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JP6102005B2 - Flour composition - Google Patents
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JP6102005B2 - Flour composition - Google Patents

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JP6102005B2
JP6102005B2 JP2012285184A JP2012285184A JP6102005B2 JP 6102005 B2 JP6102005 B2 JP 6102005B2 JP 2012285184 A JP2012285184 A JP 2012285184A JP 2012285184 A JP2012285184 A JP 2012285184A JP 6102005 B2 JP6102005 B2 JP 6102005B2
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flour
wheat
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dough
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浩行 風早
浩行 風早
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Description

本発明はマイクロ波処理した小麦粉を含む小麦粉組成物に関するものである。   The present invention relates to a flour composition comprising flour that has been microwave treated.

従来、小麦粉に含まれる夾雑蛋白質や酵素を失活させて製パン適性などの二次加工特性を改良する目的で、小麦粉を加熱処理する方法が知られている。しかしながら加熱条件によっては小麦粉の二次加工特性に有益な効果を有するグルテンなどの小麦蛋白質を変性させてしまう為、かえって二次加工特性を損なうことになってしまう。その為従来の加熱処理による小麦粉の改質は小麦粉中の酵素活性を低下させ、かつ小麦グルテンの変性を極力抑える条件で小麦粉を熱処理するというものであった。例えば特許文献1には湿熱処理による製パン用小麦粉およびその製造方法が記載されている。
しかしながら、酵素活性を低下させ、かつグルテン変性を抑制するような加熱処理加工はその条件設定が難しいという問題があった。
Conventionally, a method of heat-treating wheat flour is known for the purpose of improving secondary processing characteristics such as bread-making suitability by inactivating contaminating proteins and enzymes contained in the flour. However, depending on the heating conditions, wheat proteins such as gluten, which have a beneficial effect on the secondary processing characteristics of wheat flour, are denatured, so that the secondary processing characteristics are impaired. Therefore, the conventional modification of wheat flour by heat treatment is to heat-treat the wheat flour under the condition that the enzyme activity in the wheat flour is reduced and the modification of wheat gluten is minimized. For example, Patent Document 1 describes flour for breadmaking by wet heat treatment and a method for producing the same.
However, there is a problem that it is difficult to set conditions for heat treatment that reduces enzyme activity and suppresses gluten denaturation.

また、小麦粒の品質改良方法として、低アミロ小麦粒をマイクロ波処理する方法が提案されている(特許文献2)。低アミロ小麦とは収穫時や収穫後の貯蔵時に水分の多い状況下に置かれ発芽状態になった小麦のことで、小麦中のアミラーゼ活性が健常粒より高いことを特徴とする。低アミロ小麦から得られた小麦粉は糊化時の粘度が低く(アミログラフ糊化最高粘度が400B.U.以下)、二次加工適性が著しく劣り、食品への加工には適さず商品価値が劣る。特許文献2の方法はこの低アミロ小麦についてグルテンの変性を引き起こさずに酵素を失活することで糊化粘度を改善し、小麦本来の二次加工適性を回復することを目的とするものであり、本発明のマイクロ波処理とは対象および処理条件が異なる。   Further, as a method for improving the quality of wheat grains, a method has been proposed in which low-amylo wheat grains are subjected to microwave treatment (Patent Document 2). Low amylo wheat is wheat that has been germinated and placed under conditions of high moisture at the time of harvest or storage after harvest, and is characterized by higher amylase activity in wheat than that of healthy grains. Wheat flour obtained from low amylo wheat has low viscosity when gelatinized (maximum viscosity of amylograph gelatinization is 400 B.U. or less), remarkably inferior to secondary processing, not suitable for processing into food, and inferior in commercial value . The method of Patent Document 2 aims to improve the gelatinization viscosity of the low-amylo wheat by inactivating the enzyme without causing gluten denaturation and to restore the original secondary processing suitability of wheat. The object and processing conditions are different from the microwave processing of the present invention.

