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JP6204766B2 - Wrap film storage box - Google Patents
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JP6204766B2 - Wrap film storage box - Google Patents

Wrap film storage box Download PDF

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JP6204766B2
JP6204766B2 JP2013189570A JP2013189570A JP6204766B2 JP 6204766 B2 JP6204766 B2 JP 6204766B2 JP 2013189570 A JP2013189570 A JP 2013189570A JP 2013189570 A JP2013189570 A JP 2013189570A JP 6204766 B2 JP6204766 B2 JP 6204766B2
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caulking
wrap film
saw blade
caulking fixing
crimping
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JP2015054716A (en
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田中 康成
康成 田中
美子 佐々木
美子 佐々木
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Asahi Kasei Corp
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Description

本発明は、一般家庭や食品販売業等で、主として食品の直接包装用に汎用されているラップフィルム収納箱に関し、特にラップフィルム収納箱に用いられる切断刃に関するものである。   The present invention relates to a wrap film storage box that is generally used for direct packaging of food in general households, food sales businesses, and the like, and more particularly to a cutting blade used for a wrap film storage box.

従来から、柱状形の箱本体に筒状の巻回ラップフィルムを収納したラップフィルム収納箱が知られている。この柱状形の箱本体には、例えば円柱状、三角から八角の多角柱状形の種々のものが知られている。そして、使用時には、箱本体内の巻回ラップフィルムからラップフィルムが引き出され、例えば箱本体の蓋部の前面壁(掩蓋片)の先端に取り付けられた鋸刃によって切断される。   Conventionally, a wrap film storage box in which a cylindrical wound wrap film is stored in a columnar box body is known. As this columnar box body, various types such as a columnar shape and a polygonal columnar shape with triangles to octagons are known. At the time of use, the wrap film is drawn out from the wound wrap film in the box body, and is cut by, for example, a saw blade attached to the tip of the front wall (the lid piece) of the lid portion of the box body.

現状の市販のラップフィルム収納箱に取り付けられている鋸刃には、一般的に金属製のものが採用されている。従来の金属製の鋸刃の形状デザインは、指等を傷つけない安全性と高度な切断性能、及びその切断性能の持続性という3つの観点から厳選されており、その上その加工精度に細心の注意を払う工程管理が行われているので、これらの観点では、消費者には『極めて優れている』という高い評価を得て重宝されている。   Generally, a metal blade is used for the saw blade attached to the current commercially available wrap film storage box. The shape design of conventional metal saw blades has been carefully selected from the three viewpoints of safety that does not damage fingers etc., advanced cutting performance, and sustainability of the cutting performance. Careful process management is carried out, so in these respects, consumers are highly acclaimed as highly rated as “excellent”.

鋸刃の全体形状には、ラップフィルム収納箱の長手方向に沿った直線状のもの、上に凸又は下に凸の湾曲形状のもの、V形形状のもの、台形形状のもの等が知られている。   As the overall shape of the saw blade, a linear shape along the longitudinal direction of the wrap film storage box, a curved shape convex upward or convex downward, a V-shaped shape, a trapezoidal shape, etc. are known. ing.

ところで、近来この種の収納箱には、空箱としての廃棄時に金属製鋸刃を安全に且つ容易に除去できることが求められている。例えば、特許文献1には、切断刃が取り付けられた箱の前板部位の板紙に、切断刃の形状に沿って切断刃を囲むミシン目を設けておき、廃棄時には切断刃をミシン目から板紙と一緒に切除する方法が提案されている。特許文献2では、ミシン目で囲った上記の切除部に加えて切除部の上縁に折り返しが可能な押片を設け、押片の折り返しで切断刃の刃先を覆い、押片と切除部の間で切断刃を挟み持つ状態にし、切断刃を押片と切除部の板紙と共に切除することにより、安全かつ容易に切断刃を除去できることが記載されている。   By the way, recently, this type of storage box is required to be able to remove a metal saw blade safely and easily when discarded as an empty box. For example, in Patent Document 1, a perforation surrounding the cutting blade is provided along the shape of the cutting blade on the paperboard of the front plate portion of the box to which the cutting blade is attached, and the cutting blade is cut from the perforation to the paperboard when discarded. A method of excision together with is proposed. In Patent Document 2, in addition to the above-described excision part surrounded by the perforation, a pressing piece that can be folded back is provided on the upper edge of the excision part, and the cutting edge of the cutting blade is covered by folding the pressing piece. It is described that the cutting blade can be removed safely and easily by putting the cutting blade in between and cutting the cutting blade together with the pressing piece and the paperboard of the cutting portion.

実開平4−62619号公報Japanese Utility Model Publication No. 4-62619 実開平4−48120号公報Japanese Utility Model Publication No. 4-48120

しかしながら、特許文献1及び特許文献2で提案されたものは、切断刃を箱の前板に取り付けたものであったが、切断刃を掩蓋片に取り付ける場合には、切断性能が低下するので実用に供せられない。この原因は、切断刃を囲むミシン目を掩蓋片に設置した場合、その切断刃の設置部位の板紙の剛性・強度を低下させてしまうことである。   However, what was proposed in Patent Document 1 and Patent Document 2 was the one in which the cutting blade was attached to the front plate of the box. However, when the cutting blade is attached to the lid piece, the cutting performance deteriorates, so that it is practical. Cannot be used. The cause of this is that when the perforation surrounding the cutting blade is installed in the lid piece, the rigidity and strength of the paperboard at the installation site of the cutting blade is reduced.

