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JP6134615B2 - Absorption pad - Google Patents
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JP6134615B2 - Absorption pad - Google Patents

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JP6134615B2
JP6134615B2 JP2013181528A JP2013181528A JP6134615B2 JP 6134615 B2 JP6134615 B2 JP 6134615B2 JP 2013181528 A JP2013181528 A JP 2013181528A JP 2013181528 A JP2013181528 A JP 2013181528A JP 6134615 B2 JP6134615 B2 JP 6134615B2
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sponge body
pad
absorbent pad
sample
water absorption
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JP2015049158A (en
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豪彦 塚田
豪彦 塚田
裕也 勝本
裕也 勝本
覚嗣 川口
覚嗣 川口
井上 純
純 井上
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Aion Co Ltd
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Description

本発明は、吸収パッドに関し、特にイムノクロマト法による検査キットに好適な吸収パッドに関する。   The present invention relates to an absorption pad, and more particularly to an absorption pad suitable for a test kit using an immunochromatography method.

血液、血清、咽頭拭い液などの体液を検体として用い、簡易に各種疾患の検査を行う方法としてイムノクロマト法がある。同法を用いるイムノクロマトグラフィー用検査キットは、主としてクロマトグラフ媒体(メンブレン)、試料滴下部(サンプルパッド)、標識試薬保持部(コンジュゲートパッド)、及び吸収部(吸収パッド)などで構成されており、抗原抗体反応を利用し、各種疾患の検査を行うものである。   There is an immunochromatography method as a method for easily examining various diseases using a body fluid such as blood, serum, or pharyngeal wipe as a specimen. The immunochromatography test kit using this method mainly consists of a chromatographic medium (membrane), a sample dropping part (sample pad), a labeling reagent holding part (conjugate pad), and an absorption part (absorption pad). In this method, various diseases are examined using antigen-antibody reaction.

吸収パッドとしては、綿やガラス繊維の不織布、高吸水性繊維等の不織布、親水性繊維中に高吸水性ポリマー粒子を含有させた繊維を用いた不織布等が一般的に用いられている。   As the absorbent pad, generally used are nonwoven fabrics of cotton and glass fibers, nonwoven fabrics such as superabsorbent fibers, nonwoven fabrics using fibers in which superabsorbent polymer particles are contained in hydrophilic fibers, and the like.

特開2009-63482号公報JP 2009-63482 A 特開2012-189346号公報JP 2012-189346 A

上記イムノクロマト法による検査では、疾患の判定を迅速且つ正確に行うことが従来から求められている。迅速且つ正確に判定を行うためには、分析時間の短縮や、クロマトグラフ媒体の判定部の滲みによる判定の曖昧さの解消などが必要である。   In the examination by the above immunochromatography method, it has been conventionally required to determine a disease quickly and accurately. In order to make the determination quickly and accurately, it is necessary to shorten the analysis time and to eliminate the ambiguity of the determination due to blurring of the determination portion of the chromatographic medium.

このような要求に対し、綿やガラス繊維の不織布からなる吸収パッドは、吸液後の液戻りがあるため、判定部の滲みによる判定の曖昧さを招き、上記要求を必ずしも満足するものではなかった。   In response to such a demand, an absorbent pad made of cotton or glass fiber non-woven fabric has liquid return after liquid absorption, which causes ambiguity in judgment due to bleeding of the judgment section, and does not necessarily satisfy the above demand. It was.

また、高吸水性繊維を含む吸収パッドは、液体試料の吸収速度が遅く、規定された反応時間(10〜15分間程度)内に液体試料が十分に吸収パッドに吸収されない。このため、クロマトグラフ媒体上に残存した過剰な液体試料により判定部に現れる陽性シグナルが滲んだり、有色の標識物質が十分に回収されないためにバックグラウンドのシグナルが上昇するという問題を有していた。   In addition, the absorption pad containing the superabsorbent fiber has a low absorption rate of the liquid sample, and the liquid sample is not sufficiently absorbed by the absorption pad within a prescribed reaction time (about 10 to 15 minutes). For this reason, there is a problem that a positive signal appearing in the determination part is blotted by an excessive liquid sample remaining on the chromatographic medium, or a background signal is increased because a colored labeling substance is not sufficiently collected. .

また、液体試料の吸収速度を速めるため、高吸水性ポリマー粒子をセルロース繊維やパルプ繊維に噴霧した吸収パッドを用いることが検討されている。しかし、このような吸収パッドの場合、繊維密度の均一化や噴霧量の均一化が困難であり、製品間で吸水速度にバラツキが生じ易くなるため、安定した性能を得ることが難しい。   In addition, in order to increase the absorption rate of a liquid sample, it has been studied to use an absorption pad in which superabsorbent polymer particles are sprayed on cellulose fibers or pulp fibers. However, in the case of such an absorbent pad, it is difficult to make the fiber density uniform and the spray amount uniform, and the water absorption speed tends to vary between products, so it is difficult to obtain stable performance.

そこで、本発明は、イムノクロマト法による検査キットを用いた疾患の判定を迅速且つ正確に行うことが可能な吸収パッドの提供を目的とする。   Then, this invention aims at provision of the absorption pad which can perform the determination of the disease rapidly and correctly using the test kit by an immunochromatography method.

