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JP6174335B2 - Control method for aggregate transportation and storage system - Google Patents
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JP6174335B2 - Control method for aggregate transportation and storage system - Google Patents

Control method for aggregate transportation and storage system Download PDF

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JP6174335B2
JP6174335B2 JP2013032229A JP2013032229A JP6174335B2 JP 6174335 B2 JP6174335 B2 JP 6174335B2 JP 2013032229 A JP2013032229 A JP 2013032229A JP 2013032229 A JP2013032229 A JP 2013032229A JP 6174335 B2 JP6174335 B2 JP 6174335B2
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aggregate
particle size
transport
conveyor
conveying
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JP2014162015A (en
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佐藤 英明
英明 佐藤
博一 北川
博一 北川
修実 戸田
修実 戸田
武弥 ▲辻▼村
武弥 ▲辻▼村
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Kumagai Gumi Co Ltd
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Description

本発明は、複数の骨材の粒径を判別して各貯蔵槽に収容することが可能な骨材搬送貯蔵システムの制御方法に関する。 The present invention relates to a control method for the aggregate conveying storage system which can accommodate to determine the particle size of the plurality of aggregates in each reservoir.

従来、コンクリートの製造に用いられる砂利や砂等の骨材は、当該骨材の粒径(粒度)に分類された状態で運搬車両等によりコンクリート製造プラントに運搬されると、1本の搬送コンベヤ等を介して骨材の粒径と対応する貯蔵槽に分類され、貯蔵される。そのため、搬送コンベヤの位置を運搬された骨材の粒径に応じた貯蔵槽へと切り替える必要がある。加えて、仮に搬送コンベヤの切り替えを行うオペレータ等の勘違いや操作ミス等の人為的ミスが発生した場合、骨材が本来の貯蔵槽と異なる貯蔵槽に混合した状態で貯蔵されてしまうおそれがある。
そこで、特許文献1には、ホッパにより受け入れられた骨材を上流側から下流側に搬送する搬送コンベヤと、搬送コンベヤによって下流側に搬送された骨材を粒径ごとに分類貯蔵する貯蔵槽と、搬送コンベヤの上流側に配設され、搬送される骨材を個別に撮像するCCDカメラと、CCDカメラにより撮像した画像データと予め登録された画像データとを比較し、骨材の粒径を判別する画像処理装置とが設けられた骨材搬送貯蔵システムが開示されている。そして、画像処理装置は、搬送コンベヤ上の骨材を撮像し、当該骨材の粒径に基づいていずれの種類であるかを判別した後、骨材の粒径に対応した貯蔵槽へと搬送コンベヤを切り替えるので、骨材が異なる貯蔵槽に誤って投入される等の人為的ミスを防止することが可能である。
しかしながら、上記骨材搬送貯蔵システムにあっては、搬送コンベヤの側に配設されたCCDカメラにより搬送コンベヤ等を一旦停止して撮像して粒径を検知するのであるが、検知後はコンベヤを再度起動する。この再起動時に、搬送コンベヤに相当量の骨材が搭載されているために、搬送コンベヤ自体に大きなテンションが発生したり、搬送コンベヤあるいは搬送コンベヤ駆動ギア等に大きな負担が生じて寿命が短くなる可能性があり、またモータ負荷も大きくなるので、電力消費が大きくなる可能性もあった。また、CCDカメラにより粒径が予想と異なる骨材が発見された場合は、搬送コンベヤを緊急停止して骨材を例えば搬送コンベヤ上より排除するのであるが、このときに多くの人手を要し、また骨材の貯蔵作業が大幅な遅れを生じる可能性もあった。
Conventionally, aggregates such as gravel and sand used for concrete production are transported to a concrete production plant by a transport vehicle in a state classified into the particle size (granularity) of the aggregate. Etc., and classified into storage tanks corresponding to the particle size of the aggregate and stored. Therefore, it is necessary to switch the position of the transport conveyor to a storage tank corresponding to the particle size of the transported aggregate. In addition, if there is a human error such as a misunderstanding by the operator who switches the conveyor or an operation error, the aggregate may be stored in a mixed state in a storage tank different from the original storage tank. .
Therefore, Patent Document 1 includes a transport conveyor that transports the aggregate received by the hopper from the upstream side to the downstream side, and a storage tank that classifies and stores the aggregate transported downstream by the transport conveyor for each particle size. The CCD camera, which is arranged upstream of the transport conveyor and individually captures the transported aggregate, compares the image data captured by the CCD camera with the pre-registered image data, and determines the aggregate particle size. An aggregate transport and storage system provided with an image processing device for discrimination is disclosed. Then, the image processing apparatus images the aggregate on the transport conveyor, determines which type is based on the particle size of the aggregate, and then transports it to the storage tank corresponding to the aggregate particle size. Since the conveyor is switched, it is possible to prevent human error such as the aggregate being erroneously put into different storage tanks.
However, in the above-mentioned aggregate transport and storage system, the particle size is detected by temporarily stopping the transport conveyor and the like by the CCD camera disposed on the transport conveyor side. Start again. At the time of this restart, since a considerable amount of aggregate is mounted on the conveyor, a large tension is generated on the conveyor, or a large load is generated on the conveyor or the conveyor drive driving gear, thereby shortening the service life. In addition, there is a possibility that the power consumption increases because the motor load increases. In addition, if an aggregate with a particle size different from that expected is detected by the CCD camera, the conveyor is stopped immediately and the aggregate is removed from the conveyor, for example, but this requires a lot of manpower. In addition, there was a possibility that the storage work of the aggregate could be greatly delayed.

特開2003−307496号公報JP 2003-307696 A

本発明は、上記課題を解決するため、作業者の勘違いや操作ミス等の人為的ミスにより骨材同士が混ざり合うことを確実に防止し、骨材の搬送中に搬送コンベヤを停止,再起動する必要がなく、搬送コンベヤに過度の負荷が生じることを抑制することができる骨材搬送貯蔵システムの制御方法を提供することを目的とする。 In order to solve the above-mentioned problems, the present invention reliably prevents the aggregates from being mixed due to human error such as misunderstanding of the operator and operation mistakes, and stops and restarts the transport conveyor during the transport of the aggregates. there is no need to, and to provide a control method of the aggregate conveying storage system that can suppress the excessive force on the conveyor occurs.