すなわち、切断刃を掩蓋片に取り付けた場合、ラップフィルムの切断時には、引き出したラップフィルムを前板と掩蓋片との間に挾んで保持し、その引き出したラップフィルムを掩蓋片の先端の鋸刃に当接させ鋭角に屈曲させ張力を与えた状態で、ラップフィルムと収納箱を相互に逆方向に回動させることで、鋸刃に当接したラップフィルムが、その一側端から他側端に向けて順に鋸刃の鋭利な刃先に食い込んで押圧切断される。この際掩蓋片は、ラップフィルムが刃先を引っ張って掩蓋片を外側に引き倒す方向の応力を受けるが、ミシン目のない通常の掩蓋片では、前板と比べて剛性が弱いものの、前方に凸の湾曲変形する程度にとどまる。しかし、掩蓋片にミシン目、殊に切断刃に沿った長尺のミシン目を設置した場合には、掩蓋片の板紙強度が弱められ、掩蓋片がミシン目から前方に折れ曲ることになる。この折れ曲る変形は、刃先をフィルム面に当接させる角度を悪化させるので、切断刃(金属製鋸刃)の切断性能を低下させる結果となる。また、この折れ曲る変形は、ラップフィルムの切断操作を繰り返すほどに大きくなり、折れ曲りの大きさに伴ってラップフィルムの切断ができない段階にまで至ってしまう。その一方で、上記の折れ曲る変形が生じない程度のミシン目を設置しても、板紙の切り取りで行なう切断刃の除去が容易には行えなくなる。   That is, when the cutting blade is attached to the lid piece, when the wrap film is cut, the drawn wrap film is held between the front plate and the lid piece, and the drawn wrap film is held at the tip of the lid piece. The wrap film abutting on the saw blade is turned from one end to the other end by rotating the wrap film and the storage box in opposite directions in a state where they are brought into contact with each other and bent at an acute angle and tension is applied. Are cut into the sharp cutting edge of the saw blade in order. At this time, the lid piece is subjected to stress in a direction in which the wrap film pulls the blade edge and pulls the lid piece outward, but the normal lid piece without a perforation has a lower rigidity than the front plate, but protrudes forward. The degree of curvature deformation remains. However, when a perforation, especially a long perforation along the cutting blade, is installed in the lid piece, the paperboard strength of the lid piece is weakened and the lid piece is bent forward from the perforation. . This bending deformation deteriorates the angle at which the blade edge comes into contact with the film surface, resulting in a decrease in the cutting performance of the cutting blade (metal saw blade). In addition, the bending deformation becomes so large that the wrap film cutting operation is repeated, and the wrap film cannot be cut along with the bending size. On the other hand, even if the perforation is set so as not to cause the above bending deformation, the cutting blade cannot be easily removed by cutting the paperboard.

本発明はかかる点に鑑みてなされたものであり、切断刃の切断性能を低下させずに、廃棄時に安全且つ容易に切断刃を取り外すことができるラップフフィルム収納箱を提供することをその目的とする。   The present invention has been made in view of such points, and an object thereof is to provide a wrapping film storage box in which the cutting blade can be safely and easily removed at the time of disposal without deteriorating the cutting performance of the cutting blade. And

即ち、本発明は以下の通りである。
(1)蓋部を有し筒状の巻回ラップフィルムを収納する箱本体と、当該箱本体の蓋部にその長手方向に沿って設けられ、前記箱本体の巻回ラップフィルムから引き出されたラップフィルムを切断する切断刃とを有する、ラップフィルム収納箱であって、前記切断刃は、前記箱本体の蓋部に対し少なくとも前記長手方向の両端の2カ所でカシメ固定されており、当該両端の各カシメ固定部のカシメ固定強度が2N以上15N以下であり、前記切断刃は、5カ所以上でカシメ固定されており、前記両端以外のカシメ固定部のカシメ固定強度が1N以上10N以下であり、最も中央に近いカシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部のカシメ固定強度の10%以上70%以下であり、最も中央に近いカシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部の隣に位置する各カシメ固定部のカシメ固定強度の10%以上70%以下であり、前記両端の各カシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部の隣に位置する各カシメ固定部のカシメ固定強度よりも大きい、ラップフィルム収納箱。
(2)前記切断刃は、前記両端の各カシメ固定部とその隣に位置するカシメ固定部との間隔が、それ以外のカシメ固定部の隣同士の間隔より狭い、(1)に記載のラップフィルム収納箱。
That is, the present invention is as follows.
(1) A box body that has a lid portion and accommodates a cylindrical wound wrap film, and is provided along the longitudinal direction of the lid portion of the box body, and is drawn from the wound wrap film of the box body. A wrap film storage box having a cutting blade for cutting a wrap film, wherein the cutting blade is crimped and fixed at least at two positions in the longitudinal direction with respect to the lid portion of the box body, caulking strength der least 15N less 2N of each caulking portion is, the cutting blade is fixed by caulking at five or more locations, caulking strength of the caulking portion other than the both ends with 1N least 10N or less Yes, the caulking fixing strength of the caulking fixing portion closest to the center is 10% to 70% of the caulking fixing strength of each caulking fixing portion at both ends, and the caulking fixing strength of the caulking fixing portion closest to the center. 10% to 70% of the caulking fixing strength of each caulking fixing portion located next to each caulking fixing portion at both ends, and the caulking fixing strength of each caulking fixing portion at each end is fixed to each caulking fixing at both ends. A wrap film storage box that is larger than the caulking fixing strength of each caulking fixing part located next to the caulking part .
(2) The wrap according to (1), wherein the cutting blade has a narrower interval between each of the caulking fixing portions at both ends and the adjacent caulking fixing portion than an interval between other caulking fixing portions. Film storage box.

