号の位相を制御し、上記たわみ振動板の周方向の進行波超音波振動を伝搬させ、上記超音波定在波の節部に捕捉した混合対象の液滴を周回させて混合するものとすることができる。 Furthermore, in the present invention, the flexural diaphragm formed in an annular shape is vibrated at a plurality of locations by the plurality of ultrasonic transducers, and the phase of an electrical signal for exciting the plurality of ultrasonic transducers is controlled. Then, it is possible to propagate the traveling wave ultrasonic vibration in the circumferential direction of the flexural vibration plate and circulate and mix the droplets to be mixed captured at the node of the ultrasonic standing wave.
本発明では、円環状に形成されたたわみ振動板と、上記たわみ振動板と同心異径の円環状に形成され、上記たわみ振動板と対向してその空間における音波の半波長の整数倍と等しい所定の間隔を保持した状態に設置された反射板で挟まれた空間に、上記たわみ振動板を超音波振動させることにより発生される超音波定在波の複数の節部に混合対象の液滴を捕捉し、上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を隣接する節部に移動させて混合することにより、超音波により混合対象の液滴を補足して非接触で混合することができ、キャリーオーバーの虞のない非接触液滴混合装置及び非接液滴混合方法を提供することができる。 In the present invention, a flexible diaphragm formed in an annular shape, and formed in an annular shape having a concentric diameter different from that of the flexible diaphragm, and is equal to an integral multiple of a half wavelength of a sound wave in the space facing the flexible diaphragm. Droplets to be mixed at a plurality of nodes of the ultrasonic standing wave generated by ultrasonically vibrating the flexural vibration plate in a space sandwiched between reflection plates installed in a state where a predetermined interval is maintained. By controlling the generation state of the ultrasonic standing wave, moving the mixing target droplet captured in the node of the ultrasonic standing wave to the adjacent node, and mixing. It is possible to provide a non-contact droplet mixing apparatus and a non-contact droplet mixing method in which droplets to be mixed can be supplemented by ultrasonic waves and mixed in a non-contact manner, and there is no possibility of carryover.
以下、本発明の実施の形態について、図面を参照して詳細に説明する。なお、本発明は以下の例に限定されるものではなく、本発明の要旨を逸脱しない範囲で、任意に変更可能であることは言うまでもない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Needless to say, the present invention is not limited to the following examples, and can be arbitrarily changed without departing from the gist of the present invention.
本発明は、例えば図1に示すような構成の非接触液滴混合装置100に適用される。 The present invention is applied to, for example, a non-contact droplet mixing apparatus 100 configured as shown in FIG.
この非接触液混合装置100は、第1乃至第4の非接触搬送路10A,10B,20,30と、これらの動作を制御する制御部50からなる。 The non-contact liquid mixing apparatus 100 includes first to fourth non-contact conveyance paths 10A, 10B, 20, and 30 and a control unit 50 that controls these operations.
この非接触液滴混合装置100において、上記第1の非接触搬送路10Aは、長尺な平板状に形成されたたわみ振動板11Aと、上記たわみ振動板11Aと対向して水平な状態に設置された反射板12Aと、上記たわみ振動板11Aを長手方向の複数箇所において加振する複数個の超音波振動子13Aと、上記複数個の超音波振動子13Aを異なる位相の電気信号により励振する駆動部14Aからなる。 In the non-contact droplet mixing apparatus 100, the first non-contact conveyance path 10A is installed in a horizontal state facing the flexible vibration plate 11A formed in a long flat plate shape and the flexible vibration plate 11A. The reflected reflector 12A, the plurality of ultrasonic transducers 13A for exciting the flexible vibration plate 11A at a plurality of locations in the longitudinal direction, and the plurality of ultrasonic transducers 13A are excited by electrical signals having different phases. It comprises a drive unit 14A.
上記たわみ振動板11Aと反射板12Aは、これらの間における音波の半波長の整数倍と等しい所定の間隔を鉛直方向において保持した水平な状態に設置されている。 The flexible vibration plate 11A and the reflection plate 12A are installed in a horizontal state in which a predetermined interval equal to an integral multiple of the half wavelength of the sound wave between them is held in the vertical direction.
この第1の非接触搬送路10Aは、上記たわみ振動板11Aと反射板12Aで挟まれた直線状の空間を混合対象の液滴P1の非接触搬送路としたもので、上記駆動部14Aにより上記複数個の超音波振動子13Aを励振して上記たわみ振動板11Aを超音波振動させることにより、上記たわみ振動板11Aと上記反射板12Aにより挟まれた空間に発生される超音波定在波の節部に混合対象の液滴P1を捕捉し、上記駆動部14Aにより上記複数個の超音波振動子13Aを励振させる電気信号の位相を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴P1を上記たわみ振動板11Aの長手方向に搬送する。 The first non-contact conveyance path 10A is a linear space sandwiched between the flexible vibration plate 11A and the reflection plate 12A as a non-contact conveyance path for the droplet P1 to be mixed. By exciting the plurality of ultrasonic transducers 13A and ultrasonically vibrating the flexible vibration plate 11A, ultrasonic standing waves generated in a space between the flexible vibration plate 11A and the reflection plate 12A. The droplet P1 to be mixed is captured at the node of the ultrasonic wave, and the phase of the electric signal that excites the plurality of ultrasonic transducers 13A is controlled by the drive unit 14A, thereby the node of the ultrasonic standing wave. The droplet P1 to be mixed captured in (1) is conveyed in the longitudinal direction of the flexible vibration plate 11A.
上記第1の非接触搬送路10Aには、上記たわみ振動板11Aと反射板12Aで挟まれた直線状の非接触搬送路の搬送路入口部分において、混合対象の液滴P1を捕捉する超音波定在波の節部の上方に位置し、混合対象の液滴P1を超音波定在波の節部に落下させて捕捉させるための開口15Aが上記反射板12Aに設けられている。上記開口15Aは、搬送対象が捕捉される位置、すなわち音響定在波節線上に近い位置とすればよい。 In the first non-contact conveyance path 10A, an ultrasonic wave that captures the droplet P1 to be mixed at the conveyance path entrance portion of the linear non-contact conveyance path sandwiched between the flexible vibration plate 11A and the reflection plate 12A. The reflector 12A is provided with an opening 15A that is located above the node of the standing wave and drops the trapped droplet P1 onto the node of the ultrasonic standing wave and captures it. The opening 15A may be a position where the conveyance target is captured, that is, a position close to the acoustic standing wave nodal line.