上記課題を解決するため、本発明に係る骨材搬送貯蔵システムの制御方法として、運搬手段から上流側に供給された骨材を下流側に搬送する搬送手段と、搬送手段の下流側に位置され、骨材を粒径に応じて貯蔵する複数の貯蔵手段と、搬送手段からの骨材を粒径に応じて所定の上記貯蔵手段に振り分ける振分手段とを備えた骨材搬送貯蔵システムの制御方法において、骨材を運搬手段から搬送手段の上流側に供給する前に、運搬手段に積載された状態の骨材を撮影して3次元画像を撮像し、骨材の粒径を判別する撮像手段を備え、撮像手段から出力される骨材の粒径に基づいて振分手段を切り替え制御するとともに、骨材製造現場から骨材が運搬手段に積載される時点で、発行される骨材の粒径データと、上記撮像手段から出力される骨材の粒径とが一致したときのみ運搬手段から搬送手段に骨材を供給するように指示する態様とした。
本発明によれば、骨材を運搬手段から運搬手段の上流側に供給する前に、運搬手段に積載された状態の骨材を撮影して3次元画像を撮像し、骨材の粒径を判別する撮像手段を備え、撮像手段から出力される骨材の粒径に基づいて振分手段を切り替え制御する態様としたので、人為的ミスにより骨材同士が混ざり合うことを確実に防止し、骨材の搬送中に搬送手段を停止,再起動する必要がなく、搬送手段に過度の負荷が生じることを抑制可能としてシステムの長寿命化を図ることができるとともに、搬送手段上に粒径の異なる骨材が誤投入されることがなく、さらに貯蔵手段に粒径の異なる骨材同士が混入することを防止できる。
また、本発明に係る骨材搬送貯蔵システムの他の制御方法として、骨材の粒径データは、骨材製造現場から運搬手段で運搬される骨材伝票に印字される態様とすれば、骨材製造現場で自動的に骨材伝票に印字されるので、運転者等が骨材の種類や量を記載する際の人為的なミスを防止することができる。
また、本発明に係る骨材搬送貯蔵システムの他の制御方法として、骨材の粒径データは、骨材製造現場から通信手段により上記振分手段を切り替え制御する制御手段に送信される態様とすれば、上記各態様から生じる効果に加え、骨材伝票をなくすことができるので、人為的なミスを確実に防止できるため信頼性を高めることができ、骨材搬送貯蔵システムを自動化,無人化を図ることが可能となる
上記発明の概要は、本発明の必要な特徴の全てを列挙したものではなく、これらの特徴群のサブコンビネーションもまた、発明となり得る。
To solve the above problems, as a method of controlling the engagement Rukotsu material transporting storage system of the present invention, conveying means for conveying the bone material supplied to the upstream side from the transport unit on the downstream side, located on the downstream side of the conveying means An aggregate transport and storage system comprising: a plurality of storage means for storing the aggregate according to the particle size; and a distribution means for distributing the aggregate from the transport means to the predetermined storage means according to the particle size. In the control method, before the aggregate is supplied from the transport means to the upstream side of the transport means, the aggregate loaded in the transport means is photographed and a three-dimensional image is captured to determine the particle size of the aggregate. Aggregates that are provided with imaging means, control the switching of the sorting means based on the particle size of the aggregate output from the imaging means , and are issued when the aggregate is loaded on the transport means from the aggregate manufacturing site Particle size data and aggregate output from the imaging means It was manner that instructs to supply the aggregate to the conveying means from the conveying means only when the diameter is matched.
According to the present invention, before the aggregate is supplied from the transport means to the upstream side of the transport means, the aggregate loaded in the transport means is photographed, a three-dimensional image is photographed, and the particle size of the aggregate is determined. Since it is provided with an imaging means for determining, and it is an aspect that switches and controls the sorting means based on the particle size of the aggregate output from the imaging means, it is reliably prevented that the aggregates are mixed due to human error, stops the transport means during the transport of the aggregate, it restarts there is no need to, it is possible to extend the life of the system as possible to suppress the excessive load is generated in the conveying means, having a particle size on the transport means Different aggregates are not erroneously input, and further, it is possible to prevent the aggregates having different particle sizes from being mixed into the storage means.
Further, as another control method of the aggregate transportation and storage system according to the present invention, if the particle size data of the aggregate is printed on the aggregate slip conveyed by the transportation means from the aggregate manufacturing site, the bone Since it is automatically printed on the aggregate slip at the aggregate manufacturing site, it is possible to prevent human error when the driver or the like describes the type and amount of aggregate.
As another control method of the aggregate transportation and storage system according to the present invention, the aggregate particle size data is transmitted from the aggregate manufacturing site to the control means for switching and controlling the distribution means by the communication means. Then, in addition to the effects resulting from the above aspects, aggregate slips can be eliminated, so human error can be reliably prevented, improving reliability, and automating and unmanned aggregate transportation and storage systems Can be achieved .
The above summary of the invention does not enumerate all necessary features of the present invention, and sub-combinations of these features can also be an invention.

骨材搬送貯蔵システムの全体を示す概略図である。It is the schematic which shows the whole aggregate conveyance storage system. 撮像手段を示す概略図である。It is the schematic which shows an imaging means. 骨材搬送貯蔵システムのブロック図である。It is a block diagram of an aggregate conveyance storage system. 骨材の種類を示す模式図である。It is a schematic diagram which shows the kind of aggregate. 骨材を搬送,貯蔵するときのフローチャートを示す図である。It is a figure which shows the flowchart when conveying and storing an aggregate.

以下、発明の実施形態を通じて本発明を詳説するが、以下の実施形態は特許請求の範囲に係る発明を限定するものではなく、また実施形態の中で説明される特徴の組み合わせの全てが発明の解決手段に必須であるとは限らず、選択的に採用される構成を含むものである。   Hereinafter, the present invention will be described in detail through embodiments of the invention. However, the following embodiments do not limit the invention according to the claims, and all combinations of features described in the embodiments are included in the invention. It is not necessarily essential to the solution, but includes a configuration that is selectively adopted.

図1(a)は、本発明に係る骨材搬送貯蔵システム10の概略構成図であり、図1(b)は、振分手段及び貯蔵手段を拡大して示す図である。
同図に示す骨材搬送貯蔵システム10は、例えばトラック、ダンプカーやトレーラー等の運搬車両21に積載された骨材を粒径(粒度)ごとに分類し、個別に貯蔵可能な設備である。
Fig.1 (a) is a schematic block diagram of the aggregate conveyance storage system 10 based on this invention, FIG.1 (b) is a figure which expands and shows a distribution means and a storage means.
The aggregate transport and storage system 10 shown in FIG. 1 is a facility that can classify aggregates loaded on a transport vehicle 21 such as a truck, a dump truck, a trailer, etc., for each particle size (grain size) and store them separately.

