JP6109596B2 - Process for producing baked food - Google Patents
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本発明は、表面はカリッと硬く、内部は滑らかでソフトな食感を有するとともに、焼成から時間が経過した後や電子レンジ加熱後にも良好な食感及び外観が維持される焼成食品の製造方法に関する。 The present invention provides a method for producing a baked food that has a hard and hard surface, a smooth and soft texture inside, and maintains a good texture and appearance even after time has elapsed since baking or after microwave heating. About.
たこ焼きや今川焼きなどの焼成食品は、近年、表面はカリッと硬く、内部は口当たりが滑らかでソフト又はクリーミーな食感を有するものが好まれる傾向にある。そのような食品を製造する方法として、通常のたこ焼き型を用いてたこ焼き生地を球形に成形した後、焼き穴とたこ焼きとの間に油を注入して所定の温度で加熱焼灸するたこ焼きの製造方法が知られている(特許文献1)。 In recent years, baked foods such as takoyaki and Imagawayaki tend to be preferred in which the surface is crispy and hard and the inside is smooth and has a soft or creamy texture. As a method of manufacturing such foods, manufacturing a takoyaki that forms a takoyaki dough into a spherical shape using a normal takoyaki mold, and then injects oil between the takiyaki and the takoyaki to heat and burn at a predetermined temperature. A method is known (Patent Document 1).
上記のような焼成食品は、前述した特有の食感を楽しむため、焼成したものをすぐに食するのが一般的である。しかし、近年の喫食形態の変化により、これらの焼成食品も、時間が経過した後で又は電子レンジで再加熱してから食されることが多くなっている。しかし、これらの焼成食品は、焼成後時間が経過するにつれ、外観のボリュームを失ったり、しわが寄った外観になるなど見た目が悪くなり、また表面のサクミが損なわれるなど食感も低下する。特に、電子レンジ加熱した場合はその傾向が顕著である。 In general, the baked food as described above is eaten immediately after being baked in order to enjoy the above-mentioned unique texture. However, due to recent changes in eating forms, these baked foods are often eaten after a lapse of time or after being reheated in a microwave oven. However, as time passes after baking, these baked foods have a poor appearance such as a loss of appearance volume or a wrinkled appearance, and the texture is also deteriorated, for example, the surface crust is damaged. In particular, the tendency is remarkable when microwave heating is performed.
焼成後の経時変化や電子レンジ加熱による変化に耐性のある焼成食品の製造方法が従来提案されている。特許文献2には、半焼成され保形性を有するたこ焼きの表面に、澱粉含有分散液を付着させた後加熱処理することにより、食感の経時変化耐性のあるたこ焼きを製造できることが記載されている。特許文献3には、たこ焼き型の焼き穴に小麦粉を主材とする生地を流し込み、該生地中に油で炒めた小麦粉で作った餡と蛸片を入れ、該餡と蛸片を該生地で覆って加熱調理することにより、冷凍保存後に電子レンジ加熱しても内部のクリーミーな食感を保持したたこ焼きを製造できることが記載されている。その他に、生地の配合を改良して経時変化耐性や冷凍耐性を与える方法(例えば、特許文献4〜5)や、冷凍法の改良(特許文献6)なども提案されている。 Conventionally, a method for producing a baked food resistant to changes over time after baking and changes due to microwave heating has been proposed. Patent Document 2 describes that a takoyaki that is resistant to change in texture over time can be produced by attaching a starch-containing dispersion to the surface of a takoyaki that is semi-baked and has shape-retaining properties, followed by heat treatment. Yes. In Patent Document 3, a dough mainly made of flour is poured into a takoyaki-type grill hole, and the dough and pieces made of flour fried in oil are put into the dough, and the dough and pieces are used with the dough. It is described that by tapping and cooking, a takoyaki can be produced that retains its internal creamy texture even when heated in a microwave after freezing. In addition, methods for improving dough mixing and giving aging resistance and refrigeration resistance (for example, Patent Documents 4 to 5), improvement of the refrigeration method (Patent Document 6), and the like have been proposed.
しかしながら、焼成から時間が経過した後や電子レンジ加熱後での食感や外観の変化がさらに少ない焼成食品が求められている。 However, there is a need for a baked food with less change in texture and appearance after time has elapsed since baking or after heating in a microwave oven.
本発明は、表面はカリッと硬く、内部は滑らかでソフトな食感と、良好な外観とを有するとともに、それらの食感及び外観を、焼成直後だけでなく、焼成から時間が経過した後や、冷蔵・冷凍保存して電子レンジ加熱後した後にも維持することができる焼成食品を提供することを課題とする。 The present invention has a crispy and hard surface, a smooth and soft texture inside, and a good appearance, and the texture and appearance are not only immediately after firing, but also after time has elapsed since firing. Another object of the present invention is to provide a baked food that can be maintained after being refrigerated and frozen and heated after microwave heating.
本発明者らは、上記の課題を解決すべく種々研究を重ねたところ、焼き型に生地の一部を投入して予め皮部を焼成成形した後、さらに中身の生地や具材を投入して焼成することで、中身が外皮で覆われた焼成食品を得ることができること、及び該焼成食品が、表面及び内部の食感や外観が良好であり、且つ焼成から時間が経過したり電子レンジ再加熱したときにもその良好な食感及び外観を保持していることを見出した。さらに、本発明者らは、上記外皮用の生地を特定の粒度の原料粉から調製することによって、該焼成食品の食感及び外観をさらに向上させることができることを見出し、本発明を完成した。 The inventors of the present invention have made various studies to solve the above-mentioned problems. After putting a part of the dough into the baking mold and firing the skin part in advance, the dough and ingredients are further added. And baking to obtain a baked food whose contents are covered with an outer shell, and the baked food has a good surface and internal texture and appearance, and a time has elapsed since baking or a microwave oven. It was found that the good texture and appearance were maintained even when reheated. Furthermore, the present inventors have found that the texture and appearance of the baked food can be further improved by preparing the dough for the skin from raw material powder having a specific particle size, and completed the present invention.
すなわち本発明は、焼成食品の製造方法であって、焼き型の凹部に第1の生地を投入し、該生地を該凹部の内壁面に沿って広げるとともに焼成することにより、外皮を成形する工程と、該凹部にさらに第2の生地を投入して焼成することにより該外皮で覆われた焼成食品を得る工程とを含み、該第1の生地は穀粉類を含有し、且つ該穀粉類は、その全質量中に、目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類を30質量%以上含有する、方法を提供する。 That is, the present invention is a method for producing a baked food, in which a first dough is placed in a recess of a baking mold, and the dough is spread along the inner wall surface of the recess and baked to form an outer skin. And a step of adding a second dough into the recess and baking it to obtain a baked food covered with the outer skin, wherein the first dough contains flour and the flour is The method of containing 30 mass% or more of flours having a particle size that passes through a 0.6 mm sieve but does not pass through a 0.3 mm sieve is provided in the total mass.
本発明によれば、表面はカリッとし、内部は滑らかでソフトな食感と、良好な外観とを有する焼成食品を製造することができる。この焼成食品は、焼成直後だけでなく、焼成後長時間良好な食感と外観を保持しているので、作り置きや持ち帰り用食品に適している。また、冷蔵や冷凍保存後に電子レンジ加熱後した後にも良好な食感と外観を有しているので、冷蔵又は冷凍食品としても有用である。 According to the present invention, it is possible to produce a baked food having a crispy surface and a smooth and soft texture inside and a good appearance. Since this baked food retains a good texture and appearance not only immediately after baking but also for a long time after baking, it is suitable as a food for preparation or take-out. Further, since it has a good texture and appearance even after being refrigerated or frozen and heated after microwave heating, it is also useful as a refrigerated or frozen food.
