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JP6156413B2 - Structural members for vehicles - Google Patents
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JP6156413B2 - Structural members for vehicles - Google Patents

Structural members for vehicles Download PDF

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JP6156413B2
JP6156413B2 JP2015041022A JP2015041022A JP6156413B2 JP 6156413 B2 JP6156413 B2 JP 6156413B2 JP 2015041022 A JP2015041022 A JP 2015041022A JP 2015041022 A JP2015041022 A JP 2015041022A JP 6156413 B2 JP6156413 B2 JP 6156413B2
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surface portion
vehicle
structural member
portions
side sill
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JP2016159793A (en
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栄 寺田
栄 寺田
三穂 蔵田
三穂 蔵田
貴史 遊間
貴史 遊間
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Mazda Motor Corp
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Mazda Motor Corp
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Description

この発明は、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずるような車両用構造部材に関する。   The present invention relates to a structural member for a vehicle that constitutes a part of a vehicle body and that undergoes a bending deformation due to a load acting upon a vehicle collision.

近年、車両の軽量化を目的として、サイドシル、バンパレインフォースメント、シャシフレームなどの車体の一部をアルミ化する技術が開発されている。
このような車両用構造部材としては、例えば、特許文献1に開示された構造がある。
In recent years, for the purpose of reducing the weight of a vehicle, a technique for making a part of a vehicle body such as a side sill, a bumper reinforcement, and a chassis frame into aluminum has been developed.
As such a vehicle structural member, for example, there is a structure disclosed in Patent Document 1.

すなわち、一定の閉断面を有するように押出材により形成したボディ構造部材であって、閉断面内に相互に略直交する隔壁を有し、一方の隔壁は作用すべき衝突荷重と平行に配置されると共に、他方の隔壁は衝突荷重と直交して配置されており、これら隔壁を設けることで、ボディ構造部材の弾性座屈を抑制するように構成したものである。
要するに、該特許文献1に開示された従来構造は、方形枠状の構造部材本体の内部に、隔壁を十文字状に組合せて一体に配置したものである。
That is, it is a body structure member formed of an extruded material so as to have a constant closed section, and has partition walls that are substantially orthogonal to each other in the closed section, and one partition wall is arranged in parallel to the collision load to be applied. In addition, the other partition wall is disposed orthogonal to the collision load. By providing these partition walls, the elastic buckling of the body structural member is suppressed.
In short, the conventional structure disclosed in Patent Document 1 is a structure in which partition walls are combined in a cross-shaped manner and integrally arranged inside a rectangular frame-shaped structural member body.

しかしながら、該特許文献1に開示された従来構造においては、方形枠状の構造部材本体の角部が変形しやすく、仮に、当該ボディ構造部材を、サイドシル、バンパレインフォースメント、シャシフレームなどの車体の一部に採用した場合には、衝突時の角部の変形を抑制するため、板厚を厚くするなどの重量が増加するという問題があった。   However, in the conventional structure disclosed in Patent Document 1, the corners of the rectangular frame-shaped structural member main body are easily deformed, and suppose that the body structural member is a vehicle body such as a side sill, a bumper reinforcement, or a chassis frame. When it is adopted as a part of the plate, there is a problem that the weight increases, for example, the plate thickness is increased in order to suppress the deformation of the corner portion at the time of collision.

ところで、特許文献2には、サイドシルインナとサイドシルアウタとを接合して、車両の前後方向に延びるサイドシル閉断面を有する自動車サイドシルにおいて、サイドシルアウタに沿うレインフォースメントを設けると共に、このレインフォースメントのサイドシルアウタ上面角部に対応する部分をサイドシルインナ側に傾斜させて、車両正面視で三角形状の閉断面を形成すべく傾斜壁と成すことで、サイドシルの外側上面角部の潰れを防止するように構成したものが開示されている。   By the way, in Patent Document 2, a side sill inner and a side sill outer are joined, and an automobile side sill having a side sill closed section extending in the longitudinal direction of the vehicle is provided with a reinforcement along the side sill outer. The side sill outer top corner is inclined to the side sill inner side to form a sloped wall to form a triangular closed cross section when viewed from the front of the vehicle, so that the outer top corner of the side sill is prevented from being crushed. What is comprised is disclosed.

この特許文献2に開示された従来構造においては、上記三角形状の閉断面によりサイドシルアウタの上面角部の潰れが防止できるので、サイドシルの曲げ強度が向上し、側突時におけるサイドシルの車室内への侵入量低減を図ることができるが、未だ充分なものとはいえず、さらなる検討の余地があった。   In the conventional structure disclosed in this patent document 2, the triangular closed cross section prevents the top corners of the side sill from being crushed, so that the bending strength of the side sill is improved and the side sill is brought into the passenger compartment during a side collision. Although the amount of intrusion can be reduced, it is still not sufficient, and there is room for further study.

特開平9−240508号公報JP-A-9-240508 特開2007−191008号公報JP 2007-191008 A

そこで、この発明は、車両衝突時における角部の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を、高い重量効率にて達成することができる車両用構造部材の提供を目的とする。   Accordingly, an object of the present invention is to provide a vehicle structural member that can suppress deformation of a corner portion at the time of a vehicle collision and can improve bending strength and compression bending strength with high weight efficiency.

この発明による車両用構造部材は、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずる車両用構造部材であって、上記荷重が作用した時に圧縮方向の力が作用する第1面部と、引張方向の力が作用する第2面部と、上記第1、第2面部の間に配設され、上記第1、第2面部の両端部を連結して角部を形成する第3面部とを有し、上記第1面部と上記第3面部との上記角部の近傍において、上記第1面部と上記第3面部とを略直線的に連結する第1連結部と、該第1連結部と、上記第1面部と上記第3面部との上記角部とを略直線的に連結する第2連結部とが設けられたものである。   The structural member for a vehicle according to the present invention is a structural member for a vehicle that constitutes a part of a vehicle body and causes a bending deformation due to a load acting when the vehicle collides, and a force in the compression direction acts when the load acts. The first surface portion, the second surface portion on which the force in the tensile direction acts, and the first and second surface portions are connected to each other to connect the both end portions of the first and second surface portions to form a corner portion. A first connecting portion that substantially linearly connects the first surface portion and the third surface portion in the vicinity of the corner portion of the first surface portion and the third surface portion. The first connecting part and a second connecting part for connecting the first surface part and the corner part of the third surface part substantially linearly are provided.

