JP6134951B2 - Luminescent thermoplastic resin composition - Google Patents
Luminescent thermoplastic resin composition Download PDFInfo
- Publication number
- JP6134951B2 JP6134951B2 JP2015166224A JP2015166224A JP6134951B2 JP 6134951 B2 JP6134951 B2 JP 6134951B2 JP 2015166224 A JP2015166224 A JP 2015166224A JP 2015166224 A JP2015166224 A JP 2015166224A JP 6134951 B2 JP6134951 B2 JP 6134951B2
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- JP
- Japan
- Prior art keywords
- thermoplastic resin
- luminescent
- mass
- ionic liquid
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005992 thermoplastic resin Polymers 0.000 title claims description 48
- 239000011342 resin composition Substances 0.000 title claims description 30
- 239000002608 ionic liquid Substances 0.000 claims description 53
- 239000000975 dye Substances 0.000 claims description 44
- -1 alicyclic amine Chemical class 0.000 claims description 28
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 7
- RAXXELZNTBOGNW-UHFFFAOYSA-O Imidazolium Chemical compound C1=C[NH+]=CN1 RAXXELZNTBOGNW-UHFFFAOYSA-O 0.000 claims description 5
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 4
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 4
- 229940070891 pyridium Drugs 0.000 claims description 4
- QPFYXYFORQJZEC-FOCLMDBBSA-N Phenazopyridine Chemical compound NC1=NC(N)=CC=C1\N=N\C1=CC=CC=C1 QPFYXYFORQJZEC-FOCLMDBBSA-N 0.000 claims description 3
- 150000001409 amidines Chemical class 0.000 claims description 3
- 239000001022 rhodamine dye Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 description 28
- 229920005989 resin Polymers 0.000 description 26
- 239000011347 resin Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 20
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 15
- 239000000126 substance Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 239000000178 monomer Substances 0.000 description 11
- 238000006862 quantum yield reaction Methods 0.000 description 11
- 238000004898 kneading Methods 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- 230000005284 excitation Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 239000000049 pigment Substances 0.000 description 7
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 6
- 238000010248 power generation Methods 0.000 description 6
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical class [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 150000001450 anions Chemical class 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- NFLGAVZONHCOQE-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;trimethyl(propyl)azanium Chemical compound CCC[N+](C)(C)C.FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F NFLGAVZONHCOQE-UHFFFAOYSA-N 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 230000003595 spectral effect Effects 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- PXELHGDYRQLRQO-UHFFFAOYSA-N 1-butyl-1-methylpyrrolidin-1-ium Chemical compound CCCC[N+]1(C)CCCC1 PXELHGDYRQLRQO-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 229920001890 Novodur Polymers 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- UZIAGXMMNLATPP-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;1-ethyl-3-methylpyridin-1-ium Chemical compound CC[N+]1=CC=CC(C)=C1.FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F UZIAGXMMNLATPP-UHFFFAOYSA-N 0.000 description 2
- QFLRMCUVYQFPCO-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;tributyl(2-methoxyethyl)phosphanium Chemical compound FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F.CCCC[P+](CCCC)(CCCC)CCOC QFLRMCUVYQFPCO-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- VYXSBFYARXAAKO-WTKGSRSZSA-N chembl402140 Chemical compound Cl.C1=2C=C(C)C(NCC)=CC=2OC2=C\C(=N/CC)C(C)=CC2=C1C1=CC=CC=C1C(=O)OCC VYXSBFYARXAAKO-WTKGSRSZSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 150000001925 cycloalkenes Chemical class 0.000 description 2
- 238000000295 emission spectrum Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 125000005027 hydroxyaryl group Chemical group 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 229920002961 polybutylene succinate Polymers 0.000 description 2
- 239000004631 polybutylene succinate Substances 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920005668 polycarbonate resin Polymers 0.000 description 2
- 239000004431 polycarbonate resin Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 description 2
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical class [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 1
- YKPAABNCNAGAAJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)propane Chemical compound C=1C=C(O)C=CC=1C(CC)C1=CC=C(O)C=C1 YKPAABNCNAGAAJ-UHFFFAOYSA-N 0.000 description 1
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical compound BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- NKEWBOPVULFSFJ-UHFFFAOYSA-N 1,3-dihydroperimidin-2-one Chemical class C1=CC(NC(O)=N2)=C3C2=CC=CC3=C1 NKEWBOPVULFSFJ-UHFFFAOYSA-N 0.000 description 1
- XUAXVBUVQVRIIQ-UHFFFAOYSA-N 1-butyl-2,3-dimethylimidazol-3-ium Chemical compound CCCCN1C=C[N+](C)=C1C XUAXVBUVQVRIIQ-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- WAEOXIOXMKNFLQ-UHFFFAOYSA-N 1-methyl-4-prop-2-enylbenzene Chemical group CC1=CC=C(CC=C)C=C1 WAEOXIOXMKNFLQ-UHFFFAOYSA-N 0.000 description 1
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- YEBQUUKDSJCPIX-UHFFFAOYSA-N 12h-benzo[a]thioxanthene Chemical class C1=CC=CC2=C3CC4=CC=CC=C4SC3=CC=C21 YEBQUUKDSJCPIX-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CYLVUSZHVURAOY-UHFFFAOYSA-N 2,2-dibromoethenylbenzene Chemical compound BrC(Br)=CC1=CC=CC=C1 CYLVUSZHVURAOY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- YMOONIIMQBGTDU-UHFFFAOYSA-N 2-bromoethenylbenzene Chemical compound BrC=CC1=CC=CC=C1 YMOONIIMQBGTDU-UHFFFAOYSA-N 0.000 description 1
- KBKNKFIRGXQLDB-UHFFFAOYSA-N 2-fluoroethenylbenzene Chemical compound FC=CC1=CC=CC=C1 KBKNKFIRGXQLDB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- CTHJQRHPNQEPAB-UHFFFAOYSA-N 2-methoxyethenylbenzene Chemical compound COC=CC1=CC=CC=C1 CTHJQRHPNQEPAB-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- YMTYZTXUZLQUSF-UHFFFAOYSA-N 3,3'-Dimethylbisphenol A Chemical compound C1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=CC=2)=C1 YMTYZTXUZLQUSF-UHFFFAOYSA-N 0.000 description 1
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- TYOVSFHFYHSADG-UHFFFAOYSA-N 4,8-dichloro-2-methylquinoline Chemical compound C1=CC=C(Cl)C2=NC(C)=CC(Cl)=C21 TYOVSFHFYHSADG-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- OVVCSFQRAXVPGT-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)cyclopentyl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCC1 OVVCSFQRAXVPGT-UHFFFAOYSA-N 0.000 description 1
- KANXFMWQMYCHHH-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)-3-methylbutan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C(C)C)C1=CC=C(O)C=C1 KANXFMWQMYCHHH-UHFFFAOYSA-N 0.000 description 1
- VHLLJTHDWPAQEM-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)-4-methylpentan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CC(C)C)C1=CC=C(O)C=C1 VHLLJTHDWPAQEM-UHFFFAOYSA-N 0.000 description 1
- OAHMVZYHIJQTQC-UHFFFAOYSA-N 4-cyclohexylphenol Chemical compound C1=CC(O)=CC=C1C1CCCCC1 OAHMVZYHIJQTQC-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229910016467 AlCl 4 Inorganic materials 0.000 description 1
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 1
- JVCVWSXZMXULLD-UHFFFAOYSA-N C1(CCCCC1)N1C(C=CC1=O)=O.C1(C=CC(N1)=O)=O Chemical class C1(CCCCC1)N1C(C=CC1=O)=O.C1(C=CC(N1)=O)=O JVCVWSXZMXULLD-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000004709 Chlorinated polyethylene Substances 0.000 description 1
- 229910020366 ClO 4 Inorganic materials 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- GHAZCVNUKKZTLG-UHFFFAOYSA-N N-ethyl-succinimide Natural products CCN1C(=O)CCC1=O GHAZCVNUKKZTLG-UHFFFAOYSA-N 0.000 description 1
- HDFGOPSGAURCEO-UHFFFAOYSA-N N-ethylmaleimide Chemical compound CCN1C(=O)C=CC1=O HDFGOPSGAURCEO-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical class N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Natural products C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N benzo-alpha-pyrone Natural products C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 description 1
- 150000001562 benzopyrans Chemical class 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229960000956 coumarin Drugs 0.000 description 1
- 235000001671 coumarin Nutrition 0.000 description 1
- 150000004775 coumarins Chemical class 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- 125000001295 dansyl group Chemical group [H]C1=C([H])C(N(C([H])([H])[H])C([H])([H])[H])=C2C([H])=C([H])C([H])=C(C2=C1[H])S(*)(=O)=O 0.000 description 1
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- 229920000092 linear low density polyethylene Polymers 0.000 description 1
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- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
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- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
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- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
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- 229910052698 phosphorus Inorganic materials 0.000 description 1
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- YYMBJDOZVAITBP-UHFFFAOYSA-N rubrene Chemical compound C1=CC=CC=C1C(C1=C(C=2C=CC=CC=2)C2=CC=CC=C2C(C=2C=CC=CC=2)=C11)=C(C=CC=C2)C2=C1C1=CC=CC=C1 YYMBJDOZVAITBP-UHFFFAOYSA-N 0.000 description 1
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- JFLKFZNIIQFQBS-FNCQTZNRSA-N trans,trans-1,4-Diphenyl-1,3-butadiene Chemical group C=1C=CC=CC=1\C=C\C=C\C1=CC=CC=C1 JFLKFZNIIQFQBS-FNCQTZNRSA-N 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、発光性熱可塑性樹脂組成物及びその製造方法及び、特に太陽電池用部材に適した熱可塑性樹脂組成物に関する。 The present invention relates to a light-emitting thermoplastic resin composition, a method for producing the same, and a thermoplastic resin composition particularly suitable for a solar cell member.
