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JP6188081B2 - Fluidized sand and ground improvement method using it - Google Patents
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JP6188081B2 - Fluidized sand and ground improvement method using it - Google Patents

Fluidized sand and ground improvement method using it Download PDF

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JP6188081B2
JP6188081B2 JP2014062040A JP2014062040A JP6188081B2 JP 6188081 B2 JP6188081 B2 JP 6188081B2 JP 2014062040 A JP2014062040 A JP 2014062040A JP 2014062040 A JP2014062040 A JP 2014062040A JP 6188081 B2 JP6188081 B2 JP 6188081B2
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磯谷 修二
修二 磯谷
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Fudo Tetra Corp
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Description

本発明は、地盤改良に用いられる砂材料に流動化剤を混ぜてポンプ圧送可能な状態とした流動化砂、及びそれを用いた圧入式砂杭造成や砂充填等の地盤改良工法に関する。   The present invention relates to a fluidized sand in which a sanding material used for ground improvement is mixed with a fluidizing agent so that it can be pumped, and a ground improvement method such as press-fitting sand pile formation and sand filling using the sand.

地盤改良のうち、例えば、サンドコンパクションパイル工法(SCP工法)は、地盤中に締固めた砂杭を造成することで地盤の密度を増加させるもので、液状化対策工法として一般的であるが、大型施工機械を用いるため施工スペースの確保上の制約から適用できない場合が多い。代用工法としては、小型施工機を用いる薬液注入系やセメントモルタルを圧入する工法の適用が増加しているが、コストが高くなることに加え、環境負荷を軽減できる砂材料の使用を可能にする工法が望まれていた。このような背景から、本出願人らは、特許文献1〜3に開示されるごとく、砂材料をポンプで圧送可能な流動化状態にし、地盤への圧入を行うことでコスト削減と環境負荷の低減を可能にした圧入式砂杭造成工法を開発し既に実用化している。この工法は、砂圧入式静的締固め工法(SAVE−SP工法(登録商標):本発明の圧入式砂杭造成工法に相当)と称され、小型施工機の使用により狭隘地での施工、更に斜め施工にも対応可能なため既設構造物直下の改良にも対応できる。   Among the ground improvements, for example, the sand compaction pile method (SCP method) increases the density of the ground by creating a compacted sand pile in the ground, and is a common liquefaction countermeasure method. Since a large construction machine is used, it is often not applicable due to constraints in securing construction space. As alternative construction methods, the application of chemical injection systems using small construction machines and methods of press-fitting cement mortar are increasing, but in addition to increasing costs, it is possible to use sand materials that can reduce environmental impact A construction method was desired. From such a background, as disclosed in Patent Documents 1 to 3, the present applicants put the sand material into a fluidized state that can be pumped by pumping, and press-fitting into the ground to reduce cost and environmental burden. A press-in sand pile construction method that enables reduction has been developed and put into practical use. This construction method is called sand press-in type static compaction method (SAVE-SP method (registered trademark): equivalent to the press-in type sand pile construction method of the present invention). Furthermore, since it can also be used for oblique construction, it can also cope with improvements directly under existing structures.

特許文献1はその圧入式砂杭造成工法の基本を開示している。すなわち、この工法では、地盤改良に用いる砂材料に流動化剤と遅効性塑性化剤とを含有する砂杭材料流動化物(以下、流動化砂と言う)を、流動状態を保持したまま地盤中に圧入し、地盤中で塑性化させる。この細部は、中空管24を地盤中に設計深度まで貫入した後、該中空管24を通して遅効性塑性化剤を含有する流動化砂を地表から地中に圧入し、地中に該流動化砂を残致し、この上に次のステップ分の流動化砂を圧入し、これを繰り返して行うことにより、所定長さの砂杭25を造成する。装置としては、図4に示されるごとく、遅効性塑性化剤を含有する流動化砂製造プラント10と、砂杭造成用の中空管23と、製造プラント10で製造された流動化砂を中空管23に配管34を通して送る圧送ポンプ4とを備えている。符号1は流動化砂供給手段、2は砂材料供給手段、3は流動化剤供給手段、5は遅効性塑性化剤供給装置である。   Patent Document 1 discloses the basics of the press-fit sand pile construction method. That is, in this construction method, a sand pile material fluidized material (hereinafter referred to as fluidized sand) containing a fluidizing agent and a slow-acting plasticizing agent in the sand material used for ground improvement is maintained in the ground while maintaining the fluidized state. Press fit into the ground and plasticize in the ground. The details are as follows. After the hollow tube 24 has penetrated into the ground to the design depth, fluidized sand containing a slow-acting plasticizer is pressed through the hollow tube 24 from the ground surface to the ground, and the flow into the ground. The sand pile 25 having a predetermined length is formed by leaving the fossil sand and press-fitting the fluidized sand for the next step on this, and repeating this. As shown in FIG. 4, the apparatus includes a fluidized sand production plant 10 containing a slow-acting plasticizer, a hollow pipe 23 for sand pile formation, and fluidized sand produced in the production plant 10. A pressure feed pump 4 that feeds the empty pipe 23 through a pipe 34 is provided. Reference numeral 1 denotes fluidized sand supply means, 2 denotes sand material supply means, 3 denotes fluidizing agent supply means, and 5 denotes a slow-acting plasticizer supply apparatus.

特許文献2はその流動化砂の作製プラントを開示している。この作製プラントでは、砂材料に流動化剤を混合して流動化砂を作製するプラントであって、流動化砂は砂材料に水、流動化剤、遅効性塑性剤の順に混合する。好ましくは流動化砂は砂材料の重量を計測し、その重量に基づき水、流動化剤、遅効性塑性剤を自動計算して混合する。   Patent Document 2 discloses a fluidized sand production plant. In this production plant, a fluidizing sand is produced by mixing a fluidizing agent with a sand material. The fluidizing sand is mixed with water, a fluidizing agent, and a slow-acting plasticizer in this order. Preferably, the fluidized sand measures the weight of the sand material, and based on the weight, water, a fluidizing agent, and a slow-acting plasticizer are automatically calculated and mixed.

図5は、以上の流動化砂を用いた施工時の材料の状態変化を示した模式図である。同(a)は圧入前の流動化砂を示す。流動化砂は、中空管から地盤中に圧入されるまでは流動化剤(例えば、アニオン系高分子材料)が砂の粒子同士の間隙水の粘性を高め、粒子同士の摩擦をなくし砂と水との分離を抑制して、高い流動性を維持している。同(b)は圧入中の流動化砂を示す。圧入中は、流動化砂が脱水し密な状態に締め固められる。流動化剤は網状で残る。同(c)は塑性化終了状態を示す。この状態では、遅効性塑性化剤が電気的に流動化剤を中和して流動化剤の網状構造を消失しており、粒子同士の摩擦を完全回復している。なお、特許文献3は、以上の流動化砂の使用例として特許文献1や2に記載以外の例として、地下空洞部に流動化砂を充填して地盤を安定化する砂充填工法を開示している。   Drawing 5 is a mimetic diagram showing the state change of the material at the time of construction using the above fluidized sand. The same (a) shows fluidized sand before press-fitting. Until the fluidized sand is pressed into the ground from the hollow tube, the fluidizing agent (for example, an anionic polymer material) increases the viscosity of the pore water between the sand particles and eliminates the friction between the particles. Suppresses separation from water and maintains high fluidity. The same (b) shows fluidized sand during press-fitting. During the press-fitting, the fluidized sand is dehydrated and compacted into a dense state. The fluidizer remains reticulated. (C) shows the plasticized end state. In this state, the slow-acting plasticizing agent electrically neutralizes the fluidizing agent and disappears the network structure of the fluidizing agent, and the friction between particles is completely recovered. In addition, Patent Document 3 discloses a sand filling method for stabilizing the ground by filling the underground cavity with fluidized sand as an example of the use of the fluidized sand other than those described in Patent Documents 1 and 2. ing.