本発明により提供される焼成食品としては、焼き型で焼成して成形されるタイプの食品であればよく、例えば、たこ焼き、明石焼き、たい焼き、今川焼き、大判焼き、小判焼き、人形焼き、おやき、ベビーカステラ、ワッフル、焼きドーナツ、キッシュなどが挙げられるが、これらに限定されない。 The baked food provided by the present invention may be any type of food that is baked and molded in a baking mold, for example, takoyaki, akashiyaki, taiyaki, Imagawa ware, large size ware, oval ware, doll ware, Examples include, but are not limited to, Oyaki, Baby Castella, Waffle, Baked Donut, Quiche and the like.
本発明により提供される焼成食品は、表面を覆う外皮と、外皮に覆われた中身とを有する。外皮は、第1の生地を焼成して製造される。中身は、外皮の生地と同じ組成か、又は外皮の生地と異なる組成を有する第2の生地を焼成して製造される。焼成食品の表面と中身との食感の違いを際立たせるためには、外皮用の第1の生地と中身用の第2の生地は異なる組成であることが好ましい。 The baked food provided by the present invention has a skin covering the surface and a content covered by the skin. The outer skin is manufactured by firing the first dough. The contents are produced by baking a second dough having the same composition as the hull dough or a different composition from the hull dough. In order to make the difference in texture between the surface and the contents of the baked food stand out, it is preferable that the first dough for the skin and the second dough for the contents have different compositions.
上記外皮及び中身用の生地は、穀粉類を主体とする生地であればよい。穀粉類としては、薄力粉、中力粉、全粒粉、準強力粉、強力粉、デュラム小麦粉等の小麦粉、米粉、ライ麦粉、ライ小麦粉、トウモロコシ粉などが挙げられる。これらの穀粉類は、いずれか単独で使用してもよく、又は2種類以上を適宜混合して使用してもよい。 The outer and inner doughs may be any dough mainly composed of flour. Examples of cereal flour include wheat flour such as light flour, medium flour, whole grain flour, semi-strong flour, strong flour, durum wheat flour, rice flour, rye flour, rye flour, corn flour and the like. These flours may be used alone or in combination of two or more.
本発明の焼成食品を構成する外皮は、第1の生地から製造される。該第1の生地は、穀粉類を主原料として含む。当該生地における穀粉類の含有量は、目的の焼成食品の種類にあわせて適宜決定すればよいが、水分を除く全質量の50〜100質量%程度であればよく、70〜95質量%が好ましい。さらに、該第1の生地に含まれる穀粉類は、その全質量中に、目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類を30質量%以上、好ましくは40質量%以上、より好ましくは50〜100質量%含有する。さらに好ましくは、該第1の生地に含まれる穀粉類は全て、目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類である。 The outer skin constituting the baked food of the present invention is manufactured from the first dough. The first dough contains flour as a main raw material. The flour content in the dough may be appropriately determined according to the type of the desired baked food, but may be about 50 to 100% by mass of the total mass excluding moisture, and preferably 70 to 95% by mass. . Furthermore, the flour contained in the first dough is 30% by mass or more of flour having a particle size that passes through a 0.6 mm sieve but does not pass through a 0.3 mm sieve in the total mass, Preferably it is 40 mass% or more, More preferably, it contains 50-100 mass%. More preferably, all the flours contained in the first dough are flours having a particle size that passes through a 0.6 mm sieve but does not pass through a 0.3 mm sieve.
上記目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類は、その粒度さえ満たせば、如何なる由来のものであってもよい。例えば、当該穀粉類は、上記に挙げた小麦粉、米粉、ライ麦粉、ライ小麦粉、トウモロコシ粉等、又はそれらの混合粉であり得る。好ましくは、当該穀粉類は、小麦粉、米粉及びトウモロコシ粉からなる群より選択させる少なくとも1種の穀粉、又はそれらの穀粉の2種以上の混合粉である。さらに好ましくは、当該穀粉類は、デュラム小麦のセモリナ粉、米粉、トウモロコシ粉からなる群より選択させる少なくとも1種の穀粉、又はそれらの穀粉の2種以上の混合粉である。 Flour having a particle size that passes through the 0.6 mm sieve but does not pass through the 0.3 mm sieve may be of any origin as long as the particle size is satisfied. For example, the cereal flours can be wheat flour, rice flour, rye flour, rye flour, corn flour, etc., or a mixture thereof as listed above. Preferably, the flour is at least one flour selected from the group consisting of wheat flour, rice flour and corn flour, or a mixed flour of two or more thereof. More preferably, the flour is at least one flour selected from the group consisting of durum wheat semolina, rice flour, corn flour, or a mixed flour of two or more thereof.
上記目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類は、上記に挙げた穀類をロール粉砕法や胴搗き粉砕法といった一般的な製粉方法によって破砕した後、所定の目開きの篩で分級することによって調製することができる。このとき、目開き0.6mm篩を通過した成分のうち、目開き0.3mm篩上に残った成分を、第1の生地用の穀粉として回収することができる。 Grains having a particle size that passes through the 0.6 mm sieve but does not pass through the 0.3 mm sieve are crushed by the general milling methods such as the roll crushing method and the boring crushing method. Then, it can prepare by classifying with the sieve of a predetermined opening. At this time, among the components that have passed through the 0.6 mm sieve, the components remaining on the 0.3 mm sieve can be recovered as the flour for the first dough.
上記第1の生地に含まれる穀粉類には、上記特定範囲の粒度を有さない穀粉類、例えば、目開き0.3mm篩を通過する一般的な粒度の穀粉類や、又は目開き0.6mm篩を通過しない粒径の大きな穀粉類が含まれていてもよい。しかし、目開き0.3mm篩を通過する穀粉類の割合が増加すると、得られた焼成食品に対する食感及び外観の向上効果が小さくなる傾向がある。一方、目開き0.6mm篩を通過しない大きな粒径の穀粉は、調製に要するコスト及び煩雑さの点で好ましくない。 The flours contained in the first dough include flours having no particle size in the specific range, for example, flours having a general particle size that passes through a sieve having a mesh size of 0.3 mm, or mesh sizes of 0. Flour having a large particle size that does not pass through a 6 mm sieve may be included. However, when the ratio of flours passing through a sieve having an opening of 0.3 mm increases, the texture and appearance improving effect on the obtained baked food tends to be reduced. On the other hand, flour with a large particle size that does not pass through a sieve having an aperture of 0.6 mm is not preferable in terms of cost and complexity required for preparation.
上記第1の生地はまた、澱粉類を含有していてもよい。澱粉類を含有することで、焼成食品がしっとりとして口どけの良い食感を有するものとなる。澱粉類としては、馬鈴薯澱粉、タピオカ澱粉、小麦澱粉、ワキシーコーンスターチ、ハイアミロースコーンスターチ、コーンスターチ、米澱粉、甘藷澱粉、サゴ澱粉、緑豆澱粉、およびそれらの化工澱粉が挙げられる。これらの澱粉類は、いずれか単独で使用してもよく、又は2種類以上を適宜混合して使用してもよい。当該生地における澱粉類の含有量は、穀粉類100質量部に対して、0.1〜50質量部程度が好ましく、5〜30質量部がより好ましい。 The first dough may also contain starches. By containing starches, the baked food has a moist and good mouthfeel. Starches include potato starch, tapioca starch, wheat starch, waxy corn starch, high amylose corn starch, corn starch, rice starch, sweet potato starch, sago starch, mung bean starch, and modified starches thereof. These starches may be used alone or in combination of two or more. About 0.1-50 mass parts is preferable with respect to 100 mass parts of flour, and, as for content of the starch in the said dough, 5-30 mass parts is more preferable.