従来より、結晶シリコン系の太陽電池素子、それを封止する封止樹脂層、および、それを被覆する被覆層を備える太陽電池モジュールが知られている。この太陽電池モジュールでは、光(太陽光)の光エネルギーを電気エネルギーに変換(光電変換)している。このような太陽電池モジュールにおいて、結晶シリコン系の太陽電池素子の分光感度に注目すると、太陽電池素子の分光感度は、太陽光の放射スペクトルのピーク波長領域に対して長波長側にずれた波長領域において、高くなっている。そのため、太陽光の波長を長波長側に波長変換させることによって、太陽電池素子の分光感度を高め、これにより、太陽電池モジュールの光電変換効率を向上させることが提案されている。 2. Description of the Related Art Conventionally, a solar cell module including a crystalline silicon solar cell element, a sealing resin layer that seals the solar cell element, and a coating layer that covers the sealing resin layer is known. In this solar cell module, light (sunlight) light energy is converted into electric energy (photoelectric conversion). In such a solar cell module, paying attention to the spectral sensitivity of the crystalline silicon-based solar cell element, the spectral sensitivity of the solar cell element is a wavelength region shifted to the long wavelength side with respect to the peak wavelength region of the solar radiation spectrum. In, it is high. Therefore, it has been proposed to increase the spectral sensitivity of the solar cell element by converting the wavelength of sunlight to the longer wavelength side, thereby improving the photoelectric conversion efficiency of the solar cell module.
具体的には、特許文献1には、トップシートの表面に蛍光物質の膜を設けることが提案されている。特許文献1では、膜における蛍光物質が短波長の光を励起光として吸収し、長波長の蛍光として放射する波長変換によって、太陽電池モジュールの光電変換効率を向上させている。 Specifically, Patent Document 1 proposes to provide a fluorescent material film on the surface of the top sheet. In Patent Document 1, the photoelectric conversion efficiency of the solar cell module is improved by wavelength conversion in which the fluorescent material in the film absorbs short-wavelength light as excitation light and emits it as long-wavelength fluorescence.
また、上記と同様に、特許文献2には、蛍光物質を用いて波長変換する技術として、例えば、樹脂を主成分とする封止剤(封止樹脂層)に、蛍光体を添加することが開示されている。 Similarly to the above, in Patent Document 2, as a technology for wavelength conversion using a fluorescent substance, for example, a phosphor is added to a sealing agent (sealing resin layer) containing a resin as a main component. It is disclosed.
また、特許文献3には波長変換特性を改善させる方法として、発光性色素とイオン液体を組合せることが開示されている。 Patent Document 3 discloses combining a luminescent dye and an ionic liquid as a method for improving wavelength conversion characteristics.
特許文献1、2で使用されている蛍光体、特に発光性色素は樹脂に対する溶解性が低いものが多く、樹脂に添加、混合した場合には、溶解しきれずに樹脂の透明性を低下させてしまうなどの問題があった。更に発光性色素を高濃度で添加した場合には、透明性の低下だけでなく、発光特性も低下してしまうなどの問題も生じる可能性があった。 Many of the phosphors used in Patent Documents 1 and 2, especially luminescent dyes, have low solubility in the resin, and when added to and mixed with the resin, the transparency of the resin is lowered without being completely dissolved. There was a problem such as. Further, when the luminescent dye is added at a high concentration, there is a possibility that not only the transparency is lowered but also the light emission characteristics are lowered.
特許文献3には、発光性色素とイオン液体とを組み合わせることで、発光特性が改善されることが開示されているが、太陽電池用の部材として使用する場合、樹脂に分散させて樹脂組成物とすることが必要であり、樹脂に分散させた場合に、発光特性の改善効果が発現するかどうかは不明であり、また、使用するイオン液体の量によっては、樹脂が可塑化され、成型性が低下する可能性があった。 Patent Document 3 discloses that a light emitting property is improved by combining a luminescent dye and an ionic liquid. However, when used as a member for a solar cell, the resin composition is dispersed in a resin. It is unclear whether or not the effect of improving the luminescent properties will be manifested when dispersed in a resin, and depending on the amount of ionic liquid used, the resin may be plasticized and moldability Could be reduced.
本発明の目的は、熱可塑性樹脂の成型加工性を低下させることなく、発電効率向上に重要な発光特性と透明性を改善する組成物を提供することである。 The objective of this invention is providing the composition which improves the light emission characteristic and transparency important for power generation efficiency improvement, without reducing the molding processability of a thermoplastic resin.
本発明者らは鋭意検討した結果、熱可塑性樹脂に対して、イオン液体と発光性色素を所定の添加量と添加量比にすることで、熱可塑性樹脂の成型加工性を低下させることなく、発光特性、透明性を改善した組成物を提供することが可能であることを見い出した。 As a result of intensive studies, the present inventors have made the ionic liquid and the luminescent dye a predetermined addition amount and addition amount ratio with respect to the thermoplastic resin, without reducing the molding processability of the thermoplastic resin, It has been found that it is possible to provide a composition having improved luminescent properties and transparency.
即ち本発明は、熱可塑性樹脂(A)100質量部に対して、イオン液体(B)0.0005〜5質量部、および発光性色素(C)0.005〜5質量部をそれぞれ含み、かつ発光性色素に対するイオン液体の質量比が0.1〜100である発光性熱可塑性樹脂組成物である。 That is, the present invention includes 0.0005 to 5 parts by mass of ionic liquid (B) and 0.005 to 5 parts by mass of luminescent dye (C) with respect to 100 parts by mass of thermoplastic resin (A), and It is a luminescent thermoplastic resin composition whose mass ratio of the ionic liquid with respect to a luminescent pigment | dye is 0.1-100.