本発明は、親水性を有する一体構造のスポンジ体を、イムノクロマト法による検査キットの構成部材である吸収パッドに用いることによって、イムノクロマト法の分析時間の短縮や、正確な疾患の判定を実現するものである。一体構造のスポンジ体は、均一で且つ微細な気孔径を有する連続気孔を内部に形成する単一の構造体であり、連続気孔内に液体を吸収する樹脂多孔質体である。   The present invention realizes shortening of the analysis time of the immunochromatography method and accurate determination of the disease by using the sponge body of the integral structure having hydrophilicity for the absorption pad which is a component of the immunochromatography test kit. It is. The monolithic sponge body is a single structure body in which continuous pores having a uniform and fine pore diameter are formed, and is a resin porous body that absorbs liquid in the continuous pores.

均一で且つ微細な気孔径を有する連続気孔が内部に形成されたスポンジ体を吸収パッドに用いるので、毛管現象によって液体試料の吸収速度が速くなり、また、液体試料がスポンジ体から逆戻りし難くなる。   Since a sponge body in which continuous pores having a uniform and fine pore diameter are formed is used for the absorption pad, the absorption rate of the liquid sample is increased by capillary action, and the liquid sample is difficult to return from the sponge body. .

スポンジ体の平均気孔径が小さいほど、毛細管現象による液体試料の吸水速度の高速化が促進され、且つ液体試料が逆戻りし難くなることから、スポンジ体の平均気孔径は、後述するプレス加工により10μm以下に縮小されていることが好適である。 The smaller the average pore diameter of the sponge body, the faster the water absorption speed of the liquid sample due to the capillary phenomenon is promoted, and the liquid sample is less likely to return. Therefore, the average pore diameter of the sponge body is 10 by pressing as described later. It is preferable that the thickness is reduced to μm or less.

従って、イムノクロマト法による検査キットを用いた疾患の判定を迅速且つ正確に行うことができる。   Accordingly, it is possible to quickly and accurately determine a disease using an immunochromatographic test kit.

また、吸収パッドが繊維を有さない一体構造のスポンジ体であるので、繊維の脱落による製造環境の悪化が起こらず、検査キットの製造環境をクリーンに維持することができる。   In addition, since the absorbent pad is a monolithic sponge body having no fibers, the manufacturing environment is not deteriorated due to the dropping of the fibers, and the manufacturing environment of the test kit can be kept clean.

スポンジ体の保水力は、70%以上が好適であり、スポンジ体の吸水速度は、2.0mg/min以上が好適である。   The water retention capacity of the sponge body is preferably 70% or more, and the water absorption speed of the sponge body is preferably 2.0 mg / min or more.

スポンジ体の気孔率が40%よりも低いと吸収可能な液体試料の量(保水率)が著しく低下し、95%を超えると実用的強度に乏しいため、スポンジ体の気孔率は、40%以上95%以下が好適である。   If the porosity of the sponge body is lower than 40%, the amount of liquid sample that can be absorbed (water retention rate) is remarkably reduced, and if it exceeds 95%, the practical strength is poor, so the porosity of the sponge body is 40% or more. 95% or less is suitable.

スポンジ体は、分子鎖にビニルアルコールを持つポリビニルアセタール系樹脂多孔質体であってもよい。   The sponge body may be a polyvinyl acetal resin porous body having vinyl alcohol in the molecular chain.

スポンジ体の親水性を高めるための親水化剤として、ノニオン系界面活性剤を用いてもよい。ノニオン系界面活性剤は、スポンジ体を生成する原料に添加してもよく、生成されたスポンジ体に吹き付け等によって付着させてもよい。また、生成されたスポンジ体をノニオン系界面活性剤の溶液(薬液)中に浸漬させることによって、スポンジ体にノニオン系界面活性剤を付着させてもよい。   A nonionic surfactant may be used as a hydrophilizing agent for enhancing the hydrophilicity of the sponge body. The nonionic surfactant may be added to the raw material for producing the sponge body, or may be attached to the produced sponge body by spraying or the like. Alternatively, the nonionic surfactant may be adhered to the sponge body by immersing the produced sponge body in a nonionic surfactant solution (chemical solution).

スポンジ体を気孔生成剤抽出法によって生成してもよい。気孔生成剤抽出法を用いることによって、気孔径のバラツキを抑制することができる。   A sponge body may be generated by a pore-generating agent extraction method. By using the pore-generating agent extraction method, variation in pore diameter can be suppressed.

スポンジ体にプレス加工を施して、スポンジ体を減厚させてもよい。スポンジ体をプレスして減厚することによって、スポンジ体の膨張割合を増大させて、逆戻り防止効果を高めることができる。プレス率(プレスの前後における体積変化率)は、75%以下(プレス後の体積がプレス前の体積の75%以下)が好適である。   The sponge body may be pressed to reduce the thickness of the sponge body. By pressing and reducing the thickness of the sponge body, the expansion ratio of the sponge body can be increased, and the effect of preventing reversion can be enhanced. The press rate (volume change rate before and after pressing) is preferably 75% or less (the volume after pressing is 75% or less of the volume before pressing).

本発明によれば、イムノクロマト法による検査キットを用いた疾患の判定を迅速且つ正確に行うことができる。   According to the present invention, it is possible to quickly and accurately determine a disease using an immunochromatographic test kit.

本発明の一実施形態に係る検査キットを示す図であり、(a)は平面図、(b)は側面図である。It is a figure which shows the test | inspection kit which concerns on one Embodiment of this invention, (a) is a top view, (b) is a side view. 各吸収パッドの吸水性能、保水性能、気孔径及び気孔率の測定結果を示す対比表である。It is a contrast table which shows the measurement result of the water absorption performance of each absorption pad, water retention performance, a pore diameter, and a porosity.

