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JP6127861B2 - Steel pipe sheet pile manufacturing method and steel pipe sheet pile - Google Patents
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JP6127861B2 - Steel pipe sheet pile manufacturing method and steel pipe sheet pile - Google Patents

Steel pipe sheet pile manufacturing method and steel pipe sheet pile Download PDF

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JP6127861B2
JP6127861B2 JP2013193913A JP2013193913A JP6127861B2 JP 6127861 B2 JP6127861 B2 JP 6127861B2 JP 2013193913 A JP2013193913 A JP 2013193913A JP 2013193913 A JP2013193913 A JP 2013193913A JP 6127861 B2 JP6127861 B2 JP 6127861B2
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steel pipe
sheet pile
joint
pipe sheet
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JP2015058451A (en
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浩司 波多野
浩司 波多野
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Description

本発明は、鋼管矢板本管と継手鋼管とを備える鋼管矢板の製造方法、及び当該製造方法によって製造される鋼管矢板に関する。   The present invention relates to a manufacturing method of a steel pipe sheet pile including a steel pipe sheet pile main pipe and a joint steel pipe, and a steel pipe sheet pile manufactured by the manufacturing method.

鋼管矢板は、母材となる鋼管矢板本管(以下、単に「本管」という場合がある)と、当該本管の外面に軸方向に沿って設けられた各種継手材とから構成される。鋼管矢板の継手としては、例えばP−P継手(パイプ−パイプ継手)やP−T継手(パイプ−T形鋼継手)等の継手が用いられている。これらP−P継手やP−T継手には、上記継手材として、パイプである継手鋼管が用いられる。そして、本管と継手鋼管が溶接されて鋼管矢板が製造される。このように本管と継手鋼管を溶接する方法としては、従来、種々の方法が提案されている。   A steel pipe sheet pile is comprised from the steel pipe sheet pile main pipe (henceforth only a "main pipe") used as a base material, and various joint materials provided along the axial direction on the outer surface of the main pipe. As a joint of a steel pipe sheet pile, joints, such as PP joint (pipe-pipe joint) and PT joint (pipe-T type steel joint), are used, for example. In these PP joints and PT joints, joint steel pipes that are pipes are used as the joint materials. And a main pipe and a joint steel pipe are welded, and a steel pipe sheet pile is manufactured. As described above, various methods have been proposed as a method for welding the main pipe and the joint steel pipe.

例えば本管と継手鋼管を高効率に溶接するため、図8に示すように鋼管矢板100において、本管101と継手鋼管102の間にスタビリテイバー110を挟んで溶接する方法が提案されている(特許文献1)。スタビリテイバー110は一枚の板状形状を有し、その両面がそれぞれ本管101の外面と継手鋼管102の外面に沿って湾曲している。   For example, in order to weld a main pipe and a joint steel pipe with high efficiency, as shown in FIG. 8, a method of welding a steel pipe sheet pile 100 with a stabilizer bar 110 interposed between the main pipe 101 and the joint steel pipe 102 has been proposed. (Patent Document 1). The stability bar 110 has a single plate shape, and both surfaces thereof are curved along the outer surface of the main pipe 101 and the outer surface of the joint steel pipe 102, respectively.

また特許文献1には、従来技術として、図9に示すように本管101と継手鋼管102が溶接される溶接部120において、溶接部120のビードの幅を確保するため、当該溶接部120に丸鋼(充填棒)121を設けることが記載されている。かかる場合、本管101と継手鋼管102を仮溶接した後、溶接部120に丸鋼121を押し込み、この状態で本管101と継手鋼管102を本溶接する。   Further, in Patent Document 1, as a conventional technique, in a welded portion 120 where a main pipe 101 and a joint steel pipe 102 are welded as shown in FIG. It is described that a round steel (filling rod) 121 is provided. In such a case, after temporarily welding the main pipe 101 and the joint steel pipe 102, the round steel 121 is pushed into the welded portion 120, and the main pipe 101 and the joint steel pipe 102 are finally welded in this state.

さらに、図10に示すように溶接部120のビードの幅を確保するため、本管101と継手鋼管102を仮溶接した後、溶接部120に鉄粉130(又は鋼粒)を供給し、この状態で本管101と継手鋼管102を本溶接することも提案されている(特許文献2)。   Further, as shown in FIG. 10, in order to secure the bead width of the welded portion 120, after temporarily welding the main pipe 101 and the joint steel pipe 102, iron powder 130 (or steel grains) is supplied to the welded portion 120. It has also been proposed to perform main welding of the main pipe 101 and the joint steel pipe 102 in a state (Patent Document 2).

特公平2−23269号公報Japanese Patent Publication No.2-223269 特開2011−101892号公報JP 2011-101892 A

しかしながら、特許文献1に記載されたようにスタビリテイバー110を用いた場合、スタビリテイバー110を設けた分、本管101と継手鋼管102の間の距離が大きくなる。そうすると、例えば図11に示すように鋼管矢板100がP−P継手を有する場合、当該鋼管矢板100の矢板幅L、すなわち本管101の両側に設けられた継手鋼管102、102間の距離Lが仕様公差内の上限となる場合がある。そうすると、鋼管矢板100を連結した場合、所定の寸法にならず、連結不可となる懸念がある。   However, when the stabilizer bar 110 is used as described in Patent Document 1, the distance between the main pipe 101 and the joint steel pipe 102 is increased by the provision of the stabilizer bar 110. Then, for example, as shown in FIG. 11, when the steel pipe sheet pile 100 has a PP joint, the sheet pile width L of the steel pipe sheet pile 100, that is, the distance L between the joint steel pipes 102, 102 provided on both sides of the main pipe 101 is There may be an upper limit within specification tolerances. If it does so, when steel pipe sheet pile 100 is connected, there is a possibility that it may not be connected without becoming a predetermined size.

さらにスタビリテイバー110を用いた場合、溶接が難しくなり、アンダーカットが増加する。またスタビリテイバー110の成形加工が複雑で、しかもスタビリテイバー110が大きい分、鋼管矢板100の製造コストが高くなる。   Furthermore, when the stabilizer bar 110 is used, welding becomes difficult and undercut increases. Further, the forming process of the stability bar 110 is complicated, and the manufacturing cost of the steel pipe sheet pile 100 is increased because the stability bar 110 is large.