また、本発明の一態様は、前記熱可塑性樹脂(A)が(メタ)アクリル系樹脂である発光性熱可塑性樹脂組成物である。 Another embodiment of the present invention is a light-emitting thermoplastic resin composition in which the thermoplastic resin (A) is a (meth) acrylic resin.
また、本発明の一態様は、前記イオン液体(B)が脂環式アミン系イオン液体、脂肪族アミン系イオン液体、アミジン系イオン液体、イミダゾリウム系イオン液体、ピリジウム系イオン液体、ホスフィン系イオン液体からなる群から選択された少なくとも一種である発光性熱可塑性樹脂組成物である。 In one embodiment of the present invention, the ionic liquid (B) is an alicyclic amine-based ionic liquid, an aliphatic amine-based ionic liquid, an amidine-based ionic liquid, an imidazolium-based ionic liquid, a pyridium-based ionic liquid, or a phosphine-based ion. The light-emitting thermoplastic resin composition is at least one selected from the group consisting of liquids.
本発明の一態様は、前記発光性色素(C)が発光ピーク波長を400〜1000nmに有する発光性色素である発光性熱可塑性樹脂組成物である。 One embodiment of the present invention is a light-emitting thermoplastic resin composition in which the light-emitting dye (C) is a light-emitting dye having an emission peak wavelength of 400 to 1000 nm.
本発明の一態様は、前記発光性色素(C)がローダミン系色素、ルブレン系色素である発光性熱可塑性樹脂組成物である。 One aspect of the present invention is a luminescent thermoplastic resin composition in which the luminescent dye (C) is a rhodamine dye or a rubrene dye.
また、本発明の一態様は、上記発光性熱可塑性樹脂組成物を、温度100〜400℃で混練する工程を含む、発光性熱可塑性樹脂組成物の製造方法である。 Another embodiment of the present invention is a method for producing a light-emitting thermoplastic resin composition, which includes a step of kneading the light-emitting thermoplastic resin composition at a temperature of 100 to 400 ° C.
本発明の一態様は、前記発光性熱可塑性樹脂組成物からなるか、または前記製造方法により製造された成型体である。 One aspect of the present invention is a molded body made of the light-emitting thermoplastic resin composition or manufactured by the manufacturing method.
本発明の一態様は、前記成型体からなる発光体である。 One embodiment of the present invention is a light-emitting body including the molded body.
本発明の一態様は、前記発光体からなる太陽電池用トップシートである。 One embodiment of the present invention is a solar cell topsheet comprising the light emitter.
本発明の一態様は、前記発光体からなる太陽電池モジュールである。 One embodiment of the present invention is a solar cell module including the light-emitting body.
本発明によれば、熱可塑性樹脂の成型加工性を低下させることなく、紫外線から可視光の範囲の光の照射を受けた場合に、可視光領域での発光特性に優れ、透明性に優れる成形体を与えることのできる組成物が得られる。即ち、この組成物は、光を照射することにより光を長波長化し、且つ、その発光強度に優れる成形体を与える。本発明に係る成型体は、発光特性に優れることから、太陽電池のトップシート部材、太陽電池モジュール用部材として好適である。また、発光特性が高く、固体でハンドリング良好なため、LED、有機EL、色素レーザー用の蛍光体としても有用である。 According to the present invention, molding is excellent in light emission characteristics in the visible light region and excellent in transparency when irradiated with light in the range from ultraviolet to visible light without deteriorating the molding processability of the thermoplastic resin. A composition capable of giving a body is obtained. That is, this composition gives a molded article having a longer wavelength by irradiating light and having excellent emission intensity. The molded body according to the present invention is suitable as a top sheet member of a solar cell and a member for a solar cell module because it has excellent light emission characteristics. In addition, since it has high emission characteristics, is solid and has good handling, it is also useful as a phosphor for LED, organic EL, and dye laser.
本発明で用いる熱可塑性樹脂(A)は、透明な熱可塑性樹脂であればよく、特に限定されるものではない。 The thermoplastic resin (A) used in the present invention is not particularly limited as long as it is a transparent thermoplastic resin.
熱可塑性樹脂(A)としては、例えば、アクリル系樹脂、スチレン系樹脂、MS樹脂、ポリカーボネート系樹脂、ポリ塩化ビニル樹脂、ポリエステル樹脂、オレフィン系樹脂が挙げられる。これらは、1種を単独で用いてもよく2種以上を併用してもよい。 Examples of the thermoplastic resin (A) include acrylic resins, styrene resins, MS resins, polycarbonate resins, polyvinyl chloride resins, polyester resins, and olefin resins. These may be used alone or in combination of two or more.
前記アクリル系樹脂は、公知のアクリル系樹脂であり、(メタ)アクリル酸エステルを重合して得られるものである。 The acrylic resin is a known acrylic resin and is obtained by polymerizing (meth) acrylic acid ester.
(メタ)アクリル酸エステルとしては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸フェニル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸が挙げられる。これらは、1種を単独で用いてもよく2種以上を併用してもよい。
これらの中では、メタクリル酸メチルが好ましい。
Examples of (meth) acrylic acid esters include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate, phenyl (meth) acrylate, and (meth) acrylic. Examples include benzyl acid, 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, and (meth) acrylic acid. These may be used alone or in combination of two or more.
Of these, methyl methacrylate is preferred.
アクリル系樹脂としては、光線透過率、耐熱性、力学的特性、成型性が良好であることから、本発明に係る熱可塑性樹脂(A)は、メタクリル酸メチル単位を50質量%以上含有する樹脂であることが好ましい。 As the acrylic resin, since the light transmittance, heat resistance, mechanical properties, and moldability are good, the thermoplastic resin (A) according to the present invention is a resin containing 50% by mass or more of methyl methacrylate units. It is preferable that
本発明に係るメタクリル酸メチル単位を50質量%以上含有する樹脂は、その優れた光学特性及び耐光性を確保する観点から、メタクリル酸メチル単位50〜99.9質量%、他の単量体単位0.1〜50質量%で構成されることが好ましく、メタクリル酸メチル単位60〜99.9質量%、他の単量体単位0.1〜40質量%で構成されることがより好ましく、メタクリル酸メチル単位70〜99.9質量%、他の単量体単位0.1〜30質量%で構成されることが更に好ましい。 The resin containing 50% by mass or more of methyl methacrylate unit according to the present invention has a methyl methacrylate unit of 50 to 99.9% by mass and other monomer units from the viewpoint of ensuring its excellent optical properties and light resistance. It is preferably composed of 0.1 to 50% by mass, more preferably composed of 60 to 99.9% by mass of methyl methacrylate units, and 0.1 to 40% by mass of other monomer units. More preferably, it is composed of 70 to 99.9% by mass of acid methyl units and 0.1 to 30% by mass of other monomer units.
他の単量体単位を構成する原料となる他の単量体としては、例えば、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸シクロヘキシル、アクリル酸フェニル、アクリル酸ベンジル、アクリル酸2−エチルヘキシル等のアクリル酸エステル;メタクリル酸エチル、メタクリル酸ブチル、メタクリル酸シクロヘキシル、メタクリル酸フェニル、メタクリル酸ベンジル等のメタクリル酸エステル;酢酸ビニル;スチレン、p−メチルスチレン、α−メチルスチレン、ビニルナフタレン等の芳香族ビニル単量体;アクリロニトリル、メタクリロニトリル等のシアン化ビニル単量体;アクリル酸、メタクリル酸、クロトン酸等のα,β−不飽和カルボン酸;N−エチルマレイミド、N−シクロヘキシルマレイミド等のマレイミド化合物が挙げられる。
これらは、1種を単独で用いてもよく2種以上を併用してもよい。
Examples of other monomers that are raw materials constituting other monomer units include, for example, methyl acrylate, ethyl acrylate, butyl acrylate, cyclohexyl acrylate, phenyl acrylate, benzyl acrylate, 2-acrylate. Acrylic esters such as ethylhexyl; Methacrylic esters such as ethyl methacrylate, butyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, benzyl methacrylate; Vinyl acetate; Styrene, p-methylstyrene, α-methylstyrene, vinylnaphthalene, etc. Aromatic vinyl monomers; vinyl cyanide monomers such as acrylonitrile and methacrylonitrile; α, β-unsaturated carboxylic acids such as acrylic acid, methacrylic acid, and crotonic acid; N-ethylmaleimide, N-cyclohexylmaleimide Maleimide compounds such as And the like.
