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JP6229596B2 - Suspension concentration system and concentration method - Google Patents
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JP6229596B2 - Suspension concentration system and concentration method - Google Patents

Suspension concentration system and concentration method Download PDF

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JP6229596B2
JP6229596B2 JP2014117605A JP2014117605A JP6229596B2 JP 6229596 B2 JP6229596 B2 JP 6229596B2 JP 2014117605 A JP2014117605 A JP 2014117605A JP 2014117605 A JP2014117605 A JP 2014117605A JP 6229596 B2 JP6229596 B2 JP 6229596B2
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聡志 三輪
聡志 三輪
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Kurita Water Industries Ltd
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本発明はたとえば、果汁、スープ、エキスなど、生物由来成分を含む各種懸濁液を減圧下で濃縮する減圧濃縮およびこの減圧濃縮への廃熱利用などの関連技術に関する。
The present invention relates to a related technique such as reduced-pressure concentration for concentrating various suspensions containing biological components such as fruit juice, soup, and extract under reduced pressure, and use of waste heat for the reduced-pressure concentration.

食品や飲料などの製造ではたとえば、果汁、スープ、エキスなどの懸濁液を濃縮する濃縮工程がある。この濃縮工程は、懸濁液中成分の乾固化や粉末化の前処理として、あるいは懸濁液の輸送費の低減や保管スペースの削減のためなどの目的で行われ、鮮度の維持や処理コストの低減など、その処理は極めて重要な工程とされる。   In the production of foods and beverages, for example, there is a concentration step of concentrating a suspension of fruit juice, soup, extract and the like. This concentration process is performed as a pretreatment for drying and pulverizing the components in the suspension, or for the purpose of reducing the transportation cost and storage space of the suspension, maintaining the freshness and processing costs. Such processing, such as reduction of the amount, is an extremely important step.

果汁、スープ、エキスなどは、果実、肉、魚介類、野菜などの生物由来成分を含んでいる。この生物由来成分は高温下で長時間処理すれば、風味や香りが変質しやすい。風味や香りの変質を防ぐには、100〔℃〕未満の低温下での減圧濃縮が可能な真空蒸留法たとえば、真空エバポレーターによる方法や、常温下で圧力ろ過する膜分離法たとえば、逆浸透膜を用いる方法がある。   Fruit juices, soups, extracts, and the like contain biological components such as fruits, meat, seafood, and vegetables. If this biological component is treated at a high temperature for a long time, the flavor and aroma are likely to be altered. In order to prevent the flavor and aroma from changing, a vacuum distillation method capable of concentration under reduced pressure at a low temperature of less than 100 ° C., for example, a method using a vacuum evaporator, a membrane separation method for pressure filtration at room temperature, for example, a reverse osmosis membrane There is a method of using.

このような濃縮の関連技術に関し、果実のジュース製造に真空エバポレーターを用いることが知られ(たとえば、特許文献1、特許文献2)、逆浸透膜を用いてセルロース由来糖液から糖液を濃縮することが知られている(たとえば、特許文献3)。
With regard to such related technology of concentration, it is known to use a vacuum evaporator for fruit juice production (for example, Patent Document 1 and Patent Document 2), and a sugar solution is concentrated from a cellulose-derived sugar solution using a reverse osmosis membrane. It is known (for example, Patent Document 3).

特表平8−506733号公報Japanese National Patent Publication No. 8-506733 特開2009−62301号公報JP 2009-62301 A 特開2013−63076号公報JP2013-63076A

ところで、真空エバポレーターでは生産ラインに用いられる装備が金属製であるため、果汁、スープ、エキスなど、酸や塩類を含むいわゆる腐食性液体に対する適用性が高いとは言えない。また、加温面積や蒸発面積を大きくすれば、蒸発効率を確保できる反面、重装備で装置規模が大きく、高価になるなどの課題がある。   By the way, since the equipment used for a production line is a metal in a vacuum evaporator, it cannot be said that the applicability with respect to what is called corrosive liquid containing acids and salts, such as fruit juice, soup, and extract, is high. Further, if the heating area and the evaporation area are increased, the evaporation efficiency can be ensured, but there are problems such as heavy equipment and a large apparatus scale and high cost.

一方、逆浸透膜では、膜モジュールの耐熱性が十分でないし、処理水の溶存成分濃度の内、特に塩類濃度に比例してろ過圧力を高くしなければならず、高い動力エネルギーを必要とする。   On the other hand, in the reverse osmosis membrane, the heat resistance of the membrane module is not sufficient, and the filtration pressure must be increased in proportion to the concentration of dissolved components in the treated water, especially the salt concentration, which requires high kinetic energy. .

