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JP6148968B2 - LED lighting heat dissipation device - Google Patents
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JP6148968B2 - LED lighting heat dissipation device - Google Patents

LED lighting heat dissipation device Download PDF

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JP6148968B2
JP6148968B2 JP2013228098A JP2013228098A JP6148968B2 JP 6148968 B2 JP6148968 B2 JP 6148968B2 JP 2013228098 A JP2013228098 A JP 2013228098A JP 2013228098 A JP2013228098 A JP 2013228098A JP 6148968 B2 JP6148968 B2 JP 6148968B2
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led lighting
heat radiating
led
hydraulic fluid
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JP2014194919A (en
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広仲 佐々木
広仲 佐々木
多賀 和夫
和夫 多賀
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Resonac Holdings Corp
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Showa Denko KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

この発明は、植物栽培工場用育成照明装置や、工事現場用サーチライトなどの照明装置に使用されるLED照明において、発光源として用いられるLEDや電源から発生する熱を放熱する放熱装置に関する。   The present invention relates to a heat radiating device that radiates heat generated from an LED used as a light source or a power source in LED lighting used in a lighting device such as a plant cultivation factory and a construction site searchlight.

この明細書および特許請求の範囲において、図1および図2の上下を上下というものとする。   In this specification and the claims, the top and bottom of FIGS. 1 and 2 are the top and bottom.

LEDを有する発光源を備えたLED照明は、従来の白熱電球などと比べて、発光効率が高く、低消費電力で明るいという優れた特徴があるが、現在の技術では、消費電力の約80%が熱になり、また、LEDを取り巻く樹脂材料が熱によって劣化し、発光効率が低下するとともに、寿命が短くなる。特に、消費電力が100W以上の高消費電力型LED照明おいて、上述した問題が顕著である。   LED lighting equipped with a light emitting source having LEDs has excellent characteristics of high luminous efficiency, low power consumption and brighter than conventional incandescent bulbs, etc., but with current technology, about 80% of power consumption Becomes a heat, and the resin material surrounding the LED is deteriorated by the heat, the luminous efficiency is lowered and the life is shortened. In particular, in the high power consumption type LED lighting having a power consumption of 100 W or more, the above-described problem is remarkable.

一般的な放熱装置として、熱伝導性材料からなり、かつ片面が発熱体が取り付けられる発熱体取付面となされるとともに他面が平坦な伝熱面となされた発熱体取付板と、発熱体取付板の伝熱面に、互いに間隔をおいて並列状に一体に設けられた複数の放熱フィンとを備えたもの(以下、周知放熱装置というものとする)が広く知られている。   As a general heat dissipation device, a heating element mounting plate made of a heat conductive material and having one side as a heating element mounting surface to which the heating element is mounted and the other side as a flat heat transfer surface, and heating element mounting 2. Description of the Related Art A plate having a plurality of heat dissipating fins integrally provided in parallel and spaced apart from each other on a heat transfer surface of a plate (hereinafter referred to as a well-known heat dissipating device) is widely known.

ところで、LED照明は、下方を照らすように設けられることが多く、この場合、上述した周知放熱装置の発熱体取付板が水平な姿勢となり、発熱体取付板の下面にLED照明が取り付けられる。しかしながら、このような状態で使用すると、自然対流によっては放熱フィンの長手方向の中央部には低温の空気が流れにくくなるので、放熱フィンの長手方向の中央部付近の温度が他の部分に比べて高くなる。したがって、放熱フィンの長手方向の中央部付近からの放熱性能が低下し、発熱体取付板の伝熱面に配置されたLED照明全体から発せられる熱を効果的に放熱することができない。   By the way, the LED illumination is often provided so as to illuminate the lower side. In this case, the heating element mounting plate of the well-known heat dissipating device is in a horizontal posture, and the LED lighting is mounted on the lower surface of the heating element mounting plate. However, when used in this state, depending on natural convection, it becomes difficult for low-temperature air to flow in the longitudinal center of the radiating fin, so the temperature near the longitudinal center of the radiating fin is higher than that of other parts. Become higher. Therefore, the heat dissipation performance from the vicinity of the central portion in the longitudinal direction of the heat dissipating fins is deteriorated, and the heat generated from the entire LED illumination arranged on the heat transfer surface of the heating element mounting plate cannot be effectively dissipated.

そこで、熱輸送性能が優れたヒートパイプを利用した放熱装置が考えられている。たとえばヒートパイプを利用したLED照明用放熱装置として、上面に複数のLED照明が取り付けられる水平帯板部および水平帯板部の1つの長辺に全長にわたって下方突出状に一体に形成された鉛直帯板部からなるヒートスプレッダと、ヒートスプレッダの鉛直帯板部の外面と間隔をおいて設けられた鉛直状放熱板と、ヒートスプレッダの鉛直帯板部と鉛直状放熱板とを熱的に接続する放熱体と、ヒートスプレッダの水平帯板部と鉛直帯板部とで挟まれた部分に、両帯板部に熱的に接触した状態で固定され、かつ長手方向が両帯板部の長手方向を向いた第1ヒートパイプとを備えており、放熱体が、ヒートスプレッダの長手方向に間隔をおいて配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された鉛直直線状の第2ヒートパイプと、隣り合う第2ヒートパイプ間に配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された略U字状の第3ヒートパイプと、両端の第2ヒートパイプの外側に配置されかつ下部がヒートスプレッダの鉛直帯板部と鉛直状放熱板とに挟着された略L字状の第4ヒートパイプとからなり、第2〜第4ヒートパイプのコンテナが扁平状となっているものが提案されている(特許文献1参照)。   Therefore, a heat radiating device using a heat pipe having excellent heat transport performance has been considered. For example, as a heat radiating device for LED lighting using a heat pipe, a vertical strip integrally formed in a vertically projecting manner over the entire length of one horizontal side of the horizontal strip plate portion to which a plurality of LED illuminations are attached on the upper surface. A heat spreader comprising a plate portion, a vertical heat radiating plate spaced from the outer surface of the vertical band plate portion of the heat spreader, and a heat radiator that thermally connects the vertical belt plate portion and the vertical heat radiating plate of the heat spreader. The heat spreader is fixed to a portion sandwiched between the horizontal strip portion and the vertical strip portion in a state of being in thermal contact with both strip plate portions, and the longitudinal direction thereof is directed to the longitudinal direction of both strip plate portions. 1 heat pipe, and a radiator is arranged in the longitudinal direction of the heat spreader at an interval, and the lower part is sandwiched between the vertical strip and the heat sink of the heat spreader. A second heat pipe, a substantially U-shaped third heat pipe disposed between the adjacent second heat pipes and sandwiched between the vertical band plate portion of the heat spreader and the vertical heat radiating plate; A container of second to fourth heat pipes, comprising a substantially L-shaped fourth heat pipe disposed on the outside of the two heat pipes and having a lower part sandwiched between the vertical strip plate part of the heat spreader and the vertical heat radiating plate Has been proposed (see Patent Document 1).

特許文献1記載の放熱装置によれば、LED照明から発せられる熱が、第1ヒートパイプに伝わり、ヒートスプレッダの温度が長手方向に均一化される。そして、ヒートスプレッダに伝えられた熱が、鉛直帯板部から第2〜第4ヒートパイプを経て放熱板の全体に伝わり、放熱板から放熱される。   According to the heat radiating device described in Patent Literature 1, heat generated from the LED illumination is transmitted to the first heat pipe, and the temperature of the heat spreader is made uniform in the longitudinal direction. Then, the heat transmitted to the heat spreader is transmitted from the vertical strip to the entire heat sink through the second to fourth heat pipes, and is radiated from the heat sink.