本発明によれば、カシメ固定強度を所定の条件を満たすように設定することにより、輸送時や実用時に切断刃が外れたり脱落したりせず、切断性能を低下させることなく、又、使用終了後の切断刃の廃棄時にカシメ固定部から切断刃を引き剥がすことが容易になる。また、その廃棄の際に剥がした切断刃が、その切断刃を摘んだ手に撥ね返ることを防止することができ、切断刃による怪我を低減できる。   According to the present invention, the caulking fixing strength is set so as to satisfy a predetermined condition, so that the cutting blade does not come off or drop off during transportation or practical use, and the cutting performance is not deteriorated. It becomes easy to peel off the cutting blade from the caulking fixing portion when the subsequent cutting blade is discarded. Moreover, it is possible to prevent the cutting blade peeled off at the time of disposal from repelling to the hand that picked up the cutting blade, and to reduce the injury caused by the cutting blade.

本発明のラップフィルム収納箱を組み立て、蓋部を開け、フィルムを引き出した状態を示す斜視図である。It is a perspective view which shows the state which assembled the wrap film storage box of this invention, opened the cover part, and pulled out the film. 本発明のラップフィルム収納箱を製造するための板紙の形状を示す模式図である。It is a schematic diagram which shows the shape of the paperboard for manufacturing the wrap film storage box of this invention. 掩蓋片に対し鋸刃をカシメ固定した構造を示す説明図である。It is explanatory drawing which shows the structure which fixed the saw blade to the lid piece. 掩蓋片にカシメ固定された鋸刃のカシメ固定部の位置を示す説明図である。It is explanatory drawing which shows the position of the crimping fixing | fixed part of the saw blade fixed by crimping to the lid piece.

以下、本発明の実施の形態について説明する。なお、以下の実施の形態は、本発明を説明するための例示であり、本発明はその実施の形態のみに限定されるものではない。   Embodiments of the present invention will be described below. In addition, the following embodiment is an illustration for demonstrating this invention, and this invention is not limited only to the embodiment.

図1は、本実施の形態にかかるラップフィルム収納箱の概略を示す斜視図であり、図2は、図1のラップフィルム収納箱の表面側の展開図である。   FIG. 1 is a perspective view showing an outline of a wrap film storage box according to the present embodiment, and FIG. 2 is a development view of the front side of the wrap film storage box of FIG.

図1に示すラップフィルム収納箱Aは、広く市販され汎用されている四角柱状形のものの一例である。図1において、ラップフィルム収納箱Aは、上面が開口し、筒状の巻回ラップフィルムRを収納可能な収納部Mと、収納部Mの上面開口を開閉可能な蓋部Nからなる箱本体を有している。収納部Mは、前板1と、底板2と、後板3と、底板2の長手方向の両端に接続された脇板4と、後板3の長手方向の両端に接続された補助脇板13と、前板1の両端に接続された補助脇板12を有している。前板1の上端縁には、前板1の裏面側に折り返された縁折片10が接続され、縁折片10の長手方向の両側には、ガイド片11が接続されている。なお、縁折片10は、あってもなくてもよく、前板1の裏面に接着されていてもよい。また、前板1の表面には、ラップフィルムFの端部を仮留めする仮留め部Qが設けられている。   A wrap film storage box A shown in FIG. 1 is an example of a rectangular columnar shape that is widely marketed and widely used. In FIG. 1, a wrap film storage box A is a box main body having a storage portion M having an open top surface and capable of storing a cylindrical wound wrap film R, and a lid portion N capable of opening and closing the top opening of the storage portion M. have. The storage portion M includes a front plate 1, a bottom plate 2, a rear plate 3, side plates 4 connected to both ends of the bottom plate 2 in the longitudinal direction, and auxiliary side plates connected to both ends of the rear plate 3 in the longitudinal direction. 13 and auxiliary side plates 12 connected to both ends of the front plate 1. An edge folded piece 10 that is folded back on the back side of the front plate 1 is connected to the upper edge of the front plate 1, and guide pieces 11 are connected to both sides in the longitudinal direction of the edge folded piece 10. Note that the edge folded piece 10 may or may not be present, and may be adhered to the back surface of the front plate 1. A temporary fastening portion Q for temporarily fastening the end portion of the wrap film F is provided on the surface of the front plate 1.

蓋部Nは、収納部Mの後板3の上端縁から収納部Mの上面開口を覆う方向に延設された蓋板5と、蓋板5から収納部Mの前板1側に延設された掩蓋片6と、蓋板5の長手方向の両端に接続された脇板9と、掩蓋片6の長手方向の両端に接続された補助脇板14と、掩蓋片6の先端に接続された開封片8を有している。   The lid portion N extends from the upper end edge of the rear plate 3 of the storage portion M in a direction covering the upper surface opening of the storage portion M, and extends from the cover plate 5 to the front plate 1 side of the storage portion M. Connected to the tip of the lid cover piece 6, the side plate 9 connected to both longitudinal ends of the lid plate 5, the auxiliary side plate 14 connected to both longitudinal ends of the lid cover piece 6, and And an open piece 8.

開封片8は、ラップフィルム収納箱Aの長手方向に沿って帯状に形成されている。開封片8は、掩蓋片6の先端縁に切り取り線7を介して接続されている。開封前、開封片8は、前板1の表面下部に接着されている。この開封片8によって蓋部Nが封止されており、開封片8を切り取り線7に沿って切り取ることによって蓋部Nを開封することができる。   The opening piece 8 is formed in a band shape along the longitudinal direction of the wrap film storage box A. The opening piece 8 is connected to the distal end edge of the lid cover piece 6 through a cut line 7. Before opening, the opening piece 8 is bonded to the lower surface of the front plate 1. The lid N is sealed by the opening piece 8, and the lid N can be opened by cutting the opening piece 8 along the cut line 7.

