JP6227232B2 - Heat dissipating paint and heating element coated with it - Google Patents
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Description
本発明は、放熱塗料及びそれを塗布した発熱体に関し、特に、透明性に優れた放熱塗料及びそれを塗布した発熱体に関する。 The present invention relates to a heat dissipating paint and a heating element applied with the heat dissipating paint, and more particularly to a heat dissipating paint excellent in transparency and a heating element applied with the heat dissipating paint.
従来、塗料として必要な塗布性及び塗膜後の形状維持性を備えた上で、放熱体に塗布することで放熱量を増大させられる放熱塗料が特許文献1に開示されている。この放熱塗料は、(メタ)アクリル酸エステル重合体(AP1)100質量部と、膨張化黒鉛粉5質量部以上180質量部以下と、(メタ)アクリル酸エステル重合体(AP1)を溶かす溶媒100質量部以上1000質量部以下とを含む、とされている。 Conventionally, Patent Document 1 discloses a heat dissipating paint that can increase the amount of heat dissipated by being applied to a heat dissipating body after having a coating property necessary for a paint and a shape maintaining property after coating. This heat-dissipating paint comprises 100 parts by mass of (meth) acrylic acid ester polymer (AP1), 5 parts by mass to 180 parts by mass of expanded graphite powder, and a solvent 100 for dissolving (meth) acrylic acid ester polymer (AP1). It is supposed that it is included in the range of no less than 1000 parts by mass.
しかし、特許文献1に開示されている放熱塗料は、放熱効果が限定的であり、更なる改善が求められている。また、特許文献1に開示されている放熱塗料は、黒鉛粉の含有量が相対的に多い。そうすると、放熱塗料を塗布した発熱体は、黒鉛粉の色の影響を受けて、その塗布された表面が典型的には黒色になってしまう。 However, the heat dissipating paint disclosed in Patent Document 1 has a limited heat dissipating effect, and further improvements are required. In addition, the heat dissipating paint disclosed in Patent Document 1 has a relatively large content of graphite powder. If it does so, the heat generating body which apply | coated the thermal radiation coating will be influenced by the color of graphite powder, and the applied surface will typically become black.
そうすると、放熱塗料の塗布対象が、電化製品の内部のように人目につかない場合であれば、見た目としての悪影響は生じ得ないが、電化製品の外面のように人目に付く場合であれば、見た目としての悪影響が生じ得る。 If this is the case, if the heat radiation paint is not visible to the human eye as in the interior of the appliance, there will be no adverse visual effects, but if it is visible to the human eye as in the exterior of the appliance, Adverse effects can occur.
極端に言えば、発熱体が、例えば電球などの照明機器のように、透光性が要求されるものである場合には、特許文献1に開示されている放熱塗料をガラス球体に塗布することによって放熱対策を施すことは、光源からの出射光がガラス球体表面で遮られるので非現実的である。 In an extreme case, when the heating element is required to have translucency, such as a lighting device such as a light bulb, the heat radiation paint disclosed in Patent Document 1 is applied to the glass sphere. It is unrealistic to take measures against heat dissipation by the above because the light emitted from the light source is blocked by the glass sphere surface.
そこで、本発明は、従来の放熱塗料以上の放熱効果が得られる、好ましくは透光性に優れた放熱塗料及びそれを塗布した発熱体を提供することを課題とする。 Accordingly, an object of the present invention is to provide a heat dissipating paint which has a heat dissipating effect higher than that of a conventional heat dissipating paint, and preferably has excellent translucency, and a heating element coated with the heat dissipating paint.
上記課題を解決するために、本発明は、
バインダーに対して放熱フィラーを含有させてなる放熱塗料において、
前記バインダーとして樹脂を用い、
前記放熱フィラーとして植物焼成体を用い、
前記樹脂に対して前記植物焼成体を10重量%以下で含有させている。
In order to solve the above problems, the present invention provides:
In the heat dissipating paint containing heat dissipating filler to the binder,
Using a resin as the binder,
Using a fired plant as the heat dissipation filler,
The plant fired body is contained at 10% by weight or less with respect to the resin.
前記植物焼成体は、その焼成温度と粒径との少なくとも一方を制御するとよい。 The plant fired body may control at least one of its firing temperature and particle size.
前記植物焼成体は、米糠、籾殻、大豆皮、菜種粕、胡麻粕、綿実粕、コットンハル、大豆殻、カカオハスクのいずれかの焼成体とすることができる。 The plant fired body may be any one of rice bran, rice husk, soybean hulls, rapeseed meal, sesame meal, cottonseed meal, cotton hull, soybean hulls, and cacao husk.
前記樹脂は、放熱効果を有するものを採用するとよい。また、前記樹脂は、透光性を有するものとしてもよい。 The resin preferably has a heat dissipation effect. Further, the resin may have translucency.
また、本発明の発熱体は、上記放熱塗料によって形成される放熱被膜がたとえば100μm以下の膜厚となる条件で塗布されている。この膜厚は、好ましくは70μm以下、より好ましくは、10μm〜30μmである。 Moreover, the heat generating body of this invention is apply | coated on the conditions from which the thermal radiation film formed with the said thermal radiation coating material becomes a film thickness of 100 micrometers or less, for example. This film thickness is preferably 70 μm or less, more preferably 10 μm to 30 μm.
さらに、本発明は、上記放熱塗料に用いられる植物焼成体であって、
米糠、籾殻、大豆皮、菜種粕、胡麻粕、綿実粕、コットンハル、大豆殻、カカオハスクのいずれかを焼成し、メディアン径が30μm〜85μmである。
Furthermore, the present invention is a plant fired body used for the heat radiation paint,
One of rice bran, rice husk, soybean hulls, rapeseed meal, sesame meal, cottonseed meal, cotton hull, soybean hulls, and cacao husk is fired, and the median diameter is 30 μm to 85 μm.
以下、本発明の実施形態について、図面及び表を参照して説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings and tables.
まず、本実施形態の放熱塗料の概要について説明する。本実施形態の放熱塗料は、バインダーに対して放熱フィラーを含有させており、この点は、既知の放熱塗料の場合と同じである。 First, the outline | summary of the thermal radiation coating material of this embodiment is demonstrated. The heat dissipating paint of this embodiment contains a heat dissipating filler with respect to the binder, and this point is the same as in the case of a known heat dissipating paint.
本実施形態の放熱塗料は、バインダーとして、透光性樹脂を含む樹脂を用いている。本実施形態に係るバインダーは、好ましくは透光性を有していて、かつ、放熱フィラーが含有させられるものであればよい。したがって、熱可塑性樹脂、硬化性樹脂のいずれも使用できる。樹脂の種別としても、上記のバインダーに要求される条件さえ満たせば不問であり、アクリル系、ビニル系、ポリカーボネート系、ポリエステル系、ポリエーテル系、ウレタン系、エポキシ系などの単独重合体、または共重合体などを広く用いることができる。 In the heat dissipating paint of this embodiment, a resin containing a translucent resin is used as a binder. The binder according to the present embodiment preferably has translucency and may contain a heat dissipating filler. Therefore, either a thermoplastic resin or a curable resin can be used. The type of resin is not particularly limited as long as it satisfies the conditions required for the above-mentioned binder. A homopolymer such as acrylic, vinyl, polycarbonate, polyester, polyether, urethane, epoxy, etc. A polymer etc. can be widely used.