また、この逆浸透膜では、膜表面に懸濁液成分が濃縮して付着し、膜透過液量を著しく低下させる。濃縮液粘度が高くなると、膜モジュール中の膜間にある1〔mm〕程度以下の極薄い原水流路では濃縮液が流れ難くなる。このため、数倍程度の濃縮倍率しか得られないという課題がある。   Further, in this reverse osmosis membrane, the suspension components concentrate and adhere to the membrane surface, and the amount of membrane permeate is significantly reduced. If the viscosity of the concentrate increases, it becomes difficult for the concentrate to flow in an extremely thin raw water flow path of about 1 mm or less between the membranes in the membrane module. For this reason, there is a problem that only a concentration factor of several times can be obtained.

ところで、海水の淡水化、純水製造、宇宙船内における尿からの水回収などの技術分野では原水から蒸留水を取り出す処理に膜蒸留技術を利用することが知られている。本発明者は、斯かる膜蒸留技術を懸濁液の濃縮に適用することを発案し、この膜蒸留技術を用いた懸濁液の濃縮実験を試みた。この実験で、たとえば、果汁、スープ、エキスなど、生物由来成分を含む各種懸濁液の濃縮に膜蒸留技術を用いた場合には、流路閉塞や膜細孔の詰まりなど、新たな課題を発見し、それを確認するに至った。   By the way, in the technical fields such as seawater desalination, pure water production, and water recovery from urine in a spacecraft, it is known to use a membrane distillation technique for processing to extract distilled water from raw water. The present inventor conceived that such a membrane distillation technique is applied to the concentration of a suspension, and attempted a suspension concentration experiment using this membrane distillation technique. In this experiment, for example, when membrane distillation technology is used to concentrate various suspensions containing biological components such as fruit juice, soup, and extract, new problems such as channel blockage and clogging of membrane pores have occurred. I found it and came to confirm it.

そこで、本発明の目的は上記課題に鑑み、膜蒸留技術を用いて果汁、スープ、エキスなど、各種懸濁液の濃縮を実現することにある。
Therefore, in view of the above problems, an object of the present invention is to realize concentration of various suspensions such as fruit juice, soup, and extract using a membrane distillation technique.

上記目的を達成するため、本発明の懸濁液の濃縮システムの一側面によれば、疎水性多孔質膜を挟んで原水部と凝縮部とを備え、前記凝縮部を減圧状態に維持し、かつ前記凝縮部に冷却手段を備え、100〔℃〕未満に加熱された懸濁液を前記原水部に導入し、該懸濁液の蒸気を前記疎水性多孔質膜に透過させて前記凝縮部で凝縮し、前記懸濁液の濃縮液を生成するとともに、該濃縮液を回収する濃縮液回収ラインに設置され、該濃縮液回収ラインに流す前記濃縮液の流量を調整する第1のバルブと、前記濃縮液回収ラインを流れる前記濃縮液の一部または全部を前記原水部の前記懸濁液の導入側に循環させる循環経路に設置され、該循環経路内の流量を調整する第2のバルブとを備え、前記原水部への前記懸濁液の供給状態の判断結果に応じて前記第1のバルブと前記第2のバルブの開閉を制御し、前記懸濁液に前記濃縮液を混合させて前記原水部に循環させるIn order to achieve the above object, according to one aspect of the suspension concentration system of the present invention, the apparatus includes a raw water part and a condensing part across a hydrophobic porous membrane, and the condensing part is maintained in a reduced pressure state. And the condensing part is provided with a cooling means, the suspension heated to less than 100 [° C.] is introduced into the raw water part, and the vapor of the suspension is allowed to permeate the hydrophobic porous membrane, thereby the condensing part A first valve for adjusting the flow rate of the concentrated liquid flowing in the concentrated liquid recovery line, which is installed in a concentrated liquid recovery line that collects the concentrated liquid and collects the concentrated liquid. A second valve that is installed in a circulation path for circulating a part or all of the concentrate flowing through the concentrate recovery line to the suspension introduction side of the raw water section, and adjusts the flow rate in the circulation path According to the determination result of the supply state of the suspension to the raw water section. The first valve and controls opening and closing of said second valve, said concentrate is mixed with the suspension is recycled to the raw water portion Te.

上記懸濁液の濃縮システムにおいて、前記懸濁液は、果汁、スープ、エキスなど、生物由来成分を含む液体であってもよい。   In the suspension concentration system, the suspension may be a liquid containing biological components such as fruit juice, soup, and extract.

上記懸濁液の濃縮システムにおいて、前記懸濁液の流路幅が1〔mm〕以上、30〔mm〕以下とし、より好ましくは3〔mm〕以上、20〔mm〕以下としてもよい。   In the suspension concentration system, the flow path width of the suspension may be not less than 1 [mm] and not more than 30 [mm], more preferably not less than 3 [mm] and not more than 20 [mm].

上記懸濁液の濃縮システムにおいて、前記懸濁液の膜面線流速が0.01〔m/s〕以上、5〔m/s〕以下とし、より好ましくは0.05〔m/s〕以上、2〔m/s〕以下としてもよい。   In the suspension concentration system, the membrane surface flow velocity of the suspension is 0.01 [m / s] or more and 5 [m / s] or less, more preferably 0.05 [m / s] or more. It is good also as 2 [m / s] or less.