以下、本発明の一実施形態を図面に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1に示すように、本実施形態に係る検査キット(イムノクロマトグラフィー用検査キット)1は、検出部材としてのクロマトグラフ媒体(メンブレン)2、採取部材としてのサンプルパッド(試料滴下部)3、標識試薬保持部材(コンジュゲートパッド)4、吸収部材としての吸収パッド5、及び支持部材としてのベース6を備える。検査キット1は、血液、血清、咽頭拭い液などの体液を検体とし、抗原抗体反応を利用して簡易に各種疾患の検査を行うイムノクロマト法に用いられる。   As shown in FIG. 1, a test kit (a test kit for immunochromatography) 1 according to this embodiment includes a chromatographic medium (membrane) 2 as a detection member, a sample pad (sample dropping part) 3 as a sampling member, and a label A reagent holding member (conjugate pad) 4, an absorption pad 5 as an absorption member, and a base 6 as a support member are provided. The test kit 1 is used in an immunochromatography method in which body fluids such as blood, serum, and pharyngeal wiping fluid are used as specimens, and various diseases are easily examined using an antigen-antibody reaction.

検査キット1は、全体として矩形薄板状であり、ベース6の上面にクロマトグラフ媒体2とサンプルパッド3と試薬保持部材4と吸収パッド5とが貼着されることによって構成される。ベース6は薄肉長板状であり、ベース6の長手方向の中央部分の上面にクロマトグラフ媒体2が重なる。ベース6は、ポリエチレンテレフタラート等の液不透過性の素材であれば特に制限はなく、用途に合わせて適宜選択可能である。   The test kit 1 is a rectangular thin plate as a whole, and is configured by adhering a chromatographic medium 2, a sample pad 3, a reagent holding member 4, and an absorption pad 5 to the upper surface of a base 6. The base 6 has a thin plate shape, and the chromatographic medium 2 overlaps the upper surface of the central portion of the base 6 in the longitudinal direction. The base 6 is not particularly limited as long as it is a liquid-impermeable material such as polyethylene terephthalate, and can be appropriately selected according to the application.

サンプルパッド3は、液体試料の展開方向(移動方向)における上流側(図1中の右側)でベース6の上面に重なる。サンプルパッド3は、ベース6の先端(図1中の右端)からはみ出さない構造であってもよく、はみ出す構造であってもよい。サンプルパッド3は、例えばパルプを含む不織布である。   The sample pad 3 overlaps the upper surface of the base 6 on the upstream side (right side in FIG. 1) in the liquid sample development direction (movement direction). The sample pad 3 may have a structure that does not protrude from the tip of the base 6 (the right end in FIG. 1), or a structure that protrudes. The sample pad 3 is a nonwoven fabric containing pulp, for example.

検出キット1を用いた液体試料中の被検出物質の検出では、サンプルパッド3に液体試料を滴下したり、体液(例えば、涙液、血液等)をサンプルパッド3に直接接触させたりすることによって、液体試料の採取が行われる。サンプルパッド3に吸収された液体試料は、展開方向における下流側(図1中の左側)に毛細管現象により移動し、さらに毛細管現象により標識試薬保持部材4へと移動する。   In detection of a substance to be detected in a liquid sample using the detection kit 1, a liquid sample is dropped on the sample pad 3 or a body fluid (for example, tear fluid, blood, etc.) is directly brought into contact with the sample pad 3. A liquid sample is collected. The liquid sample absorbed by the sample pad 3 moves to the downstream side (left side in FIG. 1) in the developing direction by a capillary phenomenon, and further moves to the labeling reagent holding member 4 by the capillary phenomenon.

標識試薬保持部材4は、クロマトグラフ媒体2とサンプルパッド3との間でベース6の上面に重なる。標識試薬保持部材4の下流側端部はクロマトグラフ媒体2の上流側端部の上面に重なり、標識試薬保持部材4の上面にはサンプルパッド3の下流側端部が重なる。   The labeling reagent holding member 4 overlaps the upper surface of the base 6 between the chromatographic medium 2 and the sample pad 3. The downstream end of the labeling reagent holding member 4 overlaps the upper surface of the upstream end of the chromatographic medium 2, and the downstream end of the sample pad 3 overlaps the upper surface of the labeling reagent holding member 4.

標識試薬保持部材4には、例えば、被検出物質に特異的に結合する抗体を金コロイドで標識した標識試薬が保持されている。標識試薬は、毛細管現象によりサンプルパッド3から移動してきた液体試料中に溶出され、液体試料がさらに下流側に移動する過程で、液体試料中の被検出物質と結合し、結合体を形成する。   The labeling reagent holding member 4 holds, for example, a labeling reagent in which an antibody that specifically binds to a substance to be detected is labeled with a gold colloid. The labeling reagent is eluted in the liquid sample that has moved from the sample pad 3 by capillary action, and binds to the substance to be detected in the liquid sample in the process of moving the liquid sample further downstream to form a conjugate.

標識試薬は、被検出物質と特異的に結合するものであれば特に制限はないが、被検出物質の有無を判定するために特別な装置等を必要とせず、赤い着色を目視により容易に確認できることから、金コロイドで標識されたものであることが好ましい。   The labeling reagent is not particularly limited as long as it specifically binds to the substance to be detected, but no special device is required to determine the presence or absence of the substance to be detected, and red coloring can be easily confirmed visually. Since it can do, it is preferable that it is labeled with colloidal gold.