上記構成によれば、上述の第1面部と第3面部と第1連結部とによって形成される三角形状部の潰れを、第2連結部で抑制することができ、これにより車両衝突時における角部の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を、高い重量効率にて達成することができる。
また、上述の第1面部は、第1連結部により面分割されるので、この第1面部の弾性座屈を抑制することもできる。
According to the above configuration, the triangular connection formed by the first surface portion, the third surface portion, and the first connection portion can be prevented from being crushed by the second connection portion. The deformation of the part can be suppressed, and the improvement of the bending strength and the compression bending strength can be achieved with high weight efficiency.
Moreover, since the above-mentioned 1st surface part is surface-divided by the 1st connection part, the elastic buckling of this 1st surface part can also be suppressed.

この発明の一実施態様においては、上記第1連結部と上記第2連結部との成す角度が略90度に設定されたものである。
上述の略90度とは、80度〜100度の範囲を意味する。
In an embodiment of the present invention, an angle formed by the first connecting portion and the second connecting portion is set to approximately 90 degrees.
The aforementioned approximately 90 degrees means a range of 80 degrees to 100 degrees.

上記構成によれば、上述の角度を略90度に設定したので、三角形状部の潰れを、より一層抑制することができ、曲げ強度をさらに高めることができる。   According to the said structure, since the above-mentioned angle was set to about 90 degree | times, collapse of a triangular-shaped part can be suppressed further, and bending strength can further be raised.

この発明の一実施態様においては、上記第2面部と上記第3面部との上記角部の近傍において、上記第2面部と上記第3面部とを略直線的に連結する第3連結部と、該第3連結部と、上記第2面部と上記第3面部との上記角部とを略直線的に連結する第4連結部とが設けられたものである。   In one embodiment of the present invention, in the vicinity of the corner between the second surface portion and the third surface portion, a third connection portion that connects the second surface portion and the third surface portion substantially linearly; The third connecting portion and a fourth connecting portion that connects the second surface portion and the corner portion of the third surface portion substantially linearly are provided.

上記構成によれば、上述の第2面部と第3面部と第3連結部とによって形成される三角形状部の潰れを、第4連結部で抑制することができ、これにより車両衝突時における角部の変形を抑制することができる。   According to the above configuration, the fourth connecting portion can prevent the triangular portion formed by the second surface portion, the third surface portion, and the third connecting portion from being crushed. The deformation of the part can be suppressed.

この発明の一実施態様においては、上記車両用構造部材が、サイドシルの一部を構成し、該サイドシルは、車両上方および下方に延びるフランジ部を有するサイドシルアウタを有し、上記第1面部が車幅方向外側に、上記第2面部が車幅方向内側に、それぞれ位置するよう配設され、両側の上記第3面部がそれぞれ上側および下側に位置するよう配設され、上側に位置する上記第3面部から車両上方に延びるフランジ部が、下側に位置する上記第3面部から車両下方に延びるフランジ部が、それぞれ設けられ、上記第3面部のフランジ部に上記サイドシルアウタのフランジ部の少なくとも一方が取付けられたものである。   In one embodiment of the present invention, the vehicle structural member constitutes a part of a side sill, the side sill has a side sill outer having a flange portion extending upward and downward of the vehicle, and the first surface portion is a vehicle. The second surface portion is disposed on the outer side in the width direction so as to be positioned on the inner side in the vehicle width direction, and the third surface portions on both sides are disposed on the upper side and the lower side, respectively, and the second surface portion is positioned on the upper side. A flange portion extending from the third surface portion to the upper side of the vehicle is provided, and a flange portion extending from the third surface portion located on the lower side to the lower side of the vehicle is provided, and at least one of the flange portions of the side sill outer is provided on the flange portion of the third surface portion. Is attached.

上記構成によれば、サイドシルの側突に対する曲げ強度の向上を図ると共に、当該サイドシルのスモールオーバラップ衝突(フロントサイドフレームに衝突荷重が入力されず、フロントサイドフレームよりも車幅方向外側に衝突荷重が入力されるような衝突)に対する圧縮曲げ強度の向上を図ることができる。   According to the above configuration, the bending strength of the side sill against the side collision is improved, and the side sill has a small overlap collision (the collision load is not input to the front side frame, and the collision load is more outward in the vehicle width direction than the front side frame. Thus, it is possible to improve the compression bending strength against a collision that causes the

この発明によれば、車両側突時における角部の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を、高い重量効率にて達成することができる効果がある。   According to the present invention, there is an effect that the deformation of the corner portion at the time of a vehicle-side collision can be suppressed and the bending strength and the compression bending strength can be improved with high weight efficiency.

本発明の車両用構造部材の断面図Sectional drawing of the structural member for vehicles of this invention (a)は比較例1の車両用構造部材を示す断面図、(b)は比較例2の車両用構造部材を示す断面図(A) is sectional drawing which shows the structural member for vehicles of the comparative example 1, (b) is sectional drawing which shows the structural member for vehicles of the comparative example 2. 実施例1と比較例1の曲げ強度の重量効率の差異を示す特性図Characteristic diagram showing difference in weight efficiency of bending strength between Example 1 and Comparative Example 1 実施例1と比較例1の圧縮曲げ強度の重量効率の差異を示す特性図The characteristic figure which shows the difference of the weight efficiency of the compression bending strength of Example 1 and Comparative Example 1 曲げ強度の評価方法を示す説明図Explanatory drawing showing the evaluation method of bending strength 車両用構造部材をサイドシルに適用した実施例を示す断面図Sectional drawing which shows the Example which applied the structural member for vehicles to the side sill 車両用構造部材をサイドシルに適用した他の実施例を示す断面図Sectional drawing which shows the other Example which applied the structural member for vehicles to the side sill. 車両用構造部材の適用範囲を示す車体側面図Vehicle side view showing scope of application of structural member for vehicle