上記開口15Aを通って第1の非接触搬送路10Aに投入された混合対象の液滴P1は、自動的に音響定在波の節の位置に捕捉され、直線状の搬送路に沿って非接触搬送される。 The droplet P1 to be mixed introduced into the first non-contact conveyance path 10A through the opening 15A is automatically captured at the position of the acoustic standing wave node, and non-mixed along the linear conveyance path. It is conveyed by contact.
そして、上記第1の非接触搬送路10Aは、捕捉した混合対象の液滴P1を非接触搬送して上記第3の非接触搬送路20に渡す。 Then, the first non-contact conveyance path 10 </ b> A non-contact conveys the captured droplet P <b> 1 to be mixed and passes it to the third non-contact conveyance path 20.
上記第1の非接触搬送路10Aにおける混合対象の液滴P1の捕捉及び非接触搬送の動作は、上記制御部50により上記駆動部14Aの動作を制御することにより、制御される。 The operation of capturing the droplet P1 to be mixed and the non-contact conveyance in the first non-contact conveyance path 10A is controlled by controlling the operation of the drive unit 14A by the control unit 50.
また、第2の非接触搬送路10Bは、上記第1の非接触搬送路10Aと同様に、長尺な平板状に形成されたたわみ振動板11Bと、上記たわみ振動板11Bと対向して水平な状態に設置された反射板12Bと、上記たわみ振動板11Aを長手方向の複数箇所において加振する複数個の超音波振動子13Bと、上記複数個の超音波振動子13Bを異なる位相の電気信号により励振する駆動部14Bからなる。 Similarly to the first non-contact conveyance path 10A, the second non-contact conveyance path 10B is provided with a flexible vibration plate 11B formed in a long flat plate shape, and is horizontally opposed to the flexible vibration plate 11B. Reflector 12B installed in a stable state, a plurality of ultrasonic transducers 13B for exciting the flexible vibration plate 11A at a plurality of locations in the longitudinal direction, and a plurality of ultrasonic transducers 13B having different phases of electricity. The driving unit 14B is excited by a signal.
上記たわみ振動板11Bと反射板1Bは、これらの間における音波の半波長の整数倍と等しい所定の間隔を鉛直方向において保持した水平な設置されている。 The flexible vibration plate 11B and the reflection plate 1B are horizontally installed with a predetermined interval equal to an integral multiple of a half wavelength of the sound wave between them in the vertical direction.
この第2の非接触搬送路10Bは、上記たわみ振動板11Bと反射板12Bで挟まれた直線状の空間を混合対象の液滴P2の非接触搬送路としたもので、上記駆動部14Bにより上記複数個の超音波振動子13Bを励振して上記たわみ振動板11Bを超音波振動させることにより、上記たわみ振動板11B上記反射板12Bにより挟まれた空間に発生される超音波定在波の節部に混合対象の液滴P2を捕捉し、上記駆動部14Bにより上記複数個の超音波振動子13Bを励振させる電気信号の位相を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴P2を上記たわみ振動板11Bの長手方向に搬送する。 The second non-contact conveyance path 10B is a linear space sandwiched between the flexible vibration plate 11B and the reflection plate 12B serving as a non-contact conveyance path for the droplet P2 to be mixed. By exciting the plurality of ultrasonic transducers 13B to ultrasonically vibrate the flexural vibration plate 11B, ultrasonic standing waves generated in the space sandwiched between the flexural vibration plate 11B and the reflection plate 12B are generated. The droplet P2 to be mixed is captured at the node, and the phase of the electric signal for exciting the plurality of ultrasonic transducers 13B is controlled by the drive unit 14B, whereby the node of the ultrasonic standing wave is obtained. The captured droplet P2 to be mixed is conveyed in the longitudinal direction of the flexible vibration plate 11B.
上記第2の非接触搬送路10Bには、上記たわみ振動板11Bと反射板12Bで挟まれた直線状の非接触搬送路の搬送路入口部分において、混合対象の液滴P2を捕捉する超音波定在波の節部の上方に位置し、混合対象の液滴P2を超音波定在波の節部に落下させて捕捉させるための開口15Bが上記反射板12Bに設けられている。上記開口15Aは、搬送対象が捕捉される位置、すなわち音響定在波節線上に近い位置とすればよい。 In the second non-contact conveyance path 10B, an ultrasonic wave that captures the droplet P2 to be mixed at the conveyance path entrance portion of the linear non-contact conveyance path sandwiched between the flexible vibration plate 11B and the reflection plate 12B. The reflector 12B is provided with an opening 15B that is located above the node of the standing wave and that drops and captures the droplet P2 to be mixed onto the node of the ultrasonic standing wave. The opening 15A may be a position where the conveyance target is captured, that is, a position close to the acoustic standing wave nodal line.
上記開口15Bを通って第2の非接触搬送路10Bに投入された混合対象の液滴P2は、自動的に音響定在波の節の位置に捕捉され、直線状の搬送路に沿って非接触搬送される。 The droplet P2 to be mixed that has been introduced into the second non-contact conveyance path 10B through the opening 15B is automatically captured at the position of the acoustic standing wave node, and is not moved along the straight conveyance path. It is conveyed by contact.
そして、上記第2の非接触搬送路10Bは、捕捉した混合対象の液滴P2を非接触搬送して上記第3の非接触搬送路20に渡す。 Then, the second non-contact conveyance path 10 </ b> B non-contact conveys the captured droplet P <b> 2 to be mixed and passes it to the third non-contact conveyance path 20.
上記第2の非接触搬送路10Bにおける混合対象の液滴P2の捕捉及び非接触搬送の動作は、上記制御部50により上記駆動部14Bの動作を制御することにより、制御される。 The operation of capturing and non-contact conveyance of the droplet P2 to be mixed in the second non-contact conveyance path 10B is controlled by controlling the operation of the driving unit 14B by the control unit 50.
この非接触液滴混合装置100において、上記第1の非接触搬送路10A及び第2の非接触搬送路10Bは、その具体的な構成例を接触搬送路10として図2に示すように、例えばジュラルミン製のたわみ振動板11を備え、たわみ振動板11の長手方向の両端部分にそれぞれ超音波ホーン111A,111Bを介して連結板112に設けられた1対の超音波振動子13A,13Bが接続されている。上記超音波ホーン111A,111Bは、上記たわみ振動板11に対してその長手方向両端部において長手方向と直交する状態で取付けられている。 In the non-contact droplet mixing apparatus 100, the first non-contact conveyance path 10A and the second non-contact conveyance path 10B are shown in FIG. A duralumin flexural vibration plate 11 is provided, and a pair of ultrasonic vibrators 13A and 13B provided on the connecting plate 112 are connected to both ends of the flexural vibration plate 11 in the longitudinal direction via ultrasonic horns 111A and 111B, respectively. Has been. The ultrasonic horns 111 </ b> A and 111 </ b> B are attached to the flexible diaphragm 11 in a state orthogonal to the longitudinal direction at both ends in the longitudinal direction.