付言すると、本実施形態に係る透光性樹脂は、極性基を有していると好ましく、塗布対象との密着性が高いものを用いることができる。ただし、後述するように、用途によっては、それほどの密着性を要しない場合もあるので、この種の要件は必須ではない。 In addition, the translucent resin according to the present embodiment preferably has a polar group, and a resin having high adhesion to the application target can be used. However, as will be described later, this kind of requirement is not essential because there is a case where not so much adhesion is required depending on the application.
また、本実施形態の放熱塗料は、放熱フィラーとして植物焼成体を用いている。後述の測定結果からすれば、植物焼成体の原料は不問と考えることができるが、それでも、原料によって、放熱効果に差異があることはわかった。いずれにしても、本実施形態の放熱塗料は、放熱フィラーとして植物焼成体を用いることが重要である。 Moreover, the heat-radiation coating material of this embodiment uses the plant baking body as a heat-radiation filler. From the measurement results described below, it can be considered that the raw material of the plant fired body is unquestioned, but it was still found that there is a difference in the heat dissipation effect depending on the raw material. In any case, it is important that the heat-dissipating paint of this embodiment uses a plant fired body as a heat-dissipating filler.
本実施形態では、植物焼成体の原料として、米糠、籾殻、大豆皮を選択して、具体的な放熱効果測定を実施した。ただ、これらの焼成体と、菜種粕、胡麻粕、綿実粕、コットンハル、大豆殻、カカオハスクなどの各焼成体とでは、物理的特性、電気的特性などが似通っていることから、同様の放熱効果があると考えられる。 In this embodiment, rice bran, rice husk, and soybean hulls were selected as raw materials for the plant fired body, and specific heat radiation effect measurement was performed. However, the physical properties and electrical properties of these fired bodies are similar to those of rapeseed meal, sesame meal, cottonseed meal, cotton hulls, soybean hulls, cacao husks, etc. It is thought that there is a heat dissipation effect.
また、本実施形態の放熱塗料は、放熱フィラーとして植物焼成体の焼成温度、粒径によって放熱効果が異なることがわかった。さらに、放熱塗料によって発熱体に形成される塗膜の厚さによっても、放熱効果が異なることが分かった。 Moreover, it turned out that the thermal radiation effect of the thermal radiation coating material of this embodiment changes with the calcination temperature and particle size of a plant baking body as a thermal radiation filler. Furthermore, it has been found that the heat radiation effect varies depending on the thickness of the coating film formed on the heating element by the heat radiation paint.
ところで、特許文献1において、放熱フィラーとして黒鉛粉を用いることが記載されているように、カーボンは、一般的に放熱作用を有している。したがって、例えばカーボンブラックを放熱フィラーとして用いることができ、この点は既知である。 By the way, as it is described in Patent Document 1 that graphite powder is used as a heat dissipating filler, carbon generally has a heat dissipating action. Therefore, for example, carbon black can be used as a heat dissipating filler, and this point is known.
しかし、驚くべきことに、放熱フィラーとして植物焼成体を用いる場合には、特許文献1などに開示されている一般的なカーボンブラックを用いる場合に比して、バインダーに対する含有量が僅かであっても、優れた放熱効果を得ることができることがわかった。当該含有量については、汎用的なカーボンブラックと対比すると全く異なるものとなった。通常、放熱フィラーは、バインダーよりも高価であることから、少量の放熱フィラーによって放熱塗料をすることができるので、本実施形態の放熱塗料は、コスト面でも利点がある。 Surprisingly, however, when a plant fired body is used as the heat dissipating filler, the content relative to the binder is small compared to the case of using general carbon black disclosed in Patent Document 1 and the like. It was also found that an excellent heat dissipation effect can be obtained. The content was completely different from that of general-purpose carbon black. Since the heat dissipating filler is usually more expensive than the binder, the heat dissipating paint can be applied with a small amount of heat dissipating filler. Therefore, the heat dissipating paint of this embodiment is advantageous in terms of cost.
しかも、カーボンは、通常、程度の差こそあれ黒色をしているが、バインダーに対する含有量が非常に微量で、カーボン自体が微細であり、バインダーに対して十分に拡散させることができれば、放熱フィラー自体の色を人間が肉眼で視認できないし、バインダーとして透光性樹脂を選択すれば、透光性に優れた放熱塗料を得ることができる。 Moreover, carbon is usually black to some extent, but if the content in the binder is very small and the carbon itself is fine and can be sufficiently diffused into the binder, the heat dissipation filler If the color of itself cannot be visually recognized by human eyes, and a light-transmitting resin is selected as a binder, a heat-radiating paint excellent in light-transmitting property can be obtained.
本実施形態では、透光性樹脂に対して植物焼成体を10重量%以下で含有させている。後述するように、植物焼成体の種別によっては、3%でも優れた放熱効果を得ることができ、最少となる条件では0.5%でも優れた放熱効果を得ることができた。 In this embodiment, the plant baking body is contained at 10 wt% or less with respect to the translucent resin. As will be described later, an excellent heat dissipation effect could be obtained even at 3% depending on the type of the plant fired body, and an excellent heat dissipation effect could be obtained even at 0.5% under the minimum conditions.
つぎに、本実施形態に係る植物焼成体の製造方法について、大豆皮を原料とした場合を例に説明する。 Next, the method for producing a burned plant according to the present embodiment will be described using a soybean hull as a raw material as an example.
ここで、大豆を原材料として食用油等を製造すると、大量の大豆皮が発生する。これらの大半は牧畜用の飼料や農業用の肥料に再利用されているが、更なる用途も模索されていた。エコロジーの観点から日夜研究した結果、大豆皮の更なる再利用として、大豆皮焼成体が放熱フィラーとして有益に用いられることを見出した。なお、食物残差であるか否かは別として、植物焼成体の原料として大豆以外のものを用いる場合の製造工程についても、以下説明する工程と同様とすればよい。 Here, when edible oil or the like is produced using soybean as a raw material, a large amount of soybean hulls are generated. Most of these have been reused for livestock feed and agricultural fertilizers, but further uses have been explored. As a result of studying day and night from the viewpoint of ecology, it was found that the burned body of soybean hulls is beneficially used as a heat dissipating filler as a further reuse of soybean hulls. In addition, apart from whether it is a food residue or not, the manufacturing process in the case of using something other than soybeans as the raw material of the burned plant may be the same as the process described below.
図1は、本実施形態に係る大豆皮焼成体の模式的な製造工程図である。まず、食用油等の製造時に発生する生大豆皮を炭化装置にセットして、窒素ガス等の不活性ガス雰囲気下或いは真空中で、1分当たり約2[℃]ずつ温度を上昇させ、700[℃]〜1500[℃](たとえば900[℃])といった所定の温度まで到達させる。それから、到達温度で3時間程度、炭化焼成処理を施す。炭化装置は、静置炉、ロータリーキルンなどを用いることができる。 FIG. 1 is a schematic production process diagram of a burned soybean hull according to the present embodiment. First, raw soybean hulls generated during the production of edible oil, etc. are set in a carbonization device, and the temperature is increased by about 2 [° C.] per minute in an inert gas atmosphere such as nitrogen gas or in vacuum, and 700 A predetermined temperature such as [° C.] to 1500 [° C.] (for example, 900 [° C.]) is reached. Then, a carbonization baking treatment is performed at an ultimate temperature for about 3 hours. As the carbonization apparatus, a stationary furnace, a rotary kiln, or the like can be used.