特許第5188894号公報Japanese Patent No. 5188894 特許第5189951号公報Japanese Patent No. 5189951 特開2012−12878号公報JP2012-12878A

上記流動化砂を用いた圧入式砂杭造成工法の適用に際しては、事前調査により対象地盤の特性が把握されて、それに応じて砂材料の選定と配合仕様が決定される。実工法では、一般的に、直径100〜200mm程度の中空管が用いられ、流動化砂の地中圧入により直径500〜700mm程度の砂杭を造成することが多い。ここで、砂材料としては、流動性を高めた状態でポンプ圧送するため、配管内で閉塞しない保水性の良さと、圧入時に脱水する排水性の良さとを併せ持つ性質が必要である。また、流動化砂の圧入性は、原地盤の排水性にも影響され、例えば、細粒分含有率Fc=10〜20%程度の砂質地盤に比べ、砂礫地盤のように細粒分が少なく、透水性の良好な地盤では同じ粒径の砂材料を用いても流動化砂の地中圧入時に発生する圧力が大きくなる傾向となる。   When applying the press-fit sand pile construction method using fluidized sand, the characteristics of the target ground are ascertained through preliminary surveys, and sand material selection and blending specifications are determined accordingly. In the actual construction method, a hollow pipe having a diameter of about 100 to 200 mm is generally used, and a sand pile having a diameter of about 500 to 700 mm is often formed by injecting fluidized sand into the ground. Here, since the sand material is pumped in a state where the fluidity is enhanced, the sand material needs to have a property of having both good water retention that does not block in the piping and good drainage that dehydrates during press-fitting. The pressability of fluidized sand is also affected by the drainage of the original ground. For example, compared to sandy ground with a fine grain content Fc = about 10 to 20%, the fine sand content is less like gravel ground. On the other hand, in the ground having good water permeability, even when a sand material having the same particle diameter is used, the pressure generated when fluidized sand is injected into the ground tends to increase.

図6はこれまでの実施工で使用された砂材料、つまり適用可能とされた砂の粒度分布を示している。適用可能な砂材料は、基本的に、平均粒径D50 =0.5mm程度、細粒分含有率Fc=5%以下程度の砂である。粒度組成の粗い砂は、流動化砂として用いるとポンプ圧送中や地盤注入直後に排水してしまうため材料を地中に充分に圧送できなくなる。このような問題は、流動化剤や遅効性塑性化剤の配合比を変えてもさほど改善されないため、原地盤が中砂から粗砂、更に粗砂から礫になるほど地中圧入時の圧力が高くなったり流動化砂の脱水が進んで圧入量が目標値に達しなくなる。また、適用可能な砂材料は、選択範囲が制約されているためSCP工法に使用可能な砂材料に比べ高価になることも多く、圧入式砂杭造成工法を更に適用拡大する上での制約要因となっている。 FIG. 6 shows the particle size distribution of the sand material used in the construction work so far, that is, the applicable sand. The applicable sand material is basically sand having an average particle diameter D 50 = about 0.5 mm and a fine particle content Fc = about 5% or less. When sand having a coarse particle size composition is used as fluidized sand, the material cannot be sufficiently pumped into the ground because it is drained during pumping or immediately after ground injection. Such a problem is not improved even if the mixing ratio of the fluidizing agent and the slow-acting plasticizing agent is changed. The pressurization amount does not reach the target value due to the increase in the amount of fluidized sand or the dehydration of fluidized sand. In addition, applicable sand materials are often more expensive than sand materials that can be used for the SCP method because the selection range is limited, which is a limiting factor in further expanding the application of the press-in sand pile construction method. It has become.

そこで、本発明の目的は、圧入式砂杭造成工法(SAVE−SP工法)や砂充填工法の適用に際し、地盤の土質性状からの制約を減らし、砂材料として適用が難しい粗い砂であっても地中に充分な量を圧送できるようにして同工法の更なる適用機会を拡大することにある。他の目的は、以下の内容説明のなかで明らかにする。   Therefore, the object of the present invention is to reduce the constraints from the soil properties of the ground when applying the press-fitting sand pile construction method (SAVE-SP method) or the sand filling method, even for rough sand that is difficult to apply as a sand material. The purpose is to expand the opportunity for further application of the method by allowing a sufficient amount to be pumped into the ground. Other objects will be clarified in the following description.

上記目的を達成するため請求項1の発明は、圧入式砂杭造成や砂充填等の地盤改良に用いられる砂材料に流動化剤を加えて圧送ポンプにより配管を通して移送可能に処理された流動化砂において、吸水性樹脂のうち、吸水力が高く増粘性及び凝集性を有さないか極低い高吸水性樹脂を前記流動化剤と共に含有すると共に、前記高吸水性樹脂の添加量を増減することにより流動化状態を保っている流動化維持時間を調整したことを特徴としている。   In order to achieve the above object, the invention of claim 1 is a fluidization process in which a fluidizing agent is added to a sand material used for ground improvement such as press-fitting type sand pile formation and sand filling, and processed so as to be transportable through a pipe by a pressure pump. In the sand, among the water-absorbent resins, the water-absorbing resin has a high water-absorbing power and does not have thickening and cohesiveness or a very low water-absorbing resin together with the fluidizing agent, and the amount of the superabsorbent resin added is increased or decreased. This is characterized by adjusting the fluidization maintenance time in which the fluidization state is maintained.

以上の本発明は次のように具体化されることがより好ましい。すなわち、請求項2の発明は、前記砂材料に、前記流動化剤、前記高吸水性樹脂、含水比調整用水、遅効性塑性化剤を混入している構成である。請求項3の発明は、請求項2において、袋に流動化砂を充填した3時間後のブリーディング率が0.5%以下である構成である。このブリーディング率の値は、表1と2より、高吸水性樹脂が砂材料(乾燥砂)1,000g当たり0.5g以上含む構成である。   The present invention as described above is more preferably embodied as follows. That is, the invention of claim 2 has a configuration in which the sand material is mixed with the fluidizing agent, the superabsorbent resin, water content adjustment water, and a slow-acting plasticizing agent. The invention of claim 3 is the structure according to claim 2, wherein the bleeding rate after 3 hours of filling the bag with fluidized sand is 0.5% or less. From Tables 1 and 2, this bleeding rate value is a configuration in which the superabsorbent resin contains 0.5 g or more per 1,000 g of sand material (dry sand).

上記目的を達成するため請求項4の発明は、圧入式砂杭造成や砂充填等の地盤改良工法において、請求項2又は3に記載の流動化砂を、圧送ポンプによって配管を通して地盤に貫入したり引き抜かれる中空管に圧送し、該中空管の先端側より地盤中に圧入すると共に、地盤中で塑性化させることを特徴としている。

In order to achieve the above object, the invention according to claim 4 is a ground improvement method such as press-fitting sand pile formation or sand filling, wherein the fluidized sand according to claim 2 or 3 is penetrated into the ground through a pipe by a pump. It is characterized by being pumped to a hollow tube to be pulled out and pressed into the ground from the tip side of the hollow tube and plasticized in the ground.

また、請求項5の発明は、請求項4において、土被圧が小さい箇所(例えば、深度が地表側に近づくような箇所)において、前記流動化砂に、該流動化砂に含有されている水を強制排水可能にする強制排水剤を注入して、前記流動化砂を急速に塑性化することにより地盤中に圧入した前記流動化砂の砂材料が地表側へ上昇し排出されるのを防ぐ構成である。   Further, the invention of claim 5 is the fluidized sand according to claim 4, wherein the fluidized sand is contained in the fluidized sand at a location where the earth covering pressure is small (for example, a location where the depth approaches the ground surface side). By injecting a forced drainage agent that enables forced drainage of water and rapidly plasticizing the fluidized sand, the sand material of the fluidized sand that has been pressed into the ground rises to the surface side and is discharged. It is a configuration to prevent.

請求項1と4の発明は、従来の流動化砂に比べ吸水力が高く増粘性及び凝集性を有さないか極低い高吸水性樹脂を流動化剤と共に含有し、該高吸水性樹脂の添加量を増減して流動化状態を保っている流動化維持時間を調整可能となるため保水性を向上して、圧入式砂杭造成や砂充填等の地盤改良工法に用いる場合に以下の利点が得られる。
(ア)本発明の流動化砂は、これまで適用不可能とされていた粒度組成が粗い砂でも、圧送過程に加えて地中への圧入時に受ける負荷によっても排水され難くなり、その結果、従来不可能とされた粗い砂材料でも使用でき、使用可能な砂材料の範囲を拡大できる。
(イ)同時に、原地盤の土質性状が中砂から粗砂、更に粗砂から礫になる場合でも、地中への圧入後に直ちに脱水する量が抑制され、保水性の維持ひいては流動状態も維持され必要な圧入量を注入可能となり、その結果、地盤の土質性状からの制約を緩和できる。
The inventions of claims 1 and 4 contain a superabsorbent resin having a high water absorbing power and no thickening and cohesiveness as compared with conventional fluidized sand together with a fluidizing agent. The following advantages can be obtained when using it for ground improvement methods such as press-fitting sand pile creation and sand filling because it is possible to adjust the fluidization maintenance time to keep the fluidized state by increasing and decreasing the amount of addition. Is obtained.
(A) The fluidized sand of the present invention is difficult to drain even with sand having a coarse particle size composition, which has been considered to be unusable until now, due to the load received when injecting into the ground in addition to the pumping process. Coarse sand material that has been impossible in the past can be used, and the range of usable sand material can be expanded.
(B) At the same time, even if the soil soil properties are changed from medium sand to coarse sand, and further from coarse sand to gravel, the amount of water that is immediately dehydrated after being injected into the ground is suppressed, maintaining water retention and thus maintaining fluidity. Therefore, the necessary amount of press-fitting can be injected, and as a result, restrictions from the soil properties of the ground can be relaxed.

