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JP6147972B2 - Multilayer material manufacturing method of lacquer and acrylic resin substrate - Google Patents
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JP6147972B2 - Multilayer material manufacturing method of lacquer and acrylic resin substrate - Google Patents

Multilayer material manufacturing method of lacquer and acrylic resin substrate Download PDF

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JP6147972B2
JP6147972B2 JP2012194139A JP2012194139A JP6147972B2 JP 6147972 B2 JP6147972 B2 JP 6147972B2 JP 2012194139 A JP2012194139 A JP 2012194139A JP 2012194139 A JP2012194139 A JP 2012194139A JP 6147972 B2 JP6147972 B2 JP 6147972B2
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lacquer
acrylic resin
lacquer layer
layer
multilayer material
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JP2014046670A (en
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良次 北口
良次 北口
和子 大堀
和子 大堀
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DUCO CO Ltd
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Description

本発明は、アクリル樹脂を含有する基板同士の間に漆材を挟み込むようにしたアクリル樹脂基板の多重層素材製造方法に関する。 The present invention relates to a method for producing a multilayer material of an acrylic resin substrate in which a lacquer material is sandwiched between substrates containing an acrylic resin.

器や装飾品など表面に対して伝統的に施されている漆塗りは、通常、均質で平滑な塗り面が得られるように漆材を極めて慎重に塗布する工程が行われており、そのような塗布工程が数度にわたって行われている。そして、塗布する工程を終了した後の乾燥工程には、多大の時間と回数をかけて行うのが常識となっている。   Traditionally, lacquering applied to surfaces such as containers and ornaments is usually performed with a very careful process of applying lacquer material so that a uniform and smooth coating surface is obtained. Various coating processes have been performed several times. And it is common sense to perform the drying process after finishing the coating process, taking a great deal of time and frequency.

特開2008−255929号公報JP 2008-255929 A 特開2002−225499号公報JP 2002-225499 A 特開平10−194782号公報Japanese Patent Laid-Open No. 10-194782

しかしながら、上述したように漆塗りを行うには、多大な時間を要することから製造過程が非効率になってしまうという問題がある。   However, as described above, lacquering has a problem that the manufacturing process becomes inefficient because it takes a lot of time.

そこで本発明は、製造が容易かつ効率的に行うことが出来るようにしたアクリル樹脂基板の多重層素材製造方法を提供することを目的とする。 Accordingly, an object of the present invention is to provide a method for producing a multilayer material of an acrylic resin substrate that can be produced easily and efficiently.

上記目的を達成するため本発明では、アクリル樹脂を含有する基板の対向面に漆材を塗布して漆層を形成する工程と、前記漆層の硬化が始まった時点で当該漆層の上にアクリル樹脂を含有する他の基板の対向面を配置して貼着する工程とを備えた構成が採用されている。 In order to achieve the above object, in the present invention, a process of forming a lacquer layer by applying a lacquer material to the opposite surface of a substrate containing an acrylic resin, and when the curing of the lacquer layer starts, on the lacquer layer The structure provided with the process of arrange | positioning and sticking the opposing surface of the other board | substrate containing an acrylic resin is employ | adopted.

このような構成を有する本発明によれば、アクリル樹脂を含有する基板同士の対向面間に漆を挟み込んだ際に、アクリル樹脂から排出される酸素と水分が、漆層の重合反応に寄与することとなり、その結果、漆層の乾燥が早期に行われる。その際の漆層の乾燥は、例えば木の間に漆を挟み込んで乾燥させる場合に比して約10倍の速さで行われ、かつ漆の塗膜が良好な美観状態に維持される。 According to the present invention having such a configuration, oxygen and moisture discharged from the acrylic resin contribute to the polymerization reaction of the lacquer layer when the lacquer is sandwiched between the opposing surfaces of the substrates containing the acrylic resin. As a result, the lacquer layer is dried at an early stage. The drying of the lacquer layer at that time is performed, for example, about 10 times faster than when lacquer is sandwiched between trees and dried, and the lacquer coating film is maintained in a good aesthetic state.

また、通常のアクリル板同士を接着剤で貼り合わせる場合は、接着剤中に気砲が入らないように圧着することが必要となるが、漆層を用いる場合には、気砲の混入を気にすることなく、ある程度の圧着で十分であることから、貼り合わせ作業が効率的に行われる。さらに、乾燥後における漆層の厚さは極めて薄い状態となるため、一枚のアクリル基板の内部に漆層がインサート成形されているような状態に成形される。   In addition, when pasting acrylic plates together with an adhesive, it is necessary to crimp the adhesive so that the cannon does not enter the adhesive. Therefore, the bonding operation is performed efficiently because a certain degree of pressure bonding is sufficient. Furthermore, since the thickness of the lacquer layer after drying is extremely thin, the lacquer layer is molded into a state where the lacquer layer is insert-molded inside one acrylic substrate.

