JP6227264B2 - Manufacturing method of motor case outer surface coating material that enables reduction of energy loss and power saving in electrical equipment using motor as power source - Google Patents

Description

The present invention uses a motor as a power source, manufacturing equipment in a manufacturing factory, etc., power-related equipment (elevators, escalators, air conditioning equipment, refrigeration equipment, etc.) in facilities such as buildings and shops, or air conditioning in ordinary households. By applying to the outer surface of the motor case of all electrical equipment such as equipment and refrigerators, energy loss is reduced by reducing the motor drive current, reducing the heat generated by the motor due to the synergistic effect of the current reduction, and reducing vibrations. with achieving relates manufacturing method of the motor case outer surface coating material which enables power saving.

Power saving or power saving has become a national urgent task due to power shortage due to the operation stop of the nuclear power plant caused by the Great East Japan Earthquake that occurred on March 11, 2011, but currently effective means and methods are put into practical use. It has not been. And when the past patent document was searched retrospectively about the electric equipment aiming at power saving and power saving, the invention described in the following patent document is well-known.

As past patent documents related to electrical equipment for power saving and power saving, the power generation unit installed outdoors, the charging unit installed indoors, the power conversion unit, the output of the power conversion unit, and the commercial power supply A power saving unit (Patent Document 1) having a power switching unit that switches to supply only commercial power to the electrical product when the voltage value of the charging unit is less than the voltage value of the charging unit is connected to the electrical product. Power supply tap, power supply tap with power saving unit (Patent Document 2) having a power saving unit that senses thermal infrared rays emitted from the human body, and cuts off / connects power supply to the power supply tap, infrared sensor, and infrared sensor An information terminal that receives a detection signal from a plurality of electrical products, and the information terminal manages priority information for each electrical product, and the information terminal is free of people A power saving system (Patent Document 3) that automatically turns off the power of electrical products sequentially according to the priority order when a detection signal indicating the above is received is disclosed.

JP 2001-292539 A JP 11-191925 A JP 2010-15355 A

The inventions described in Patent Documents 1 and 2 are intended to reduce power consumption of a small power as in a general home, and have a problem that it is not possible to save a large amount of power used in a manufacturing factory, In addition, the invention described in Patent Document 3 requires devices such as an infrared sensor and an information terminal, which are expensive and cannot be used where the infrared sensor is not installed.

The present invention has been made to solve the above-mentioned problems, and comprises producing a coating material by mixing tourmaline powder, natural radioactive mineral powder that emits low-dose radiation, and carbon powder into a coating material, and applying the coating material. Is applied to the outer surface of the motor case to reduce energy loss, such as a reduction in motor drive current, a decrease in heat generated by the motor due to a synergistic effect of the reduction in current, and a reduction in vibration, and power saving is possible. The present invention intends to provide a method for producing a motor case outer surface coating material .

The present invention according to claim 1,
Of the tourmaline, 34% by weight of powdered earthenite fired at 900 ° C or higher, and 12% by weight of monazite powder fired at 900 ° C or higher among natural radioactive minerals that emit low-dose radiation. 4% by weight of carbon powder and 50% by weight of aluminum paint are mixed and manufactured so that the clay powder, monazite powder and carbon powder are uniformly dispersed in the aluminum paint. A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device using a motor as a power source. Is provided,
Further, in claim 2,
Among tourmaline, 30% by weight of iron tourmaline powder baked at 900 ° C or higher, 15% by weight of monazite powder baked at 900 ° C or higher and granite porphyry powder among natural radioactive minerals radiating low-dose radiation The iron tourmaline powder, the monazite powder, the granite porphyry powder and the carbon powder are uniformly dispersed in the aluminum paint by 3% by weight, 7% by weight of carbon powder made of carbon black and 45% by weight of the aluminum paint. A method for producing a coating material for the outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Is provided,
Furthermore, in claim 3,
Of the tourmaline, 36% by weight of the masonry tourmaline powder fired at 900 ° C or higher, and 12% by weight of the monazite powder fired at 900 ° C or higher among the natural radioactive minerals that emit low-dose radiation. 7% by weight of carbon powder and 45% by weight of acrylic resin paint are mixed so that the clay powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint. A method for manufacturing a motor case outer surface coating material that enables reduction of energy loss and power saving in an electric device using a motor as a power source. Is provided,
Furthermore, in claim 4,
Among tourmaline, 24 wt% iron tourmaline powder fired at 900 ° C or higher, among natural radioactive minerals emitting low doses of radiation, 7 wt% radium ore powder fired at 900 ° C or higher and 10 wt% monazite powder %, 4% by weight of carbon powder made of graphite and 55% by weight of acrylic resin paint, the iron tourmaline powder, radium ore powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Is provided,
And furthermore, in claim 5,
Among tourmaline, 27 wt% iron tourmaline powder fired at 900 ° C or higher, among natural radioactive minerals emitting low dose radiation, 6 wt% radium ore powder fired at 900 ° C or higher and 12 wt% monazite powder %, 8% by weight of carbon powder made of graphite and 47% by weight of acrylic resin paint, the iron tourmaline powder, radium ore powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Is provided,
And still further, in claim 6,
Among tourmaline, iron ore powder 15% by weight and calcined tourmaline powder 18% by weight calcined at 900 ° C. or higher, radium ore powder calcined at 900 ° C. or higher among natural radioactive minerals emitting low dose radiation 13% by weight, 5% by weight of monazite powder, 4% by weight of carbon powder made of graphite and 45% by weight of acrylic resin-based paint, the iron tourmaline powder, the clay earth tourmaline powder, the radium ore powder, the monazite A motor capable of reducing energy loss and saving power in electrical equipment using a motor as a power source, wherein powder and carbon powder are mixed and manufactured so as to be uniformly dispersed in the acrylic resin-based paint Manufacturing method of case outer surface coating material. Is provided,
And still further, in claim 7,
Of tourmaline, 32 wt% of iron tourmaline powder fired at 900 ° C or higher, and 14% by weight of radium ore powder fired at 900 ° C or higher and quartz porphyry powder 2 The iron iron stone powder, the radium ore powder, the quartz porphyry powder and the carbon powder are uniformly in the acrylic resin-based paint with 7% by weight of carbon powder manufactured from graphite and 45% by weight of the acrylic resin-based paint. A method for producing a coating material for the outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source, wherein the material is mixed so as to be dispersed. Is provided,
This invention solved the said subject by employ | adopting the manufacturing method in any one of the said each claim .