These may be used alone or in combination of two or more.
前記ポリ塩化ビニル樹脂としては、例えば、塩化ビニル単独重合体;塩化ビニルとエチレン、プロピレン、アクリルニトリル、塩化ビニリデン、酢酸ビニル等の単量体との共重合体;ポリ塩化ビニルにMBS、ABS、ニトリルゴム、塩素化ポリエチレン、エチレンビニルアルコール−塩化ビニルグラフト共重合体、各種可塑剤を添加した改質ポリ塩化ビニル樹脂が挙げられる。 Examples of the polyvinyl chloride resin include vinyl chloride homopolymers; copolymers of vinyl chloride and monomers such as ethylene, propylene, acrylonitrile, vinylidene chloride, vinyl acetate; polyvinyl chloride with MBS, ABS, Examples include nitrile rubber, chlorinated polyethylene, ethylene vinyl alcohol-vinyl chloride graft copolymer, and modified polyvinyl chloride resin to which various plasticizers are added.
前記オレフィン系樹脂としては、例えば、高密度ポリエチレン、低密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン樹脂;酢酸ビニル単位の含有率が0.1〜25質量%のエチレン−酢酸ビニル共重合体;アクリル酸単位の含有率が0.1〜25質量%のエチレン−アクリル酸共重合体;エチレン単位の含有率が2〜40質量%のエチレン−プロピレン共重合体;シクロオレフィン樹脂(COP)が挙げられる。
これらの中では、得られる成型体の透明性が優れることから、高密度ポリエチレン、シクロオレフィン樹脂(COP)が好ましい。
Examples of the olefin resin include polyethylene resins such as high-density polyethylene, low-density polyethylene, and linear low-density polyethylene; ethylene-vinyl acetate copolymer having a vinyl acetate unit content of 0.1 to 25% by mass; An ethylene-acrylic acid copolymer having an acrylic acid unit content of 0.1 to 25% by mass; an ethylene-propylene copolymer having an ethylene unit content of 2 to 40% by mass; and a cycloolefin resin (COP). It is done.
Among these, high-density polyethylene and cycloolefin resin (COP) are preferable because the resulting molded article has excellent transparency.
前記ポリカーボネート系樹脂には、ジヒドロキシ化合物と、ホスゲン又はジフェニルカーボネートなどの炭酸エステルとの反応により得られる重合体が含まれる。ジヒドロキシ化合物は、脂環族化合物などであってもよいが、好ましくはビスフェノール化合物である。ビスフェノール化合物としては、ビス(4−ヒドロキシフェニル)メタン、1,1−ビス(4−ヒドロキシフェニル)プロパン、2,2−ビス(4−ヒドロキシフェニル)プロパン(ビスフェノールA)、2,2−ビス(4−ヒドロキシ−3−メチルフェニル)プロパン、2,2−ビス(4−ヒドロキシフェニル)ブタン、2,2−ビス(4−ヒドロキシフェニル)−3−メチルブタン、2,2−ビス(4−ヒドロキシフェニル)ヘキサン、2,2−ビス(4−ヒドロキシフェニル)−4−メチルペンタンなどのビス(ヒドロキシアリール)C1−6 アルカン;1,1−ビス(4−ヒドロキシフェニル)シクロペンタン、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサンなどのビス(ヒドロキシアリール)C4−10 シクロアルカン;4,4′−ジヒドロキシジフェニルエーテル;4,4′−ジヒドロキシジフェニルスルホン;4,4′−ジヒドロキシジフェニルスルフィド;4,4′−ジヒドロキシジフェニルケトンなどが挙げられる。 The polycarbonate resin includes a polymer obtained by a reaction between a dihydroxy compound and a carbonate such as phosgene or diphenyl carbonate. The dihydroxy compound may be an alicyclic compound or the like, but is preferably a bisphenol compound. Examples of the bisphenol compound include bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxyphenyl) propane (bisphenol A), 2,2-bis ( 4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) -3-methylbutane, 2,2-bis (4-hydroxyphenyl) ) Bis (hydroxyaryl) C 1-6 alkanes such as hexane, 2,2-bis (4-hydroxyphenyl) -4-methylpentane; 1,1-bis (4-hydroxyphenyl) cyclopentane, 1,1-bis Bis (hydroxyaryl) C4-10 cycloalkali such as (4-hydroxyphenyl) cyclohexane 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl sulfone; 4,4'-dihydroxydiphenyl sulfide; and 4,4'-dihydroxydiphenyl ketone.
前記スチレン系樹脂とは、スチレン系単量体と必要に応じてこれらと共重合可能な他のビニル単量体およびゴム質重合体より選ばれる1種以上を重合して得られるスチレン系樹脂である。 The styrenic resin is a styrenic resin obtained by polymerizing at least one selected from a styrenic monomer and, if necessary, other vinyl monomers copolymerizable with these and a rubbery polymer. is there.
前記スチレン系樹脂成分に用いられるスチレン系単量体としては、スチレン、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、ビニルキシレン、エチルスチレン、ジメチルスチレン、p‐tert‐ブチルスチレン、ビニルナフタレン、メトキシスチレン、モノブロムスチレン、ジブロムスチレン、フルオロスチレン、トリブロムスチレン等のスチレン誘導体であり、特にスチレンが好ましい。さらにこれらは単独または2種以上用いることができる。 Examples of the styrene monomer used in the styrene resin component include styrene, α-methyl styrene, o-methyl styrene, p-methyl styrene, vinyl xylene, ethyl styrene, dimethyl styrene, p-tert-butyl styrene, vinyl. Styrene derivatives such as naphthalene, methoxystyrene, monobromostyrene, dibromostyrene, fluorostyrene, tribromostyrene and the like, with styrene being particularly preferred. Furthermore, these can be used alone or in combination of two or more.
前記MS系樹脂としては、(メタ)アクリル酸エステル単量体99〜1質量%とスチレン系単量体1〜99質量%とを共重合して得られる樹脂が挙げられる。 Examples of the MS resin include a resin obtained by copolymerizing 99 to 1% by mass of a (meth) acrylic acid ester monomer and 1 to 99% by mass of a styrene monomer.
前記ポリエステル樹脂としては、PET(ポリエチレンテレフタエレート)、PEN(ポリエチレンナフタレート)、PTT(ポリトリメチレンテレフタレート)、PBT(ポリブチレンテレフタレート)、PBN(ポリブチレンナフタレート)、PLA(ポリ乳酸)、PBS(ポリブチレンサクシネート)、PHN(ポリヘキサメチレンナフタレート)、PHT(ポリヘキサメチレンテレフタレート)だけでなく、ジカルボン酸成分とジオール成分との重縮合反応によって得られる高分子化合物が全て含まれる。 Examples of the polyester resin include PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PTT (polytrimethylene terephthalate), PBT (polybutylene terephthalate), PBN (polybutylene naphthalate), PLA (polylactic acid), Not only PBS (polybutylene succinate), PHN (polyhexamethylene naphthalate), and PHT (polyhexamethylene terephthalate) but also all polymer compounds obtained by polycondensation reaction of a dicarboxylic acid component and a diol component are included.
