JP6152689B2 - Heat pump water heater - Google Patents
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- JP6152689B2 JP6152689B2 JP2013093314A JP2013093314A JP6152689B2 JP 6152689 B2 JP6152689 B2 JP 6152689B2 JP 2013093314 A JP2013093314 A JP 2013093314A JP 2013093314 A JP2013093314 A JP 2013093314A JP 6152689 B2 JP6152689 B2 JP 6152689B2
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 130
- 239000003507 refrigerant Substances 0.000 claims description 132
- 238000010257 thawing Methods 0.000 claims description 124
- 238000010521 absorption reaction Methods 0.000 description 36
- 238000000034 method Methods 0.000 description 21
- 238000010438 heat treatment Methods 0.000 description 14
- 238000001514 detection method Methods 0.000 description 12
- 230000008020 evaporation Effects 0.000 description 6
- 238000001704 evaporation Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005338 heat storage Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
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Description
本発明はヒートポンプ給湯装置に関し、特に除霜運転時に除霜弁を利用して除霜を行うものに関する。 The present invention relates to a heat pump hot water supply device, and more particularly to a device that performs defrosting using a defrost valve during a defrosting operation.
従来から、冷媒を利用した熱交換式のヒートポンプ給湯装置が一般に広く普及している。この種のヒートポンプ給湯装置は、冷媒により湯水を加熱するヒートポンプユニット、加熱された湯水を貯留する貯湯タンク、ヒートポンプユニットと貯湯タンクとの間に湯水を循環する加熱循環回路等を備え、夜間割引の安価な電力を利用して、貯湯タンク内の湯水を加熱循環回路に循環させてヒートポンプユニットで加熱して、加熱された湯水を貯湯タンク内に戻して貯留しておき、蛇口や風呂等の所望の給湯先に給湯するものである。 2. Description of the Related Art Conventionally, heat exchange type heat pump water heaters using a refrigerant have been widely used. This type of heat pump water heater includes a heat pump unit that heats hot water with a refrigerant, a hot water storage tank that stores heated hot water, a heating circuit that circulates hot water between the heat pump unit and the hot water storage tank, etc. Use cheap power to circulate hot water in the hot water tank through the heating circuit and heat it with the heat pump unit, and return the hot water to the hot water tank for storage. Hot water is supplied to the hot water supply destination.
上記のヒートポンプユニットは、圧縮機、給湯用熱交換器、膨張弁、蒸発熱交換器が冷媒配管を介して接続されることで構成され、冷媒回路に封入された冷媒を利用して給湯加熱運転が行われる。この給湯加熱運転では、圧縮機と蒸発熱交換器用の送風ファンとが夫々駆動され、給湯用熱交換器により冷媒回路を流れる冷媒と加熱循環回路を流れる湯水との間で熱交換が行われて湯水が加熱される。 The above heat pump unit is configured by connecting a compressor, a hot water supply heat exchanger, an expansion valve, and an evaporative heat exchanger via a refrigerant pipe, and uses a refrigerant enclosed in a refrigerant circuit to perform hot water supply heating operation. Is done. In this hot water supply heating operation, the compressor and the blower fan for the evaporative heat exchanger are respectively driven, and heat exchange is performed between the refrigerant flowing through the refrigerant circuit and the hot water flowing through the heating circulation circuit by the hot water supply heat exchanger. Hot water is heated.
ところで、上記のヒートポンプユニットにおいて、蒸発熱交換器で冷媒が外気から吸熱する構造上、寒冷地や冬場等では、蒸発熱交換器の表面に大気中の水蒸気が付着して凍結することで霜が発生する場合がある。蒸発熱交換器に霜が付着すると、蒸発熱交換器における吸熱効率が著しく低下してしまい、結果的にヒートポンプ給湯装置の運転効率が低下してしまうという問題がある。 By the way, in the heat pump unit described above, due to the structure in which the refrigerant absorbs heat from the outside air with the evaporative heat exchanger, frost is generated by freezing water vapor in the atmosphere attached to the surface of the evaporative heat exchanger in cold regions and winter. May occur. If frost adheres to the evaporative heat exchanger, the endothermic efficiency in the evaporative heat exchanger is significantly reduced, resulting in a problem that the operation efficiency of the heat pump hot water supply device is reduced.
このため、ヒートポンプ給湯装置には、一般的に、給湯加熱運転を停止して蒸発熱交換器に付着した霜を取り除く為の除霜運転の機能が設けられている。このような除霜運転としては、以下に説明するような種々の技術が実用化されている。 For this reason, the heat pump hot water supply device is generally provided with a function of a defrosting operation for removing the frost adhering to the evaporation heat exchanger by stopping the hot water supply heating operation. As such a defrosting operation, various techniques described below have been put into practical use.
例えば、従来の除霜運転では、圧縮機に四方弁を設け、除霜運転時には、この四方弁を介して冷媒を通常運転時とは逆方向に流すことで、圧縮機で加熱された冷媒を蒸発熱交換器に直接流して蒸発熱交換器の霜を取り除いたり、給湯用熱交換器をバイパスするバイパス回路を設け、このバイパス回路に除霜弁を設け、除霜運転時には、除霜弁を開弁して圧縮機で加熱された冷媒を、バイパス回路を介して蒸発熱交換器に直接流して蒸発熱交換器の霜を取り除く技術が実用化されている。 For example, in the conventional defrosting operation, the compressor is provided with a four-way valve, and during the defrosting operation, the refrigerant heated by the compressor is caused to flow through the four-way valve in the direction opposite to that during normal operation. Directly flow to the evaporative heat exchanger to remove frost on the evaporative heat exchanger, or provide a bypass circuit that bypasses the hot water heat exchanger, and provides a defrost valve in this bypass circuit. A technique for removing the frost from the evaporation heat exchanger by opening the valve and heating the refrigerant heated by the compressor directly to the evaporation heat exchanger via a bypass circuit has been put into practical use.
特許文献1の冷凍サイクル装置では、上記のバイパス回路と除霜弁を備えると共に、冷媒が膨張する際のエネルギーを電力や動力に変換する膨張機が膨張弁に代えて設けられた構造が開示されている。除霜運転時には、除霜弁を開弁してバイパス回路に冷媒を流すと共に膨張機の回転数を増加して冷媒回路にも冷媒を流すことで、蒸発熱交換器への冷媒流量を増加して除霜を行う。 In the refrigeration cycle apparatus of Patent Document 1, a structure is disclosed that includes the bypass circuit and the defrost valve, and an expander that converts energy when the refrigerant expands into electric power or power instead of the expansion valve. ing. During the defrosting operation, the defrost valve is opened to allow the refrigerant to flow into the bypass circuit and increase the rotation speed of the expander to flow the refrigerant into the refrigerant circuit, thereby increasing the refrigerant flow rate to the evaporative heat exchanger. To defrost.
従来のバイパス回路と除霜弁を備えた構造では、除霜運転が開始されると、除霜弁が開放されて、圧縮機から非圧縮状態の冷媒が吐出され、この非圧縮状態の冷媒を循環させることで除霜を行うが、蒸発熱交換器で冷媒の温度は急速に低下してしまうので、温度低下した冷媒を循環させても除霜を効果的に行えない。つまり、蒸発熱交換器での熱交換後の冷媒は熱量が不足するので、除霜に時間がかかってしまい、ヒートポンプ給湯装置の運転効率が著しく低下してしまう。 In the conventional structure including the bypass circuit and the defrost valve, when the defrost operation is started, the defrost valve is opened, and the non-compressed refrigerant is discharged from the compressor. Although the defrosting is performed by circulating the refrigerant, the temperature of the refrigerant rapidly decreases in the evaporative heat exchanger. Therefore, the defrosting cannot be effectively performed even if the refrigerant whose temperature has decreased is circulated. That is, since the refrigerant after heat exchange in the evaporative heat exchanger has a shortage of heat, it takes time for defrosting, and the operating efficiency of the heat pump hot water supply device is significantly reduced.