上記1対の超音波振動子13A,13Bは、例えば、それぞれ図示しないボルトによって締め付け固定されるリング状のピエゾ素子を備えた所謂ボルト締めランジュバン型振動子が使用されており、駆動用の電気信号が駆動部14からピエゾ素子に印加されることにより励振されるようになっている。 As the pair of ultrasonic transducers 13A and 13B, for example, so-called bolt-clamped Langevin transducers each having a ring-shaped piezo element that is clamped and fixed by a bolt (not shown) are used, and electric signals for driving are used. Is excited by being applied to the piezo element from the drive unit 14.
上記駆動部14は、駆動用の電気信号として、周波数が20〜50kHz程度の2相の高周波信号(第1の駆動信号cos(ωt)、第2の駆動信号cos(ωt+θ))を発生する信号発生器141と、上記第1の駆動信号cos(ωt)と第2の駆動信号cos(ωt+θ)を増幅して上記1対の超音波振動子13A,13Bに供給する2つの電力増幅器142A,142Bと、上記第2の駆動信号cos(ωt+θ)の位相θを可変制御する位相制御部143からなる。 The driving unit 14 generates a two-phase high-frequency signal (first driving signal cos (ωt), second driving signal cos (ωt + θ)) having a frequency of about 20 to 50 kHz as an electric signal for driving. The generator 141 and the two power amplifiers 142A and 142B that amplify the first drive signal cos (ωt) and the second drive signal cos (ωt + θ) and supply the amplified signal to the pair of ultrasonic transducers 13A and 13B. And a phase controller 143 that variably controls the phase θ of the second drive signal cos (ωt + θ).
この非接触搬送路10では、駆動用の電気信号として、周波数が20〜50kHz程度の高周波信号(第1の駆動信号cos(ωt)、第2の駆動信号cos(ωt+θ))が駆動部40から上記1対の超音波振動子13A,13Bに供給されることにより励振される上記1対の超音波振動子13A,13Bの超音波振動がそれぞれ超音波ホーン111A,111Bにより増幅されて上記たわみ振動板11に印加される。これにより、いくつかの共振周波数で上記たわみ振動板11にたわみ振動を励振することができる。 In the non-contact conveyance path 10, high-frequency signals (first drive signal cos (ωt), second drive signal cos (ωt + θ)) having a frequency of about 20 to 50 kHz are supplied from the drive unit 40 as electric signals for driving. The ultrasonic vibrations of the pair of ultrasonic vibrators 13A and 13B excited by being supplied to the pair of ultrasonic vibrators 13A and 13B are amplified by the ultrasonic horns 111A and 111B, respectively, and the flexural vibration is obtained. Applied to the plate 11. Thereby, the flexural vibration can be excited in the flexural vibration plate 11 at several resonance frequencies.
ここで、上記1対の超音波振動子13A,13Bは、上記たわみ振動板11の自由振動における腹の位置を上記たわみ振動板11を長手方向の2箇所において加振するようにすると、効率よく上記たわみ振動板11にたわみ振動を励振することができる。 Here, the pair of ultrasonic vibrators 13A and 13B is efficient when the position of the antinode in the free vibration of the flexible diaphragm 11 is vibrated at two places in the longitudinal direction of the flexible diaphragm 11. The flexural vibration can be excited in the flexural vibration plate 11.
そして、この非接触搬送路10では、上記たわみ振動板11と反射板12が対向して、これらの間における音波の半波長の整数倍と等しい所定の間隔を保持した状態に設置されているので、上記駆動部14により上記1対の超音波振動子を励振して上記たわみ振動板11を超音波振動させることにより、上記たわみ振動板11と上記反射板12により挟まれた空間に超音波定在波が形成され、図3に示すように、この超音波定在波の節部に混合対象の液滴Pを捕捉することができる。また、上記駆動部14により上記1対の超音波振動子を励振させる電気信号、すなわち、周波数が20〜50kHz程度の高周波信号(第1の駆動信号cos(ωt)、第2の駆動信号cos(ωt+θ))の位相差を制御することにより、上記たわみ振動板11を伝搬するたわみ波の進む方向やその強さを制御することができ、この非接触搬送路10では、上記第2の駆動信号cos(ωt+θ)の位相θを位相制御部43により可変制御することにより、上記たわみ振動板11と上記反射板12により挟まれた空間に形成される超音波定在波の節の位置を上記反射板12の長手方向の一次元上で任意の位置及び方向に変化させ、上記超音波定在波の節部に捕捉されている混合対象の液滴Pの空間位置を制御することができ、上記位相制御部143により上記第2の駆動信号cos(ωt+θ)の位相θを連続的に変化させることにより、上記たわみ振動板10を進行波超音波振動させ、上記超音波定在波の節部に捕捉した混合対象の液滴Pを上記たわみ振動板11の長手方向に非接触搬送することができる。上記たわみ振動板11と上記反射板12で挟まれた直線状の水平な空間が上記混合対象の液滴Pの搬送路となっている。 And in this non-contact conveyance path 10, since the said flexure diaphragm 11 and the reflecting plate 12 oppose and are installed in the state which hold | maintained the predetermined space | interval equal to the integral multiple of the half wavelength of the sound wave between these. Then, the pair of ultrasonic transducers are excited by the drive unit 14 to ultrasonically vibrate the flexible vibration plate 11, so that the ultrasonic wave is fixed in a space between the flexible vibration plate 11 and the reflection plate 12. A standing wave is formed, and as shown in FIG. 3, the droplet P to be mixed can be captured at the node of this ultrasonic standing wave. The drive unit 14 excites the pair of ultrasonic transducers, that is, a high-frequency signal having a frequency of about 20 to 50 kHz (a first drive signal cos (ωt), a second drive signal cos ( By controlling the phase difference of (ωt + θ)), it is possible to control the direction and intensity of the flexural wave propagating through the flexural vibration plate 11, and in the non-contact conveyance path 10, the second drive signal By variably controlling the phase θ of cos (ωt + θ) by the phase control unit 43, the position of the node of the ultrasonic standing wave formed in the space sandwiched between the flexible vibration plate 11 and the reflection plate 12 is reflected. It is possible to control the spatial position of the droplet P to be mixed captured in the node of the ultrasonic standing wave by changing it to an arbitrary position and direction on one dimension in the longitudinal direction of the plate 12. The second drive by the phase controller 143 By continuously changing the phase θ of the signal cos (ωt + θ), the flexible vibration plate 10 is ultrasonically vibrated in the traveling wave, and the droplet P to be mixed captured at the node of the ultrasonic standing wave is Non-contact conveyance is possible in the longitudinal direction of the flexible vibration plate 11. A linear horizontal space sandwiched between the flexural vibration plate 11 and the reflection plate 12 serves as a transport path for the droplets P to be mixed.