上記懸濁液の濃縮システムでは、さらに、前記原水部に導入する前記懸濁液を廃熱で加熱する加熱手段を備えてもよい。   The suspension concentration system may further include heating means for heating the suspension introduced into the raw water portion with waste heat.

上記懸濁液の濃縮システムでは、前記第2のバルブの開度制御により前記懸濁液の流量を増減させて、前記原水部内に流れる前記懸濁液の膜面線流速を適正範囲に調整してよい。 In the suspension concentration system, the flow rate of the suspension is increased or decreased by controlling the opening degree of the second valve, and the membrane surface flow velocity of the suspension flowing in the raw water part is adjusted to an appropriate range. It's okay.

上記懸濁液の濃縮システムにおいて、さらに、前記懸濁液から懸濁物を除く懸濁物除去手段を備え、この懸濁物除去手段で前記懸濁物が除かれた懸濁液を前記原水部に導入してもよい。   The suspension concentration system further includes suspension removal means for removing the suspension from the suspension, and the suspension from which the suspension has been removed by the suspension removal means is the raw water. It may be introduced into the part.

上記懸濁液の濃縮システムにおいて、前記懸濁物除去手段がフィルターまたは遠心分離機の何れか一方または双方を含んでもよい。   In the suspension concentration system, the suspension removing means may include one or both of a filter and a centrifuge.

上記目的を達成するため、本発明の懸濁液の濃縮方法の一側面によれば、疎水性多孔質膜を挟んで原水部と凝縮部とを設置し、前記凝縮部を減圧状態に維持し、かつ前記凝縮部に冷却手段を設置し、100〔℃〕未満に加熱された懸濁液を前記原水部に導入する工程と、該懸濁液の蒸気を前記疎水性多孔質膜に透過させて前記凝縮部で凝縮し、前記懸濁液の濃縮液を生成する工程と、前記原水部への前記懸濁液の供給状態の判断結果に応じて、前記濃縮液を回収する濃縮液回収ラインに流す前記濃縮液の流量を調整する第1のバルブと、前記原水部の前記懸濁液の導入側に前記濃縮液を循環させる循環経路に流す前記凝縮液の流量を調整する第2のバルブの開閉を制御して、前記懸濁液に前記濃縮液を混合させて前記原水部に循環させる工程とを含んでいる。

In order to achieve the above object, according to one aspect of the suspension concentration method of the present invention, a raw water part and a condensing part are installed across a hydrophobic porous membrane, and the condensing part is maintained in a reduced pressure state. And a step of installing a cooling means in the condensing part, introducing a suspension heated to less than 100 [° C.] into the raw water part, and allowing the vapor of the suspension to permeate the hydrophobic porous membrane. And a condensate recovery line for recovering the concentrate according to a step of generating a concentrate of the suspension and a determination result of a supply state of the suspension to the raw water part. A first valve that adjusts the flow rate of the concentrated liquid that flows to the suspension, and a second valve that adjusts the flow rate of the condensed liquid that flows to the circulation path for circulating the concentrated liquid to the suspension introduction side of the raw water portion Controlling the opening and closing of the liquid, mixing the concentrated liquid with the suspension and circulating it to the raw water section It contains.

本発明によれば、次のいずれかの効果が得られる。   According to the present invention, any of the following effects can be obtained.

(1) 膜蒸留技術を用いることにより、果汁、スープ、エキスなど、繊維分や粒子を含む懸濁液を濃縮することができる。   (1) By using a membrane distillation technique, suspensions containing fibers and particles such as fruit juice, soup, and extract can be concentrated.

(2) 果汁、スープ、エキスなどの懸濁液を100〔℃〕未満の低温加熱、冷却および減圧で懸濁液からの蒸気の発生を促し、疎水性多孔質膜に対する蒸気の透過を促進させて濃縮でき、果汁、スープ、エキスなどの懸濁液の成分劣化や風味の変化を防止できる。   (2) Suspension of fruit juice, soup, extract, etc. is heated at a low temperature of less than 100 [° C], cooled and decompressed to promote the generation of vapor from the suspension and to promote vapor permeation through the hydrophobic porous membrane. It can be concentrated to prevent deterioration of components and flavor of suspensions such as fruit juices, soups and extracts.

(3) 果汁、スープ、エキスなど、繊維分や粒子を含む懸濁液による流路閉塞や目詰まりなどの不都合を回避でき、効率的な懸濁液濃縮を実現できる。   (3) It is possible to avoid inconveniences such as clogging and clogging due to suspensions containing fibers and particles such as fruit juice, soup, and extract, and efficient suspension concentration can be realized.