The coating material A manufactured by the present invention production process, the production equipment in manufacturing plants or the like that uses a motor as a power source, power equipment (air-conditioning equipment, refrigeration equipment, etc.) in equipment such as buildings and shops, or household By applying to the outer surface of a motor case of an electric device such as a cooling / heating device or a refrigerator, the radiation emitted from the natural radioactive mineral in the coating film formed after being applied and solidified is changed from low energy to high energy. By the excitation action that transfers electrons to the natural radioactive mineral, the electrons that have jumped out of the natural radioactive mineral are taken into the positive pole of the tourmaline in the coating, and the electrons excited from the tourmaline have the conductivity of the carbon in the coating. Therefore, the mobility of the electrons is increased, and the emitted electrons become electromagnetic waves and are transmitted from the outer surface of the motor case to the inside. Then, the radiation and electromagnetic waves act on the free electrons of the magnetic generation unit such as a magnet, a shunt field winding coil, and a series winding field winding coil, which are the heart part incorporated in the motor, By activating the activity, the magnetic field of the motor magnet or winding coil is increased and the magnetic force is increased. As a result, the driving current required for the rotation of the motor of the electric device is reduced, and the reduction of the driving current is reduced. The synergistic effect reduces energy loss, such as lowering the heat generated by the motor and quieting the vibration, thereby achieving power saving.

Measurement results confirming that the magnetic field force of each of the U-shaped magnet, bar magnet, and electromagnet was increased by applying the coating material manufactured by the manufacturing method of the present invention to the U-shaped magnet, bar magnet, and electromagnet. FIG. The coating material manufactured by the manufacturing method of the present invention is applied to the outer surface of the motor case of the ventilation fan, and the measurement state and measurement result when the operation of the ventilation fan before and after application, operation stop, and measurement of voltage / current are measured. FIG. The figure which shows the measurement state and measurement result when apply | coating the coating material manufactured by this invention manufacturing method to the motor case outer surface of an electric fan, and measuring the operation start voltage and electric current of this electric fan before application | coating and after application | coating It is. The coating material manufactured by the manufacturing method of the present invention is applied to the outer surface of the motor case of the circular saw, and the measurement state and measurement result when measuring the operation start voltage / current of the circular saw before and after coating are shown. FIG. It is a figure which shows the measurement state and measurement result when apply | coating the coating material manufactured by this invention manufacturing method on the motor case outer surface of a compressor, and measuring the current efficiency before application | coating and after application | coating. It is a figure which shows the measurement state and measurement result when apply | coating the coating material manufactured by this invention manufacturing method on the motor case outer surface of a cutting machine, and measuring the efficiency of the electric current before application | coating and after application | coating. When the coating material manufactured by the manufacturing method of the present invention is applied to the outer surface of the motor case of one compressor, one cutting machine and five outdoor units that are power equipment in a precision machine manufacturing factory, It is the comparison figure which measured and compared the maximum current consumption before application | coating and after application | coating.

The present invention uses a motor as a power source, manufacturing equipment in a manufacturing factory, etc., power-related equipment (elevators, escalators, air conditioning equipment, refrigeration equipment, etc.) in facilities such as buildings and shops, or air conditioning in ordinary households. A method of manufacturing a coating material to be applied to the outer surface of a motor case that can reduce energy loss and save power in general electrical equipment such as equipment, refrigerators, and ventilation fans. A radioactive mineral powder and a carbon powder are produced by mixing with a paint, and are used as coating materials that can be applied to the outer casing of a motor.