この非接触搬送路10では、1対の超音波振動子13A,13Bを電気信号により励振して、長尺な平板状に形成されたたわみ振動板11を長手方向の2箇所において加振することにより超音波振動させ、上記たわみ振動板11と反射板12により挟まれた空間に発生される超音波定在波の節部に混合対象の液滴Pを捕捉し、上記1対の超音波振動子13A,13Bを励振させる電気信号の位相を制御することにより、図3に示すように、上記たわみ振動板11を進行波超音波振動させ、上記超音波定在波の節部に捕捉した混合対象の液滴Pを上記たわみ振動板11の長手方向に搬送することができる。 In this non-contact conveyance path 10, a pair of ultrasonic transducers 13A and 13B is excited by an electric signal, and a flexural vibration plate 11 formed in a long flat plate shape is vibrated at two locations in the longitudinal direction. The ultrasonic wave is caused to vibrate, the droplet P to be mixed is captured at the node of the ultrasonic standing wave generated in the space sandwiched between the flexural vibration plate 11 and the reflection plate 12, and the pair of ultrasonic vibrations. As shown in FIG. 3, by controlling the phase of the electrical signals that excite the sub-elements 13A and 13B, the flexural vibration plate 11 is ultrasonically vibrated in the traveling wave and is mixed in the node portion of the ultrasonic standing wave. The target droplet P can be conveyed in the longitudinal direction of the flexible vibration plate 11.
ここで、上記反射板12は、音波を十分に反射する材質であればよく、厚さ1mm程度の一般的なアルミニウム板やアクリル板などを使用することができる。 Here, the reflecting plate 12 may be any material that sufficiently reflects sound waves, and a general aluminum plate or acrylic plate having a thickness of about 1 mm can be used.
また、この非接触液滴混合装置100において、上記第3の非接触搬送路20は、リング状のたわみ振動板21と、上記たわみ振動板21と対向して水平な状態に設置された反射板22と、上記たわみ振動板21を円周方向の複数箇所において加振する複数個の超音波振動子23と、上記複数個の超音波振動子23を異なる位相の電気信号により励振する駆動部24とを備える。 Further, in the non-contact droplet mixing apparatus 100, the third non-contact conveyance path 20 includes a ring-shaped flexible vibration plate 21 and a reflection plate installed in a horizontal state so as to face the flexible vibration plate 21. 22, a plurality of ultrasonic vibrators 23 that vibrate the flexural diaphragm 21 at a plurality of locations in the circumferential direction, and a drive unit 24 that excites the plurality of ultrasonic vibrators 23 using electrical signals of different phases. With.
上記たわみ振動板21と反射板22は、これらの間における音波の半波長の整数倍と等しい所定の間隔を鉛直方向において保持した水平な状態に設置されている。 The flexible vibration plate 21 and the reflection plate 22 are installed in a horizontal state in which a predetermined interval equal to an integral multiple of a half wavelength of a sound wave between them is held in the vertical direction.
この第3の非接触搬送路20は、上記たわみ振動板21と反射板22で挟まれたリング状の空間を混合対象の液滴Pの非接触搬送路としたもので、上記駆動部24により上記複数個の超音波振動子を励振して上記たわみ振動板21を超音波振動させることにより、上記たわみ振動板21と上記反射板22により挟まれた空間に発生される超音波定在波の節部に混合対象の液滴Pを捕捉し、上記駆動部24により上記複数個の超音波振動子23を励振させる電気信号の位相を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴Pを上記たわみ振動板21の円周方向に搬送する。 The third non-contact conveyance path 20 is a ring-shaped space sandwiched between the flexural vibration plate 21 and the reflection plate 22 as a non-contact conveyance path for the droplet P to be mixed. By exciting the plurality of ultrasonic vibrators to ultrasonically vibrate the flexural vibration plate 21, ultrasonic standing waves generated in the space between the flexural vibration plate 21 and the reflection plate 22 are generated. The droplet P to be mixed is captured at the node, and the phase of the electrical signal that excites the plurality of ultrasonic transducers 23 is controlled by the drive unit 24, so that the node of the ultrasonic standing wave is The captured droplet P to be mixed is conveyed in the circumferential direction of the flexible vibration plate 21.
上記第3の非接触搬送路20は、その具体的な構成例を図4に示すように、例えばそれぞれ所謂ボルト締めランジュバン型振動子を使用した二対の超音波振動子23A・23B、123A・123Bを備える。上記駆動部24は、周波数が20〜50kHz程度の4相の高周波信号(第1の駆動信号cos(ωt)、第2の駆動信号cos(ωt+π)、第3の駆動信号sin(ωt)、第4の駆動信号sin(ωt+π))を駆動用の電気信号とし、上記リング形状のたわみ振動板21の円周方向の対向する位置において、超音波振動子23A・23Bを逆位相の高周波信号(第1の駆動信号cos(ωt)、第2の駆動信号cos(ωt+π))にて励振するとともに、超音波振動子123A・123Bを逆位相の高周波信号(第3の駆動信号sin(ωt)、第4の駆動信号sin(ωt+π))にて励振することにより、図5に示すように、上記たわみ振動板21の進行波超音波振動を周回させ、上記リング状の搬送路に沿って上記混合対象の液滴P1,P2を搬送することができる。 As shown in FIG. 4, a specific configuration example of the third non-contact conveyance path 20 includes, for example, two pairs of ultrasonic transducers 23A, 23B, 123A, which use so-called bolted Langevin transducers. 123B. The drive unit 24 includes four-phase high-frequency signals having a frequency of about 20 to 50 kHz (first drive signal cos (ωt), second drive signal cos (ωt + π), third drive signal sin (ωt), 4 drive signal sin (ωt + π)) is used as a drive electric signal, and the ultrasonic vibrators 23A and 23B are sent to the ultrasonic transducers 23A and 23B at opposite positions in the circumferential direction of the ring-shaped flexible diaphragm 21 (first phase). 1 drive signal cos (ωt), second drive signal cos (ωt + π)), and ultrasonic transducers 123A and 123B are made to have high-frequency signals of opposite phase (third drive signal sin (ωt), second 4, the traveling wave ultrasonic vibration of the flexible vibration plate 21 circulates as shown in FIG. 5, and the object to be mixed along the ring-shaped conveyance path as shown in FIG. 5. Droplets P1 and P2 can be conveyed.