以上述べたように本発明は、アクリル樹脂を含有する基板に漆材を塗布して漆層を形成する工程と、前記漆層の硬化が始まった時点で当該漆層の上にアクリル樹脂を含有する他の基板を配置して貼着する工程とを備えたことにより、アクリル樹脂基板同士の間に漆を挟み込んだ際に、アクリル樹脂から排出される酸素と水分を漆層の重合反応に寄与させて漆層の乾燥が早期に行われ、かつ漆の塗膜が良好な美観状態に維持される構成としたものであるから、アクリル樹脂基板の多重層素材の製造を容易かつ効率的に行うことが出来、漆模様の有用性を低廉かつ大幅に向上させることができる。 As described above, the present invention includes the step of forming a lacquer layer by applying a lacquer material to a substrate containing an acrylic resin, and the acrylic resin is contained on the lacquer layer when the lacquer layer is cured. The process of placing and sticking other substrates to the surface contributes to the polymerization reaction of the lacquer layer with oxygen and moisture discharged from the acrylic resin when lacquer is sandwiched between acrylic resin substrates Since the lacquer layer is dried early and the lacquer coating film is maintained in a good aesthetic state, the multilayer material of the acrylic resin substrate is easily and efficiently manufactured. It is possible to improve the usefulness of the lacquer pattern inexpensively and greatly.

本発明の一実施形態にかかる製造方法を用いたアクリル基板の多重層素材の製造過程を模式的に表した断面説明図である。It is sectional explanatory drawing which represented typically the manufacturing process of the multilayer material of an acrylic substrate using the manufacturing method concerning one Embodiment of this invention.

まず、図1(a)に示されているように、まずアクリル樹脂を含有する一対のアクリル樹脂基板1,2の対向面に、それぞれ漆材を塗布して漆層3,4を形成する。次に、それらの漆層3,4の硬化が始まった時点で、当該漆層3,4同士を重ね合わせるようにしてアクリル樹脂基板1,2同士の貼り合わせを行う。   First, as shown in FIG. 1A, lacquer material is first applied to the opposing surfaces of a pair of acrylic resin substrates 1 and 2 containing acrylic resin to form lacquer layers 3 and 4, respectively. Next, when the lacquer layers 3 and 4 are cured, the acrylic resin substrates 1 and 2 are bonded together so that the lacquer layers 3 and 4 are overlapped.

このとき、アクリル樹脂基板1,2同士の間に漆層3,4が挟み込まれた際において、アクリル樹脂から排出される酸素と水分が、漆層3,4の重合反応に寄与することとなり、その結果、漆層3,4の乾燥が早期に行われる。その際の漆層の乾燥は、例えば木の間に漆を挟み込んで乾燥させる場合に比して約10倍の速さで行われ、かつ漆の塗膜が良好な美観状態に維持される。 At this time, when the lacquer layers 3 and 4 are sandwiched between the acrylic resin substrates 1 and 2, oxygen and moisture discharged from the acrylic resin contribute to the polymerization reaction of the lacquer layers 3 and 4. As a result, the lacquer layers 3 and 4 are dried early. The drying of the lacquer layer at that time is performed, for example, about 10 times faster than when lacquer is sandwiched between trees and dried, and the lacquer coating film is maintained in a good aesthetic state.

また、通常のアクリル板同士を接着剤で貼り合わせる場合は、接着剤中に気砲が入らないように圧着することが必要となるが、漆層3,4を用いる場合には、気砲の混入を気にすることなく、ある程度の圧着で十分であることから、貼り合わせ作業が効率的に行われる。さらに、乾燥後に一体化した漆層3,4の厚さは極めて薄い状態となるため、一枚のアクリル基板の内部に漆層がインサート成形されているような状態に成形される。   In addition, when pasting acrylic plates together with an adhesive, it is necessary to pressure-bond so that the cannon does not enter the adhesive, but when using the lacquer layers 3 and 4, Since a certain amount of pressure bonding is sufficient without worrying about mixing, the bonding operation is performed efficiently. Furthermore, since the thickness of the lacquer layers 3 and 4 integrated after drying is extremely thin, the lacquer layer is molded into a state where the lacquer layer is insert-molded inside one acrylic substrate.