しかしながら、特許文献1記載の放熱装置によれば、ヒートスプレッダと放熱板以外に第1〜第4のヒートパイプを必要とし、かつヒートスプレッダと第1〜第4ヒートパイプを固定するとともに放熱板と第2〜第4ヒートパイプを固定する必要があり、部品点数が多くなるとともに組立作業が面倒になるという問題がある。   However, according to the heat radiating device described in Patent Document 1, the first to fourth heat pipes are required in addition to the heat spreader and the heat radiating plate, and the heat spreader and the first to fourth heat pipes are fixed and the heat radiating plate and the second heat pipe. It is necessary to fix the fourth heat pipe, and there is a problem that the number of parts increases and the assembly work becomes troublesome.

特開2012−4126号公報JP 2012-4126 A

この発明の目的は、上記問題を解決し、十分な放熱性能が得られ、かつ特許文献1記載の放熱装置に比較して部品点数が少なくなるとともに組立作業が簡単であるLED照明用放熱装置を提供することにある。   An object of the present invention is to provide an LED illumination heat dissipation device that solves the above-described problems, has a sufficient heat dissipation performance, and has a reduced number of parts as compared to the heat dissipation device described in Patent Document 1, and is easy to assemble. It is to provide.

本発明は、上記目的を達成するために以下の態様からなる。   In order to achieve the above object, the present invention comprises the following aspects.

1)熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が平坦な伝熱面となされたLED照明取付板と、LED照明取付板の伝熱面に設けられた複数の放熱フィンとを備えており、放熱フィンが、LED照明取付板の伝熱面に固定されかつ当該伝熱面から伝えられる熱を受ける受熱部、および受熱部に上方突出状に一体に設けられかつ受熱部から伝えられる熱を放熱する放熱部からなり、複数の放熱フィンが、放熱部どうしが互いに間隔をおくようにLED照明取付板に固定され、放熱フィンの放熱部にヒートパイプ部が設けられ、当該ヒートパイプ部が中空状作動液封入回路内に作動液が封入されることにより設けられているLED照明用放熱装置。   1) An LED lighting mounting plate made of a heat conductive material and having one surface as a lighting mounting surface on which LED lighting is mounted and the other surface is a flat heat transfer surface; and a heat transfer surface of the LED lighting mounting plate A plurality of heat dissipating fins provided, the heat dissipating fins being fixed to the heat transfer surface of the LED lighting mounting plate and receiving heat transferred from the heat transfer surface, and projecting upward from the heat receiving unit It consists of a heat dissipating part that is integrally provided and dissipates heat transferred from the heat receiving part, and a plurality of heat dissipating fins are fixed to the LED lighting mounting plate so that the heat dissipating parts are spaced from each other, A heat radiating device for LED lighting, wherein a pipe portion is provided, and the heat pipe portion is provided by sealing a working fluid in a hollow working fluid sealing circuit.

2)放熱フィンの受熱部が、LED照明取付板側を向いた面が平坦面となった縦長方形であり、放熱部が受熱部の2つの長辺のうち少なくともいずれか一方に設けられ、放熱フィンが、受熱部を貫通した固定具によりLED照明取付板に固定されている上記1)記載のLED照明用放熱装置。   2) The heat receiving part of the heat radiating fin is a vertical rectangle whose surface facing the LED lighting mounting plate is a flat surface, and the heat radiating part is provided on at least one of the two long sides of the heat receiving part, The heat dissipation device for LED lighting according to 1) above, wherein the fin is fixed to the LED lighting mounting plate by a fixture that penetrates the heat receiving portion.

3)放熱フィンの放熱部が受熱部の2つの長辺に設けられ、全体としてU字状となっている上記2)記載のLED照明用放熱装置。   3) The heat dissipating device for LED lighting according to 2) above, wherein the heat dissipating part of the heat dissipating fin is provided on the two long sides of the heat receiving part, and is U-shaped as a whole.

4)放熱フィンの2つの放熱部に互いに独立したヒートパイプ部が設けられている上記3)記載のLED照明用放熱装置。   4) The heat radiating device for LED lighting according to 3) above, wherein heat pipe portions independent of each other are provided in the two heat radiating portions of the heat radiating fins.

5)放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられている上記4)記載のLED照明用放熱装置。   5) The radiating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U-shape, and the hydraulic fluid enclosing circuit of the heat pipe portion of the radiating portion is the substrate 4. The LED illumination heat dissipating device as described in 4) above, wherein at least one of the two metal plates forming the bulge bulges outward.

6)放熱フィンの2つの放熱部にヒートパイプ部が設けられ、両放熱部のヒートパイプ部の作動液封入回路内どうしが、受熱部に設けられた中空連通部を介して通じさせられている上記3)記載のLED照明用放熱装置。   6) Heat pipe parts are provided in the two heat dissipating parts of the heat dissipating fins, and the inside of the hydraulic fluid enclosing circuit of the heat pipe parts of both heat dissipating parts are communicated with each other through a hollow communication part provided in the heat receiving part. 3. A heat dissipating device for LED lighting as described in 3) above.

7)放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられ、受熱部の中空連通部が、基板を形成する一方の金属板のみがLED照明取付板と反対側に膨出することにより設けられている上記6)記載のLED照明用放熱装置。   7) The radiating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U shape, and the hydraulic fluid enclosing circuit of the heat pipe portion of the radiating portion is the substrate At least one of the two metal plates forming the swell is provided by bulging outward, and the hollow communication part of the heat receiving part is mounted on the LED lighting only by the one metal plate forming the substrate. The heat dissipating device for LED lighting according to 6) above, which is provided by bulging out on the side opposite to the plate.

8)放熱フィンの両放熱部間の間隔が7mm以上である上記3)〜7)のうちのいずれかに記載のLED照明用放熱装置。   8) The heat radiating device for LED lighting according to any one of 3) to 7) above, wherein an interval between the heat radiating portions of the heat radiating fin is 7 mm or more.

9)放熱フィンの受熱部の長辺の長さが200mm以上であるとともに放熱部が受熱部の長辺の全長にわたって設けられており、受熱部から放熱部の先端までの直線距離が50mm以上である上記2)〜8)のうちのいずれかに記載のLED照明用放熱装置。   9) The length of the long side of the heat receiving part of the radiating fin is 200 mm or more, and the heat radiating part is provided over the entire length of the long side of the heat receiving part, and the linear distance from the heat receiving part to the tip of the heat radiating part is 50 mm or more. The heat dissipating device for LED lighting according to any one of 2) to 8) above.

10)LED照明取付板における放熱フィンの受熱部の長手方向と直交する方向の寸法が200mm以上である上記9)記載のLED照明用放熱装置。   10) The LED illumination heat dissipating device according to 9) above, wherein the dimension in the direction perpendicular to the longitudinal direction of the heat receiving portion of the heat dissipating fin in the LED illumination mounting plate is 200 mm or more.

11)上記1)〜10)のうちのいずれかに記載のLED照明用放熱装置と、LED照明装置のLED照明取付板の照明取付面に取り付けられ、かつ発光源として複数のLEDを有するLED照明とを備えた照明装置。   11) The LED illumination heat radiation device according to any one of 1) to 10) above, and an LED illumination that is attached to the illumination attachment surface of the LED illumination attachment plate of the LED illumination device and has a plurality of LEDs as light emission sources And a lighting device.