熱可塑性樹脂(A)の分子量は、加熱溶融して成型する成型材料の場合、GPCで測定した質量平均分子量が5万〜20万であることが好ましく、6万〜15万であることがより好ましい。 The molecular weight of the thermoplastic resin (A) is preferably 50,000 to 200,000, more preferably 60,000 to 150,000 in the case of a molding material that is molded by heating and melting. preferable.
熱可塑性樹脂(A)の質量平均分子量が5万以上であれば成型体の強度や耐久性が向上し、20万以下であれば流動性等の成型時の加工性が向上する。 If the weight average molecular weight of the thermoplastic resin (A) is 50,000 or more, the strength and durability of the molded body are improved, and if it is 200,000 or less, the workability during molding such as fluidity is improved.
本発明に係る「イオン液体」としては、カチオン成分とアニオン成分とからなり、100℃以下、好ましくは80℃以下、より好ましくは60℃以下、さらに好ましくは0℃以下においても液体として存在しうる塩であれば、特に制限なく、すでに公知のものを使用することができる。 The “ionic liquid” according to the present invention comprises a cation component and an anion component, and may exist as a liquid even at 100 ° C. or lower, preferably 80 ° C. or lower, more preferably 60 ° C. or lower, and even more preferably 0 ° C. or lower. Any known salt can be used without particular limitation.
イオン液体におけるアニオン成分としては、N(CF3SO2)2- 、C(CF3O2 )3 -、CF3SO3 - 、C2F5SO3- 、C3F7SO3- 、C4F9SO3- 、BF4- 、PF6- 、Al3Cl8 - 、Al2Cl7 - 、AlCl4 - およびClO4 - などが挙げられ、アニオンの化学構造中に、フッ素を含むアニオンが発光特性改善の効果の点で優れるために、より好ましい。 As an anion component in the ionic liquid, N (CF 3 SO 2 ) 2− , C (CF 3 O 2 ) 3 − , CF 3 SO 3 − , C 2 F 5 SO 3 −, C 3 F 7 SO 3 −, C 4 F 9 SO 3 −, BF 4 −, PF 6 −, Al 3 Cl 8 − , Al 2 Cl 7 − , AlCl 4 − and ClO 4 − and the like include fluorine in the chemical structure of the anion. An anion is more preferable because it is excellent in terms of the effect of improving the light emission characteristics.
また、イオン液体におけるカチオン成分としては、脂環式アミン系カチオン、脂肪族アミン系カチオン、アルカリ金属イオン、イミダゾリウムカチオン、ピリジウムカチオン、ホスフィン系カチオンなどが挙げられる。 Examples of the cation component in the ionic liquid include an alicyclic amine cation, an aliphatic amine cation, an alkali metal ion, an imidazolium cation, a pyridium cation, and a phosphine cation.
例えば、東京化成工業(株)社製のトリメチルプロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、1−ブチル−1−メチルピロリジニウム(トリフルオロメタンスルホニル)イミド、1−ブチル−2,3−ジメチルイミダゾリウムヘキサフルオロホスファート、トリブチル(2−メトキシエチル)ホスホニウムビス(トリフルオロメタンスルホニル)イミド、1−エチル−3−メチルピリジニウムビス(トリフルオロメタンスルホニル)イミドならびに広栄化学工業社製の脂肪族アミン系イオン液体IL−A1、IL−A2,IL−A3、IL−A4、IL−A5、IL−A12、脂環式アミン系イオン液体IL−C1、IL−C3、IL−C5、IL−C6、ピリジン系IL−P14、IL−P18、イミダゾリウム系イオン液体IL−IM1、IL−IM2、IL−IM3、リン系イオン液体IL−AP1、IL−AP3、反応性イオン液体IL−S2、IL−S3、IL−S4、IL−MA1、IL−MA2、IL−MA3、IL−OH1、IL−OH2、IL−OH7、IL−OH8、IL−OH9などを用いることができる。 For example, trimethylpropylammonium bis (trifluoromethanesulfonyl) imide, 1-butyl-1-methylpyrrolidinium (trifluoromethanesulfonyl) imide, 1-butyl-2,3-dimethylimidazolium manufactured by Tokyo Chemical Industry Co., Ltd. Hexafluorophosphate, tributyl (2-methoxyethyl) phosphonium bis (trifluoromethanesulfonyl) imide, 1-ethyl-3-methylpyridinium bis (trifluoromethanesulfonyl) imide, and aliphatic amine-based ionic liquid IL manufactured by Guangei Chemical Industry Co., Ltd. -A1, IL-A2, IL-A3, IL-A4, IL-A5, IL-A12, alicyclic amine-based ionic liquid IL-C1, IL-C3, IL-C5, IL-C6, pyridine-based IL- P14, IL-P18, imidazolium-based Io Liquid IL-IM1, IL-IM2, IL-IM3, Phosphorus ionic liquid IL-AP1, IL-AP3, Reactive ionic liquid IL-S2, IL-S3, IL-S4, IL-MA1, IL-MA2, IL -MA3, IL-OH1, IL-OH2, IL-OH7, IL-OH8, IL-OH9, etc. can be used.
イオン液体(B)の添加量は、熱可塑性樹脂(A)100質量部に対して、0.0005〜5質量部、好ましくは0.001〜3質量部、より好ましくは0.005〜1質量部である。イオン液体(B)の添加量が少な過ぎると発光性色素(C)に対する十分な発光強度増幅効果を得ることができず、多過ぎるとイオン液体(C)が可塑剤として作用し、耐熱特性の低下、成型不良などが起きる可能性があり、更にイオン液体(C)の成型体表面へのブリードアウトなどが発生する場合があるので不適当である。 The addition amount of the ionic liquid (B) is 0.0005 to 5 parts by mass, preferably 0.001 to 3 parts by mass, more preferably 0.005 to 1 part by mass with respect to 100 parts by mass of the thermoplastic resin (A). Part. If the addition amount of the ionic liquid (B) is too small, a sufficient emission intensity amplification effect for the luminescent dye (C) cannot be obtained, and if it is too large, the ionic liquid (C) acts as a plasticizer, This is not appropriate because there is a possibility that a decrease or molding failure may occur, and further, bleedout of the ionic liquid (C) to the surface of the molded body may occur.
本発明で用いる発光性色素(C)としては、紫外から可視光領域である波長200nm〜800nmの光の照射に対して、波長400〜1000nmの発光をする発光性色素であり、例えば、ローダミン誘導体、フルオレセイン誘導体、シアニン誘導体、ピレン誘導体、クマリン誘導体、ペリレン誘導体、ダンシル誘導体、オキサゾール誘導体、ジシアノメチレン系化合物、キナクリドン化合物、ベンゾピラン誘導体、ローダミン誘導体、ベンゾチオキサンテン誘導体、ポリアルキルチオフェン誘導体、ペリミドン誘導体、アントラセン系化合物、ジスチリル誘導体、ポリジアルキルフルオレン誘導体、ポリパラフェニレン誘導体等の有機系色素、Tb錯体化合物、Eu錯体化合物、Sm錯体化合物、Pr錯体化合物、Pr錯体化合物が挙げられるが、放出される蛍光の強度や汎用性等を考慮すると、中でもローダミン誘導体が好適である。また、発光性色素(B)は、二種類以上の色素を併用して使用してもよい。 The luminescent dye (C) used in the present invention is a luminescent dye that emits light having a wavelength of 400 to 1000 nm when irradiated with light having a wavelength of 200 nm to 800 nm in the ultraviolet to visible light region. For example, a rhodamine derivative , Fluorescein derivatives, cyanine derivatives, pyrene derivatives, coumarin derivatives, perylene derivatives, dansyl derivatives, oxazole derivatives, dicyanomethylene compounds, quinacridone compounds, benzopyran derivatives, rhodamine derivatives, benzothioxanthene derivatives, polyalkylthiophene derivatives, perimidone derivatives, anthracene Organic compounds such as organic compounds, distyryl derivatives, polydialkylfluorene derivatives, polyparaphenylene derivatives, Tb complex compounds, Eu complex compounds, Sm complex compounds, Pr complex compounds, and Pr complex compounds. It is but, considering the strength and versatility of fluorescence emitted, with preference rhodamine derivatives. Further, the luminescent dye (B) may be used in combination of two or more kinds of dyes.