図4に示すように、本実施形態において骨材の種類は、骨材の粒径によって以下の4種類に分類される。骨材は、例えば、砂(または細骨材)S(図4(a))、砂利小(粗骨材小)G3(図4(b))、砂利中(粗骨材中)G2(図4(c))、砂利大(粗骨材大)G1(図4(d))に分類される。なお、本実施形態では、骨材を粒径に応じて上記4種類に分類する形態としたが、これに限定されることなく、製造するコンクリートの種類や使用環境等によって適宜変更可能である。   As shown in FIG. 4, in this embodiment, the types of aggregate are classified into the following four types according to the particle size of the aggregate. Aggregates are, for example, sand (or fine aggregate) S (FIG. 4 (a)), small gravel (small coarse aggregate) G3 (FIG. 4 (b)), gravel (in coarse aggregate) G2 (see FIG. 4 (c)) and large gravel (large coarse aggregate) G1 (FIG. 4 (d)). In the present embodiment, the aggregate is classified into the above four types according to the particle size, but is not limited to this and can be appropriately changed depending on the type of concrete to be manufactured, the usage environment, and the like.

図1(a),(b)に示すように、骨材搬送貯蔵システム10は、概略、運搬手段としての運搬車両21等によって運搬される骨材を受け入れる受入ホッパ22と、当該受入ホッパ22の上流側に設けられ、受入時の骨材の粒径(種類)を判別する骨材判別用のステレオカメラ51と、受入ホッパ22の下方排出口23側に配設され、受入ホッパ22から排出された骨材を積載した状態で受入ホッパ22側の上流側から下流側に向かって搬送する搬送コンベヤ25と、当該搬送コンベヤ25の下流側に設けられ、搬送コンベヤ25により搬送された骨材を粒径ごとに振り分ける振分手段としての振分コンベヤ30と、当該振分コンベヤ30の下方に並設され、振分コンベヤ30からの骨材を粒径ごとに分類された状態で貯蔵する複数の貯蔵手段としての貯蔵槽37A乃至37Dと、ステレオカメラ51による骨材の画像に基づき粒径を判定する機能と、搬送コンベヤ25及び振分コンベヤ30を制御する機能等とを有する制御手段80とを備える。   As shown in FIGS. 1 (a) and 1 (b), the aggregate transport and storage system 10 generally includes a receiving hopper 22 that receives aggregate transported by a transport vehicle 21 or the like as transport means, and the receiving hopper 22 Provided on the upstream side and disposed on the side of the lower discharge port 23 of the receiving hopper 22 and the stereo camera 51 for determining the aggregate particle size (type) at the time of receiving and discharged from the receiving hopper 22 The transport conveyor 25 transports from the upstream side of the receiving hopper 22 toward the downstream side in a state where the aggregate is loaded, and the aggregate transported by the transport conveyor 25 is provided on the downstream side of the transport conveyor 25. Sorting conveyor 30 as sorting means that sorts by diameter, and a plurality of storages that are arranged below the sorting conveyor 30 and store aggregates from the sorting conveyor 30 in a state of being classified by grain size. hand It comprises a reservoir 37A to 37D as a function of determining based particle size on the image of the aggregate by the stereo camera 51, and a control unit 80 having a function for controlling the conveyor 25 and sorting conveyor 30.

受入ホッパ22は、搬送コンベヤ25の上流側端部の上方側に位置し、下方排出口23側にいくにしたがって設定外径に漸次縮径するように形成され、この下方排出口23より常に定量の骨材を排出するように設定される。この受入ホッパ22は、図外の振動装置で振動が与えられて振動が付与される。したがって、受入ホッパ22は、運搬車両21により運搬される骨材が投入されると、搬送コンベヤ25上に定量に連続して排出される。
また、受入ホッパ22の上部側全体は、フレーム材に防音材を張り付けた外囲部材24で覆われる。なお、外囲部材24の前面は、運搬車両21による骨材投入側のために開口されて、骨材投入口となっている。
The receiving hopper 22 is located above the upstream end of the conveyor 25 and is formed so that the diameter gradually decreases to the set outer diameter as it goes to the lower discharge port 23 side. Set to discharge aggregates. The receiving hopper 22 is given vibration by a vibration device (not shown). Accordingly, the receiving hopper 22 is discharged continuously on the transport conveyor 25 in a fixed amount when the aggregate transported by the transport vehicle 21 is input.
Further, the entire upper side of the receiving hopper 22 is covered with an outer member 24 in which a soundproof material is attached to the frame material. In addition, the front surface of the surrounding member 24 is opened for the aggregate input side by the transport vehicle 21 and serves as an aggregate input port.

搬送手段の一種としての搬送コンベヤ25は、搬送コンベヤ25を設置する地形に沿って、所定の角度傾斜したり、下降したりして延長する。この場合、搬送コンベヤ25は、図外の支柱により支えられる。
搬送コンベヤ25は、通常複数のローラ26を搬送方向に直角に整列し、このローラ26を平行に架設された図外のフレーム間に回転自在に横架し、ローラ26における下流側のローラ26Aの回転軸の片側又は両側に設けたギア28にチェーン28Aを掛けて、減速モータ28Bによりチェーン28Aを介してギア28を回転させることにより、ベルト材27の上方の骨材積載面を前方(貯蔵槽37A乃至37D方向)に移動可能とする。なお、搬送コンベヤ25の幅方向両側には、骨材がこぼれ落ちるのを規制する図外の規制板が取付けられる。
ここで骨材は、搬送コンベヤ25のベルト材27上に受入ホッパ22より定量に排出されて、ほぼ所定の厚みを有して載置される。この骨材の総重量は、骨材の粒径(種類)にも影響するが、全体で数トン前後にも及ぶこともある。
The conveyance conveyor 25 as a kind of conveyance means extends along a terrain where the conveyance conveyor 25 is installed by inclining or descending by a predetermined angle. In this case, the transfer conveyor 25 is supported by a support column (not shown).
The conveyor 25 normally aligns a plurality of rollers 26 at right angles to the conveying direction, and horizontally rolls the rollers 26 between frames which are not shown in the drawing, and the rollers 26 </ b> A on the downstream side of the rollers 26. A chain 28A is hung on a gear 28 provided on one side or both sides of the rotation shaft, and the gear 28 is rotated via the chain 28A by a reduction motor 28B, whereby the aggregate loading surface above the belt material 27 is moved forward (storage tank). 37A to 37D direction). In addition, on both sides in the width direction of the transport conveyor 25, regulation plates (not shown) for regulating the spillage of aggregate are attached.
Here, the aggregate is quantitatively discharged from the receiving hopper 22 onto the belt material 27 of the transport conveyor 25 and is placed with a substantially predetermined thickness. The total weight of the aggregate affects the particle size (type) of the aggregate, but it may reach several tons as a whole.