上記1)〜10)のLED照明用放熱装置によれば、熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が平坦な伝熱面となされたLED照明取付板と、LED照明取付板の伝熱面に設けられた複数の放熱フィンとを備えており、放熱フィンが、LED照明取付板の伝熱面に固定されかつ当該伝熱面から伝えられる熱を受ける受熱部、および受熱部に上方突出状に一体に設けられかつ受熱部から伝えられる熱を放熱する放熱部からなり、複数の放熱フィンが、放熱部どうしが互いに間隔をおくようにLED照明取付板に固定され、放熱フィンの放熱部にヒートパイプ部が設けられ、当該ヒートパイプ部が中空状作動液封入回路内に作動液が封入されることにより設けられているので、以下に述べるようにLED照明取付板の伝熱面に取り付けられたLED照明の全体を効率良く冷却することが可能になる。   According to the heat radiating device for LED lighting of 1) to 10) above, the LED made of a heat conductive material and having one surface as a lighting mounting surface to which the LED lighting is mounted and the other surface being a flat heat transfer surface. An illumination mounting plate and a plurality of heat radiation fins provided on the heat transfer surface of the LED illumination mounting plate are provided, and the heat radiation fins are fixed to the heat transfer surface of the LED illumination mounting plate and transmitted from the heat transfer surface. A heat receiving portion that receives heat and a heat radiating portion that is integrally provided in the heat receiving portion so as to protrude upward and dissipate heat transmitted from the heat receiving portion, and a plurality of heat radiating fins are arranged so that the heat radiating portions are spaced from each other. Since it is fixed to the illumination mounting plate, a heat pipe portion is provided in the heat radiating portion of the heat radiating fin, and the heat pipe portion is provided by sealing the working fluid in the hollow hydraulic fluid sealing circuit, and will be described below. Yo Comprising the whole of the attached LED illumination to the heat transfer surface of the LED lighting mounting plate can be efficiently cooled.

すなわち、LED照明から発せられた熱は、LED照明取付板の照明取付面に伝わり、伝熱面を経て放熱フィンの受熱部伝わる。放熱フィンの受熱部に伝わった熱は、放熱部のヒートパイプ部における作動液封入回路内の下部に溜まっている作動液に伝って作動液が蒸発して気相となる。その結果、作動液封入回路内の下部の圧力が上昇し、気相作動液が作動液封入回路内の全体に行き渡る。気相作動液が作動液封入回路内の全体に行き渡る間に、気相作動液の有する熱が放熱部に伝わるとともに、放熱部から外部に放熱され、熱を奪われた気相作動液が凝縮する。その結果、放熱フィンの放熱部の全体が均一な温度となり、放熱部の全体から均一に放熱される。一方、再凝縮した液相作動液は重力により下方に流れるので、ヒートパイプ部において、気相作動液の流れと液相作動液の流れとが発生し、作動液の循環が起きる。したがって、LED照明取付板の全体から伝わった熱が均等に放熱され、LED照明取付板の照明取付面に配置されたLED照明の全体が効率良く冷却される。   That is, the heat generated from the LED illumination is transmitted to the illumination mounting surface of the LED illumination mounting plate, and is transmitted to the heat receiving portion of the radiating fin through the heat transfer surface. The heat transmitted to the heat receiving portion of the heat radiating fin is transmitted to the hydraulic fluid stored in the lower portion of the hydraulic fluid enclosing circuit in the heat pipe portion of the heat radiating portion, and the hydraulic fluid is evaporated to become a gas phase. As a result, the pressure in the lower part in the hydraulic fluid sealing circuit increases, and the gas phase hydraulic fluid spreads throughout the hydraulic fluid sealing circuit. While the vapor phase hydraulic fluid reaches the entire inside of the hydraulic fluid enclosing circuit, the heat of the vapor phase hydraulic fluid is transferred to the heat radiating section, and the heat radiated from the heat radiating section is condensed outside the vapor phase hydraulic fluid. To do. As a result, the entire heat dissipating part of the heat dissipating fins has a uniform temperature, and heat is uniformly dissipated from the entire heat dissipating part. On the other hand, since the recondensed liquid phase hydraulic fluid flows downward due to gravity, a flow of the gas phase hydraulic fluid and a flow of the liquid phase hydraulic fluid are generated in the heat pipe portion, and the circulation of the hydraulic fluid occurs. Therefore, the heat transmitted from the entire LED lighting mounting plate is evenly dissipated, and the entire LED lighting arranged on the lighting mounting surface of the LED lighting mounting plate is efficiently cooled.

しかも、放熱フィンの放熱部に設けられたヒートパイプ部が、放熱部に設けられた中空状作動液封入回路内に作動液が封入されることにより形成されているので、特許文献1記載の放熱装置に比べて部品点数が少なくなるとともに、製造作業が容易になる。   And since the heat pipe part provided in the heat radiating part of the heat radiating fin is formed by sealing the working liquid in the hollow working liquid sealing circuit provided in the heat radiating part, the heat radiation described in Patent Document 1 is provided. Compared to the device, the number of parts is reduced, and the manufacturing work is facilitated.

上記4)〜7)のLED照明用放熱装置によれば、放熱部にヒートパイプ部が設けられた放熱フィンを比較的簡単につくることができる。   According to the LED illumination heat dissipating devices 4) to 7), it is possible to relatively easily make a heat dissipating fin in which a heat pipe portion is provided in the heat dissipating portion.

上記8)〜10)のLED照明用放熱装置のような寸法を有する場合、周知放熱装置のような構造であると、LED照明取付板のLED照明取付面に取り付けられたLED照明から発せられる熱を効果的に放熱することは困難であるが、この場合であっても、上記1)のLED照明用放熱装置のように構成されていると、LED照明取付板のLED照明取付面に取り付けられたLED照明の全体を効率良く冷却することができる。   When having the dimensions of the LED illumination heat dissipation device of 8) to 10) above, the heat generated from the LED illumination attached to the LED illumination attachment surface of the LED illumination attachment plate when the structure is a well-known heat dissipation device It is difficult to dissipate heat effectively, but even in this case, it is attached to the LED lighting mounting surface of the LED lighting mounting plate when configured as the LED lighting heat dissipation device of 1) above. In addition, the entire LED illumination can be efficiently cooled.

上記11)の照明装置によれば、LED照明取付板の伝熱面に取り付けられたLED照明の全体を効率良く冷却することが可能になる。   According to the illumination device of the above 11), it is possible to efficiently cool the entire LED illumination attached to the heat transfer surface of the LED illumination attachment plate.

この発明のLED照明用放熱装置の全体構成を示す斜視図である。It is a perspective view which shows the whole structure of the thermal radiation apparatus for LED illumination of this invention. この発明のLED照明用放熱装置の一部分を拡大して示す放熱フィンの長手方向一端側から見た図である。It is the figure seen from the longitudinal direction one end side of the radiation fin which expands and shows a part of the thermal radiation apparatus for LED lighting of this invention. 図1および図2のLED照明用放熱装置に用いられる放熱フィンを示す斜視図である。It is a perspective view which shows the thermal radiation fin used for the thermal radiation apparatus for LED illumination of FIG. 1 and FIG. 図2および図3の放熱フィンをつくる金属基板を示す正面図である。It is a front view which shows the metal substrate which makes the radiation fin of FIG. 2 and FIG. 図1のLED照明用放熱装置を備えた照明装置の使用態様を示す斜視図である。It is a perspective view which shows the usage condition of the illuminating device provided with the thermal radiation apparatus for LED illumination of FIG. 図1および図2のLED照明用放熱装置に用いられる放熱フィンの変形例を示す図2相当の図である。It is a figure equivalent to FIG. 2 which shows the modification of the radiation fin used for the heat radiating device for LED illumination of FIG. 1 and FIG. 図1および図2のLED照明用放熱装置に用いられる放熱フィンの変形例を示す斜視図である。It is a perspective view which shows the modification of the radiation fin used for the heat radiating device for LED illumination of FIG. 1 and FIG. 図6および図7の放熱フィンをつくる金属板を示す正面図である。It is a front view which shows the metal plate which makes the radiation fin of FIG. 6 and FIG.