上記第1の生地はさらに、糖類、油脂類、乳、卵、大豆蛋白、小麦グルテン等のタンパク質成分、増粘剤、膨張剤、乳化剤、酵素、食塩、調味料、色素、香料などを含有していてもよい。また該第1の生地には、天かす、紅ショウガ、ゴマ、ナッツ類、果実、薬味などの食材を添加してもよい。これらの材料は、目的とする焼成食品の種類や品質に応じて適宜添加することができる。 The first dough further contains protein components such as sugars, fats and oils, milk, eggs, soy protein, wheat gluten, thickeners, swelling agents, emulsifiers, enzymes, salt, seasonings, pigments, flavors and the like. It may be. Moreover, you may add foodstuffs, such as topping, a red ginger, sesame, nuts, a fruit, and a seasoning, to this 1st dough. These materials can be appropriately added according to the type and quality of the intended baked food.
本発明の焼成食品を構成する中身は、第2の生地から製造される。該第2の生地は、穀粉類を主原料として含む。該第2の生地は、上記第1の生地と同じ生地であってもよいが、その必要はない。例えば、該第2の生地としては、該第1の生地と同じ生地、穀粉類の粒度に限定がない以外は該第1の生地と同じ組成の生地、目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類を30質量%以上含有しない穀粉類を含む以外は該第1の生地と同じ組成の生地、目的の焼成食品用の生地として従来知られている生地(例えば、特許文献4〜5、特開2001−69903号公報、特開平6−277011号公報、特開2001−153号公報、特許第4575871号公報等に記載の生地)、市販の焼成食品用ミックス粉により製造される生地、等が挙げられる。 The contents constituting the baked food of the present invention are manufactured from the second dough. The second dough contains flour as a main raw material. The second dough may be the same as the first dough, but it is not necessary. For example, the second dough passes through a sieve having the same composition as the first dough and a sieve having an aperture of 0.6 mm, except that there is no limitation on the grain size of the first dough and flour. Conventionally known as a dough having the same composition as the first dough, and a dough for the intended baked food, except that it contains flour that does not contain 30% by mass or more of flour having a particle size that does not pass through a sieve having a mesh size of 0.3 mm Doughs (for example, doughs described in Patent Documents 4 to 5, JP-A-2001-69903, JP-A-6-277011, JP-A-2001-153, JP-A-4575871, etc.), commercially available baking The dough manufactured with the mixed powder for foods, etc. are mentioned.
上述した穀粉類及びその他の材料を、水などの液体や、調味料等と混合することにより、上記第1及び第2の生地を調製することができる。当該生地は、液状であっても、ペースト状であってもよい。当該生地の粘度は、特に限定されないが、好ましくは20mpas〜100pas、より好ましくは30mpas〜50pasであると操作性が向上する。さらに、中身用の第2の生地には、野菜、肉、魚介、卵、天かす、薬味、紅ショウガ、ゴマ、ナッツ類、果実、餡、クリーム、ジャム等の各種具材を添加してもよい。このとき、焼成食品の外皮用の第1の生地と中身用の第2の生地は、同じ組成の生地であればまとめて調製してもよく、又は異なる組成の生地をそれぞれ別に調製してもよい。あるいは、まとめて調製した生地を外皮用と中身用に分け、各々に好みの材料をさらに添加してもよい。 The first and second doughs can be prepared by mixing the above-described flours and other materials with a liquid such as water or a seasoning. The dough may be liquid or pasty. The viscosity of the dough is not particularly limited, but operability is improved when it is preferably 20 mpas to 100 pas, more preferably 30 mpas to 50 pas. Furthermore, various ingredients such as vegetables, meat, seafood, eggs, tempura, condiments, red ginger, sesame seeds, nuts, fruits, persimmons, cream, jam can be added to the second dough for the contents. Good. At this time, the first dough for the outer skin of the baked food and the second dough for the contents may be prepared together as long as they have the same composition, or different doughs may be prepared separately. Good. Alternatively, the doughs prepared together may be divided into an outer skin and a content, and a favorite material may be further added to each.
本発明により提供される焼成食品は、凹部を有する焼き型で上記第1及び第2の生地を焼成することで製造される。詳細には、まず焼き型の凹部に第1の生地を投入し、次いで投入した生地を凹部の内壁面に沿って広げるとともに焼成することにより外皮を焼成成形する。続いて、凹部にさらに第2の生地を投入して焼成することにより、中身が外皮で覆われた焼成食品を得ることができる。以下に、本発明の焼成食品の製造方法についてさらに詳細に説明する。 The baked food provided by the present invention is manufactured by baking the first and second doughs with a baking mold having a recess. Specifically, first, the first dough is put into the recess of the baking mold, and then the thrown dough is spread along the inner wall surface of the recess and fired to form the outer skin. Subsequently, the second dough is further put into the concave portion and baked, whereby a baked food whose contents are covered with an outer skin can be obtained. Below, the manufacturing method of the baked food of this invention is demonstrated in detail.
焼き型は、生地を流し入れることができる凹部を備えるものであればよく、凹部を1つのみ有しているものであってもよいが、複数の凹部を有しているものが製造効率の点で好ましい。焼き型及び凹部は、金属、耐熱ガラス等の通常焼き型に使用されるいずれの材料から製造されていてもよく、また生地を投入される凹部と焼き型の他の部分とが、異なる材料で製造されていてもよい。凹部が、耐熱性フッ素樹脂製であるか又は表面に耐熱性フッ素樹脂製の被膜をした金属製であると、生地の付着防止の利点が得られる。焼き型の大きさや形状は特に限定されないが、外皮と中身とを有する焼成食品を製造するという目的上、焼き型の各凹部の開口部の最大長及び深さはいずれも10mm以上であることが好ましく、20mm以上であることがより好ましい。凹部が小さすぎると、表面と内部とで食感の異なる焼成食品を得ることが難しくなる。また凹部の開口部の最大長及び深さはいずれも150mm以下であることが好ましく、100mm以下であることがより好ましい。凹部が大きすぎると、焼成食品の喫食性が悪くなるだけでなく、内部を十分に焼成することが難しくなる。さらに、焼き型は、凹部の底部と開口部とで最大長が変わらない形状(例えば、筒状)、底部から開口部に向けて最大長が徐々に増加していく形状(例えば、コーン形、すり鉢形又はお椀形)、又は最大長が底部から徐々に増加して途中で一定になる形状(例えば、長半球形、釣鐘形又は下部がお椀型で上部が筒状)であると、後述する生地を広げる作業が容易になるため好ましい。 The baking mold is not limited as long as it has a recess capable of pouring the dough, and may have only one recess. Is preferable. The baking mold and the recess may be manufactured from any material used for normal baking molds such as metal and heat-resistant glass, and the recess into which the dough is put and the other part of the baking mold are made of different materials. It may be manufactured. When the recess is made of a heat-resistant fluororesin or a metal having a surface made of a heat-resistant fluororesin coating, an advantage of preventing the adhesion of the cloth can be obtained. The size and shape of the baking mold are not particularly limited, but for the purpose of producing a baked food having an outer skin and contents, the maximum length and depth of the opening of each recess of the baking mold may be 10 mm or more. Preferably, it is 20 mm or more. If the recess is too small, it is difficult to obtain a baked food having a different texture between the surface and the inside. Further, the maximum length and depth of the opening of the recess are both preferably 150 mm or less, and more preferably 100 mm or less. When the concave portion is too large, not only the eating property of the baked food is deteriorated, but it is difficult to sufficiently bak the inside. Furthermore, the baking mold has a shape in which the maximum length does not change between the bottom and the opening of the recess (for example, a cylindrical shape), a shape in which the maximum length gradually increases from the bottom to the opening (for example, a cone shape, Mortar shape or bowl shape) or a shape in which the maximum length gradually increases from the bottom and becomes constant in the middle (for example, a long hemisphere, a bell shape or a bowl shape at the bottom and a cylinder at the top), which will be described later. This is preferable because the work of spreading the dough becomes easy.