車両衝突時における角部の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を、高い重量効率にて達成するという目的を、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずる車両用構造部材において、上記荷重が作用した時に圧縮方向の力が作用する第1面部と、引張方向の力が作用する第2面部と、上記第1、第2面部の間に配設され、上記第1、第2面部の両端部を連結して角部を形成する第3面部とを有し、上記第1面部と上記第3面部との上記角部の近傍において、上記第1面部と上記第3面部とを略直線的に連結する第1連結部と、該第1連結部と、上記第1面部と上記第3面部との上記角部とを略直線的に連結する第2連結部とが設けられるという構成にて実現した。   The purpose of suppressing corner deformation during vehicle collision and achieving high bending efficiency and compression bending strength with high weight efficiency is part of the vehicle body, and loads are applied during vehicle collision. In the structural member for a vehicle in which bending deformation occurs, a space between the first surface portion on which the force in the compressive direction acts when the load is applied, the second surface portion on which the force in the tensile direction acts, and the first and second surface portions. And a third surface portion that forms a corner portion by connecting both end portions of the first and second surface portions, and in the vicinity of the corner portion of the first surface portion and the third surface portion, A first connecting portion that connects the first surface portion and the third surface portion substantially linearly, and the first connecting portion and the corner portion of the first surface portion and the third surface portion are connected substantially linearly. It implement | achieved by the structure that the 2nd connection part to perform is provided.

この発明の一実施例を以下図面に基づいて詳述する。
図面は車両用構造部材を示し、図1は当該車両用構造部材の断面図である。なお、図1において矢印Fは衝突荷重とその入力方向を示す。
図1において、車両用構造部材10は、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずるもので、この車両用構造部材10はアルミニウムまたはアルミニウム合金の押出し成形部材にて構成されている。
An embodiment of the present invention will be described in detail with reference to the drawings.
The drawing shows a structural member for a vehicle, and FIG. 1 is a cross-sectional view of the structural member for a vehicle. In FIG. 1, an arrow F indicates a collision load and its input direction.
In FIG. 1, a vehicle structural member 10 constitutes a part of a vehicle body, and a load acts upon a vehicle collision to cause bending deformation. The vehicle structural member 10 is an extruded member of aluminum or aluminum alloy. It is composed of.

図1に示すように、車両用構造部材10は、上述の衝突荷重が作用した時に圧縮方向の力が作用する線分状の第1面部11と、この第1面部11に対して平行で衝突荷重が作用した時に引張方向の力が作用する線分状の第2面部12と、上述の第1面部11と第2面部12との間に互いに平行に配設され、第1および第2の各面部11,12の両端部を連結して合計4つの角部c1,c2,c3,c4を形成する一対かつ線分状の第3面部13,13とを有している。   As shown in FIG. 1, the vehicle structural member 10 collides in parallel with the first surface portion 11 having a line segment shape on which a force in the compression direction acts when the above-described collision load is applied. Between the line-shaped second surface portion 12 on which a force in the tensile direction acts when a load is applied, and the first surface portion 11 and the second surface portion 12 described above, the first and second surfaces are arranged in parallel to each other. A pair of line segment-like third surface portions 13 and 13 are formed which connect the both end portions of each of the surface portions 11 and 12 to form a total of four corner portions c1, c2, c3 and c4.

この実施例では、上述の第1面部11と、第2面部12と、一対の第3面部13,13とで方形枠状の構造部材本体14を形成しており、また第1面部11と第3面部13との成す角度は約90度に設定されると共に、第2面部12と第3面部13との成す角度も約90度に設定されている。   In this embodiment, the first surface portion 11, the second surface portion 12, and the pair of third surface portions 13, 13 form a rectangular frame-shaped structural member main body 14. The angle formed by the three surface portions 13 is set to about 90 degrees, and the angle formed by the second surface portions 12 and the third surface portions 13 is also set to about 90 degrees.

また、上述の第1面部11と第3面部13との角部c1,c2の近傍において、第1面部11と第3面部13とを略直線的に連結する第1連結部21を設けている。すなわち、第1連結部21は角部c1,c2の内側において第1面部11と第3面部13とを斜交い状に連結するものである。   Further, in the vicinity of the corners c1 and c2 between the first surface portion 11 and the third surface portion 13 described above, a first connection portion 21 that connects the first surface portion 11 and the third surface portion 13 substantially linearly is provided. . That is, the 1st connection part 21 connects the 1st surface part 11 and the 3rd surface part 13 diagonally inside corner part c1, c2.

さらに、上述の第1連結部21と、第1面部11と第3面部13との角部c1,c2とを略直線的に連結する第2連結部22を設けている。すなわち、第2連結部22により角部c1,c2の内壁と第1連結部21の中間部とを略直線的に連結し、図1に示すように、第1連結部21と第2連結部22との成す角度θ1を略90度(80度〜100度)に設定している。   Furthermore, a second connecting portion 22 that connects the first connecting portion 21 described above and the corner portions c1 and c2 of the first surface portion 11 and the third surface portion 13 substantially linearly is provided. That is, the inner wall of the corners c1 and c2 and the intermediate part of the first connection part 21 are connected substantially linearly by the second connection part 22, and as shown in FIG. 1, the first connection part 21 and the second connection part are connected. The angle θ1 formed with the angle 22 is set to approximately 90 degrees (80 degrees to 100 degrees).

ここで、上述の第1面部11と第3面部13と第1連結部21とによって形成される三角形状部T1は、直角二等辺三角形に形成されている。また、角部c1,c2と第1連結部21とを第2連結部22で連結することにより、三角形状部T1の内部には、第1面部11を底辺とする三角形状の閉断面s1と、第3面部13を底辺とする三角形状の閉断面s2とが形成されている。   Here, the triangular portion T <b> 1 formed by the first surface portion 11, the third surface portion 13, and the first connecting portion 21 is formed in a right-angled isosceles triangle. Further, by connecting the corner portions c1 and c2 and the first connecting portion 21 with the second connecting portion 22, a triangular closed section s1 having the first surface portion 11 as a base is formed inside the triangular portion T1. A triangular cross section s2 having the third surface portion 13 as a base is formed.

加えて、上述の第2面部12と第3面部13との角部c3,c4の近傍において、第2面部12と第3面部13とを略直線的に連結する第3連結部23を設けている。すなわち、第3連結部23は角部c3,c4の内側において第2面部12と第3面部13とを斜交い状に連結するものである。   In addition, in the vicinity of the corners c3 and c4 between the second surface portion 12 and the third surface portion 13 described above, a third connecting portion 23 that connects the second surface portion 12 and the third surface portion 13 substantially linearly is provided. Yes. That is, the 3rd connection part 23 connects the 2nd surface part 12 and the 3rd surface part 13 diagonally inside corner part c3, c4.