以下、この発明の実施形態を、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

以下の説明において、「アルミニウム」という用語には、純アルミニウムの他にアルミニウム合金を含むものとする。   In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.

また、以下の説明において、図2の左右を左右というものとし、放熱フィンの長さ方向(図2の紙面表裏方向)を前後方向というものとする。   In the following description, the left and right in FIG. 2 are referred to as the left and right, and the length direction of the heat dissipating fins (the front and back direction in FIG. 2) is referred to as the front-rear direction.

なお、全図面を通じて同一部分および同一物には同一符号を付す。   In the drawings, the same parts and the same parts are denoted by the same reference numerals.

図1はこの発明のLED照明用放熱装置の全体構成を示し、図2および図3はその要部の構成を示す。また、図4は図1および図2のLED照明用放熱装置に用いられる放熱フィンをつくる金属基板を示す。さらに、図5はこの発明のLED照明用放熱装置を備えた照明装置の使用態様を示す。   FIG. 1 shows the overall configuration of the LED illumination heat dissipation device of the present invention, and FIGS. 2 and 3 show the configuration of the main part thereof. FIG. 4 shows a metal substrate on which heat dissipating fins used in the LED illumination heat dissipating device of FIG. 1 and FIG. 2 are formed. Furthermore, FIG. 5 shows the usage aspect of the illuminating device provided with the heat radiating device for LED illumination of this invention.

図1および図2おいて、LED照明用放熱装置(1)は、たとえばアルミニウム、銅(銅合金を含む。以下、同じ)などの熱伝導性材料からなり、かつ片面(ここでは下面)がLED照明が取り付けられる照明取付面(3)となされるとともに他面(ここでは上面)が平坦な伝熱面(4)となされたLED照明取付板(2)と、たとえばアルミニウム、銅(銅合金を含む)などの熱伝導性材料からなり、かつLED照明取付板(2)の伝熱面(4)に固定された複数の放熱フィン(5)とを備えている。   1 and 2, the LED illumination heat dissipation device (1) is made of, for example, a heat conductive material such as aluminum or copper (including a copper alloy; hereinafter the same), and one side (here, the lower side) is an LED. The LED lighting mounting plate (2), which is the lighting mounting surface (3) to which the lighting is mounted and the other surface (here, the upper surface) is a flat heat transfer surface (4), and aluminum, copper (copper alloy) And a plurality of radiating fins (5) fixed to the heat transfer surface (4) of the LED lighting mounting plate (2).

LED照明取付板(2)は左右方向に長い方形であり、照明取付面(3)に、たとえば回路基板(6a)、回路基板(6a)に配置されかつ青色LEDが実装された複数の青色LEDパッケージ(6b)、同じく回路基板(6a)に配置されかつ赤色LEDが実装された複数の赤色LEDパッケージ(6c)、および各LEDパッケージ(6b)(6c)用の2つのスイッチング電源(図示略)を有するLED照明(6)が取り付けられ、LED照明用放熱装置(1)と、LED照明(6)とによって、植物栽培工場用育成照明装置として用いられる照明装置(16)が構成されている。   The LED lighting mounting plate (2) has a rectangular shape that is long in the left-right direction, and is mounted on the lighting mounting surface (3), for example, the circuit board (6a), a plurality of blue LEDs mounted on the circuit board (6a) and mounted with blue LEDs. Package (6b), a plurality of red LED packages (6c) that are also mounted on the circuit board (6a) and mounted with red LEDs, and two switching power supplies for each LED package (6b) (6c) (not shown) The LED illumination (6) having the above is attached, and the LED illumination heat dissipating device (1) and the LED illumination (6) constitute an illumination device (16) used as a cultivation illumination device for plant cultivation factories.

図2および図3に示すように、放熱フィン(5)はLED照明取付板(2)の伝熱面(4)に面接触した状態で固定され、かつ伝熱面(4)から伝えられる熱を受ける前後方向に長い方形の水平平板状受熱部(7)、および受熱部(7)の2つの長辺である左右両側縁部に上方突出状に一体に設けられ、かつ受熱部(7)から伝えられる熱を放熱する前後方向に長い方形の鉛直平板状放熱部(8)からなる。放熱部(8)は受熱部(7)の全長にわたって設けられており、放熱フィン(5)は全体として横断面U字状となっている。複数の放熱フィン(5)は、放熱部(8)どうしが左右方向に互いに間隔をおくように配置された状態で、受熱部(7)を貫通したねじ、リベットなどの固定具(9)を利用してLED照明取付板(2)に固定されている。   As shown in FIGS. 2 and 3, the heat dissipating fin (5) is fixed in surface contact with the heat transfer surface (4) of the LED lighting mounting plate (2), and the heat transferred from the heat transfer surface (4). The horizontal horizontal plate-shaped heat receiving portion (7) that is long in the front-rear direction and the left and right side edges that are the two long sides of the heat receiving portion (7) are integrally provided in an upward projecting manner, and the heat receiving portion (7) It consists of a rectangular flat plate-shaped heat radiation part (8) that is long in the front-rear direction to dissipate the heat transferred from it. The heat dissipating part (8) is provided over the entire length of the heat receiving part (7), and the heat dissipating fin (5) has a U-shaped cross section as a whole. The plurality of heat dissipating fins (5) are arranged so that the heat dissipating parts (8) are arranged so that the heat dissipating parts (8) are spaced apart from each other in the left-right direction. It is fixed to the LED lighting mounting plate (2) using it.

放熱フィン(5)の各放熱部(8)には、ほぼ全体にわたるヒートパイプ部(11)が設けられている。各放熱部(8)のヒートパイプ部(11)は、放熱部(8)の両面側に膨出した1つの中空無端状作動液封入回路(12)内に作動液が封入されたものである。作動液封入回路(12)は、放熱部(8)のほぼ全体にわたって形成された前後方向に長い長方形の格子状である。なお、図1においては、ヒートパイプ部(11)および作動液封入回路(12)の図示は省略されている。放熱フィン(5)は、アルミニウム、銅などからなる2枚の金属板を積層状に接合することによりつくられた基板(13)をU字状に曲げることによって形成されており、ヒートパイプ部(11)の作動液封入回路(12)は、基板(13)を形成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより設けられている。   Each heat radiating portion (8) of the heat radiating fin (5) is provided with a heat pipe portion (11) extending almost entirely. The heat pipe part (11) of each heat radiating part (8) is one in which the working fluid is sealed in one hollow endless working liquid sealing circuit (12) bulging on both sides of the heat radiating part (8). . The hydraulic fluid enclosing circuit (12) has a rectangular lattice shape formed in substantially the entire heat dissipating part (8) and extending in the front-rear direction. In addition, in FIG. 1, illustration of a heat pipe part (11) and a hydraulic fluid enclosure circuit (12) is abbreviate | omitted. The heat dissipating fin (5) is formed by bending a substrate (13) made by joining two metal plates made of aluminum, copper, etc. into a U-shape. The hydraulic fluid sealing circuit (12) of 11) is provided by bulging at least one of the two metal plates forming the substrate (13), here both metal plates. .