発光性色素(C)の添加量は、熱可塑性樹脂(A)100質量部に対して、0.005〜5質量部、好ましくは0.0075〜3質量部、より好ましくは0.01〜1質量部である。発光性色素(C)の添加量が少な過ぎると十分な発光強度を得ることができず、多過ぎると透明性が損なわれたり、成型表面に溶解しなかった色素が偏在して、成型体の外観低下などが発生する場合があり、また、熱可塑性樹脂(A)の分子量低下や熱安定性低下の原因となるので不適当である。 The addition amount of the luminescent pigment (C) is 0.005 to 5 parts by mass, preferably 0.0075 to 3 parts by mass, more preferably 0.01 to 1 with respect to 100 parts by mass of the thermoplastic resin (A). Part by mass. If the addition amount of the luminescent dye (C) is too small, sufficient emission intensity cannot be obtained, and if it is too much, the transparency is impaired, or the dye that has not dissolved on the molding surface is unevenly distributed. In some cases, the appearance may be deteriorated, and the molecular weight and thermal stability of the thermoplastic resin (A) may be reduced.
更に、発光性色素(C)に対するイオン液体(B)の添加量の質量比は、0.1〜200が好ましく、より好ましくは0.2〜50、更に好ましくは1〜30である。添加量の質量比が0.1未満だと、イオン液体(B)による発光性色素(C)の発光増幅効果が十分でなく、イオン液体(B)と発光性色素(C)の添加量の比が100以上だと、十分な発光特性を得るために必要な発光性色素(C)を熱可塑性樹脂に添加できない場合や、イオン液体(B)の添加量が増えすぎて、成型性が低下してしまうため、不適切である。 Furthermore, 0.1-200 are preferable, as for the mass ratio of the addition amount of the ionic liquid (B) with respect to a luminescent pigment | dye (C), More preferably, it is 0.2-50, More preferably, it is 1-30. When the mass ratio of the addition amount is less than 0.1, the light emission amplification effect of the luminescent dye (C) by the ionic liquid (B) is not sufficient, and the addition amount of the ionic liquid (B) and the luminescent dye (C) is not sufficient. If the ratio is 100 or more, the luminescent dye (C) necessary for obtaining sufficient luminescent properties cannot be added to the thermoplastic resin, or the amount of the ionic liquid (B) added is excessively increased and the moldability is lowered. This is inappropriate.
[その他の添加剤]
本発明の発光性熱可塑性樹脂組成物は、本発明の効果を損なわない範囲で、種々の添加剤から選ばれる1種又は2種以上を含有していてもよい。このような添加剤としては、難燃剤、熱安定剤、酸化防止剤、紫外線吸収剤及び離型剤からなる群から選ばれる添加剤などが挙げられる。
[Other additives]
The luminescent thermoplastic resin composition of the present invention may contain one or more selected from various additives within a range not impairing the effects of the present invention. Examples of such an additive include an additive selected from the group consisting of a flame retardant, a heat stabilizer, an antioxidant, an ultraviolet absorber, and a release agent.
[製造方法]
本発明の発光性熱可塑性樹脂組成物は、従来から知られている方法で各成分を混合し、溶融混練することにより製造できる。具体的な混合方法としては、熱可塑性樹脂(A)、イオン液体(B)、発光性色素(C)及び必要に応じて配合されるその他の添加成分を所定量秤量し、タンブラーやヘンシェルミキサーなどの各種混合機を用いて混合した後、バンバリーミキサー、ロール、プラペンダー、単軸混練押出機、二軸混練押出機、ニーダーなどを用いて溶融混練する方法が挙げられる。
[Production method]
The light-emitting thermoplastic resin composition of the present invention can be produced by mixing and kneading each component by a conventionally known method. As a specific mixing method, a predetermined amount of thermoplastic resin (A), ionic liquid (B), luminescent dye (C) and other additive components blended as required is weighed, and a tumbler, a Henschel mixer, etc. Examples thereof include a method of melting and kneading using a Banbury mixer, a roll, a plastic pendder, a single-screw kneading extruder, a twin-screw kneading extruder, a kneader, and the like after mixing using the above various mixers.
[成形方法]
本発明の樹脂組成物は、各種製品(成形品)の製造(成形)用樹脂材料として使用される。その成形方法としては、熱可塑性樹脂材料から成形品を成形する従来から知られている方法が、制限なく適用できる。具体的には、一般的な射出成形法、超高速射出成形法、射出圧縮成形法、二色成形法、ガスアシストなどの中空成形法、断熱金型を用いた成形法、急速加熱金型を用いた成形法、発泡成形(超臨界流体も含む)、インサート成形、インモールドコーティング(IMC)成形法、押出成形法、シート成形法、熱成形法、回転成形法、積層成形法、プレス成形法などが挙げられる。
[Molding method]
The resin composition of the present invention is used as a resin material for production (molding) of various products (molded products). As the molding method, a conventionally known method of molding a molded product from a thermoplastic resin material can be applied without limitation. Specifically, general injection molding methods, ultra-high speed injection molding methods, injection compression molding methods, two-color molding methods, hollow molding methods such as gas assist, molding methods using heat insulating molds, rapid heating molds Molding method used, foam molding (including supercritical fluid), insert molding, in-mold coating (IMC) molding method, extrusion molding method, sheet molding method, thermoforming method, rotational molding method, laminate molding method, press molding method Etc.
[溶融混練及び成形時の温度条件]
本発明において、発光性色素は熱安定性の低いものもあり、従って、本発明の樹脂組成物の溶融混練時の温度条件及び成形時の温度条件は、用いる発光性色素の熱安定性に応じて適宜調整することが重要である。
[Temperature conditions during melt-kneading and molding]
In the present invention, some luminescent dyes have low thermal stability. Therefore, the temperature conditions during melt kneading and the temperature conditions during molding of the resin composition of the present invention depend on the thermal stability of the luminescent dye used. It is important to adjust accordingly.
例えば、発光性色素(C)としてローダミン誘導体、クマリン系化合物、ペリレン系化合物を用いる場合、溶融混練時及び成形時の温度条件は、100〜400℃、さらには200〜300℃と、熱可塑性樹脂組成物の溶融混練及び成形時の温度条件として一般的な温度条件を採用することができるが、発光性色素(C)として熱安定性の低い希土類錯体化合物を用いた場合、溶融混練時及び成形時の温度条件は220〜260℃と若干低めに設定することが好ましい。 For example, when a rhodamine derivative, a coumarin compound, or a perylene compound is used as the luminescent dye (C), the temperature conditions at the time of melt kneading and molding are 100 to 400 ° C., more preferably 200 to 300 ° C. Although general temperature conditions can be adopted as the temperature conditions at the time of melt kneading and molding of the composition, when a rare-earth complex compound having low thermal stability is used as the luminescent dye (C), at the time of melt kneading and molding. It is preferable to set the temperature condition of the hour to 220 to 260 ° C. slightly lower.
以下に実施例及び比較例を挙げて本発明をより具体的に説明するが、本発明は、その要旨を超えない限り、これらの実施例に限定されるものではない。
なお、実施例及び比較例において使用した樹脂組成物の構成成分は、以下の通りである。
Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited to these examples as long as the gist thereof is not exceeded.
In addition, the structural component of the resin composition used in the Example and the comparative example is as follows.