また、特許文献1に記載されたように丸鋼121を用いた場合、本管101と継手鋼管102を本溶接する際、溶接部120に丸鋼121を押し込むという作業が発生する。ここで、鋼管矢板100を製造するスループットは、この本管101と継手鋼管102の本溶接に律即されることが分かっている。そうすると、丸鋼121を用いることによって、本管101と継手鋼管102の本溶接に時間がかかり、鋼管矢板100の製造スループットに改善の余地がある。   Moreover, when the round steel 121 is used as described in Patent Document 1, when the main pipe 101 and the joint steel pipe 102 are main-welded, an operation of pushing the round steel 121 into the welded portion 120 occurs. Here, it is known that the throughput for manufacturing the steel pipe sheet pile 100 is limited to the main welding of the main pipe 101 and the joint steel pipe 102. Then, by using the round steel 121, it takes time for the main welding of the main pipe 101 and the joint steel pipe 102, and there is room for improvement in the manufacturing throughput of the steel pipe sheet pile 100.

さらに丸鋼121を用いた場合であって、当該丸鋼121の径が小さい、例えば10mm未満の場合、溶接金属が溶け落ちるメルトダウンが大きくなる。一方、丸鋼121の径が大きい、例えば10mm以上の場合、当該丸鋼121の先端が溶接部120にはまり込み、不良が生じることが懸念される。また丸鋼121の径が大きいと、その分鋼管矢板100の製造コストが高くなる。   Further, when the round steel 121 is used and the diameter of the round steel 121 is small, for example, less than 10 mm, the meltdown at which the weld metal melts increases. On the other hand, when the diameter of the round steel 121 is large, for example, 10 mm or more, there is a concern that the tip of the round steel 121 gets stuck in the welded portion 120 and a defect occurs. Moreover, when the diameter of the round steel 121 is large, the manufacturing cost of the steel pipe sheet pile 100 will increase accordingly.

また、特許文献2に記載されたように鉄粉130を用いた場合も、本管101と継手鋼管102を本溶接する際、溶接部120に鉄粉130を供給するという作業が発生するため、当該本溶接に時間がかかり、鋼管矢板100の製造スループットに改善の余地がある。   In addition, when iron powder 130 is used as described in Patent Document 2, when main welding of the main pipe 101 and the joint steel pipe 102 is performed, an operation of supplying the iron powder 130 to the welded portion 120 occurs. The main welding takes time, and there is room for improvement in the manufacturing throughput of the steel pipe sheet pile 100.

また鉄粉130を用いた場合、当該鉄粉130が溶け易いため、メルトダウンが大きくなる。   Moreover, when the iron powder 130 is used, since the iron powder 130 is easy to melt, meltdown becomes large.

以上のように従来の製造方法を用いた場合、鋼管矢板100の品質に改善の余地があると共に、当該鋼管矢板100の製造スループットや製造コストにも改善の余地がある。   As described above, when the conventional manufacturing method is used, there is room for improvement in the quality of the steel pipe sheet pile 100, and there is room for improvement in the manufacturing throughput and manufacturing cost of the steel pipe sheet pile 100.

本発明は、かかる点に鑑みてなされたものであり、鋼管矢板の品質を向上させると共に、鋼管矢板の製造効率を向上させることを目的とする。   This invention is made | formed in view of this point, and it aims at improving the manufacture efficiency of a steel pipe sheet pile while improving the quality of a steel pipe sheet pile.

前記の目的を達成するため、本発明は、鋼管矢板本管と、当該鋼管矢板本管の外面に軸方向に沿って設けられる継手鋼管とを備える鋼管矢板の製造方法であって、前記継手鋼管の軸方向に延伸し且つ断面が矩形状を有する連結部材を、前記継手鋼管の外面に軸方向に沿って、且つ当該継手鋼管の中心線を挟んだ両側に一対に設ける第1の工程と、その後、一対の前記連結部材及び前記継手鋼管を前記鋼管矢板本管の外面に溶接する第2の工程と、を有することを特徴としている。   In order to achieve the above object, the present invention is a method for manufacturing a steel pipe sheet pile comprising a steel pipe sheet pile main pipe and a joint steel pipe provided along the axial direction on the outer surface of the steel pipe sheet pile main pipe, the joint steel pipe A first step of providing a pair of connecting members extending in the axial direction and having a rectangular cross section on the outer surface of the joint steel pipe along the axial direction and on both sides of the center line of the joint steel pipe; Then, it has a 2nd process of welding a pair of said connection member and the said joint steel pipe to the outer surface of the said steel pipe sheet pile main pipe, It is characterized by the above-mentioned.

発明者らが鋭意検討した結果、鋼管矢板本管と継手鋼管が溶接される溶接部に設ける連結部材に、本発明のように断面が矩形状を有する連結部材を用いた場合、鋼管矢板本管と継手鋼管を適切に溶接できることが分かった。具体的には、溶接部に連結部材を設けたので、当該溶接部で必要とされるビードの幅を確保することができる。また連結部材の断面が矩形状を有するので、アンダーカットやメルトダウンを抑制することができる。なお、このようにアンダーカットやメルトダウンを抑制できる効果については、後述の実施例においても詳しく説明する。以上のように本発明によれば、鋼管矢板の品質を向上させることができる。   As a result of intensive studies by the inventors, when a connecting member having a rectangular cross section as in the present invention is used as a connecting member provided in a welded portion where a steel pipe sheet pile main pipe and a joint steel pipe are welded, the steel pipe sheet pile main pipe is used. It was found that the joint steel pipe can be welded properly. Specifically, since the connecting member is provided in the welded portion, the width of the bead required in the welded portion can be ensured. Moreover, since the cross section of a connection member has rectangular shape, an undercut and a meltdown can be suppressed. In addition, the effect which can suppress undercut and a meltdown in this way is demonstrated in detail also in the below-mentioned Example. As described above, according to the present invention, the quality of the steel pipe sheet pile can be improved.