(4) 果汁、スープ、エキスなど、繊維分や粒子を含む懸濁液の濃縮を膜蒸留技術を適用すれば、果汁、スープ、エキスなどの懸濁液の処理が鮮度維持などから高温加熱を回避するので、廃熱エネルギーの有効利用を図ることができる。   (4) Applying membrane distillation technology to concentrate suspensions containing fiber and particles such as juices, soups, extracts, etc. Since this is avoided, the waste heat energy can be effectively used.

(5) 膜蒸留技術に廃熱エネルギーを適用すれば、廃熱エネルギーの有効利用と、懸濁液の濃縮システムの普及を高めることができ、一層の省エネルギー化や省コスト化を図ることができ、環境保全や産業活性化にも貢献できる。   (5) If waste heat energy is applied to membrane distillation technology, it will be possible to increase the effective use of waste heat energy and the spread of suspension concentration systems, further saving energy and cost. , Can also contribute to environmental conservation and industrial revitalization.

そして、本発明の他の目的、特徴および利点は、添付図面および各実施の形態を参照することにより、一層明確になるであろう。
Other objects, features, and advantages of the present invention will become clearer with reference to the accompanying drawings and each embodiment.

第1の実施の形態に係る濃縮システムの一例を示す図である。It is a figure which shows an example of the concentration system which concerns on 1st Embodiment. 膜蒸留装置の一例を示す図である。It is a figure which shows an example of a membrane distillation apparatus. 膜蒸留装置における懸濁液の流路幅および膜面線流速を説明するための図である。It is a figure for demonstrating the flow path width and membrane surface line | wire flow rate of the suspension liquid in a membrane distillation apparatus. 懸濁液濃縮の処理手順の一例を示すフローチャートである。It is a flowchart which shows an example of the process sequence of suspension concentration. 第2の実施の形態に係る濃縮システムの一例を示す図である。It is a figure which shows an example of the concentration system which concerns on 2nd Embodiment. 第3の実施の形態に係る濃縮システムの一例を示す図である。It is a figure which shows an example of the concentration system which concerns on 3rd Embodiment. 第4の実施の形態に係る濃縮システムの一例を示す図である。It is a figure which shows an example of the concentration system which concerns on 4th Embodiment.

〔第1の実施の形態〕 [First Embodiment]

<濃縮システム>   <Concentration system>

図1は、第1の実施の形態に係る濃縮システムを示している。図1に示す構成は一例であり、斯かる構成に本発明が限定されるものではない。   FIG. 1 shows a concentration system according to a first embodiment. The configuration shown in FIG. 1 is an example, and the present invention is not limited to such a configuration.

この濃縮システム2には膜蒸留装置4が備えられ、この膜蒸留装置4には原水ライン6が接続されている。この原水ライン6から膜蒸留装置4に導入される原水はたとえば、懸濁液8であり、この懸濁液8はたとえば、果汁、スープ、エキスなど、生物由来成分を含む液体である。   The concentration system 2 is provided with a membrane distillation apparatus 4, and a raw water line 6 is connected to the membrane distillation apparatus 4. The raw water introduced from the raw water line 6 into the membrane distillation apparatus 4 is, for example, a suspension 8, and the suspension 8 is a liquid containing biological components such as fruit juice, soup, and extract.

原水ライン6にはたとえば、懸濁液8の加熱手段の一例として熱交換部10が設置されている。熱交換部10は工場廃熱など、廃熱源で加熱された熱媒HMの熱を懸濁液8に熱交換する。これにより、懸濁液8はたとえば、数十〔℃〕から100〔℃〕未満の低温度に加熱されて膜蒸留装置4に供給することができる。懸濁液8の加熱に工場廃熱などの廃熱を利用でき、各種の廃熱の有効利用が図られる。   In the raw water line 6, for example, a heat exchange unit 10 is installed as an example of a means for heating the suspension 8. The heat exchanging unit 10 exchanges heat of the heat medium HM heated by a waste heat source such as factory waste heat with the suspension 8. Accordingly, the suspension 8 can be heated to a low temperature of, for example, several tens [° C.] to less than 100 [° C.] and supplied to the membrane distillation apparatus 4. Waste heat such as factory waste heat can be used for heating the suspension 8, and various waste heat can be effectively used.

この膜蒸留装置4は懸濁液8を膜蒸留により濃縮し、濃縮液12と凝縮水14に分離する。濃縮液12は濃縮液回収ライン16に導かれ、凝縮水14は凝縮水排出ライン18に導かれる。   The membrane distillation apparatus 4 concentrates the suspension 8 by membrane distillation and separates it into a concentrate 12 and condensed water 14. The concentrated liquid 12 is led to the concentrated liquid recovery line 16, and the condensed water 14 is led to the condensed water discharge line 18.