上記焼き型の凹部に上述した外皮用の第1の生地を投入する。焼き型は、予め熱しておくことが好ましい。加熱温度は目的とする焼成食品の種類に応じて調整すればよいが、150〜220℃程度が好ましい。次いで、投入した該第1の生地を焼き型の凹部の内壁面に沿って広げていく。生地を広げる手段としては、特に限定されないが、例えば、焼き型の凹部に凸部を挿入することによって凸部と凹部内壁面との間隙に生地を広げる方法、焼き型を旋回させ遠心力によって生地を広げる方法、凹部内壁面に生地を塗布する方法、上部から空気を吹き付ける方法、凹部に投入した生地を短時間焼成後、凹部内壁面に広げて焼成し、壁面に固着しなかった生地を吸い上げる方法などが挙げられる。このうち、凸部を挿入する方法が、簡便に均一の厚さの外皮を成形できるため好ましい。 The above-mentioned first dough for the skin is put into the concave portion of the baking mold. The baking mold is preferably heated in advance. The heating temperature may be adjusted according to the type of the desired baked food, but is preferably about 150 to 220 ° C. Next, the introduced first dough is spread along the inner wall surface of the concave portion of the baking mold. The means for spreading the dough is not particularly limited, but for example, a method of spreading the dough into the gap between the convex portion and the inner wall surface of the recess by inserting a convex portion into the concave portion of the baking mold, the dough by rotating the baking mold and centrifugal force , Spreading the dough on the inner wall of the recess, blowing air from the top, baking the dough in the recess for a short time, spreading it on the inner wall of the recess and baking it, and sucking up the dough that did not adhere to the wall The method etc. are mentioned. Among these, the method of inserting the convex portion is preferable because an outer skin having a uniform thickness can be easily formed.
凸部は、焼き型の凹部に挿入されることにより、凸部の外表面と凹部の内壁面との間に、生地が広がることのできる所定の間隔の間隙を形成することを可能とする大きさ及び形状を有する部材である。好ましくは、凸部は、焼き型の凹部と対応する形状を有するが、大きさは凹部よりも小さく、凹部の内空間に挿入されると、凹部内の底面及び側壁面に対してほぼ等しい間隔の間隙を形成することができる。しかしながら、凸部の形状は、焼き型の凹部の形状と完全に対応したものでなくともよく、従って焼き型の凹部内壁との間隙の間隔は、常に均等でなくともよく、場所による多少のばらつきは許容される。 The convex portion is inserted into the concave portion of the baking mold, so that a gap having a predetermined interval through which the cloth can spread can be formed between the outer surface of the convex portion and the inner wall surface of the concave portion. It is a member which has thickness and shape. Preferably, the convex portion has a shape corresponding to the concave portion of the baking mold, but the size is smaller than the concave portion, and when inserted into the inner space of the concave portion, the gap is substantially equal to the bottom surface and the side wall surface in the concave portion. Can be formed. However, the shape of the convex portion does not have to completely correspond to the shape of the concave portion of the baking mold. Therefore, the gap between the concave portion and the inner wall of the concave portion of the baking mold does not always have to be uniform, and varies slightly depending on the location. Is acceptable.
凸部のより詳細な例としては、凹部に挿入した場合に、凹部の内壁との間に、該凹部の開口部の最大長に対して、好ましくは平均で0.25〜12.5%、より好ましくは平均で2.0〜9.5%の距離の間隙を形成できる大きさ及び形状を有するものが挙げられる。一実施形態において、凹部は半球状の窪みであり、凸部は半球状である。別の一実施形態において、凹部は長半球状の窪みであり、凸部は長半球状である。また別の一実施形態において、凹部は円筒形の窪みであり、凸部は円筒である。また別の一実施形態において、凹部はすり鉢状であり、凸部は円錐形である。また別の一実施形態において、凹部は鯛焼き型であり、凸部は凹部と同形の鯛焼き形状であるが該凹部の内空間より大きさが小さい。また別の一実施形態において、凹部はパイ型又はキッシュ型であり、凸部は凹部と同形のパイ又はキッシュの形状であるが該凹部の内空間より大きさが小さい。 As a more detailed example of the convex portion, when inserted into the concave portion, preferably 0.25 to 12.5% on average with respect to the maximum length of the opening portion of the concave portion between the inner wall of the concave portion, More preferably, those having a size and a shape capable of forming a gap having a distance of 2.0 to 9.5% on average can be mentioned. In one embodiment, the recess is a hemispherical depression and the protrusion is hemispherical. In another embodiment, the recess is a long hemispherical depression and the convex portion is a long hemispherical. In another embodiment, the concave portion is a cylindrical depression and the convex portion is a cylinder. In another embodiment, the recess has a mortar shape and the protrusion has a conical shape. In another embodiment, the concave portion is a glazed mold, and the convex portion has the same glazed shape as the concave portion, but is smaller in size than the inner space of the concave portion. In another embodiment, the concave portion is a pie type or quiche type, and the convex portion has a pie or quiche shape that is the same shape as the concave portion, but is smaller in size than the inner space of the concave portion.
例えば、焼成食品がたこ焼きである場合、上記凹部は、円形の開口部を有する半球状又は長半球状の窪みであり得、上記凸部は、該凹部と対応する形状を有するが大きさは該凹部の開口部の内半径よりも、好ましくは平均0.1〜5mm、より好ましくは平均1〜4mm小さい半径を有する半球状又は長半球状であり得る。該凸部を凹部に挿入した場合の、凸部と凹部の内壁との間隔は、好ましくは平均で0.1〜5mm、より好ましくは平均1〜4mmであり得る。 For example, when the baked food is takoyaki, the concave portion may be a hemispherical or long hemispherical depression having a circular opening, and the convex portion has a shape corresponding to the concave portion, but the size is It may be hemispherical or oblong hemispherical having a radius that is preferably 0.1 to 5 mm on average and more preferably 1 to 4 mm on average than the inner radius of the opening of the recess. When the convex portion is inserted into the concave portion, the distance between the convex portion and the inner wall of the concave portion may be preferably 0.1 to 5 mm on average, more preferably 1 to 4 mm on average.