ここで、LED照明取付板(2)の左右方向(放熱フィン(5)の受熱部(7)の長手方向と直交する方向)の長さL1が200mm以上、放熱フィン(5)の受熱部(7)および放熱部(8)の長辺の前後方向の長さL2が200mm以上、受熱部(7)から放熱部(8)の先端までの直線距離L3が50mm以上、各放熱フィン(5)の両放熱部(8)間の間隔Sは7mm以上であることが好ましい。なお、各放熱フィン(5)の両放熱部(8)間の間隔Sの上限は20mm程度である。また、隣り合う放熱フィン(5)の近接する放熱部(8)間の間隔は、上記間隔Sと同等以上であることが好ましい。   Here, the length L1 of the LED illumination mounting plate (2) in the left-right direction (the direction perpendicular to the longitudinal direction of the heat receiving portion (7) of the heat radiating fin (5)) is 200 mm or more, and the heat receiving portion of the heat radiating fin (5) ( 7) and the length L2 in the front-rear direction of the long side of the heat radiating part (8) is 200 mm or more, the linear distance L3 from the heat receiving part (7) to the tip of the heat radiating part (8) is 50 mm or more, and each radiating fin (5) It is preferable that the space | interval S between both the thermal radiation parts (8) is 7 mm or more. In addition, the upper limit of the space | interval S between both the thermal radiation parts (8) of each thermal radiation fin (5) is about 20 mm. Moreover, it is preferable that the space | interval between the adjacent thermal radiation parts (8) of the adjacent radiation fin (5) is equal to or more than the said space | interval S. FIG.

U字状に曲げられる前の基板(13)は、図4に示すように、受熱部(7)を形成する縦長方形の第1部分(14)と、第1部分(14)の両長辺部に一体に設けられ、かつ放熱部(8)を形成する2つの縦長方形の第2部分(15)とよりなり、2つの第2部分(15)に互いに独立したヒートパイプ部(11)が設けられている。第2部分(15)のヒートパイプ部(11)は、基板(13)を形成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより設けられた1つの中空無端状作動液封入回路(12)内に作動液が封入されたものである。そして、基板(13)の両第2部分(15)を第1部分(14)に対して曲げることによって放熱フィン(5)が形成されている。   As shown in FIG. 4, the substrate 13 before being bent into a U-shape has a first part (14) of a rectangular shape forming the heat receiving part (7) and both long sides of the first part (14). It consists of two vertical rectangular second parts (15) that are provided integrally with each other and form a heat radiating part (8). The two second parts (15) have independent heat pipe parts (11). Is provided. The heat pipe part (11) of the second part (15) is provided by bulging at least one of the two metal plates forming the substrate (13), here both metal plates. The hydraulic fluid is sealed in one hollow endless hydraulic fluid sealing circuit (12). And the radiation fin (5) is formed by bending both the 2nd parts (15) of a board | substrate (13) with respect to the 1st part (14).

U字状に曲げられる前の基板(13)は、たとえば2枚のアルミニウム板の合わせ面のうちの少なくともいずれか一方の面に圧着防止剤を所要パターンに印刷し、この状態で2枚のアルミニウム板を圧着して合わせ板をつくり、合わせ板の非圧着部に流体圧を導入する、所謂ロールボンド法によって合わせ板の両面側に膨出した2つの作動液封入回路(12)を形成し、ついで作動液封入回路(12)内に作動液を封入することによって製造される。合わせ板の非圧着部は、2つの作動液封入回路(22)に対応する形状の2つの作動液封入回路用非圧着部と、両作動液封入回路用非圧着部から合わせ板の周縁に至る1つの流体圧導入用非圧着部とからなる。流体圧導入用非圧着部から流体圧を導入すると、作動液封入回路用非圧着部が合わせ板の両面側に膨出した作動液封入回路(12)となり、流体圧導入用非圧着部は、合わせ板の両面側に膨出し、かつ一端が一方の作動液封入回路(12)に連なるとともに他端が合わせ板の周縁に開口した作動液注入部となる。そして、作動液注入部を通して作動液を作動液封入回路(12)内に注入した後、作動液注入部を封止することにより基板(13)がつくられる。封止された作動液注入部を図4に鎖線Aで示す。   For example, the substrate 13 before being bent into a U-shape is printed with an anti-bonding agent on a required pattern on at least one of the mating surfaces of two aluminum plates. Two hydraulic fluid enclosing circuits (12) swelled on both sides of the laminated plate by a so-called roll bond method, in which a laminated plate is made by crimping the plate and fluid pressure is introduced into the non-crimped portion of the laminated plate, Then, the hydraulic fluid is manufactured by enclosing the hydraulic fluid in the hydraulic fluid sealing circuit (12). The non-crimped portion of the laminated plate extends from the two non-crimped portions for the hydraulic fluid-filled circuit having a shape corresponding to the two hydraulic fluid-filled circuits (22) and the non-crimped portion for both hydraulic fluid-filled circuits to the periphery of the laminated plate. It consists of one non-crimp part for fluid pressure introduction. When fluid pressure is introduced from the non-crimping part for introducing fluid pressure, the non-crimping part for hydraulic fluid enclosing circuit becomes a hydraulic fluid enclosing circuit (12) that bulges on both sides of the laminated plate. It becomes a hydraulic fluid injecting portion that bulges on both sides of the laminated plate and that has one end connected to one hydraulic fluid enclosing circuit (12) and the other end opened to the periphery of the laminated plate. Then, after injecting the operating fluid into the operating fluid sealing circuit (12) through the operating fluid injection section, the substrate (13) is produced by sealing the operating fluid injection section. The sealed hydraulic fluid injection part is indicated by a chain line A in FIG.

なお、基板(13)は、作動液封入回路(12)および作動液注入部を形成するための外方膨出部を有する2枚のアルミニウム板を、たとえばろう付することにより形成されていてもよい。   The substrate (13) may be formed by brazing, for example, two aluminum plates having an outward bulging portion for forming the hydraulic fluid sealing circuit (12) and the hydraulic fluid injection portion. Good.

図5に示すように、照明装置(16)には、照明装置(16)の全体を覆うカバー(17)が取り付けられており、カバー(17)に設けられた吊り下げ部材(18)を用いて、たとえば植物栽培工場における栽培棚の上方に設けられた取付桟に吊り下げられて使用される。カバー(17)の下壁には、LED照明(6)のLEDパッケージ(6b)(6c)から発せられる光を下方に照射するための照射口(図示略)が形成され、同じく上壁には全放熱フィン(5)を外部に露出するための開口(17a)が形成されている。また、カバー(16)の全側壁のうち放熱フィン(5)の長手方向両側壁にはそれぞれ通気口(17b)が形成されており、一方の通気口(17b)を通ってカバー(17)内に流入した空気が、各放熱フィン(5)の両放熱部(8)間および隣り合う放熱フィン(5)の近接した放熱部(8)間を流れた後、他方の通気口(17b)を通ってカバー(17)外に流出するようになっている。   As shown in FIG. 5, a cover (17) that covers the entire illumination device (16) is attached to the illumination device (16), and a suspension member (18) provided on the cover (17) is used. For example, it is used suspended from a mounting bar provided above a cultivation shelf in a plant cultivation factory. On the lower wall of the cover (17), there is formed an irradiation port (not shown) for irradiating light emitted from the LED packages (6b) and (6c) of the LED lighting (6) downward. An opening (17a) for exposing all the heat radiating fins (5) to the outside is formed. In addition, vent holes (17b) are formed on both side walls in the longitudinal direction of the heat dissipating fin (5) among all the side walls of the cover (16), and the inside of the cover (17) passes through one vent hole (17b). After the air flowing into the air flows between the heat dissipating parts (8) of each heat dissipating fin (5) and between the heat dissipating parts (8) adjacent to the adjacent heat dissipating fins (5), the air flows through the other vent (17b). It is designed to flow out of the cover (17).