また、第3連結部23と、第2面部12と第3面部13との角部c3,c4とを略直線的に連結する第4連結部24を設けている。すなわち、第4連結部24により角部c3,c4の内壁と第3連結部23の中間部とを略直線的に連結し、図1に示すように、第3連結部23と第4連結部24との成す角度θ2を略90度(80度〜100度)に設定している。   Moreover, the 4th connection part 24 which connects the 3rd connection part 23 and the corner | angular parts c3 and c4 of the 2nd surface part 12 and the 3rd surface part 13 substantially linearly is provided. That is, the fourth connecting part 24 connects the inner walls of the corners c3 and c4 and the intermediate part of the third connecting part 23 substantially linearly, and as shown in FIG. 1, the third connecting part 23 and the fourth connecting part The angle θ2 formed by 24 is set to approximately 90 degrees (80 degrees to 100 degrees).

ここで、上述の第2面部12と第3面部13と第3連結部23とによって形成される三角形状部T2は、直角二等辺三角形に形成されている。また、角部c3,c4と第3連結部23とを第4連結部24で連結することにより、三角形状部T2の内部には、第2面部12を底辺とする三角形状の閉断面S3と、第3面部13を底辺とする三角形状の閉断面s4とが形成されている。   Here, the triangular portion T2 formed by the second surface portion 12, the third surface portion 13, and the third connecting portion 23 is formed into a right-angled isosceles triangle. Further, by connecting the corner portions c3 and c4 and the third connecting portion 23 with the fourth connecting portion 24, a triangular closed cross section S3 having the second surface portion 12 as a base is provided inside the triangular portion T2. A triangular cross section s4 having the third surface portion 13 as a base is formed.

図1に示すように、この実施例では、角部c1近傍の第1連結部21と、角部c4近傍の第3連結部23とが略平行に配設されると共に、角部c2近傍の第1連結部21と、角部c3近傍の第3連結部23とが略平行に配設されている。   As shown in FIG. 1, in this embodiment, the first connecting portion 21 in the vicinity of the corner portion c1 and the third connecting portion 23 in the vicinity of the corner portion c4 are disposed substantially in parallel, and the first connecting portion 21 in the vicinity of the corner portion c2 is disposed. The first connecting portion 21 and the third connecting portion 23 in the vicinity of the corner portion c3 are disposed substantially in parallel.

さらに、同図に示すように、方形枠状の構造部材本体14(第1〜第3面部11,12,13,13により形成される構造部材本体)の内部には、第1面部11の中間部と、第2面部12の中間部と、第3面部13,13の中間部と、第1連結部21,21と、第3連結部23,23とで囲繞された相対的に断面積が大きい略八角形状の閉断面s5が形成されている。   Further, as shown in the figure, the rectangular frame-shaped structural member main body 14 (the structural member main body formed by the first to third surface portions 11, 12, 13, and 13) is located in the middle of the first surface portion 11. Relative cross-sectional area surrounded by the portion, the intermediate portion of the second surface portion 12, the intermediate portion of the third surface portions 13, 13, the first connecting portions 21, 21, and the third connecting portions 23, 23. A large substantially octagonal closed section s5 is formed.

つまり、この実施例では、車両用構造部材10は、相対的に断面積が小さい閉断面s1〜s4と、相対的に断面積が大きい閉断面s5との合計九つの閉断面を備えている。   In other words, in this embodiment, the vehicle structural member 10 has a total of nine closed cross sections, that is, closed cross sections s1 to s4 having a relatively small cross sectional area and closed cross sections s5 having a relatively large cross sectional area.

特に、この実施例では、直角二等辺三角形の三角形状部T1の潰れを第2連結部22で抑制することにより、角部c1,c2の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を図るよう構成したものである。   In particular, in this embodiment, by suppressing the collapse of the triangular portion T1 of the right isosceles triangle by the second connecting portion 22, the deformation of the corner portions c1 and c2 is suppressed, and the bending strength and the compression bending strength are improved. It is configured as shown.

図1で示した実施例の車両用構造部材10(実施例1とする)と、図2の(a)に示す比較例1の車両用構造部材80と、図2の(b)に示す比較例2の車両用構造部材90との曲げ強度の重量効率および圧縮曲げ強度の重量効率とを比較する。   The vehicle structural member 10 of the embodiment shown in FIG. 1 (referred to as Embodiment 1), the vehicle structural member 80 of Comparative Example 1 shown in FIG. 2A, and the comparison shown in FIG. 2B. The weight efficiency of the bending strength and the weight efficiency of the compression bending strength with the vehicle structural member 90 of Example 2 are compared.

図2の(a)に示す比較例1の車両用構造部材80は、実施例1(図1参照)のものに対して第2連結部22および第4連結部24が存在しないものであり、図2の(b)に示す比較例2の車両用構造部材90は、実施例1(図1参照)のものに対して全ての連結部21,22,23,24が存在しない単純な方形枠状の構造部材である。なお、図2の(a)、(b)において、図1と同一の部分には図示の便宜上、同一符号を付している。   The vehicle structural member 80 of the comparative example 1 shown in FIG. 2A is one in which the second connecting portion 22 and the fourth connecting portion 24 do not exist with respect to those of the first embodiment (see FIG. 1). The vehicle structural member 90 of the comparative example 2 shown in FIG. 2B is a simple rectangular frame in which all the connecting portions 21, 22, 23, and 24 are not present with respect to those of the first embodiment (see FIG. 1). Shaped structural member. 2A and 2B, the same parts as those in FIG. 1 are denoted by the same reference numerals for convenience of illustration.