凸部は凹部よりも小さいため、単純に凹部に押し込むと、凹部の底に落下して接触し、底面に間隙が形成されない。そこで、凸部が凹部の底面に接触せず、底面と所望の間隔の間隙を形成できるように凹部への凸部の挿入度合を制御する必要がある。例えば、凸部を手動で操作する場合は凸部に設けたハンドルを手で保持して凸部を動かせばよく、又は凸部の動く距離を制御する駆動部を設けるとよい。さらに、凸部又はそのハンドルや駆動部に、凸部が凹部に入り込み過ぎないように凸部の動きを止めるストッパーなどを設けると、凸部が凹部の底に接触することを防止し、又は凹部の底面と所定の間隔を維持することができるので有利である。 Since the convex portion is smaller than the concave portion, if the convex portion is simply pushed into the concave portion, the convex portion falls and contacts the bottom of the concave portion, and no gap is formed on the bottom surface. Therefore, it is necessary to control the degree of insertion of the convex portion into the concave portion so that the convex portion does not contact the bottom surface of the concave portion and a gap with a desired interval can be formed from the bottom surface. For example, when the convex portion is manually operated, the handle provided on the convex portion may be held by hand and the convex portion may be moved, or a drive unit that controls the distance the convex portion moves may be provided. Furthermore, if the convex part or its handle or drive part is provided with a stopper or the like for stopping the movement of the convex part so that the convex part does not enter the concave part, the convex part is prevented from contacting the bottom of the concave part, or the concave part This is advantageous because it can maintain a predetermined distance from the bottom surface.
凸部は、凹部と同質の材料で製造されていてもよく、又は別の材料で製造されていてもよい。凸部が耐熱性フッ素樹脂製であるか又は表面に耐熱性フッ素樹脂製の被膜をした金属製である場合、生地の付着が防止できるため好ましい。 The convex part may be manufactured with the same material as the concave part, or may be manufactured with another material. It is preferable that the convex portion is made of a heat-resistant fluororesin or is made of a metal having a heat-resistant fluororesin coating on the surface because adhesion of the fabric can be prevented.
図1に、凸部を用いた外皮の成形手順の概要図を示す。焼き型の凹部に上記第1の生地を投入した後、凹部に凸部を挿入する(図1A)。凸部が挿入されるに従って、凹部の底に溜まっていた該第1の生地は、凸部に押されて凸部外表面と凹部内壁面との間の間隙に広がる(図1B)。この状態で該第1の生地を焼成すれば、間隙の幅にあわせて薄く広がった状態の焼成生地を得ることができる。さらに焼成によって、該第1の生地は凹部の形状に合わせて成形されるので、焼き型に対応した形状の外皮が形成される(図1C)。 FIG. 1 shows a schematic diagram of a procedure for forming an outer skin using convex portions. After putting the first dough into the concave portion of the baking mold, the convex portion is inserted into the concave portion (FIG. 1A). As the convex portion is inserted, the first fabric accumulated at the bottom of the concave portion is pushed by the convex portion and spreads in the gap between the outer surface of the convex portion and the inner wall surface of the concave portion (FIG. 1B). If the first dough is baked in this state, a baked dough that is thinly spread according to the width of the gap can be obtained. Further, by firing, the first dough is formed in accordance with the shape of the recess, so that an outer skin having a shape corresponding to the baking mold is formed (FIG. 1C).
上記第1の生地を広げて焼成する際に、凸部を上下若しくは左右に動かすか又は振動させると、あるいは凸部を固定した状態で焼き型を上下若しくは左右に動かすか又は振動させると、間隙に生地が広がりやすくなるため有利である。凸部を上下に動かす方法が簡便で好ましい。外皮が焼成成形されたら、凸部は凹部から取り外す。 When the first dough is spread and fired, if the convex part is moved up and down or left and right or vibrated, or if the baking mold is moved up and down or left and right with the convex part being fixed, or if it is vibrated, the gap It is advantageous because the fabric easily spreads. A method of moving the convex part up and down is simple and preferable. When the outer skin is fired, the convex portion is removed from the concave portion.
必要に応じて、上記手順で凹部内部に形成された外皮を、さらに凹部上部から加熱することにより、さらに堅固な外皮を形成することができる。 If necessary, a firmer skin can be formed by further heating the skin formed inside the recess by the above procedure from the top of the recess.
以上の手順により、外皮を成型することができる。あるいは、上記外皮成形の手順を2回以上、例えば2回又は3回繰り返して、複層構造の外皮を形成してもよい。 The outer skin can be molded by the above procedure. Alternatively, the outer skin molding procedure may be repeated twice or more, for example, twice or three times to form a multilayer skin.
形成された外皮は、凹部開口部の最大長に対して、好ましくは平均で0.25〜12.5%の厚さ、より好ましくは平均で2.0〜9.5%の厚さを有する。外皮が複層構造の場合は、複層をなす外皮の厚さの合計として、上記の範囲になるようにする。外皮の平均厚さが凹部開口部の最大長に対して0.25%未満であると、得られた焼成食品の食感及び外観に十分な経時変化耐性が付与されず、一方外皮の平均厚さが凹部開口部の最大長に対して12.5%を超えると、得られた焼成食品の表面と中身との食感のバランスが悪くなるため好ましくない。但し、外皮の厚さが上記の基準を満たす場合でも、外皮の厚さは0.1mm以上12mm以下、好ましくは1mm以上10mm以下であることが望ましい。 The formed skin preferably has an average thickness of 0.25 to 12.5%, more preferably an average thickness of 2.0 to 9.5%, relative to the maximum length of the recess opening. . When the outer skin has a multilayer structure, the total thickness of the outer skin forming the multilayer is within the above range. When the average thickness of the outer skin is less than 0.25% with respect to the maximum length of the recess opening, sufficient aging resistance is not imparted to the texture and appearance of the obtained baked food, whereas the average thickness of the outer skin. Is more than 12.5% with respect to the maximum length of the recess opening, it is not preferable because the texture of the surface of the obtained baked food and the content becomes worse. However, even when the thickness of the outer skin satisfies the above criteria, the thickness of the outer skin is preferably 0.1 mm to 12 mm, and more preferably 1 mm to 10 mm.
例えば、焼成食品がたこ焼きの場合、形成された外皮は、好ましくは平均で0.1〜5mmの厚さ、より好ましくは、平均で1〜4mmの厚さを有する。外皮が複層構造の場合は、複層をなす外皮の厚さの合計として、上記の範囲になるようにする。外皮の平均厚さが0.1mm未満であると、得られた焼成食品の食感及び外観に十分な経時変化耐性が付与されず、一方外皮の平均厚さが5mmを超えると、得られた焼成食品の表面と中身との食感のバランスが悪くなるため好ましくない。 For example, when the baked food is takoyaki, the formed outer skin preferably has an average thickness of 0.1 to 5 mm, more preferably an average thickness of 1 to 4 mm. When the outer skin has a multilayer structure, the total thickness of the outer skin forming the multilayer is within the above range. When the average thickness of the outer skin was less than 0.1 mm, sufficient aging resistance was not given to the texture and appearance of the obtained baked food, while when the average thickness of the outer skin exceeded 5 mm, it was obtained. This is not preferable because the balance of the texture between the surface and the contents of the baked food becomes worse.
次いで、外皮が形成された焼き型の凹部にさらに上述した中身用の第2の生地を投入して、中身部分を焼成する。このとき、該第2の生地とともに野菜、肉、魚介、卵、天かす、薬味、紅ショウガ、ゴマ、ナッツ類、果実、餡、クリーム、ジャム等の各種具材を投入してもよい。該第2の生地及び具材は、凹部の内壁に沿って形成された外皮の内部に収まるように投入する。中身の量が多すぎると、外皮による被覆が不十分になるため、得られた焼成食品の食感及び外観に十分な経時変化耐性が付与されないことがある。 Next, the above-described second dough for contents is further put into the concave portion of the baking mold in which the outer skin is formed, and the contents portion is fired. At this time, various ingredients such as vegetables, meat, seafood, eggs, tempura, condiments, red ginger, sesame seeds, nuts, fruits, strawberries, cream, jam, etc. may be added together with the second dough. The second dough and ingredients are charged so as to fit inside the outer skin formed along the inner wall of the recess. If the content is too large, the coating with the outer skin becomes insufficient, and thus sufficient aging resistance may not be imparted to the texture and appearance of the obtained baked food.