濃縮液回収ライン16には第1のバルブ20−1が設置され、このバルブ20−1を開くことにより、濃縮液12が膜蒸留装置4から取り出される。この濃縮液回収ライン16と原水ライン6との間には濃縮液循環ライン22が接続され、この濃縮液循環ライン22には第2のバルブ20−2が備えられる。濃縮液循環ライン22は、濃縮液12を原水側に循環させる循環経路の一例である。   A first valve 20-1 is installed in the concentrated liquid recovery line 16, and the concentrated liquid 12 is taken out from the membrane distillation apparatus 4 by opening this valve 20-1. A concentrated liquid circulation line 22 is connected between the concentrated liquid recovery line 16 and the raw water line 6, and the concentrated liquid circulation line 22 is provided with a second valve 20-2. The concentrate circulation line 22 is an example of a circulation path for circulating the concentrate 12 to the raw water side.

原水ライン6から供給される原水量が少ない場合には、バルブ20−2を開き、濃縮液12を原水側の懸濁液8に戻して混合し、膜蒸留装置4に循環させればよい。   When the amount of raw water supplied from the raw water line 6 is small, the valve 20-2 is opened, the concentrated liquid 12 is returned to the suspension 8 on the raw water side, mixed, and circulated through the membrane distillation apparatus 4.

<膜蒸留装置4>   <Membrane distillation apparatus 4>

図2は、膜蒸留装置4の一例を示している。この膜蒸留装置4は低温廃熱を利用する懸濁液8の加熱と、疎水性多孔質膜を通過させた懸濁液8の蒸気を減圧および低温条件下で蒸留または濃縮する膜蒸留技術を用いる。   FIG. 2 shows an example of the membrane distillation apparatus 4. This membrane distillation apparatus 4 is a membrane distillation technique that heats the suspension 8 using low-temperature waste heat and distills or concentrates the vapor of the suspension 8 that has passed through the hydrophobic porous membrane under reduced pressure and low-temperature conditions. Use.

この膜蒸留装置4には疎水性多孔質膜24が備えられ、この疎水性多孔質膜24を挟んで原水室26と凝縮室28が備えられる。原水室26は懸濁液8を導入する原水部の一例であり、凝縮室28は疎水性多孔質膜24を通過した蒸気を凝縮する凝縮部の一例である。   The membrane distillation apparatus 4 includes a hydrophobic porous membrane 24, and a raw water chamber 26 and a condensing chamber 28 with the hydrophobic porous membrane 24 interposed therebetween. The raw water chamber 26 is an example of a raw water portion into which the suspension 8 is introduced, and the condensing chamber 28 is an example of a condensing portion that condenses the vapor that has passed through the hydrophobic porous membrane 24.

疎水性多孔質膜24は原水室26に導入された懸濁液8の蒸気のみを選択的に通過させる手段の一例である。この疎水性多孔質膜24にはたとえば、フッ素樹脂製多孔質膜が使用される。このフッ素樹脂製多孔質膜は耐熱性に優れる。この疎水性多孔質膜24では懸濁液8の蒸気30のみを透過させ、膜透過蒸気量に対する懸濁液8の浸透圧や粘度の影響を受けにくく、蒸気透過性が高く、懸濁液濃縮を効率的に行える。   The hydrophobic porous membrane 24 is an example of means for selectively allowing only the vapor of the suspension 8 introduced into the raw water chamber 26 to pass through. For example, a fluororesin porous membrane is used for the hydrophobic porous membrane 24. This fluororesin porous membrane is excellent in heat resistance. This hydrophobic porous membrane 24 allows only the vapor 30 of the suspension 8 to permeate, is less affected by the osmotic pressure and viscosity of the suspension 8 with respect to the membrane permeated vapor amount, has high vapor permeability, and concentrates the suspension. Can be done efficiently.

凝縮室28には減圧装置32が接続され、凝縮室28の壁面には冷却部34が備えられている。凝縮室28とともに原水室26が減圧装置32により減圧されて減圧状態に維持され、冷却部34は接触する蒸気30を凝縮する程度の温度に冷却されている。減圧下に維持された凝縮室28には、疎水性多孔質膜24を通過した蒸気30が引き込まれる。蒸気30は凝縮室28の冷却部34に触れ、凝縮する。つまり冷却部34では蒸気30が結露状態で凝縮水14を生ずる。   A decompression device 32 is connected to the condensation chamber 28, and a cooling unit 34 is provided on the wall surface of the condensation chamber 28. The raw water chamber 26 is decompressed by the decompression device 32 together with the condensing chamber 28 and is maintained in a decompressed state, and the cooling unit 34 is cooled to a temperature that condenses the vapor 30 that is in contact therewith. Vapor 30 that has passed through the hydrophobic porous membrane 24 is drawn into the condensing chamber 28 maintained under reduced pressure. The steam 30 contacts the cooling part 34 of the condensation chamber 28 and condenses. That is, in the cooling unit 34, the condensed water 14 is generated when the steam 30 is condensed.