この非接触液滴混合装置100において、上記第3の非接触搬送路20は、上記第1の非接触搬送路10Aを介して非接触搬送されてくる混合対象の液滴P1と、上記第2の非接触搬送路10Bを介して非接触搬送されてくる混合対象の液滴P2を、上記たわみ振動板21と上記反射板22で挟まれた空間に発生される超音波定在波の複数の節部に混合対象の液滴P1,P2を捕捉し、個別に受け取った後、上記混合対象の液滴P1,P2を上記リング状の搬送路に沿って高速で非接触搬送する。 In the non-contact droplet mixing apparatus 100, the third non-contact conveyance path 20 includes the droplet P1 to be mixed that is non-contact conveyed via the first non-contact conveyance path 10A and the second non-contact conveyance path 10A. A plurality of ultrasonic standing waves generated in a space sandwiched between the flexural vibration plate 21 and the reflection plate 22 are mixed droplets P2 that are transported in a non-contact manner through the non-contact transport path 10B. After the droplets P1 and P2 to be mixed are captured and received individually at the nodes, the droplets P1 and P2 to be mixed are transported at high speed along the ring-shaped transport path.
上記第3の非接触搬送路20において、上記超音波定在波の複数の節部に捕捉された混合対象の液滴P1,P2は、上記リング状の搬送路に沿って高速で非接触搬送されることにより、混合されて複数の節部に分散して捕捉された状態になる。 In the third non-contact conveyance path 20, the droplets P1 and P2 to be mixed captured by the plurality of nodes of the ultrasonic standing wave are conveyed at high speed along the ring-shaped conveyance path. As a result, they are mixed and dispersed and captured in a plurality of nodes.
そして、上記高速非接触搬送動作により得られる液滴P1,P2を混合した液滴P3は、上記第3の非接触搬送路20のリング状の搬送路に沿って非接触搬送され、上記第2非接触搬送路20から第4の非接触搬送路30に受け渡される。 Then, the droplet P3 obtained by mixing the droplets P1 and P2 obtained by the high-speed non-contact conveyance operation is non-contact conveyed along the ring-shaped conveyance path of the third non-contact conveyance path 20, and the second It is delivered from the non-contact conveyance path 20 to the fourth non-contact conveyance path 30.
上記第3の非接触搬送路20における混合対象の液滴P1,P2の捕捉動作、混合のための高速非接触搬送動作、受け渡しのための非接触搬送動作は、上記制御部50により上記駆動部24の動作を制御することにより行われ、上記混合対象の液滴P1,P2の量や粘性などに応じて超音波振動子23の励振周波数や励振強度が適切に制御される。 The controller 50 controls the drive unit to capture the droplets P1 and P2 to be mixed in the third non-contact conveyance path 20, the high-speed non-contact conveyance operation for mixing, and the non-contact conveyance operation for delivery. 24 is controlled, and the excitation frequency and excitation intensity of the ultrasonic vibrator 23 are appropriately controlled according to the amount and viscosity of the droplets P1 and P2 to be mixed.
上記第4の非接触搬送路30は、長尺な平板状に形成され直線状のたわみ振動板31と、上記たわみ振動板31と対向して水平な状態に設置された反射板32と、上記たわみ振動板31を長手方向の複数箇所において加振する複数個の超音波振動子33と、上記複数個の超音波振動子33を異なる位相の電気信号により励振する駆動部34とを備える。 The fourth non-contact conveyance path 30 is formed in a long flat plate shape, a linear deflection vibration plate 31, a reflection plate 32 installed in a horizontal state so as to face the deflection vibration plate 31, and the above A plurality of ultrasonic vibrators 33 that vibrate the flexural vibration plate 31 at a plurality of locations in the longitudinal direction, and a drive unit 34 that excites the plurality of ultrasonic vibrators 33 with electrical signals having different phases.
上記たわみ振動板31と反射板32は、これらの間における音波の半波長の整数倍と等しい所定の間隔を鉛直方向において保持した水平な水平に設置されている。 The flexural vibration plate 31 and the reflection plate 32 are installed horizontally and at a predetermined interval equal to an integral multiple of half the wavelength of the sound wave between them.
この第4の非接触搬送路30は、上記たわみ振動板31と反射板32で挟まれた直線状の空間を上記第3の非接触搬送路20から受け渡される液滴P3の非接触搬送路としたもので、上記駆動部34により上記複数個の超音波振動子33を励振して上記たわみ振動板31を超音波振動させることにより、上記たわみ振動板31と上記反射板32により挟まれた空間に発生される超音波定在波の節部に上記液滴P3を捕捉し、上記駆動部34により上記複数個の超音波振動子33を励振させる電気信号の位相を制御することにより、上記超音波定在波の節部に捕捉した上記液滴P3を上記たわみ振動板31の長手方向に搬送する。 The fourth non-contact conveyance path 30 is a non-contact conveyance path for the droplet P3 delivered from the third non-contact conveyance path 20 through a linear space sandwiched between the flexible vibration plate 31 and the reflection plate 32. The drive unit 34 excites the plurality of ultrasonic transducers 33 to ultrasonically vibrate the flexural vibration plate 31, thereby sandwiching the flexure vibration plate 31 and the reflection plate 32. The droplet P3 is captured at the node of the ultrasonic standing wave generated in the space, and the phase of the electrical signal for exciting the plurality of ultrasonic transducers 33 is controlled by the driving unit 34, thereby The droplet P3 captured at the node of the ultrasonic standing wave is conveyed in the longitudinal direction of the flexible diaphragm 31.
上記第4の非接触搬送路30には、上記たわみ振動板31と反射板32で挟まれた直線状の非接触搬送路の搬送路出口部分において、上記混合された液滴P3を捕捉する超音波定在波の節部の下方に位置し、上記液滴P3を超音波定在波の節部から落下させて取り出すための開口35が上記反射板32設けられている。 In the fourth non-contact conveyance path 30, the superposition that captures the mixed droplet P <b> 3 at the conveyance path exit portion of the linear non-contact conveyance path sandwiched between the flexible vibration plate 31 and the reflection plate 32. The reflection plate 32 is provided with an opening 35 located below the node of the sonic standing wave and for dropping the droplet P3 from the node of the ultrasonic standing wave.