特開2007-125006JP2007-125006 特願平2-19246号Japanese Patent Application No.2-19246

そこで本発明者等は上記課題を解決する為鋭意研究を重ねた結果、マイクロ波処理した小麦粉を含む小麦粉組成物を使用することにより、作業性及び老化耐性を有するパン類を製造することができることを見出し、本発明を完成するにいたった。   Therefore, as a result of intensive studies to solve the above problems, the present inventors are able to produce breads having workability and aging resistance by using a flour composition containing flour treated with microwaves. As a result, the present invention has been completed.

すなわち本発明は
(1)マイクロ波処理した小麦粉を含有する小麦粉組成物であって、
マイクロ波の照射量が小麦粉1gあたり175W・秒〜725W・秒であり、
マイクロ波処理した小麦粉の量が小麦粉組成物中の小麦粉の全質量に対して、3〜16質量%である、
前記小麦粉組成物。
(2)マイクロ波処理する前の小麦粉のアミロ粘度が400B.U.以上である前記(1)に記載の小麦粉組成物。
(3)前記(1)又は(2)に記載の小麦粉組成物を用いて製造されたことを特徴とするパン類。
である。
That is, the present invention is (1) a flour composition containing microwave treated flour,
The microwave irradiation amount is 175 W · sec to 725 W · sec per 1 g of flour,
The amount of the flour subjected to the microwave treatment is 3 to 16% by mass with respect to the total mass of the flour in the flour composition.
The flour composition.
(2) The flour composition according to (1), wherein the flour has an amylo viscosity of 400 B.U.
(3) Bread produced using the flour composition according to (1) or (2).
It is.

本発明のマイクロ波処理した小麦粉を含む小麦粉組成物を使用することで、優れた作業性及び老化耐性を有するパン類を製造することができる。   By using the wheat flour composition containing the microwave-treated wheat flour of the present invention, breads having excellent workability and aging resistance can be produced.

本発明において、小麦粉は1gあたり175W・秒〜725W・秒の照射量でマイクロ波処理する。小麦粉1gあたり400〜500W・秒の照射量が好ましい。
小麦粉1gあたり175W・秒未満では食感の改善効果が得られず、725W・秒を超えると食感の改善効果が得られず、硬く弾力と伸展性のバランスが悪い生地性となる為不適である。
ここで「小麦粉1gあたり175W・秒〜725W・秒の照射量」(以下、小麦粉1gあたりのマイクロ波照射量をW・秒/gの単位で表す)とはマイクロ波処理時のマイクロ波処理装置の出力(W)とその処理時間(秒)の積を被処理小麦粉の重量(g)で割ったときの値(W・秒/g)が175〜725の範囲になるように小麦にマイクロ波を照射することを意味する。
例えば、100gの小麦粉を600Wの電子レンジで90秒処理した場合には、
600(W)×90(秒)÷100(g)=540W・秒/gの照射量になる。
マイクロ波処理を上記の条件下で行う限り、使用する方法および装置は特に制限されない。マイクロ波発生装置の出力についても特に限定されず、出力が異なっても照射時間を変更し同じ照射量にすれば同じ効果が得られる。
またマイクロ波の照射は、被処理小麦粉全体に対してむら無く均一に行われるようにすることが好ましい。
具体的には、例えば家庭用電子レンジ(600W)内でマイクロ波を照射する場合には、小麦粉をマイクロ波加熱用容器中で4cm程度の均一な厚みになるようにならして処理する。
In the present invention, the flour is microwave-treated at an irradiation amount of 175 W · sec to 725 W · sec per 1 g. An irradiation amount of 400 to 500 W · sec per 1 g of flour is preferable.
If it is less than 175 W · sec per 1 g of flour, the texture improving effect cannot be obtained, and if it exceeds 725 W · sec, the texture improving effect cannot be obtained, and it is unsuitable because it becomes hard and the dough has a poor balance between elasticity and extensibility. is there.
Here, “irradiation amount of 175 W · second to 725 W · second per 1 g of wheat flour” (hereinafter, microwave irradiation amount per 1 g of wheat flour is expressed in units of W · second / g) is a microwave processing apparatus at the time of microwave processing Microwaves in the wheat so that the value (W · sec / g) of the product of the output (W) and the processing time (sec) divided by the weight (g) of the flour to be treated falls within the range of 175 to 725 Means irradiation.
For example, when 100g of flour is processed for 90 seconds in a 600W microwave oven,
The irradiation amount is 600 (W) × 90 (seconds) ÷ 100 (g) = 540 W · second / g.
As long as the microwave treatment is performed under the above conditions, the method and apparatus used are not particularly limited. The output of the microwave generator is not particularly limited, and even if the output is different, the same effect can be obtained by changing the irradiation time to the same dose.
Moreover, it is preferable that the microwave irradiation is performed uniformly and uniformly over the whole flour to be treated.
Specifically, for example, when microwaves are irradiated in a home microwave oven (600 W), the flour is processed in a microwave heating container so as to have a uniform thickness of about 4 cm.