請求項2の発明は流動化砂の理想的な組成を特定したものである。この流動化砂の作用を図5を使って説明する。まず、遅効性塑性化剤は、(a)から(c)状態になるまで流動化剤を電気的に中和すべく作用し、流動化砂に保水されている水を少しづつではあるが分離している。高吸水性樹脂は、流動化砂の保水力を補強して、流動化砂が圧入前及び圧入中に受ける負荷によって生じる粒子間を結合している流動化剤の縮み度合を抑制することで、流動化剤が遅効性塑性化剤に触れ難くしている。その結果、この構成では、流動化砂が(a)から(b)状態となる時間、つまり排水を遅らせることで流動化状態を保っている流動化維持時間を従来に比べ長くなるよう調整可能となる。   The invention of claim 2 specifies an ideal composition of fluidized sand. The action of the fluidized sand will be described with reference to FIG. First, the slow-acting plasticizer acts to electrically neutralize the fluidizing agent from the state (a) to the state (c) and separates the water retained in the fluidized sand little by little. . The superabsorbent resin reinforces the water holding power of the fluidized sand and suppresses the degree of shrinkage of the fluidizing agent that binds the particles generated by the load that the fluidized sand receives before and during the press-fitting, The fluidizing agent makes it difficult to touch the slow-acting plasticizing agent. As a result, in this configuration, the time for the fluidized sand to change from the state (a) to the state (b), that is, the fluidization maintaining time for maintaining the fluidized state by delaying the drainage can be adjusted to be longer than before. Become.

請求項3の発明は、流動化砂が高吸水性樹脂を含有する否かでブリーディング率、つまり袋に流動化砂を充填した後、3時間経過したときの分離水の全流動化砂に対する割合が大幅に小さくなるという物性試験結果(表1と2を参照)に基づく特定であり、本発明の流動化砂の製造時等における評価指標として重要となる。   The invention of claim 3 is based on whether or not the fluidized sand contains a superabsorbent resin, the bleeding rate, that is, the ratio of the separated water to the total fluidized sand when 3 hours have passed after the bag is filled with the fluidized sand. Is based on the physical property test results (see Tables 1 and 2) that are significantly reduced, and is important as an evaluation index when the fluidized sand of the present invention is produced.

請求項5の発明では、流動化砂(砂材料)の圧入量が不足したり逆に過剰となることなく設計通り達成可能となる。すなわち、請求項1〜3の流動化砂を請求項4や特許文献1から3に開示の圧入式砂杭造成や砂充填等の改良工法に用いた場合、土被圧が小さい箇所(例えば、深度が地表側に近づくような箇所、透水係数が小さい地盤)において、中空管の下端から地中に圧入された流動化砂の一部が中空管回りに形成される隙間を通して上昇し地表側に排出され易くなる。本発明は、その対策として、図2に示したごとく地中に圧入される流動化砂に強制排水剤を注入し、流動化砂を急速に塑性化することにより、圧入された流動化砂から排水・分離された水分だけを地表側へ上昇し排出させるようにしたものである。   In the invention of claim 5, the fluidized sand (sand material) can be achieved as designed without the amount of press-fitting of sand (sand material) being insufficient or conversely excessive. That is, when the fluidized sand according to claims 1 to 3 is used in an improved construction method such as press-fitting sand pile formation or sand filling disclosed in claim 4 or patent documents 1 to 3, a place where the earth pressure is small (for example, In areas where the depth approaches the ground surface, where the hydraulic conductivity is small), a part of the fluidized sand that has been pressed into the ground from the lower end of the hollow pipe rises through a gap formed around the hollow pipe. It becomes easy to be discharged to the front side. As a countermeasure, the present invention, as shown in FIG. 2, injects a forced drainage agent into fluidized sand that is press-fitted into the ground, and rapidly plasticizes the fluidized sand. Only the drained and separated water is raised to the ground surface and discharged.

本発明の圧入式砂杭造成工法や砂充填工法を実施する場合の装置構成を示した説明用の模式図である。It is a schematic diagram for description which showed the apparatus structure in the case of implementing the press-fit type sand pile construction method and sand filling construction method of this invention. 図1のA部を拡大した要部拡大図である。It is the principal part enlarged view to which the A section of FIG. 1 was expanded. (a)は流動化砂配合(表1と2)に対する物性試験結果のうち、ブリーディング試験結果を示すグラフ、(b)は高吸水性樹脂配合(表3と4)に対する脱水試験結果のうち、脱水時間と脱水量の関係をグラフである。(A) is a graph showing bleeding test results among physical property test results for fluidized sand blends (Tables 1 and 2), (b) is a dehydration test result for superabsorbent resin blends (Tables 3 and 4), It is a graph about the relationship between dehydration time and dehydration amount. 特許文献1に開示されている砂杭造成装置を示す説明図である。It is explanatory drawing which shows the sand pile production apparatus currently disclosed by patent document 1. FIG. (a)〜(c)は施工時における流動化砂の状態変化を示す説明図である。(A)-(c) is explanatory drawing which shows the state change of the fluidization sand at the time of construction. 圧入式砂杭造成工法で使用された砂材料の粒度分布を併記した実積図である。It is the actual product figure which described the particle size distribution of the sand material used by the press-fit type sand pile construction method.

以下、本発明を適用した形態例を図面を参照して説明する。この説明では、圧入式砂杭造成工法や砂充填工法に用いられる施工機、流動化砂を作製する製造プラント、圧入式砂杭造成工法を明らかにした後、実施例1として高吸水性樹脂を含有した流動化砂の物性試験、実施例2として高吸水性樹脂配合による脱水試験について述べる。   Embodiments to which the present invention is applied will be described below with reference to the drawings. In this explanation, after clarifying the construction machine used for the press-in sand pile construction method and the sand filling method, the manufacturing plant for producing fluidized sand, and the press-in sand pile construction method, a superabsorbent resin is used as Example 1. A physical property test of the contained fluidized sand and a dehydration test using a superabsorbent resin as Example 2 will be described.

(施工機)請求項4や5の工法に用いられる施工機は、大別すると、中空管をリーダに沿って垂直に貫入したり引き抜くクローラタイプ(傾斜角度が垂直つまり0度)と、中空管を補助クレーンに吊り下げた状態で貫入したり引き抜くボーリングマシンタイプ(傾斜角度が約0−20度)と、中空管を任意の角度に貫入したり引き抜くロータリーパーカッションドリルタイプ(傾斜角度が約0−60度)とがあり、対象地盤や施工深度などに応じて選択される。 (Construction machine) The construction machines used in the construction method of claim 4 or 5 can be roughly classified into a crawler type (inclination angle is vertical, that is, 0 degrees) in which a hollow tube is vertically inserted or pulled out along a leader, Boring machine type (tilt angle is about 0-20 degrees) that penetrates and pulls out the empty pipe suspended from the auxiliary crane, and rotary percussion drill type that tilts the hollow pipe at an arbitrary angle (tilt angle is About 0-60 degrees), and is selected according to the target ground and construction depth.

図1は以上の3タイプのうち小型クローラタイプの施工機1と、流動化砂製造プラント2とを模式的に示している。この施工機1は、中空管3を上下動する昇降機構4と、昇降機構4に保持されて中空管3を回動する回転機構5と、中空管の上端3aに設けられたスイベル15と、製造プラント2で作られた流動化砂を圧送するポンプPと、ポンプPの出口とスイベル15を接続している管路16と、管路16の途中に設けられて圧送されている流動化砂の圧力を検出する圧力計6を備えている。   FIG. 1 schematically shows a small crawler type construction machine 1 and a fluidized sand production plant 2 among the above three types. The construction machine 1 includes an elevating mechanism 4 that moves the hollow tube 3 up and down, a rotating mechanism 5 that is held by the elevating mechanism 4 and rotates the hollow tube 3, and a swivel provided at the upper end 3a of the hollow tube. 15, a pump P for pumping the fluidized sand produced in the production plant 2, a pipe 16 connecting the outlet of the pump P and the swivel 15, and a pump 16 provided in the middle of the pipe 16. A pressure gauge 6 for detecting the pressure of fluidized sand is provided.