そして、上記第4の非接触搬送路30を介して非接触搬送された上記液滴P3は、この第4の非接触搬送路30の搬送路出口部分において、当該液滴P3を節部に捕捉している超音波定在波の発生を停止させて捕捉をとくことにより、節部の下方に落下させて上記開口35を介して取り出される。 Then, the droplet P3 transported in a non-contact manner via the fourth non-contact transport path 30 captures the droplet P3 at a node portion at the transport path exit portion of the fourth non-contact transport path 30. By stopping the generation of the standing ultrasonic wave and capturing it, it is dropped below the node and taken out through the opening 35.
ここで、上記非接触液滴混合装置100において、第1乃至第4の非接触搬送路10A,10B,20,30は、各たわみ振動板11A,11B,21,31と反射板12A,12B,22,32がこれらの間における音波の半波長の整数倍と等しい所定の間隔を鉛直方向において保持した水平な状態に設置されているが、各たわみ振動板11A,11B,21,31と反射板12A,12B,22,32をこれらの間における音波の半波長の整数倍と等しい所定の間隔を水平方向において保持した垂直な状態に設置するようにしても、混合対象の液滴Pを節部に捕捉して非接触搬送することができる。この場合、混合対象の液滴P1,P2を超音波定在波の節部に落下させて捕捉させるための開口15A,15B及び混合された液滴P3を取り出すための開口35を省略することができる。 Here, in the non-contact droplet mixing apparatus 100, the first to fourth non-contact conveyance paths 10A, 10B, 20, and 30 include the flexible vibration plates 11A, 11B, 21, and 31 and the reflection plates 12A, 12B, 22 and 32 are installed in a horizontal state in which a predetermined interval equal to an integral multiple of the half wavelength of the sound wave between them is maintained in the vertical direction, but each of the flexural vibration plates 11A, 11B, 21, 31 and the reflection plate Even if 12A, 12B, 22 and 32 are installed in a vertical state in which a predetermined interval equal to an integral multiple of the half wavelength of the sound wave between them is held in the horizontal direction, the droplet P to be mixed is a nodal portion. Can be captured and transported in a non-contact manner. In this case, the openings 15A and 15B for dropping and capturing the droplets P1 and P2 to be mixed on the nodes of the ultrasonic standing wave and the openings 35 for taking out the mixed droplet P3 may be omitted. it can.
さらに、図6に示す非接触液滴混合装置200のように、同心異径の円環状に形成され、水平軸を中心とした同軸状に設置されたたわみ振動板111と反射板112の相対向する周面で挟まれたリング状の空間に発生される超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴P1,P2を捕捉し、上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴P1,P2を下方に隣接して位置する節部に移動させて混合することもできる。 Further, like the non-contact droplet mixing apparatus 200 shown in FIG. 6, the flexural vibration plate 111 and the reflection plate 112 which are formed concentrically and annularly in an annular shape and are arranged coaxially with the horizontal axis as the center are opposed to each other. The droplets P1 and P2 to be mixed are captured in at least two nodes located above the plurality of nodes of the ultrasonic standing wave generated in the ring-shaped space sandwiched between the surrounding surfaces. By controlling the state of generation of the ultrasonic standing wave, the droplets P1 and P2 to be mixed captured in the node of the ultrasonic standing wave are moved to the node located adjacent to the lower side. It can also be mixed.
この非接触液滴混合装置200は、円環形状のたわみ振動板121と、上記たわみ振動板311と外周面が対向する同心異径の円環形状の反射板122と、上記たわみ振動板221を外周部から加振する超音波振動子123と、上記超音波振動子123を電気信号により励振する駆動部124と、上記駆動部124の動作を制御する制御部125からなる。 The non-contact droplet mixing apparatus 200 includes an annular flexural vibration plate 121, a concentric / different diameter annular reflective plate 122 whose outer peripheral surface faces the flexural vibration plate 311, and the flexural vibration plate 221. It comprises an ultrasonic transducer 123 that vibrates from the outer periphery, a drive unit 124 that excites the ultrasonic transducer 123 with an electrical signal, and a control unit 125 that controls the operation of the drive unit 124.
この非接触液滴混合装置200において、上記円環形状のたわみ振動板121には内径53mm、外径61.5mmのアルミニウム製円環を用い、上記反射板122には内径28mm 、外径38mmのアクリル製円環を用いた。そして、上記たわみ振動板121の外周面にキャップボルトにより先端が固定された超音波ホーン123Aを有するボルト締めランジュバン振動子123により、25.9kHzの呼吸振動を励振し、上記たわみ振動板211と反射板212の相対向する周面で挟まれたリング状の空間に超音波定在波を発生させることにより、上記超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴P1,P2を捕捉することができ、上記リング状の空間に発生される超音波定在波による非接触搬送路120を構成した。 In this non-contact droplet mixing apparatus 200, an aluminum ring having an inner diameter of 53 mm and an outer diameter of 61.5 mm is used for the annular flexural vibration plate 121, and an inner diameter of 28 mm and an outer diameter of 38 mm are used for the reflector 122. An acrylic ring was used. A 25.9 kHz respiratory vibration is excited by a bolted Langevin vibrator 123 having an ultrasonic horn 123A whose tip is fixed to the outer peripheral surface of the flexible diaphragm 121 by a cap bolt, and the flexible diaphragm 211 and the reflection are reflected. By generating an ultrasonic standing wave in a ring-shaped space sandwiched between opposing circumferential surfaces of the plate 212, at least two locations located above the plurality of nodes of the ultrasonic standing wave are provided. The droplets P1 and P2 to be mixed can be captured at the nodes, and the non-contact conveyance path 120 by the ultrasonic standing wave generated in the ring-shaped space is configured.
上記混合対象の液滴P1,P2は、それぞれ霧化させた状態で上記超音波定在波の複数の節部の内の上方に位置する2箇所の節部に個別に導入することにより、捕捉され凝縮される。 The droplets P1 and P2 to be mixed are captured by being individually introduced into two nodes located above the plurality of nodes of the ultrasonic standing wave in an atomized state. And condensed.
この非接触液滴混合装置200では、リング状の空間に発生される超音波定在波により、複数の液滴P1,P2を捕捉するために、図7に示すような1つの節円と12の接線を有する音場モードを使用した。 In this non-contact droplet mixing apparatus 200, in order to capture a plurality of droplets P1 and P2 by ultrasonic standing waves generated in a ring-shaped space, one nodal circle and 12 as shown in FIG. The sound field mode with the tangent line was used.