また、特許文献1の除霜運転では、膨張機の回転数を制御することで、除霜弁が設置されたバイパス回路と膨張機が設置された冷媒回路との2つの回路に冷媒を流して、蒸発熱交換器への冷媒流量を増加させているが、膨張機の回転数を制御するのは手間がかかるので、コスト高となる虞がある。 Further, in the defrosting operation of Patent Document 1, by controlling the rotation speed of the expander, the refrigerant is caused to flow through two circuits, a bypass circuit where the defrost valve is installed and a refrigerant circuit where the expander is installed. Although the refrigerant flow rate to the evaporative heat exchanger is increased, it takes time and effort to control the rotational speed of the expander, which may increase the cost.
本発明の目的は、除霜運転時間の短縮化を容易に且つ確実に実現可能なヒートポンプ給湯装置を提供すること、除霜運転時に圧縮機への液戻りを防止可能なヒートポンプ給湯装置を提供すること、等である。 An object of the present invention is to provide a heat pump hot water supply apparatus that can easily and surely shorten the defrosting operation time, and to provide a heat pump hot water supply apparatus that can prevent liquid return to the compressor during the defrosting operation. And so on.
請求項1のヒートポンプ給湯装置は、圧縮機と給湯用熱交換器と膨張手段と蒸発熱交換器とを冷媒回路で接続したヒートポンプユニットと、前記冷媒回路に設けられ且つ前記膨張手段をバイパスするバイパス回路と、このバイパス回路に設けられた除霜弁とを備えたヒートポンプ給湯装置であって、前記蒸発熱交換器の着霜を検知した場合には、前記給湯用熱交換器での熱交換を停止すると共に除霜運転を開始する除霜運転制御手段を備えたヒートポンプ給湯装置において、前記除霜運転制御手段は、前記除霜運転中には、前記圧縮機の吐出冷媒温度に応じて、前記除霜弁を開閉制御することを特徴としている。 A heat pump hot water supply apparatus according to claim 1 is a heat pump unit in which a compressor, a hot water supply heat exchanger, an expansion means, and an evaporative heat exchanger are connected by a refrigerant circuit, and a bypass provided in the refrigerant circuit and bypassing the expansion means. A heat pump hot water supply device including a circuit and a defrost valve provided in the bypass circuit, and when the frost formation of the evaporative heat exchanger is detected, heat exchange in the heat exchanger for hot water supply is performed. In the heat pump hot water supply apparatus including a defrosting operation control unit that stops and starts the defrosting operation, the defrosting operation control unit is configured to perform the defrosting operation according to a discharge refrigerant temperature of the compressor during the defrosting operation. The defrosting valve is controlled to open and close.
請求項2のヒートポンプ給湯装置は、請求項1の発明において、前記除霜運転制御手段は、前記除霜運転の開始時には、前記膨張手段を所定時間全開に設定し、この所定時間経過後に、前記除霜弁の開閉制御を開始するように制御することを特徴としている。 The heat pump hot water supply apparatus according to a second aspect is the invention according to the first aspect , wherein the defrosting operation control means sets the expansion means fully open for a predetermined time at the start of the defrosting operation, and after the predetermined time has elapsed, Control is performed so as to start opening / closing control of the defrost valve.
請求項3のヒートポンプ給湯装置は、請求項1の発明において、前記除霜運転制御手段は、前記除霜運転の開始時には、前記圧縮機の吐出冷媒温度が設定温度以下となるまで前記膨張手段を全開に設定し、設定温度以下となった場合に前記除霜弁の開閉制御を開始するように制御することを特徴としている。 According to a third aspect of the present invention, there is provided the heat pump hot-water supply apparatus according to the first aspect , wherein the defrosting operation control means sets the expansion means at a start of the defrosting operation until a discharged refrigerant temperature of the compressor becomes a set temperature or lower. It is set to be fully open, and control is performed so as to start opening / closing control of the defrost valve when the temperature becomes equal to or lower than a set temperature.
請求項2の発明によれば、ヒートポンプ給湯装置は、蒸発熱交換器の着霜を検知した場合には、給湯用熱交換器での熱交換を停止すると共に除霜運転を開始する除霜運転制御手段を備え、除霜運転制御手段は、除霜運転中には、前記圧縮機の吐出冷媒温度に応じて、除霜弁を開閉制御するので、除霜弁が閉止状態の場合、給湯用熱交換器にて高温高圧の冷媒を溜め込み、除霜弁が開放状態の場合、給湯用熱交換器に溜め込んだ高温の冷媒を蒸発熱交換器に流し、この開閉状態の切り換え制御を圧縮機の吐出冷媒温度に応じて繰り返し行うことで除霜を行う。
従って、蒸発熱交換器に高温の冷媒を繰り返し流すことができるので、除霜運転中に除霜に利用される冷媒の温度を高く維持することができ、故に、除霜運転時間の短縮化を容易に且つ確実に実現することができるので、ヒートポンプ給湯装置の省エネルギー化を図ることができる。
According to the invention of claim 2, when the heat pump hot water supply device detects frost formation on the evaporative heat exchanger, the heat pump hot water supply device stops the heat exchange in the hot water supply heat exchanger and starts the defrosting operation. Control means, and the defrosting operation control means controls opening and closing of the defrosting valve in accordance with the refrigerant discharge temperature of the compressor during the defrosting operation. When high-temperature and high-pressure refrigerant is stored in the heat exchanger and the defrost valve is open, the high-temperature refrigerant stored in the hot water heat exchanger flows into the evaporative heat exchanger, and the switching control of the open / close state is controlled by the compressor. Defrosting is performed by repeatedly performing according to the discharge refrigerant temperature .
Accordingly, since the high-temperature refrigerant can be repeatedly flowed to the evaporative heat exchanger, the temperature of the refrigerant used for defrosting can be kept high during the defrosting operation, and therefore the defrosting operation time can be shortened. Since it can implement | achieve easily and reliably, the energy saving of a heat pump hot-water supply apparatus can be achieved.
請求項2の発明によれば、除霜運転制御手段は、除霜運転の開始時には、膨張手段を所定時間全開に設定し、この所定時間経過後に、除霜弁の開閉制御を開始するように制御するので、除霜運転の開始時に、全開状態でも冷媒回路の断面積より小さい膨張手段で冷媒が絞られて冷媒温度が下げられ、冷媒温度と外気温度との温度差を小さくすると共に蒸発熱交換器への冷媒流量を制限することで、蒸発熱交換器での冷媒の急激な温度変化を抑制して、圧縮機への液戻りを防止することができる。 According to the invention of claim 2, the defrosting operation control means sets the expansion means to be fully open for a predetermined time at the start of the defrosting operation, and starts opening / closing control of the defrosting valve after the predetermined time has elapsed. Therefore, at the start of the defrosting operation, the refrigerant is squeezed by the expansion means smaller than the refrigerant circuit cross-sectional area even in the fully opened state, the refrigerant temperature is lowered, the temperature difference between the refrigerant temperature and the outside air temperature is reduced, and the heat of evaporation By limiting the flow rate of the refrigerant to the exchanger, it is possible to suppress a rapid temperature change of the refrigerant in the evaporative heat exchanger and prevent liquid return to the compressor.
請求項3の発明によれば、除霜運転制御手段は、除霜運転の開始時には、前記圧縮機の吐出冷媒温度が設定温度以下となるまで膨張手段を全開に設定し、設定温度以下となった場合に前記除霜弁の開閉制御を開始するように制御するので、請求項2と同様の効果を奏する。 According to the invention of claim 3 , at the start of the defrosting operation, the defrosting operation control means sets the expansion means to fully open until the refrigerant discharge refrigerant temperature becomes equal to or lower than the set temperature, and becomes lower than the set temperature. In this case, the opening / closing control of the defrost valve is started, so that the same effect as in the second aspect can be obtained.
以下、本発明を実施するための形態について実施例に基づいて説明する。 Hereinafter, modes for carrying out the present invention will be described based on examples.
先ず、本発明のヒートポンプ給湯装置1の全体構成について説明する。
図1に示すように、ヒートポンプ給湯装置1は、湯水を貯留する貯湯タンク5を備えた貯湯給湯装置2、貯湯タンク5の湯水の加熱を行うヒートポンプ式熱源機3、ヒートポンプ給湯装置1を制御する制御ユニット4、貯湯給湯装置2とヒートポンプ式熱源機3との間に湯水を循環させる循環用配管8a,8b等から構成されている。
First, the whole structure of the heat pump hot-water supply apparatus 1 of this invention is demonstrated.