本発明において、アミログラム最高粘度(以下「アミロ粘度」という)とは小麦粉のデンプンの糊化特性を測定した値であり、小麦粒を挽砕して得られる小麦粉の糊化時の粘度変化をブラベンダー社製のアミログラフ試験機で測定したときの最高粘度の値(単位はB.U.=Brabender Unit)のことをいう。
日本では、小麦をビューラー社製のテストミルで挽砕して得た60%歩留りの粉(60%粉)について行ったアミログラフ試験の最高粘度値を標準の測定値としている。
アミロ粘度が低いと,麺パン菓子などへの加工適正が失われる。一般にアミロ粘度が400B.U.以上であれば健全な小麦であり、300B.U.以上ならほぼ正常と考えてよい。300B.U.未満のものはなんらかの問題を抱えている確率が高い。特に、100B.U.以下のものはα−アミラーゼ活性が強く、健全な小麦に少量配合する場合であっても使用することができない。
In the present invention, the amylogram maximum viscosity (hereinafter referred to as “amylo viscosity”) is a value obtained by measuring the gelatinization characteristics of starch of wheat flour. It means the value of maximum viscosity (unit: BU = Brabender Unit) when measured with an amylograph tester manufactured by Lavender.
In Japan, the maximum viscosity value of the amylograph test conducted on 60% yield flour (60% flour) obtained by grinding wheat with a test mill manufactured by Bühler is used as a standard measurement value.
If the amylo viscosity is low, the suitability of processing for noodle confectionery will be lost. In general, if the amylo viscosity is 400 B.U. or higher, the wheat is healthy, and if it is 300 B.U. or higher, it is considered to be almost normal. Those less than 300 B.U. are likely to have some problem. In particular, those with 100 B.U. or less have strong α-amylase activity and cannot be used even when blended in a small amount into healthy wheat.

本発明においてマイクロ波処理に付す(すなわち、マイクロ波処理前の)小麦粉の種類は、アミロ粘度が400B.U.以上であれば特に限定されない。通常製パン用として用いられる小麦粉の原料小麦とされる1CWやHRS、HRWなど比較的蛋白含有量の高い小麦を使用した強力粉が望ましいが、WWなどの薄力粉などでも同様の効果が得られる。また同一の品種を原料とする場合であっても異なる品種を原料とするものが配合された場合であっても、いずれも使用することができる。   In the present invention, the type of flour subjected to microwave treatment (that is, before microwave treatment) is not particularly limited as long as the amylo viscosity is 400 B.U. A strong flour using wheat having a relatively high protein content such as 1CW, HRS, and HRW, which is a wheat flour that is normally used for breadmaking, is desirable, but the same effect can be obtained with a thin flour such as WW. Moreover, even if it is a case where the same kind is used as a raw material, and it is a case where the thing which uses a different kind as a raw material is mix | blended, all can be used.