上記第2の生地を投入した後は、焼き型内で食品を回転させたり、または反転させることにより、食品の全面を満遍なく焼成することが好ましい。あるいは、焼き型の上部から生地を別途加熱することにより、食品の回転や反転を行うことなく全面を十分に焼成することが可能となる。 After the second dough is charged, it is preferable to uniformly bake the entire surface of the food by rotating or inverting the food in the baking mold. Alternatively, by separately heating the dough from the upper part of the baking mold, the entire surface can be sufficiently baked without rotating or inverting the food.
上述のように外皮が形成された焼き型の凹部に単に中身用生地を投入して焼成すると、焼成食品は、焼き型の上面すなわち凹部開口部にあたる部分に外皮を有さないことになる。本発明の方法により得られる焼成食品は、このような外皮のない部分を有していても経時変化耐性が向上している。しかし、開口部に対応する部分を含む食品の全面を外皮で覆うようにすると、経時変化耐性がさらに向上するため好ましい。開口部に対応する部分を外皮で覆うための手段としては、焼き型に中身用の第2の生地を投入した後、側面の外皮を折り込んで開口部部分を覆う方法、焼き型を振動させるか若しくは水平方向へ振盪させて、焼き型内で食品を回転させながら中身を焼成することにより、外皮で中身を包み込む方法、必要に応じてさらに外皮用の第1の生地を投入して開口部面を覆った後、焼き型の上部から別途該第1の生地を加熱することにより開口部面に外皮を形成する方法、開口部面に外皮のない2つの食品を開口部面で向い合せに重ねる方法、などが挙げられる。 When the contents dough is simply put into the concave portion of the baking mold in which the outer skin is formed as described above and baked, the baked food has no outer skin on the upper surface of the baking mold, that is, the portion corresponding to the opening of the concave portion. The baked food obtained by the method of the present invention has improved resistance to aging even if it has such a portion without a skin. However, it is preferable to cover the entire surface of the food including the portion corresponding to the opening with an outer skin because the aging resistance is further improved. As a means for covering the part corresponding to the opening with the outer skin, a method of covering the opening by folding the outer skin on the side after putting the second dough for contents into the baking mold, or vibrating the baking mold Or by shaking horizontally, baking the contents while rotating the food in the baking mold, wrapping the contents with the outer skin, and if necessary, the first dough for the outer skin is added and the opening surface After the cover is covered, the first dough is separately heated from the upper part of the baking mold to form an outer skin on the opening surface, and two foods without the outer skin are stacked facing each other on the opening surface. Method, etc.
例えば、焼成食品がたこ焼きの場合、一般的な形状として釣鐘型と丸型があり得る。釣鐘型の場合、外皮が形成された焼き型の凹部に中身用生地を投入しそのまま焼成して得られた外皮を有さない部分を有するものであってもよいが、焼き型の上部からも生地を加熱して開口部部分にも外皮を形成するか又は側面の外皮を折り込んで開口部部分を覆うと、経時変化耐性がより向上する。丸型の場合、製造過程で焼き型内で食品を回転させながら焼成する際に全面が外皮で覆われるため、経時変化耐性がより向上したたこ焼きとなる。 For example, when the baked food is takoyaki, there are a bell shape and a round shape as general shapes. In the case of a bell type, it may have a portion that does not have an outer skin obtained by putting the dough for the contents into the concave portion of the baking die where the outer skin is formed and baking it as it is, but also from the upper part of the baking die When the dough is heated to form a skin on the opening portion, or the side skin is folded to cover the opening portion, the aging resistance is further improved. In the case of a round shape, the entire surface is covered with an outer shell when the food is baked while rotating in the baking mold during the manufacturing process, so that takoyaki has improved resistance to change over time.
以上の手順で、焼成食品が製造される。該焼成食品は、表面を覆う外皮と、外皮に覆われた中身とを有する。該焼成食品の表面は、外皮に由来するカリッとした食感を呈し、該焼成食品の内部は、中身に由来する滑らかでソフトな食感、又はクリーミーな食感を呈する。 A baked food is manufactured by the above procedure. The baked food has a skin covering the surface and a content covered by the skin. The surface of the baked food exhibits a crunchy texture derived from the outer skin, and the inside of the baked food exhibits a smooth and soft texture derived from the contents, or a creamy texture.
さらに、上記本発明の方法により製造された焼成食品は、焼成から時間が経ったり、又は冷蔵若しくは冷凍保存後に電子レンジ等で再加熱したりした後でも、表面のサクミが損なわれたり、内部の食感が硬くなったりするなどの食感の低下や、しぼんでボリュームが失われたり、表面にしわが寄ったりするなどの外観の劣化が少なく、良好な品質を維持している。特に、本発明の焼成食品は、上述した目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類を含有する生地から製造された外皮を有することによって、通常の穀粉類(すなわち、目開き0.3mm篩を通過する穀粉類)を用いて同じ手順で製造された外皮を有する焼成食品と比べても、一層良好な外観と食感を有することができる。従って、該焼成食品は、焼成後すぐに食する食品として適しているだけでなく、作り置きして後で食したり、店で購入して家に持ち帰ってから食する食品としても適している。さらに、該焼成食品は、電子レンジ加熱して食する冷蔵又は冷凍食品としても好適である。 In addition, the baked food produced by the method of the present invention may have a surface scumming damage even after time has elapsed since baking, or after reheating in a microwave oven or the like after refrigeration or frozen storage, Good quality is maintained with less deterioration in appearance such as a hardened texture, less loss of volume due to squeezing, loss of volume, and wrinkling on the surface. In particular, the baked food of the present invention usually has an outer skin produced from a dough containing flour having a particle size that passes through the 0.6 mm sieve described above but does not pass through the 0.3 mm sieve. Compared with a baked food product having a hull produced by the same procedure using cereal flours (i.e., cereal flours passing through a sieve having a mesh size of 0.3 mm), it can have a better appearance and texture. Therefore, the baked food is not only suitable as a food to be eaten immediately after baking, but also suitable as a food to be prepared and eaten later, or purchased at a store and taken home. Further, the baked food is also suitable as a refrigerated or frozen food that is heated by microwave heating.
以下、実施例を挙げて、本発明をさらに詳細に説明するが、本発明はこれらの実施例にのみ限定されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not limited only to these Examples.