As shown in FIG. 1, a heat pump hot water supply apparatus 1 controls a hot water storage hot water supply apparatus 2 having a hot water storage tank 5 for storing hot water, a heat pump heat source apparatus 3 for heating hot water in the hot water storage tank 5, and a heat pump hot water supply apparatus 1. It comprises circulation pipes 8a and 8b for circulating hot water between the control unit 4, the hot water storage hot water supply device 2 and the heat pump heat source unit 3.
図1に示すように、貯湯給湯装置2は、縦長筒状の外周面を有する貯湯タンク5、各種の配管6,7,8a,8b、湯水循環ポンプ11、開閉弁12、混合弁13、主制御ユニット16、外装ケース17等を備えている。貯湯タンク5は、ヒートポンプ式熱源機3で加熱された高温の湯水(例えば、80〜90℃)を貯留するものである。 As shown in FIG. 1, a hot water storage and hot water supply apparatus 2 includes a hot water storage tank 5 having a vertically long cylindrical outer peripheral surface, various pipes 6, 7, 8 a and 8 b, a hot water circulation pump 11, an on-off valve 12, a mixing valve 13, A control unit 16, an outer case 17, and the like are provided. The hot water storage tank 5 stores high-temperature hot water (for example, 80 to 90 ° C.) heated by the heat pump heat source unit 3.
貯湯タンク5の下端部には、給水配管6と循環用配管8aとが接続されている。給水配管6には、貯湯タンク5へ低温の上水を供給する為の開閉弁12が設けられている。貯湯タンク5の上端部には、循環用配管8bと出湯配管7とが接続され、循環用配管8bから戻された高温の湯水を貯湯タンク5内に貯留し、給湯時には貯湯タンク5内の高温の湯水を出湯配管7に供給することができる。 A water supply pipe 6 and a circulation pipe 8 a are connected to the lower end of the hot water storage tank 5. The water supply pipe 6 is provided with an on-off valve 12 for supplying low temperature clean water to the hot water storage tank 5. A circulation pipe 8b and a hot water discharge pipe 7 are connected to the upper end of the hot water storage tank 5, and hot hot water returned from the circulation pipe 8b is stored in the hot water storage tank 5. When hot water is supplied, the high temperature in the hot water storage tank 5 is stored. Hot water can be supplied to the hot water supply pipe 7.
貯湯タンク5には、複数の温度センサ5a〜5dが高さ方向所定間隔おきの位置に配置され、温度センサ5a〜5dの温度検出信号が主制御ユニット16に供給される。外装ケース17は、薄鋼板製の箱状に形成され、貯湯タンク5、各種の配管類6,7、循環用配管8a,8bの大部分、湯水循環ポンプ11、開閉弁12、混合弁13、各種の温度センサ15a〜15d、主制御ユニット16等を収容している。 In the hot water storage tank 5, a plurality of temperature sensors 5 a to 5 d are arranged at predetermined intervals in the height direction, and temperature detection signals from the temperature sensors 5 a to 5 d are supplied to the main control unit 16. The outer case 17 is formed in a thin steel plate box shape, and includes a hot water storage tank 5, various pipes 6 and 7, most of the circulation pipes 8a and 8b, a hot water circulation pump 11, an on-off valve 12, a mixing valve 13, Various temperature sensors 15a to 15d, a main control unit 16 and the like are accommodated.
次に、ヒートポンプ式熱源機3について説明する。
図1に示すように、ヒートポンプ式熱源機3は、圧縮機21と、凝縮器としての給湯用熱交換器22と、高圧の冷媒を急膨張させて温度と圧力を下げる膨張弁23と、蒸発熱交換器としての外気熱吸収用熱交換器24とを有し、これら機器21〜24が冷媒回路25を介して接続されヒートポンプユニット20を構成し、冷媒回路25に収容された冷媒を利用して給湯加熱運転を行う。
Next, the heat pump heat source machine 3 will be described.
As shown in FIG. 1, a heat pump heat source unit 3 includes a compressor 21, a hot water supply heat exchanger 22 as a condenser, an expansion valve 23 that rapidly expands a high-pressure refrigerant to lower the temperature and pressure, and evaporation A heat exchanger 24 for absorbing outside air as a heat exchanger, and these devices 21 to 24 are connected via a refrigerant circuit 25 to constitute a heat pump unit 20, and use the refrigerant accommodated in the refrigerant circuit 25. Perform hot water heating operation.
ヒートポンプ式熱源機3は、さらに、送風モータ27aで駆動される蒸発熱交換器用の送風ファン27と、主制御ユニット16に接続され且つヒートポンプ式熱源機3を制御する補助制御ユニット33と、これらを収納する外装ケース35等を備えている。 The heat pump heat source machine 3 further includes a blower fan 27 for an evaporation heat exchanger driven by a blower motor 27a, an auxiliary control unit 33 connected to the main control unit 16 and controlling the heat pump heat source machine 3, and these. An exterior case 35 and the like for housing are provided.
圧縮機21は、気相状態の冷媒を断熱圧縮して温度上昇させる公知の密閉型圧縮機である。尚、除霜運転時には、除霜用電磁弁32が閉止状態の場合、圧縮機21は冷媒を断熱圧縮し、除霜用電磁弁32が開放状態の場合、圧縮機21を冷媒を圧縮しないポンプとして駆動可能であり、圧縮機21から非圧縮状態の冷媒が吐出される。 The compressor 21 is a known hermetic compressor that adiabatically compresses a refrigerant in a gas phase state to increase the temperature. During the defrosting operation, when the defrosting solenoid valve 32 is closed, the compressor 21 adiabatically compresses the refrigerant. When the defrosting solenoid valve 32 is open, the compressor 21 does not compress the refrigerant. And the compressor 21 discharges refrigerant in an uncompressed state.
給湯用熱交換器22は、循環用配管8a,8b間に設置された熱交換器通路部22aと冷媒回路25の一部となる内部通路22bとを有する二重管で構成されている。給湯用熱交換器22において、内部通路22bを流れる冷媒と循環用配管8aから熱交換器通路部22aに供給される湯水との間で熱交換され、湯水は加熱され冷媒は冷却され液化する。 The hot water supply heat exchanger 22 is constituted by a double pipe having a heat exchanger passage portion 22 a installed between the circulation pipes 8 a and 8 b and an internal passage 22 b which is a part of the refrigerant circuit 25. In the hot water supply heat exchanger 22, heat is exchanged between the refrigerant flowing through the internal passage 22b and the hot water supplied to the heat exchanger passage portion 22a from the circulation pipe 8a, and the hot water is heated and the refrigerant is cooled and liquefied.
膨張弁23(膨張手段に相当する)は、液相状態の冷媒を断熱膨張させ温度低下させるものである。膨張弁23は、絞り量が可変な制御弁からなる。膨張弁23は、全開状態でも冷媒回路25の断面積より小さい断面積を有する、つまり、膨張弁23は、除霜運転時に設定される全開状態でも絞り機能を奏するので、膨張弁23の入口側と出口側の冷媒には、後述するバイパス回路31が閉鎖されている場合は温度差や圧力差が存在する(図3の膨張弁入口温度と膨張弁出口温度参照)。 The expansion valve 23 (corresponding to the expansion means) is for adiabatic expansion of the refrigerant in the liquid phase state to lower the temperature. The expansion valve 23 is a control valve having a variable throttle amount. The expansion valve 23 has a cross-sectional area smaller than that of the refrigerant circuit 25 even in the fully opened state, that is, the expansion valve 23 performs a throttling function even in the fully opened state set during the defrosting operation. There is a temperature difference or a pressure difference between the refrigerant on the outlet side and a bypass circuit 31 described later (see the expansion valve inlet temperature and the expansion valve outlet temperature in FIG. 3).