なお、照明装置(16)のLED照明装置用放熱装置(1)の照明取付面(3)に取り付けられたLED照明(6)の基板(6a)に配置された各LEDパッケージ(6b)(6c)には、0〜700mAの電流が流されるようになっており、たとえば500mAの電流が流される場合、基板(6a)の単位面積あたりのLED投入電力は6000W/m2程度となる。   In addition, each LED package (6b) (6c) arranged on the board (6a) of the LED lighting (6) attached to the lighting mounting surface (3) of the heat radiating device (1) for the LED lighting device of the lighting device (16). ), A current of 0 to 700 mA is supplied. For example, when a current of 500 mA is supplied, the LED input power per unit area of the substrate (6a) is about 6000 W / m 2.

上述したLED照明用放熱装置(1)において、照明装置(16)のLED照明(6)から発せられた熱は、LED照明取付板(2)の照明取付面(3)に伝わり、伝熱面(4)を経て放熱フィン(5)の受熱部(7)に伝わる。放熱フィン(5)の受熱部(7)に伝わった熱は、放熱部(8)のヒートパイプ部(11)における作動液封入回路(12)内の下部に溜まっている作動液に伝って作動液が蒸発して気相となる。その結果、作動液封入回路(12)内の下部の圧力が上昇し、気相作動液が作動液封入回路(12)内の全体に行き渡る。気相作動液が作動液封入回路(12)内の全体に行き渡る間に、気相作動液の有する熱が放熱部(8)に伝わるとともに、放熱部(8)からカバー(17)内を流れる空気に放熱され、熱を奪われた気相作動液が凝縮する。その結果、放熱フィン(5)の放熱部(8)の全体が均一な温度となり、放熱部(8)の全体から均一に放熱される。   In the heat dissipation device for LED lighting (1) described above, the heat generated from the LED lighting (6) of the lighting device (16) is transferred to the lighting mounting surface (3) of the LED lighting mounting plate (2), and the heat transfer surface It is transmitted to the heat receiving part (7) of the radiating fin (5) via (4). The heat transferred to the heat receiving part (7) of the heat dissipating fin (5) is transferred to the working fluid accumulated in the lower part of the hydraulic fluid sealing circuit (12) in the heat pipe part (11) of the heat dissipating part (8). The liquid evaporates into a gas phase. As a result, the pressure in the lower part of the hydraulic fluid sealing circuit (12) increases, and the vapor phase hydraulic fluid spreads throughout the hydraulic fluid sealing circuit (12). While the vapor phase hydraulic fluid reaches the entire inside of the hydraulic fluid sealing circuit (12), the heat of the vapor phase hydraulic fluid is transferred to the heat radiating section (8) and flows from the heat radiating section (8) to the inside of the cover (17). The gas phase hydraulic fluid that has been radiated to the air and deprived of heat condenses. As a result, the entire heat dissipating part (8) of the heat dissipating fin (5) has a uniform temperature, and heat is uniformly dissipated from the entire heat dissipating part (8).

一方、再凝縮した液相作動液は重力により下方に流れるので、ヒートパイプ部(11)において、気相作動液の流れと液相作動液の流れとが発生し、作動液の循環が起きる。したがって、LED照明取付板(2)の全体から伝わった熱が均等に放熱され、LED照明取付板(2)の照明取付面(4)に配置されたLED照明(6)の全体が効率良く冷却される。   On the other hand, since the re-condensed liquid-phase working fluid flows downward due to gravity, a gas-phase working fluid flow and a liquid-phase working fluid flow are generated in the heat pipe portion (11), and the working fluid is circulated. Therefore, the heat transmitted from the entire LED lighting mounting plate (2) is evenly dissipated, and the entire LED lighting (6) disposed on the lighting mounting surface (4) of the LED lighting mounting plate (2) is efficiently cooled. Is done.

上述したLED照明用放熱装置(1)において、図2および図3に示す放熱フィン(5)の放熱部(8)に設けられているヒートパイプ部(11)の作動液封入回路(12)は、基板(13)の両方の金属板を外側に膨出させることにより形成されているが、これに代えて、基板(13)を構成する一方の金属板のみを外側に膨出させることにより形成されていてもよい。   In the LED lighting heat dissipation device (1) described above, the hydraulic fluid sealing circuit (12) of the heat pipe portion (11) provided in the heat dissipation portion (8) of the heat dissipation fin (5) shown in FIGS. It is formed by expanding both metal plates of the substrate (13) outward, but instead, it is formed by expanding only one metal plate constituting the substrate (13). May be.

図6〜図8はLED照明用放熱装置に用いられる放熱フィンの変形例を示す。   6-8 shows the modification of the radiation fin used for the heat radiating device for LED illumination.

図6および図7において、放熱フィン(20)の各放熱部(8)に設けられ、かつ放熱部(8)のほぼ全体にわたるヒートパイプ部(21)は、放熱部(8)の両面側に膨出した1つの中空無端状作動液封入回路(22)内に作動液が封入されたものである。作動液封入回路(22)は、放熱部(8)のほぼ全体にわたって形成された前後方向に長い長方形の格子状である。両放熱部(8)に設けられたヒートパイプ部(21)の作動液封入回路(22)内は、受熱部(7)に設けられかつ受熱部(7)の上面側のみに膨出した中空状連通部(23)を介して相互に通じさせられている。受熱部(7)の下面は、平坦面となっている。放熱フィン(20)は、アルミニウム、銅などからなる2枚の金属板を積層状に接合することによりつくられた基板(25)をU字状に曲げることによって形成されており、ヒートパイプ部(21)の作動液封入回路(22)は、基板(25)を形成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより設けられ、中空連通部(23)は、基板(25)を形成する2枚の金属板のうちの一方(上側)の金属板のみを上側に膨出させることにより設けられている。放熱フィン(20)は、受熱部(7)における中空連通部(23)を避けた部分を貫通した固定具(9)を利用してLED照明取付板(2)に固定されている。   6 and 7, the heat pipe portions (21) provided on the heat radiating portions (8) of the heat radiating fin (20) and extending over almost the entire heat radiating portion (8) are disposed on both sides of the heat radiating portion (8). The hydraulic fluid is sealed in one swelled hollow endless hydraulic fluid sealing circuit (22). The hydraulic fluid sealing circuit (22) has a rectangular lattice shape formed in almost the entire heat radiation portion (8) and extending in the front-rear direction. The inside of the hydraulic fluid sealing circuit (22) of the heat pipe part (21) provided in both heat radiation parts (8) is a hollow provided in the heat receiving part (7) and bulging only on the upper surface side of the heat receiving part (7) Are communicated with each other via the communication section (23). The lower surface of the heat receiving portion (7) is a flat surface. The heat radiating fin (20) is formed by bending a substrate (25) made by joining two metal plates made of aluminum, copper, etc. into a U-shape, and heat pipe ( The hydraulic fluid sealing circuit (22) of 21) is provided by bulging at least one of the two metal plates forming the substrate (25), here both metal plates, and is hollow. The communication portion (23) is provided by expanding only one (upper) metal plate of the two metal plates forming the substrate (25) upward. The heat radiating fin (20) is fixed to the LED illumination mounting plate (2) using a fixture (9) penetrating a portion of the heat receiving portion (7) that avoids the hollow communication portion (23).