この場合、凝縮室28が減圧状態に維持されるので、蒸気30を引き込む機能だけでなく、懸濁液8の沸点をより降下させる機能を有する。これにより、懸濁液8から生じる蒸気30が顕著となり、疎水性多孔質膜24を透過する蒸気量が増大する。この結果、凝縮室28に入った蒸気30が冷却部34に接触して減圧条件下で凝縮し凝縮水14となる。つまり、懸濁液8から多くの蒸気30が凝縮して凝縮水14に変換されるので、原水室26の懸濁液8が効率的に濃縮される。したがって、原水室26から多くの濃縮液12が生成され、濃縮液回収ライン16に回収される。   In this case, since the condensing chamber 28 is maintained in a reduced pressure state, it has a function of lowering the boiling point of the suspension 8 as well as a function of drawing the steam 30. Thereby, the vapor | steam 30 produced from the suspension 8 becomes remarkable, and the vapor | steam amount which permeate | transmits the hydrophobic porous membrane 24 increases. As a result, the steam 30 entering the condensing chamber 28 contacts the cooling unit 34 and condenses under reduced pressure to become condensed water 14. That is, since a large amount of the vapor 30 is condensed from the suspension 8 and converted into the condensed water 14, the suspension 8 in the raw water chamber 26 is efficiently concentrated. Accordingly, a large amount of the concentrated liquid 12 is generated from the raw water chamber 26 and is recovered in the concentrated liquid recovery line 16.

この膜濃縮において、懸濁液8を濃縮し、濃縮液12を得る上で、懸濁液8の流路幅および膜面線流速は極めて重要である。流路幅は、懸濁液8を通過させるに有効な流路径などの大きさである。これに対し、膜面線流速は、懸濁液8の流量を装置内の有効断面積で割った値で与えられる線速度であり、見かけ上、懸濁液8の速度である。具体的には、疎水性多孔質膜24の膜面に平行な懸濁液8の平均流速である。   In this membrane concentration, when the suspension 8 is concentrated to obtain the concentrated solution 12, the flow path width and the membrane surface line flow rate of the suspension 8 are extremely important. The channel width is a size such as a channel diameter effective for allowing the suspension 8 to pass therethrough. On the other hand, the membrane surface linear flow velocity is a linear velocity given by the value obtained by dividing the flow rate of the suspension 8 by the effective cross-sectional area in the apparatus, and is apparently the velocity of the suspension 8. Specifically, it is the average flow rate of the suspension 8 parallel to the membrane surface of the hydrophobic porous membrane 24.

図3は、一例としてこの膜蒸留装置4中の懸濁液8の流れを示す。図3において、疎水性多孔質膜24面から、疎水性多孔質膜24面の対面にある原水室26面までの距離が、流路幅Wである。また、原水室26断面積で懸濁液8の流量を割った値が、膜面線流速Vである。原水である懸濁液8は、膜蒸留装置4を流れながら、濃縮されるため、原水に含まれる懸濁物および溶解成分濃度Pが高くなるため、原水室26の流路35を流れにくくなる。Qは懸濁物および溶解成分濃度Pの推移を示している。この懸濁物および溶解成分濃度Pが高くなると、流路閉塞や膜細孔の詰まりなどを生じるという課題がある。斯かる課題を解決すべく、鋭意検討の結果、懸濁液8の流路幅Wおよび膜面線流速Vを原水水質に合わせて、適性範囲に調整すれば、これらの課題を解決できることが見出された。すなわち、懸濁液8の流路幅Wおよび膜面線流速Vは、原水水質たとえば、懸濁物質の形状や柔らかさや濃度また溶存成分により異なり、具体的にはたとえば、糖分やアミノ酸やタンパク質などの種類や濃度により異なるので、その適正範囲は濃縮試験により確認することが好ましい。この濃縮試験により、本用途での斯かる適正範囲は概ね、次の通りである。   FIG. 3 shows the flow of the suspension 8 in the membrane distillation apparatus 4 as an example. In FIG. 3, the distance from the surface of the hydrophobic porous membrane 24 to the surface of the raw water chamber 26 facing the surface of the hydrophobic porous membrane 24 is the flow path width W. The value obtained by dividing the flow rate of the suspension 8 by the cross-sectional area of the raw water chamber 26 is the membrane surface flow velocity V. Since the suspension 8 which is raw water is concentrated while flowing through the membrane distillation apparatus 4, the suspension and dissolved component concentration P contained in the raw water becomes high, and thus it becomes difficult to flow through the flow path 35 of the raw water chamber 26. . Q shows the transition of the suspension and dissolved component concentration P. When the suspended matter and the dissolved component concentration P are increased, there is a problem that the channel is blocked or the membrane pores are clogged. As a result of intensive studies to solve such problems, it has been found that these problems can be solved if the flow path width W and membrane surface line flow velocity V of the suspension 8 are adjusted to an appropriate range according to the quality of the raw water. It was issued. That is, the flow path width W and the membrane surface flow velocity V of the suspension 8 vary depending on the quality of the raw water, for example, the shape, softness, concentration, and dissolved components of the suspended matter. Specifically, for example, sugar, amino acids, proteins, etc. Therefore, the appropriate range is preferably confirmed by a concentration test. Based on this concentration test, the appropriate range for this application is generally as follows.