また本発明によれば、鋼管矢板本管と継手鋼管を溶接(本溶接)する前に、予め継手鋼管に連結部材を取り付けている。このため、本溶接にかかる時間を短くすることができ、鋼管矢板の製造スループットを向上させることができる。   Moreover, according to this invention, before welding a steel pipe sheet pile main pipe and a joint steel pipe (main welding), the connection member is previously attached to the joint steel pipe. For this reason, the time which this welding takes can be shortened and the manufacturing throughput of a steel pipe sheet pile can be improved.

さらに本発明によれば、連結部材の断面は矩形状の単純構造を有しているので、当該連結部材を設計し易く容易に製造することができる。したがって、鋼管矢板の製造コストを低廉化することができる。   Further, according to the present invention, since the cross section of the connecting member has a rectangular simple structure, the connecting member can be easily designed and easily manufactured. Therefore, the manufacturing cost of the steel pipe sheet pile can be reduced.

前記第1の工程と前記第2の工程は、別の製造ラインで行われてもよい。   The first step and the second step may be performed in different production lines.

前記連結部材の断面は、一辺の長さが10mm〜19mmであり、他辺の長さが2mm〜5mmである矩形状を有するのが好ましい。   The cross-section of the connecting member preferably has a rectangular shape with a side length of 10 mm to 19 mm and a side length of 2 mm to 5 mm.

別な観点による本発明は、鋼管矢板本管と、当該鋼管矢板本管の外面に軸方向に沿って溶接して設けられた継手鋼管とを備える鋼管矢板であって、前記鋼管矢板本管と前記継手鋼管との間には、前記鋼管矢板本管の中心と前記継手鋼管の中心を結ぶ中心線を挟んで、前記鋼管矢板本管と前記継手鋼管を溶接する一対の溶接部が形成され、前記溶接部には、前記継手鋼管の軸方向に沿って延伸して設けられ、且つ断面が矩形状を有する連結部材が設けられていることを特徴としている。   The present invention according to another aspect is a steel pipe sheet pile including a steel pipe sheet pile main pipe and a joint steel pipe provided by welding along the axial direction on the outer surface of the steel pipe sheet pile main pipe, Between the joint steel pipe, a pair of welds for welding the steel pipe sheet pile main pipe and the joint steel pipe is formed across a center line connecting the center of the steel pipe sheet pile main pipe and the center of the joint steel pipe, The welded portion is provided with a connecting member that extends along the axial direction of the joint steel pipe and has a rectangular cross section.

前記連結部材の断面は、一辺の長さが10mm〜19mmであり、他辺の長さが2mm〜5mmである矩形状を有するのが好ましい。   The cross-section of the connecting member preferably has a rectangular shape with a side length of 10 mm to 19 mm and a side length of 2 mm to 5 mm.

本発明によれば、鋼管矢板の品質を向上させると共に、鋼管矢板の製造効率を向上させることができる。   ADVANTAGE OF THE INVENTION According to this invention, while improving the quality of a steel pipe sheet pile, the manufacturing efficiency of a steel pipe sheet pile can be improved.

本実施の形態にかかる鋼管矢板を製造する鋼管矢板製造設備の構成の概略を示す平面図である。It is a top view which shows the outline of a structure of the steel pipe sheet pile manufacturing equipment which manufactures the steel pipe sheet pile concerning this Embodiment. 継手鋼管に連結部材を取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that a connection member is attached to a joint steel pipe. 継手鋼管に連結部材を取り付ける様子を示す説明図である。It is explanatory drawing which shows a mode that a connection member is attached to a joint steel pipe. 本管に継手鋼管を仮付けする際の溶接部付近の詳細を示す側面図である。It is a side view which shows the detail of the welding part vicinity at the time of temporarily attaching a joint steel pipe to a main pipe. 本管に継手鋼管を本溶接する様子を示す説明図である。It is explanatory drawing which shows a mode that a joint steel pipe is main-welded to a main pipe. 本管に継手鋼管を本溶接する際の溶接部付近の詳細を示す側面図である。It is a side view which shows the detail of the welding part vicinity at the time of carrying out the main welding of the joint steel pipe to a main pipe. 比較例において、楔形の連結部材を用いた場合の溶接部付近の構成を示す側面図である。In a comparative example, it is a side view which shows the structure of the welding part vicinity at the time of using a wedge-shaped connection member. 従来の例において、スタビリテイバーを用いた場合の溶接部付近の構成を示す側面図である。In the conventional example, it is a side view which shows the structure of the welding part vicinity at the time of using a stabilizer bar. 従来の例において、丸鋼を用いた場合の溶接部付近の構成を示す側面図である。In the conventional example, it is a side view which shows the structure of the welding part vicinity at the time of using a round steel. 従来の例において、鉄粉を用いた場合の溶接部付近の構成を示す側面図である。In the conventional example, it is a side view which shows the structure of the welding part vicinity at the time of using an iron powder. 従来の例において、スタビリテイバーを用いた場合の鋼管矢板の構成を示す側面図である。In the conventional example, it is a side view which shows the structure of the steel pipe sheet pile at the time of using a stabilizer bar.

以下、本発明の実施の形態について図面を参照して説明する。なお、本明細書および図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present specification and drawings, components having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted.

図1は、本実施の形態にかかる鋼管矢板100を製造する鋼管矢板製造設備1の構成の概略を示している。鋼管矢板製造設備1では、例えばスパイラル鋼管からなる本管101(以下、単に「本管101」という場合がある)と、例えば電縫鋼管からなる継手鋼管102とを備えた鋼管矢板100を製造する。本実施の形態において、本管101は、例えば径が500mm〜1650mmであり、厚みが6mm〜25.4mmである。また継手鋼管102は、例えば径が165.2mm〜216.3mmであって、厚みが9mm〜11mmである。   FIG. 1: has shown the outline of the structure of the steel pipe sheet pile manufacturing equipment 1 which manufactures the steel pipe sheet pile 100 concerning this Embodiment. In the steel pipe sheet pile manufacturing facility 1, a steel pipe sheet pile 100 including a main pipe 101 made of, for example, a spiral steel pipe (hereinafter sometimes simply referred to as “main pipe 101”) and a joint steel pipe 102 made of, for example, an electric resistance steel pipe is manufactured. . In the present embodiment, the main pipe 101 has, for example, a diameter of 500 mm to 1650 mm and a thickness of 6 mm to 25.4 mm. The joint steel pipe 102 has a diameter of, for example, 165.2 mm to 216.3 mm and a thickness of 9 mm to 11 mm.