Tourmaline, which is the material of the coating material manufactured by the manufacturing method of the present invention, is a crystalline mineral having boron as a main constituent element, and specifically has the following chemical composition. That is, iron tourmaline, dolphite, lithia tourmaline (elbaite), orenite tourmaline (olenite), iron ash tourmaline (feruvite), ash tourmaline (uvite), voith tourmaline ( footite), and magnesiofite.

The tourmaline having the above-described chemical composition varies in color depending on the type of metal element contained therein, the iron tourmaline containing Fe and Mn is black, the lithium tourmaline containing Li is red, and the bitumen containing Mg. It is known that earth tourmaline is yellow, brown, etc., and is a crystalline mineral having pyroelectric properties that are charged when the crystal is heated or deformed.

The tourmaline that is the material of the coating material manufactured by the manufacturing method of the present invention may use any one or more of the tourmaline, but preferably, the iron tourmaline, the clay earth It is recommended to use one or both stones.

The tourmaline is always crushed and powdered, the crystal state always remains constant, and there are positive (anode) and negative (cathode) electrodes at both ends. It has the electrical property of attracting electrons that are present in the atmosphere or liquid and taking them into the crystal, transporting these electrons to the negative pole, and permanently releasing the electrons from the negative pole.

The tourmaline is mixed with a paint to maintain dispersibility, and in order to increase the surface area, the tourmaline is used in the form of fine powder. The particle size is not particularly limited, but it is recommended that the particle size is preferably 100 μm or less, particularly preferably 50 μm or less. Further, the tourmaline is not particularly limited, but it is recommended that a material fired at 750 to 950 ° C. be used as a material for the coating material produced by the production method of the present invention. The reason why the tourmaline is fired is to remove impurities such as organic substances and combustible elements contained in the natural tourmaline and to stabilize the chemical properties of the tourmaline.

Also, the natural radioactive ore which is a material of the coating material produced by the present invention production process, when the commercially available natural radioactivity minerals that emit low dose radiation can be employed as a material for the production method of the present invention the coating material . The natural radioactive mineral is not particularly limited, but is preferably a radium ore, monazite, granite porphyry, quartz porphyry, granite, feldspar, titanium that is widely used and has no safety problems. It is recommended to use one or more of these stones, but it is particularly preferable to use one or more of radium ore, monazite, granite porphyry, quartz porphyry Is recommended.

In addition, from the natural radioactive mineral that is the material of the coating material produced by the production method of the present invention, the beta decay of radioactive iodine produced by nuclear fission in nuclear reactor operation and xenon that is a fission product in nuclear reactor operation. Since the cesium produced does not generate radioactive cesium produced by capturing neutrons, there is no health problem.

The natural radioactive mineral that emits low-dose radiation is mixed with a paint to maintain dispersibility, and is used in the form of finely divided powder to increase the radiation area. The particle size is not particularly limited, but it is recommended that the particle size is preferably 100 μm or less, particularly preferably 50 μm or less. The natural radioactive mineral is preferably fired at about 500 to 950 ° C. By firing natural radioactive minerals at the firing temperature, impurities such as organic substances and combustible elements of the minerals are removed and the chemical properties are stabilized, so that excellent radiation properties can be obtained.

As a material of the coating material produced by the production method of the present invention, radium ore, which is a particularly preferable material, is a natural radioactive mineral that emits natural radiation in the ground, and always emits α rays, β rays, and γ rays. Radiating. For example, the radium ore can be found in Tamagawa Hot Spring in Akita Prefecture and Beitou Stone in the downstream of Beitou Hot Spring in Taiwan, Bad Gastein Ore in the Badgastein Mine in Austria, It is known by the name of “Plutenite” produced.

The radium ore has various physical and physiological effective effects. Among them, the ultra-short wavelength of γ rays is a thick metal such as paper that blocks α rays and aluminum that blocks β rays. It also penetrates the plate, has a material permeability greater than α rays and β rays, and has a permeability that is 100 times that of β rays and 1 million times that of α rays. The γ-ray is an electromagnetic wave with an ultrashort wavelength, and it is widely recognized that it has a powerful effect on the deep treatment of the human body, and gives great vitality to human cells, kills germs and cures incurable diseases, For example, it is widely used in bedrock bath therapy at Tamagawa Hot Spring in Akita Prefecture.

The radium ore that can be used as a material for the coating material produced by the production method of the present invention utilizes the transmission power of γ rays as the electromagnetic wave. The amount of radiation emitted from the radium ore varies depending on the place where it is produced, but in the present invention, it is not particularly limited because it is mixed with other materials, but it is 0.3 μsV / h or more. Is preferable.

In addition, as a material for the coating material produced by the production method of the present invention, monazite (monazite) which is a preferable material is a phosphate mineral containing cerium, lanthanum, and neodymium as main components, which are rare earth elements (rare earth), It is a natural radioactive mineral that contains thorium as a trace component and emits a trace amount of radiation. The main component cerium extracted from the monazite is used as a lens abrasive, a material of a magnet or an alloy, etc., and lanthanum is used in an electronic component such as an optical lens or a condenser. In particular, it is used for small motors as neodymium magnets, and is widely used in industries such as mobile phones, personal computers and automobiles.