クロマトグラフ媒体2は、多孔性のクロマトグラフィー用部材(例えば、ニトロセルロース膜や、酢酸セルロース膜)によって構成される。クロマトグラフ媒体2には、被検出物質に特異的に結合する検出試薬(例えば、上記標識試薬が有する抗体と同一の抗体)が固定されている。検出試薬は、クロマトグラフ媒体2上の検出試薬固定部7において、検出キット1の長手方向に対して垂直な線状に固定されており、上記結合体を捕捉することにより、検出試薬固定部7に赤いラインが現れることとなる。このラインを目視確認することにより、液体試料中に被検出物質が存在することを判定できる。   The chromatographic medium 2 is composed of a porous chromatography member (for example, a nitrocellulose film or a cellulose acetate film). A detection reagent that specifically binds to the substance to be detected (for example, the same antibody as that of the labeling reagent) is immobilized on the chromatographic medium 2. The detection reagent is fixed in the form of a line perpendicular to the longitudinal direction of the detection kit 1 in the detection reagent fixing part 7 on the chromatographic medium 2, and the detection reagent fixing part 7 is captured by capturing the conjugate. A red line will appear. By visually confirming this line, it can be determined that the substance to be detected is present in the liquid sample.

クロマトグラフ媒体2にはさらに、上記標識試薬に特異的に結合する対照試薬(例えば、上記標識試薬が有する抗体を認識する抗体)が固定されている。対照試薬は、対照試薬固定部8において、検出キット1の長手方向に対して垂直な線状に固定されている。対照試薬固定部8は、クロマトグラフ媒体2上における検出試薬固定部7よりも下流側に位置する。   Further, a control reagent that specifically binds to the labeling reagent (for example, an antibody that recognizes an antibody possessed by the labeling reagent) is immobilized on the chromatographic medium 2. The control reagent is fixed in a line perpendicular to the longitudinal direction of the detection kit 1 in the control reagent fixing unit 8. The control reagent fixing unit 8 is located on the downstream side of the detection reagent fixing unit 7 on the chromatographic medium 2.

上記対照試薬が上記標識試薬を捕捉すれば、対照試薬固定部8に赤いラインが現れることになる。このラインを目視確認することにより、対照試薬固定部8まで液体試料が移動したことがわかり、液体試料が検出試薬固定部7を通過したことを判定できる。   When the control reagent captures the labeling reagent, a red line appears in the control reagent fixing portion 8. By visually confirming this line, it can be seen that the liquid sample has moved to the control reagent fixing part 8, and it can be determined that the liquid sample has passed through the detection reagent fixing part 7.

吸収パッド5は、親水性を有する一体構造のスポンジ体によって構成される。一体構造のスポンジ体は、均一で且つ微細な気孔径を有する連続気孔を内部に形成する単一の構造体であり、連続気孔内に液体を吸収して膨張する樹脂多孔質体である。   The absorbent pad 5 is composed of a sponge body having a hydrophilic structure. The monolithic sponge body is a single structure body in which continuous pores having uniform and fine pore diameters are formed, and is a resin porous body that expands by absorbing liquid in the continuous pores.

このように、均一で且つ微細な気孔径を有する連続気孔が内部に形成されたスポンジ体を吸収パッド5に用いるので、毛管現象によって液体試料の吸収速度が速くなる。また、液体試料を吸収するとスポンジ体が膨張するので、液体試料が吸収パッド5からクロマトグラフ媒体2に逆戻りし難く、戻り液による判定部(検出試薬固定部7及び対照試薬固定部8)の滲みが抑制され、正確な判定が可能となる。   Thus, since the sponge body in which continuous pores having a uniform and fine pore diameter are formed is used for the absorption pad 5, the absorption rate of the liquid sample is increased by capillary action. Further, since the sponge body expands when the liquid sample is absorbed, the liquid sample is unlikely to return from the absorption pad 5 to the chromatographic medium 2, and the determination part (detection reagent fixing part 7 and control reagent fixing part 8) is blotted by the return liquid. Is suppressed, and accurate determination becomes possible.

従って、検査キット1を用いた疾患の判定を迅速且つ正確に行うことができる。   Therefore, the determination of the disease using the test kit 1 can be performed quickly and accurately.

また、吸収パッド5が繊維を有さない一体構造のスポンジ体であるので、繊維の脱落による製造環境の悪化が起こらず、検査キット1の製造環境をクリーンに維持することができる。   In addition, since the absorbent pad 5 is an integral structure sponge body that does not have fibers, the manufacturing environment due to fiber dropping does not deteriorate, and the manufacturing environment of the test kit 1 can be maintained clean.

本実施形態のスポンジ体は、分子鎖にビニルアルコールを持ち、吸水性及び保水性に優れるポリビニルアセタール系樹脂多孔質素材(PVAt系樹脂多孔質素材)から成る。   The sponge body of the present embodiment is made of a polyvinyl acetal resin porous material (PVAt resin porous material) having vinyl alcohol in the molecular chain and excellent in water absorption and water retention.