図5は曲げ強度の評価方法を示す説明であって、剛体で変形しない一対の支持点部材31,32と、同様に、剛体で変形しない一対の負荷点部材33,34とを設け、上述の一対の支持点部材31,32の上部に車両用構造部材10(または、80,90)の第2面部12の両端部が位置するよう上載し、一対の負荷点部材33,34を離間させて、これら各負荷点部材33,34で車両用構造部材10(または、80,90)の第1面部11に対して、図5の矢印方向に曲げ荷重を与え、荷重および、たわみを測定して、曲げに関する試験を行なうものである。   FIG. 5 is an explanation showing a method for evaluating the bending strength. A pair of support point members 31 and 32 that are not deformed by a rigid body and a pair of load point members 33 and 34 that are not deformed by a rigid body are provided. The upper part of the pair of support point members 31 and 32 is placed on both ends of the second surface portion 12 of the vehicle structural member 10 (or 80 and 90), and the pair of load point members 33 and 34 are separated from each other. Then, a bending load is applied to the first surface portion 11 of the vehicle structural member 10 (or 80, 90) by the load point members 33, 34 in the direction of the arrow in FIG. 5, and the load and deflection are measured. This is a test for bending.

図5で示した曲げ強度の評価方法による試験結果からその重量効率を求めた結果を、図3に示す。   FIG. 3 shows the results of the weight efficiency obtained from the test results obtained by the bending strength evaluation method shown in FIG.

図3に示す曲げ強度の重量効率の特性図は、図2の(b)で示した比較例2の車両用構造部材90の当該重量効率を100%として、実施例1の車両用構造部材10と、比較例1の車両用構造部材80との曲げ強度の重量効率をそれぞれ示している。同図において、数値が大きい程、効率が高いことを表している。   3 is a characteristic diagram of the weight efficiency of the bending strength, where the weight efficiency of the vehicle structural member 90 of Comparative Example 2 shown in FIG. And the weight efficiency of bending strength with the structural member 80 for vehicles of the comparative example 1 is shown, respectively. In the figure, the larger the value, the higher the efficiency.

図3から明らかなように、実施例1の車両用構造部材10の曲げ強度の重量効率は約135%であり、比較例1の車両用構造部材80の曲げ強度の重量効率は約128%であって、実施例1のものが曲げ強度の重量効率が優れている。   As is apparent from FIG. 3, the weight efficiency of the bending strength of the vehicle structural member 10 of Example 1 is about 135%, and the weight efficiency of the bending strength of the vehicle structural member 80 of Comparative Example 1 is about 128%. And the thing of Example 1 is excellent in the weight efficiency of bending strength.

一方、圧縮曲げ強度の重量効率を求めた結果を、図4に示す。図4に示す圧縮曲げ強度の重量効率の特性図は、図2の(b)で示した比較例2の車両用構造部材90の当該重量効率を100%として、実施例1の車両用構造部材10と、比較例1の車両用構造部材80との圧縮曲げ強度の重量効率をそれぞれ示している。同図において、数値が大きい程、効率が高いことを表している。   On the other hand, the result of obtaining the weight efficiency of the compression bending strength is shown in FIG. FIG. 4 shows the characteristic of the weight efficiency of the compression bending strength, where the weight efficiency of the vehicle structural member 90 of Comparative Example 2 shown in FIG. 10 and the weight efficiency of the compression bending strength of the vehicle structural member 80 of Comparative Example 1 are shown. In the figure, the larger the value, the higher the efficiency.

図4から明らかなように、実施例1の車両用構造部材10の圧縮曲げ強度の重量効率は約170%であり、比較例1の車両用構造部材80の圧縮曲げ強度の重量効率は約154%であって、実施例1のものが圧縮曲げ強度の重量効率においても優れている。   As is apparent from FIG. 4, the weight efficiency of the compression bending strength of the vehicle structural member 10 of Example 1 is about 170%, and the weight efficiency of the compression bending strength of the vehicle structural member 80 of Comparative Example 1 is about 154. %, And that of Example 1 is also excellent in weight efficiency of compression bending strength.

このように、上記実施例の車両用構造部材は、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずる車両用構造部材10であって、上記荷重が作用した時に圧縮方向の力が作用する第1面部11と、引張方向の力が作用する第2面部12と、上記第1、第2面部11,12の間に配設され、上記第1、第2面部11,12の両端部を連結して角部c1,c2,c3,c4を形成する第3面部13,13とを有し、上記第1面部11と上記第3面部13との上記角部c1,c2の近傍において、上記第1面部11と上記第3面部13とを略直線的に連結する第1連結部21,21と、該第1連結部21と、上記第1面部11と上記第3面部13との上記角部c1,c2とを略直線的に連結する第2連結部22,22とが設けられたものである(図1参照)。   Thus, the vehicle structural member of the above-described embodiment is a vehicle structural member 10 that constitutes a part of the vehicle body and undergoes a bending deformation due to a load acting upon the collision of the vehicle. The first surface portion 11 on which the force in the compression direction acts, the second surface portion 12 on which the force in the tensile direction acts, and the first and second surface portions 11 and 12 are disposed, and the first and second surface portions are disposed. 11 and 12 have third surface portions 13 and 13 that form corner portions c1, c2, c3, and c4 by connecting both ends thereof, and the corner portion c1 between the first surface portion 11 and the third surface portion 13 , C2, in the vicinity of the first connecting portion 21, 21 connecting the first surface portion 11 and the third surface portion 13 substantially linearly, the first connecting portion 21, the first surface portion 11 and the first surface portion. Second connecting portions 22 and 22 for connecting the corner portions c1 and c2 with the three-surface portion 13 substantially linearly are provided. Those with (see Fig. 1).

この構成によれば、上述の第1面部11と第3面部13と第1連結部21とによって形成される三角形状部T1の潰れを、第2連結部22で抑制することができ、これにより車両衝突時における角部c1,c2の変形を抑制し、曲げ強度および圧縮曲げ強度の向上を、高い重量効率にて達成することができる。
また、上述の第1面部11は、第1連結部21により面分割(この実施例では、3分割)されるので、この第1面部11の弾性座屈を抑制することもできる。
According to this configuration, the collapse of the triangular portion T1 formed by the first surface portion 11, the third surface portion 13, and the first connection portion 21 can be suppressed by the second connection portion 22, thereby It is possible to suppress the deformation of the corner portions c1 and c2 at the time of a vehicle collision, and to improve the bending strength and the compression bending strength with high weight efficiency.
Further, since the first surface portion 11 is divided into planes (in this embodiment, three divisions) by the first connecting portion 21, the elastic buckling of the first surface portion 11 can also be suppressed.