The monazite is widely used in water purification equipment for circulation baths, lotion, underwear and supporters (woven into fibers), bracelets, necklaces, and is also used as a catalyst to increase the exhaust gas reduction effect of automobiles. There is no safety problem. The amount of radiation emitted from the monazite varies depending on the location where it is produced, but in the present invention, it is not particularly limited because it is mixed with other materials, but it is 0.3 μsV / h or more. Is preferred.

Furthermore, there are many types of granite porphyry which is a preferable material as a material of the coating material manufactured by the manufacturing method of the present invention. In the present invention, it is not necessary to particularly limit, but it is recommended to use granite porphyry buried in Tono City, Iwate Prefecture. The granite porphyry buried in Tono City, Iwate Prefecture is also called “Amphibole”.

The effect of the granite porphyry (amphibole) has already been disclosed in many patent gazettes, and has been published in other documents and on the website of the Internet. It is widely known that negative ions are released even when placed.

And when the ancient stoneware located in Tono City, Iwate Prefecture, who is the producer of the granite porphyry, asked the Iwate Industrial Technology Center for quantitative analysis of the granite porphyry, 60% by weight of silica, 17% by weight of aluminum oxide, 6.7% by weight of ferric oxide, 0.7% by weight of titanium oxide, 6.2% by weight of calcium oxide, 2.7% by weight of magnesium oxide, 3.3% of sodium oxide Analytical results indicating that it contains 1% by weight, 1.6% by weight potassium oxide, etc.

And in many Internet websites, it is stated that the granite porphyry emits a low dose of radiation. In order to confirm this fact, the ancient stone tool is located in Tsukuba City, Ibaraki Prefecture. When the Radiation Measurement Association of Japan was requested to measure the gamma dose equivalent rate of granite porphyry (amphibole), a measurement result with a gamma dose equivalent rate of 0.07 μSv / h was obtained. In addition, this measured numerical value includes the background (gamma dose equivalent rate without granite porphyry is 0.06 μSv / h). Therefore, the numerical value with the γ dose equivalent rate of 0.07 μSv / h is It was confirmed that the radiation dose was not very bad, but it was radiating a very low dose of radiation that was safe for the living body.

From the measurement result that the granite porphyry emits a very low dose of radiation, the present inventor has disclosed that the granite porphyry emits a low dose of radiation as disclosed in JP-A-2004-121585. From the description and numerous Internet website descriptions, the granite porphyry contains 1.6% by weight potassium oxide, and 0.01% of the potassium 40 is present. It was determined that a low dose of radiation was emitted from potassium 40.

In addition, although the mineral disclosed by the said Unexamined-Japanese-Patent No. 2004-121585 is described that it is quartz porphyry, what has especially few porphyry among said granite porphyry is said to be quartz porphyry. Therefore, it can be judged that both are minerals having the same properties. Therefore, the quartz porphyry can also be employed as a material in the production method of the present invention.

Since it is described in the said Unexamined-Japanese-Patent No. 2004-121585 that potassium 40 is not a substance with a danger in handling but radiates | emits a low dose of radiation and is a safe substance without a law regulation. However, it can be said that the granite porphyry employed in the present invention is an extremely safe natural radioactive mineral, although it contains potassium 40 that emits a low dose of radiation.

The natural radioactive mineral emits a low dose of radiation that is not harmful to the human body. In the present invention, γ rays emitted from the natural radioactive mineral are used. And the said gamma rays are called "electromagnetic radiation" with X-rays. The “electromagnetic radiation” is an electromagnetic wave similar to radio waves, infrared rays, visible rays, ultraviolet rays and the like of radio, television and mobile phones.

In addition, γ-rays emitted from the natural radioactive minerals, like other radioactive materials such as uranium, have an “ionizing effect” that, when passing through the material, exerts an electromagnetic force on the electrons and strips the electrons from the atoms. “Ionizing radiation”. When the electrons are peeled off from the atoms by the “ionization action”, a phenomenon occurs in which the chemical reactivity of the atoms changes or the chemical bonds of the molecules change.

Furthermore, as with other radioactive materials such as uranium, γ-rays emitted from the natural radioactive minerals pass through the material in addition to the “ionization effect” and “excitation action”. Effect. That is, a phenomenon in which electrons having a low energy level are raised to a high energy level by the electromagnetic force of γ rays passing near the atom is called “excitation”. “Excited” electrons in which orbital electrons have extra energy are called “radicals” and show active chemical reactivity. And although the lifetime of the excited state atom (radical) is short, it reacts more actively with surrounding molecules than the normal ionic state atom. The present invention utilizes the “excitation action” of natural radioactive minerals by γ rays.