掩蓋片6の先端部の裏側には、収納部Mの巻回ラップフィルムRから引き出されたラップフィルムFを切断する切断刃としての鋸刃Kが設けられている。鋸刃Kは、例えば長尺の長方形であり、ラップフィルム収納箱A(掩蓋片6)の長手方向の両側端に亘って設けられている。鋸刃Kは、開封片8を切り取った時に、掩蓋片6の先端縁で露出する。   A saw blade K as a cutting blade for cutting the wrap film F drawn from the wound wrap film R of the storage portion M is provided on the back side of the distal end portion of the lid cover piece 6. The saw blade K is, for example, a long rectangle, and is provided across both ends in the longitudinal direction of the wrap film storage box A (the lid cover piece 6). The saw blade K is exposed at the leading edge of the lid cover piece 6 when the opening piece 8 is cut off.

鋸刃Kは、カシメ固定により掩蓋片6に取り付けられている。鋸刃Kは、図3及び図4に示すように掩蓋片6に対し両端の2カ所を含む複数個所(図4では7カ所)でカシメ固定されている。なお、ここでいう掩蓋片の「両端」には、端のみならず、端近辺のものも含まれる。掩蓋片6の板紙への各カシメ固定は、図3に示すように鋸刃Kに一対のカシメ爪20を形成し、そのカシメ爪20を掩蓋片6の板紙の内部に挿入し、挿入した各カシメ爪20の先端を互いに外側の横向きに倒した状態とする。このような掩蓋片6の板紙内でのカシメ爪20の先端部の横倒しを可能にするには、例えば鋸刃Kでカシメ爪20を垂直に起立させ、その起立しているカシメ爪20の先端部分を、爪先から爪中程迄の寸法範囲で約20〜40度の角度を持って外側に屈曲させ、その屈曲した状態のカシメ爪20の先端部を掩蓋片6の紙板内部に挿入し、カシメ爪20をカシメる方法を用いる。このカシメ爪20の屈曲の形状は、直線が一箇所で折れ曲った形状、二、三箇所で折れ曲った形状のもの等でも良いが、曲率を持って湾曲した屈曲形状のものが望ましい。   The saw blade K is attached to the lid piece 6 by caulking. As shown in FIGS. 3 and 4, the saw blade K is caulked and fixed to a plurality of places (7 places in FIG. 4) including two places on both ends with respect to the lid cover piece 6. The “both ends” of the lid piece here includes not only the end but also the vicinity of the end. As shown in FIG. 3, a pair of crimping claws 20 are formed on the saw blade K, and the crimping claws 20 are inserted into the paperboard of the lid cover piece 6 as shown in FIG. The tips of the caulking claws 20 are in a state where they are tilted laterally outward. In order to allow the tip end portion of the crimping claw 20 to lie sideways in the paperboard of the lid cover piece 6, for example, the crimping claw 20 is erected vertically with a saw blade K, and the tip of the swaged claw 20 is raised. The portion is bent outward at an angle of about 20 to 40 degrees in the dimension range from the toe to the middle of the nail, and the tip of the crimped claw 20 in the bent state is inserted into the paper plate of the lid piece 6; A method of caulking the caulking nails 20 is used. The bending shape of the crimping claw 20 may be a shape where a straight line is bent at one place, a shape where a straight line is bent at two or three places, or the like, but a bent shape having a curvature is desirable.

図4に示す鋸刃Kの長手方向の両端のカシメ固定部P1、P2の強度(カシメ固定強度)は、2N以上15N以下であり、2N以上8N以下であることが好ましい。両端のカシメ固定部P1、P2のカシメ固定強度が15Nを超えると、全カシメ固定の固定強度が強いため、廃棄時に鋸刃Kが剥がれにくくなる。また、両端のカシメ固定部P1、P2のカシメ固定強度が2N未満であると、輸送時や実用時に鋸刃Kが外れたり脱落したりする恐れがある。なお、このカシメ固定強度は、カシメ爪20を掩蓋片6から引き剥がすのに必要な力である。   The strength (crimping strength) of the crimping fixing portions P1 and P2 at both ends in the longitudinal direction of the saw blade K shown in FIG. 4 is 2N or more and 15N or less, and preferably 2N or more and 8N or less. If the caulking fixing strength of the caulking fixing portions P1 and P2 at both ends exceeds 15N, the fixing strength of all caulking fixing is strong, so that the saw blade K is difficult to peel off at the time of disposal. Further, if the caulking fixing strength of the caulking fixing parts P1, P2 at both ends is less than 2N, the saw blade K may be detached or dropped during transportation or practical use. The caulking fixing strength is a force necessary for peeling the caulking claw 20 from the lid lid piece 6.

また、鋸刃Kが3カ所以上でカシメ固定されている場合には、両端のカシメ固定部P1、P2以外のカシメ固定部P3〜P7のカシメ固定強度が1N以上10N以下であることが好ましく、1N以上6N以下であることがより好ましい。   Further, when the saw blade K is fixed by crimping at three or more places, the crimping fixing strength of the crimping fixing parts P3 to P7 other than the crimping fixing parts P1 and P2 at both ends is preferably 1N or more and 10N or less, More preferably, it is 1N or more and 6N or less.