上記非接触液滴混合装置200において、上記混合対象の液滴P1,P2として水を用いて実験を行ったところ、リング状の空間に発生される超音波定在波の節付近で混合対象の液体を霧化することで、2つの液滴P1,P2を節部に捕捉し別々に浮揚させることができ、上記超音波定在波の発生状態を制御することにより、図8の(A),(B),(C),(D)に示すように、上記超音波定在波の節部に捕捉した混合対象の液滴P1,P2を下方に隣接して位置する節部に移動させて混合することができた。 In the non-contact droplet mixing apparatus 200, an experiment was performed using water as the droplets P1 and P2 to be mixed. As a result, the mixing target was near the node of the ultrasonic standing wave generated in the ring-shaped space. By atomizing the liquid, the two droplets P1 and P2 can be captured at the nodes and separately levitated, and by controlling the generation state of the ultrasonic standing wave, (A) in FIG. , (B), (C), (D), the droplets P1 and P2 to be mixed, which are captured in the nodes of the ultrasonic standing wave, are moved to the nodes located adjacently below. Could be mixed.
ここで、2つの節部に捕捉し別々に浮揚させた2つの液滴P1,P2を混合する方法としては、
(1)退縮モードを90°位相差で励振し、周方向進行波を発生させる方法
(2)浮揚中に駆動周波数を切り替え、音場モードを変更する方法
(3)振動子又は反射板を動かすことで、音場強度又は音場モードを変更する方法
(4)駆動電圧に変調をかけることで、音場強度又は音場モードを変更する方法
などがある。
Here, as a method of mixing two droplets P1 and P2 trapped in two nodes and separately levitated,
(1) A method of generating a circumferential traveling wave by exciting the retraction mode with a 90 ° phase difference (2) A method of changing the sound field mode by switching the driving frequency during levitation (3) Moving the transducer or reflector (4) There is a method of changing the sound field strength or the sound field mode by modulating the drive voltage.
この非接触液滴混合装置200では、(3)の方法を採用し、振動板311を動かすことで、音場強度又は音場モードを変更することとした。 In the non-contact droplet mixing device 200, the method (3) is adopted, and the sound field intensity or the sound field mode is changed by moving the diaphragm 311.
図8の(A)は、上記非接触液滴混合装置200において、2つの節部に液滴P1,P2を捕捉し別々に浮揚させた状態を示している。 FIG. 8A shows a state in which the droplets P1 and P2 are captured and floated separately at two nodes in the non-contact droplet mixing apparatus 200.
図8の(B)は、上記非接触液滴混合装置200において、2つの節部に液滴P1,P2を捕捉し別々に浮揚させた状態で、振動子211を揺らすことにより液滴P1,P2を動かした状態をしている。 FIG. 8B shows the non-contact droplet mixing apparatus 200 in which droplets P1, P2 are shaken by shaking the vibrator 211 in a state where the droplets P1, P2 are captured and floated separately at two nodes. P2 is moved.
図8の(C)は、上記非接触液滴混合装置200において、振動子121を揺らして液滴P1,P2を動かすことにより、2つ液滴P1,P2が触れ合い表面張力で結合した状態を示している。 FIG. 8C shows a state in which in the non-contact droplet mixing apparatus 200, the droplets P1 and P2 are moved by shaking the vibrator 121 so that the two droplets P1 and P2 come into contact with each other and are combined with the surface tension. Show.
図8の(D)は、上記非接触液滴混合装置200において2つ液滴P1,P2の混合状態を示している。 FIG. 8D shows a mixed state of two droplets P1 and P2 in the non-contact droplet mixing apparatus 200. FIG.
ここで、上記非接触液滴混合装置200における上記リング状の空間に発生される超音波定在波による非接触搬送路120について、レーザドップラ振動計を用いて音場分布測定を行ったところ、角度による音圧の変化すなわち周方向の音場分布は図9のように示される。すなわち、振動板121と反射板122の角度90°における距離Lが7.5mmの場合と10mmの場合では、中心の合ったL=7.5mmの方が音圧が大きい。混合を行った90°付近では距離Lの変化によっての節の移動はあまり見られない。 Here, with respect to the non-contact conveyance path 120 by the ultrasonic standing wave generated in the ring-shaped space in the non-contact droplet mixing apparatus 200, the sound field distribution measurement was performed using a laser Doppler vibrometer. FIG. 9 shows a change in sound pressure with angle, that is, a circumferential sound field distribution. That is, when the distance L between the vibration plate 121 and the reflection plate 122 at an angle of 90 ° is 7.5 mm and 10 mm, the sound pressure is larger when L = 7.5 mm with the center aligned. In the vicinity of 90 ° where mixing is performed, the movement of the nodes due to the change in the distance L is hardly observed.
また、振動板121と反射板122の距離Lと音圧の関係は、図10のように示される。上記非接触液滴混合装置200では、L=7mmの前後で最大音圧が大きく変化しており、振動板121が下がったときに、一時的に音圧が低くなり、音響放射力が低下し、重力により周方向に移動して混合が行われる。その後、振動板121が元の位置に戻ったときに、再び音圧が大きくなり、90°方向の強い音場に捕捉される。 Further, the relationship between the distance L between the diaphragm 121 and the reflector 122 and the sound pressure is shown in FIG. In the non-contact droplet mixing apparatus 200, the maximum sound pressure changes greatly before and after L = 7 mm, and when the diaphragm 121 is lowered, the sound pressure temporarily decreases and the acoustic radiation force decreases. The mixture is moved in the circumferential direction by gravity. Thereafter, when the diaphragm 121 returns to its original position, the sound pressure increases again and is captured by a strong sound field in the 90 ° direction.
音圧pと測定値の粒子速度νLDVの関係は、次の式(1) The relationship between the sound pressure p and the measured particle velocity ν LDV is expressed by the following equation (1).
式(1)において、nは空気の屈折率、ρは空気の密度、lは音場の長さ、cは音速(ただし、空気中、15℃,光波長633nm、1気圧、l=30mmとして計算した。) In equation (1), n is the refractive index of air, ρ is the density of air, l is the length of the sound field, c is the speed of sound (in the air, 15 ° C., light wavelength 633 nm, 1 atm, l = 30 mm) Calculated.)
また、上記非接触液滴混合装置200における上記リング状の空間に発生される超音波定在波による非接触搬送路120で節部に液滴Pとして水を捕捉し浮揚させた状態で、液滴Pに水性インクを少量加えて観測した時間変化の様子を図11の(A),(B),(C)に示す。 In the non-contact droplet mixing apparatus 200, the liquid is captured and floated as droplets P at the nodes in the non-contact conveyance path 120 by the ultrasonic standing wave generated in the ring-shaped space. FIGS. 11A, 11B, and 11C show changes in time observed by adding a small amount of water-based ink to the droplet P. FIG.