試験例1:外皮付きたこ焼きの製造
(焼成装置)
開口部の直径が44mmの半球形の凹部を有するたこ焼き型、及び当該凹部よりも半径が約0.1〜6mm小さい半球形の凸部No.1〜7を準備した。これらの凸部には、手で持って凸部を保持するためのハンドルがついており、凸部を凹部に挿入する操作は手動で行った。各凸部にはストッパーが取り付けられた。ストッパーの取り付け位置は、凸部を凹部に挿入した場合に、凹部底面との間隙が、凸部No.1〜7について、それぞれ0.3mm、1mm、2mm、3mm、4mm、5mm、及び6mm未満にならないように設計された。これらのストッパーにより、外皮焼成中には凸部を手で保持する必要はなかった。
たこ焼き型は、下部から加熱装置により加熱された。一方、たこ焼き型の上部に、移動可能な第2の加熱装置を取り付け、中身の焼成中にはこの第2の加熱装置をたこ焼き型の上部に移動させ、生地を上から加熱した。
(生地)
中力粉100g、だし汁340mL、全卵60gを混合してたこ焼き生地を調製した。この生地の粘度は36mpasであった。
Test Example 1: Production of takoyaki with outer skin (firing device)
A takoyaki mold having a hemispherical recess having an opening diameter of 44 mm, and a hemispherical protrusion No. 1-7 were prepared. These convex portions were provided with handles for holding the convex portions by hand, and the operation of inserting the convex portions into the concave portions was performed manually. A stopper was attached to each convex part. The stopper mounting position is such that when the convex portion is inserted into the concave portion, the gap between the concave bottom surface and the convex portion 1-7 were designed to be less than 0.3 mm, 1 mm, 2 mm, 3 mm, 4 mm, 5 mm, and 6 mm, respectively. With these stoppers, it was not necessary to hold the convex part by hand during the firing of the skin.
The takoyaki mold was heated from below by a heating device. On the other hand, a movable second heating device was attached to the upper part of the takoyaki mold, and during baking of the contents, the second heating device was moved to the upper part of the takoyaki mold to heat the dough from above.
(Cloth)
A takoyaki dough was prepared by mixing 100 g of medium strength flour, 340 mL of broth and 60 g of whole eggs. This dough had a viscosity of 36 mpas.
(製造例1−1):従来のたこ焼き製法
180〜190℃に加熱したたこ焼き型の凹部に油を塗り、生地35gのうちの半量とタコ3gを投入して3分間加熱し、次いで残りの生地を投入した。たこ焼き型の上部に第2の加熱装置をセットし、180〜190℃で3分間加熱した。適正な焼き色がついたところで指し油をして凹型内で焼成物を反転し、さらに3分間焼成して、たこ焼きを得た。
(Production Example 1-1): Conventional Takoyaki Manufacturing Method Apply oil to the concave portion of the takoyaki mold heated to 180-190 ° C, add half of 35g of dough and 3g of octopus, heat for 3 minutes, and then the remaining dough Was introduced. A second heating device was set on the top of the takoyaki mold and heated at 180 to 190 ° C. for 3 minutes. When an appropriate baked color was obtained, oil was applied and the baked product was inverted in the concave mold and further baked for 3 minutes to obtain takoyaki.
(製造例1−2)
たこ焼き型を150〜160℃に加熱し、凹部に油を塗った。生地35gを準備し、そのうち5gを型に流し入れ、次いで凸部No.1をストッパーで止まるまで挿入した。挿入後、凸部を手で軽く上下に2往復動かし、生地が凹部内壁面に満遍なく広がるようにした。そのまま凸部を挿入した状態で生地を1分間加熱し、外皮を焼成成形した。形成された外皮の厚さは、0.1〜0.5mmであった(平均0.3mm)。次いで、凸部を取り出し、型にタコ3gを入れ、残った生地を全量流し入れ、180〜190℃で5分間加熱した後、たこ焼き型の上部に第2の加熱装置をセットし、180〜190℃で3分間加熱して油を差し1分間加熱後たこ焼きを得た。
(Production Example 1-2)
The takoyaki mold was heated to 150 to 160 ° C., and oil was applied to the recesses. 35 g of dough was prepared, and 5 g of the dough was poured into a mold. 1 was inserted with a stopper until it stopped. After the insertion, the convex part was lightly moved up and down twice by hand so that the cloth spread evenly on the inner wall surface of the concave part. The dough was heated for 1 minute with the protrusions inserted as it was, and the outer skin was baked. The thickness of the formed outer skin was 0.1 to 0.5 mm (average 0.3 mm). Next, the convex portion is taken out, 3 g of octopus is put into the mold, all the remaining dough is poured, heated at 180 to 190 ° C. for 5 minutes, a second heating device is set on the top of the takoyaki mold, and 180 to 190 ° C. Was heated for 3 minutes, and oil was added. After heating for 1 minute, takoyaki was obtained.
(製造例1−3〜1−8)
凸部No.1に代えて凸部No.2〜7のいずれかを用いて外皮を成形した以外は、製造例1−2と同じ手順で製造例1−3〜1−8のたこ焼きを得た。形成された外皮の厚さは、製造例1−3〜1−8について、それぞれ平均1、2、3、4、5及び6mmであった。
(Production Examples 1-3 to 1-8)
Convex part No. In place of the convex portion No. 1 Takoyaki of Production Examples 1-3 to 1-8 was obtained in the same procedure as Production Example 1-2 except that the outer skin was molded using any of 2 to 7. The thickness of the formed outer skin was 1, 2, 3, 4, 5 and 6 mm on average for Production Examples 1-3 to 1-8, respectively.
(製造例1−9〜1−11)
生地10gと凸部No.2を用いて、製造例1−2と同じ手順で外皮を成形し、さらに凹部上面側に第2の加熱装置をセットし、180〜190℃で1分間加熱した。外皮の形成された型に再び生地5gを投入し、凸部No.4を用いて同じ工程を繰り返し、2層目の外皮を成形した。次いで、凸部を取り出し、型にタコ3gを入れ、残った生地の全量を流し入れ、180〜190℃で4分間加熱した後、たこ焼き型の上部に第2の加熱装置をセットし、180〜190℃で3分間加熱し指し油をして1分間焼成し、たこ焼きを得た(製造例1−9:外皮の厚さが2層の合計で平均3mm)。
同様の手順で、3層の外皮(合計厚さ平均4mm)を有するたこ焼きを得た(製造例1−10)。
さらに同様の手順で、4層の外皮(合計厚さ平均6mm)を有するたこ焼きを得た(製造例1−11)。
(Production Examples 1-9 to 1-11)
10 g of cloth and convex part No. 2 was used in the same procedure as in Production Example 1-2, and the second heating device was set on the upper surface side of the recess and heated at 180 to 190 ° C. for 1 minute. 5 g of the dough is again put into the mold on which the outer skin is formed. The same process was repeated using 4 to form a second-layer skin. Next, the convex portion is taken out, 3 g of octopus is put into the mold, the entire amount of the remaining dough is poured, heated at 180 to 190 ° C. for 4 minutes, and then the second heating device is set on the top of the takoyaki mold, and 180 to 190 The mixture was heated at 0 ° C. for 3 minutes, sprayed and baked for 1 minute to obtain takoyaki (Production Example 1-9: the thickness of the outer layer was an average of 3 mm in total of 2 layers).
In the same procedure, a takoyaki having a three-layered outer shell (total thickness average: 4 mm) was obtained (Production Example 1-10).
Furthermore, in the same procedure, a takoyaki having a four-layer outer skin (total thickness average 6 mm) was obtained (Production Example 1-11).
製造例1−1〜1−11のたこ焼きについて、焼成直後、及び焼成から2時間室温にて静置冷却後に、外観、及び表面と内部の食感を評価した。さらに、焼成後直ちに−30℃にて急速冷凍後、−20℃の冷蔵庫に移し3日間冷凍保存し、電子レンジにて再加熱(500W、1分間/個)したものについて、外観、及び表面と内部の食感を評価した。製造例1−1〜1−11のたこ焼きの評価結果を表1に示す。評価結果は、表2に示す評価基準に従って10名のパネラーが評価した結果の平均点である。 About takoyaki of Production Examples 1-1 to 1-11, the appearance and the texture of the surface and the interior were evaluated immediately after baking and after standing and cooling at room temperature for 2 hours after baking. Furthermore, immediately after baking, after quick freezing at −30 ° C., transferred to a −20 ° C. refrigerator, stored frozen for 3 days, and reheated (500 W, 1 minute / piece) in a microwave oven. The internal texture was evaluated. Table 1 shows the evaluation results of Takoyaki of Production Examples 1-1 to 1-11. The evaluation result is an average score of the results evaluated by 10 panelists according to the evaluation criteria shown in Table 2.