また、両端を含む3カ所以上でカシメ固定されている場合、最も中央の近くに位置するカシメ固定部P7のカシメ固定強度が、両端のカシメ固定部P1、P2のカシメ固定強度の10%以上70%以下であることが好ましく、より好ましくは20%以上60%以下となる。   Further, when crimping is fixed at three or more locations including both ends, the crimping fixing strength of the crimping fixing portion P7 located closest to the center is 10% or more of the crimping fixing strength of the crimping fixing portions P1 and P2 at both ends. % Or less, more preferably 20% or more and 60% or less.

さらに、5カ所以上でカシメ固定されている場合、最も中央の近くに位置するカシメ固定部P7のカシメ固定強度は、両端の各カシメ固定部P1、P2の隣に位置するカシメ固定部P3、P4のカシメ固定強度の10%以上70%以下となることが好ましい。なお、カシメ固定部の個数が偶数で左右対称の場合のように最も中央の近くに位置するカシメ固定部が2個ある場合には、中央に近い2個のカシメ固定部のカシメ固定強度の平均を算出し、これを最も中央に近いカシメ固定部のカシメ固定強度とする。   Furthermore, when caulking is fixed at five or more locations, the caulking fixing strength of the caulking fixing portion P7 located closest to the center is such that the caulking fixing portions P3, P4 located next to the caulking fixing portions P1, P2 at both ends. It is preferable that it becomes 10% or more and 70% or less of the caulking fixing strength. In addition, when there are two caulking fixing portions located closest to the center as in the case where the number of caulking fixing portions is even and symmetrical, the average of the caulking fixing strengths of the two caulking fixing portions close to the center Is calculated and used as the caulking fixing strength of the caulking fixing part closest to the center.

本実施の形態のように、ミシン目がない状態で前記条件を満たすことにより、ラップフィルムFに歯先が食い込みラップフィルムFが破断するときの切断性能が低下することはなく、又、使用終了後の鋸刃剥がし時に、掩蓋片6から鋸刃Kを安全かつ容易に引き剥がすことができる。   By satisfying the above condition with no perforation as in this embodiment, the cutting performance does not deteriorate when the wrap film F bites into the wrap film F, and the use ends. When the saw blade is peeled later, the saw blade K can be safely and easily peeled from the lid cover piece 6.

なお、鋸刃Kは金属製であってもよく、金属製の場合には、ブリキ等の薄い金属板を用いて作成されていてもよい。また、金属板を用いた場合、鋸刃Kの厚みは0.15mm以上0.30mm以下の範囲内であることが望ましい。鋸刃Kの材質としては、非金属製であってもよい。非金属製の材質を用いた場合、鋸刃Kの厚みは0.15mm以上0.30mm以下の範囲内であることが望ましい。   The saw blade K may be made of metal, and in the case of being made of metal, it may be made using a thin metal plate such as tinplate. When a metal plate is used, the thickness of the saw blade K is preferably in the range of 0.15 mm to 0.30 mm. The material of the saw blade K may be non-metallic. When a non-metallic material is used, the thickness of the saw blade K is preferably in the range of 0.15 mm to 0.30 mm.

カシメ固定部の個数に制限はないが、少なくとも5カ所でカシメ固定されていると、鋸刃Kのぐらつきや落下の懸念がない。   There is no limit to the number of crimping fixing parts, but there is no concern about the wobbling or dropping of the saw blade K if the crimping is fixed at least at five locations.

また、以上の実施の形態において、図4に示したように両端の各カシメ固定部P1、P2とその隣のカシメ固定部P3、P4との間の間隔D1は、それ以外のカシメ固定部P3〜P7の隣同士の間隔D2より狭い方が好ましい。両端の各カシメ固定部P1、P2とその隣のカシメ固定部P3、P4との間の間隔D1を狭くすることにより、鋸刃Kを引き剥がす際の剥がし終わりに鋸刃Kが手元に撥ね返ることを抑制できる。   Further, in the above embodiment, as shown in FIG. 4, the distance D1 between the respective caulking fixing parts P1, P2 at both ends and the caulking fixing parts P3, P4 adjacent thereto is the other caulking fixing part P3. It is preferable that the distance is smaller than the distance D2 between adjacent P7. By reducing the distance D1 between each crimping fixing part P1, P2 at both ends and the adjacent crimping fixing parts P3, P4, the saw blade K rebounds at the end of peeling when the saw blade K is peeled off. This can be suppressed.

以上の実施の形態では、ラップフィルムを切断する切断刃が鋸刃Kであったが、他の形状の切断刃にも本発明は適用できる。また切断刃の形状は、直線状、V状、アーチ、M字状等従来公知のものであれば特に制限はない。   In the above embodiment, the cutting blade that cuts the wrap film is the saw blade K, but the present invention can also be applied to cutting blades of other shapes. The shape of the cutting blade is not particularly limited as long as it is a conventionally known shape such as a straight shape, a V shape, an arch, or an M shape.