量子収率測定
得られた成型体から10mm×10mm×2mmの大きさに切り出した試験片を絶対量子収率測定装置(大塚電子(株)製、商品名:PE−1100)の積分球内にセットし、励起波長300〜500nmの範囲で10nm間隔に励起光を変化させて、各励起波長に対する発光スペクトルを測定した。測定後、得られたデータから、発光ピーク波長を特定し、また、内部量子収率及び外部量子収率を算出した。内部量子収率は、成型片からの発光に由来する光子数を励起光の光子数のうち成型片に吸収された光子数で除した値である。外部量子収率とは、成型片からの発光に由来する光子数を励起光の光子数で除した値である。
Quantum Yield Measurement A test piece cut out to a size of 10 mm × 10 mm × 2 mm from the obtained molded body is placed in an integrating sphere of an absolute quantum yield measuring apparatus (trade name: PE-1100, manufactured by Otsuka Electronics Co., Ltd.). The emission spectrum for each excitation wavelength was measured by changing the excitation light at intervals of 10 nm in the excitation wavelength range of 300 to 500 nm. After the measurement, the emission peak wavelength was specified from the obtained data, and the internal quantum yield and the external quantum yield were calculated. The internal quantum yield is a value obtained by dividing the number of photons derived from light emission from the molded piece by the number of photons absorbed by the molded piece out of the number of photons of excitation light. The external quantum yield is a value obtained by dividing the number of photons derived from light emission from the molded piece by the number of photons of excitation light.
透過率測定
得られた成形体(10mm×20mm×1.5mm)の透過率を、分光光度計(機種名「U−3300」、(株)日立製作所製)を用いて、波長250〜800nmの範囲で測定した。700nmでの透過率の値を表1に示す。
Transmittance measurement The transmittance of the obtained molded body (10 mm × 20 mm × 1.5 mm) was measured using a spectrophotometer (model name “U-3300”, manufactured by Hitachi, Ltd.) with a wavelength of 250 to 800 nm. Measured in range. The transmittance values at 700 nm are shown in Table 1.
太陽電池モジュールの作製
太陽電池モジュールラミネーター(NPC株式会社製、LM−50X50−S)の熱板上に、実施例及び比較例で得られた成型体、150mm四方の封止材(EVA,0.45mm厚、シーアイ化成製)、直列配線した単セル太陽電池セル(5インチ、多結晶シリコン太陽電池セル、アスデン製)、150mm四方の封止材(EVA,0.45mm厚、シーアイ化成製)、150mm四方の裏面保護部材を順次積層させたものを、500mm四方の離型フィルムに挟んで設置し、真空下において135℃で15分、プレス圧101.3kPaで真空圧着させることで太陽電池モジュールを得た。
Fabrication of solar cell module On the hot plate of a solar cell module laminator (manufactured by NPC Corporation, LM-50X50-S), molded bodies obtained in Examples and Comparative Examples, 150 mm square sealing material (EVA, 0. 45 mm thickness, CI Kasei Co., Ltd.), single-cell solar cells connected in series (5 inches, polycrystalline silicon solar cells, manufactured by Asden), 150 mm square sealing material (EVA, 0.45 mm thickness, manufactured by CI Kasei), A solar cell module is formed by sequentially stacking 150 mm square back surface protection members between 500 mm square release films and vacuum bonding them at 135 ° C. for 15 minutes under a vacuum at a press pressure of 101.3 kPa. Obtained.
発電効率測定
太陽電池モジュールの発電特性について、モジュールテスターNMT−50x50−20MS(NPC株式会社製)を用いて測定し、開放電圧、短絡電流、発電効率の評価を行った。測定環境は室湿度下25℃の恒温室内で、照射強度は1000W/m2の光で測定を行った。
Measurement of power generation efficiency The power generation characteristics of the solar cell module were measured using a module tester NMT-50x50-20MS (manufactured by NPC Corporation), and the open circuit voltage, short circuit current, and power generation efficiency were evaluated. The measurement environment was a constant temperature room at 25 ° C. under room humidity, and the irradiation intensity was measured with light of 1000 W / m 2 .
実施例1
ポリメタクリル酸メチル樹脂ビーズ(三菱レイヨン(株)製 VHK)100質量部に対し、イオン液体 トリメチルプロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業(株)製)0.05質量部、発光性色素ローダミン6G(東京化成工業(株)製)0.02質量部を加え、ドライブレンドした。そして、ドライブレンドした混合物を単軸押出機(30mmΦ単軸押出機 サーモ・プラステイックス工業社製)を用いて押出温度を240℃として溶融混練し、押出されたストランドをペレット状にカットし、ポリメタクリレート樹脂、イオン液体、発光性色素からなる発光性熱可塑性組成物を得た。
Example 1
0.05 parts by mass of ionic liquid trimethylpropylammonium bis (trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.) with respect to 100 parts by mass of polymethyl methacrylate resin beads (VHK manufactured by Mitsubishi Rayon Co., Ltd.), luminescence 0.02 part by mass of dye rhodamine 6G (manufactured by Tokyo Chemical Industry Co., Ltd.) was added and dry blended. Then, the dry blended mixture is melt kneaded using a single screw extruder (30 mmΦ single screw extruder, Thermo Plastics Industry Co., Ltd.) at an extrusion temperature of 240 ° C., and the extruded strand is cut into pellets. A light-emitting thermoplastic composition comprising a methacrylate resin, an ionic liquid, and a light-emitting pigment was obtained.
上記熱可塑性樹脂組成物を射出成型機(東芝機械プラスチックエンジニアリング社製、商品名「IS100EN」)を用いて成型し、150mm×150mm×厚さ2mmのシートを得た。このシートを試験片として用いた。評価結果を表1に示す。 The thermoplastic resin composition was molded using an injection molding machine (trade name “IS100EN” manufactured by Toshiba Machine Plastic Engineering Co., Ltd.) to obtain a sheet of 150 mm × 150 mm × thickness 2 mm. This sheet was used as a test piece. The evaluation results are shown in Table 1.
実施例2〜9、比較例1〜2
イオン液体(B)、発光性色素(C)の種類及び量を表1に記載のように変更したこと以外は、実施例1と同様に行ない、成型体を得た。
Examples 2-9, Comparative Examples 1-2
Except having changed the kind and quantity of an ionic liquid (B) and a luminescent pigment | dye (C) as described in Table 1, it carried out similarly to Example 1 and obtained the molded object.
比較例1
イオン液体(B)、発光性色素(C)の種類及び量、成型温度を表1に記載のように変更したこと以外は、実施例1と同様に行ない、成型体を得た。しかしながら、比較例1で得られた成型体は、イオン液体の添加量が多いため、熱安定性が低下し、モジュールを作製する際のラミネート工程において、成型体が変形、変形による太陽電池セル損傷が発生し、発電効率の評価はできなかった。
Comparative Example 1
Except having changed the kind and quantity of ionic liquid (B) and luminescent pigment | dye (C), and molding temperature as shown in Table 1, it carried out similarly to Example 1 and obtained the molded object. However, since the molded body obtained in Comparative Example 1 has a large amount of ionic liquid added, the thermal stability is lowered, and the molded body is deformed in the laminating process when the module is manufactured. As a result, power generation efficiency could not be evaluated.
比較例2
イオン液体(B)、発光性色素(C)の種類及び量、成型温度を表1に記載のように変更したこと以外は、実施例1と同様に行ない、成型体を得た。しかしながら、比較例2で得られた成型体は、イオン液体、発光性色素を含んでいるため、透明性は良好だが、発光性色素の添加量が不足しているため、量子収率が低かった。
Comparative Example 2
Except having changed the kind and quantity of ionic liquid (B) and luminescent pigment | dye (C), and molding temperature as shown in Table 1, it carried out similarly to Example 1 and obtained the molded object. However, since the molded product obtained in Comparative Example 2 contains an ionic liquid and a luminescent dye, the transparency is good, but since the amount of the luminescent dye added is insufficient, the quantum yield is low. .