試験例2:外皮生地に含まれる穀粉の粒度の検討
(外皮用生地)
表3に示す組成で穀粉、だし汁、全卵を混合してたこ焼き生地を調製した。
(中身用生地)
中力粉100g、だし汁340mL、全卵60gを混合してたこ焼き生地を調製した。この生地の粘度は36mpasであった。
Test Example 2: Examination of particle size of flour contained in hull dough (hull dough)
Takoyaki dough was prepared by mixing flour, broth and whole eggs with the composition shown in Table 3.
(Fabric for contents)
A takoyaki dough was prepared by mixing 100 g of medium strength flour, 340 mL of broth and 60 g of whole eggs. This dough had a viscosity of 36 mpas.
各外皮用生地と凸部No.2を用いて、試験例1の製造例1−2と同じ手順で外皮を焼成成形した。形成された外皮の厚さは平均1mm(凹部内径の2.27%)であった。続いて、中身用生地を用いて試験例1の製造例1−2と同様の手順でたこ焼きを製造した(製造例2−1〜2−6)。参考例として、同様の手順で、穀粉として通常の中力粉のみを含む生地(中身用生地)から製造した外皮(厚さ平均1mm)を有するたこ焼きを製造した。 Each outer fabric and convex part No. 2 was used to calcine and mold the outer skin in the same procedure as in Production Example 1-2 of Test Example 1. The thickness of the formed outer skin was 1 mm on average (2.27% of the inner diameter of the recess). Subsequently, takoyaki was produced in the same procedure as in Production Example 1-2 of Test Example 1 using the material dough (Production Examples 2-1 to 2-6). As a reference example, a takoyaki having an outer skin (thickness average of 1 mm) manufactured from a dough (medium for dough) containing only normal medium-strength flour as a flour was produced in the same procedure.
製造例2−1〜2−6および参考例のたこ焼きはいずれも、焼成直後には、焼き色が良く表面に張りがあり、且つ外皮はカリッと歯切れよく中身は滑らかな良好な食感を有していた。これらのたこ焼きを、2時間室温にて静置冷却後及び冷凍保存して再加熱した後、外観及び食感を参考例との対比により評価した。評価結果を表4に示す。評価は表5に示す評価基準に従って行った。 Takoyaki in Production Examples 2-1 to 2-6 and Reference Example all have a good texture that has a good baked color and has a tight surface immediately after baking, a crispy crispy texture and a smooth contents. Was. After these takoyaki were allowed to cool at room temperature for 2 hours and after being frozen and stored again, the appearance and texture were evaluated by comparison with reference examples. The evaluation results are shown in Table 4. Evaluation was performed according to the evaluation criteria shown in Table 5.
試験例3:外皮生地における穀粉の配合比の検討
(外皮用生地)
表6に示す組成で穀粉、だし汁、全卵を混合してたこ焼き生地を調製した。
(中身用生地)
中力粉100g、だし汁340mL、全卵60gを混合してたこ焼き生地を調製した。この生地の粘度は36mpasであった。
Test Example 3: Examination of blending ratio of flour in hull dough (hull dough)
Takoyaki dough was prepared by mixing flour, broth and whole eggs with the composition shown in Table 6.
(Fabric for contents)
A takoyaki dough was prepared by mixing 100 g of medium strength flour, 340 mL of broth and 60 g of whole eggs. This dough had a viscosity of 36 mpas.
各外皮用生地と凸部No.2を用いて、試験例1の製造例1−2と同じ手順で外皮を焼成成形した。形成された外皮の厚さは平均1mm(凹部内径の2.27%)であった。続いて、中身用生地を用いて試験例1の製造例1−2と同様の手順でたこ焼きを製造した(製造例3−1〜3−6)。参考例として、同様の手順で、穀粉として通常の中力粉のみを含む生地(中身用生地)から製造した外皮(厚さ平均1mm)を有するたこ焼きを製造した。 Each outer fabric and convex part No. 2 was used to calcine and mold the outer skin in the same procedure as in Production Example 1-2 of Test Example 1. The thickness of the formed outer skin was 1 mm on average (2.27% of the inner diameter of the recess). Subsequently, takoyaki was produced in the same procedure as in Production Example 1-2 of Test Example 1 using the material dough (Production Examples 3-1 to 3-6). As a reference example, a takoyaki having an outer skin (thickness average of 1 mm) manufactured from a dough (medium for dough) containing only normal medium-strength flour as a flour was produced in the same procedure.
製造例3−1〜3−6および参考例のたこ焼きはいずれも、焼成直後には、焼き色が良く表面に張りがあり、且つ外皮はカリッと歯切れよく中身は滑らかな良好な食感を有していた。これらのたこ焼きを、2時間室温にて静置冷却後及び冷凍保存して再加熱した後、外観及び食感を参考例との対比により評価した。評価結果を表7に示す。評価は表5に示す評価基準に従って行った。 Takoyaki in Production Examples 3-1 to 3-6 and Reference Example had a good texture immediately after baking, with a good baked color and a firm surface, a crisp crust and a smooth contents. Was. After these takoyaki were allowed to cool at room temperature for 2 hours and after being frozen and stored again, the appearance and texture were evaluated by comparison with reference examples. Table 7 shows the evaluation results. Evaluation was performed according to the evaluation criteria shown in Table 5.
Claims (6)
焼き型の凹部に第1の生地を投入し、該生地を該凹部の内壁面に沿って広げるとともに焼成することにより、外皮を成形する工程と、外皮が形成された該焼き型の凹部にさらに液状又はペースト状の第2の生地を投入して焼成することにより該外皮で覆われた焼成食品を得る工程とを含み、
該外皮を成形する工程が、該焼き型の凹部に第1の生地を投入した後、該凹部に、該凹部と対応する形状を有するが大きさは該凹部よりも小さい凸部を挿入することによって、該生地を該凹部の内壁面に沿って広げ、該広げた生地を焼成する工程であり、
該第1の生地は穀粉類を含有し、且つ該穀粉類は、その全質量中に、目開き0.6mm篩を通過するが目開き0.3mm篩を通過しない粒度を有する穀粉類を30質量%以上含有する、
方法。 A method for producing a baked food,
The first dough is put into the concave portion of the baking mold, and the dough is spread along the inner wall surface of the concave portion and baked to form the outer skin, and further to the concave portion of the baking die on which the outer skin is formed. Adding a liquid or paste-like second dough to obtain a baked food covered with the outer skin by baking,
In the step of forming the outer skin, after the first dough is put into the concave portion of the baking mold, a convex portion having a shape corresponding to the concave portion but smaller in size than the concave portion is inserted into the concave portion. By spreading the dough along the inner wall surface of the recess, and firing the spread dough,
The first dough contains flour, and the flour contains 30 flours having a particle size that passes through a 0.6 mm sieve but does not pass through a 0.3 mm sieve in its total mass. Containing at least mass%,
Method.
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| JP7308049B2 (en) * | 2019-02-22 | 2023-07-13 | 日東富士製粉株式会社 | Flour composition for Japanese-style snacks and method for producing Japanese-style snacks |
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