鋼管矢板製造設備1は、鋼管矢板製造ライン10と継手鋼管製造ライン11を有している。   The steel pipe sheet pile manufacturing facility 1 includes a steel pipe sheet pile manufacturing line 10 and a joint steel pipe manufacturing line 11.

鋼管矢板製造ライン10は、本管101と、継手鋼管102に本管101が取り付けられた鋼管矢板100とがY方向に搬送されるように構成されている。これら本管101と鋼管矢板100は、図示しない搬送機構によってターニングロール上で、その軸方向がX方向に延伸するように配置されて搬送される。   The steel pipe sheet pile production line 10 is configured such that a main pipe 101 and a steel pipe sheet pile 100 in which the main pipe 101 is attached to the joint steel pipe 102 are conveyed in the Y direction. The main pipe 101 and the steel pipe sheet pile 100 are arranged and conveyed on the turning roll by a conveyance mechanism (not shown) so that the axial direction extends in the X direction.

鋼管矢板製造ライン10には、例えば本管101に対して所定の前処理を行う前処理部20と、本管101に継手鋼管102を仮付けする仮付部21と、本管101と継手鋼管102を溶接する本溶接部22(以下、本溶接部22で行われる溶接を「本溶接」という場合がある)と、継手鋼管102に本管101が取り付けられた鋼管矢板100に対して所定の後処理を行う後処理部23と、がこの順で並べて配置されている。   The steel pipe sheet pile production line 10 includes, for example, a pretreatment unit 20 that performs predetermined pretreatment on the main pipe 101, a tacking unit 21 that temporarily attaches the joint steel pipe 102 to the main pipe 101, and the main pipe 101 and the joint steel pipe. The main welding part 22 for welding 102 (hereinafter, the welding performed in the main welding part 22 may be referred to as “main welding”) and a steel pipe sheet pile 100 in which the main pipe 101 is attached to the joint steel pipe 102 are predetermined. A post-processing unit 23 that performs post-processing is arranged in this order.

前処理部20では、例えば本管101に罫書きをして芯出しをする処理や、本管101の位置調整をする処理等が行われる。   In the pre-processing unit 20, for example, a process of performing scoring on the main pipe 101 and centering, a process of adjusting the position of the main pipe 101, and the like are performed.

仮付部21には、継手鋼管102を本管101に圧下しながら仮溶接する仮付装置30が設けられている。仮付装置30は、本管101と継手鋼管102の軸方向(X方向)に移動自在に構成されている。   The temporary attachment portion 21 is provided with a temporary attachment device 30 that temporarily welds the joint steel pipe 102 while being pressed down to the main pipe 101. The tacking device 30 is configured to be movable in the axial direction (X direction) of the main pipe 101 and the joint steel pipe 102.

本溶接部22には、本管101に継手鋼管102を軸方向に沿って本溶接する本溶接装置31が設けられている。本溶接装置31は、本管101と継手鋼管102の軸方向(X方向)に移動自在に構成されている。   The main welding unit 22 is provided with a main welding device 31 for main welding the joint steel pipe 102 to the main pipe 101 along the axial direction. The main welding device 31 is configured to be movable in the axial direction (X direction) of the main pipe 101 and the joint steel pipe 102.

後処理部23では、例えば鋼管矢板100に吊金具を取り付ける処理や、鋼管矢板100を成形する仕上げ処理、継手鋼管102に軸方向に延伸するスリットを形成するプラズマ処理、鋼管矢板100の検査、鋼管矢板100の管端の矯正処理等が行われる。   In the post-processing unit 23, for example, a process of attaching a hanging bracket to the steel pipe sheet pile 100, a finishing process of forming the steel pipe sheet pile 100, a plasma process of forming a slit extending in the axial direction in the joint steel pipe 102, an inspection of the steel pipe sheet pile 100, a steel pipe Correction processing of the pipe end of the sheet pile 100 is performed.

継手鋼管製造ライン11は、継手鋼管102がY方向に搬送されるように構成されている。継手鋼管102は、図示しない搬送機構によってターニングロール上で、その軸方向がX方向に延伸するように配置されて搬送される。   The joint steel pipe production line 11 is configured such that the joint steel pipe 102 is conveyed in the Y direction. The joint steel pipe 102 is disposed and transported on a turning roll by a transport mechanism (not shown) so that its axial direction extends in the X direction.

継手鋼管製造ライン11には、継手鋼管102に後述する連結部材200を溶接して取り付けるための取付装置32が設けられている。取付装置32は、継手鋼管102と連結部材200の軸方向(X方向)に移動自在に構成されている。そして、連結部材200が取り付けられた継手鋼管102は、図示しない搬送機構によって、鋼管矢板製造ライン10の仮付部21に搬送されるようになっている。   The joint steel pipe production line 11 is provided with an attachment device 32 for welding and attaching a connecting member 200 described later to the joint steel pipe 102. The attachment device 32 is configured to be movable in the axial direction (X direction) of the joint steel pipe 102 and the connecting member 200. And the joint steel pipe 102 with which the connection member 200 was attached is conveyed by the temporary attachment part 21 of the steel pipe sheet pile production line 10 by the conveyance mechanism which is not shown in figure.

次に、以上のように構成された鋼管矢板製造設備1において行われる鋼管矢板100の製造方法について説明する。鋼管矢板製造設備1では、鋼管矢板製造ライン10における工程と、継手鋼管製造ライン11における工程とが並行して行われる。   Next, the manufacturing method of the steel pipe sheet pile 100 performed in the steel pipe sheet pile manufacturing equipment 1 comprised as mentioned above is demonstrated. In the steel pipe sheet pile manufacturing facility 1, the process in the steel pipe sheet pile manufacturing line 10 and the process in the joint steel pipe manufacturing line 11 are performed in parallel.