貯蔵槽37A乃至37Dは、振分コンベヤ30の進退方向に沿って複数並設されるタンクである。貯蔵槽37A乃至37Dは、受入ホッパ22,搬送コンベヤ25,振分コンベヤ30を経由して搬送された骨材を粒径(種類)に分けて個別に貯蔵する。本実施例において、例えば、貯蔵槽37Aには粒径の最も小さい砂Sが貯蔵される。また、貯蔵槽37B,貯蔵槽37C及び貯蔵槽37Dには、それぞれ砂利小G3,砂利中G2及び砂利大G1が個別に貯蔵される。   The storage tanks 37 </ b> A to 37 </ b> D are tanks arranged in parallel along the advancing / retreating direction of the sorting conveyor 30. The storage tanks 37 </ b> A to 37 </ b> D store the aggregates conveyed via the receiving hopper 22, the conveyance conveyor 25, and the sorting conveyor 30 separately for each particle size (type). In the present embodiment, for example, sand S having the smallest particle size is stored in the storage tank 37A. In addition, the small gravel G3, the medium gravel G2, and the large gravel G1 are individually stored in the storage tank 37B, the storage tank 37C, and the storage tank 37D, respectively.

振分コンベヤ30は、短いコンベヤより成り、各貯蔵槽37A乃至37Dの投入口38A乃至38Dをまたぐように位置する2本のレール上に沿って一定区間の範囲にわたって往復運動かつ正逆回転可能に制御可能となっている。   The sorting conveyor 30 is a short conveyor, and is capable of reciprocating and forward / reverse rotation over a range of a certain section along two rails positioned across the inlets 38A to 38D of the storage tanks 37A to 37D. Control is possible.

この振分コンベヤ30は、移動方向に直角に配列された複数(本例では3本)の平行配置のローラ31と、上記各ローラ31に掛けられたベルト材32と、上記ローラ31における他端30g側のローラ31Aに取り付けられ、チェーン33で駆動されるギア34と、上記チェーン33に回転力を与えるモータ30aと、上記ローラ31等を支持するフレーム30bと、このフレーム30bを上記レール上に載置するコロ30cと、コロ30cを回転するモータ30dと、各モータ30a,30dを制御し、振分コンベヤ30の位置及びベルト材32の移動方向を制御する制御部30eとより成る。
この制御部30eは、有線または無線の受信器30hを有し、上記制御手段80の送信器80nからの指令信号を受信して上記モータ30dを制御して、振分コンベヤ30の停止位置を制御し、モータ30aを制御してベルト材32の移動方向を制御する。
The sorting conveyor 30 includes a plurality (three in this example) of rollers 31 arranged in a direction perpendicular to the moving direction, a belt member 32 hung on each of the rollers 31, and the other end of the roller 31. A gear 34 attached to a roller 31A on the 30g side and driven by a chain 33, a motor 30a for applying a rotational force to the chain 33, a frame 30b for supporting the roller 31 and the like, and the frame 30b on the rail It comprises a roller 30c to be placed, a motor 30d for rotating the roller 30c, and a controller 30e for controlling the motors 30a and 30d and controlling the position of the sorting conveyor 30 and the moving direction of the belt material 32.
The control unit 30e has a wired or wireless receiver 30h, receives a command signal from the transmitter 80n of the control means 80, controls the motor 30d, and controls the stop position of the sorting conveyor 30. Then, the moving direction of the belt member 32 is controlled by controlling the motor 30a.

この構成において、搬送コンベヤ25より砂Sが振分コンベヤ30のベルト材32の上に投下される場合は、前もって振分コンベヤ30の一端30fが貯蔵槽37Aの投入口38Aに一致するように振分コンベヤ30の位置を制御し、ベルト材32を貯蔵槽37A方向に駆動しておくことで、砂Sを貯蔵槽37A内に投下して貯蔵できる。
また、一端30fが貯蔵槽37Bの投入口38Bに一致するように(図示位置)振分コンベヤ30の位置を制御し、ベルト材32を貯蔵槽37B方向に駆動しておくことで、搬送コンベヤ25から落下する砂利小G3を貯蔵槽37Bに投下して貯蔵できる。
また、他端30gが貯蔵槽37Cの投入口38Cに一致するように振分コンベヤ30の位置を制御し、ベルト材32を貯蔵槽37C方向に駆動しておくことで、搬送コンベヤ25から落下する砂利中G2を貯蔵槽37Cに投下して貯蔵できる。
また、他端30gが貯蔵槽37Dの投入口38Dに一致するように(図示位置)振分コンベヤ30の位置を制御し、ベルト材32を貯蔵槽37D方向に駆動しておくことで、搬送コンベヤ25から落下する砂利大G1を貯蔵槽37Dに投下して貯蔵できる。
In this configuration, when the sand S is dropped from the conveyor 25 onto the belt material 32 of the sorting conveyor 30, the sand 30 is preliminarily placed so that one end 30f of the sorting conveyor 30 coincides with the charging port 38A of the storage tank 37A. By controlling the position of the minute conveyor 30 and driving the belt material 32 in the direction of the storage tank 37A, the sand S can be dropped and stored in the storage tank 37A.
Further, by controlling the position of the sorting conveyor 30 so that the one end 30f coincides with the charging port 38B of the storage tank 37B (position shown in the figure) and driving the belt material 32 in the direction of the storage tank 37B, the conveyor 25 The gravel small G3 falling from the bottom can be dropped and stored in the storage tank 37B.
Further, the position of the sorting conveyor 30 is controlled so that the other end 30g coincides with the charging port 38C of the storage tank 37C, and the belt material 32 is driven in the direction of the storage tank 37C, so that it falls from the transport conveyor 25. G2 in gravel can be dropped and stored in the storage tank 37C.
In addition, the position of the sorting conveyor 30 is controlled so that the other end 30g coincides with the charging port 38D of the storage tank 37D (position shown in the figure), and the belt material 32 is driven in the direction of the storage tank 37D. The gravel large G1 falling from 25 can be dropped and stored in the storage tank 37D.

したがって、制御手段80の指示に基づき振分コンベヤ30を制御しておくことで、骨材を分類に応じていずれかの貯蔵槽37A乃至37Dに投入して貯蔵できる。なお、振分コンベヤ30は、コンベヤにより構成することなく、例えば搬送コンベヤ25の終端下部に中心側が位置され、左右方向に回動自在となった傾斜樋と、この樋を移動制御する制御部とより構成し、樋の先端側に円周方向に沿って貯蔵槽37A乃至37Dを配置して、樋の回動位置を制御することで、搬送コンベヤ25より投下される骨材を各貯蔵槽37A乃至37Dに振り分けるように構成してもよい。   Therefore, by controlling the sorting conveyor 30 based on the instruction of the control means 80, the aggregate can be input and stored in any of the storage tanks 37A to 37D according to the classification. Note that the sorting conveyor 30 is not constituted by a conveyor, for example, an inclined hook that is positioned at the lower end of the transfer conveyor 25 and is rotatable in the left-right direction, and a controller that controls movement of the hook. The storage tank 37A thru | or 37D is arrange | positioned along the circumferential direction on the front end side of a cage | basket, the aggregate dropped from the conveyance conveyor 25 is controlled by controlling the rotation position of a cage | basket, and each storage tank 37A Thru | or 37D may be comprised.