そして、この膜蒸留装置4では、懸濁液8の流路幅Wがたとえば、1〔mm〕以上、30〔mm〕以下であればよく、より好ましくは3〔mm〕以上、20〔mm〕以下とする。また、懸濁液8の膜面線流速Vはたとえば、0.01〔m/s〕以上、5〔m/s〕以下とし、より好ましくは0.05〔m/s〕以上、2〔m/s〕とすればよい。   And in this membrane distillation apparatus 4, the flow path width W of the suspension 8 should just be 1 [mm] or more and 30 [mm] or less, More preferably, it is 3 [mm] or more and 20 [mm]. The following. Further, the membrane surface flow velocity V of the suspension 8 is, for example, 0.01 [m / s] or more and 5 [m / s] or less, more preferably 0.05 [m / s] or more and 2 [m / s]. / S].

斯かる値は、発明者による工夫や濃縮実験によって確認したものであり、懸濁液8の濃縮に膜蒸留技術を用いた場合に既述の課題を解決したものである。したがって、斯かる条件を設定すれば、懸濁液8に含まれる繊維成分や粗大な粒子による疎水性多孔質膜24の流路閉塞を防止でき、蒸気透過機能が損なわれることがなく、懸濁液8の濃縮効率を高めることができることが確認された。   Such a value has been confirmed by the inventor's device and concentration experiment, and solves the above-described problems when the membrane distillation technique is used for concentration of the suspension 8. Therefore, if such conditions are set, blockage of the flow path of the hydrophobic porous membrane 24 due to fiber components and coarse particles contained in the suspension 8 can be prevented, and the vapor permeation function is not impaired, and the suspension is suspended. It was confirmed that the concentration efficiency of the liquid 8 can be increased.

この場合、懸濁液8の膜面線流速Vが懸濁液8の濃縮効率に関係する。そこで、原水ライン6からの懸濁液8の供給原水量が少ない場合には、バルブ20−2を開き、バルブ20−1を絞って通過量を減ずることにより、濃縮液12を原水ライン6側に戻し、懸濁液8に濃縮液12を加えた加算液を原水として膜蒸留装置4に循環させる。これにより、原水室26に流れる懸濁液8の循環量を調整でき、膜面線流速を高めることができるとともに、所定の値に制御できる。この場合、後述の原水室26の入口に濃縮液12を戻して原水室26に循環させてもよい。   In this case, the membrane surface flow velocity V of the suspension 8 is related to the concentration efficiency of the suspension 8. Therefore, when the supply raw water amount of the suspension 8 from the raw water line 6 is small, the valve 20-2 is opened, and the valve 20-1 is squeezed to reduce the passage amount, whereby the concentrate 12 is removed from the raw water line 6 side. The addition liquid obtained by adding the concentrated liquid 12 to the suspension 8 is circulated through the membrane distillation apparatus 4 as raw water. Thereby, the circulation amount of the suspension 8 flowing into the raw water chamber 26 can be adjusted, the membrane surface line flow velocity can be increased, and it can be controlled to a predetermined value. In this case, the concentrate 12 may be returned to the inlet of the raw water chamber 26 described later and circulated to the raw water chamber 26.

また、原水ライン6からの懸濁液8の供給原水量が多い場合にはたとえば、バルブ20−2を開き、原水ライン6側の懸濁液8に濃縮液回収ライン16から濃縮液12を加えて膜蒸留装置4に循環させることも可能である。   Further, when the amount of raw water supplied from the raw water line 6 is large, for example, the valve 20-2 is opened, and the concentrated liquid 12 is added from the concentrated liquid recovery line 16 to the suspension 8 on the raw water line 6 side. It is also possible to circulate through the membrane distillation apparatus 4.

図4は、懸濁液8の濃縮の処理手順を示している。この処理手順は、本発明の懸濁液の濃縮方法の一例である。   FIG. 4 shows a processing procedure for concentrating the suspension 8. This processing procedure is an example of the method for concentrating a suspension according to the present invention.

この処理手順では、懸濁液8の濃縮に際し、膜蒸留装置4の凝縮室28を減圧するとともに、冷却部34を低温状態に維持する(S11)。   In this processing procedure, when the suspension 8 is concentrated, the condensation chamber 28 of the membrane distillation apparatus 4 is decompressed and the cooling unit 34 is maintained at a low temperature (S11).