継手鋼管製造ライン11では、図2に示すように継手鋼管102に連結部材200が取り付けられる。連結部材200は、継手鋼管102の軸方向(X方向)に延伸している。また連結部材200の断面は、長辺の長さHが10mm〜19mmであり、短辺の長さHが2mm〜5mmである矩形状を有している。すなわち、連結部材200には、例えばフラットバーが用いられる。 In the joint steel pipe production line 11, the connecting member 200 is attached to the joint steel pipe 102 as shown in FIG. The connecting member 200 extends in the axial direction (X direction) of the joint steel pipe 102. The cross-section of the connecting member 200 has a rectangular shape with a long side length H1 of 10 mm to 19 mm and a short side length H2 of 2 mm to 5 mm. That is, for example, a flat bar is used for the connecting member 200.

連結部材200は、継手鋼管102のZ方向の中心線Cを挟んだ両側に一対に配置される。また連結部材200は、その長辺(長さがHの一辺)がX方向に延伸し、短辺(長さがHの一辺)がZ方向に延伸するように配置される。そして、このように継手鋼管102に対して一対の連結部材200、200を配置した状態で、取付装置32の一対のトーチ40、40によって継手鋼管102に一対の連結部材200、200を溶接する。このとき、取付装置32を継手鋼管102の軸方向(X方向)に移動させて、継手鋼管102に一対の連結部材200、200をX方向に取り付ける。連結部材200が取り付けられた継手鋼管102は、鋼管矢板製造ライン10の仮付部21に搬送される。 The connecting members 200 are arranged in pairs on both sides of the Z-direction center line C of the joint steel pipe 102. The connecting member 200 is arranged such that its long side (one side of the length H 1 ) extends in the X direction and the short side (one side of the length H 2 ) extends in the Z direction. And in a state where a pair of connecting members 200 and 200 are arranged to joint steel pipe 102 in this way, a pair of connecting members 200 and 200 are welded to joint steel pipe 102 by a pair of torches 40 and 40 of attachment device 32. At this time, the attachment device 32 is moved in the axial direction (X direction) of the joint steel pipe 102 to attach the pair of connecting members 200, 200 to the joint steel pipe 102 in the X direction. The joint steel pipe 102 to which the connecting member 200 is attached is conveyed to the temporary attachment part 21 of the steel pipe sheet pile production line 10.

一方、鋼管矢板製造ライン10では、先ず、前処理部20において本管101に対して上述した前処理が行われる。その後、本管101は仮付部21に搬送される。   On the other hand, in the steel pipe sheet pile manufacturing line 10, first, the pretreatment described above is performed on the main pipe 101 in the pretreatment section 20. Thereafter, the main pipe 101 is conveyed to the temporary attachment unit 21.

仮付部21では、図3に示すように継手鋼管製造ライン11において連結部材200が取り付けられた継手鋼管102が本管101に一対に配置される。すなわち、一対の継手鋼管102、102が、本管101の中心に対して対向するように当該本管101の両側に配置される。   In the temporary attaching part 21, as shown in FIG. 3, the joint steel pipe 102 with which the connection member 200 was attached in the joint steel pipe manufacturing line 11 is arrange | positioned at a pair at the main pipe 101. That is, the pair of joint steel pipes 102 and 102 are arranged on both sides of the main pipe 101 so as to face the center of the main pipe 101.

そして、仮付装置30を本管101の軸方向に移動させ、継手鋼管102を本管101に仮溶接する。このとき、図4に示すように連結部材200は、本管101と継手鋼管102が溶接される溶接部120に配置される。溶接部120は、本管101の中心と継手鋼管102の中心を結ぶ中心線Cを挟んで一対に設けられている。そして、これら一対の溶接部120、120内に、図2で示した一対の連結部材200、200がそれぞれ配置される。   Then, the tacking device 30 is moved in the axial direction of the main pipe 101, and the joint steel pipe 102 is temporarily welded to the main pipe 101. At this time, as shown in FIG. 4, the connecting member 200 is disposed in a welded portion 120 where the main pipe 101 and the joint steel pipe 102 are welded. The welded portion 120 is provided in a pair with a center line C connecting the center of the main pipe 101 and the center of the joint steel pipe 102 interposed therebetween. And a pair of connection members 200 and 200 shown in Drawing 2 are arranged in a pair of these welding parts 120 and 120, respectively.

また図4に示すように、連結部材200は本管101の外面に当接して配置される。すなわち、本管101と継手鋼管102は当接するか、或いは若干の隙間をもって配置されるが、連結部材200は溶接部120の先端部(本管101と継手鋼管102が当接する箇所付近)を塞ぐように配置される。そして、仮付部21における継手鋼管102の仮付けは、連結部材200が本管101の外面に面接触した状態で行われるので、当該仮付けが安定する。   As shown in FIG. 4, the connecting member 200 is disposed in contact with the outer surface of the main pipe 101. That is, the main pipe 101 and the joint steel pipe 102 abut or are arranged with a slight gap, but the connecting member 200 closes the tip of the welded portion 120 (near the place where the main pipe 101 and the joint steel pipe 102 abut). Are arranged as follows. And since temporary attachment of the joint steel pipe 102 in the temporary attachment part 21 is performed in the state which the connection member 200 surface-contacted with the outer surface of the main pipe 101, the said temporary attachment is stabilized.

その後、本管101を反転させ、仮付装置30によって他の継手鋼管102を本管101に仮付けする。こうして、一対の継手鋼管102、102が本管101に仮付けされる。   Thereafter, the main pipe 101 is reversed, and another joint steel pipe 102 is temporarily attached to the main pipe 101 by the tacking device 30. In this way, the pair of joint steel pipes 102 and 102 are temporarily attached to the main pipe 101.