外気熱吸収用熱交換器24は、冷媒回路25に含まれる蒸発器通路部24aを有し、この蒸発器通路部24aは伝熱管と複数のフィンとを有し、この外気熱吸収用熱交換器24において、蒸発器通路部24aを流れる冷媒と外気との間で熱交換され、冷媒は外気から吸熱して気化する。 The outside air heat absorption heat exchanger 24 includes an evaporator passage portion 24a included in the refrigerant circuit 25. The evaporator passage portion 24a includes a heat transfer tube and a plurality of fins. In the evaporator 24, heat is exchanged between the refrigerant flowing through the evaporator passage portion 24a and the outside air, and the refrigerant absorbs heat from the outside air and vaporizes.
冷媒回路25において、圧縮機21の吐出側に設けられ且つ圧縮機21から吐出する冷媒温度を検知する圧縮機吐出側温度センサ29a、外気熱吸収用熱交換器24の出口側に設けられ且つ外気熱吸収用熱交換器24から流出する冷媒温度を検知する蒸発熱交換器出口側温度センサ29b、膨張弁23の入口側に設けられ且つ膨張弁23に流入する冷媒温度を検知する膨張弁入口側温度センサ29c、膨張弁23の出口側に設けられ且つ膨張弁23から流出する冷媒温度を検知する膨張弁出口側温度センサ29d等が設けられている。 In the refrigerant circuit 25, a compressor discharge-side temperature sensor 29 a that is provided on the discharge side of the compressor 21 and detects the refrigerant temperature discharged from the compressor 21, and is provided on the outlet side of the heat exchanger 24 for absorbing outside air heat and outside air An evaporative heat exchanger outlet side temperature sensor 29b for detecting the refrigerant temperature flowing out from the heat absorption heat exchanger 24, an expansion valve inlet side for detecting the refrigerant temperature provided on the inlet side of the expansion valve 23 and flowing into the expansion valve 23 There are provided a temperature sensor 29c, an expansion valve outlet side temperature sensor 29d that is provided on the outlet side of the expansion valve 23 and detects the refrigerant temperature flowing out of the expansion valve 23, and the like.
冷媒回路25には、膨張弁23をバイパスするように膨張弁23の入口側と出口側とに接続されたバイパス回路31が設けられている。バイパス回路31には、膨張弁23と並列接続されるように且つ除霜運転時に補助制御ユニット33によって開閉制御される除霜用電磁弁32(除霜弁に相当する)が設けられている。 The refrigerant circuit 25 is provided with a bypass circuit 31 connected to the inlet side and the outlet side of the expansion valve 23 so as to bypass the expansion valve 23. The bypass circuit 31 is provided with a defrosting electromagnetic valve 32 (corresponding to a defrosting valve) that is connected in parallel with the expansion valve 23 and controlled to open and close by the auxiliary control unit 33 during the defrosting operation.
ヒートポンプ式熱源機3の給湯加熱運転時において、圧縮機21により高圧に圧縮された加熱状態の冷媒は、給湯用熱交換器22に送られ、湯水循環ポンプ11の駆動により貯湯タンク5の下端部から循環用配管8aを経て熱交換器通路部22aに流入した水と熱交換してその水を暖め、温度が低下した冷媒は膨張弁23に送られ、加熱された湯水が循環用配管8bを通って貯湯給湯装置2の貯湯タンク5に貯留され、ヒートポンプ式熱源機3を経由する加熱動作を繰り返すことで貯湯タンク5に高温の湯水が貯留される。 During the hot water supply heating operation of the heat pump heat source unit 3, the heated refrigerant compressed to a high pressure by the compressor 21 is sent to the hot water supply heat exchanger 22, and the hot water circulation pump 11 is driven to lower the lower end of the hot water storage tank 5. Then, heat is exchanged with water flowing into the heat exchanger passage portion 22a through the circulation pipe 8a to warm the water, and the refrigerant whose temperature is lowered is sent to the expansion valve 23, and the heated hot water passes through the circulation pipe 8b. The hot water is stored in the hot water storage tank 5 of the hot water storage hot water supply device 2 and the hot water is stored in the hot water storage tank 5 by repeating the heating operation via the heat pump heat source unit 3.
次に、制御ユニット4について説明する。
図1に示すように、ヒートポンプ給湯装置1は、主制御ユニット16と補助制御ユニット33からなる制御ユニット4によって制御される。各種の温度センサ等の検出信号が制御ユニット4に送信され、この制御ユニット4により、貯湯給湯装置2とヒートポンプ式熱源機3の動作、各種のポンプの作動・停止、各種の弁の開閉状態の切り換え及び開度調整等を制御し、各種運転(加熱循環運転、給湯運転、除霜運転等)を実行する。
Next, the control unit 4 will be described.
As shown in FIG. 1, the heat pump hot water supply apparatus 1 is controlled by a control unit 4 including a main control unit 16 and an auxiliary control unit 33. Detection signals from various temperature sensors and the like are transmitted to the control unit 4, and the control unit 4 controls the operation of the hot water storage hot water supply device 2 and the heat pump heat source unit 3, the operation / stop of various pumps, and the open / close states of various valves. Various operations (heating circulation operation, hot water supply operation, defrosting operation, etc.) are executed by controlling switching and opening degree adjustment.
主制御ユニット16は、ユーザーが操作可能な操作リモコン36との間でデータ通信可能であり、操作リモコン36のスイッチ操作により目標給湯温度が設定されると、その目標給湯温度データが操作リモコン36から主制御ユニット16に送信される。補助制御ユニット33は、主制御ユニット16との間でデータ通信可能であり、主制御ユニット16からの指令に従ってヒートポンプ式熱源機3の各種機器(圧縮機21、膨張弁23、送風モータ27a、除霜用電磁弁32等)の駆動制御を行う。 The main control unit 16 can perform data communication with the operation remote controller 36 that can be operated by the user. When the target hot water temperature is set by operating the switch of the operation remote controller 36, the target hot water temperature data is transferred from the operation remote controller 36. It is transmitted to the main control unit 16. The auxiliary control unit 33 is capable of data communication with the main control unit 16, and in accordance with instructions from the main control unit 16, various devices (the compressor 21, the expansion valve 23, the blower motor 27 a, the removal device) of the heat pump heat source unit 3. The drive control of the frost electromagnetic valve 32 and the like is performed.
次に、外気熱吸収用熱交換器24の着霜を検知した場合に自動的に行われる、外気熱吸収用熱交換器24に対する除霜運転制御について、図2のフローチャートと図3の除霜運転開始後の温度変化を示した線図とに基づいて説明する。尚、図中の符号Si(i=1,2,・・)は各ステップを示す。この除霜運転制御の制御プログラムは、制御ユニット4に予め格納されている。 Next, regarding the defrosting operation control for the outside air heat absorption heat exchanger 24, which is automatically performed when frost formation of the outside air heat absorption heat exchanger 24 is detected, the flowchart of FIG. 2 and the defrosting of FIG. A description will be given based on a diagram showing a temperature change after the start of operation. In the figure, the symbol Si (i = 1, 2,...) Indicates each step. The control program for the defrosting operation control is stored in the control unit 4 in advance.
図2のフローチャートにおいて、この制御が開始されると、最初にS1において、除霜運転開始条件成立か否か判定される。除霜運転を開始する為の条件が成立している場合、つまり、S1の判定がYesの場合は、S2に移行し、S1の判定がNoの場合は、S1を繰り返す。 In the flowchart of FIG. 2, when this control is started, it is first determined in S1 whether or not a defrosting operation start condition is satisfied. When the condition for starting the defrosting operation is established, that is, when the determination of S1 is Yes, the process proceeds to S2, and when the determination of S1 is No, S1 is repeated.
尚、除霜運転開始条件としては、例えば、蒸発熱交換器出口側温度センサ29bの検知信号を読み込み、外気熱吸収用熱交換器24から吐出される冷媒の温度が一定温度(例えば−5℃)以下の場合に除霜運転を開始しても良いし、外気熱吸収用熱交換器24の外周部近傍に設置され且つ外気熱吸収用熱交換器24に霜が付着したことを検知可能な着霜センサからの検知信号に基づいても良く、種々の条件を採用可能であり特に限定する必要はない。 As the defrosting operation start condition, for example, the detection signal of the evaporative heat exchanger outlet side temperature sensor 29b is read, and the temperature of the refrigerant discharged from the outside heat absorption heat exchanger 24 is a constant temperature (for example, −5 ° C.). ) The defrosting operation may be started in the following cases, and it is possible to detect that frost is attached to the outside air heat absorption heat exchanger 24 and is installed near the outer periphery of the outside air heat absorption heat exchanger 24. It may be based on a detection signal from the frosting sensor, and various conditions can be adopted and there is no need to particularly limit them.