図1,図2において、51は、通称、ステレオカメラ(3次元カメラ)51を構成する2個のデジタルカメラ51A,51Bよりなり、近傍に照明装置55と、コントローラ50aを備え、全体として撮像手段50を構成する。   In FIG. 1 and FIG. 2, reference numeral 51 includes two digital cameras 51 </ b> A and 51 </ b> B constituting a stereo camera (three-dimensional camera) 51, and includes an illuminating device 55 and a controller 50 a in the vicinity, and as a whole imaging means 50.

ステレオカメラ51は、外囲部材24の開口の上部側の取付板57に2台のデジタルカメラ51A,51Bを互いに離間した状態で、運搬車両21に積載される骨材方向に向けて配設して構成される。ステレオカメラ51は、受入ホッパ22の前にバックして停止した運搬車両21の荷台に積載される骨材を異なる方向から同時に撮影することにより、運搬車両21に積載された広範囲の骨材を一括で撮像することで、コントローラ50aがこの撮像した3次元画像に基づき各骨材の個々の粒径を検出することにより、運搬車両21の荷台に積載された骨材の粒径の種類を判別する。粒径データは、後述の制御手段80に出力される。
なお本実施例において、ステレオカメラ51をデジタルカメラ51A,51Bより構成したが、これに限定されず、ミラーを搭載したカメラであってもよい。また、ステレオカメラ51は、デジタルカメラ51A,51Bを2台配置する形態としたが、3台以上のカメラを用いて撮像してもよい。さらに、2台分以上のカメラのレンズ機構及びシャッター機構を1台のカメラに集約し、1台のカメラにより骨材を撮像する形態としてもよい。
The stereo camera 51 is arranged in the direction of the aggregate loaded on the transport vehicle 21 with the two digital cameras 51A and 51B being separated from each other on the mounting plate 57 on the upper side of the opening of the surrounding member 24. Configured. The stereo camera 51 captures a wide range of aggregates loaded on the transport vehicle 21 at the same time by photographing the aggregates loaded on the loading platform of the transport vehicle 21 stopped in front of the receiving hopper 22 from different directions at the same time. The controller 50a detects the individual particle size of each aggregate based on the captured three-dimensional image, thereby determining the type of the particle size of the aggregate loaded on the loading platform of the transport vehicle 21. . The particle size data is output to the control means 80 described later.
In this embodiment, the stereo camera 51 is composed of the digital cameras 51A and 51B. However, the present invention is not limited to this, and a camera equipped with a mirror may be used. In addition, although the stereo camera 51 is configured such that two digital cameras 51A and 51B are arranged, the image may be captured using three or more cameras. Further, the lens mechanism and shutter mechanism of two or more cameras may be integrated into one camera, and aggregates may be imaged by one camera.

図1,図2に示すように、照明手段としての照明装置55は、互いに離間して設けられるデジタルカメラ51A,51B付近に位置し、ステレオカメラ51とともに取付板57の先端側に取り付けられる。照明装置55としては、設置する環境や条件に応じて適宜選択されるが、例えば、水銀灯,蛍光灯、白熱電球、ハロゲンランプ又は発光ダイオード等が用いられる。また照明装置55は、ステレオカメラ51が撮像する撮像領域Pが必要以上の照度となるように運搬車両21に積載された骨材を照らす。このため、ステレオカメラ51による撮像の際に、所定の照度を確保でき、撮像の精度を向上することが可能となる。   As shown in FIGS. 1 and 2, the illuminating device 55 as an illuminating unit is positioned near the digital cameras 51 </ b> A and 51 </ b> B that are provided apart from each other, and is attached to the front end side of the mounting plate 57 together with the stereo camera 51. The lighting device 55 is appropriately selected according to the environment and conditions to be installed. For example, a mercury lamp, a fluorescent lamp, an incandescent lamp, a halogen lamp, or a light emitting diode is used. Moreover, the illuminating device 55 illuminates the aggregate loaded on the transport vehicle 21 so that the imaging region P imaged by the stereo camera 51 has an illuminance more than necessary. For this reason, a predetermined illuminance can be ensured at the time of imaging by the stereo camera 51, and the accuracy of imaging can be improved.

運搬車両21の前方側に支持棒61を介して立設され、複数の回転灯60A乃至60Cを有する。制御手段80は、回転灯60A乃至60Cが点灯あるいは点滅等することにより、骨材搬送貯蔵システム10の状態をオペレータ及び運搬車両21の運転者に報知する。   It is erected on the front side of the transport vehicle 21 via a support bar 61 and has a plurality of rotating lights 60A to 60C. The control means 80 notifies the operator and the driver of the transport vehicle 21 of the state of the aggregate transport storage system 10 by turning on or blinking the rotary lights 60A to 60C.

具体的には、回転灯60A乃至60Cうち、下方側に位置する「青」の回転灯60Aは、点灯,回転することで、運搬車両21の荷台に積載された骨材を受入ホッパ22に投入可能であることを運転者に認識させることができる。
一方、中央に位置する「黄」の回転灯60Bが点灯,回転することで、振分コンベヤ30の切り替え前や骨材を撮像,判別前である等、いわゆるスタンバイの状態である等の理由により、骨材を受入ホッパ22に投入不可能な待機状態であることを運転者に認識させ得る。
また、上方に位置する「赤」の回転灯60Cが点灯,回転することで、後述する入力手段81により入力された骨材の粒径(種類)と、ステレオカメラ51の撮像結果から判別された骨材の粒径(種類)とが不一致であることから、制御手段80が異常と判定し、骨材搬送貯蔵システム10が非常停止した状態を表示する。
Specifically, among the rotating lamps 60A to 60C, the “blue” rotating lamp 60A located on the lower side is turned on and rotated, so that the aggregate loaded on the loading platform of the transport vehicle 21 is input to the receiving hopper 22. The driver can be made aware that this is possible.
On the other hand, the “yellow” rotating lamp 60B located in the center is turned on and rotated, so that it is in a so-called standby state, for example, before switching the sorting conveyor 30 or before imaging or determining the aggregate. The driver can recognize that the aggregate is in a standby state where the aggregate cannot be put into the receiving hopper 22.
Further, the “red” rotating lamp 60C positioned above is turned on and rotated, so that the particle size (type) of the aggregate inputted by the input means 81 described later and the imaging result of the stereo camera 51 are discriminated. Since the particle size (type) of the aggregate is inconsistent, the control means 80 determines that there is an abnormality, and displays the state in which the aggregate transport and storage system 10 is in an emergency stop.