継手鋼管102が仮付けされた本管101は、本溶接部22に搬送される。本溶接部22では、図5に示すように一対の継手鋼管102、102が本管101に対して水平方向(Y方向)に並ぶように配置される。そして、本管101の表面側(Z方向正方向側)に対して、本溶接装置31を本管101の軸方向に移動させながら、当該本溶接装置31の一対のトーチ41、41によって、継手鋼管102及び連結部材200を本管101の外面に本溶接する。このとき、図6に示すように溶接部120において本管101と継手鋼管102に接するように連結部材200が設けられているので、溶融金属が垂れ落ちず、メルトダウンを抑制することができる。また、本管101と継手鋼管102の間に連結部材200が充填されている分、ビード210が広がり易く、当該ビード210の幅Wを要求される幅、例えば8mm以上に確保することができる。   The main pipe 101 to which the joint steel pipe 102 is temporarily attached is conveyed to the main welding portion 22. In the main welding portion 22, as shown in FIG. 5, the pair of joint steel pipes 102 and 102 are arranged so as to be aligned in the horizontal direction (Y direction) with respect to the main pipe 101. And while moving the main welding apparatus 31 in the axial direction of the main pipe 101 with respect to the surface side of the main pipe 101 (Z direction positive direction side), the pair of torches 41, 41 of the main welding apparatus 31 can The steel pipe 102 and the connecting member 200 are finally welded to the outer surface of the main pipe 101. At this time, as shown in FIG. 6, since the connecting member 200 is provided so as to contact the main pipe 101 and the joint steel pipe 102 in the welded portion 120, molten metal does not sag and meltdown can be suppressed. Further, since the connecting member 200 is filled between the main pipe 101 and the joint steel pipe 102, the bead 210 is easily spread, and the width W of the bead 210 can be ensured to a required width, for example, 8 mm or more.

その後、本管101を反転させ、本溶接装置31によって本管101の裏面側(図5のZ方向負方向側)に対して継手鋼管102を本溶接する。こうして、一対の継手鋼管102、102が本管101に本溶接される。   Thereafter, the main pipe 101 is inverted, and the welded steel pipe 102 is main-welded to the back surface side (the Z direction negative direction side in FIG. 5) of the main pipe 101 by the main welding device 31. In this way, the pair of joint steel pipes 102 and 102 are main-welded to the main pipe 101.

継手鋼管102が本溶接された本管101は、後処理部23に搬送され、上述した後処理が行われる。以上のように製造された鋼管矢板100は鋼管矢板製造設備1から搬出され、一連の鋼管矢板100の製造工程が終了する。   The main pipe 101 to which the joint steel pipe 102 is main-welded is transported to the post-processing unit 23, and the post-processing described above is performed. The steel pipe sheet pile 100 manufactured as described above is unloaded from the steel pipe sheet pile manufacturing facility 1, and a series of manufacturing steps of the steel pipe sheet pile 100 is completed.

以上の実施の形態によれば、連結部材200の断面が矩形状を有しているので、当該連結部材200は溶接部120の先端部を塞ぐように配置される。このため、本溶接部22において継手鋼管102及び連結部材200を本管101に本溶接する際、溶融金属が垂れ落ちず、メルトダウンを抑制することができる。また、この連結部材200が設けられていることによって、溶融金属が本管101と継手鋼管102に溶け込むのも抑制することができる。また、本管101と継手鋼管102の間に連結部材200が充填されているため、ビード210の幅Wを所望幅に確保することができる。さらに、このように本溶接を適切に行うことができるので、溶接の欠陥を抑制することができ、アンダーカットを抑制することができる。したがって、本実施の形態によれば、鋼管矢板100の品質を向上させることができる。   According to the above embodiment, since the connecting member 200 has a rectangular cross section, the connecting member 200 is disposed so as to close the tip of the welded portion 120. For this reason, when the welded steel pipe 102 and the connecting member 200 are finally welded to the main pipe 101 in the main welding portion 22, the molten metal does not sag and meltdown can be suppressed. In addition, by providing the connecting member 200, it is possible to prevent the molten metal from being melted into the main pipe 101 and the joint steel pipe 102. Further, since the connecting member 200 is filled between the main pipe 101 and the joint steel pipe 102, the width W of the bead 210 can be ensured to a desired width. Furthermore, since the main welding can be appropriately performed in this way, welding defects can be suppressed and undercutting can be suppressed. Therefore, according to this Embodiment, the quality of the steel pipe sheet pile 100 can be improved.

また、鋼管矢板製造ライン10において継手鋼管102及び連結部材200を本管101に本溶接する前に、継手鋼管製造ライン11において予め継手鋼管102に連結部材200を取り付けている。このため、製造スループットを律即する本溶接部22において連結部材200(従来であれば図9に示した丸鋼121や図10に示した鉄粉130)を取りつける必要がなく、当該本溶接にかかる時間を短くすることができる。したがって、鋼管矢板100の製造スループットを向上させることができる。   Further, before the joint steel pipe 102 and the connecting member 200 are fully welded to the main pipe 101 in the steel pipe sheet pile manufacturing line 10, the connecting member 200 is attached to the joint steel pipe 102 in advance in the joint steel pipe manufacturing line 11. For this reason, it is not necessary to attach the connecting member 200 (in the conventional case, the round steel 121 shown in FIG. 9 or the iron powder 130 shown in FIG. 10) in the main welding portion 22 that regulates the manufacturing throughput, and the main welding is performed. This time can be shortened. Therefore, the manufacturing throughput of the steel pipe sheet pile 100 can be improved.

さらに、連結部材200の断面は矩形状の単純構造を有しているので、当該連結部材200を設計し易く容易に製造することができる。したがって、鋼管矢板100の製造コストを低廉化することができる。   Further, since the cross section of the connecting member 200 has a rectangular simple structure, the connecting member 200 can be easily designed and manufactured easily. Therefore, the manufacturing cost of the steel pipe sheet pile 100 can be reduced.