次に、S2において、給湯用熱交換器22での熱交換を停止すると共に除霜運転を開始し(図3の時間Ta)、S3に移行する。具体的に、このS2では、貯湯給湯装置2側においては、主制御ユニット16によって、湯水循環ポンプ11の駆動を停止して給湯加熱運転を停止する。 Next, in S2, the heat exchange in the hot water supply heat exchanger 22 is stopped and the defrosting operation is started (time Ta in FIG. 3), and the process proceeds to S3. Specifically, in the S2, in the savings Yukyu hot water device 2 side, the main control unit 16 stops the driving of the hot water circulating pump 11 stops the hot water supply heating operation.
一方、ヒートポンプ式熱源機3側においては、補助制御ユニット33によって、送風モータ27aを停止し、圧縮機21を駆動し、膨張弁23を全開状態に設定する。この設定では、冷媒は圧縮機21によって圧縮され、給湯用熱交換器22で熱交換されずに高温状態で膨張弁23に達する。膨張弁23は、全開状態に設定しても絞り機能を奏するので、給湯用熱交換器22からの冷媒は膨張弁23によって絞られて温度が低下し、外気熱吸収用熱交換器24に流入する。 On the other hand, on the heat pump heat source device 3 side, the auxiliary control unit 33 stops the blower motor 27a, drives the compressor 21, and sets the expansion valve 23 to a fully open state. In this setting, the refrigerant is compressed by the compressor 21 and reaches the expansion valve 23 in a high temperature state without heat exchange in the hot water heat exchanger 22. Even if the expansion valve 23 is set to the fully open state, the expansion function is exerted, so that the refrigerant from the hot water supply heat exchanger 22 is throttled by the expansion valve 23 and the temperature is lowered and flows into the outside air heat absorption heat exchanger 24. To do.
このように、高温の冷媒を、全開状態の膨張弁23で冷媒温度を下げて冷媒温度と外気温度との温度差を小さくすると共に外気熱吸収用熱交換器24への冷媒流量を制限することで、高温の冷媒を外気熱吸収用熱交換器24へ一気に流した際に発生する圧縮機21への液戻りを防止する。 In this way, the refrigerant temperature of the high-temperature refrigerant is reduced by the fully opened expansion valve 23 to reduce the temperature difference between the refrigerant temperature and the outside air temperature, and the refrigerant flow rate to the outside air heat absorption heat exchanger 24 is limited. Thus, liquid return to the compressor 21 that occurs when a high-temperature refrigerant flows through the outside air heat absorption heat exchanger 24 at once is prevented.
次に、S3において、圧縮機吐出側温度センサ29aの検知信号を読み込み、圧縮機21から吐出される冷媒の温度が、例えば50℃以下か否か判定する。このS3では、図3に示すように、圧縮機21から吐出される冷媒温度が、外気熱吸収用熱交換器24で熱交換される影響で徐々に低下し(図3の時間Ta−Tb間)、冷媒温度が例えば50℃以下になった場合(図3の時間Tb)、つまり、S3の判定がYesの場合は、S4に移行し、S3の判定がNoのうちはS3を繰り返し実行する。 Next, in S3, the detection signal of the compressor discharge side temperature sensor 29a is read, and it is determined whether or not the temperature of the refrigerant discharged from the compressor 21 is, for example, 50 ° C. or less. In S3, as shown in FIG. 3, the temperature of the refrigerant discharged from the compressor 21 gradually decreases due to the effect of heat exchange in the outside air heat absorption heat exchanger 24 (between time Ta and Tb in FIG. 3). ) When the refrigerant temperature becomes, for example, 50 ° C. or less (time Tb in FIG. 3), that is, when the determination of S3 is Yes, the process proceeds to S4, and when the determination of S3 is No, S3 is repeatedly executed. .
次に、S4において、除霜用電磁弁32を開弁してバイパス回路31を導通状態に設定し、フラグFに1を設定し、S5に移行する。このS4では、バイパス回路31の導通に伴い圧縮機21は冷媒を圧縮せずポンプとして駆動されるので、圧縮機21からの非圧縮状態の冷媒は、膨張弁23を流れずにバイパス回路31を流れて外気熱吸収用熱交換器24に一気に流入し除霜を行う。 Next, in S4, the defrosting electromagnetic valve 32 is opened, the bypass circuit 31 is set in a conducting state, 1 is set in the flag F, and the process proceeds to S5. In S4, the compressor 21 is driven as a pump without compressing the refrigerant in accordance with the conduction of the bypass circuit 31, so that the refrigerant in the uncompressed state from the compressor 21 passes through the bypass circuit 31 without flowing through the expansion valve 23. It flows and flows into the outside air heat absorption heat exchanger 24 at a stretch to perform defrosting.
次に、S5において、圧縮機吐出側温度センサ29aの検知信号を読み込み、圧縮機21から吐出される冷媒の温度が、例えば28℃以下か否か判定する。このS5では、図3に示すように、バイパス回路31の導通に伴い冷媒流量は増加して外気熱吸収用熱交換器24での熱交換量が増大するので、圧縮機21から吐出される冷媒温度は急激に低下し(図3の時間Tb−Tc間)、冷媒温度が28℃以下になった場合(図3の時間Tc)、つまり、S5の判定がYesの場合は、S6に移行し、S5の判定がNoの場合は、S7に移行する。 Next, in S5, the detection signal of the compressor discharge side temperature sensor 29a is read, and it is determined whether or not the temperature of the refrigerant discharged from the compressor 21 is, for example, 28 ° C. or less. In S5, as shown in FIG. 3, the flow rate of the refrigerant increases with the conduction of the bypass circuit 31, and the amount of heat exchange in the outside air heat absorption heat exchanger 24 increases, so the refrigerant discharged from the compressor 21 When the temperature rapidly decreases (between time Tb and Tc in FIG. 3) and the refrigerant temperature becomes 28 ° C. or lower (time Tc in FIG. 3), that is, when the determination of S5 is Yes, the process proceeds to S6. If the determination in S5 is No, the process proceeds to S7.
次に、S6において、除霜用電磁弁32を閉弁してバイパス回路31を遮蔽状態に設定し、フラグFに0を設定し、S7に移行する。このS6では、図3に示すように、圧縮機21によって冷媒が圧縮され、給湯用熱交換器22で冷媒が溜め込まれることで冷媒の温度及び圧力が上昇していく蓄熱運転が行われる(図3の時間Tc−Td間)。尚、この蓄熱運転時には、膨張弁23を全開状態のまま維持しても良いし全閉状態にしても良い。 Next, in S6, the defrosting electromagnetic valve 32 is closed, the bypass circuit 31 is set to the shielding state, the flag F is set to 0, and the process proceeds to S7. In S6, as shown in FIG. 3, the refrigerant is compressed by the compressor 21, and the refrigerant is stored in the hot water supply heat exchanger 22, whereby the heat storage operation is performed in which the temperature and pressure of the refrigerant rise (see FIG. 3). 3 time Tc-Td). During the heat storage operation, the expansion valve 23 may be maintained in a fully open state or may be fully closed.
次に、S7において、フラグFが0か否か判定する。このS7では、除霜用電磁弁32が開放状態か閉止状態か判定し、除霜用電磁弁32が閉止状態(F=0)の場合、つまり、S7の判定がYesの場合は、S8に移行し、除霜用電磁弁32が開放状態(F=1)の場合、つまり、S7の判定がNoの場合は、S10に移行する。 Next, in S7, it is determined whether or not the flag F is 0. In S7, it is determined whether the defrosting electromagnetic valve 32 is in an open state or a closed state. If the defrosting electromagnetic valve 32 is in a closed state (F = 0), that is, if the determination in S7 is Yes, the process proceeds to S8. If the defrosting solenoid valve 32 is open (F = 1), that is, if the determination in S7 is No, the process proceeds to S10.