ここで、昇降機構4は、走行式ベースマシン10により移動可能に起立された柱状リーダー12の一側に沿ってラック・ピニオン機構等を介して上下動される。回転機構5は、昇降機構4でリーダー12に沿って昇降されると共に、中空管3をモーター及び減速ギア機構等を介し正転・逆転する。ベースマシン10は、運転室11の前方にリーダー12の下端側を位置決め保持し、運転室11の後方側に共に図示を省いた油圧装置や電動機等を搭載している。運転室11には各種の施工用操作部や制御部が配設されている。リーダー12は、延縮ロッド13等により支持されており、下側に付設されて中空管3の振れを規制する振止具18、上側に付設されて管路16の上側を支えるガイド具17などを有している。管路16の上端は、スイベル15を介し中空管3の上端3aに接続されている。   Here, the elevating mechanism 4 is moved up and down via a rack and pinion mechanism or the like along one side of the columnar leader 12 erected so as to be movable by the traveling base machine 10. The rotating mechanism 5 is moved up and down along the leader 12 by the elevating mechanism 4 and forwardly and reversely rotates the hollow tube 3 via a motor and a reduction gear mechanism. The base machine 10 positions and holds the lower end side of the leader 12 in front of the cab 11, and a hydraulic device, an electric motor, and the like not shown are mounted on the rear side of the cab 11. In the cab 11, various construction operation units and control units are arranged. The leader 12 is supported by an expansion / contraction rod 13 or the like, and is attached to the lower side to restrain the swinging of the hollow tube 3, and the guide tool 17 is attached to the upper side and supports the upper side of the pipe line 16. Etc. The upper end of the pipe line 16 is connected to the upper end 3 a of the hollow pipe 3 through the swivel 15.

ポンプPは、特に高い吸込み力、機密性、空気の吸込みを起こさず、流動化砂性状の変化を低く抑えられるものとして、圧送構造が油圧ピストンを利用したタイプが選択されている。ポンプ駆動は、運転室11に配置された制御部を介して自動制御される。圧力計6は、ポンプPで圧送されている流動化砂の圧力を検出して中空管3の下端開口より地盤側領域(中空管引き抜きにより密度が低くなった箇所及びその周囲)に圧入されるときの流動物の圧入圧力を測定可能にする。また、圧力計6は、施工時において、流動化砂の圧送時の圧力を検出し、その検出信号を運転室11の制御部に送信している。制御部では、その検出信号に基づいて流動物の圧入圧力として、設定圧入圧力になったときにポンプPに駆動停止用の信号を送信するようになっている。なお、圧力計6としては、圧力と共に流量を検出する圧力流量計を使用すると、後述する1ピッチの引抜きに応じた流動化砂の充填量も直ちに知ることができる。   As for the pump P, a pumping structure using a hydraulic piston is selected as a pump P that does not cause particularly high suction force, confidentiality, and air suction, and can keep the change in fluidized sand property low. The pump drive is automatically controlled via a control unit arranged in the cab 11. The pressure gauge 6 detects the pressure of the fluidized sand being pumped by the pump P and press-fits into the ground side region (location where the density is lowered by drawing the hollow tube and its surroundings) from the lower end opening of the hollow tube 3. Allows the pressure of the fluid to be measured when measured. Moreover, the pressure gauge 6 detects the pressure at the time of pumping of fluidized sand at the time of construction, and transmits the detection signal to the control part of the cab 11. In the control unit, a drive stop signal is transmitted to the pump P when the set press-fit pressure is reached as the press-fit pressure of the fluid based on the detection signal. In addition, if the pressure flow meter which detects a flow volume with a pressure is used as the pressure gauge 6, the filling amount of the fluidized sand according to drawing of 1 pitch mentioned later can also be known immediately.

(流動化砂製造プラント)この製造プラント2は、混合室21及びアジテータ室22等を有した製造装置20を中心として、混合室21に対し、砂材料7を投入するバックホウ等の砂供給手段23、流動化剤を投入する流動化剤供給手段24、含水量調整用の水を供給する水供給手段25、塑性化剤を投入する塑性化剤供給手段26、高吸水性樹脂を投入する吸水性樹脂供給手段27が設けられている。また、この例では、製造プラント2の一環として、強制排水剤を中空管3から圧入された流動化砂に注入する強制排水剤供給手段28が設けられている。この強制排水剤供給手段28は、図面上、製造プラント2と離れた箇所に示したが、製造プラント2の近くに設けることも可能である。また、以上の製造プラント2は、施工域に接近した箇所に便宜上図示されているが、製造される流動化砂や強制排水剤はそれぞれ専用のポンプ手段Pで圧送されるため施工域から100mm以上離れた箇所に設けることも可能である。 (Fluidized sand production plant) This production plant 2 is mainly composed of a production apparatus 20 having a mixing chamber 21 and an agitator chamber 22 and the like, and sand supply means 23 such as a backhoe for feeding sand material 7 into the mixing chamber 21. Fluidizing agent supplying means 24 for supplying a fluidizing agent, water supplying means 25 for supplying water for adjusting the water content, plasticizing agent supplying means 26 for supplying a plasticizing agent, water absorbing property for supplying a highly water-absorbing resin Resin supply means 27 is provided. Further, in this example, as a part of the manufacturing plant 2, forced drainage agent supply means 28 for injecting the forced drainage agent into the fluidized sand press-fitted from the hollow pipe 3 is provided. Although this forced drainage agent supply means 28 is shown in a location away from the production plant 2 in the drawing, it can also be provided near the production plant 2. Moreover, although the above manufacturing plant 2 is illustrated for convenience in the place which approached the construction area, since the fluidized sand and forced drainage agent which are manufactured are pumped by the dedicated pump means P, 100 mm or more from the construction area. It can also be provided at a remote location.

流動化砂を用いた圧入式砂杭造成工法の適用に際しては、事前調査により対象地盤の特性に応じて砂材料の選定と配合仕様が決定される。製造プラント2では、通常、目的の流動化砂が混合室21で1バッチ量(砂杭9)毎に作製される。砂供給手段23で供給される砂材料7、流動化剤供給手段24で供給される流動化剤、水供給手段で供給される水、塑性化剤供給手段26で供給される塑性化剤、吸水性樹脂供給手段27で供給される高吸水性樹脂については、以下に各選択基準や作用などを明らかにする。   When applying the press-fit sand pile construction method using fluidized sand, selection of sand materials and blending specifications are determined according to the characteristics of the target ground through a preliminary survey. In the production plant 2, the intended fluidized sand is usually produced for each batch (sand pile 9) in the mixing chamber 21. Sand material 7 supplied by the sand supply means 23, fluidizer supplied by the fluidizer supply means 24, water supplied by the water supply means, plasticizer supplied by the plasticizer supply means 26, water absorption With respect to the highly water-absorbent resin supplied by the functional resin supply means 27, the selection criteria and functions will be made clear below.

(1)、砂材料は、一旦流動性を高めた状態でポンプ圧送するため、配管内で閉塞しない保水性の良さと、圧入時に脱水する排水性の良さとを併せ持つ性質が好ましい。但し、本発明では、図6に示されたこれまでのSAVE−SP工法で適用可能とされた粒度組成より粗い砂や礫、要はSCP工法とほぼ同程度のものも用いることができる。 (1) Since the sand material is pumped in a state where the fluidity is once enhanced, the sand material preferably has the property of having both good water retention that does not block in the piping and good drainage that dehydrates during press-fitting. However, in the present invention, coarser sand and gravel than the particle size composition that can be applied in the conventional SAVE-SP method shown in FIG.

(2)、流動化剤は、砂の粒子間の間隙水の粘性を高め、飽和状態で砂と水の分離を抑制してポンプ圧送性を向上させる添加剤である。好ましくは、粘性を高め砂粒子の沈降分離を抑制するアニオン系高分子凝集剤であり、他にノニオン系高分子凝集剤、カチオン系高分子凝集剤などでもよい。これらは、高分子の親水基と高分子の網の内部に水分を保持する性能に優れ、品質の長期安定性も高い。なお、アニオン系高分子凝集剤としては、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、アクリルアミド2−メチルプロパンスルフォン酸、ビニルスルフォン酸、スチレンスルフォン酸などの単独重合体あるいはアクリルアミドとの共重合体が挙げられる。 (2) A fluidizing agent is an additive that increases the viscosity of pore water between sand particles and suppresses separation of sand and water in a saturated state to improve pumpability. Preferably, it is an anionic polymer flocculant that increases the viscosity and suppresses the settling and separation of sand particles, and may also be a nonionic polymer flocculant or a cationic polymer flocculant. These are excellent in the performance of retaining moisture inside the polymer hydrophilic groups and the polymer network, and also have high quality long-term stability. As anionic polymer flocculants, homopolymers such as acrylic acid, methacrylic acid, itaconic acid, maleic acid, acrylamide 2-methylpropane sulfonic acid, vinyl sulfonic acid, styrene sulfonic acid, and copolymers with acrylamide Is mentioned.