本発明における小麦粉組成物は、小麦粉を含む組成物であり、小麦粉組成物中の小麦粉100質量部に対し、3〜16質量%のマイクロ波処理小麦粉を含有する。好ましくは小麦粉組成物中の小麦粉の全量に対し、5〜15質量%以上のマイクロ波処理小麦を含有する。小麦粉組成物中の小麦粉の全量に対し、マイクロ波処理小麦が3質量%未満では、十分な効果が得られない。またマイクロ波処理小麦が16質量%を超える場合は、硬く弾力と伸展性のバランスが悪い生地性となる為不適である。   The wheat flour composition in the present invention is a composition containing wheat flour, and contains 3 to 16% by mass of microwave-treated wheat flour with respect to 100 parts by mass of wheat flour in the wheat flour composition. Preferably 5-15 mass% or more of microwave processing wheat is contained with respect to the whole quantity of the flour in a wheat flour composition. If the microwave-treated wheat is less than 3% by mass with respect to the total amount of flour in the flour composition, sufficient effects cannot be obtained. On the other hand, when the amount of microwave-treated wheat exceeds 16% by mass, it is unsuitable because it is hard and has a dough property with a poor balance between elasticity and extensibility.

本発明のパン類は、本発明の条件でマイクロ波処理した小麦粉を用いる以外は、常法の製パン方法により得ることができる。例えば直捏法や中種法が挙げられる。   The breads of the present invention can be obtained by a conventional bread-making method, except that wheat flour processed under the conditions of the present invention is used. For example, the straight plate method and the medium seed method are listed.

直捏法は、全材料を最初から混ぜて生地を製造する方法である。例えば全材料を配合、混捏し、生地をつくり、該生地を発酵した後、適当な大きさに分割し、室温でベンチタイムをとり、成形、ホイロを行なった後、焼成する。   The straight rice process is a method of manufacturing a dough by mixing all ingredients from the beginning. For example, all ingredients are blended and kneaded to make a dough. After the dough is fermented, it is divided into appropriate sizes, bench time is taken at room temperature, molding, proofing, and baking.

中種法は、材料を2段階に分けて混ぜ、生地を製造する方法である。例えば小麦粉の一部にイーストと水を加えて中種生地をつくり1次発酵を行ない、残りの材料と混捏し、生地をつくる。その後室温でフロアタイムをとり、適当な大きさに分割した後、室温でベンチタイムをとり、成形、ホイロを行なった後、焼成する。   The medium seed method is a method for manufacturing a dough by mixing ingredients in two stages. For example, yeast and water are added to a part of flour to make a medium-sized dough, and primary fermentation is performed, and the dough is made by mixing with the remaining ingredients. Thereafter, the floor time is taken at room temperature and divided into appropriate sizes, then the bench time is taken at room temperature, forming, proofing, and firing.

本発明のパン類の製造においては、さらにライ麦粉、コーンフラワー、大麦粉、米粉などの穀粉類;イースト、イーストフード;タピオカ澱粉、馬鈴薯澱粉、コーンスターチ、ワキシーコーンスターチ、小麦澱粉など及びこれらにα化、エーテル化、エステル化、アセチル化、架橋処理等を行った加工澱粉類;ブドウ糖、果糖、乳糖、砂糖、イソマルトースなどの糖類;卵黄、卵白、全卵その他の卵に由来する成分である卵成分;粉乳、脱脂粉乳、大豆粉乳等の乳成分;ショートニング、ラード、マーガリン、バター、液状油等の油脂類;乳化剤;食塩等の無機塩類;保存料;ビタミン;カルシウム等の強化剤等の通常パン製造に用いる副原料を使用することができる。   In the production of the breads of the present invention, flours such as rye flour, corn flour, barley flour, rice flour; yeast, yeast food; tapioca starch, potato starch, corn starch, waxy corn starch, wheat starch and the like are gelatinized. Processed starch, etherified, esterified, acetylated, crosslinked, etc .; sugars such as glucose, fructose, lactose, sugar, isomaltose; egg yolk, egg white, whole egg and other eggs derived from eggs Ingredients; Milk ingredients such as powdered milk, skim milk powder, and soy milk powder; Fats and oils such as shortening, lard, margarine, butter, liquid oil; emulsifiers; inorganic salts such as salt; preservatives; vitamins; An auxiliary material used for bread production can be used.