次に、S8において、圧縮機吐出側温度センサ29aの検知信号を読み込み、圧縮機21から吐出される冷媒の温度が、例えば40℃以上か否か判定する。このS8では、図3に示すように、給湯用熱交換器22で蓄熱運転が行われているので、圧縮機21の吐出側の冷媒の温度は徐々に上昇していき、冷媒温度が40℃以上となった場合(図3の時間Td)、つまり、S8の判定がYesとなった場合は、S9に移行し、S8の判定がNoの場合は、S10に移行する。 Next, in S8, the detection signal of the compressor discharge side temperature sensor 29a is read, and it is determined whether or not the temperature of the refrigerant discharged from the compressor 21 is 40 ° C. or higher, for example. In the S8, as shown in FIG. 3, since the thermal storage operation in hot water supply heat exchanger 22 is being performed, the temperature of the refrigerant in the discharge side of the compressor 21 gradually rises, coolant temperature 40 When the temperature is higher than or equal to ° C. (time Td in FIG. 3), that is, when the determination of S8 is Yes, the process proceeds to S9, and when the determination of S8 is No, the process proceeds to S10.
次に、S9において、除霜用電磁弁32を開弁してバイパス回路31を導通状態に設定し、フラグFに1を設定し、S10に移行する。このS9では、S4と同様に、バイパス回路31の導通に伴い圧縮機21はポンプとして駆動されるので、圧縮機21からの非圧縮状態の冷媒は、膨張弁23を流れずにバイパス回路31側を流れて外気熱吸収用熱交換器24に一気に流入して除霜を行う。 Next, in S9, the defrosting electromagnetic valve 32 is opened, the bypass circuit 31 is set in a conducting state, 1 is set in the flag F, and the process proceeds to S10. In S9, as in S4, the compressor 21 is driven as a pump with the conduction of the bypass circuit 31, so that the refrigerant in the non-compressed state from the compressor 21 does not flow through the expansion valve 23 but on the bypass circuit 31 side. And flows into the outside air heat absorption heat exchanger 24 at a stretch to perform defrosting.
次に、S10において、蒸発熱交換器出口側温度センサ29bの検知信号を読み込み、外気熱吸収用熱交換器24から吐出される冷媒の温度が一定温度(例えば5℃)以上か否か判定する。このS10では、図3に示すように、外気熱吸収用熱交換器24に付着した霜の除霜が完了して冷媒温度が5℃以上になった場合(図3の時間Te)、つまり、S10の判定がYesの場合は、S11に移行し、除霜運転を終了して通常の給湯加熱運転を再開する。冷媒の温度が5℃以下の場合は除霜が完了せず霜が付着した状態のままなので、S10の判定がNoとなり、S5に戻り、S5〜S9を繰り返し実行する。 Next, in S10, the detection signal of the evaporative heat exchanger outlet side temperature sensor 29b is read to determine whether or not the temperature of the refrigerant discharged from the outside air heat absorption heat exchanger 24 is equal to or higher than a certain temperature (for example, 5 ° C.). . In this S10, as shown in FIG. 3, when the defrosting of the frost adhering to the outside air heat absorption heat exchanger 24 is completed and the refrigerant temperature becomes 5 ° C. or higher (time Te in FIG. 3), that is, When determination of S10 is Yes, it transfers to S11, complete | finishes a defrost operation, and restarts a normal hot water supply heating operation. When the temperature of the refrigerant is 5 ° C. or lower, the defrosting is not completed and the frost is still attached, so the determination in S10 is No, the process returns to S5, and S5 to S9 are repeated.
ここで、図3に示すように、除霜運転開始後から、外気熱吸収用熱交換器24から吐出される冷媒の温度は徐々に上昇する(時間Ta−Td間)。除霜がある程度完了している時間Tdの段階で、高温の冷媒を外気熱吸収用熱交換器24に一気に流すと、外気熱吸収用熱交換器24から吐出される冷媒の温度は急激に上昇して(時間Td−Te間)、除霜が完了する。仮に、時間Tbの段階で、除霜用電磁弁32の開放状態を維持して除霜運転を行った場合、上記のような冷媒の急激な温度上昇は見込めないので、除霜用電磁弁32の開閉制御を繰り返す場合と比較すると、除霜時間は長くなってしまう。 Here, as shown in FIG. 3, the temperature of the refrigerant discharged from the outside air heat absorption heat exchanger 24 gradually increases after the start of the defrosting operation (between time Ta and Td). If a high-temperature refrigerant is passed through the outside air heat absorption heat exchanger 24 at a time Td when the defrosting is completed to some extent, the temperature of the refrigerant discharged from the outside air heat absorption heat exchanger 24 rises rapidly. (Time Td-Te), defrosting is completed. If the defrosting electromagnetic valve 32 is maintained in the open state at the time Tb and the defrosting operation is performed, a rapid temperature rise of the refrigerant as described above cannot be expected. Therefore, the defrosting electromagnetic valve 32 is not expected. Compared with the case where the opening / closing control is repeated, the defrosting time becomes longer.
このように、制御ユニット4は、圧縮機吐出側温度センサ29aにより検知された圧縮機21の吐出冷媒温度に応じて、除霜用電磁弁32を開閉制御することで、外気熱吸収用熱交換器24に高温の冷媒を繰り返し流して、外気熱吸収用熱交換器24の伝熱管やフィンを効率良く加熱するので、外気熱吸収用熱交換器24の除霜を短時間に行うことができる。 As described above, the control unit 4 controls the opening / closing of the defrosting electromagnetic valve 32 in accordance with the discharge refrigerant temperature of the compressor 21 detected by the compressor discharge-side temperature sensor 29a, whereby heat exchange for heat absorption by the outside air is performed. Since the high-temperature refrigerant is repeatedly flowed to the heat exchanger 24 to efficiently heat the heat transfer tubes and fins of the heat exchanger 24 for absorbing outside air heat, the defrosting of the heat exchanger 24 for absorbing outside air heat can be performed in a short time. .
尚、除霜運転終了条件としては、上記では、外気熱吸収用熱交換器24から流出する冷媒の温度を検出する蒸発熱交換器出口側温度センサ29bからの検出信号に基づいているが、特に限定する必要はなく、外気熱吸収用熱交換器24の外周部近傍に設置され且つ外気熱吸収用熱交換器24に霜が付着したことを検知可能な着霜センサからの検知信号に基づいても良く、種々の条件を採用可能であり特に限定する必要はない。 The defrosting operation end condition is based on the detection signal from the evaporative heat exchanger outlet side temperature sensor 29b that detects the temperature of the refrigerant flowing out from the outside air heat absorption heat exchanger 24 in the above. It is not necessary to limit, and based on the detection signal from the frosting sensor which is installed in the vicinity of the outer peripheral portion of the outside air heat absorption heat exchanger 24 and can detect that frost has adhered to the outside air heat absorption heat exchanger 24. Various conditions can be adopted, and there is no need to specifically limit them.
次に、本発明のヒートポンプ給湯装置の作用及び効果について説明する。
ヒートポンプ給湯装置1において、外気熱吸収用熱交換器24の着霜を検知した場合には、制御ユニット4(除霜運転制御手段)が、圧縮機吐出側温度センサ29aにより検知された圧縮機21の吐出冷媒温度に応じて、除霜用電磁弁32を開閉制御する。
Next, the operation and effect of the heat pump hot water supply apparatus of the present invention will be described.
In the heat pump hot water supply apparatus 1, when the frost formation of the heat exchanger 24 for absorbing outside air heat is detected, the control unit 4 (defrosting operation control means) detects the compressor 21 detected by the compressor discharge side temperature sensor 29a. The defrosting solenoid valve 32 is controlled to open and close according to the discharged refrigerant temperature.