なお、各植物焼成体の製造にあたり、レゾール型フェノール樹脂等のフェノール樹脂を含有させてから、それを炭化装置にセットすることも一法である。レゾール型フェノール樹脂等を混合すると、大豆皮焼成物の強度、炭素量の向上を図ることができる。もっとも、当該混合自体は、本実施形態の熱伝導部材の製造上、必ずしも必要ではない点に留意されたい。 In addition, in manufacturing each plant fired body, it is also a method to include a phenol resin such as a resol type phenol resin and then set it in a carbonization apparatus. When a resol type phenol resin or the like is mixed, the strength and carbon content of the burned soybean hulls can be improved. However, it should be noted that the mixing itself is not always necessary for manufacturing the heat conducting member of the present embodiment.
つぎに、焼成した大豆皮を粉砕してから、例えば106μm四方のメッシュを用いて篩分けする。篩分処理を経て、メディアン径が例えば約4μm〜約85μm(たとえば60μm)の大豆皮焼成体が得られる。本実施形態では、以上の各工程を経ることによって、大豆皮焼成体を製造した。なお、上記の篩分処理条件では、大豆皮等の焼成体全体のうち、その80%程度が85μm以下となるものが得られる。この場合のメディアン径は、例えば約30μm〜約60μmとなる。以下、特に断りのない限り、大豆皮焼成体等の粒径については、メディアン径として説明する。 Next, the baked soybean hulls are crushed and then sieved using, for example, a 106 μm square mesh. Through the sieving process, a burned soybean hull having a median diameter of, for example, about 4 μm to about 85 μm (for example, 60 μm) is obtained. In the present embodiment, a burned soybean hull was manufactured through the above steps. Under the above sieving conditions, about 80% of the whole baked product such as soybean hulls is 85 μm or less. In this case, the median diameter is, for example, about 30 μm to about 60 μm. Hereinafter, unless otherwise specified, the particle diameter of the burned soybean hulls will be described as the median diameter.
なお、メディアン径は、島津製作所社のレーザ回折式粒度分布測定装置SALD−7000などを用いて測定した。本実施形態では、メディアン径が例えば30μm〜約60μmの大豆皮焼成体、及び、それを選択的に更に微粉砕して、最小のメディアン径で約1μmとした大豆皮焼成体を得た。 The median diameter was measured using a laser diffraction particle size distribution analyzer SALD-7000 manufactured by Shimadzu Corporation. In this embodiment, a burned soybean hull having a median diameter of, for example, 30 μm to about 60 μm, and a selectively burned soybean hull obtained by selectively further pulverizing to obtain a burned soybean hull having a minimum median diameter of approximately 1 μm.
なお、本明細書でいう微粉砕とは、微粉砕前のもののメディアン径を約1桁オーダー程度下げるように粉砕することをいう。したがって、例えば、粉砕前のメディアン径が30μmであれば、3μmとなるように粉砕することをいう。もっとも、微粉砕は、微粉砕前のもののメディアン径を厳密に約1桁オーダー下げるという意味ではなく、微粉砕前のもののメディアン径が、例えば、1/5〜1/20となるように粉砕することも含む。なお、本実施形態では、微粉砕後のメディアン径が最小の場合で1μmとなるような態様で粉砕を行った。 The fine pulverization referred to in this specification means pulverization so that the median diameter of the material before pulverization is lowered by about one digit order. Therefore, for example, if the median diameter before pulverization is 30 μm, it means pulverization to be 3 μm. However, the fine pulverization does not mean that the median diameter before fine pulverization is strictly reduced by about an order of magnitude, but is pulverized so that the median diameter before fine pulverization is, for example, 1/5 to 1/20. Including. In the present embodiment, pulverization was performed in such a manner that the median diameter after pulverization is 1 μm when the median diameter is minimum.
つぎに、こうして製造した大豆皮焼成体に対して、ZAF定量分析法による成分分析を行った。また、C,H,N元素については有機元素分析法による成分分析も行った。なお、焼成温度は約900[℃]、メディアン径は、約30μm〜約60μmの範囲に納まるものを分析対象とした。また、図1で示した工程で製造した、菜種粕、胡麻粕、綿実粕、コットンハル、カカオハスクの各焼成体についても成分分析を行った。 Next, component analysis by the ZAF quantitative analysis method was performed on the burned soybean hulls thus produced. For C, H, and N elements, component analysis by organic elemental analysis was also performed. In addition, the baking temperature was about 900 [° C.], and the median diameter was within the range of about 30 μm to about 60 μm. In addition, component analysis was also performed on each baked product of rapeseed meal, sesame meal, cottonseed meal, cotton hull, and cacao husk produced in the process shown in FIG.
分析結果としては、各植物焼成体に含まれている有機元素の割合は、同様であると評価することができる。これは、大豆皮も菜種粕等も植物であることには変わりがないことに起因するものと思われる。それでも、菜種粕、胡麻粕、綿実粕の各焼成体については、油粕という共通点があるためか、「N」が相対的には多く、焼成前後の「C」の増加率は相対的には低いといえる。 As an analysis result, it can be evaluated that the ratio of the organic elements contained in each plant fired body is the same. This seems to be caused by the fact that soybean hulls and rapeseed meal are both plants. Still, the burned rapeseed meal, sesame meal, and cottonseed meal have a commonality of oil cake, so “N” is relatively large, and the increase rate of “C” before and after firing is relatively high. Is low.
一方、大豆皮、コットンハルの各焼成体についても、外皮という共通点があるためか、同様の結果が得られ、具体的には、「N」が相対的には少なく、焼成前後の「C」の増加率は相対的には高いといえる。これに対して、カカオハスク焼成体は、大豆皮焼成体に比して、「N」が相対的には少ない点は共通するが、焼成前後の「C」の増加率は相対的には低いといえる。なお、「C」に着目すると、コットンハルが最も高く(約83%)、胡麻粕が最も低い(約63%)。 On the other hand, the same results were obtained for the burned bodies of soybean hulls and cotton hulls because of the commonality of the hulls. Specifically, “N” is relatively small, and “C” before and after baking. The rate of increase is relatively high. On the other hand, the cacao husk fired body is similar in that “N” is relatively small compared to the burned soybean hull, but the increase rate of “C” before and after firing is relatively low. I can say that. Focusing on “C”, cotton hull is the highest (about 83%) and sesame meal is the lowest (about 63%).