車両検知センサ65は、回転灯60Aの下方側に設けられ、例えば超音波センサ等が採用され、運搬車両21に向かって超音波を照射し、当該照射した超音波の反射の有無を検知することにより運搬車両21の位置を検知する。車両検知センサ65は、バックで入れた運搬車両21が受入ホッパ22の前側に停止していることを検知すると、このことを制御手段80に報知する。   The vehicle detection sensor 65 is provided on the lower side of the rotating lamp 60A. For example, an ultrasonic sensor or the like is employed to irradiate the transport vehicle 21 with ultrasonic waves and detect the reflection of the irradiated ultrasonic waves. Thus, the position of the transport vehicle 21 is detected. When the vehicle detection sensor 65 detects that the transport vehicle 21 put in the back is stopped on the front side of the receiving hopper 22, this is notified to the control means 80.

図1乃至図3に示すように、制御手段80は、マイクロコンピュータより成り、入力手段81、演算手段としてのCPU、記憶手段としてのROM,RAM、通信手段としての入出力インターフェース等を備える。この制御手段80の入出力インターフェースに送信器80nが接続されて、振分コンベヤ30に振分信号を送出する。
上記入力手段81は、例えばキーボードやマウス、バーコードリーダー等より成り、運転者が運搬車両21の荷台に骨材を積載した際に発行される伝票をオペレータが受領してこの伝票の記載情報(骨材分類データ)を基に、入力手段81からオペレータによって運搬車両21に積載される骨材の種類や量あるいは車両番号等の情報が入力され、記憶手段83に記憶される。
As shown in FIGS. 1 to 3, the control means 80 is composed of a microcomputer, and includes an input means 81, a CPU as a calculation means, a ROM and RAM as storage means, an input / output interface as communication means, and the like. A transmitter 80 n is connected to the input / output interface of the control means 80 and sends a sorting signal to the sorting conveyor 30.
The input means 81 is composed of, for example, a keyboard, a mouse, a barcode reader, and the like. The operator receives a slip issued when the driver loads aggregate on the loading platform of the transport vehicle 21, and the description information ( Based on the (aggregate classification data), information such as the type and amount of aggregate loaded on the transport vehicle 21 or the vehicle number is input from the input means 81 by the operator and stored in the storage means 83.

また、撮像手段50は、ステレオカメラ51により撮像された3次元画像の結果に基づいて、骨材の凹凸形状を画像処理して検出し、コントローラ50aにより画像処理結果に基づいて骨材の粒径(粒度)を算出して、骨材の種類を特定して、制御手段80に送出する。制御手段80は、運転者の伝票により上述のように入力手段81により入力された骨材の粒径(種類)と、撮像手段50からの画像処理結果から算出された上述の骨材の粒径(種類)とを照合し、骨材の種類が一致するか否かを判別する。
また、制御手段80は、撮像手段50により撮像して特定した骨材の粒径、骨材の判別結果及び伝票の内容を表示させる表示信号をモニタ82に対して対比して出力して表示させる。
Further, the imaging unit 50 detects the irregular shape of the aggregate based on the result of the three-dimensional image captured by the stereo camera 51, and detects the particle size of the aggregate based on the result of the image processing by the controller 50a. (Granularity) is calculated, the type of aggregate is specified, and it is sent to the control means 80. The control means 80 uses the aggregate particle size (type) input by the input means 81 as described above on the driver's slip and the aggregate particle diameter calculated from the image processing result from the imaging means 50. (Type) is collated to determine whether or not the aggregate type matches.
Further, the control unit 80 outputs a display signal for displaying the particle size of the aggregate identified by the imaging unit 50, the aggregate discrimination result, and the contents of the slip to the monitor 82 for display. .

制御手段80は、送信器80nから振分コンベヤ30の無線受信器30hに振分信号を出力して振分コンベヤ30を制御し、搬送コンベヤ25を駆動し、受入ホッパ22の振動装置を駆動する。上記振分コンベヤ30は、骨材の粒径(種類)に応じた貯蔵槽37A乃至37Dのいずれかに骨材を受け入れる状態に設定される。   The control means 80 outputs a sorting signal from the transmitter 80n to the wireless receiver 30h of the sorting conveyor 30 to control the sorting conveyor 30, drives the conveyor 25, and drives the vibration device of the receiving hopper 22. . The sorting conveyor 30 is set in a state of receiving the aggregate in any of the storage tanks 37A to 37D according to the particle size (type) of the aggregate.

以下、動作の詳細を図6のフローチャートを用いて説明する。
まず、骨材製造側で、運搬車両21の荷台には、骨材製造工場の保管場所に山積みされた粒径毎に分類された骨材が積載される。骨材積載時に運転者は、積載した骨材の粒径(種類)や積載量あるいは車両番号等の情報が印字された伝票を受け取り、運搬車両21で運搬して骨材を骨材搬送貯蔵システム10のある現場へと運搬する。
Details of the operation will be described below with reference to the flowchart of FIG.
First, on the aggregate manufacturing side, aggregates classified according to the particle diameters piled up in the storage place of the aggregate manufacturing factory are loaded on the loading platform of the transport vehicle 21. When the aggregate is loaded, the driver receives a slip on which information such as the particle size (type) of the loaded aggregate, the loaded amount, or the vehicle number is printed, and transports the aggregate by transporting the aggregate with the transport vehicle 21. Deliver to 10 sites.

運搬車両21が現場に到着すると運転者は、骨材製造側の骨材製造工場で発行された伝票をオペレータに渡し、オペレータは、伝票の印字内容に基づいて運搬車両21に積載される骨材の情報を入力手段81を介して制御手段80に入力する(ステップS1)。また、運転者は、運搬車両21を受入ホッパ22の開口に向かって後退させ、停止させる。
この場合、車両検知センサ65は、骨材を受け入れる受入ホッパ22の開口側に運搬車両21が存在するか否かの検知を行う(ステップS2)。車両検知センサ65が、運搬車両21の荷台が規定位置に有り(YES)と判断した場合には、撮像手段50は運搬車両21の荷台に積載された骨材をステレオカメラ51により撮像する(ステップS3)。
When the transport vehicle 21 arrives at the site, the driver gives a slip issued at the aggregate manufacturing factory on the aggregate manufacturing side to the operator, and the operator loads the aggregate loaded on the transport vehicle 21 based on the printed contents of the slip. Is input to the control means 80 via the input means 81 (step S1). In addition, the driver moves the transport vehicle 21 backward toward the opening of the receiving hopper 22 and stops it.
In this case, the vehicle detection sensor 65 detects whether the transport vehicle 21 exists on the opening side of the receiving hopper 22 that receives the aggregate (step S2). When the vehicle detection sensor 65 determines that the loading platform of the transporting vehicle 21 is in the specified position (YES), the imaging unit 50 captures the aggregate loaded on the loading platform of the transporting vehicle 21 with the stereo camera 51 (step). S3).