In addition, the tourmaline, which is the material of the coating material manufactured by the manufacturing method of the present invention, can be excited to increase its effect by being exposed to sunlight, that is, receiving radiation from sunlight. . However, in a place where sunlight is not irradiated, such as in a factory or indoor where the coating material manufactured by the manufacturing method of the present invention is used, the excitation action of the natural radioactive mineral that emits the low-dose radiation is The role of tourmaline can be fully demonstrated.

Furthermore, the carbon that is the material of the coating material produced by the production method of the present invention can be made of graphite (graphite), carbon black, etc., and its particle size is the same as that of each of the above materials. It is recommended that the thickness is preferably 100 μm or less, particularly preferably 50 μm or less. Carbon nanotubes having a particle size of nm can also be used.

Then, the electrons emitted permanently from the tourmaline are combined with the conductivity of the carbon that is the material of the coating material produced by the production method of the present invention, and the natural radioactivity that emits the low-dose radiation. Due to the synergistic effect of the excitation action of minerals, it is possible to increase the electron emission power of tourmaline.

A coating material that can be applied to the outer surface of the motor case of the electric device by mixing a predetermined amount of tourmaline powder, natural radioactive mineral powder, and carbon powder, which are raw materials of the coating material manufactured by the manufacturing method of the present invention, with a paint. As the paint, acrylic resin paint, urethane resin paint, silicon resin paint, fluororesin paint, and aluminum paint can be used.

As a result of the test, the inventor, as a coating material mixed with tourmaline powder, natural radioactive mineral powder and carbon powder, which is a material of the coating material produced by the production method of the present invention, particularly as a pigment in oily varnish or synthetic resin varnish As a result, it was confirmed that it was excellent to use an aluminum paint in which aluminum powder was dispersed. By using the aluminum paint, radiation and electromagnetic waves generated by the tourmaline powder, natural radioactive mineral powder and carbon powder are irregularly reflected in the aluminum powder, the motor magnet, the shunt field winding coil, This is because the direct field winding coil is irradiated and the effect can be enhanced.

As the paint, an acrylic resin paint, urethane resin paint, silicon resin paint, fluororesin paint or aluminum paint is mixed with the tourmaline powder, natural radioactive mineral powder and carbon powder, and the motor case. After application to the outer surface, after the solidification, by further applying the aluminum paint on the solidified coating film, the radiation and electromagnetic waves are more effective than the case where the aluminum paint is simply mixed with the tourmaline powder. The reflectance of the outer surface of the motor case with respect to the coated surface is increased, and the effect can be further enhanced.

Although the tourmaline powder, the natural radioactive mineral powder and the carbon powder, which are raw materials of the coating material manufactured by the manufacturing method of the present invention, are mixed so as to be uniformly dispersed in the paint, a coating material that can be applied is manufactured. The mixing ratio of each material is not particularly limited, but is preferably 20 to 40 wt% tourmaline powder, 10 to 20 wt% natural radioactive mineral powder, 3 to 10 wt% carbon powder, and 40 to 60 paint. It is recommended to be 24% by weight, and particularly preferably 24 to 36% by weight of tourmaline powder, 12 to 18% by weight of natural radioactive mineral powder, 4 to 8% by weight of carbon powder, and 45 to 55% by weight of paint. Is recommended.

In addition, when the natural radioactive mineral powder is used in combination with a plurality of types such as monazite instead of one type such as radium ore, the mixing ratio is appropriately set depending on the radiation dose emitted by each material. And mix. In order to obtain a sufficient excitation effect, it is desirable that the radiation dose is high to some extent. For example, when the radium ore has a radiation dose of 0.3 μSv / h, the granite porphyry has only a radiation dose of 0.07 μSv / h, so the mixing ratio of radium ore is higher than that of the granite porphyry. By doing so, a mixed powder of natural radioactive minerals having a high radiation dose can be obtained.

In addition, the carbon powder is uniformly mixed with the natural radioactive mineral powder and tourmaline powder, and the electrons emitted from the tourmaline powder are mixed into the paint by the excitation action of the natural radioactive mineral powder. The carbon powder is mixed with the paint so that the carbon powder can come into contact with the tourmaline powder so that the electrons can be connected to each other and move through the carbon powder without interruption to enhance the mobility of the electrons. There is a need to. A conductive paint mixed with carbon black, metal powder, silver powder, or the like can also be used. However, in the present invention, carbon powder made of graphite, carbon black, or carbon nanotubes, preferably having a powder diameter of 50 μm or less. It is recommended to use a material that has a higher conductivity by mixing it with paint.

The tourmaline powder, natural radioactive mineral powder, carbon powder and paint are mixed at the preferred mixing ratio so that the tourmaline powder, natural radioactive mineral powder and carbon powder are uniformly dispersed in the paint. Applicable coating materials are manufacturing equipment that uses a motor as a power source in manufacturing factories, etc., air conditioning and refrigeration equipment that uses a motor as a power source in buildings and shops, etc., or motors that are used as a power source in general households. Apply to the outer surface of the motor case of electric equipment such as air conditioners and refrigerators.