PMMA:ポリメタクリル酸メチル樹脂(三菱レイヨン(株)製 VHK)
MS:メタクリル酸メチル/スチレン共重合体樹脂(三菱レイヨン(株)製 BR−52)
PS:ポリスチレン樹脂(東洋スチレン(株)製 トーヨースチロールGP G200C)
IL−01:トリメチルプロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業(株)製)
IL−02:1−ブチル−1−メチルピロリジニウム(トリフルオロメタンスルホニル)イミド(東京化成工業(株)製)
IL−03:1−ブチル−2,3−ジメチルイミダゾリウムヘキサフルオロホスファート(東京化成工業(株)製)
IL−04:トリブチル(2−メトキシエチル)ホスホニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業(株)製)
IL−05:1−エチル−3−メチルピリジニウムビス(トリフルオロメタンスルホニル)イミド(東京化成工業(株)製)
OD−01:ローダミン6G(東京化成工業(株)製)(CAS番号:989−38−8)
OD−02:ローダミンB(ナカライテスク(株)製)(CAS番号:81−88−9)
PMMA: Polymethyl methacrylate resin (VHK manufactured by Mitsubishi Rayon Co., Ltd.)
MS: Methyl methacrylate / styrene copolymer resin (BR-52 manufactured by Mitsubishi Rayon Co., Ltd.)
PS: Polystyrene resin (Toyostyrene GP G200C manufactured by Toyo Styrene Co., Ltd.)
IL-01: Trimethylpropylammonium bis (trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.)
IL-02: 1-butyl-1-methylpyrrolidinium (trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.)
IL-03: 1-butyl-2,3-dimethylimidazolium hexafluorophosphate (manufactured by Tokyo Chemical Industry Co., Ltd.)
IL-04: Tributyl (2-methoxyethyl) phosphonium bis (trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.)
IL-05: 1-ethyl-3-methylpyridinium bis (trifluoromethanesulfonyl) imide (manufactured by Tokyo Chemical Industry Co., Ltd.)
OD-01: Rhodamine 6G (manufactured by Tokyo Chemical Industry Co., Ltd.) (CAS number: 989-38-8)
OD-02: Rhodamine B (manufactured by Nacalai Tesque) (CAS number: 81-88-9)
表1から明らかなように、本発明の発光性熱可塑性樹脂組成物を用いた成型体は、発光特性に優れる(内部量子収率、外部量子収率が高い)、透明性が高く、成型性が良好で、かつ太陽電池用トップシート、モジュールとして好適であることが確認された。(実施例1〜4) As is clear from Table 1, the molded article using the luminescent thermoplastic resin composition of the present invention has excellent luminescent properties (high internal quantum yield and high external quantum yield), high transparency, and moldability. It was confirmed that it was favorable and suitable as a solar cell topsheet and module. (Examples 1-4)
本発明に係る、組成物、成型品、トップシート、モジュール等は、熱可塑性樹脂の成型加工性の低下なく、良好な発電効率向上に重要な発光特性と透明性を有するため、太陽電池さらには、光電変換を必要とする様々な分野において、広く使用することができる。
(態様)
(態様1)
熱可塑性樹脂(A)100質量部に対して、イオン液体(B)0.0005〜5質量部、および発光性色素(C)0.005〜5質量部をそれぞれ含み、かつ発光性色素(C)に対するイオン液体(B)の質量比が0.1〜200である発光性熱可塑性樹脂組成物。
(態様2)
熱可塑性樹脂(A)が(メタ)アクリル系樹脂である態様1に記載の発光性熱可塑性樹脂組成物。
(態様3)
イオン液体(B)が脂環式アミン系イオン液体、脂肪族アミン系イオン液体、アミジン系イオン液体、イミダゾリウム系イオン液体、ピリジウム系イオン液体、ホスフィン系イオン液体からなる群から選択された少なくとも一種である態様1または2に記載の発光性熱可塑性樹脂組成物。
(態様4)
発光性色素(C)が発光ピーク波長を400〜1000nmに有する発光性色素である態様1〜3のいずれか一項に記載の発光性熱可塑性樹脂組成物。
(態様5)
発光性色素(C)がローダミン系色素である態様1〜4のいずれか一項に記載の発光性熱可塑性樹脂組成物。
(態様6)
態様1〜5のいずれか一項に記載の発光性熱可塑性樹脂組成物を、温度100〜400℃で混練する工程を含む、発光性熱可塑性樹脂組成物の製造方法。
(態様7)
態様1〜5のいずれか一項に記載の発光性熱可塑性樹脂組成物からなるか、または態様6に記載の製造方法により製造された成型体。
(態様8)
態様7に記載の成型体からなる発光体。
(態様9)
態様8に記載の発光体からなる太陽電池用トップシート。
(態様10)
態様8に記載の発光体からなる太陽電池モジュール。
The composition, molded product, top sheet, module, and the like according to the present invention have the light emitting characteristics and transparency important for improving the power generation efficiency without deterioration of the molding processability of the thermoplastic resin. It can be widely used in various fields that require photoelectric conversion.
(Aspect)
(Aspect 1)
It contains 0.0005 to 5 parts by mass of ionic liquid (B) and 0.005 to 5 parts by mass of luminescent dye (C) with respect to 100 parts by mass of thermoplastic resin (A), and luminescent dye (C The luminescent thermoplastic resin composition whose mass ratio of the ionic liquid (B) is 0.1-200.
(Aspect 2)
The light-emitting thermoplastic resin composition according to aspect 1, wherein the thermoplastic resin (A) is a (meth) acrylic resin.
(Aspect 3)
The ionic liquid (B) is at least one selected from the group consisting of alicyclic amine ionic liquids, aliphatic amine ionic liquids, amidine ionic liquids, imidazolium ionic liquids, pyridium ionic liquids, and phosphine ionic liquids. The light-emitting thermoplastic resin composition according to aspect 1 or 2, wherein
(Aspect 4)
The luminescent thermoplastic resin composition according to any one of Embodiments 1 to 3, wherein the luminescent dye (C) is a luminescent dye having an emission peak wavelength of 400 to 1000 nm.
(Aspect 5)
The luminescent thermoplastic resin composition according to any one of Embodiments 1 to 4, wherein the luminescent dye (C) is a rhodamine dye.
(Aspect 6)
The manufacturing method of a luminescent thermoplastic resin composition including the process of knead | mixing the luminescent thermoplastic resin composition as described in any one of aspects 1-5 at the temperature of 100-400 degreeC.
(Aspect 7)
The molded object which consists of a luminescent thermoplastic resin composition as described in any one of aspect 1-5, or was manufactured by the manufacturing method of aspect 6.
(Aspect 8)
A light emitting body comprising the molded body according to aspect 7.
(Aspect 9)
A top sheet for a solar cell comprising the light emitter according to the eighth aspect.
(Aspect 10)
A solar cell module comprising the light emitter according to aspect 8.
Claims (3)
前記発光性色素(C)が発光ピーク波長を400〜1000nmに有する発光性色素であり、そして、
前記発光性色素(C)がローダミン系色素である、発光性熱可塑性樹脂組成物。 It contains 0.0005 to 5 parts by mass of ionic liquid (B) and 0.005 to 5 parts by mass of luminescent dye (C) with respect to 100 parts by mass of thermoplastic resin (A), and luminescent dye (C ) The mass ratio of the ionic liquid (B) to 0.1-200,
The luminescent dye (C) is Ri luminescent dye der having a peak emission wavelength at 400 to 1000 nm, and,
The luminescent dye (C) is Ru der rhodamine dyes, luminescent thermoplastic resin composition.
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