撮像手段50のコントローラ50aは、ステレオカメラ51により撮像された3次元画像の凹凸形状から骨材の粒径の種類を特定する(ステップS4)。
次に、制御手段80は、上記ステップS1で入力された運搬車両21の骨材の種類と、ステップS4で算出された骨材の種類とを判別し、当該判別結果をモニタ82に表示する(ステップS5)。この場合、伝票内容(データ)も並列に表示してもよい。
ステップS5でYESの場合には、制御手段80は、振分コンベヤ30及び搬送コンベヤ25を起動する(ステップS6,7)。振分コンベヤ30は、制御手段80で指定された貯蔵槽37A乃至37Dのいずれかに骨材を投入する位置に位置決めされ、その後ギア28が駆動され、受入ホッパ22の駆動装置が駆動される。
The controller 50a of the imaging means 50 specifies the type of aggregate particle size from the uneven shape of the three-dimensional image captured by the stereo camera 51 (step S4).
Next, the control means 80 discriminates the aggregate type of the transport vehicle 21 input in step S1 and the aggregate type calculated in step S4, and displays the discrimination result on the monitor 82 ( Step S5). In this case, the slip contents (data) may be displayed in parallel.
If YES in step S5, the control means 80 activates the sorting conveyor 30 and the transfer conveyor 25 (steps S6 and S7). The sorting conveyor 30 is positioned at a position where the aggregate is put into any of the storage tanks 37A to 37D designated by the control means 80, and then the gear 28 is driven, and the driving device of the receiving hopper 22 is driven.

制御手段80は、「黄」の回転灯60Bが消灯,停止した後、「青」の回転灯60Aを点灯させる(ステップS8)。この回転灯60Aを運転者が視認して、運搬車両21の荷台を後方へ傾斜作動させることにより、運搬車両21の荷台に積載された骨材を受入ホッパ22に対して投入する(ステップS9)。   The controller 80 turns on the “blue” rotating lamp 60A after the “yellow” rotating lamp 60B is turned off and stopped (step S8). The driver visually recognizes the rotating lamp 60A and tilts the loading platform of the transporting vehicle 21 backward, whereby the aggregate loaded on the loading platform of the transporting vehicle 21 is thrown into the receiving hopper 22 (step S9). .

受入ホッパ22に投入された骨材は、受入ホッパ22の振動に伴って下方排出口23からベルト材27上に定量ずつ排出され、この骨材は、搬送コンベヤ25に積載されてほぼ一定の厚みの状態を保って振分コンベヤ30まで運ばれる。この場合、すでに振分コンベヤ30はいずれかの貯蔵槽37A乃至37Dに骨材を投入するように切り替えられているので、所定の貯蔵槽37A乃至37Dに骨材が投入される(ステップS10,S11)。   Aggregate put into the receiving hopper 22 is discharged from the lower discharge port 23 onto the belt material 27 by a certain amount as the receiving hopper 22 vibrates, and the aggregate is loaded on the conveyor 25 and has a substantially constant thickness. It is carried to the sorting conveyor 30 while maintaining this state. In this case, since the sorting conveyor 30 has already been switched to put the aggregate into any of the storage tanks 37A to 37D, the aggregate is thrown into the predetermined storage tanks 37A to 37D (steps S10 and S11). ).

一方、上記ステップS5で伝票に記載された骨材の粒径の種類と、3次元画像から判別された骨材の粒径の種類とが不一致であった場合には、制御手段80は、「赤」の回転灯60Cを点灯させ(ステップS20)、骨材の投入禁止を報知する(ステップS21)。このような場合、投入禁止に対して、骨材製造工場で発行される伝票に記載された骨材の粒径の種類と、運搬車両21に積載された骨材の粒径を現場で目視にて確認する等して対処し、骨材を受入ホッパ22に投入しないようにして、搬送コンベヤ25への誤投入を防止し、誤投入された骨材を排除するという作業を回避する。
なお、各貯蔵槽37A乃至37Dに分類して貯蔵された骨材は、貯蔵槽37A乃至37Dの下方側に設けられる図外の取出口からコンクリート製造プラントへ送出され、セメントや水等と配合される。これにより、仕様に基づく所定のコンクリート構造物が製造される。
On the other hand, if the type of aggregate particle size described in the slip in step S5 and the type of aggregate particle size determined from the three-dimensional image do not match, the control means 80 The “red” rotating lamp 60C is turned on (step S20), and the prohibition of aggregate is notified (step S21). In such a case, in response to the prohibition of input, the type of the particle size of the aggregate described in the slip issued at the aggregate manufacturing factory and the particle size of the aggregate loaded on the transport vehicle 21 are visually checked on site. Thus, it is possible to prevent such an operation that the aggregate is not input to the receiving hopper 22 to prevent erroneous input to the conveyor 25 and to eliminate the erroneously input aggregate.
The aggregates classified and stored in the storage tanks 37A to 37D are sent to a concrete production plant from an unillustrated outlet provided on the lower side of the storage tanks 37A to 37D, and are mixed with cement, water, and the like. The Thereby, the predetermined concrete structure based on a specification is manufactured.

このように上述の骨材搬送貯蔵システム10によれば、運搬車両21に積載された状態で骨材の粒径(種類)を判別し、骨材の粒径に対応する貯蔵槽37A乃至37Dのいずれかにに振分コンベヤ30を切り替え、搬送コンベヤ25を起動した後、運搬車両21から受入ホッパ22に骨材を投入して搬送コンベヤ25上に排出するので、従来のように大量の骨材が積載された搬送コンベヤ25を一時停止して撮像してから搬送コンベヤ25を再起動することや、3次元画像から特定された骨材の種類と入力手段81により入力された骨材の種類とが異なる場合にこの搬送コンベヤ25を非常停止する必要がなく、搬送コンベヤ25自体あるいはギア28等の駆動機構に過度の負荷が生じることを抑制することが可能となる。また、伝票への誤印字あるいは誤入力のために分類の異なる骨材が貯蔵槽37A乃至37D中に誤投入されるおそれがなく、従って誤投入された骨材が分類の異なるものと混在してしまい、これが誤って構造物のコンクリートとして使われてしまうという問題も解消できる。   Thus, according to the above-described aggregate transport and storage system 10, the particle size (type) of the aggregate is determined while being loaded on the transport vehicle 21, and the storage tanks 37A to 37D corresponding to the aggregate particle size are stored. After switching the sorting conveyor 30 to one and starting the transport conveyor 25, the aggregate is loaded into the receiving hopper 22 from the transport vehicle 21 and discharged onto the transport conveyor 25. The transport conveyor 25 loaded with the image is temporarily stopped and imaged, and then the transport conveyor 25 is restarted. The type of aggregate specified from the three-dimensional image and the type of aggregate input by the input means 81 Therefore, it is not necessary to stop the transport conveyor 25 in an emergency, and it is possible to suppress an excessive load from being generated on the transport conveyor 25 itself or the drive mechanism such as the gear 28. In addition, there is no possibility that aggregates having different classifications may be erroneously inserted into the storage tanks 37A to 37D due to erroneous printing or input on the slips, and thus mis-input aggregates are mixed with those having different classifications. Therefore, the problem that this is mistakenly used as the concrete of the structure can be solved.