次に、上述したようにして製造されたアクリル樹脂基板1,2同士の貼り合わせ素材に対して、図1(b)に示されているように、同様に漆層5,6を介して製造されたアクリル樹脂基板7,8同士の貼り合わせ素材を、漆層10,11を介して貼り合わせて乾燥し、それによって図1(c)に示されているような最終的なアクリル樹脂素材を得る。   Next, as shown in FIG. 1 (b), the acrylic resin substrates 1 and 2 manufactured as described above are similarly manufactured through the lacquer layers 5 and 6, as shown in FIG. The laminated material of the acrylic resin substrates 7 and 8 thus bonded is laminated and dried through the lacquer layers 10 and 11, thereby the final acrylic resin material as shown in FIG. obtain.

このときも、アクリル樹脂から排出される酸素と水分が、漆層10,11の重合反応に寄与することとなり、その結果、漆層10,11の乾燥が早期に行われる。その際の漆層10,11の乾燥は、例えば木の間に漆を挟み込んで乾燥させる場合に比して約10倍の速さで行われ、かつ漆の塗膜が良好な美観状態に維持される。

Also at this time, oxygen and moisture discharged from the acrylic resin contribute to the polymerization reaction of the lacquer layers 10 and 11, and as a result, the lacquer layers 10 and 11 are dried at an early stage. The drying of the lacquer layers 10 and 11 at that time is performed at a speed about 10 times faster than when lacquer is sandwiched between trees and dried, and the lacquer coating film is maintained in a good aesthetic state. .

また、通常のアクリル板同士を接着剤で貼り合わせる場合は、接着剤中に気砲が入らないように圧着することが必要となるが、漆層10,11用いる場合には、気砲の混入を気にすることなく、ある程度の圧着で十分であることから、貼り合わせ作業が効率的に行われる。さらに、乾燥後に一体化した漆層10,11の厚さは極めて薄い状態となるため、一枚のアクリル基板の内部に漆層がインサート成形されているような状態に成形される。   In addition, when bonding ordinary acrylic plates together with an adhesive, it is necessary to press-bond so that the cannon does not enter the adhesive. Since a certain amount of pressure bonding is sufficient without worrying about the above, the bonding operation is efficiently performed. Furthermore, since the thickness of the lacquer layers 10 and 11 integrated after drying is extremely thin, the lacquer layer is formed in a state where the lacquer layer is insert-molded inside one acrylic substrate.

以上、本発明者によってなされた発明を実施形態に基づき具体的に説明したが、本発明は上述した実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変形可能であるというのはいうまでもない。   Although the invention made by the present inventor has been specifically described based on the embodiments, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention. Needless to say.

本発明は、多種多様な被装飾材に対して広く適用することが可能である。   The present invention can be widely applied to a wide variety of decorative materials.

1,2 アクリル樹脂基板
3,4 漆層
5,6 漆層
7,8 アクリル樹脂基板
10,11 漆層
1, 2 Acrylic resin substrate 3, 4 Lacquer layer 5, 6 Lacquer layer 7, 8 Acrylic resin substrate 10, 11 Lacquer layer

Claims (2)

アクリル樹脂を含有する基板の対向面に漆材を塗布して漆層を形成する工程と、
前記漆層の硬化が始まった時点で、当該漆層の上にアクリル樹脂を含有する他の基板の対向面を配置して貼着する工程と、
を備えていることを特徴とする漆とアクリルの多重層素材の製造方法。
Forming a lacquer layer by applying a lacquer material to the opposite surface of the substrate containing the acrylic resin;
When the curing of the lacquer layer begins, placing and attaching the opposing surface of another substrate containing an acrylic resin on the lacquer layer;
A process for producing a multi-layer material of lacquer and acrylic, characterized by comprising:
請求項1記載の製造方法を複数回繰り返して、複数の漆層を形成することを特徴とする請求項1記載の漆とアクリルの多重層素材の製造方法。   The manufacturing method according to claim 1, wherein a plurality of lacquer layers are formed by repeating the manufacturing method according to claim 1 a plurality of times.
JP2012194139A 2012-09-04 2012-09-04 Multilayer material manufacturing method of lacquer and acrylic resin substrate Active JP6147972B2 (en)

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Publication number Priority date Publication date Assignee Title
JPH0477589A (en) * 1990-07-16 1992-03-11 Toyobo Co Ltd Method for bonding flexible printed wiring board to reinforcing plate
JP3161841B2 (en) * 1992-10-30 2001-04-25 共同印刷株式会社 Decorative display and manufacturing method thereof
JPH08267667A (en) * 1995-03-29 1996-10-15 Utsudo Petsukaa Kyodo Kumiai Natural woody translucent material and structure using the same
JP2006148072A (en) * 2004-10-18 2006-06-08 Hitachi Chem Co Ltd Wiring board
JP5069853B2 (en) * 2005-10-12 2012-11-07 シチズンホールディングス株式会社 Decorative display board
JP2008183282A (en) * 2007-01-31 2008-08-14 Onoya Shitsukiten:Kk Family buddhist altar and sutra table

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