And, by applying the coating material of the present invention to the outer surface of the motor case, the radiation emitted from the natural radioactive mineral in the coating film formed after being applied and solidified causes electrons to be emitted from low energy to high energy. By the excitation action to transfer, the electrons jumped out of the natural radioactive mineral are taken into the positive pole of the tourmaline in the coating film, and the electrons excited from the tourmaline are thereby made conductive by the conductivity of the carbon in the coating film, A magnet that is emitted with enhanced mobility of the electrons, and the emitted electrons are converted into electromagnetic waves and transmitted from the outer surface of the motor case to the inside, and the radiation and electromagnetic waves are a heart part incorporated in the motor. The motor by activating the activity of the electrons by acting on the free electrons of the magnetic generating part such as the split field winding coil, the series winding field winding coil, etc. This increases the magnetic field by increasing the electric field of the magnet or winding coil, and as a result, the drive current required for the rotation of the motor of the electrical device is reduced, and the generated heat of the motor is reduced by the synergistic effect of the reduction of the drive current Energy loss, such as vibration and noise reduction, can be reduced, thereby achieving power saving.

The present inventor has a coating fabric material produced by the present invention production process, a magnet that is built into the motor, shunt field winding coils, the motor case outer surface covering the series-wound field winding coils When applied, a magnetic force analysis test was conducted to obtain data that provides a theoretical basis that the magnetic field force of the magnet, the split field winding coil, and the series winding field winding coil becomes strong.

That is, the magnetic force analysis test is performed on three types of magnets: a U-shaped magnet (permanent magnet), a bar magnet (permanent magnet), and an electromagnet (coil wound around an iron core and pressurized with a DC voltage of 1.5 V). forsterite tourmaline powder 34% by weight, monazite powder 12 wt% as a natural radioactive ore, a coating cloth produced by mixing a carbon powder 4 wt% prepared and 50% aluminum coating of graphite was applied as This was performed after sufficiently drying. In the case of a U-shaped magnet, the coating material is applied to both end edges, in the case of a bar magnet, one end edge, and in the case of an electromagnet, the outer periphery of a coil. And the measuring method prepared 40g of iron balls with a diameter of 2 mm, and measured the weight of the sucked iron balls 10 times before and after application. The measurement results are shown in FIG. As a method of measuring the strength of the magnetic field, it is common to use a gauss meter, but when measuring using the gauss meter, several measurements at the same location where the average measurement value is obtained are obtained. Since the setting is difficult and the measurement value is not constant and an accurate measurement value cannot be obtained, the present inventor determines that an accurate measurement value can be obtained by using the iron ball, and the measurement is performed using the measurement method. did. In addition, as for the said clay earth tourmaline powder and the monazite powder, what was baked at 900 degreeC or more was used.

As shown in the measurement results of FIG. 1, it was confirmed that the magnetic force was increased when the coating material was applied to any of the U-shaped magnet, the bar magnet, and the electromagnet.

The inventor obtained the measurement results shown in FIG. 1 and obtained 30 wt% iron tourmaline powder as tourmaline, 15 wt% monazite powder and 3 wt% granite porphyry powder as natural radioactive minerals, and carbon black. the carbon powder 7% and the aluminum coating 45 wt% and coated fabric material manufactured by mixing made, 100 V, is applied to the motor case outer surface of the ventilation fan of 23W, the operation start of the ventilation fan after coating and prior to coating, The operation was stopped and the voltage and current were measured. The measurement state diagram and measurement results are shown in FIG. The iron tourmaline powder, monazite powder and granite porphyry powder were all fired at 900 ° C. or higher.

From the measurement result of FIG. 2, when the magnetic field force of the magnetic generation unit of the motor becomes strong, the motor is driven with a smaller current than before application, and the motor does not stop at the operation end current before application, and the end current is Confirmed that it went down. In addition, the above measurement results proved that the operation can be performed even at 80 V where the voltage fluctuation of the supply voltage (standard 100 V) is expected due to the fluctuation of the operation voltage and the operation end voltage due to the current decrease after application. When comparing the amount of electric power before and after application, by applying the coating material, an efficiency improvement of 30% at the start of operation and 50% at the end of operation was recognized.

That is, from the measurement result of FIG. 2, the following effects and effects are recognized by applying the coating material produced by the production method of the present invention on the outer surface of the motor case.
(1) The motor drive current decreases.
(2) Energy loss is reduced due to the synergistic effect of reduction in drive current, such as reduction in heat generated by the motor and noise reduction.
(3) While the product is being manufactured at the manufacturing factory, the power equipment is driven with a small current, and the inrush current generated at the start of driving is smoothed, and the current consumption is further reduced.

Further, the present inventor made 36% by weight of powdered clay stone as tourmaline, 12% by weight of monazite powder as natural radioactive mineral, 7% by weight of carbon powder made of graphite and 45% by weight of acrylic resin paint. the mixture was coated fabric material manufactured by, 100 V, is applied to the motor case outer surface of the fan of 125W, and the measurement of the operation starting voltage and current of the fan after coating and prior to coating. The measurement state diagram and measurement results are shown in FIG. In addition, as for the said clay earth tourmaline powder and the monazite powder, what was baked at 900 degreeC or more was used.