また、発明者らが鋭意検討した結果、連結部材200の矩形断面が、その長辺の長さHが10mm〜19mmであり、短辺の長さHが2mm〜5mmであれば、上述した効果を得られることを見出した。具体的には、長辺の長さHを10mm〜19mmとすると、メルトダウンを抑制することができ、またビード210の幅Wを所望の幅に確保することができる。また、短辺の長さHを2mm〜5mmとすると、連結部材200を溶接部120に適切に挿入可能になる。そして、このような効果を得るためには、本管101の径や厚み、及び継手鋼管102の径や厚みによらず、かかるサイズの矩形断面が好ましいことが分かっている。 In addition, as a result of the intensive studies by the inventors, if the rectangular cross section of the connecting member 200 has a long side length H1 of 10 mm to 19 mm and a short side length H2 of 2 mm to 5 mm, the above-described case. It was found that the effect obtained can be obtained. Specifically, the length H 1 of the long sides When 10Mm~19mm, it is possible to suppress the meltdown, also it is possible to ensure a width W of the bead 210 to the desired width. Further, when the short side length H 2 and 2 mm to 5 mm, allows properly inserted the connecting member 200 to the weld 120. And in order to acquire such an effect, it turns out that the rectangular cross section of this size is preferable irrespective of the diameter and thickness of the main pipe 101, and the diameter and thickness of the joint steel pipe 102.

以上、添付図面を参照しながら本発明の好適な実施の形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to such examples. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the idea described in the claims, and these naturally belong to the technical scope of the present invention. It is understood.

以下、本発明の鋼管矢板の製造方法及び当該製造方法によって製造される鋼管矢板の効果について説明する。本発明にかかる実施例1においては、図1に示した鋼管矢板製造設備1を用いて、図2〜図6に示した製造方法で鋼管矢板100を製造した。すなわち、実施例1においては、本管101と継手鋼管102の間の溶接部120に設けられる連結部材として、矩形状の断面を有する連結部材200を用いた。   Hereinafter, the manufacturing method of the steel pipe sheet pile of this invention and the effect of the steel pipe sheet pile manufactured by the said manufacturing method are demonstrated. In Example 1 concerning this invention, the steel pipe sheet pile 100 was manufactured with the manufacturing method shown in FIGS. 2-6 using the steel pipe sheet pile manufacturing equipment 1 shown in FIG. That is, in Example 1, the connecting member 200 having a rectangular cross section was used as the connecting member provided in the welded portion 120 between the main pipe 101 and the joint steel pipe 102.

これに対して、比較例1〜4では溶接部120に設ける連結部材を変更して、鋼管矢板100を製造した。比較例1では、図8に示したように連結部材としてスタビリテイバー110を用いた。比較例2では、図9に示したように連結部材として一対の丸鋼121、121を用いた場合であって、当該丸鋼121として10mm未満の小径の丸鋼を用いた。比較例3では、図9に示したように連結部材として一対の丸鋼121、121を用いた場合であって、当該丸鋼121として10mm以上の大径の丸鋼を用いた。比較例4では、図7に示すように一対の楔形の連結部材140、140を用いた。連結部材140は、継手鋼管102の外面に沿うように、当該継手鋼管102の中心側に向かってテーパ状に構成されている。かかる連結部材140は、例えば上述した従来文献1、2には記載されておらず、従来、用いられている形状の連結部材ではないが、発意者らが考案して検討を行ったものである。   On the other hand, in Comparative Examples 1-4, the connection member provided in the welding part 120 was changed, and the steel pipe sheet pile 100 was manufactured. In Comparative Example 1, the stabilizer bar 110 was used as the connecting member as shown in FIG. In Comparative Example 2, as shown in FIG. 9, a pair of round steels 121 and 121 was used as the connecting member, and a round steel with a small diameter of less than 10 mm was used as the round steel 121. In Comparative Example 3, as shown in FIG. 9, a pair of round steels 121 and 121 is used as the connecting member, and a round steel bar having a large diameter of 10 mm or more is used as the round steel 121. In Comparative Example 4, as shown in FIG. 7, a pair of wedge-shaped connecting members 140 and 140 were used. The connecting member 140 is formed in a tapered shape toward the center side of the joint steel pipe 102 so as to follow the outer surface of the joint steel pipe 102. Such a connecting member 140 is not described in, for example, the above-described conventional documents 1 and 2, and is not a connecting member having a shape that has been conventionally used, but has been devised and studied by the inventors. .

以上の条件で鋼管矢板100を製造した結果を表1に示す。表1中、矢板幅は、図11に示したように本管101の両側に設けられた継手鋼管102、102間の距離Lを示している。メルトダウンは、要求されるビードに対して溶融金属が溶け落ちた比率を示している。アンダーカットは、溶接長に対する欠陥長の比率を示している。コストは、単位長さ(1m)あたりの製造コストを示している。   The results of manufacturing the steel pipe sheet pile 100 under the above conditions are shown in Table 1. In Table 1, the sheet pile width indicates the distance L between the joint steel pipes 102 and 102 provided on both sides of the main pipe 101 as shown in FIG. Melt down indicates the ratio of molten metal that has melted to the required bead. Undercut indicates the ratio of defect length to weld length. The cost indicates the manufacturing cost per unit length (1 m).

表1を参照すると、比較例1では、スタビリテイバー110を設けた分、鋼管矢板100の矢板幅が仕様公差を超えた。また、スタビリテイバー110を用いた場合、本管101と継手鋼管102の溶接が難しくなり、アンダーカットが増加した。さらに、スタビリテイバー110が大きい分、鋼管矢板100の製造コストが高くなった。   Referring to Table 1, in Comparative Example 1, the sheet pile width of the steel pipe sheet pile 100 exceeded the specification tolerance due to the provision of the stability bar 110. Moreover, when the stabilizer bar 110 was used, welding of the main pipe 101 and the joint steel pipe 102 became difficult, and the undercut increased. Furthermore, the manufacturing cost of the steel pipe sheet pile 100 increased because the stability bar 110 was large.

比較例2では、丸鋼121が小径であるため、溶接金属が溶け落ちるメルトダウンが大きく発生した。   In the comparative example 2, since the round steel 121 has a small diameter, the meltdown in which the weld metal melts largely occurred.