本発明のパン類としては、食パン、ロールパン、菓子パン、ドーナツ、調理パン等が挙げられる。食パンとしては白食パン、フランスパン、バラエティーブレッド、イングリッシュマフィン等が挙げられ、ロールパンとしては、テーブルロール、バターロール、コッペパン、スィートロール、バンズ等が挙げられ、菓子パンとしては、アンパン、ジャムパン、クリームパン、カレーパン等のフィリング類をパンに詰めたもの、メロンパン、レーズンパン、デニッシュペストリー、クロワッサン、ブリオッシュ等が挙げられ、調理パンとしては、ハンバーガー、ホットドック、ピザ等が挙げられる。   Examples of the breads of the present invention include bread, rolls, confectionery breads, donuts, and cooking breads. Examples of breads include white bread, French bread, variety bread, and English muffins. Examples of bread rolls include table rolls, butter rolls, cupe breads, sweet rolls, and buns. Sweet breads include an bread, jam bread, and cream bread. Examples include stuffed fillings such as curry bread, melon bread, raisin bread, Danish pastry, croissant, brioche, etc., and cooking breads include hamburgers, hot dogs, pizzas and the like.

以下本発明を具体的に説明する為に実施例を示すが、本発明は以下の実施例のみに限定されるものではない。
試験例1 [小麦粉のマイクロ波処理]
本試験例で使用した小麦粉のアミログラフ糊化最高粘度は500B.U.であった。
家庭用電子レンジ(600W)に小麦粉入りのマイクロ波加熱用容器を入れ、小麦粉の塊が4cm程度の均一な厚みになるように小麦粉をならし、マイクロ波を照射し、マイクロ波処理小麦粉を得た。
EXAMPLES Examples will be shown below for specifically explaining the present invention, but the present invention is not limited to the following examples.
Test Example 1 [Microwave treatment of flour]
The maximum viscosity of amylograph gelatinization of the flour used in this test example was 500 B.U.
Place microwave heating container with flour into household microwave oven (600W), smoothen flour so that the lump of flour has a uniform thickness of about 4cm, and irradiate with microwave to obtain microwave processed flour It was.

試験例2 [製パン試験]
試験例1で得たマイクロ波処理小麦粉を用いて、食パンを製造した。詳細には、下記の工程で製造した。
(1)未処理の小麦粉(日本製粉株式会社製:商品名 クイン)と表2〜5に示した条件でマイクロ波処理した小麦粉を表1に示した割合で含んだ小麦粉100質量部、イースト2.2質量部、イーストフード0.1質量部、塩2質量部、上白糖5質量部、脱脂粉乳2質量部に水71質量部を加え、低速2分、中速3分間ミキシングしショートニング5質量部を加えて、さらに低速1分間、中速3分間、高速3分間ミキシングして生地を得た。
(2)90分間発酵させパンチ後、さらに30分間発酵させた。次に230gに分割しベンチタイムを25分間とった。
(3)分割した生地4つを2斤型に入れさらにホイロを45分間とった後、210℃、30分間焼成し食パンを得た。
Test Example 2 [Breadmaking test]
Using the microwave-treated flour obtained in Test Example 1, bread was produced. In detail, it manufactured in the following process.
(1) 100 parts by mass of wheat flour containing untreated wheat flour (manufactured by Nippon Flour Mills Co., Ltd .: trade name: Quinn) and flour treated with microwaves under the conditions shown in Tables 2 to 5 in a proportion shown in Table 1; yeast 2 .2 parts by weight, yeast food 0.1 parts by weight, salt 2 parts by weight, upper white sugar 5 parts by weight, skim milk powder 2 parts by weight, water 71 parts by weight, mixing for low speed 2 minutes, medium speed 3 minutes, shortening 5 parts The dough was further mixed by mixing at a low speed for 1 minute, a medium speed for 3 minutes, and a high speed for 3 minutes.
(2) It was fermented for 90 minutes and after the punch, it was further fermented for 30 minutes. Next, it was divided into 230 g and the bench time was 25 minutes.
(3) Four divided doughs were put in a 2 cocoon shape and further proofed for 45 minutes, and then baked at 210 ° C. for 30 minutes to obtain bread.