流動化剤の配合割合は、砂材料に対し、外割配合で0.01〜2.0重量%、好ましくは0.1〜1.0重量%である。この配合割合は、少な過ぎると、砂材料が流動化せず、配管内で分離したり目詰まりしたりして圧送できなくなると共に、多過ぎても流動化効果は変わらず、却ってコストを上昇させることになる。ここで、ポンプPで圧送可能となる流動性とは、日本工業規格で規定する「ベーンせん断試験」における安定せん断強度0.3kg未満のものを言う。   The blending ratio of the fluidizing agent is 0.01 to 2.0% by weight, preferably 0.1 to 1.0% by weight, based on the sand material. If the blending ratio is too small, the sand material will not be fluidized and will not be pumped due to separation or clogging in the piping, and if it is too large, the fluidization effect will not change and the cost will be increased. It will be. Here, the fluidity that can be pumped by the pump P means a material having a stable shear strength of less than 0.3 kg in the “vane shear test” defined by the Japanese Industrial Standard.

(3)、遅効性塑性化剤は、時間経過により砂と水を分離させて元の砂に戻す効果を持つ添加剤である。例えば、流動化剤がアニオン系高分子剤の場合には分子量10〜10のカチオン系高分子剤を、流動化剤がカチオン系高分子剤の場合には分子量10〜10のアニオン系高分子剤を利用する。これは、電気的に流動化剤を中和させて水と分離させて元の砂に戻す。すなわち、砂の粒子間の間隙水は、粘性のない通常の水に戻り、砂粒子の摩擦は回復する。 (3) The slow-acting plasticizer is an additive that has the effect of separating sand and water over time and returning them to the original sand. For example, when the fluidizing agent is an anionic polymer agent, a cationic polymer agent having a molecular weight of 10 4 to 10 7 is used. When the fluidizing agent is a cationic polymer agent, an anion having a molecular weight of 10 4 to 10 7 is used. Based on high molecular weight polymer. This electrically neutralizes the fluidizing agent, separates it from water and returns it to the original sand. That is, the interstitial water between the sand particles returns to normal water having no viscosity, and the friction of the sand particles is restored.

遅効性塑性化剤の使用量は、流動化砂を塑性化できる配合量であり、製造される流動化砂中の砂材料に対して、外割配合で0.001〜2重量%、好ましくは0.01〜1.0重量%である。この添加量は、少な過ぎると、流動化物が塑性化せず、設計通りの砂杭が造成できなくなり、添加が多過ぎると塑性化が早く起こりポンプ圧送に支障をきたすと同時に、コスト的に高くなる。   The amount of the slow-acting plasticizing agent used is a blending amount capable of plasticizing the fluidized sand, and is 0.001 to 2% by weight, preferably 0.001 to 2% by weight, based on the sand material in the fluidized sand to be produced. 0.01 to 1.0% by weight. If this amount is too small, the fluidized material will not be plasticized, and it will not be possible to create a sand pile as designed.If too much is added, plasticization will occur quickly, hindering pump pumping, and high cost. Become.

(4)、水は、含水比調整用であり、流動化剤等に影響する多様な成分を含む工業用水や海水は避けて、中性の水道水を用いることが好ましい。水の使用量は、通常、製造される流動化砂の含水比が30%から40%となるよう算出される。 (4) Water is used for adjusting the water content ratio, and it is preferable to use neutral tap water, avoiding industrial water and seawater containing various components that affect the fluidizing agent and the like. The amount of water used is usually calculated so that the water content of the fluidized sand produced is 30% to 40%.

(5)、高吸水性樹脂は、親水性の直鎖状あるいは分子状高分子の架橋体であり、流動化砂がこの樹脂の含有量を増減することにより流動化砂の流動化状態を保っている造成時の流動化維持時間を長くなるよう調整可能にするもので、吸水力が高く増粘性及び凝集性並びに分散性を有さないか極低いものが用いられる。また、高吸水性樹脂は、一般的に吸水力(量)が水中で自重の10倍以上のものとされているが、流動化砂の流動化維持時間を効果的に調整する上で、吸水力(量)が水中で自重の100倍以上に高いものを用いることが好ましい。これは、吸水力が自重の100倍より小さいと使用量が多くなり取扱性が悪くなったりコスト的に高くなるからである。 (5) The superabsorbent resin is a cross-linked product of hydrophilic linear or molecular polymer, and the fluidized sand maintains the fluidized state of the fluidized sand by increasing or decreasing the content of the resin. It is possible to adjust the fluidization maintenance time at the time of formation to be long, and a water absorption power is high, and there is no or extremely low viscosity, agglomeration and dispersibility. In addition, the superabsorbent resin generally has a water absorption capacity (amount) of 10 times or more of its own weight in water. However, in order to effectively adjust the fluidization maintenance time of fluidized sand, It is preferable to use a force (amount) that is 100 times higher than its own weight in water. This is because if the water absorption is less than 100 times its own weight, the amount of use increases, handling becomes worse and cost increases.

ところで、吸水性樹脂のうち、合成ポリマー系の高吸水性樹脂には、ポリアクリル酸塩系、ポリスルホン酸塩系、無水マレイン酸塩系、ポリアクリルアミド系、ポリエチレンオキシド系などが知られているが、用途に応じて、幹となる親水樹脂鎖の種類を変えることで水に対する吸収能力を変化させることができ、架橋密度を変えることで水を吸って膨潤したゲルの強度を変えることができる。そのため、例えば、ポリアクリル酸塩系の吸水性ポリマーと言っても、分散性を有したり吸水力が自重の10倍より小さいものもある。本発明では、そのような吸水力の小さい吸水性ポリマーは除外され、吸水力が水中で自重の10倍以上、好ましくは100倍以上の高吸水性樹脂、例えばポリアクリル酸塩系高吸水性樹脂などを用いる。市販品としては、例えば、実施例で用いた株式会社ハイモ製のポリアクリル酸架橋タイプの『ハイモサブ300』が挙げられる。これは、白色粉状であり、吸水力(量)が水中で約300〜600倍であった。高吸水性樹脂の使用量は、製造される流動化砂中の砂材料に対して、外割配合で0.01〜1.0重量%、好ましくは0.05〜0.2重量%である。これは、図3(a),(b)から推察されるごとく流動化維持時間を長く調整する上で、本試験(比較例及び実施例)に用いた砂材料では0.01重量%以下だと効果に欠け、逆に0.25重量%以上だと効果が過多になったりコスト的に高くなる。   By the way, among the water-absorbing resins, synthetic polymer-based high water-absorbing resins include polyacrylates, polysulfonates, maleic anhydrides, polyacrylamides, and polyethylene oxides. Depending on the application, the ability to absorb water can be changed by changing the type of the hydrophilic resin chain serving as a trunk, and the strength of the gel swollen by absorbing water can be changed by changing the crosslinking density. Therefore, for example, some polyacrylate water-absorbing polymers have dispersibility and water absorption is less than 10 times their own weight. In the present invention, such a water-absorbing polymer having a small water-absorbing power is excluded, and a water-absorbing resin having a water-absorbing power of 10 times or more, preferably 100 times or more of its own weight in water, such as a polyacrylate-based high water-absorbing resin. Etc. are used. As a commercial item, "Himosub 300" of the polyacrylic acid bridge | crosslinking type made from Hymo Co., Ltd. used in the Example is mentioned, for example. This was a white powder and the water absorption (amount) was about 300 to 600 times in water. The amount of the superabsorbent resin used is 0.01 to 1.0% by weight, preferably 0.05 to 0.2% by weight, based on the sand material in the fluidized sand to be produced. . This is 0.01% by weight or less in the sand material used in this test (comparative example and example) in adjusting the fluidization maintenance time to be long as inferred from FIGS. 3 (a) and 3 (b). On the contrary, if it is 0.25% by weight or more, the effect becomes excessive or the cost becomes high.

なお、ポリアクリル酸塩系高吸水性樹脂の一例として、ポリアクリル酸ナトリウム系高吸水性樹脂(SAP)は、アクリル酸を部分中和させ、架橋性モノマーと共重合させることで合成される。合成されたポリアクリル酸ナトリウム系SAPは、以下のような構成の単位分子配列として示されており、架橋した3次元網目構造を持ち、ところどころにあるカルボキシル基が水を含むとゲル中にナトリウムイオンを解離する。高吸水性(自重の100〜1000倍)は、この樹脂の持つ親和性、浸透圧、架橋密度の3のつ力のバランスにあるとされている。   As an example of the polyacrylate-based superabsorbent resin, a sodium polyacrylate-based superabsorbent resin (SAP) is synthesized by partially neutralizing acrylic acid and copolymerizing it with a crosslinkable monomer. The synthesized poly (sodium acrylate) SAP is shown as a unit molecular arrangement having the following constitution, and has a crosslinked three-dimensional network structure. When the carboxyl group in some places contains water, sodium ions are contained in the gel. Dissociate. High water absorption (100 to 1000 times its own weight) is said to be in the balance of the three forces of affinity, osmotic pressure, and crosslinking density of this resin.