PVAt系樹脂多孔質素材は、例えば平均重合度500〜3000でケン化度80%以上のポリビニルアルコール(原料)を一種又はそれ以上混合して水溶液とし、この水溶液に架橋剤としてアルデヒド類、触媒として鉱酸類、及び気孔生成剤として澱粉等を加え、これらの混合液を、所定の型内に注入し、40〜80℃で反応させて型から取り出した後、水洗により気孔生成剤等を除去することによって得られる。このように、PVAt系樹脂多孔質素材を、気孔生成剤の抽出によって連続気孔を形成する気孔生成剤抽出法を用いて生成しているので、気孔径のバラツキを抑制することができる。   The PVAt porous resin material is, for example, a mixture of one or more polyvinyl alcohols (raw materials) having an average polymerization degree of 500 to 3000 and a saponification degree of 80% or more to form an aqueous solution. Mineral acids and starch as a pore-generating agent are added, and these mixed solutions are poured into a predetermined mold, reacted at 40 to 80 ° C. and taken out from the mold, and then the pore-generating agent and the like are removed by washing with water. Can be obtained. Thus, since the PVAt-based resin porous material is generated using the pore generating agent extraction method in which continuous pores are formed by extraction of the pore generating agent, variations in the pore diameter can be suppressed.

また、吸収パッド5は、乾燥状態のPVAt系樹脂多孔質素材のブロック体を所定の厚さにスライスし、得られた薄板形状のPVAt系樹脂多孔質素材を型抜き加工等により所定の寸法形状に加工することによって製造される。   In addition, the absorbent pad 5 is obtained by slicing a block of a dry PVAt-based resin porous material to a predetermined thickness, and the obtained thin plate-shaped PVAt-based resin porous material has a predetermined size and shape by die cutting or the like It is manufactured by processing.

PVAt系樹脂多孔質素材の親水性を高める親水化剤として、ノニオン系界面活性剤を用いてもよい。ノニオン系界面活性剤は、PVAt系樹脂多孔質素材を生成する原料に添加(原料となるポリビニルアルコールに予め含有させる等)してもよく、生成されたPVAt系樹脂多孔質素材に吹き付け等によって付着させてもよい。また、生成されたPVAt系樹脂多孔質素材をノニオン系界面活性剤の溶液(薬液)中に浸漬させることによって、PVAt系樹脂多孔質素材にノニオン系界面活性剤を付着させてもよい。   A nonionic surfactant may be used as a hydrophilizing agent that increases the hydrophilicity of the PVAt-based resin porous material. The nonionic surfactant may be added to the raw material for producing the PVAt resin porous material (previously contained in polyvinyl alcohol as a raw material), and adhered to the produced PVAt resin porous material by spraying or the like. You may let them. Moreover, the nonionic surfactant may be attached to the PVAt resin porous material by immersing the produced PVAt resin porous material in a nonionic surfactant solution (chemical solution).

また、PVAt系樹脂多孔質素材としては、その内部組織の気孔率が40%以上95%以下、平均気孔径が20μm以下のものが好適である。   As the PVAt-based resin porous material, those having a porosity of 40% to 95% and an average pore diameter of 20 μm or less are preferable.

気孔率が40%より小さいと、吸収可能液体試料の量(保水率)が著しく低下し、気孔率が95%を超えると、実用的強度に乏しく、何れも本用途には適さないためである。また、平均気孔径が20μmを超えると、毛細管現象による液体試料の吸水速度の高速化が鈍化し、且つ液体試料が逆戻りし易くなるためである。   If the porosity is less than 40%, the amount of the absorbable liquid sample (water retention rate) is remarkably reduced, and if the porosity exceeds 95%, the practical strength is poor and none is suitable for this application. . Further, when the average pore diameter exceeds 20 μm, the increase in the water absorption speed of the liquid sample due to the capillary phenomenon is slowed down, and the liquid sample is easily returned.

上記気孔率とは、乾燥機で十分に乾燥された乾燥状態の直方体のPVAt系樹脂多孔質素材の真体積を乾式自動密度計にて測定し、直方体の見掛け体積と真体積とから、次式(1)にて算出される値である。   The porosity is measured with a dry automatic densimeter by measuring the true volume of a dry rectangular parallelepiped PVAt-based resin porous material sufficiently dried by a drier. From the apparent volume and true volume of the rectangular parallelepiped, the following formula is obtained: This is the value calculated in (1).

気孔率(%)=(見掛け体積−真体積)/見掛け体積×100…(1)   Porosity (%) = (apparent volume−true volume) / apparent volume × 100 (1)

また、上記平均気孔径は、PVAt系樹脂多孔質素材の内部組織に存在する複数の気孔の径の平均値である。本実施形態では、水銀ポロシメーター(ユアサ・アイオニクス(株)製、オートスキャン−33)により測定した気孔径分布曲線において、分布の最頻値に対応する気孔径を平均気孔径と定義している。   The average pore diameter is an average value of the diameters of a plurality of pores present in the internal structure of the PVAt-based resin porous material. In the present embodiment, the pore diameter corresponding to the mode of the distribution is defined as the average pore diameter in the pore diameter distribution curve measured by a mercury porosimeter (manufactured by Yuasa Ionics Co., Ltd., Autoscan-33). .

PVAt系樹脂多孔質素材としては、吸水速度が2.0mg/min以上であって、保水力が70%以上のものが好適である。吸水速度が2.0mg/min未満の場合や、保水力が70%未満の場合には、疾患の判定を迅速且つ正確に行うことが困難なためである。なお、吸水速度及び保水力の測定方法については後述する。   As the PVAt-based resin porous material, a material having a water absorption speed of 2.0 mg / min or more and a water holding power of 70% or more is preferable. This is because, when the water absorption rate is less than 2.0 mg / min or when the water retention capacity is less than 70%, it is difficult to quickly and accurately determine the disease. In addition, the measuring method of a water absorption speed | rate and a water retention capacity is mentioned later.