つぎに、本実施形態の放熱塗料の製造方法について説明する。まず、バインダーであるところの透光性樹脂として、アクリルウレタン系樹脂を用いた。この透光性樹脂に対して、米糠、籾殻、大豆皮の各焼成体を10重量%以下となる割合で、所要の添加剤とともに含有させた。それから、これらを十分に撹拌させて、透光性樹脂内に植物焼成体を十分に拡散させた。こうして、本実施形態の放熱塗料を完成させた。 Below, the manufacturing method of the thermal radiation coating material of this embodiment is demonstrated. First, an acrylic urethane resin was used as the translucent resin as a binder. With respect to this translucent resin, each fired body of rice bran, rice husk, and soybean hulls was contained together with required additives at a ratio of 10% by weight or less. Then, they were sufficiently stirred to sufficiently diffuse the plant fired body in the translucent resin. Thus, the heat dissipating paint of this embodiment was completed.
図2は、本実施形態の放熱塗料の放熱効果を調べるための測定系統図である。図2には、放熱効果を高精度で測定するための風防ケース100と、風防ケース100内に収容されている発熱体であるところの抵抗器10と、抵抗器10に第一の面が貼付された熱伝導両面テープ20と、熱伝導両面テープ20の第二の面が貼付される放熱板30と、放熱板30に塗布された本実施形態の放熱塗料からなる放熱被膜40とを示している。 FIG. 2 is a measurement system diagram for examining the heat radiation effect of the heat radiation paint of the present embodiment. FIG. 2 shows a windshield case 100 for measuring the heat dissipation effect with high accuracy, a resistor 10 that is a heating element housed in the windshield case 100, and a first surface attached to the resistor 10. The heat-conductive double-sided tape 20, the heat-radiating plate 30 to which the second surface of the heat-conductive double-sided tape 20 is attached, and the heat-dissipating coating 40 made of the heat-dissipating paint of this embodiment applied to the heat-radiating plate 30 are shown. Yes.
以下、図2に示す測定系統図に従って行った測定結果を比較例とともに、実施例として示す。 Hereinafter, the measurement result performed according to the measurement system diagram shown in FIG. 2 is shown as an example together with a comparative example.
表1は、図2に示す放熱被膜40となる放熱塗料における放熱フィラーの種別と、透光性樹脂に対する植物焼成体の含有量と、放熱フィラーの粒径、これらに対応する膜厚との関係を示す表である。 Table 1 shows the relationship between the type of heat dissipating filler in the heat dissipating paint to be the heat dissipating coating 40 shown in FIG. 2, the content of the plant fired body relative to the translucent resin, the particle size of the heat dissipating filler, and the film thickness corresponding to these. It is a table | surface which shows.
表1に示すように、
実施例1:焼成温度を約900℃とした、粒径が30μmの大豆皮焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、40μmの厚さの放熱被膜を形成したもの、
実施例2:焼成温度を約3000℃とした、粒径が24μmの大豆皮焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、30μmの厚さの放熱被膜を形成したもの、
実施例3:粒径が60μmの米糠焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、40μmの厚さの放熱被膜40を形成したもの、
実施例4:粒径が60μmの籾殻焼成体を、透光性樹脂に対して5.0%含有させた放熱塗料によって、40μmの厚さの放熱被膜40を形成したもの、
実施例5:粒径が60μmの籾殻焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、40μmの厚さの放熱被膜40を形成したもの、
実施例6:粒径が60μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、30μmの厚さの放熱被膜40を形成したもの、
実施例7:粒径が60μmの籾殻焼成体を、透光性樹脂に対して0.5%含有させた放熱塗料によって、30μmの厚さの放熱被膜40を形成したもの、
実施例8:粒径が2.4μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、30μmの厚さの放熱被膜40を形成したもの、
を用意した。実施例1〜8は、全て植物焼成体を放熱フィラーとしており、しかも、後述する光透過率の測定結果から明らかなように、全てが透光性に優れたものである。
As shown in Table 1,
Example 1: A heat radiation coating having a thickness of 40 μm was formed by a heat radiation paint containing 3.0% of a burned soybean hull having a particle size of 30 μm and a light-transmitting resin at a firing temperature of about 900 ° C. Formed,
Example 2: A heat-dissipating film having a thickness of 30 μm was formed by a heat-dissipating paint containing 3.0% of a burned soybean hull having a particle size of 24 μm and a baking temperature of about 3000 ° C. with respect to the translucent resin. Formed,
Example 3: A heat radiation coating 40 having a thickness of 40 μm formed by a heat radiation paint containing 3.0% of a rice bran fired body having a particle size of 60 μm with respect to a translucent resin,
Example 4: A heat radiation coating 40 having a thickness of 40 μm was formed by a heat radiation paint containing 5.0% of a rice husk fired body having a particle size of 60 μm with respect to the translucent resin,
Example 5: A heat radiation coating 40 having a thickness of 40 μm formed of a heat radiation paint containing 3.0% of a rice husk fired body having a particle size of 60 μm with respect to the light-transmitting resin,
Example 6: A heat radiation coating 40 having a thickness of 30 μm was formed by a heat radiation paint containing 1.0% of a rice husk fired body having a particle size of 60 μm with respect to the translucent resin.
Example 7: A heat radiation coating 40 having a thickness of 30 μm formed by a heat radiation paint containing 0.5% of a rice husk fired body having a particle size of 60 μm with respect to the translucent resin,
Example 8: A heat radiation coating 40 having a thickness of 30 μm formed by a heat radiation paint containing 1.0% of a rice husk fired body having a particle size of 2.4 μm with respect to the translucent resin,
Prepared. In all of Examples 1 to 8, the fired plant is used as a heat dissipating filler, and as is clear from the measurement results of the light transmittance described later, all are excellent in translucency.
また、比較例として、
比較例1:放熱被膜40を形成せずに放熱板30だけで放熱したもの、
比較例2:他社の放熱塗料を30μmの厚さとなるように、放熱板30に対して塗布したもの、
を用意した。
As a comparative example,
Comparative Example 1: Heat radiated only by the heat radiating plate 30 without forming the heat radiating coating 40,
Comparative Example 2: A heat radiating paint from another company was applied to the heat radiating plate 30 to a thickness of 30 μm.
Prepared.
放熱効果の測定は、放熱板30として、40mm×40mm×0.5mmの大きさのアルミニウム板を用意した。実施例1〜8の場合には、放熱板30に各種放熱塗料を、所望の膜厚となるように塗布して、放熱被膜40を形成した。また、抵抗器10は、抵抗値が1Ωであるアルファ・エレクトロニクス社製、PDX1R0000D、10mm×15mmを使用した。抵抗器10には、1.5Vの電圧を約30分間印加して、発熱体となった状態で、抵抗器自体の表面中央部付近の温度を測定した。 For the measurement of the heat dissipation effect, an aluminum plate having a size of 40 mm × 40 mm × 0.5 mm was prepared as the heat sink 30. In the case of Examples 1 to 8, various heat radiation coatings were applied to the heat radiating plate 30 so as to have a desired film thickness, and the heat radiating coating 40 was formed. The resistor 10 used was PDX1R0000D, 10 mm × 15 mm, manufactured by Alpha Electronics, having a resistance value of 1Ω. A voltage of 1.5 V was applied to the resistor 10 for about 30 minutes, and the temperature in the vicinity of the center of the surface of the resistor itself was measured in a state where it became a heating element.