比較例3では、丸鋼121が大径であるため、丸鋼121の先端が溶接部120にはまり込み、不良(アンダーカット)が生じた。また、丸鋼121が大きい分、鋼管矢板100の製造コストが高くなった。   In Comparative Example 3, since the round steel 121 has a large diameter, the tip of the round steel 121 fits into the welded portion 120 and a defect (undercut) occurs. Moreover, the manufacturing cost of the steel pipe sheet pile 100 became high because the round steel 121 was large.

比較例4では、楔形の連結部材140の成形加工が複雑になるため、鋼管矢板100の製造コストが高くなった。   In Comparative Example 4, since the forming process of the wedge-shaped connecting member 140 is complicated, the manufacturing cost of the steel pipe sheet pile 100 is increased.

これに対して、実施例1によれば、鋼管矢板100の矢板幅を適切に確保でき、またメルトダウンとアンダーカットを抑制でき、さらに鋼管矢板100の製造コストも低廉化できることが分かった。   On the other hand, according to Example 1, it turned out that the sheet pile width | variety of the steel pipe sheet pile 100 can be ensured appropriately, meltdown and undercut can be suppressed, and also the manufacturing cost of the steel pipe sheet pile 100 can be reduced.

Figure 0006127861
Figure 0006127861

本発明は、鋼管矢板本管と継手鋼管とを備える鋼管矢板を製造する際に有用である。   The present invention is useful when manufacturing a steel pipe sheet pile including a steel pipe sheet pile main pipe and a joint steel pipe.

1 鋼管矢板製造設備
10 鋼管矢板製造ライン
11 継手鋼管製造ライン
20 前処理部
21 仮付部
22 本溶接部
23 後処理部
30 仮付装置
31 本溶接装置
32 取付装置
40 トーチ
41 トーチ
100 鋼管矢板
101 本管
102 継手鋼管
120 溶接部
200 連結部材
210 ビード
DESCRIPTION OF SYMBOLS 1 Steel pipe sheet pile manufacturing equipment 10 Steel pipe sheet pile manufacturing line 11 Joint steel pipe manufacturing line 20 Pretreatment part 21 Temporary attachment part 22 Main welding part 23 Post-treatment part 30 Temporary attachment apparatus 31 Main welding apparatus 32 Mounting apparatus 40 Torch 41 Torch 100 Steel pipe sheet pile 101 Main pipe 102 Joint steel pipe 120 Welded part 200 Connecting member 210 Bead

Claims (5)

鋼管矢板本管と、当該鋼管矢板本管の外面に軸方向に沿って設けられる継手鋼管とを備える鋼管矢板の製造方法であって、
前記継手鋼管の軸方向に延伸し且つ断面が矩形状を有する連結部材を、前記継手鋼管の外面に軸方向に沿って、且つ当該継手鋼管の中心線を挟んだ両側に一対に設ける第1の工程と、
その後、一対の前記連結部材及び前記継手鋼管を前記鋼管矢板本管の外面に溶接する第2の工程と、を有することを特徴とする、鋼管矢板の製造方法。
A steel pipe sheet pile main pipe, and a steel pipe sheet pile manufacturing method comprising a joint steel pipe provided along the axial direction on the outer surface of the steel pipe sheet pile main pipe,
A first connecting member extending in the axial direction of the joint steel pipe and having a rectangular cross section is provided on the outer surface of the joint steel pipe along the axial direction and on both sides of the center line of the joint steel pipe. Process,
Then, a second step of welding the pair of connecting members and the joint steel pipe to the outer surface of the steel pipe sheet pile main pipe, a method for manufacturing a steel pipe sheet pile.
前記第1の工程と前記第2の工程は、別の製造ラインで行われることを特徴とする、請求項1に記載の鋼管矢板の製造方法。 The method for manufacturing a steel pipe sheet pile according to claim 1, wherein the first step and the second step are performed in separate manufacturing lines. 前記連結部材の断面は、一辺の長さが10mm〜19mmであり、他辺の長さが2mm〜5mmである矩形状を有することを特徴とする、請求項1又は2に記載の鋼管矢板の製造方法。 3. The steel pipe sheet pile according to claim 1, wherein the cross-section of the connecting member has a rectangular shape having a length of one side of 10 mm to 19 mm and a length of the other side of 2 mm to 5 mm. Production method. 鋼管矢板本管と、当該鋼管矢板本管の外面に軸方向に沿って溶接して設けられた継手鋼管とを備える鋼管矢板であって、
前記鋼管矢板本管と前記継手鋼管との間には、前記鋼管矢板本管の中心と前記継手鋼管の中心を結ぶ中心線を挟んで、前記鋼管矢板本管と前記継手鋼管を溶接する一対の溶接部が形成され、
前記溶接部には、前記継手鋼管の軸方向に沿って延伸して設けられ、且つ断面が矩形状を有する連結部材が設けられていることを特徴とする、鋼管矢板。
A steel pipe sheet pile comprising a steel pipe sheet pile main pipe and a joint steel pipe provided by welding along the axial direction on the outer surface of the steel pipe sheet pile main pipe,
Between the steel pipe sheet pile main pipe and the joint steel pipe, a pair of welding the steel pipe sheet pile main pipe and the joint steel pipe with a center line connecting the center of the steel pipe sheet pile main pipe and the center of the joint steel pipe sandwiched therebetween. A weld is formed,
A steel pipe sheet pile, wherein the welded part is provided with a connecting member extending along the axial direction of the joint steel pipe and having a rectangular cross section.
前記連結部材の断面は、一辺の長さが10mm〜19mmであり、他辺の長さが2mm〜5mmである矩形状を有することを特徴とする、請求項4に記載の鋼管矢板。 5. The steel pipe sheet pile according to claim 4, wherein a cross-section of the connecting member has a rectangular shape having a length of one side of 10 mm to 19 mm and a length of the other side of 2 mm to 5 mm.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4973348A (en) * 1972-11-15 1974-07-16
JPS6022099Y2 (en) * 1977-03-11 1985-07-01 株式会社クボタ steel pipe sheet piles
JPS5456906U (en) * 1977-09-28 1979-04-19
JPS617075A (en) * 1984-06-21 1986-01-13 Kawasaki Steel Corp Fillet welding method of different metals

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