また、PVAt系樹脂多孔質素材にプレス加工を施して、厚さ方向からのプレスによってスポンジ体を減厚させてもよい。PVAt系樹脂多孔質素材をプレスして減厚することによって、PVAt系樹脂多孔質素材の膨張割合を増大させて、逆戻り防止効果を高めることができる。プレス率(プレスの前後における体積変化率)は、75%以下(プレス後の体積がプレス前の体積の75%以下)が好適である。   Further, the PVAt-based resin porous material may be pressed and the sponge body may be reduced in thickness by pressing from the thickness direction. By pressing the PVAt-based resin porous material to reduce the thickness, the expansion ratio of the PVAt-based resin porous material can be increased, and the effect of preventing reversion can be enhanced. The press rate (volume change rate before and after pressing) is preferably 75% or less (the volume after pressing is 75% or less of the volume before pressing).

また、スポンジ体として、PVAt系樹脂多孔質素材以外の樹脂を用いてもよい。   Further, as the sponge body, a resin other than the PVAt resin porous material may be used.

以下、実施例を挙げて本発明についてより具体的に説明するが、本発明は以下の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated more concretely, this invention is not limited to a following example.

(吸水性能)
図2の対比表に示すように、吸収パッドとして、本発明に係る実施例1,2と、比較例1〜5とを用意し、吸収パッド以外の部材(クロマトグラフ媒体、サンプルパッド、標識試薬保持部材、ベース)を共通の部材とし、吸収パッドのみを相違させて、図1に示すような試験用キットを作成した。試験用キットの幅Dは5mm、試験用キットの全長(ベース6の全長)L1は70mm、クロマトグラフ媒体2の全長L2は35mm、サンプルパッド3の全長L3は20mm、標識試薬保持部材4の全長L4は10mm、吸収パッド5の全長L5は25mm、標識試薬保持部材4とクロマトグラフ媒体2との重複範囲の長さL6は5mm、吸収パッド5とクロマトグラフ媒体2との重複範囲の長さL7は5mmである。
(Water absorption performance)
As shown in the comparison table of FIG. 2, Examples 1 and 2 and Comparative Examples 1 to 5 according to the present invention are prepared as an absorption pad, and members other than the absorption pad (chromatographic medium, sample pad, labeling reagent) A test kit as shown in FIG. 1 was prepared by using a common member as a holding member and a base, and changing only the absorption pad. The width D of the test kit is 5 mm, the total length of the test kit (the total length of the base 6) L1 is 70 mm, the total length L2 of the chromatographic medium 2 is 35 mm, the total length L3 of the sample pad 3 is 20 mm, and the total length of the labeling reagent holding member 4 L4 is 10 mm, the total length L5 of the absorption pad 5 is 25 mm, the length L6 of the overlapping range between the labeling reagent holding member 4 and the chromatographic medium 2 is 5 mm, and the length L7 of the overlapping range between the absorbing pad 5 and the chromatographic medium 2 Is 5 mm.

実施例1,2は、ともに平均気孔径が20μm以下のPVAt系樹脂多孔質素材である。実施例1は、実施例2にプレス加工を施したもの(実施例2は、実施例1のプレス加工を省略したもの)であり、実施例1と実施例2とは、プレスの有無を除いて同じである。実施例1の平均気孔径が7.48μm(10μm以下)であり、実施例2の平均気孔径が13.38μmであることから、実施例1の平均気孔径は、プレス加工によって実施例2の平均気孔径よりも小さくなっている(実施例2の0.56倍である)ことが判る。
Examples 1 and 2 are both PVAt-based resin porous materials having an average pore diameter of 20 μm or less. Example 1 is obtained by pressing Example 2 (Example 2 is obtained by omitting the press process of Example 1), and Example 1 and Example 2 except for the presence or absence of a press. Are the same. Since the average pore diameter of Example 1 is 7.48 μm (10 μm or less) and the average pore diameter of Example 2 is 13.38 μm , the average pore diameter of Example 1 is that of Example 2 by pressing. It can be seen that it is smaller than the average pore diameter (0.56 times that of Example 2).

比較例1は、平均気孔径が20μmを超えるPVAt系樹脂多孔質素材である。比較例1の平均気孔径は63.67μmであり、実施例1の約8.5倍、実施例2の約4.8倍である。   Comparative Example 1 is a PVAt-based resin porous material having an average pore diameter exceeding 20 μm. The average pore diameter of Comparative Example 1 is 63.67 μm, which is about 8.5 times that of Example 1 and about 4.8 times that of Example 2.

比較例2は、セルロース系繊維素材のろ紙、比較例3は、比較例2と同質のセルロース系繊維素材、比較例4及び比較例5は、ともにガラス繊維素材である。   Comparative Example 2 is a cellulosic fiber material filter paper, Comparative Example 3 is the same cellulosic fiber material as Comparative Example 2, and Comparative Examples 4 and 5 are both glass fiber materials.