U字状に曲げられる前の基板(25)は、図8に示すように、受熱部(7)を形成する縦長方形の第1部分(26)と、第1部分(26)の両長辺部に一体に設けられ、かつ放熱部(8)を形成する2つの縦長方形の第2部分(27)とよりなり、2つの第2部分(27)にヒートパイプ部(21)が設けられるとともに、第1部分(26)に中空連通部(23)が設けられている。第2部分(27)のヒートパイプ部(21)は、基板(25)を構成する2枚の金属板のうちの少なくともいずれか一方、ここでは両方の金属板を外側に膨出させることにより形成された1つの中空無端状作動液封入回路(22)内に作動液が封入されたものである。第1部分(26)の中空連通部(23)は、基板(25)を構成する2枚の金属板を外側に膨出させた後、一方の金属板を平坦になるように圧潰することにより形成されている。第2部分(27)の作動液封入回路(22)は、第2部分(27)の長手方向に長い長方形の格子状であるとともに第2部分(27)のほぼ全体にわたって形成され、第1部分(26)の中空連通部(23)は第1部分(26)の長手方向に間隔をおいて複数形成されている。そして、基板(25)の両第2部分(27)を第1部分(26)に対して曲げることによって放熱フィン(5)が形成されている。   As shown in FIG. 8, the substrate 25 before being bent into a U-shape has a first part (26) of a vertical rectangle forming the heat receiving part (7) and both long sides of the first part (26). And the two vertical rectangular second parts (27) forming the heat radiating part (8), and the two second parts (27) are provided with the heat pipe part (21). The hollow portion (23) is provided in the first portion (26). The heat pipe part (21) of the second part (27) is formed by bulging at least one of the two metal plates constituting the substrate (25), here both metal plates. The hydraulic fluid is sealed in one hollow endless hydraulic fluid sealing circuit (22). The hollow communication part (23) of the first part (26) is formed by bulging two metal plates constituting the substrate (25) outward and then crushing one metal plate so as to be flat. Is formed. The hydraulic fluid sealing circuit (22) of the second part (27) has a rectangular lattice shape that is long in the longitudinal direction of the second part (27) and is formed over substantially the entire second part (27). A plurality of hollow communication portions (23) of (26) are formed at intervals in the longitudinal direction of the first portion (26). And the radiation fin (5) is formed by bending both the 2nd parts (27) of a board | substrate (25) with respect to the 1st part (26).

U字状に曲げられる前の基板(25)は、たとえば2枚のアルミニウム板の合わせ面のうちの少なくともいずれか一方の面に圧着防止剤を所要パターンに印刷し、この状態で2枚のアルミニウム板を圧着して合わせ板をつくり、合わせ板の非圧着部に流体圧を導入する、所謂ロールボンド法によって合わせ板の両面側に膨出した2つの作動液封入回路(22)、および合わせ板の両面側に膨出した中空連通部(23)を形成し、ついで作動液封入回路(22)内に作動液を封入した後、中空連通部(23)の部分で一方の金属板を平坦に圧潰することによって製造される。合わせ板の非圧着部は、2つの作動液封入回路(22)に対応する形状の2つの作動液封入回路用非圧着部と、両作動液封入回路用非圧着部を連結する複数の連通部形成用非圧着部と、一方の作動液封入回路用非圧着部から合わせ板の周縁に至る1つの流体圧導入用非圧着部とからなる。流体圧導入用非圧着部から流体圧を導入すると、作動液封入回路用非圧着部が合わせ板の両面側に膨出した作動液封入回路(22)となるとともに、連通部形成用非圧着部が合わせ板の両面側に膨出した中空連通部(23)となり、流体圧導入用非圧着部は、合わせ板の両面側に膨出し、かつ一端が一方の作動液封入回路(22)に連なるとともに他端が合わせ板の周縁に開口した作動液注入部となる。そして、作動液注入部を通して作動液を作動液封入回路(22)内に注入した後、作動液注入部を封止するとともに、合わせ板の一方の金属板を平坦に圧潰して合わせ板の片面側のみに膨出した中空連通部(23)を形成することによって、基板(25)がつくられる。封止された作動液注入部を図8に鎖線Bで示す。   The substrate (25) before being bent into a U-shape is printed with, for example, an anti-bonding agent on a required pattern on at least one of the mating surfaces of two aluminum plates. Two hydraulic fluid encapsulated circuits (22) swelled on both sides of the laminated plate by the so-called roll bond method, which makes a laminated plate by crimping the plate and introduces fluid pressure to the non-crimped portion of the laminated plate, and the laminated plate After forming the hollow communication part (23) that bulges on both sides of the fluid, and then enclosing the hydraulic fluid in the hydraulic fluid sealing circuit (22), flatten one metal plate at the hollow communication part (23). Manufactured by crushing. The non-crimping part of the laminated plate has two communicating parts that connect the two non-crimping parts for the hydraulic fluid sealing circuit and the two non-crimping parts for the hydraulic fluid sealing circuit that have shapes corresponding to the two hydraulic fluid sealing circuits (22). The non-crimping portion for forming and one non-crimping portion for introducing fluid pressure extending from one non-crimping portion for hydraulic fluid sealing circuit to the periphery of the laminated plate. When fluid pressure is introduced from the non-crimping part for introducing fluid pressure, the non-crimping part for hydraulic fluid sealing circuit becomes a hydraulic fluid sealing circuit (22) that bulges on both sides of the laminated plate, and the non-crimping part for forming the communication part Becomes the hollow communication part (23) bulging on both sides of the laminated plate, the non-crimping part for introducing fluid pressure bulges on both sides of the laminated plate, and one end is connected to one hydraulic fluid sealing circuit (22) At the same time, the other end serves as a hydraulic fluid injection part having an opening at the periphery of the laminated plate. Then, after injecting the working fluid into the working fluid sealing circuit (22) through the working fluid injecting portion, the working fluid injecting portion is sealed, and one side of the mating plate is crushed flatly on one side of the mating plate A substrate (25) is produced by forming a hollow communication part (23) that bulges only on the side. The sealed hydraulic fluid injection part is indicated by a chain line B in FIG.

なお、基板(25)は、作動液封入回路(22)、中空連通部(23)および作動液注入部を形成するための外方膨出部を有する1枚のアルミニウム板と、作動液封入回路(22)および作動液注入部を形成するための外方膨出部を有する1枚のアルミニウム板とを、たとえばろう付することにより形成されていてもよい。   The substrate (25) includes a hydraulic fluid sealing circuit (22), a hollow communication portion (23), a single aluminum plate having an outward bulging portion for forming a hydraulic fluid injection portion, and a hydraulic fluid sealing circuit. (22) and one aluminum plate having an outward bulging portion for forming the hydraulic fluid injection portion may be formed by brazing, for example.

図6〜図8に示す放熱フィン(20)において、放熱部(8)のヒートパイプ部(21)の作動液封入回路(22)が放熱部(8)における互いに対向する面側のみに膨出し、中空連通部(23)が受熱部(7)の上面側に膨出したものであってもよい。この場合、上述したロールボンド法により合わせ板をつくる際に、一方の金属板のみを外側に膨出させるようにすればよい。   6 to 8, in the heat dissipating fin (20), the hydraulic fluid sealing circuit (22) of the heat pipe part (21) of the heat dissipating part (8) bulges only on the mutually opposing surface sides of the heat dissipating part (8). The hollow communication part (23) may bulge to the upper surface side of the heat receiving part (7). In this case, when making a laminated board by the roll-bonding method mentioned above, it is only necessary to bulge only one metal plate to the outside.