以下に、本発明のラップフィルム収納箱への鋸刃のカシメ固定方法の一例について説明する。ラップフィルム収納箱Aは、各々の折線の部分でほぼ直角に折曲げて脇板4と補助脇板12、13同士、及び脇板9と補助脇板14同士を貼合することで形成される。そして鋸刃Kの取り付けは、一般に図2に示すようなこの板紙(台紙)の段階で行なわれる。例えば一定幅に切り揃えてロール状に巻回した長尺の金属薄板に対し、先端小口から順次金型で切口を鋸刃状に切断加工すると同時に、切断した金属薄板の長手方向の複数ヶ所に小さな切れ目を入れ、入れた切り目を起立させてカシメ爪20を形成して、カシメ爪20を持つ金属製鋸刃Kを作成する。そして、予め用意したラップフィルム収納箱Aになる平坦な板紙を裏向けにし、その紙板の掩蓋片6の先端縁部に刃先が開封片8側にはみだすように金属製鋸刃を当てがって押圧して、金属製鋸刃Kのカシメ爪20を板紙に挿入する。挿入したカシメ爪20を横向きに倒してカシメ固定して金属製鋸刃K付きの板紙が完成する。   Below, an example of the caulking fixation method of the saw blade to the wrap film storage box of this invention is demonstrated. The wrap film storage box A is formed by folding the side plates 4 and the auxiliary side plates 12 and 13, and the side plates 9 and the auxiliary side plates 14 together by bending substantially at right angles at the respective folding lines. . The attachment of the saw blade K is generally performed at the stage of this paperboard (mounting board) as shown in FIG. For example, for a long thin metal sheet that has been cut to a certain width and wound in a roll shape, the cut end is cut into a saw blade shape with a die sequentially from the tip edge, and at the same time at multiple locations in the longitudinal direction of the cut thin metal sheet A small cut is made, and the inserted cut is erected to form the crimping claw 20, and the metal saw blade K having the crimping claw 20 is created. Then, the flat paperboard that will be the wrap film storage box A prepared in advance is turned upside down, and a metal saw blade is applied so that the blade edge protrudes to the opening piece 8 side at the leading edge of the lid cover piece 6 of the paperboard. By pressing, the caulking claw 20 of the metal saw blade K is inserted into the paperboard. The inserted crimping claw 20 is tilted sideways and fixed with caulking to complete a paperboard with a metal saw blade K.

以下、本発明の実施例について説明する。   Examples of the present invention will be described below.

カシメ固定強度の測定は次の通り行った。
板紙にカシメ固定された鋸刃Kの端を持ち上げ、板紙に固定された鋸刃Kと持ち上げられた鋸刃Kの端がなす角が90°になるように、鋸刃Kを90°に曲げ、板紙を鋸刃Kの長手方向にスライドさせながら鋸刃Kを上に引き上げ、固定されているカシメ爪20が剥がれた時の力を測定した。
The caulking fixing strength was measured as follows.
Lift the edge of the saw blade K fixed to the paperboard, and bend the saw blade K to 90 ° so that the angle between the edge of the saw blade K fixed to the paperboard and the raised saw blade K is 90 ° The saw blade K was pulled up while sliding the paperboard in the longitudinal direction of the saw blade K, and the force when the fixed crimping claw 20 was peeled was measured.

[実施例1〜9]
本実施例1〜9は、図3で示したようにカシメ爪20を板紙に挿入し、挿入したカシメ爪20を横向きに倒してカシメ固定しており、掩蓋片6の両端のカシメ固定部のカシメ固定強度が2N以上15N以下の範囲内であり、両端以外のカシメ固定部のカシメ固定強度が1N以上10N以下の範囲内である。また、最も中央に近いカシメ固定部(中央部のカシメ固定部)のカシメ固定強度は、両端のカシメ固定部のカシメ固定強度の10%以上70%以下になっている。さらに、中央部のカシメ固定部のカシメ固定強度が、両端のカシメ固定部の隣りのカシメ固定部のカシメ固定強度の10%以上70%以下になっている。この鋸刃Kを具備したラップフィルム収納箱Aを用い、後述する評価基準で切断時の鋸刃Kのぐらつき、収納箱落下時の鋸刃Kの脱落、鋸刃剥がし時の鋸刃Kの撥ね返りを評価した。
[Examples 1 to 9]
In the first to ninth embodiments, as shown in FIG. 3, the caulking claw 20 is inserted into the paperboard, and the inserted caulking claw 20 is tilted sideways to be caulked and fixed. The caulking fixing strength is in the range of 2N to 15N, and the caulking fixing strength of the caulking fixing portion other than both ends is in the range of 1N to 10N. Further, the caulking fixing strength of the caulking fixing portion closest to the center (centering caulking fixing portion) is not less than 10% and not more than 70% of the caulking fixing strength of the caulking fixing portions at both ends. Further, the caulking fixing strength of the caulking fixing portion at the center is not less than 10% and not more than 70% of the caulking fixing strength of the caulking fixing portion adjacent to the caulking fixing portion at both ends. Using the wrap film storage box A provided with the saw blade K, the saw blade K wobbles when cutting according to the evaluation criteria described later, the saw blade K falls off when the storage box drops, and the saw blade K rebounds when the saw blade is peeled off. The return was evaluated.

[比較例1、2]
本比較例1は、図3で示したようにカシメ爪20を板紙に挿入し、挿入したカシメ爪20を横向きに倒してカシメ固定しており、両端および両端から2番目の合計4ヶ所の各カシメ固定部のカシメ固定強度が20Nであり、前記4ヶ所以外の各カシメ固定部のカシメ固定強度が10Nである。また、中央部のカシメ固定部のカシメ固定強度が、両端の各カシメ固定部のカシメ固定強度の50%となっている。さらに、中央部のカシメ固定部のカシメ固定強度が、両端の各カシメ固定部のカシメ固定強度の50%となっている。
[Comparative Examples 1 and 2]
In this comparative example 1, as shown in FIG. 3, the caulking claw 20 is inserted into the paperboard, and the inserted caulking claw 20 is tilted sideways to be caulked and fixed. The caulking fixing strength of the caulking fixing portion is 20N, and the caulking fixing strength of each caulking fixing portion other than the four locations is 10N. Further, the caulking fixing strength of the caulking fixing portion at the center is 50% of the caulking fixing strength of each caulking fixing portion at both ends. Further, the caulking fixing strength of the caulking fixing portion at the center is 50% of the caulking fixing strength of each caulking fixing portion at both ends.