即ち、除霜用電磁弁32が閉止状態の場合、給湯用熱交換器22にて高温高圧の冷媒を溜め込み、除霜用電磁弁32が開放状態の場合、給湯用熱交換器22で溜め込んだ高温の冷媒を外気熱吸収用熱交換器24に流し、この開閉状態の切り換え制御を圧縮機21の吐出冷媒温度に応じて繰り返し行うことで除霜を行う。 That is, when the defrosting solenoid valve 32 is in the closed state, high-temperature and high-pressure refrigerant is stored in the hot water supply heat exchanger 22, and when the defrosting electromagnetic valve 32 is in the open state, it is stored in the hot water supply heat exchanger 22. Defrosting is performed by allowing a high-temperature refrigerant to flow through the heat exchanger 24 for absorbing outside air heat, and repeatedly performing switching control of the open / closed state according to the discharge refrigerant temperature of the compressor 21.
このように、制御ユニット4が、除霜運転中に除霜用電磁弁32の開閉状態を交互に切り換える制御を行うことで、外気熱吸収用熱交換器24に高温の冷媒を繰り返し流すことができるので、除霜運転中に除霜に利用される冷媒の温度を高く維持することができ、故に、除霜運転時間の短縮化を容易に且つ確実に実現することができるので、ヒートポンプ給湯装置1の省エネルギー化を図ることができる。 As described above, the control unit 4 performs control to alternately switch the open / close state of the defrosting electromagnetic valve 32 during the defrosting operation, so that the high-temperature refrigerant can be repeatedly flowed to the outside heat absorption heat exchanger 24. Therefore, the temperature of the refrigerant used for the defrosting can be kept high during the defrosting operation, and therefore the defrosting operation time can be shortened easily and reliably. 1 energy saving can be achieved.
また、制御ユニット4は、除霜運転の開始時には、圧縮機21の吐出冷媒温度が設定温度以下となるまで膨張弁23を全開に設定し、設定温度以下となった場合に除霜用電磁弁32の開閉制御を開始するように制御するので、除霜運転の開始時に、全開状態でも冷媒回路の断面積より小さい膨張弁23で冷媒が絞られて冷媒温度が下げられ、冷媒温度と外気温度との温度差を小さくすると共に外気熱吸収用熱交換器24への冷媒流量を制限することで、外気熱吸収用熱交換器24での冷媒の急激な温度変化を抑制して、圧縮機21への液戻りを防止することができる。 In addition, when the defrosting operation is started, the control unit 4 sets the expansion valve 23 to be fully open until the discharge refrigerant temperature of the compressor 21 becomes equal to or lower than the set temperature, and when the temperature becomes equal to or lower than the set temperature, the defrosting solenoid valve Since the control is performed so as to start the opening / closing control of the refrigerant 32, at the start of the defrosting operation, the refrigerant is throttled by the expansion valve 23 smaller than the sectional area of the refrigerant circuit even in the fully opened state, and the refrigerant temperature is lowered. And the refrigerant flow rate to the outside air heat absorption heat exchanger 24 is restricted, thereby suppressing the rapid temperature change of the refrigerant in the outside air heat absorption heat exchanger 24, and the compressor 21. It is possible to prevent liquid return to the water.
次に、実施例1のヒートポンプ給湯装置1を部分的に変更した実施例2について説明する。尚、実施例1では、除霜運転時に、圧縮機21の吐出冷媒温度に応じて、除霜用電磁弁32を開閉制御するモードについて説明したが、実施例2では、除霜運転時に、周期的に除霜用電磁弁32を開閉制御するモードについて説明する。 Next, a second embodiment in which the heat pump hot water supply apparatus 1 of the first embodiment is partially changed will be described. In the first embodiment, the mode for controlling the opening / closing of the defrosting electromagnetic valve 32 according to the discharged refrigerant temperature of the compressor 21 during the defrosting operation has been described. However, in the second embodiment, the cycle is performed during the defrosting operation. A mode for controlling opening / closing of the defrosting electromagnetic valve 32 will be described.
外気熱吸収用熱交換器24の着霜を検知した場合に自動的に行われる、外気熱吸収用熱交換器24に対する除霜運転制御について、図4のフローチャートに基づいて説明する。尚、図中の符号Si(i=1,2,・・)は各ステップを示す。この除霜運転制御の制御プログラムは、制御ユニット4に予め格納されている。尚、S1〜S3,S11は、実施例1と同様であるので、説明は省略する。 Defrosting operation control for the outside air heat absorption heat exchanger 24 that is automatically performed when frost formation on the outside air heat absorption heat exchanger 24 is detected will be described with reference to the flowchart of FIG. 4. In the figure, the symbol Si (i = 1, 2,...) Indicates each step. The control program for the defrosting operation control is stored in the control unit 4 in advance. In addition, since S1-S3 and S11 are the same as that of Example 1, description is abbreviate | omitted.
S21において、除霜用電磁弁32を開弁してバイパス回路31を導通状態に設定し、フラグFに1を設定し、タイマーをスタートし、S22に移行する。このS21では、バイパス回路31の導通に伴い圧縮機21は冷媒を圧縮せずにポンプとして駆動されるので、圧縮機21からの非圧縮状態の冷媒は、膨張弁23を流れずにバイパス回路31を流れて外気熱吸収用熱交換器24に一気に流入して、除霜が行われる。 In S21, the defrosting electromagnetic valve 32 is opened to set the bypass circuit 31 to the conductive state, the flag F is set to 1, a timer is started, and the process proceeds to S22. In S21, the compressor 21 is driven as a pump without compressing the refrigerant in accordance with the conduction of the bypass circuit 31, so that the non-compressed refrigerant from the compressor 21 does not flow through the expansion valve 23 and bypass circuit 31. And flows into the outside air heat absorption heat exchanger 24 at once, and defrosting is performed.
次に、S22において、タイマーの信号を読み込み、所定時間経過したか否かを判定する。このS22では、所定時間(例えば、除霜用電磁弁32が開放状態の場合は2分、閉止状態の場合は3分)経過していた場合、つまり、S22の判定がYesの場合は、S23に移行し、所定時間経過していない場合、つまり、S22の判定がNoの場合は、S26に移行する。 In step S22, a timer signal is read to determine whether a predetermined time has elapsed. In S22, when a predetermined time has elapsed (for example, 2 minutes when the defrosting solenoid valve 32 is in the open state, 3 minutes when the defrosting electromagnetic valve 32 is in the closed state), that is, if the determination in S22 is Yes, S23 If the predetermined time has not elapsed, that is, if the determination in S22 is No, the process proceeds to S26.
次に、S23において、フラグFが1か否か判定する。このS23では、除霜用電磁弁32が開放状態か閉止状態か判定し、除霜用電磁弁32が開放状態(F=1)の場合、つまり、S23の判定がYesの場合は、S24に移行し、除霜用電磁弁32が閉止状態(F=0)の場合、つまり、S23の判定がNoの場合は、S25に移行する。 Next, in S23, it is determined whether or not the flag F is 1. In S23, it is determined whether the defrosting electromagnetic valve 32 is in an open state or a closed state. If the defrosting electromagnetic valve 32 is in an open state (F = 1), that is, if the determination in S23 is Yes, the process proceeds to S24. If the defrosting solenoid valve 32 is closed (F = 0), that is, if the determination in S23 is No, the process proceeds to S25.
次に、S24において、除霜用電磁弁32を閉弁してバイパス回路31を遮蔽状態に設定し、フラグFに0を設定し、タイマーを一度リセットしてからスタート設定し、S26に移行する。このS24では、圧縮機21によって冷媒が圧縮され、給湯用熱交換器22で冷媒が溜め込まれることで冷媒の圧力及び温度が上昇していく蓄熱運転が行われる。 Next, in S24, the defrosting electromagnetic valve 32 is closed and the bypass circuit 31 is set to the shielding state, the flag F is set to 0, the timer is reset once, the start setting is performed, and the process proceeds to S26. . In S24, the refrigerant is compressed by the compressor 21, and the refrigerant is stored in the hot water supply heat exchanger 22, whereby the heat storage operation in which the pressure and temperature of the refrigerant rises is performed.