Figure 0006188081
Figure 0006188081

(6)、強制排水剤は、中空管から圧入された流動化砂の一部が中空管回りに形成される隙間を上昇し地表側に排出されるのを防ぐため、圧入される流動化砂に注入して、流動化砂を急速に塑性化することにより、流動化砂から排水された水分だけを(砂材料の上昇を抑制)地表側へ上昇し排出させるようにする。この作用は、高吸水性樹脂としてポリアクリル酸ナトリウム系高吸水性樹脂が水を吸収すると、ナトリウムイオンを電離するが、強制排水剤として例えば塩化ナトリウム水溶液を外からかけると、分子内外のナトリウムイオン濃度は外では濃く、内では薄くなるため、浸透圧により水が内から外へでていく現象を応用する。なお、強制排水剤としては、塩化ナトリウム以外に、塩化カルシウム、塩化マグネシウム、塩化アルミニウムなどでも差し支えない。また、強制排水剤は、図2に例示されるごとく地盤中に圧入された直後の流動化砂7’に地表側より注液管8を通して水溶液として注入する方法が好ましい。但し、強制排水剤は、注液管8を用いず、製造装置側の混合室21やアジテータ室22に1バッチ後半の適当な時点で粉末又は水溶液として適量注入する方法も有効である。 (6) Forced drainage agent is a fluid that is press-fitted in order to prevent some of the fluidized sand that is press-fitted from the hollow pipe from rising up the gap formed around the hollow pipe and being discharged to the surface side. By injecting into the sand and rapidly plasticizing the fluidized sand, only the water drained from the fluidized sand (suppressing the rise of the sand material) is raised to the surface side and discharged. This action is due to the ionization of sodium ions when the sodium polyacrylate-based superabsorbent resin absorbs water as a superabsorbent resin. Since the concentration is high outside and thin inside, we apply the phenomenon that water goes out from inside by osmotic pressure. As the forced drainage agent, calcium chloride, magnesium chloride, aluminum chloride, etc. may be used in addition to sodium chloride. Further, as illustrated in FIG. 2, the forced drainage agent is preferably injected into the fluidized sand 7 ′ immediately after being pressed into the ground as an aqueous solution through the liquid injection pipe 8 from the surface side. However, it is also effective to inject an appropriate amount of the forced drainage agent into the mixing chamber 21 or the agitator chamber 22 on the manufacturing apparatus side as a powder or an aqueous solution at an appropriate time in the latter half of one batch without using the injection pipe 8.

(流動化砂の製法要領)製造プラント2では、高吸水性樹脂の吸水性能を良好に発揮させるため、例えば、砂材料7を攪拌しながら、高吸水性樹脂と含水比調整用水とを加えた後、流動化剤と遅効性塑性化剤とを加えて流動化砂を作製する。これは、経験則より砂材料に、含水比調整用水と、流動化剤と、遅効性塑性化とを混合した流動化砂を先に作製した後、高吸水性樹脂を添加すると、高吸水性樹脂の吸水性能が充分に発揮できなかったり吸水に多くの時間がかる。また、高吸水性樹脂は、砂材料に含水比調整用水を加えた後に添加すると、含水比調整用水を吸水し、ゲル化してしまうため攪拌に時間を要する。これらを避けるためである。 (Manufacturing procedure of fluidized sand) In the production plant 2, in order to exhibit the water absorption performance of the superabsorbent resin satisfactorily, for example, the superabsorbent resin and the water content adjustment water were added while stirring the sand material 7. Thereafter, a fluidizing sand is prepared by adding a fluidizing agent and a slow-acting plasticizing agent. The rule of thumb is that, after preparing fluidized sand, which is a mixture of water content adjustment water, fluidizing agent, and slow-acting plasticity, after adding a superabsorbent resin, The water absorption performance of the resin cannot be fully exhibited or it takes a lot of time for water absorption. Further, when the water-absorbing resin is added after adding water content adjustment water to the sand material, the water content adjustment water is absorbed and gelled, so that stirring takes time. This is to avoid these.

流動化砂の配合仕様は、以上の説明を踏まえて、配合試験により砂材料の選定、流動化剤、塑性化剤、含水比調整水、高吸水性樹脂の配合量が決められる。その目安は、砂材料では粒度特性として予め設定された最大粒径や細粒分含有率、流動化砂ではフロー試験、テクスチャー試験、ブリーディング試験を行って最適な配合比や配合量が決定される。高吸水性樹脂は後述する実施例1と2を参照のこと。なお、高吸水性樹脂を含有する流動化砂は、流動化剤の配合量をこれまでよりも少なくできることが分かっている。   Based on the above explanation, the blending specification of the fluidized sand determines the selection of sand materials, the fluidizing agent, the plasticizing agent, the water content adjustment water, and the superabsorbent resin by the blending test. The standard is the maximum particle size and fine particle content set in advance as the particle size characteristics for sand materials, and the flow rate, texture test, and bleeding test are performed for fluidized sand to determine the optimal blend ratio and blend amount. . For superabsorbent resins, see Examples 1 and 2 below. It has been found that fluidized sand containing a highly water-absorbent resin can reduce the amount of fluidizing agent to be less than before.

(圧入式砂杭造成工法)この工法は、図1の施工機1を使用した例で特徴点を挙げると次のようになる。まず、操作手順は、中空管3を昇降機構4を介して地中の設計深さまで貫入した後、所定ピッチだけ引き抜く引抜工程と、該引抜工程にて中空管3の下方にできる密度の低い領域及びその周囲に流動化砂を圧入する供給工程とを繰り返し行うことにより所定長さの改良砂杭9を造成する。施工管理は、運転室11の制御部において、中空管3の最大貫入深さ(下端深度)、1ピッチ分の引抜長さL、総ピッチ数((下端深度−上端深度)/L)、設定圧入(吐出)圧力などの値がプログラムに入力される。また、製造された流動化砂がアジテータ部22に用意される。 (Press-fit type sand pile construction method) This construction method is as follows when the characteristic points are exemplified in the example using the construction machine 1 of FIG. First, the operation procedure is such that the hollow tube 3 is penetrated to the design depth in the ground via the lifting mechanism 4 and then pulled out by a predetermined pitch, and the density that can be formed below the hollow tube 3 in the pulling step. The improved sand pile 9 having a predetermined length is formed by repeatedly performing the feeding process of press-fitting fluidized sand around the low area and the surrounding area. The construction management is carried out in the control section of the cab 11 with the maximum penetration depth of the hollow tube 3 (lower end depth), the drawing length L for one pitch, the total number of pitches ((lower end depth−upper end depth) / L), Values such as the set press-fit (discharge) pressure are input to the program. The produced fluidized sand is prepared in the agitator section 22.

施工に際しては、施工機1が施工箇所に移動されて位置決めされた後、中空管3が昇降機構4及び回転機構5を介して回転されながら地盤に貫入操作される。この貫入は、中空管3の下端が設計深さ(下端深度)に達したか否かを不図示の深度計からの信号により判断され、設計深さに達した時点で昇降機構4などを介して貫入が停止される。   At the time of construction, after the construction machine 1 is moved and positioned at the construction site, the hollow tube 3 is inserted into the ground while being rotated through the lifting mechanism 4 and the rotating mechanism 5. This penetration is determined by a signal from a depth meter (not shown) whether or not the lower end of the hollow tube 3 has reached the design depth (lower end depth). The penetration is stopped.

次に、制御部は、昇降機構4を介して1ピッチ(例えば、20cm)分だけ中空管3の引抜きを開始するよう制御し、同時に、ポンプPが稼動されて流動化砂が圧送されて引抜きに伴って中空管3の下方に形成される領域及びその周囲に圧入するよう制御する。すなわち、制御部は、引抜きが1ピッチ分に達したか否かを判断し、引抜きが1ピッチに達したと判断されると、昇降機構4が停止ないしはアイドリング状態となるよう制御する。また、制御部は、流動化砂の圧入状態として、上記した領域に吐出される流動化砂の圧入圧力が設定値に達したか否かを圧力計6から送られている検出信号に基づいて判断し、圧入圧力が設定圧力になったと判断すると、ポンプPが停止ないしは不図示の開閉バルブを閉状態に切り換える。   Next, the control unit controls to start drawing the hollow tube 3 by one pitch (for example, 20 cm) through the lifting mechanism 4, and at the same time, the pump P is operated and the fluidized sand is pumped. It controls so that it may press-fit in the area | region formed under the hollow tube 3, and its periphery with drawing | extracting. That is, the control unit determines whether or not the drawing has reached one pitch, and when it is determined that the drawing has reached one pitch, controls the lifting mechanism 4 to be stopped or in an idling state. Further, the control unit determines whether or not the press-fitting pressure of the fluidized sand discharged to the above-described region has reached a set value as the press-fitted state of the fluidized sand based on the detection signal sent from the pressure gauge 6. When it is determined that the press-fitting pressure has reached the set pressure, the pump P stops or switches an open / close valve (not shown) to a closed state.