本比較例2は、図3で示したようにカシメ爪20を板紙に挿入し、挿入したカシメ爪20を横向きに倒してカシメ固定しており、両端の合計2ヶ所の各カシメ固定部のカシメ固定強度が1.5Nであり、両端以外の各カシメ固定部のカシメ固定強度が0.5Nである。また、中央部のカシメ固定部のカシメ固定強度が、両端の各カシメ固定強度の33%となっている。さらに、中央部のカシメ固定部のカシメ固定強度が、両端から2番目の各カシメ固定部のカシメ固定強度の100%になっている。   In this comparative example 2, as shown in FIG. 3, the caulking claw 20 is inserted into the paperboard, and the inserted caulking claw 20 is tilted sideways to be caulked and fixed, and the caulking of each caulking fixing portion at a total of two locations at both ends. The fixing strength is 1.5N, and the caulking fixing strength of each caulking fixing portion other than both ends is 0.5N. Further, the caulking fixing strength of the caulking fixing portion at the center is 33% of the caulking fixing strength at both ends. Further, the caulking fixing strength of the caulking fixing portion at the center is 100% of the caulking fixing strength of each caulking fixing portion second from both ends.

各鋸刃Kは、旭化成ホームプロダクツ株式会社により製造、販売されている「サランラップ(登録商標)」に使用されている包装容器(長さ約31cm、幅4.5cm、高さ4.5cmの紙製の容器)に接着された。そして、該包装容器内に収容されたポリ塩化ビニリデンのラップフィルムを実際に切断した。表1には、実施例1〜9及び比較例1、2の上記仕様を示す。   Each saw blade K is a packaging container (paper of approximately 31 cm in length, 4.5 cm in width, 4.5 cm in height) used in “Saran Wrap (registered trademark)” manufactured and sold by Asahi Kasei Home Products Co., Ltd. To a container made of And the wrap film of the polyvinylidene chloride accommodated in this packaging container was actually cut | disconnected. Table 1 shows the above specifications of Examples 1 to 9 and Comparative Examples 1 and 2.

Figure 0006204766
Figure 0006204766

[評価基準と結果]
本発明に用いた評価方法及び評価尺度は以下のとおりであり、各評価結果と合否(◎、
○:合格、×:不合格)は表2に示した。
[Evaluation criteria and results]
The evaluation method and evaluation scale used in the present invention are as follows, and each evaluation result and pass / fail (◎,
○: Pass, x: Fail) are shown in Table 2.

(1)切断時の鋸刃Kのぐらつき
ラップフィルム収納箱Aから、掩蓋片6とラップフィルムFが直角になるようラップフィルムFを引き出し、収納箱Aを閉じてラップフィルムFを垂直にしたまま引っ張り、その際に鋸刃Kが外れるかどうかを評価した。評価後、鋸刃Kが外れていないかを確認し、外れていなければ合格とした。各実施例1〜9と比較例1は合格であったが、比較例2は7回目に中央のカシメ固定部のカシメが剥がれるのが見られたため、不合格であった。
(1) The wobbling of the saw blade K during cutting The wrap film F is pulled out from the wrap film storage box A so that the lid cover piece 6 and the wrap film F are at right angles, and the storage box A is closed and the wrap film F is kept vertical. It was pulled, and it was evaluated whether or not the saw blade K was detached. After the evaluation, it was confirmed whether or not the saw blade K was detached. Each of Examples 1 to 9 and Comparative Example 1 were acceptable, but Comparative Example 2 was unsuccessful because the caulking of the center caulking fixing portion was seen at the seventh time.

(2)収納箱落下時の鋸刃Kの脱落
ラップフィルム収納箱Aに巻回ラップフィルムRを入れ、120cmの高さから収納箱Aを10回落下させ、鋸刃Kの脱落が見られるか評価した。10回落下後、鋸刃Kが脱落していないか確認し、脱落していなかったら合格とした。各実施例1〜9と比較例1は合格であったが、比較例2は7回目に中央のカシメ固定部のカシメが剥がれるのが見られたため、不合格であった。
(2) Saw blade K falling off when storage box is dropped Wrapping wrap film R is put into wrap film storage box A, and storage box A is dropped 10 times from a height of 120 cm. evaluated. After falling 10 times, it was confirmed whether the saw blade K was not dropped. Each of Examples 1 to 9 and Comparative Example 1 were acceptable, but Comparative Example 2 was unsuccessful because the caulking of the center caulking fixing portion was seen at the seventh time.

(3)鋸刃剥がし時の鋸刃Kの撥ね返り
ラップフィルム収納箱Aを展開し板紙の状態にし、長手方向の鋸刃Kの端を摘み、カシメ固定されている鋸刃Kと鋸刃Kの端を摘んだ手とが垂直になるように鋸刃Kを引き剥がした。鋸刃Kの引き剥がし後、引き剥がした鋸刃Kの両端部が1周以上丸まらないかを確認し、丸まらなければ合格とした。また、1周以上丸まった場合を×、1周以上丸まらないが剥がした鋸刃Kの両端の距離が15cm未満の場合を○、1周以上丸まらず剥がした鋸刃Kの両端の距離が15cm以上の場合を◎とした。各実施例1〜9と比較例2は合格であったが、比較例1はカシメ固定強度が高いため、1周以上の丸まりを生じ、鋸刃Kの端を摘んだ手元に引き剥がした鋸刃Kの端が当たったため、不合格であった。
(3) Splashing of the saw blade K when peeling off the saw blade The wrap film storage box A is unfolded into a paperboard state, the end of the saw blade K in the longitudinal direction is picked, and the saw blade K and the saw blade K fixed by crimping The saw blade K was peeled off so that the hand that picked up the end of the saw was vertical. After the saw blade K was peeled off, it was confirmed whether both ends of the saw blade K that had been peeled off were rounded more than once. Also, when the rounding is more than one round, × when the distance between both ends of the saw blade K is less than 15 cm but not rounded more than one round, ○ When the distance between both ends of the saw blade K is rounded more than one round is 15 cm The above cases were marked as ◎. Each of Examples 1-9 and Comparative Example 2 were acceptable, but Comparative Example 1 had a high caulking fixing strength, so that it was rounded more than once, and the saw was peeled off at the end of the saw blade K. Since the edge of the blade K hit, it was a failure.