この発明の一実施形態においては、上記第1連結部21と上記第2連結部22との成す角度θ1が略90度に設定されたものである(図1参照)。
上述の略90度とは、80度〜100度の範囲を意味する。
In one embodiment of the present invention, an angle θ1 formed by the first connecting portion 21 and the second connecting portion 22 is set to approximately 90 degrees (see FIG. 1).
The aforementioned approximately 90 degrees means a range of 80 degrees to 100 degrees.

この構成によれば、上述の角度θ1を略90度に設定したので、三角形状部T1の潰れを、より一層抑制することができ、曲げ強度をさらに高めることができる。   According to this configuration, since the above-described angle θ1 is set to approximately 90 degrees, the collapse of the triangular portion T1 can be further suppressed, and the bending strength can be further increased.

この発明の一実施形態においては、上記第2面部12と上記第3面部13との上記角部c3,c4の近傍において、上記第2面部12と上記第3面部13とを略直線的に連結する第3連結部23と、該第3連結部23と、上記第2面部12と上記第3面部13との上記角部c3,c4とを略直線的に連結する第4連結部24とが設けられたものである(図1参照)。   In an embodiment of the present invention, the second surface portion 12 and the third surface portion 13 are connected substantially linearly in the vicinity of the corner portions c3 and c4 of the second surface portion 12 and the third surface portion 13. The third connecting portion 23, the third connecting portion 23, and the fourth connecting portion 24 that connects the corner portions c3 and c4 of the second surface portion 12 and the third surface portion 13 substantially linearly. It is provided (see FIG. 1).

この構成によれば、上述の第2面部12と第3面部13と第3連結部23とによって形成される三角形状部T2の潰れを、第4連結部24で抑制することができ、これにより車両衝突時における角部c3,c4の変形を抑制することができる。   According to this structure, the 4th connection part 24 can suppress the collapse of the triangular part T2 formed by the above-mentioned 2nd surface part 12, the 3rd surface part 13, and the 3rd connection part 23, Thereby. Deformation of the corners c3 and c4 at the time of a vehicle collision can be suppressed.

図6,図7は、図1で示した車両用構造部材10をサイドシル20に採用した実施例を示すものである。   6 and 7 show an embodiment in which the vehicle structural member 10 shown in FIG.

図1で示した車両用構造部材10を、車両のサイドシル20に適用する場合には、図6に示すように、側突荷重が作用した時に圧縮方向の力が作用する第1面部11を車幅方向外側に位置させ、引張方向の力が作用する第2面部12を車幅方向内側に位置させ、両側の第3面部13,13をそれぞれ上側および下側に位置させるよう車両用構造部材10が配設されている。   When the vehicle structural member 10 shown in FIG. 1 is applied to a side sill 20 of a vehicle, as shown in FIG. 6, the first surface portion 11 on which a force in the compression direction acts when a side impact load acts is applied to the vehicle. The vehicle structural member 10 is positioned on the outer side in the width direction, the second surface portion 12 on which the force in the tensile direction acts is positioned on the inner side in the vehicle width direction, and the third surface portions 13 and 13 on both sides are positioned on the upper side and the lower side, respectively. Is arranged.

そして、この車両用構造部材10には、鋼板プレス成形部材で形成されたサイドシルアウタ25の取付けを考慮して、その第3面部13,13から閉断面s5の外方としての上方および下方に延びるフランジ部15,16が一体形成されている。   The vehicle structural member 10 extends upward and downward as the outside of the closed section s5 from the third surface portions 13 and 13 in consideration of attachment of the side sill outer 25 formed of a steel plate press-formed member. The flange portions 15 and 16 are integrally formed.

図6に示すように、上述のサイドシルアウタ25にはその上下にフランジ部25a,25bが一体形成されている。
上述の車両用構造部材10の上下の各フランジ部15,16に対して、サイドシルアウタ25の上下のフランジ部25a,25bが取付けられている。この実施例においては、両フランジ部の取付け強度向上を図る目的で、フランジ部15,25a間、およびフランジ部16,25b間に接着剤26を介設した状態で、これらフランジ部15,25aおよびフランジ部16,25bをリベット27,27にて固定している。
As shown in FIG. 6, the above-described side sill outer 25 is integrally formed with flange portions 25a and 25b on the upper and lower sides thereof.
Upper and lower flange portions 25a and 25b of the side sill outer 25 are attached to the upper and lower flange portions 15 and 16 of the vehicle structural member 10 described above. In this embodiment, for the purpose of improving the mounting strength of both flange portions, the flange portions 15 and 25a and the flange portions 15 and 25a and the flange portions 15 and 25a are interposed between the flange portions 15 and 25a and between the flange portions 16 and 25b. The flange portions 16 and 25 b are fixed by rivets 27 and 27.

この実施例の車両用構造部材10は、従前のサイドシルレインフォースメントとサイドシルインナとの両機能を有するものであり、また、上述の接着剤26により電食防止効果をも奏する。   The vehicle structural member 10 of this embodiment has both functions of a conventional side sill reinforcement and a side sill inner, and also has an electrolytic corrosion preventing effect due to the adhesive 26 described above.

このように、図6で示した実施例においては、上記車両用構造部材10が、サイドシル20の一部を構成し、該サイドシル20は、車両上方および下方に延びるフランジ部25a,25bを有するサイドシルアウタ25を有し、上記第1面部11が車幅方向外側に、上記第2面部12が車幅方向内側に、それぞれ位置するよう配設され、両側の上記第3面部13,13がそれぞれ上側および下側に位置するよう配設され、上側に位置する上記第3面部13から車両上方に延びるフランジ部15が、下側に位置する上記第3面部13から車両下方に延びるフランジ部16が、それぞれ設けられ、上記第3面部13のフランジ部15,16に上記サイドシルアウタ25のフランジ部25a,25bの少なくとも一方(この実施例では両方)が取付けられたものである(図6参照)。   In this way, in the embodiment shown in FIG. 6, the vehicle structural member 10 constitutes a part of the side sill 20, and the side sill 20 has side sills having flange portions 25a and 25b extending upward and downward of the vehicle. An outer 25, the first surface portion 11 is disposed on the outer side in the vehicle width direction, the second surface portion 12 is disposed on the inner side in the vehicle width direction, and the third surface portions 13 and 13 on both sides are respectively located on the upper side. And a flange portion 15 that is disposed on the lower side and extends upward from the third surface portion 13 positioned on the upper side, and a flange portion 16 that extends downward from the third surface portion 13 positioned on the lower side, At least one of the flange portions 25a, 25b of the side sill outer 25 (both in this embodiment) is attached to the flange portions 15, 16 of the third surface portion 13, respectively. Are those with (see Fig. 6).