なお、この発明のLED照明用放熱装置(1)とLED照明とによって工事現場用サーチライトとして用いられる照明装置が構成されることもあるが、この場合、LED照明からは、白色や、電球色の光が照射される。   In addition, although the illuminating device used as a construction site searchlight may be constituted by the LED illumination heat dissipation device (1) and the LED illumination of the present invention, in this case, the LED illumination is white or light bulb color. Of light.

この発明によるLED照明用放熱装置は、高消費電力型のLED照明において、LEDから発せられる熱を効率良く放熱するのに用いられる。   The LED illumination heat dissipation device according to the present invention is used to efficiently dissipate heat generated from the LED in the high power consumption type LED illumination.

(1):LED照明用放熱装置
(2):LED照明取付板
(3):照明取付面
(4):伝熱面
(5)(20):放熱フィン
(6):LED照明
(7):受熱部
(8):放熱部
(9):固定具
(11)(21):ヒートパイプ部
(12)(22):作動液封入回路
(13)(25):基板
(16):照明装置
(23):中空連通部
(1): Radiator for LED lighting
(2): LED lighting mounting plate
(3): Lighting mounting surface
(4): Heat transfer surface
(5) (20): Radiation fin
(6): LED lighting
(7): Heat receiving part
(8): Heat radiation part
(9): Fixture
(11) (21): Heat pipe section
(12) (22): Hydraulic fluid sealing circuit
(13) (25): Board
(16): Lighting device
(23): Hollow communication part

Claims (11)

熱伝導性材料からなり、かつ片面がLED照明が取り付けられる照明取付面となされるとともに他面が平坦な伝熱面となされたLED照明取付板と、LED照明取付板の伝熱面に設けられた複数の放熱フィンとを備えており、放熱フィンが、LED照明取付板の伝熱面に固定されかつ当該伝熱面から伝えられる熱を受ける受熱部、および受熱部に上方突出状に一体に設けられかつ受熱部から伝えられる熱を放熱する放熱部からなり、複数の放熱フィンが、放熱部どうしが互いに間隔をおくようにLED照明取付板に固定され、放熱フィンの放熱部にヒートパイプ部が設けられ、当該ヒートパイプ部が中空状作動液封入回路内に作動液が封入されることにより設けられているLED照明用放熱装置。 An LED lighting mounting plate made of a heat conductive material and having one surface as a lighting mounting surface to which LED lighting is mounted and the other surface is a flat heat transfer surface, and a heat transfer surface of the LED lighting mounting plate. A plurality of heat radiating fins, and the heat radiating fins are fixed to the heat transfer surface of the LED lighting mounting plate and receive heat transferred from the heat transfer surface, and integrally projecting upward from the heat receiving portion The heat radiating part is provided and radiates heat transferred from the heat receiving part, and a plurality of heat radiating fins are fixed to the LED lighting mounting plate so that the heat radiating parts are spaced from each other, and the heat pipe part is connected to the heat radiating part of the heat radiating fins. Is provided, and the heat pipe portion is provided by sealing the working fluid in a hollow working fluid sealing circuit. 放熱フィンの受熱部が、LED照明取付板側を向いた面が平坦面となった縦長方形であり、放熱部が受熱部の2つの長辺のうち少なくともいずれか一方に設けられ、放熱フィンが、受熱部を貫通した固定具によりLED照明取付板に固定されている請求項1記載のLED照明用放熱装置。 The heat receiving portion of the heat radiating fin is a vertical rectangle whose surface facing the LED lighting mounting plate is a flat surface, the heat radiating portion is provided on at least one of the two long sides of the heat receiving portion, The heat dissipation device for LED lighting according to claim 1, which is fixed to the LED lighting mounting plate by a fixing tool penetrating the heat receiving portion. 放熱フィンの放熱部が受熱部の2つの長辺に設けられ、全体としてU字状となっている請求項2記載のLED照明用放熱装置。 The heat radiating device for LED lighting according to claim 2, wherein the heat radiating portion of the heat radiating fin is provided on two long sides of the heat receiving portion, and has a U shape as a whole. 放熱フィンの2つの放熱部に互いに独立したヒートパイプ部が設けられている請求項3記載のLED照明用放熱装置。 The heat radiating device for LED lighting according to claim 3, wherein heat pipe portions independent of each other are provided in the two heat radiating portions of the heat radiating fins. 放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられている請求項4記載のLED照明用放熱装置。 The heat dissipating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U shape, and the hydraulic fluid enclosing circuit of the heat pipe part of the heat dissipating part forms the substrate The heat dissipating device for LED lighting according to claim 4, wherein at least one of the two metal plates is provided by bulging outward. 放熱フィンの2つの放熱部にヒートパイプ部が設けられ、両放熱部のヒートパイプ部の作動液封入回路内どうしが、受熱部に設けられた中空連通部を介して通じさせられている請求項3記載のLED照明用放熱装置。 A heat pipe portion is provided in two heat radiating portions of the heat radiating fins, and the inside of the hydraulic fluid sealing circuit of the heat pipe portions of both heat radiating portions is communicated through a hollow communication portion provided in the heat receiving portion. 3. A heat dissipation device for LED illumination according to 3. 放熱フィンが、2枚の金属板を積層状に接合することによりつくられた基板をU字状に曲げることによって形成されており、放熱部のヒートパイプ部の作動液封入回路が、基板を形成する2枚の金属板のうちの少なくともいずれか一方の金属板が外側に膨出することにより設けられ、受熱部の中空連通部が、基板を形成する一方の金属板のみがLED照明取付板と反対側に膨出することにより設けられている請求項6記載のLED照明用放熱装置。 The heat dissipating fin is formed by bending a substrate made by joining two metal plates in a laminated shape into a U shape, and the hydraulic fluid enclosing circuit of the heat pipe part of the heat dissipating part forms the substrate At least one of the two metal plates is provided by bulging outward, and the hollow communication portion of the heat receiving portion is the only one of the metal plates forming the substrate and the LED illumination mounting plate. The heat dissipating device for LED lighting according to claim 6, which is provided by expanding to the opposite side. 放熱フィンの両放熱部間の間隔が7mm以上である請求項3〜7のうちのいずれかに記載のLED照明用放熱装置。 The space | interval between both the thermal radiation parts of a thermal radiation fin is 7 mm or more, The thermal radiation apparatus for LED lighting in any one of Claims 3-7. 放熱フィンの受熱部の長辺の長さが200mm以上であるとともに放熱部が受熱部の長辺の全長にわたって設けられており、受熱部から放熱部の先端までの直線距離が50mm以上である請求項2〜8のうちのいずれかに記載のLED照明用放熱装置。 The length of the long side of the heat receiving part of the radiating fin is 200 mm or more, the heat radiating part is provided over the entire length of the long side of the heat receiving part, and the linear distance from the heat receiving part to the tip of the heat radiating part is 50 mm or more. Item 9. A heat dissipation device for LED illumination according to any one of Items 2 to 8. LED照明取付板における放熱フィンの受熱部の長手方向と直交する方向の寸法が200mm以上である請求項9記載のLED照明用放熱装置。 The LED illumination heat dissipating device according to claim 9, wherein the LED illumination mounting plate has a dimension in a direction orthogonal to the longitudinal direction of the heat receiving portion of the heat radiation fin of 200 mm or more. 請求項1〜10のうちのいずれかに記載のLED照明用放熱装置と、LED照明用放熱装置のLED照明取付板の照明取付面に取り付けられ、かつ発光源として複数のLEDを有するLED照明とを備えた照明装置。 The LED illumination heat dissipation device according to any one of claims 1 to 10, and an LED illumination that is attached to an illumination attachment surface of an LED illumination attachment plate of the LED illumination heat dissipation device and has a plurality of LEDs as a light source. A lighting device comprising:
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