以上の結果より、本発明のラップフィルム収納箱Aに固定されている鋸刃Kは、従来(市販)品の持つ切断性能は保持した状態で、輸送時や実用時に鋸刃Kが外れたり脱落したりせず、使用終了後の鋸刃剥がし時に容易に掩蓋片6から鋸刃Kを引き剥がすことを可能にする効果がある。また、剥がした鋸刃Kが、その鋸刃Kの端を摘んだ手元に撥ね返ることを防止することができ、鋸刃剥がし時の怪我を低減できる。   From the above results, the saw blade K fixed to the wrap film storage box A of the present invention retains the cutting performance of the conventional (commercially available) product, and the saw blade K is detached or dropped during transportation or practical use. However, there is an effect that the saw blade K can be easily peeled off from the lid cover piece 6 when the saw blade is peeled off after use. Further, it is possible to prevent the peeled saw blade K from repelling to the hand where the end of the saw blade K is picked, and to reduce injuries when the saw blade is peeled off.

Figure 0006204766
Figure 0006204766

本発明は、切断刃の切断性能を低下させずに、廃棄時に安全且つ容易に切断刃を取り外すことができるラップフフィルム収納箱を提供する際に有用である。   INDUSTRIAL APPLICABILITY The present invention is useful in providing a wrapping film storage box that can safely and easily be removed at the time of disposal without degrading the cutting performance of the cutting blade.

1 前板
2 底板
3 後板
4 脇板
5 蓋板
6 掩蓋片
7 切り取り線
8 開封片
9 脇板
10 縁折片
11 ガイド片
12 補助脇板
13 補助脇板
14 補助脇板
20 カシメ爪
A ラップフィルム収納箱
F ラップフィルム
K 鋸刃
M 収納室
N 蓋部
Q フィルム仮留め部材
R 巻回ラップフィルム
P1〜P7 カシメ固定部
DESCRIPTION OF SYMBOLS 1 Front plate 2 Bottom plate 3 Rear plate 4 Side plate 5 Lid plate 6 Cover lid piece 7 Cut line 8 Opening piece 9 Side plate 10 Folded piece 11 Guide piece 12 Auxiliary side plate 13 Auxiliary side plate 14 Auxiliary side plate 20 Caulking claw A Wrap Film storage box F Wrap film K Saw blade M Storage chamber N Cover part Q Film temporary fastening member R Rolled wrap film P1 to P7 Caulking fixing part

Claims (2)

蓋部を有し筒状の巻回ラップフィルムを収納する箱本体と、当該箱本体の蓋部にその長手方向に沿って設けられ、前記箱本体の巻回ラップフィルムから引き出されたラップフィルムを切断する切断刃とを有する、ラップフィルム収納箱であって、
前記切断刃は、前記箱本体の蓋部に対し少なくとも前記長手方向の両端の2カ所でカシメ固定されており、当該両端の各カシメ固定部のカシメ固定強度が2N以上15N以下であり、
前記切断刃は、5カ所以上でカシメ固定されており、
前記両端以外のカシメ固定部のカシメ固定強度が1N以上10N以下であり、
最も中央に近いカシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部のカシメ固定強度の10%以上70%以下であり、
最も中央に近いカシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部の隣に位置する各カシメ固定部のカシメ固定強度の10%以上70%以下であり、
前記両端の各カシメ固定部のカシメ固定強度が、前記両端の各カシメ固定部の隣に位置する各カシメ固定部のカシメ固定強度よりも大きい、ラップフィルム収納箱。
A box body having a lid portion for storing a cylindrical wound wrap film; and a wrap film provided on the lid portion of the box body along the longitudinal direction thereof and drawn from the wound wrap film of the box body. A wrap film storage box having a cutting blade for cutting,
The cutting blade, the box being caulked at two locations of at least the longitudinal ends relative to the cover portion of the body, Ri caulking strength der least 15N less 2N of each caulking portion of the opposite ends,
The cutting blade is caulked and fixed at 5 or more locations,
The caulking fixing strength of the caulking fixing part other than the both ends is 1N or more and 10N or less,
The caulking fixing strength of the caulking fixing portion closest to the center is 10% to 70% of the caulking fixing strength of each caulking fixing portion at both ends,
The caulking fixing strength of the caulking fixing portion closest to the center is 10% or more and 70% or less of the caulking fixing strength of each caulking fixing portion located next to each caulking fixing portion at both ends,
The wrap film storage box , wherein the crimping fixing strength of each crimping fixing part at both ends is larger than the crimping fixing strength of each crimping fixing part located next to each crimping fixing part at both ends .
前記切断刃は、前記両端の各カシメ固定部とその隣に位置するカシメ固定部との間隔が、それ以外のカシメ固定部の隣同士の間隔より狭い、請求項1に記載のラップフィルム収納箱。 2. The wrap film storage box according to claim 1, wherein the cutting blade has a narrower gap between each crimping fixing portion at both ends and a neighboring crimping fixing portion than an interval between other crimping fixing portions. .
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