From the measurement result of FIG. 3, when the magnetic field force of the magnetic generation part of the motor becomes stronger, the motor is driven with a smaller current than before application, and further, the amount of electric power before and after application is compared, and the application material is applied. As a result, an effect of reducing the amount of power used by 8.2% was recognized.

Furthermore, the present inventor has found that 24% by weight of iron tourmaline powder as tourmaline, 7% by weight of radium ore powder and 10% by weight of monazite as natural radioactive minerals, 4% by weight of carbon powder made from graphite and acrylic resin the coating fabric material manufactured by mixing the system paint 55 wt%, applied to the motor case outer surface of Makita made circular saw (model 5201N-a), the operation starting voltage of the circular saw after coating and prior to coating, The current was measured. The measurement state diagram and the measurement results are shown in FIG. The iron tourmaline powder, the monazite powder, and the radium ore powder were all fired at 900 ° C. or higher.

From the measurement result of FIG. 4, when the magnetic field force of the magnetic generation unit of the motor becomes stronger, the motor is driven with a smaller current than before application, and when the amount of power before and after application is compared, the application material is applied. Thus, the effect of reducing the amount of power used by 10.4% was recognized.

Furthermore, the present inventor made 27% by weight of iron tourmaline powder as tourmaline, 6% by weight of radium ore powder and 12% by weight of monazite as natural radioactive minerals, 8% by weight of carbon powder made from graphite and acrylic resin. the coating fabric material manufactured by mixing the system paint 47 wt%, the compressor is applied to the motor case outer surface of (OSP-11M6A), the efficiency of the compressor of the current after coating and prior to coating, each blue line, Measurements were made for white and red lines. The measurement state diagram and measurement results are shown in FIG. The iron tourmaline powder, radium ore powder, and monazite powder were all fired at 900 ° C. or higher.

From the measurement result of FIG. 5, when the magnetic field force of the magnetic generation unit of the motor becomes stronger, the motor is driven with a smaller current than before application, and when the current before and after application is compared, the application material is applied. Thus, the effect of reducing the current of the blue line 18.2%, the white line 36.4%, and the red line 18.2% was recognized.

In addition, the present inventor is manufactured from graphite, 15 wt% iron tourmaline powder, 18 wt% porcelain tourmaline powder, 13 wt% radium ore powder and 5 wt% monazite powder as natural radioactive minerals, graphite. and the carbon powder 4% by weight and the coated fabric material manufactured by mixing 45 wt% of acrylic resin coating, applied to the motor case outer surface of the cutting machine, the efficiency of the cutting machine of the current after application and before coating Were measured for the blue, white and red lines, respectively. The measurement state diagram and the measurement results are shown in FIG. In addition, all the said iron tourmaline powder, a mashed tourmaline powder, a radium ore powder, and a monazite powder used what was baked at 900 degreeC or more.

From the measurement result of FIG. 6, when the magnetic field force of the magnetic generation unit of the motor becomes stronger, the motor is driven with a smaller current than before application, and when the current before and after application is compared, the application material is applied. Thus, the effect of reducing the current by 10.0% for the blue line, 2.8% for the white line, and 2.4% for the red line was recognized.

Furthermore, the present inventor has found that 32 wt% of iron tourmaline powder as tourmaline, 14 wt% of radium ore powder and 2 wt% of quartz porphyry powder as natural radioactive minerals, 7 wt% of carbon powder made from graphite and acrylic the coating fabric material manufactured by mixing 45 wt% resin coating, compressors one is a power equipment in the manufacturing plant (precision machinery manufacturing factory Hyogo), cutter one and an outdoor unit 5 sets the motor The sample was applied to the outer surface of the case, and the maximum current consumption before and after application was measured and compared when operating for 3 days continuously (only maintenance power supply was used at night and operation was suspended). The measurement results are shown in FIG. The measured value before application is from August 1, 2011 (Monday) to August, 2011, which is one week before August 8, 2011 (Monday) to August 10, 2011 (Wednesday). It is a measured value for 3 days (water). The iron tourmaline powder, radium ore powder and quartz porphyry powder were all fired at 900 ° C. or higher.

From the measurement result of FIG. 7, the number of times that the maximum power consumption value exceeded 40 KW was four times before application of the coating material of the present invention, but never exceeded 40 KW after application. Moreover, the number of times that the maximum power consumption value was 39 to 35 KW was 11 times before coating and 5 times after coating. From the measurement result of the maximum power consumption value, after the application of the coating material of the present invention, while the product is being manufactured in the manufacturing factory, the power device (motor) is driven with a small current, and the power device is frequently operated and stopped. In this case, it was confirmed that the inrush current generated at the start of driving was smoothed and the current consumption was further reduced.