表2は、実施例1〜8と、比較例1〜3の温度結果を示す表である。各実施例及び比較例に対しては、いずれも3回の温度測定を行い、表2にはこれらの温度測定結果の平均値を掲載している。なお、表2には、放熱板30を取り付けていない場合の温度結果を1段目に付記し、さらに、比較例1の温度結果を基準とした温度差と、表1に示した膜厚も付記している。 Table 2 is a table | surface which shows the temperature result of Examples 1-8 and Comparative Examples 1-3. For each of the examples and comparative examples, temperature measurement was performed three times, and Table 2 lists the average values of these temperature measurement results. In Table 2, the temperature result when the heat sink 30 is not attached is added to the first stage, and the temperature difference based on the temperature result of Comparative Example 1 and the film thickness shown in Table 1 are also shown. It is added.
まず、放熱板30を取り付けていない抵抗器10自体の温度は98.4℃であった。これに対して、比較例1に示すように、放熱板30を取り付けた抵抗器10の温度は58.5℃であった。したがって、放熱板30を取り付けると、約40℃の放熱効果が得られることがわかる。 First, the temperature of the resistor 10 itself without the heat sink 30 was 98.4 ° C. On the other hand, as shown in Comparative Example 1, the temperature of the resistor 10 to which the heat sink 30 was attached was 58.5 ° C. Therefore, it can be seen that a heat dissipation effect of about 40 ° C. can be obtained when the heat sink 30 is attached.
なお、放熱分野の当業者であれば理解されるように、放熱板30を取り付けることで低下できた温度から更に5℃程度を、何らかの付加要素とともに(例えば、安価に、透光性を有して、或いは、更に低温に)低下させるかが業界の課題である。 As will be understood by those skilled in the art of heat dissipation, a temperature of about 5 ° C. is further increased from the temperature that can be lowered by attaching the heat dissipation plate 30 together with some additional elements (for example, inexpensive and translucent. Or even lower) is a challenge for the industry.
ちなみに、現在市販されている放熱塗料は、放熱板30を取り付けた状態から3℃程度しか温度低下が実現できないものが大半であり、この種のもののほぼ全ては透光性がほとんどないものばかりである。 By the way, most of the heat-dissipating paints that are currently available on the market can only achieve a temperature drop of about 3 ° C from the state where the heat-radiating plate 30 is attached, and almost all of these types have almost no translucency. is there.
したがって、現在の市販品と実施例1〜8のものとを対比すると、実施例1〜8のものは、表2に示すように、3℃以上の温度低下を実現できているので、透光性に優れるという有用な効果を奏する。 Therefore, when comparing current commercial products with those of Examples 1 to 8, those of Examples 1 to 8 can realize a temperature drop of 3 ° C. or more as shown in Table 2. It has a useful effect of being excellent in properties.
つぎに、比較例2を参照されたい。市販されている他社製品である比較例2は、比較例1に対して3.4℃の温度低下しか実現できなかった。 Next, see Comparative Example 2. Comparative Example 2, which is a product of another company that is commercially available, could only achieve a temperature drop of 3.4 ° C. relative to Comparative Example 1.
つぎに、実施例1を参照されたい。焼成温度を900℃とした大豆皮焼成体を採用した実施例1に示す温度結果は、比較例1に対して5.7℃もの温度低下を実現できた。しかも、実施例1のものは透光性樹脂に対する植物焼成体の含有量を極めて少量で実現できていることから透光性の点で優れ、しかも、放熱被膜40を安価にできるという利点がある。 Reference is now made to Example 1. The temperature result shown in Example 1 which employs a burned soybean hull with a baking temperature of 900 ° C. was able to realize a temperature drop of 5.7 ° C. relative to Comparative Example 1. Moreover, the material of Example 1 is excellent in terms of translucency because it can realize the content of the burned plant with respect to the translucent resin in an extremely small amount, and has the advantage that the heat radiation coating 40 can be made inexpensive. .
つぎに、実施例2を参照されたい。焼成温度を3000℃とした大豆皮焼成体を採用した実施例2に示す温度結果は、比較例1に対して4.4℃の温度低下しか実現できなかった。しかも、実施例2のものは実施例1に比して、高温焼成をしていることから、その分、植物焼成体自体の生産コストがアップしてしまう。もちろん、実施例2のものは、透光性樹脂に対する植物焼成体の含有量を極めて少量で実現できていることから透光性の点で優れ、しかも、放熱被膜40を安価にできるという利点はある。 Next, see Example 2. The temperature result shown in Example 2 which employs a burned soybean hull with a baking temperature of 3000 ° C. was only able to realize a temperature drop of 4.4 ° C. relative to Comparative Example 1. And since the thing of Example 2 is baking at high temperature compared with Example 1, the production cost of the plant baking body itself will increase to that extent. Of course, the advantage of Example 2 is that it is excellent in translucency since the content of the plant fired body with respect to the translucent resin can be realized in a very small amount, and the advantage that the heat radiation coating 40 can be made inexpensive is the advantage. is there.
つぎに、実施例3を参照されたい。米糠焼成体を採用した実施例3に示す温度結果は、比較例1に対して6.6℃もの温度低下が実現できた。これは、実施例1〜8の中では、最も優れた温度低下である。もちろん、実施例3のものは実施例1,2と同様の利点も有する。 Reference is now made to Example 3. The temperature result shown in Example 3 in which the rice bran fired body was employed was 6.6 ° C. lower than that in Comparative Example 1. This is the most excellent temperature drop among Examples 1-8. Of course, the third embodiment has the same advantages as the first and second embodiments.
つぎに、実施例4〜7を参照されたい。籾殻焼成体を採用した実施例4〜7は、透光性樹脂に対する籾殻焼成体の含有量と、放熱被膜40の厚さとを変更しただけで、放熱フィラーの原料は同じである。実施例4〜7のいずれのものも実施例1〜3と同様の利点を有する。 Reference is now made to Examples 4-7. In Examples 4 to 7 employing the rice husk fired body, the raw material of the heat radiating filler is the same, only by changing the content of the rice husk fired body with respect to the translucent resin and the thickness of the heat radiation coating 40. Any of Examples 4-7 has the same advantages as Examples 1-3.
つづいて、実施例4〜7での相互対比をしてみると、膜厚が同じ40μmの実施例4,5の間では、透光性樹脂に対する含有量が5.0%の実施例4よりも、3.0%の実施例5の方が温度低下は優れているから、含有量が少ない方がよさそうである。一方、膜厚が同じ30μmの実施例6,7の間でみると、透光性樹脂に対する含有量が0.5%の実施例7よりも、1.0%の実施例6の方が温度低下は優れているから、含有量の多少のみが、温度低下を決定させるための要因とはならないことが推測される。 Subsequently, when the mutual comparison in Examples 4 to 7 is performed, between Examples 4 and 5 having the same film thickness of 40 μm, the content with respect to the translucent resin is 5.0% compared to Example 4. However, since the temperature drop of Example 5 of 3.0% is superior, it is better that the content is smaller. On the other hand, in the case of Example 6 and 7 having the same film thickness of 30 μm, the temperature of Example 6 with 1.0% is higher than that of Example 7 with a content of 0.5% for the translucent resin. Since the decrease is excellent, it is presumed that only the content is not a factor for determining the temperature decrease.