節部に捕獲して浮揚している液滴Pは、回転しており、水性インクを加えた直後は、図11の(B)に示すように、液滴Pの中心部に留まっているが、その後、図11の(C)に示すように、中心部のインクが全体に拡散していく。 The droplet P captured and levitated at the node is rotating, and immediately after the water-based ink is added, it remains at the center of the droplet P as shown in FIG. Thereafter, as shown in FIG. 11C, the ink in the central portion diffuses throughout.
したがって、上記非接触液滴混合装置100,200では、2つ液滴P1,P2の混合した液体P3を攪拌する効果もある。 Therefore, the non-contact droplet mixing devices 100 and 200 have an effect of stirring the liquid P3 in which the two droplets P1 and P2 are mixed.
10A,10B,20,30,120 非接触搬路、11A,11B,21,31,131,121 たわみ振動板、12A,12B,22,32,122 反射板、13,13A,13B,23,23A,23B,33,123 超音波振動子、14A,14B,24,34,124 駆動部、50,125 制御部、100,200 非接触液滴混合装置、P1,P2,P3 液滴 10A, 10B, 20, 30, 120 Non-contact carrying path, 11A, 11B, 21, 31, 131, 121 Deflection diaphragm, 12A, 12B, 22, 32, 122 Reflector, 13, 13A, 13B, 23, 23A , 23B, 33, 123 Ultrasonic vibrator, 14A, 14B, 24, 34, 124 Drive unit, 50, 125 Control unit, 100, 200 Non-contact droplet mixing device, P1, P2, P3 droplets
Claims (8)
同心異径の円環状に形成され、水平軸を中心とした同軸状に設置された上記たわみ振動板と上記反射板の相対向する周面で挟まれたリング状の空間に発生される超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴を捕捉し、
上記制御手段で上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を下方に隣接して位置する節部に移動させて混合することを特徴とする非接触液滴混合装置。 A flexural diaphragm formed in an annular shape, and formed in an annular shape concentric with the flexural vibration plate, and opposed to the flexural diaphragm, and maintained a predetermined interval equal to an integral multiple of half the wavelength of sound waves in the space. A reflector installed in a state, an ultrasonic vibrator for exciting the flexible vibration plate, a drive unit for exciting the ultrasonic vibrator with an electric signal, and the ultrasonic vibrator is excited by the drive unit. Control means for controlling a generation state of an ultrasonic standing wave generated in an annular space sandwiched between the flexible vibration plate and the reflection plate by ultrasonically vibrating the flexible vibration plate, The droplet to be mixed is captured at a plurality of nodes of the ultrasonic standing wave generated in the space between the flexural vibration plate and the reflection plate, and the generation state of the ultrasonic standing wave is determined by the control means. By controlling the above ultrasonic standing wave The mixture target droplets captured in part a non-contact droplet mixing apparatus for mixing by moving the section portion adjacent,
Ultrasound generated in a ring-shaped space formed between concentric and annular rings, which are arranged coaxially with a horizontal axis as the center and sandwiched between the opposing peripheral surfaces of the reflecting plate and the reflecting plate Capturing droplets to be mixed in at least two nodes located above the plurality of nodes of the standing wave;
By controlling the generation state of the ultrasonic standing wave with the control means, the droplet to be mixed captured in the node of the ultrasonic standing wave is moved to the node located adjacent to the lower side. A non-contact droplet mixing apparatus characterized by mixing .
上記制御手段は、上記駆動部により上記複数個の超音波振動子を励振させる電気信号の位相を制御し、上記たわみ振動板の周方向の進行波超音波振動を伝搬させ、上記超音波定在波の節部に捕捉した混合対象の液滴を周回させて混合することを特徴とする請求項1に記載の非接触液滴混合装置。 Exciting the flexural diaphragm formed in the annular shape at a plurality of locations by a plurality of the ultrasonic transducers,
The control means controls the phase of an electrical signal that excites the plurality of ultrasonic transducers by the driving unit, propagates traveling wave ultrasonic vibration in the circumferential direction of the flexible diaphragm, and The non-contact droplet mixing apparatus according to claim 1, wherein the droplets to be mixed captured by the wave node are circulated and mixed.
同心異径の円環状に形成され、水平軸を中心とした同軸状に設置された上記たわみ振動板と上記反射板の相対向する周面で挟まれたリング状の空間に発生される超音波定在波の複数の節部の内の上方に位置する少なくとも2箇所の節部に混合対象の液滴を捕捉し、
上記超音波定在波の発生状態を制御することにより、上記超音波定在波の節部に捕捉した混合対象の液滴を下方に隣接して位置する節部に移動させて混合することを特徴とする非接触液滴混合方法。 A flexural diaphragm formed in an annular shape, and formed in an annular shape concentric with the flexural vibration plate, and opposed to the flexural diaphragm, and maintained a predetermined interval equal to an integral multiple of half the wavelength of sound waves in the space. In the space between the reflectors installed in a state, the liquid droplets to be mixed are captured at a plurality of nodes of the ultrasonic standing wave generated by ultrasonically vibrating the flexural vibration plate, A non-contact droplet mixing method in which a droplet to be mixed captured by a node portion of the ultrasonic standing wave is moved to an adjacent node portion and mixed by controlling a generation state of the sonic standing wave. ,
Ultrasound generated in a ring-shaped space formed between concentric and annular rings, which are arranged coaxially with a horizontal axis as the center and sandwiched between the opposing peripheral surfaces of the reflecting plate and the reflecting plate Capturing droplets to be mixed in at least two nodes located above the plurality of nodes of the standing wave;
By controlling the generation state of the ultrasonic standing wave, the droplet to be mixed captured in the node of the ultrasonic standing wave is moved to the node located adjacent below and mixed. A non-contact droplet mixing method.
上記複数個の超音波振動子を励振させる電気信号の位相を制御し、上記たわみ振動板の周方向の進行波超音波振動を伝搬させ、上記超音波定在波の節部に捕捉した混合対象の液滴を周回させて混合することを特徴とする請求項5に記載の非接触液滴混合方法。 Exciting the flexural diaphragm formed in the annular shape at a plurality of locations by a plurality of the ultrasonic transducers,
Controlling the phase of the electrical signal that excites the plurality of ultrasonic transducers, propagating the traveling-wave ultrasonic vibration in the circumferential direction of the flexural vibration plate, and mixing target captured at the node of the ultrasonic standing wave The non-contact droplet mixing method according to claim 5 , wherein the droplets are circulated and mixed.
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