In addition, as the tourmaline that is the material of the coating material produced by the production method of the present invention, iron tourmaline, wrought tourmaline, lithia tourmaline, oren tourmaline, iron ash tourmaline, ash tourmaline, Voith tourmaline, Exemplified by the Matoite Voith tourmaline, as an example, using iron tourmaline, the tourmaline tourmaline as a material for the coating material produced by the production method of the present invention, but not using other tourmaline, Since all possess physical properties as tourmaline, it is assumed that these can also be used as the material of the coating material produced by the production method of the present invention.

Furthermore, as a natural radioactive mineral that is a material of the coating material produced by the production method of the present invention, radium ore, monazite, granite, granite porphyry, quartz porphyry, feldspar, titanium stone, as an example, Radium ore, monazite, granite porphyry and quartz porphyry are used as the material of the coating material produced by the production method of the present invention, and other natural radioactive minerals have not been used and tested. Since it possesses physical properties as a radioactive mineral, it is presumed that these can also be used as a material for a coating material produced by the production method of the present invention.

Still further, the test in the above example was performed using a carbon powder produced from graphite or a carbon powder made of carbon black as a carbon powder, and a test using a carbon nanotube having a particle size of nm. Does not go. However, when carbon nanotubes having a particle size of nm are used instead of carbon powder made of graphite or carbon powder made of carbon black, the surface area is large and the contact area with tourmaline is also large. Therefore, it is estimated that results better than the test results shown in FIGS. 1 to 7 can be obtained.

Claims (7)

Of the tourmaline, 34% by weight of powdered earthenite fired at 900 ° C or higher, and 12% by weight of monazite powder fired at 900 ° C or higher among natural radioactive minerals that emit low-dose radiation. 4% by weight of carbon powder and 50% by weight of aluminum paint are mixed and manufactured so that the clay powder, monazite powder and carbon powder are uniformly dispersed in the aluminum paint. A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device using a motor as a power source. Among tourmaline, 30% by weight of iron tourmaline powder baked at 900 ° C or higher, 15% by weight of monazite powder baked at 900 ° C or higher and granite porphyry powder among natural radioactive minerals radiating low-dose radiation The iron tourmaline powder, the monazite powder, the granite porphyry powder and the carbon powder are uniformly dispersed in the aluminum paint by 3% by weight, 7% by weight of carbon powder made of carbon black and 45% by weight of the aluminum paint. A method for producing a coating material for the outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Of the tourmaline, 36% by weight of the masonry tourmaline powder fired at 900 ° C or higher, and 12% by weight of the monazite powder fired at 900 ° C or higher among the natural radioactive minerals that emit low-dose radiation. 7% by weight of carbon powder and 45% by weight of acrylic resin paint are mixed so that the clay powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint. A method for manufacturing a motor case outer surface coating material that enables reduction of energy loss and power saving in an electric device using a motor as a power source. Among tourmaline, 24 wt% iron tourmaline powder fired at 900 ° C or higher, among natural radioactive minerals emitting low doses of radiation, 7 wt% radium ore powder fired at 900 ° C or higher and 10 wt% monazite powder %, 4% by weight of carbon powder made of graphite and 55% by weight of acrylic resin paint, the iron tourmaline powder, radium ore powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Among tourmaline, 27 wt% iron tourmaline powder fired at 900 ° C or higher, among natural radioactive minerals emitting low dose radiation, 6 wt% radium ore powder fired at 900 ° C or higher and 12 wt% monazite powder %, 8% by weight of carbon powder made of graphite and 47% by weight of acrylic resin paint, the iron tourmaline powder, radium ore powder, monazite powder and carbon powder are uniformly dispersed in the acrylic resin paint A method for producing a coating material for an outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source. Among tourmaline, iron ore powder 15% by weight and calcined tourmaline powder 18% by weight calcined at 900 ° C. or higher, radium ore powder calcined at 900 ° C. or higher among natural radioactive minerals emitting low dose radiation 13% by weight, 5% by weight of monazite powder, 4% by weight of carbon powder made of graphite and 45% by weight of acrylic resin-based paint, the iron tourmaline powder, the clay earth tourmaline powder, the radium ore powder, the monazite A motor capable of reducing energy loss and saving power in electrical equipment using a motor as a power source, wherein powder and carbon powder are mixed and manufactured so as to be uniformly dispersed in the acrylic resin-based paint Manufacturing method of case outer surface coating material. Of tourmaline, 32 wt% of iron tourmaline powder fired at 900 ° C or higher, and 14% by weight of radium ore powder fired at 900 ° C or higher and quartz porphyry powder 2 The iron iron stone powder, the radium ore powder, the quartz porphyry powder and the carbon powder are uniformly in the acrylic resin-based paint with 7% by weight of carbon powder manufactured from graphite and 45% by weight of the acrylic resin-based paint. A method for producing a coating material for the outer surface of a motor case that enables reduction of energy loss and power saving in an electric device that uses a motor as a power source, wherein the material is mixed so as to be dispersed.

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