つぎに、膜厚の差に着目すると、温度低下が優れた順番に並べると、40μmとした実施例5、30μmとした実施例6、30μmとした実施例7、40μmとした実施例4であったことから、膜厚の多少のみが、温度低下を決定させるための要因とはならないこともわかる。 Next, paying attention to the difference in film thickness, when arranged in order of excellent temperature drop, Example 5 was set to 40 μm, Example 6 was set to 30 μm, Example 7 was set to 30 μm, and Example 4 was set to 40 μm. Thus, it can be seen that only the film thickness is not a factor for determining the temperature drop.
ただし、膜厚を70μmよりも増やし、他の条件については実施例1〜8の場合と同様とすると、温度低下が劣る結果となった。この理由としては、放熱被膜40が厚くなるにつれて、放熱塗膜40内に熱が蓄えられてしまうことで、放熱効果が低下することに起因すると想定される。もっとも、温度低下を防止するためには、膜厚を70μm以下とすることが必須というわけではなく、放熱フィラーの大きさ等の他の条件次第では、膜厚が100μm程度であっても、さほど温度低下しない場合もある点に留意されたい。 However, when the film thickness was increased from 70 μm and the other conditions were the same as in Examples 1 to 8, the temperature drop was inferior. As this reason, it is assumed that heat is stored in the heat radiation coating film 40 as the heat radiation coating film 40 becomes thick, resulting in a decrease in the heat radiation effect. However, in order to prevent a temperature drop, it is not essential that the film thickness be 70 μm or less. Depending on other conditions such as the size of the heat radiation filler, even if the film thickness is about 100 μm, Note that the temperature may not drop.
一方、実施例6に対して、膜厚を40μm、10μm、20μmに変更し、籾殻焼成体の粒径を26.6μm、5.8μm、5.8μmとした。この結果、それぞれ、比較例1に係る温度に対して、3.6℃、4.1℃、2.9℃の温度低下が得られた。 On the other hand, with respect to Example 6, the film thickness was changed to 40 μm, 10 μm, and 20 μm, and the grain size of the rice husk fired body was set to 26.6 μm, 5.8 μm, and 5.8 μm. As a result, a temperature drop of 3.6 ° C., 4.1 ° C., and 2.9 ° C. was obtained with respect to the temperature according to Comparative Example 1, respectively.
つづいて、実施例8を参照されたい。微粉砕した籾殻焼成体を採用した実施例8は、実施例6との関係では、微粉砕の有無が相違する。実施例6,8の測定結果を対比すると、微粉砕させたことによって温度低下が劣っていることがわかる。したがって、この結果によれば、植物焼成体の粒径は、ある程度の大きさが必要であるといえる。この理由としては、放熱被膜40の厚さと植物焼成体の粒径との関係によるものと想定される。 Next, refer to Example 8. In Example 8 employing the finely pulverized rice husk fired body, the presence or absence of fine pulverization is different in relation to Example 6. Comparing the measurement results of Examples 6 and 8, it can be seen that the temperature drop is inferior due to fine pulverization. Therefore, according to this result, it can be said that the particle size of the burned plant needs to have a certain size. The reason for this is assumed to be due to the relationship between the thickness of the heat radiation coating 40 and the particle size of the plant fired body.
すなわち、植物焼成体の粒径が放熱被膜40の厚さを超える場合、その植物焼成体は、放熱板30の表面に一部が直接接触するかそれに近似した状態となる。そして、その接触点と逆側の位置は、放熱被膜40の表面から突出して大気に直接接触するかそれに近似した状態となる。 That is, when the particle size of the plant fired body exceeds the thickness of the heat radiation coating 40, the plant fired body is in a state in which the surface is in direct contact with or close to the surface of the heat sink 30. And the position on the opposite side to the contact point protrudes from the surface of the heat radiation coating 40 and is in direct contact with the atmosphere or a state close thereto.
そうすると、植物焼成体、つまり、放熱フィラーを通じて、直接的に、放熱板30の熱が大気に放出されることとなる。本実施形態に係る透光性樹脂の放熱効果が優れているとはいえども、放熱フィラーのそれの方が優れていることは明白であるから、植物焼成体の粒径と放熱被膜40の厚さとを制御することは重要である。 If it does so, the heat | fever of the heat sink 30 will be discharge | released directly to air | atmosphere through a plant baking body, ie, a thermal radiation filler. Although it is clear that the heat radiating effect of the translucent resin according to the present embodiment is excellent, it is obvious that the heat radiating filler is superior. It is important to control.
ただ、植物焼成体の粒径が大きくなるつれて、放熱効果が向上すると考えられるが、その一方で、人間が肉眼で植物焼成体を視認できるようになる大きさとなれば、意匠性が低下してしまう。したがって、放熱効果と透光性との関係から、植物焼成体の粒径を決定することが好ましいといえる。 However, it is thought that the heat dissipation effect is improved as the particle size of the plant fired body increases, but on the other hand, if the size is such that humans can see the plant fired body with the naked eye, the design is reduced. End up. Therefore, it can be said that it is preferable to determine the particle size of the plant fired body from the relationship between the heat dissipation effect and the translucency.
以上を纏めると、既述のように、実施例1〜8は、現在の市販品に比して透光性が優れているという利点があるが、放熱被膜40の蓄熱による放熱効果の低下を避けるために70μm以下とするとよく、植物焼成体の粒径は、放熱効果と透光性との関係から、小さすぎても大きすぎてもよくなく、また、触れたときの質感との関係からあまりに大きくするのもよくなく、メディアン径でいえば、放熱被膜40の膜厚の60%〜120%程度とするとよく、植物焼成体を製造するための焼成温度は黒鉛化するほどの高温でないことがよい、ということになる。 Summarizing the above, as described above, Examples 1 to 8 have the advantage of superior translucency compared to the current commercial products, but the heat dissipation effect is reduced due to the heat storage of the heat dissipation coating 40. In order to avoid this, the particle size of the burned plant should be 70 μm or less, and the particle size of the calcined plant may not be too small or too large due to the relationship between the heat dissipation effect and the translucency. It is not good to make it too large, and in terms of median diameter, it should be about 60% to 120% of the film thickness of the heat radiation coating 40, and the firing temperature for producing the plant fired body is not high enough to graphitize. Is good.
実施例1〜8の放熱塗料に係る透光性樹脂を用いると、金属、樹脂に対する密着性もあるので、放熱性能が求められる様々な発熱体に対して用いることができる。特に、常温乾燥も可能であることから、加温が不適な発熱体にも用いることができる。ただ、この透光性樹脂にも耐熱温度があることから、例えば数百℃にもなる発熱体に対しては、その温度でもバインダー機能を有していて、透光性に優れた紫外線硬化型樹脂などを選択するとよい。 When the translucent resin according to the heat radiation paints of Examples 1 to 8 is used, since there is adhesion to metal and resin, it can be used for various heating elements that require heat radiation performance. In particular, since it can be dried at room temperature, it can also be used for a heating element in which heating is inappropriate. However, since this translucent resin also has a heat-resistant temperature, for example, a heating element having a temperature of several hundred degrees Celsius has a binder function even at that temperature, and is an ultraviolet curable type having excellent translucency. A resin or the like may be selected.