また、土被圧が小さい地表に比較的近い図1の符号aで示した領域において、中空管3から圧入される流動化砂に、強制排水剤供給手段28から強制排水剤(例えば塩化ナトリウム水溶液)が配管29及び注液管8を介して注入される。このため、この制御部では、中空管3が符号aの範囲に入って流動化砂を圧入する時及び流動化砂を符号aの範囲に圧入終了した時を知らせる警報音等を発生する。作業者は、その警報音等に基づいて中液管8を引き抜き操作したり、強制排水剤供給手段28から配管29及び注液管8を介して強制排水剤を圧入中又は圧入された流動化砂に向けて注入する。なお、この例は、注液管8が手動で領域aの下側まで貫入されて、中空管3の引抜きに伴って手動で段階的に引抜かれるが、中空管3を機械的に貫入したり引抜くようにしてもよい。   Further, in the region indicated by the symbol a in FIG. 1 which is relatively close to the ground surface where the earth pressure is small, the forced drainage agent (for example, sodium chloride) is supplied to the fluidized sand that is press-fitted from the hollow pipe 3. Aqueous solution) is injected through the pipe 29 and the liquid injection pipe 8. For this reason, in this control part, the alarm sound etc. which notify when the hollow pipe 3 enters the range of the symbol a and press-fits the fluidized sand and when the fluidized sand is pressed into the range of the symbol a are generated. An operator pulls out the middle liquid pipe 8 based on the alarm sound or the like, or fluidizes the forced drainage agent being injected or injected from the forced drainage agent supply means 28 through the pipe 29 and the liquid injection pipe 8. Inject into the sand. In this example, the liquid injection pipe 8 is manually penetrated to the lower side of the region a, and is manually pulled out stepwise as the hollow pipe 3 is drawn. However, the hollow pipe 3 is mechanically penetrated. Or may be pulled out.

以上の強制排水剤供給手段28は、例えば、土被圧が小さい箇所として、地盤の地表側に近い箇所において、中空管3の下端から地中に圧入された流動化砂の一部が中空管回りに形成される隙間を通して上昇し地表側に排出されることを防ぐ対策として、図2のごとく圧入中又は圧入された流動化砂に強制排水剤を注入可能にする。これにより、この構成では、圧入された流動化砂が急速に塑性化されるため、流動化砂から分離された水分だけが地表側へ上昇し排出されることになる。   The above-mentioned forced drainage agent supply means 28 is, for example, a part of fluidized sand that is pressed into the ground from the lower end of the hollow tube 3 at a place near the ground surface side of the ground as a place where the earth pressure is small. As a measure for preventing the gas from rising through the gap formed around the empty pipe and being discharged to the surface side, a forced drainage agent can be injected into the fluidized sand during or as shown in FIG. Thereby, in this structure, since the pressurized fluidized sand is rapidly plasticized, only the water separated from the fluidized sand rises to the ground surface side and is discharged.

また、以上の制御部では、総ピッチ数ないしは全ピッチ引抜完了したか否かが判断され、総ピッチ数に達するまで引抜きと流動化砂の圧入が繰り返される。また、総ピッチ数に達すると、1本の砂杭9が終了される。その後、地盤改良装置1は次の施工箇所に移動されて位置決めされた後、再び以上の操作が行われることになる。
されて位置決めされた後、再び以上の操作が行われることになる。
In the above control unit, it is determined whether or not the total number of pitches or all pitches have been drawn, and the drawing and press-fitting of fluidized sand are repeated until the total number of pitches is reached. When the total number of pitches is reached, one sand pile 9 is finished. Then, after the ground improvement apparatus 1 is moved to the next construction location and positioned, the above operation is performed again.
After being positioned, the above operation is performed again.

(実施例1)この実施例は、高吸水性樹脂(SAP)を含有した流動化砂について物性試験を行ったときのものである。比較例1及び実施例1−4は、表1に示す組成と配合量で同じ混合方法で作製された流動化砂である。比較例1は高吸水性樹脂を含まない従来の流動化砂、実施例1−4はSAP(株式会社ハイモ製の『ハイモサブ300』)を含む本発明の流動化砂である。使用した砂材料、含水比調整用水、流動化剤、遅効性塑性化剤は比較例及び実施例共に同じものである。 (Example 1) In this example, a physical property test was conducted on fluidized sand containing a superabsorbent resin (SAP). Comparative Example 1 and Examples 1-4 are fluidized sand produced by the same mixing method with the compositions and blending amounts shown in Table 1. Comparative Example 1 is a conventional fluidized sand that does not contain a superabsorbent resin, and Example 1-4 is a fluidized sand according to the present invention that includes SAP (“Himo Sub 300” manufactured by Hymo Co., Ltd.). The sand material, water content adjustment water, fluidizing agent, and slow-acting plasticizing agent used are the same in both the comparative examples and the examples.

Figure 0006188081
Figure 0006188081

Figure 0006188081
Figure 0006188081

表2の物性試験中、テーブルフロー試験は、セメントの物性試験方法(JIS R5201−1997)に準拠して行った。この試験結果から、テーブルフロー値は、例えば、比較例1と実施例1の対比よりSAPを乾燥砂1,000g当たり0.5g含有するだけでも平均で17mm小さくなること、また、実施例1−4よりSAPの含有量に比例して小さくなることが分かる。   During the physical property tests in Table 2, the table flow test was conducted in accordance with a cement physical property test method (JIS R5201-1997). From this test result, the table flow value is, for example, 17 mm smaller on average than the comparison between Comparative Example 1 and Example 1 even when 0.5 g of SAP is contained per 1,000 g of dry sand. 4 shows that it becomes smaller in proportion to the SAP content.

テクスチャー試験では、所定容器に流動化砂(試料)を充填し、市販のテクスチャー試験装置(株式会社山電製の卓上式物性測定器)にセットした後、シリンダーを一定速度で上下させ、試料上面から20mmの貫入及び引抜を行う。貫入応力(単位はPa)は、貫入時の最大荷重haを応力に換算した値である。付着力(J/m)は、引抜時の引抜抵抗エネルギーに相当する値である。重さ(g)は、容器に充填された試料の当初の重さである。この試験結果からも、貫入応力は、例えば、比較例1と実施例1の対比よりSAPを乾燥砂1,000g当たり0.5g含有するだけでも平均で122Pa大きくなることと、実施例1−4よりSAPの含有量に比例して急勾配で大きくなることが分かる。この点は付着力も多少ばらつきがあるものの同様な傾向となることが分かる。 In the texture test, fluidized sand (sample) is filled in a predetermined container and set in a commercially available texture test device (a table-type physical property measuring instrument manufactured by Yamaden Co., Ltd.). From 20 mm to 20 mm. The penetration stress (unit: Pa) is a value obtained by converting the maximum load ha at the time of penetration into stress. Adhesive force (J / m 3 ) is a value corresponding to the drawing resistance energy at the time of drawing. The weight (g) is the initial weight of the sample filled in the container. Also from this test result, the penetration stress is, for example, 122 Pa larger on average than the comparison between Comparative Example 1 and Example 1, even if 0.5 g of SAP is contained per 1,000 g of dry sand, and Example 1-4. It can be seen that the value increases steeply in proportion to the SAP content. It can be seen that this point has the same tendency although the adhesive force varies somewhat.

ブリーディング試験は、土木学会規準「プレパックドコンクリートの注入モルタルのブリーディング率および膨張率試験方法(ポリエチレン袋方法)」セメントの物性試験方法(JSCE F522−2007)に準拠して行った。用いたポリエチレン袋は、流動化砂(試料)を入れた状態でその径が50mm、長さが500mm以上のものである。この袋の中に試料を約20cmの高さまで充填する。充填後、3時間経過したときの全試料に対する分離水の割合をブリーディング率(%)とし、流動化砂の分離性を評価した。この試験結果では、図3(a)からも明らなごとく、ブリーディング値は比較例1と実施例1の対比よりSAPを乾燥砂1,000g当たり0.5g含有するだけでも比較例1の3.2%から0.5%に急速に下がることが分かる。   The bleeding test was conducted in accordance with the Japan Society of Civil Engineers standard "Testing method for bleeding rate and expansion rate of pre-packed concrete injection mortar (polyethylene bag method)" and a method for testing physical properties of cement (JSCE F522-2007). The polyethylene bag used has a diameter of 50 mm and a length of 500 mm or more with fluidized sand (sample) put therein. The sample is filled into the bag to a height of about 20 cm. The separation rate of the fluidized sand was evaluated by setting the ratio of separated water to the total sample after 3 hours from filling as the bleeding rate (%). In this test result, as can be seen from FIG. 3A, the bleeding value is 3 in Comparative Example 1 even when 0.5 g of SAP is contained per 1,000 g of dry sand as compared with Comparative Example 1 and Example 1. It can be seen that it drops rapidly from 2% to 0.5%.