この構成によれば、サイドシル20の側突に対する曲げ強度の向上を図ると共に、当該サイドシル20のスモールオーバラップ衝突(フロントサイドフレームに衝突荷重が入力されず、フロントサイドフレームよりも車幅方向外側に衝突荷重が入力されるような衝突)に対する圧縮曲げ強度の向上を図ることができる。
なお、図6において、矢印INは車幅方向の内方を示し、矢印OUTは車幅方向の外方を示し、矢印UPは車両上方を示す。
According to this configuration, the bending strength against the side collision of the side sill 20 is improved, and a small overlap collision of the side sill 20 (the collision load is not input to the front side frame, and the outer side in the vehicle width direction than the front side frame). It is possible to improve the compression bending strength with respect to a collision in which a collision load is input.
In FIG. 6, an arrow IN indicates the inner side in the vehicle width direction, the arrow OUT indicates the outer side in the vehicle width direction, and the arrow UP indicates the upper side of the vehicle.

図7は、車両用構造部材10をサイドシル20に採用する場合の他の実施例を示し、この実施例においても、図7に示すように、側突荷重が作用した時に圧縮方向の力が作用する第1面部11を車幅方向外側に位置させ、引張方向の力が作用する第2面部12を車幅方向内側に位置させ、両側の第3面部13,13をそれぞれ上側および下側に位置させるよう車両用構造部材10が配設されている。   FIG. 7 shows another embodiment in which the vehicle structural member 10 is employed in the side sill 20, and also in this embodiment, as shown in FIG. 7, a force in the compression direction acts when a side impact load acts. The first surface portion 11 is positioned on the outer side in the vehicle width direction, the second surface portion 12 on which the force in the tensile direction acts is positioned on the inner side in the vehicle width direction, and the third surface portions 13 and 13 on both sides are positioned on the upper side and the lower side, respectively. The vehicle structural member 10 is disposed so as to cause this to occur.

そして、この実施例においても、車両用構造部材10には、鋼板プレス成形部材で形成されたサイドシルアウタ25の取付けを考慮して、その第3面部13,13から閉断面s5の外方としての上方および下方に延びるフランジ部15,16が一体形成されている。   Also in this embodiment, the vehicle structural member 10 has an outer side of the closed cross section s5 from the third surface portions 13 and 13 in consideration of the attachment of the side sill outer 25 formed of a steel plate press-formed member. Flange portions 15 and 16 extending upward and downward are integrally formed.

図7に示すように、上述のサイドシルアウタ25にはその上下にフランジ部25a,25cが一体形成されている。
上述の車両用構造部材10の上側のフランジ部15に対して、サイドシルアウタ25の上側のフランジ部25aが取付けられている。また、車両用構造部材10の第1面部11における上下方向中間部には、サイドシルアウタ25の下側のフランジ部25cが取付けられている。
As shown in FIG. 7, the above-described side sill outer 25 is integrally formed with flange portions 25a and 25c on the upper and lower sides thereof.
An upper flange portion 25a of the side sill outer 25 is attached to the upper flange portion 15 of the vehicle structural member 10 described above. In addition, a flange portion 25 c on the lower side of the side sill outer 25 is attached to an intermediate portion in the vertical direction of the first surface portion 11 of the vehicle structural member 10.

この実施例においては両フランジ部15,25aの取付け強度、および第1面部11と下側のフランジ部25cとの取付け強度の向上を図る目的で、各要素15,25a間、および各要素11,25c間に接着剤26を介設した状態で、これらフランジ部15,25aおよび各要素11,25cをリベット27,27にて固定している。   In this embodiment, for the purpose of improving the mounting strength of both flange portions 15 and 25a and the mounting strength between the first surface portion 11 and the lower flange portion 25c, between each element 15, 25a and between each element 11, The flange portions 15 and 25a and the elements 11 and 25c are fixed by rivets 27 and 27 in a state where the adhesive 26 is interposed between the 25c.

また、図7に示すように、上述のサイドシルアウタ25の上下方向中間部から車両用構造部材10の車幅方向外側下部に位置する角部c2の直下部にかけ、これらを車幅方向外側から覆う樹脂製ガーニッシュ28を設け、この樹脂製ガーニッシュ28を図示しない樹脂クリップを用いてサイドシル20に取付け固定している。   As shown in FIG. 7, the intermediate portion of the above-described side sill outer 25 is applied from the intermediate portion in the vehicle width direction of the vehicle structural member 10 to the directly lower portion of the corner portion c <b> 2, and these are covered from the vehicle width direction outside. A resin garnish 28 is provided, and the resin garnish 28 is attached and fixed to the side sill 20 using a resin clip (not shown).

図7で示したこの実施例においても、車両用構造部材10は、従前のサイドシルレインフォースメントとサイドシルインナとの両機能を有するものであり、また上述の接着剤26により電食防止効果をも奏する。   Also in this embodiment shown in FIG. 7, the vehicle structural member 10 has both the functions of the conventional side sill reinforcement and side sill inner, and also has the effect of preventing electrolytic corrosion by the adhesive 26 described above. Play.

図7で示した実施例においても、その他の構成、作用、効果については、図6の実施例と同様であるから、図7において、図6と同一の部分には同一符号を付して、その詳しい説明を省略する。   Also in the embodiment shown in FIG. 7, the other configurations, operations, and effects are the same as those in the embodiment of FIG. 6. Therefore, in FIG. 7, the same parts as those in FIG. Detailed description thereof is omitted.

図8は車両用構造部材10の適用範囲を示す車体側面図であって、該車両用構造部材10を図6,図7で示したようにサイドシル20に適用する場合には、図8に適用範囲αで示すように、ヒンジピラー17とセンタピラー18との間におけるストレートまたはストレートに近い範囲が適している。   FIG. 8 is a side view of the vehicle body showing the application range of the structural member 10 for a vehicle. When the structural member 10 for a vehicle is applied to the side sill 20 as shown in FIGS. As indicated by the range α, a straight or a range close to a straight between the hinge pillar 17 and the center pillar 18 is suitable.