つづいて、30mm×110mm×1mmのサイズの透明ポリカーボネイト板を基板として用意し、透光性樹脂に対して含有させる植物焼成体の粒径、及び、その含有量を種々変更したものを基板に塗布することによって放熱被膜40を形成し、各々の光透過率を計測した。 Next, a transparent polycarbonate plate with a size of 30 mm x 110 mm x 1 mm is prepared as a substrate, and the particle size of the fired plant to be contained in the translucent resin and various contents are applied to the substrate. By doing so, the heat radiation film 40 was formed, and each light transmittance was measured.
表3は、本実施例の放熱塗料に係る光透過率の測定結果を示す表である。具体的には、島津製作所社製の紫外線可視分光光度計UV mini−1240を用いて、光透過率を測定した。なお、ここでは、植物焼成体の種別としては、全て籾殻焼成体とした。 Table 3 is a table | surface which shows the measurement result of the light transmittance which concerns on the thermal radiation coating material of a present Example. Specifically, the light transmittance was measured using an ultraviolet-visible spectrophotometer UV mini-1240 manufactured by Shimadzu Corporation. In addition, all the types of plant fired bodies were rice husk fired bodies.
表3に示すように、本実施例におけるサンプルは、以下のとおりである。
サンプルA:粒径が60μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して30μmの厚さの放熱被膜を形成したものである。
サンプルB:粒径が60μmの籾殻焼成体を、透光性樹脂に対して0.5%含有させた放熱塗料によって、基板に対して30μmの厚さの放熱被膜を形成したものである。
サンプルC:粒径が23μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して20μmの厚さの放熱被膜を形成したものである。
サンプルD:粒径が5.8μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して10μmの厚さの放熱被膜を形成したものである。
サンプルE:粒径が5.8μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して20μmの厚さの放熱被膜を形成したものである。
サンプルF:粒径が2.4μmの籾殻焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、基板に対して10μmの厚さの放熱被膜を形成したものである。
サンプルG:粒径が2.4μmの籾殻焼成体を、透光性樹脂に対して3.0%含有させた放熱塗料によって、基板に対して20μmの厚さの放熱被膜を形成したものである。
サンプルH:粒径が2.4μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して10μmの厚さの放熱被膜を形成したものである。
サンプルI:粒径が2.4μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して20μmの厚さの放熱被膜を形成したものである。
As shown in Table 3, the samples in this example are as follows.
Sample A: A heat-radiating film having a thickness of 30 μm is formed on a substrate with a heat-dissipating paint containing 1.0% of a rice husk fired body having a particle size of 60 μm with respect to the light-transmitting resin.
Sample B: A heat-radiating film having a thickness of 30 μm is formed on a substrate by a heat-dissipating paint containing 0.5% of a rice husk fired body having a particle size of 60 μm.
Sample C: A heat-radiating film having a thickness of 20 μm is formed on a substrate with a heat-dissipating paint containing 1.0% of a rice husk fired body having a particle size of 23 μm with respect to the translucent resin.
Sample D: A heat-radiating film having a thickness of 10 μm is formed on a substrate by a heat-dissipating paint containing 1.0% of a rice husk fired body having a particle size of 5.8 μm with respect to the translucent resin. .
Sample E: A heat radiation coating film having a thickness of 20 μm is formed on a substrate by using a heat radiation paint containing 1.0% of a rice husk fired body having a particle size of 5.8 μm with respect to the translucent resin. .
Sample F: A heat-radiating film having a thickness of 10 μm is formed on a substrate by a heat-dissipating paint containing 3.0% of a rice husk fired body having a particle diameter of 2.4 μm with respect to the light-transmitting resin. .
Sample G: A heat radiation coating film having a thickness of 20 μm is formed on a substrate with a heat radiation paint containing 3.0% of a rice husk fired body having a particle size of 2.4 μm with respect to the light-transmitting resin. .
Sample H: A heat radiation coating having a thickness of 10 μm is formed on a substrate with a heat radiation paint containing 1.0% of a rice husk fired body having a particle size of 2.4 μm with respect to the light-transmitting resin. .
Sample I: A heat-radiating film having a thickness of 20 μm is formed on a substrate with a heat-dissipating paint containing 1.0% of a rice husk fired body having a particle size of 2.4 μm with respect to a light-transmitting resin. .
表3に示すように、紫外線可視分光光度計に設定される波長条件に拘わらず、サンプルBの光透過率が高いことがわかる。ついで、同様に、サンプルC、サンプルAの順に、光透過率が高いことがわかる。 As shown in Table 3, it can be seen that the light transmittance of the sample B is high regardless of the wavelength condition set in the ultraviolet visible spectrophotometer. Next, similarly, it can be seen that the light transmittance is higher in the order of sample C and sample A.
植物焼成体の粒径が小さいと、光透過率が下がった。したがって、透光性樹脂に対して粒径が大きい植物焼成体を含有させるとよいといえる。 When the particle size of the burned plant was small, the light transmittance decreased. Therefore, it can be said that it is good to contain a fired plant having a large particle size with respect to the translucent resin.
植物焼成体の含有率が高いと、光透過率が下がった。したがって、透光性樹脂に対して少量の植物焼成体を含有させるとよいといえる。 When the content of the burned plant was high, the light transmittance was lowered. Therefore, it can be said that it is good to contain a small amount of a plant fired body with respect to the translucent resin.
放熱被膜の膜厚が厚いと、光透過率が下がった。したがって、放熱被膜を薄くするとよいといえる。 When the film thickness of the heat dissipating film was thick, the light transmittance was lowered. Therefore, it can be said that the heat dissipation film should be thin.
図3〜図8は、サンプルA等の顕微鏡写真である。図3にはサンプルAの顕微鏡写真、図4にはサンプルBの顕微鏡写真、図5にはサンプルCの顕微鏡写真、図6にはサンプルDの顕微鏡写真、図7にはサンプルFの顕微鏡写真、図8にはサンプルBにおける放熱被膜の厚さを10μmに変更したもの、すなわち、粒径が40μmの籾殻焼成体を、透光性樹脂に対して1.0%含有させた放熱塗料によって、基板に対して10μmの厚さの放熱被膜を形成したものの顕微鏡写真を示している。 3 to 8 are photomicrographs of sample A and the like. 3 is a micrograph of sample A, FIG. 4 is a micrograph of sample B, FIG. 5 is a micrograph of sample C, FIG. 6 is a micrograph of sample D, FIG. 7 is a micrograph of sample F, In FIG. 8, the thickness of the heat-dissipating film in Sample B is changed to 10 μm, that is, the substrate is formed by a heat-dissipating paint containing 1.0% of a husk fired body having a particle diameter of 40 μm with respect to the translucent resin. The micrograph of what formed the 10-micrometer-thick heat dissipation film with respect to FIG.