一方、S25において、S21と同様に除霜用電磁弁32を開弁してバイパス回路31を導通状態に設定し、フラグFに1を設定し、タイマーを一度リセットしてからスタート設定し、S26に移行する。 On the other hand, in S25, similarly to S21, the defrosting electromagnetic valve 32 is opened to set the bypass circuit 31 to the conductive state, the flag F is set to 1, the timer is reset once, and the start setting is performed. Migrate to
次に、S26において、蒸発熱交換器出口側温度センサ29bの検知信号を読み込み、外気熱吸収用熱交換器24から吐出される冷媒の温度が一定温度(例えば5℃)以上か否か判定する。実施例1のS10と同様に、外気熱吸収用熱交換器24に付着した霜の除霜が完了すると、外気熱吸収用熱交換器24から吐出される冷媒の温度は上昇し、冷媒温度が5℃以上になった場合、つまり、S26の判定がYesとなった場合は、S11に移行し、除霜運転を終了する。冷媒の温度が5℃以下の場合は除霜が完了せず霜が付着した状態のままなので、S26の判定がNoとなり、S22に戻り、S22〜S25を繰り返し実行する。 Next, in S26, the detection signal of the evaporative heat exchanger outlet side temperature sensor 29b is read, and it is determined whether or not the temperature of the refrigerant discharged from the outside air heat absorption heat exchanger 24 is equal to or higher than a certain temperature (for example, 5 ° C.). . As in S10 of the first embodiment, when the defrosting of the frost adhering to the outdoor air heat absorption heat exchanger 24 is completed, the temperature of the refrigerant discharged from the outdoor air heat absorption heat exchanger 24 is increased, and the refrigerant temperature is increased. When it becomes 5 degreeC or more (ie, when determination of S26 becomes Yes), it transfers to S11 and complete | finishes a defrost operation. When the temperature of the refrigerant is 5 ° C. or less, the defrosting is not completed and the frost is still attached, so the determination in S26 is No, the process returns to S22, and S22 to S25 are repeated.
このように、制御ユニット4は、周期的に除霜用電磁弁32を開閉制御することで、外気熱吸収用熱交換器24に高温の冷媒を繰り返し流して、外気熱吸収用熱交換器24の伝熱管やフィンを効率良く加熱するので、外気熱吸収用熱交換器24の除霜を短時間に行うことができる。その他の構成、作用及び効果は、前記実施例1と同様であるので説明は省略する。 As described above, the control unit 4 periodically opens and closes the defrosting electromagnetic valve 32, thereby repeatedly flowing a high-temperature refrigerant to the outside air heat absorption heat exchanger 24, and thus the outside air heat absorption heat exchanger 24. Since the heat transfer tubes and fins are efficiently heated, the outside air heat absorption heat exchanger 24 can be defrosted in a short time. Other configurations, operations, and effects are the same as those of the first embodiment, and thus description thereof is omitted.
次に、前記実施例1,2を部分的に変更した形態について説明する。
[1]前記実施例1,2において、除霜運転制御の制御プログラムのS3では、除霜運転の開始時に、膨張弁23を全開に設定し、圧縮機21の吐出冷媒温度に応じて除霜用電磁弁32を開放しているが、特にこの制御に限定する必要はなく、膨張弁23を所定時間全開に設定し、この所定時間経過後に、除霜用電磁弁32を開放するように制御しても良い。
Next, a mode in which the first and second embodiments are partially changed will be described.
[1] In the first and second embodiments, in S3 of the control program for the defrosting operation control, the expansion valve 23 is set to fully open at the start of the defrosting operation, and the defrosting is performed according to the discharge refrigerant temperature of the compressor 21. While opening the use electromagnetic valve 32, in particular not necessarily limited to this control, the expansion valve 23 is set to a predetermined time fully opened, after the elapse of a predetermined time, the control to open the defrosting electromagnetic valve 32 You may do it.
[2]前記実施例1,2において、圧縮機吐出側温度センサ29aに代えて、給湯用熱交換器22の入口の冷媒温度を検知する給湯熱交換器入口側センサを設け、この給湯熱交換器入口側センサの検知信号に基づいて、除霜用電磁弁32を開閉制御するようにしても良い。 [2] In the first and second embodiments, instead of the compressor discharge side temperature sensor 29a, a hot water supply heat exchanger inlet side sensor for detecting the refrigerant temperature at the inlet of the hot water supply heat exchanger 22 is provided, and this hot water supply heat exchange is performed. The opening / closing control of the defrosting electromagnetic valve 32 may be performed based on the detection signal of the device inlet side sensor.
[3]前記実施例1,2において、バイパス回路31は、膨張弁23をバイパスするように設けられているが、給湯用熱交換器22と膨張弁23とをバイパスするように設けられても良い。この構造の場合、除霜運転時には、圧縮機21と膨張弁23との間の冷媒回路25にて蓄熱運転が行われる。 [3] In the first and second embodiments, the bypass circuit 31 is provided so as to bypass the expansion valve 23, but may be provided so as to bypass the hot water supply heat exchanger 22 and the expansion valve 23. good. In the case of this structure, during the defrosting operation, the heat storage operation is performed in the refrigerant circuit 25 between the compressor 21 and the expansion valve 23.
[4]前記実施例1,2において、外気熱吸収用熱交換器24と圧縮機21との間にアキュムレータを設置しても良い。この構造の場合、アキュムレータによって圧縮機21への液戻りをより確実に防止することができる。 [4] In the first and second embodiments, an accumulator may be installed between the heat exchanger 24 for absorbing outside air heat and the compressor 21. In the case of this structure, the liquid return to the compressor 21 can be more reliably prevented by the accumulator.
[5]その他、当業者であれば、本発明の趣旨を逸脱することなく、前記実施例に種々の変更を付加した形態で実施可能であり、本発明はそのような変更形態を包含するものである。 [5] In addition, those skilled in the art can implement the present invention in various forms with various modifications without departing from the spirit of the present invention, and the present invention includes such modifications. It is.
1 ヒートポンプ給湯装置
4 制御ユニット
20 ヒートポンプユニット
21 圧縮機
22 給湯用熱交換器
23 膨張弁
24 外気熱吸収用熱交換器
25 冷媒回路
29a 圧縮機吐出側温度センサ
29b 蒸発熱交換器出口側温度センサ
31 バイパス回路
32 除霜用電磁弁
DESCRIPTION OF SYMBOLS 1 Heat pump hot water supply apparatus 4 Control unit 20 Heat pump unit 21 Compressor 22 Heat exchanger 23 for hot water supply Expansion valve 24 Heat exchanger 25 for external heat absorption 25 Refrigerant circuit 29a Compressor discharge side temperature sensor 29b Evaporative heat exchanger outlet side temperature sensor 31 Bypass circuit 32 Solenoid valve for defrosting
Claims (3)
前記除霜運転制御手段は、前記除霜運転中には、前記圧縮機の吐出冷媒温度に応じて、前記除霜弁を開閉制御することを特徴とするヒートポンプ給湯装置。 A heat pump unit in which a compressor, a hot water supply heat exchanger, expansion means, and an evaporative heat exchanger are connected by a refrigerant circuit, a bypass circuit provided in the refrigerant circuit and bypassing the expansion means, and provided in the bypass circuit A heat pump hot water supply device having a defrosting valve, and when frosting of the evaporative heat exchanger is detected, heat exchange in the hot water heat exchanger is stopped and a defrosting operation is started. In the heat pump hot water supply apparatus provided with the defrosting operation control means,
The defrosting operation control means, said during defrosting operation, in response to said discharged refrigerant temperature of the compressor, the heat pump water heater, characterized in that the defrosting valve opening and closing control.
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| JP2013093314A JP6152689B2 (en) | 2013-04-26 | 2013-04-26 | Heat pump water heater |
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| JP2013093314A JP6152689B2 (en) | 2013-04-26 | 2013-04-26 | Heat pump water heater |
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| JP6152689B2 true JP6152689B2 (en) | 2017-06-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS60181552A (en) * | 1984-02-28 | 1985-09-17 | 松下電器産業株式会社 | heat pump water heater |
| JP2001108256A (en) * | 1999-10-07 | 2001-04-20 | Daikin Ind Ltd | Water heater |
| JP2004278987A (en) * | 2003-03-18 | 2004-10-07 | Matsushita Electric Ind Co Ltd | Heat pump water heater |
| JP2010101571A (en) * | 2008-10-24 | 2010-05-06 | Panasonic Corp | Refrigerating cycle device and water heater including the same |
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