以上、本発明を実施形態を通じて説明したが、例えば上記実施形態においては、運搬車両21が受入ホッパ22の前側に停止した状態で運搬車両21に積載された骨材を撮像する形態としたが、外囲部材24の開口よりも相当程度前方にゲートを設け、ここに制御手段80を有するオペレータ室、撮像手段50を設置すれば運搬車両21がこのゲートをくぐった段階で骨材の分類を判別でき、運搬車両21が外囲部材24の開口に着く時点では振分コンベヤ30の切り替え、搬送コンベヤ25の起動、受入ホッパ22の振動開始がすでに始まっているので、即時に荷台より骨材を受入ホッパ22に投入でき、タイムラグをなくして迅速な骨材の投入処理が可能となる。
また、本発明では、ステレオカメラ51を用いたので、運搬車両21に積載された骨材に対する、撮像手段50による比較的高精度な粒径の分類判別が可能となり、伝票の発行及び伝票印字データの制御手段80への入力を省略することができ、無人化が図れる。
あるいは、骨材製造側で、伝票印字データを電子化して、図外の通信システムにより制御手段80に自動送信して、入力,記憶させておくことで、制御手段80によりこの伝票印字データと、運搬車両21に積載されてきて撮像手段50で撮像され処理して求められた骨材の粒径の分類データとを制御手段80で自動的に比較可能となるので、信頼性の高い無人化が図れる。
As mentioned above, although this invention was demonstrated through embodiment, in the said embodiment, it was set as the form which images the aggregate loaded on the conveyance vehicle 21 in the state which the conveyance vehicle 21 stopped to the front side of the receiving hopper 22, If a gate is provided substantially ahead of the opening of the surrounding member 24 and an operator room having the control means 80 and an image pickup means 50 are installed here, the classification of the aggregate is determined when the transport vehicle 21 passes through the gate. When the transport vehicle 21 arrives at the opening of the surrounding member 24, the sorting conveyor 30 is switched, the transport conveyor 25 is started, and the receiving hopper 22 starts to vibrate, so the aggregate is immediately received from the loading platform. It can be put into the hopper 22, and a quick aggregate loading process can be performed without a time lag.
Further, in the present invention, since the stereo camera 51 is used, it is possible to classify and discriminate the particle size of the aggregate loaded on the transport vehicle 21 with relatively high accuracy by the imaging means 50, and to issue slips and slip print data. The input to the control means 80 can be omitted, and unmanned operation can be achieved.
Alternatively, on the aggregate manufacturing side, the slip print data is digitized, automatically transmitted to the control means 80 by a communication system (not shown), input, and stored, so that the slip print data and the control means 80 Since the control means 80 can automatically compare the aggregate particle size classification data obtained by being loaded on the transport vehicle 21 and picked up and processed by the image pickup means 50, highly reliable unmanned operation is achieved. I can plan.

10 骨材搬送貯蔵システム、21 運搬車両、22 受入ホッパ、
25 搬送コンベヤ、30 振分コンベヤ、37A乃至37D 貯蔵槽、
50 撮像手段、51 ステレオカメラ、55 照明装置、60A乃至60C 回転灯、
65 車両検知センサ、80 制御手段。
10 aggregate transport and storage system, 21 transport vehicle, 22 receiving hopper,
25 conveyor, 30 sorting conveyor, 37A to 37D storage tank,
50 imaging means, 51 stereo camera, 55 illumination device, 60A to 60C rotating lamp,
65 Vehicle detection sensor, 80 control means.

Claims (3)

運搬手段から上流側に供給された骨材を下流側に搬送する搬送手段と、
上記搬送手段の下流側に位置され、骨材を粒径に応じて貯蔵する複数の貯蔵手段と、
上記搬送手段からの骨材を粒径に応じて所定の上記貯蔵手段に振り分ける振分手段と、を備えた骨材搬送貯蔵システムの制御方法において、
上記骨材を運搬手段から、搬送手段の上流側に供給する前に、上記運搬手段に積載された状態の骨材を撮影して3次元画像を撮像し、骨材の粒径を判別する撮像手段を備え、
この撮像手段から出力される骨材の粒径に基づいて、上記振分手段を切り替え制御するとともに、
骨材製造現場から骨材が運搬手段に積載される時点で、発行される骨材の粒径データと、上記撮像手段から出力される骨材の粒径とが一致したときのみ運搬手段から搬送手段に骨材を供給するように指示することを特徴とする骨材搬送貯蔵システムの制御方法。
Conveying means for conveying the aggregate supplied upstream from the conveying means to the downstream side;
A plurality of storage means located downstream of the conveying means for storing the aggregate according to the particle size;
In the control method of the aggregate transport and storage system, the distribution means for distributing the aggregate from the transport means to the predetermined storage means according to the particle size,
Before supplying the aggregate from the transport means to the upstream side of the transport means, the aggregate loaded in the transport means is imaged to capture a three-dimensional image, and the particle size of the aggregate is determined. With means,
Based on the particle size of the aggregate output from this imaging means, while switching control of the distribution means ,
Transported from the transport means only when the aggregate particle size data issued and the aggregate particle size output from the imaging means match when the aggregate is loaded onto the transport means from the aggregate manufacturing site. A control method for an aggregate transport and storage system, wherein the means is instructed to supply aggregate .
上記骨材の粒径データは、骨材製造現場から運搬手段で運搬される骨材伝票に印字されることを特徴とする請求項記載の骨材搬送貯蔵システムの制御方法。 Particle size data of the aggregate, the control method of the aggregate conveying storage system according to claim 1, characterized in that it is printed on aggregate documents are transported by the conveying means from the aggregate manufacturing site. 上記骨材の粒径データは、骨材製造現場から通信手段により上記振分手段を切り替え制御する制御手段に送信されることを特徴とする請求項記載の骨材搬送貯蔵システムの制御方法 Particle size data of the aggregate, the control method of the aggregate conveying storage system according to claim 1, characterized in that it is transmitted to the control means for controlling switching of the distributing means by the communication means from the aggregate manufacturing site.
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