上記実施例においては、車両用構造部材10をサイドシル20に適用した場合を例示したが、該車両用構造部材10は、サイドシルの他に、バンパレインフォースメントやシャシーフレーム等の、断面サイズが比較的大きく、(閉断面s1〜s4が成形時につぶれない程度に大きいことを意味する)かつストレートに近い車両用部材に適用することができる。   In the above embodiment, the case where the vehicle structural member 10 is applied to the side sill 20 is illustrated. However, the vehicle structural member 10 has a comparison in cross-sectional size such as a bumper reinforcement or a chassis frame in addition to the side sill. It can be applied to a vehicular member that is large (meaning that the closed cross-sections s1 to s4 are large enough not to be crushed during molding) and close to a straight.

また、上記実施例においては、車両用構造部材10をアルミニウムまたはアルミニウム合金の押出し成形部材にて構成したが、該車両用構造部材10はマグネシウムまたはマグネシウム合金の押出し成形部材にて構成してもよい。   Moreover, in the said Example, although the structural member 10 for vehicles was comprised with the extrusion molding member of aluminum or aluminum alloy, this structural member 10 for vehicles may be comprised with the extrusion molding member of magnesium or a magnesium alloy. .

さらに、上記実施例においては、構造部材本体14として略正方形枠状のものを例示したが、これは縦長の方形枠状であってもよく、または、横長の方形枠状であってもよい。   Furthermore, in the said Example, although the substantially square frame-shaped thing was illustrated as the structural member main body 14, this may be a vertically long rectangular frame shape, or may be a horizontally long rectangular frame shape.

以上説明したように、本発明は、車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずる車両用構造部材について有用である。   As described above, the present invention is useful for a vehicle structural member that constitutes a part of a vehicle body and that undergoes bending deformation when a load acts upon a vehicle collision.

10…車両用構造部材
11…第1面部
12…第2面部
13…第3面部
15,16…フランジ部
20…サイドシル
21…第1連結部
22…第2連結部
23…第3連結部
24…第4連結部
25…サイドシルアウタ
25a,25b…フランジ部
c1〜c4…角部
DESCRIPTION OF SYMBOLS 10 ... Vehicle structural member 11 ... 1st surface part 12 ... 2nd surface part 13 ... 3rd surface part 15, 16 ... Flange part 20 ... Side sill 21 ... 1st connection part 22 ... 2nd connection part 23 ... 3rd connection part 24 ... 4th connection part 25 ... side sill outer 25a, 25b ... flange part c1-c4 ... corner | angular part

Claims (4)

車体の一部を構成し、車両の衝突時に荷重が作用して曲げ変形が生ずる車両用構造部材であって、
上記荷重が作用した時に圧縮方向の力が作用する第1面部と、
引張方向の力が作用する第2面部と、
上記第1、第2面部の間に配設され、上記第1、第2面部の両端部を連結して角部を形成する第3面部とを有し、
上記第1面部と上記第3面部との上記角部の近傍において、上記第1面部と上記第3面部とを略直線的に連結する第1連結部と、
該第1連結部と、上記第1面部と上記第3面部との上記角部とを略直線的に連結する第2連結部とが設けられたことを特徴とする
車両用構造部材。
A vehicle structural member that constitutes a part of a vehicle body and that undergoes bending deformation due to a load acting upon a vehicle collision,
A first surface portion on which a force in the compression direction acts when the load acts;
A second surface portion on which a force in the tensile direction acts;
A third surface portion that is disposed between the first and second surface portions and connects both end portions of the first and second surface portions to form a corner portion;
A first connecting portion for connecting the first surface portion and the third surface portion substantially linearly in the vicinity of the corner portion of the first surface portion and the third surface portion;
A vehicular structural member, comprising: the first connecting portion; and a second connecting portion that connects the first surface portion and the corner portion of the third surface portion substantially linearly.
上記第1連結部と上記第2連結部との成す角度が略90度に設定された
請求項1記載の車両用構造部材。
The vehicle structural member according to claim 1, wherein an angle formed by the first connecting portion and the second connecting portion is set to approximately 90 degrees.
上記第2面部と上記第3面部との上記角部の近傍において、上記第2面部と上記第3面部とを略直線的に連結する第3連結部と、
該第3連結部と、上記第2面部と上記第3面部との上記角部とを略直線的に連結する第4連結部とが設けられた
請求項1または2に記載の車両用構造部材。
A third connecting portion that connects the second surface portion and the third surface portion substantially linearly in the vicinity of the corner portion of the second surface portion and the third surface portion;
3. The vehicle structural member according to claim 1, wherein the third connecting portion and a fourth connecting portion that connects the second surface portion and the corner portion of the third surface portion substantially linearly are provided. .
上記車両用構造部材が、サイドシルの一部を構成し、
該サイドシルは、車両上方および下方に延びるフランジ部を有するサイドシルアウタを有し、
上記第1面部が車幅方向外側に、上記第2面部が車幅方向内側に、それぞれ位置するよう配設され、
両側の上記第3面部がそれぞれ上側および下側に位置するよう配設され、
上側に位置する上記第3面部から車両上方に延びるフランジ部が、下側に位置する上記第3面部から車両下方に延びるフランジ部が、それぞれ設けられ、上記第3面部のフランジ部に上記サイドシルアウタのフランジ部の少なくとも一方が取付けられた
請求項1〜3の何れか一項に記載の車両用構造部材。
The vehicle structural member constitutes a part of the side sill,
The side sill has a side sill outer having a flange portion extending upward and downward of the vehicle,
The first surface portion is disposed outside the vehicle width direction, and the second surface portion is disposed inside the vehicle width direction, respectively.
The third surface portions on both sides are disposed on the upper side and the lower side, respectively.
A flange portion extending upward from the third surface portion positioned on the upper side and a flange portion extending downward from the third surface portion positioned on the lower side are provided, and the side sill outer is provided on the flange portion of the third surface portion. The vehicle structural member according to claim 1, wherein at least one of the flange portions is attached.
JP2015041022A 2015-03-03 2015-03-03 Structural members for vehicles Expired - Fee Related JP6156413B2 (en)

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IT1123487B (en) * 1979-07-26 1986-04-30 Pantalone Antonio PROFILE FOR BRIDLE OR UPRIGHTS OF LOWER BEAMS OR OTHER STRUCTURES
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