得られた各食パンについて、表1に示す評価基準により生地性及び食感を10名のパネラーで評価した。生地性については未処理小麦粉を100%使用した場合と比較した。また、食感に付いては得られた各食パンの製造2日後の食感について、製造後1日後の食感と比較した。得られた結果を下記の表2〜5に示す。   About each obtained bread, dough property and food texture were evaluated by the 10 panelists according to the evaluation criteria shown in Table 1. About dough property, it compared with the case where 100% of untreated flour was used. Moreover, about the food texture, it compared with the food texture 1 day after manufacture about the food texture 2 days after manufacture of each bread obtained. The obtained results are shown in Tables 2 to 5 below.

Figure 0006102005
Figure 0006102005

Figure 0006102005
Figure 0006102005

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Figure 0006102005

Figure 0006102005
Figure 0006102005

Figure 0006102005
Figure 0006102005

実施例1〜11は、生地性、食感ともに未処理小麦粉を100%使用した比較例1に比べ優れていた。
これに対し、マイクロ波の照射量が小麦粉1gあたり175W・秒未満である比較例2、4及び6は生地性及び食感の何れも未処理粉と大差がなく、またマイクロ波の照射量が小麦粉1gあたり725W・秒を超える比較例3、5及び7では硬く、弾力と伸展性のバランスが悪い生地性となり、硬い食感であった。
またマイクロ波処理した小麦粉の量が小麦粉組成物中の小麦粉の全質量に対して、3質量%未満である比較例8及び9では生地性及び食感の何れも未処理粉と大差がなく、マイクロ波処理した小麦粉の量が小麦粉組成物中の小麦粉の全質量に対して16質量%を超える比較例10及び11では弾力と伸展性のバランスが悪い生地性となり、硬い食感であった。
Examples 1 to 11 were superior to Comparative Example 1 in which 100% of untreated flour was used for both dough properties and texture.
On the other hand, Comparative Examples 2, 4 and 6 in which the microwave irradiation amount is less than 175 W · sec per 1 g of flour are not significantly different from the untreated flour in both the dough properties and the texture, and the microwave irradiation amount is In Comparative Examples 3, 5 and 7, which exceeded 725 W · sec per 1 g of flour, it was hard and had a dough property with a poor balance between elasticity and extensibility, and had a hard texture.
Further, in Comparative Examples 8 and 9 in which the amount of flour subjected to microwave treatment is less than 3% by mass with respect to the total mass of the flour in the flour composition, both the dough property and the texture are not significantly different from the untreated flour. In Comparative Examples 10 and 11 in which the amount of the flour subjected to the microwave treatment exceeded 16% by mass with respect to the total mass of the flour in the flour composition, the balance between elasticity and extensibility became a dough property, and the texture was hard.

Claims (3)

マイクロ波処理した小麦粉を含有する小麦粉組成物であって、
マイクロ波の照射量が小麦粉1gあたり175W・秒〜725W・秒であり、
マイクロ波処理した小麦粉の量が小麦粉組成物中の小麦粉の全質量に対して、3〜16質量%である、
前記小麦粉組成物。
A flour composition containing microwave treated flour,
The microwave irradiation amount is 175 W · sec to 725 W · sec per 1 g of flour,
The amount of the flour subjected to the microwave treatment is 3 to 16% by mass with respect to the total mass of the flour in the flour composition.
The flour composition.
マイクロ波処理する前の小麦粉のアミロ粘度が400B.U.以上である請求項1に記載の小麦粉組成物。   The wheat flour composition according to claim 1, wherein the flour has an amylo viscosity of 400 B.U. or more before microwave treatment. 請求項1又は2に記載の小麦粉組成物を用いて製造されたことを特徴とするパン類。   Bread produced using the flour composition according to claim 1 or 2.
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