まず、図3と図4とを対比すると、これらは含有率差が0.5%あるだけで、他の条件は変わらないところ、これらの間では、視認レベルによる明るさに大きな相違は見受けられなかった。つぎに、図3と図8とを対比すると、これらは膜厚差が20μmあるだけで、他の条件は変わらないところ、これらの間では、視認レベルによる明るさに大きな相違は見受けられなかった。 First, when FIG. 3 and FIG. 4 are compared, they have only a difference in content of 0.5%, and other conditions remain the same, but there is a large difference in brightness depending on the visual recognition level between them. There wasn't. Next, when FIG. 3 is compared with FIG. 8, they have only a film thickness difference of 20 μm, and other conditions remain the same, but there is no significant difference in brightness depending on the visual recognition level between them. .
さらに、図3と図5とを対比すると、図3のものに比して図5のものが膜厚が10μm薄い点と、粒径が37μm大きい点とが異なる。これらの間では、視認レベルによる明るさに大きな相違は見受けられなかった。 3 and FIG. 5 are different from FIG. 3 in that the film of FIG. 5 is thinner by 10 μm and the particle diameter is larger by 37 μm. There was no significant difference in brightness depending on the visual recognition level.
図5と図6とを対比すると、図5のものに比して図6のものが膜厚が10μm薄い点と、粒径が17.2μm小さい点とが異なる。これらの間では、視認レベルによる明るさに大きな相違が見受けられた。また、図6と図7とを対比すると、図6のものに比して図7のものが粒径が4μm小さい点と含有率が2%多い点とが異なる。これらの間では、視認レベルによる明るさに大きな相違が見受けられた。 5 and FIG. 6 are different from FIG. 5 in that the film of FIG. 6 is thinner by 10 μm and the particle diameter is smaller by 17.2 μm. There was a large difference in brightness depending on the visual recognition level. 6 and FIG. 7 are different from FIG. 6 in that the particle size of FIG. 7 is smaller by 4 μm and the content rate is 2% higher than that of FIG. There was a large difference in brightness depending on the visual recognition level.
以上をまとめると、視認による場合においても、分光光度計を用いて測定した場合と同様に、植物焼成体の粒径が小さいと光透過率が下がることが確認できた。ただ、0.5%程度の含有率の相違、10μm程度の放熱被膜の膜厚の相違では、光透過率の低下は確認できなかった。 Summarizing the above, even in the case of visual recognition, it was confirmed that the light transmittance was reduced when the particle size of the burned plant was small, as in the case of measurement using a spectrophotometer. However, a decrease in light transmittance could not be confirmed with a difference in content of about 0.5% or a difference in film thickness of the heat-dissipating film of about 10 μm.
本実施形態の放熱塗料は、白熱電球、OLED(Organic light emitting diode)を含むLED(light emitting diode)電球などの照明機器、携帯電話機、スマートフォン、PDA(Personal Digital Assistant)、デジタルスチルカメラ、デジタルビデオカメラなどの通信端末、テレビ受信機、パーソナルコンピュータ、自動車を含む電子機器に好適に用いることができる。 The heat radiation paint of this embodiment is an illumination device such as an incandescent light bulb, an LED (light emitting diode) light bulb including an OLED (Organic light emitting diode), a mobile phone, a smartphone, a PDA (Personal Digital Assistant), a digital still camera, and a digital video. It can be suitably used for electronic devices including communication terminals such as cameras, television receivers, personal computers, and automobiles.
また、本明細書における発熱体には、太陽熱などを受けて大気に比して高温となるものも含むものとし、そうすると、本実施形態の放熱塗料は、屋根材、床材又は壁材などを含む建材、自動車の車体、フロントガラスなど、静電気帯電防止体として作業服の一部にも好適に用いることができる。さらに、屋根材の内面、すなわち、太陽光の照射面に対する裏面にのみ放熱塗料を塗布すると、屋根材の内面の温度が低下すると推測できる。 In addition, the heating element in the present specification includes one that receives solar heat or the like and becomes hot as compared to the atmosphere. Then, the heat radiation paint of the present embodiment includes a roof material, a floor material, a wall material, or the like. It can also be suitably used as a part of work clothes as an antistatic body such as building materials, automobile bodies, windshields, and the like. Furthermore, it can be estimated that if the heat dissipating paint is applied only to the inner surface of the roof material, that is, the back surface of the solar light irradiation surface, the temperature of the inner surface of the roof material is lowered.
上記の用途は、一例であり、本実施形態の放熱塗料は、透光性に優れていることから、塗布対象を選ばない。また、本実施形態の放熱塗料は、放熱性のみならず、熱伝導性、電磁吸収特性も有しているので、特に、このような特性と放熱特性との双方が求められる分野に好適に用いることができる。 The above application is an example, and the heat dissipating paint of the present embodiment is excellent in translucency, so the application target is not selected. Moreover, since the heat-dissipating paint of this embodiment has not only heat dissipation but also thermal conductivity and electromagnetic absorption characteristics, it is preferably used particularly in fields where both such characteristics and heat dissipation characteristics are required. be able to.
ただ、人間が普段、直接的に接する可能性が高いもの、上記の例でいえば、自動車の車体、作業服などは、夏場であれば放熱すべきであるが、逆に、冬場であればその必要性は乏しい。したがって、この種の発熱体に対しては、数カ月程度で放熱被膜が取れることが望ましい。係る場合には、バインダーには強固な密着性は不要であり、寧ろ、数カ月程度の結着ができるようなバインダーを選択するとよい。 However, humans usually have a high possibility of direct contact. In the above example, car bodies and work clothes should be dissipated in summer, but conversely in winter. There is little need for it. Therefore, for this type of heating element, it is desirable that the heat radiation coating can be removed in about several months. In such a case, the binder does not need to have strong adhesiveness, but rather, a binder that can be bonded for several months may be selected.
10 抵抗器
20 熱伝導両面テープ
30 放熱板
40 放熱被膜
100 風防ケース
DESCRIPTION OF SYMBOLS 10 Resistor 20 Thermal conductive double-sided tape 30 Heat sink 40 Heat sink film 100 Windshield case
Claims (7)
前記バインダーとして透光性を有する樹脂を用い、
前記放熱フィラーとして900℃から黒鉛化しない温度までの範囲の焼成温度で焼成した2.4μm〜60μmの粒径の植物焼成体を用い、
前記樹脂に対して前記植物焼成体を、0.5%〜5.0%で含有させている透光性を有する放熱塗料。 In the heat dissipating paint containing heat dissipating filler to the binder,
Using a translucent resin as the binder,
Using a plant fired body having a particle size of 2.4 μm to 60 μm fired at a firing temperature ranging from 900 ° C. to a temperature at which it does not graphitize as the heat dissipating filler,
A heat-radiating paint having translucency, containing the plant fired body in an amount of 0.5% to 5.0% with respect to the resin.
米糠、籾殻、大豆皮、菜種粕、胡麻粕、綿実粕、コットンハル、大豆殻、カカオハスクのいずれかを焼成し、粒径が30μm〜60μmである、植物焼成体。 A plant fired body used for the heat radiation paint according to claim 1,
Rice bran, rice hulls, soybean hulls, rapeseed meal, sesame meal, cotton seed meal, cotton hulls, soybean hulls, and fired one of Kakaohasuku is the particle size is 30 microns to 60 [mu] m, the plant fired body.
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