吸水速度とは、サンプルキットのサンプルパッドに所定量(100μL)滴下された献体抽出液の単位時間(1分)当たりの吸収パッドへの到達重量である。吸収パッド以外の部材が同じであっても、吸収パッドの性能によって吸水速度が相違するため、吸水速度によって吸収パッドの吸水性能(判定時間の長短)を評価することができ、吸水速度が速い(単位時間当たりの到達重量が大きい)ほど迅速な判定が可能となる。   The water absorption rate is the weight reached by the absorbent pad per unit time (1 minute) of the dedicated extract dropped in a predetermined amount (100 μL) on the sample pad of the sample kit. Even if the members other than the absorbent pad are the same, the water absorption speed varies depending on the performance of the absorbent pad. Therefore, the water absorption performance of the absorbent pad (long or short judgment time) can be evaluated by the water absorption speed, and the water absorption speed is fast ( The faster the determination is possible, the higher the weight reached per unit time).

吸水速度の測定では、サンプルキットのそれぞれについて、サンプルパッドに試験用の検体抽出液を100μL(マイクロリットル)滴下し、滴下から10分間が経過した時に、吸収パッドをベースから取り外して重量(乾燥前重量)A1を測定し、吸収パッドを温度60℃の乾燥機内にて12時間乾燥した後、重量(乾燥後重量)A2を測定した。   In measuring the water absorption rate, 100 μL (microliter) of the test sample extract was dropped on the sample pad for each of the sample kits, and when 10 minutes had passed since the dropping, the absorbent pad was removed from the base and weighed (before drying). Weight) A1 was measured, and after the absorbent pad was dried in a dryer at a temperature of 60 ° C. for 12 hours, the weight (weight after drying) A2 was measured.

乾燥前重量A1と乾燥後重量A2と展開時間(10分間)とから、次式(2)にて吸収速度(mg/min)を算出した。   From the weight A1 before drying, the weight A2 after drying, and the development time (10 minutes), the absorption rate (mg / min) was calculated by the following formula (2).

吸収速度=(乾燥前重量A1−乾燥後重量A2)/展開時間…(2)   Absorption rate = (weight before drying A1−weight after drying A2) / development time (2)

各実施例及び比較例の乾燥前重量A1及び乾燥後重量A2の測定結果と吸水速度の算出結果とを図2の対比表に示す。図2から明らかなように、実施例1の吸水速度は、比較例の中で吸水速度が最も速い比較例4よりも速く、何れの比較例よりも実施例1の吸水性能が優れていることが判る。また、実施例2の吸水速度は、吸水速度が比較的速い比較例2,3と同等であり、実施例2も優れた吸水性能を有することが判る。また、比較例1,5の吸水速度は、実施例2よりも顕著に遅く、実施例2よりも吸水性能が悪いことが判る。また、実施例1の吸水速度が2.210mg/minであり、実施例2の吸水速度が1.170mg/minであることから、実施例1の吸水速度は、実施例2の約2倍に速まっていることが判る。すなわち、プレス加工により平均気孔径が約半減すると、吸水速度が約2倍に速まることが判る。   The measurement results of the weight A1 before drying and the weight A2 after drying and the calculation result of the water absorption rate of each example and comparative example are shown in the comparison table of FIG. As is clear from FIG. 2, the water absorption rate of Example 1 is faster than Comparative Example 4 where the water absorption rate is the fastest among the comparative examples, and the water absorption performance of Example 1 is superior to any of the comparative examples. I understand. Moreover, the water absorption speed of Example 2 is equivalent to Comparative Examples 2 and 3 whose water absorption speed is relatively fast, and it can be seen that Example 2 also has excellent water absorption performance. Moreover, the water absorption speed | velocity | rate of Comparative Examples 1 and 5 is remarkably slower than Example 2, and it turns out that water absorption performance is worse than Example 2. FIG. Moreover, since the water absorption rate of Example 1 is 2.210 mg / min and the water absorption rate of Example 2 is 1.170 mg / min, the water absorption rate of Example 1 is about twice that of Example 2. You can see that it is faster. That is, it can be seen that when the average pore diameter is reduced by half by press working, the water absorption speed is increased approximately twice.

(保水性能)
保水力とは、内部に含んだ液体のうち所定時間放置した後も外部へ流出せずに内部に残存する液体の重量%であり、保水力によって吸収パッドの保水性能(液戻りのし難さ)を評価することができ、保水力(%)が高いほど液戻りし難く、正確な判定が可能となる。
(Water retention performance)
The water retention capacity is the weight percent of the liquid contained in the liquid that does not flow out to the outside after being left for a predetermined time, and remains inside. ) Can be evaluated, and the higher the water retention capacity (%), the more difficult it is for the liquid to return, and an accurate determination becomes possible.

保水力の測定では、上記実施例1,2及び比較例1〜5のそれぞれについて、所定形状(縦20mm×横20mm×所定厚)のサンプルを作成し、作成したサンプルの重量(乾燥重量)W1を測定し、温度20℃の水中にサンプルを沈め、10分間真空引きを行って内部まで水を浸透させた後、サンプルを水中から引き上げて重量(静置前重量)W2を測定した。次に、温度20℃の水中にサンプルを再び沈め、10分間真空引きを行って内部まで水を浸透させた後、サンプルを水中から引き上げ、ろ紙(定量分析用No.5B、アドバンテック社製)上に所定時間(5分間)静置した後に重量(静置後重量)W3を測定した。   In the measurement of water retention capacity, samples of a predetermined shape (vertical 20 mm × horizontal 20 mm × predetermined thickness) were prepared for each of Examples 1 and 2 and Comparative Examples 1 to 5, and the weight (dry weight) W1 of the prepared sample. The sample was submerged in water at a temperature of 20 ° C., evacuated for 10 minutes to allow water to penetrate into the inside, and then the sample was pulled out of the water and the weight (pre-standing weight) W2 was measured. Next, the sample was submerged again in water at a temperature of 20 ° C., vacuumed for 10 minutes to allow water to penetrate into the interior, and then the sample was pulled out of the water and placed on filter paper (No. 5B for quantitative analysis, manufactured by Advantech). After standing for a predetermined time (5 minutes), the weight (weight after standing) W3 was measured.