以上の試験結果からは、図5を参照すると、流動化砂がSAPを含有していると、流動化砂の保水力が補強されることにより、流動化砂が圧入前及び圧入中に受ける負荷によって生じる粒子間を結合している流動化剤の縮み度合を抑制し、流動化剤が遅効性塑性化剤に触れ難くしている。それに伴って、SAPを含有している流動化砂では、特に(a)から(b)状態となる時間、つまり排水を遅らせることで流動化状態を保っている流動化維持時間をSAPを含まない流動化砂に比べ長くなるよう調整できることが分かる。また、以上の試験結果のうち、特に、ブリーディング率の値は、流動化砂がSAPを含有する否かで、かつ、SAPを乾燥砂1,000g当たり0.5g含有するだけでも分離水の全流動化砂に対する割合が大幅に小さくなるため、本発明の流動化砂の製造時等における評価指標として重要となる。   From the above test results, referring to FIG. 5, when the fluidized sand contains SAP, the load that the fluidized sand receives before and during press-fitting is reinforced by the water retention capacity of the fluidized sand. The degree of shrinkage of the fluidizing agent bonding between the particles produced by the above is suppressed, and the fluidizing agent makes it difficult to touch the slow-acting plasticizing agent. Accordingly, in the fluidized sand containing SAP, the time for changing from (a) to (b), that is, the fluidization maintaining time for maintaining the fluidized state by delaying the drainage does not include SAP. It turns out that it can adjust so that it may become long compared with fluidization sand. In addition, among the above test results, in particular, the value of the bleeding rate is determined by whether or not the fluidized sand contains SAP and only 0.5 g of SAP per 1000 g of dry sand contains all of the separated water. Since the ratio with respect to the fluidized sand is significantly reduced, it is important as an evaluation index when the fluidized sand of the present invention is manufactured.

(実施例2)この実施例は、SAPを含有した流動化砂として、SAPの配合量が脱水量や脱水率等にどの様に影響するかを調べたときのものである。比較例2及び実施例5−8は、表3に示す組成と配合量で同じ混合方法で作製された流動化砂である。比較例2はSAPを含まない従来の流動化砂、実施例5−8はSAP『ハイモサブ300』を含む本発明の流動化砂である。使用した砂材料、含水比調整用水、流動化剤、遅効性塑性化剤は比較例及び実施例共に同じものである。 (Example 2) In this example, as the fluidized sand containing SAP, the influence of the blending amount of SAP on the amount of dewatering and the rate of dewatering was examined. Comparative Example 2 and Examples 5-8 are fluidized sand produced by the same mixing method with the compositions and blending amounts shown in Table 3. Comparative Example 2 is a conventional fluidized sand containing no SAP, and Examples 5-8 are fluidized sands of the present invention containing SAP “Himo Sub 300”. The sand material, water content adjustment water, fluidizing agent, and slow-acting plasticizing agent used are the same in both the comparative examples and the examples.

この脱水試験では、流動化砂(試料)を収納容器に充填した後、試料の上から0.3MPで加圧し、表4の経過時間毎に試料からの脱水量を測定した値である。表4の脱水率と含水比はその脱水量の値に基づいて算出したものである。この試験結果において、脱水量としては、SAPを含有した実施例5−8ではSAPを含まない流動化砂である比較例2に比べて加圧後0.1分後だと何れも少なくなること(なお、加圧後0.03分と0.06分の値は測定誤差も混在していると思われる)、図3(b)から明らなごとくSAPの添加量に比例して脱水量も下がることが分かる。  In this dehydration test, fluidized sand (sample) is filled into a storage container, and then pressurized with 0.3 MP from the top of the sample, and the amount of dehydration from the sample is measured every elapsed time shown in Table 4. The dehydration rate and water content ratio in Table 4 are calculated based on the value of the dehydration amount. In this test result, as for the amount of dehydration, in Example 5-8 containing SAP, both decrease after 0.1 minutes after pressurization compared to Comparative Example 2 which is fluidized sand not containing SAP. (Note that the values of 0.03 minutes and 0.06 minutes after pressurization are considered to contain measurement errors.) As is apparent from FIG. 3B, the amount of dehydration is proportional to the amount of SAP added. Can also be seen.

Figure 0006188081
Figure 0006188081

Figure 0006188081
Figure 0006188081

なお、以上の形態例や実施例は本発明を何ら制約するものではない。本発明は、請求項で特定される技術要素を備えておればよく、細部は必要に応じて種々変更可能なものである。また、『圧入式砂杭造成や砂充填等の地盤改良』については、特許文献1〜3に記載されている工法、及びその内容から容易に考えられる工法を含むものである。   In addition, the above form example and Example do not restrict | limit this invention at all. The present invention only needs to include technical elements specified in the claims, and the details can be variously changed as necessary. Moreover, about "the ground improvement, such as press-fitting type sand pile creation and sand filling", the construction methods described in Patent Documents 1 to 3 and the construction method easily considered from the contents are included.

1…施工機
2…流動化砂製造プラント
3…中空管
4…昇降機構
5…回転手機構
6…圧力計
7…砂材料
8…注液管
9…砂杭
P…ポンプ
15…スイベル
16…管路
DESCRIPTION OF SYMBOLS 1 ... Construction machine 2 ... Fluidized sand manufacturing plant 3 ... Hollow pipe 4 ... Elevating mechanism 5 ... Rotating hand mechanism 6 ... Pressure gauge 7 ... Sand material 8 ... Injection pipe 9 ... Sand pile P ... Pump 15 ... Swivel 16 ... Pipeline

Claims (5)

圧入式砂杭造成や砂充填等の地盤改良に用いられる砂材料に流動化剤を加えて圧送ポンプにより配管を通して移送可能に処理された流動化砂において、
吸水性樹脂のうち、吸水力が高く増粘性及び凝集性を有さないか極低い高吸水性樹脂を含有すると共に、前記高吸水性樹脂の添加量を増減することにより流動化状態を保っている流動化維持時間を調整したことを特徴とする流動化砂。
In fluidized sand that has been processed so that it can be transferred through a pipe by a pressure pump by adding a fluidizing agent to the sand material used for ground improvement such as press-fitting sand pile creation and sand filling,
Among the water-absorbing resins, the water-absorbing resin has a high water-absorbing power and does not have thickening and cohesiveness or contains a very low water-absorbing resin. Fluidized sand characterized by adjusting the fluidization maintenance time.
前記砂材料に、前記流動化剤と、前記高吸水性樹脂と、含水比調整用水と、遅効性塑性化剤とを混入していることを特徴とする請求項1に記載の流動化砂。   The fluidized sand according to claim 1, wherein the fluidizing agent, the superabsorbent resin, water content adjustment water, and a slow-acting plasticizer are mixed in the sand material. 袋に流動化砂を充填した3時間後のブリーディング率が0.5%以下であることを特徴とする請求項2に記載の流動化砂。   The fluidized sand according to claim 2, wherein the bleeding rate after 3 hours of filling the bag with fluidized sand is 0.5% or less. 圧入式砂杭造成や砂充填等の地盤改良工法において、請求項2又は3に記載の流動化砂を、圧送ポンプによって配管を通して地盤に貫入したり引き抜かれる中空管に圧送し、該中空管の先端側より地盤中に圧入すると共に、地盤中で塑性化させることを特徴とする地盤改良工法。 In ground improvement construction methods such as press-fitting sand pile formation and sand filling , the fluidized sand according to claim 2 or 3 is pumped to a hollow pipe that is inserted into or pulled out of the ground through a pipe by a pump. A ground improvement method characterized by press-fitting into the ground from the end of the pipe and making it plastic in the ground. 土被圧が小さい箇所において、前記流動化砂に、該流動化砂に含有されている水を強制排水可能にする強制排水剤を注入して、前記流動化砂を急速に塑性化することにより地盤中に圧入した前記流動化砂の砂材料が地表側へ上昇し排出されるのを防ぐことを特徴とする請求項4に記載の地盤改良工法。   By injecting into the fluidized sand a forced drainage agent that enables the forced drainage of water contained in the fluidized sand, and rapidly plasticizing the fluidized sand The ground improvement construction method according to claim 4, wherein the sand material of the fluidized sand press-fitted into the ground is prevented from rising to the ground surface and being discharged.
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