乾燥重量W1と静置前重量W2とから、次式(3)にて初期吸水量B1を算出し、乾燥重量W1と静置後重量W3とから、次式(4)にて静置後吸水量B2を算出し、初期吸水量B1と静置後吸水量B2とから、次式(5)にて保水力を算出した。   The initial water absorption B1 is calculated from the dry weight W1 and the weight before standing W2 by the following formula (3), and the water absorption after standing by the following formula (4) is calculated from the dry weight W1 and the weight W3 after standing. The amount B2 was calculated, and the water retention capacity was calculated by the following equation (5) from the initial water absorption amount B1 and the water absorption amount B2 after standing.

初期吸水量B1=静置前重量W2−乾燥重量W1…(3)
静置後吸水量B2=静置後重量W3−乾燥重量W1…(4)
保水力(%)=静置後吸水量B2/静置前吸水量B1×100…(5)
Initial water absorption B1 = weight before standing W2−dry weight W1 (3)
Water absorption after standing B2 = weight after standing W3-dry weight W1 (4)
Water retention (%) = Water absorption after standing B2 / Water absorption before standing B1 × 100 (5)

各実施例及び比較例の静置前吸水量B1及び静置後吸水量B2、並びに保水力の算出結果を図2の対比表に示す。図2から明らかなように、実施例1,2の保水力は、比較例1〜5に比べて著しく高く、保水性能が極めて優れていることが判る。また、実施例1と実施例2とを比較すると、プレス加工によって保水力が高まることが判る。   The comparison table of FIG. 2 shows the water absorption amount B1 before standing and the water absorption amount B2 after standing and the water retention capacity of each example and comparative example. As can be seen from FIG. 2, the water retention capacity of Examples 1 and 2 is significantly higher than those of Comparative Examples 1 to 5, and the water retention performance is extremely excellent. Moreover, when Example 1 and Example 2 are compared, it turns out that water retention power increases by press work.

なお、本発明は、一例として説明した上述の実施形態、及びその実施例に限定されることはなく、上述の実施形態等以外であっても、本発明に係る技術的思想を逸脱しない範囲であれば、設計等に応じて種々の変更が可能である。   In addition, this invention is not limited to the above-mentioned embodiment described as an example, and its Example, In the range which does not deviate from the technical idea which concerns on this invention even if it is other than the above-mentioned embodiment etc. If so, various changes can be made according to the design and the like.

1…検出キット、2…クロマトグラフ媒体(検出部材、メンブレン)、3…サンプルパッド(採取部材、試料滴下部)、4…標識試薬保持部材(コンジュゲートパッド)、5…吸収パッド(吸収部材)、6…ベース(支持部材) DESCRIPTION OF SYMBOLS 1 ... Detection kit, 2 ... Chromatographic medium (detection member, membrane), 3 ... Sample pad (collection member, sample dripping part), 4 ... Labeling reagent holding member (conjugate pad), 5 ... Absorption pad (absorption member) , 6 ... Base (support member)

Claims (4)

イムノクロマト法による検査キットの構成部材として用いられる吸収パッドであって、
親水性を有する一体構造のスポンジ体であり、
前記スポンジ体は、プレス加工されたポリビニルアセタール系樹脂多孔質素材から成り、
前記スポンジ体の気孔率は、40%以上95%以下であり、
前記スポンジ体の平均気孔径は、前記プレス加工により10μm以下に縮小されている
ことを特徴とする吸収パッド。
An absorption pad used as a constituent member of an immunochromatographic test kit,
It is an integral sponge body having hydrophilicity,
The sponge body is made of a pressed polyvinyl acetal resin porous material,
The porosity of the sponge body is 40% or more and 95% or less,
The absorbent pad, wherein an average pore diameter of the sponge body is reduced to 10 μm or less by the press working.
請求項1に記載の吸収パッドであって、
前記スポンジ体の保水力が70%以上である
ことを特徴とする吸収パッド。
The absorbent pad according to claim 1,
An absorbent pad, wherein the sponge body has a water retention of 70% or more.
請求項1又は請求項2に記載の吸収パッドであって、
前記スポンジ体の吸水速度が2.0mg/min以上である
ことを特徴とする吸収パッド。
The absorbent pad according to claim 1 or 2,
The absorbent pad, wherein the water absorption rate of the sponge body is 2.0 mg / min or more.
請求項1〜請求項の何れか1項に記載の吸収パッドであって、
前記スポンジ体は、プレス前に対する体積変化率が75%以下となるように前記プレス加工によって減厚されている
ことを特徴とする吸収パッド。
The absorbent pad according to any one of claims 1 to 3 ,
The absorbent pad, wherein the sponge body is reduced in thickness by the pressing so that a volume change rate before pressing is 75% or less.
JP2013181528A 2013-09-02 2013-09-02 Absorption pad Active JP6134615B2 (en)

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