原水ライン6に流れる懸濁液8を熱交換部10で熱交換により低温加熱する(S12)。この低温加熱は、たとえば、数十〔℃〕から100〔℃〕未満の温度に懸濁液8を加熱する。   The suspension 8 flowing in the raw water line 6 is heated at a low temperature by heat exchange in the heat exchange unit 10 (S12). In this low-temperature heating, for example, the suspension 8 is heated to a temperature of several tens [° C.] to less than 100 [° C.].

加熱された懸濁液8から生じた蒸気30を原水室26から疎水性多孔質膜24を通して凝縮室28に流す(S13)。   The vapor 30 generated from the heated suspension 8 is caused to flow from the raw water chamber 26 to the condensing chamber 28 through the hydrophobic porous membrane 24 (S13).

疎水性多孔質膜24を通過した蒸気30は凝縮室28の冷却部34により冷やされて凝縮し、凝縮水14となって凝縮水排出ライン18から排出される(S14)。   The vapor 30 that has passed through the hydrophobic porous membrane 24 is cooled and condensed by the cooling unit 34 of the condensing chamber 28, becomes condensed water 14, and is discharged from the condensed water discharge line 18 (S 14).

そして、原水室26に供給される懸濁液8の原水供給量が適正かを判断する(S15)。原水供給量が適正であれば(S15のYES)、原水室26で濃縮された濃縮液12を濃縮液回収ライン16から送出する(S16)。これにより、懸濁液8の濃縮液12が回収される。   Then, it is determined whether the raw water supply amount of the suspension 8 supplied to the raw water chamber 26 is appropriate (S15). If the raw water supply amount is appropriate (YES in S15), the concentrate 12 concentrated in the raw water chamber 26 is sent out from the concentrate recovery line 16 (S16). Thereby, the concentrated liquid 12 of the suspension 8 is recovered.

原水供給量が少なければ(S15のNO)、バルブ20−2を開き、濃縮液12を濃縮液循環ライン22に流し、原水ライン6の懸濁液8に戻し、濃縮液12で増量された原水=懸濁液8+濃縮液12を原水室26に供給し(S17)、S13以下の処理を行う。これにより、同様に濃縮液12が回収される。   If the raw water supply amount is small (NO in S15), the valve 20-2 is opened, the concentrated liquid 12 is caused to flow into the concentrated liquid circulation line 22, returned to the suspension 8 of the raw water line 6, and the raw water increased in the concentrated liquid 12 = Suspension 8 + Concentrated liquid 12 is supplied to the raw water chamber 26 (S17), and processing from S13 onward is performed. Thereby, the concentrate 12 is similarly collected.

<第1の実施の形態の効果> <Effect of the first embodiment>

(1) 以上説明したように、膜蒸留技術を用いることにより、繊維分や粒子を含む懸濁液8を膜蒸留技術により濃縮することができる。   (1) As described above, by using the membrane distillation technique, the suspension 8 containing fiber and particles can be concentrated by the membrane distillation technique.

(2) 第1の実施の形態では、既述の課題を解決でき、従来の真空エバポレーターによる方法や膜分離法にはない優れた濃縮機能が得られる。   (2) In the first embodiment, the above-described problems can be solved, and an excellent concentration function not obtained by the conventional vacuum evaporator method or membrane separation method can be obtained.

(3) 第1の実施の形態から明らかなように、海水淡水化や純水製造や宇宙船内での尿からの水回収などに限定的に用いられていた膜蒸留技術を懸濁液8の濃縮に適用でき、上記課題を克服し、懸濁液8を効率的に濃縮でき、濃縮液12を回収できる。   (3) As is clear from the first embodiment, the membrane distillation technique used exclusively for seawater desalination, pure water production, water recovery from urine in a spacecraft, etc. is applied to the suspension 8 It can be applied to concentration, overcomes the above problems, can efficiently concentrate the suspension 8, and can recover the concentrated solution 12.

(4) 第1の実施の形態では、熱交換部10に通流させる熱媒HMは、廃熱源から得られる廃熱エネルギーを利用して加熱している。この熱媒HMの熱を熱交換して懸濁液8を低温加熱しているので、廃熱エネルギーの膜蒸留技術への適用など、その有効利用を拡大することができ、一層の省エネルギー化や省コスト化を図ることができ、環境保全や産業活性化に貢献することができる。   (4) In the first embodiment, the heat medium HM passed through the heat exchanging unit 10 is heated using waste heat energy obtained from a waste heat source. Since the heat of the heating medium HM is heat-exchanged to heat the suspension 8 at a low temperature, its effective use can be expanded, such as application of waste heat energy to membrane distillation technology, and further energy saving and Cost savings can be achieved, contributing to environmental conservation and industrial revitalization.

(5) 疎水性多孔質膜24を含む原水室26および凝縮室28の内部が減圧されているので、この減圧下では低温加熱された懸濁液8の沸点が下がることにより、懸濁液8の水分からの蒸発が促進される。このような減圧下による処理であるため、懸濁液8の加熱温度は100〔℃〕未満の比較的低い温度の加熱でよく、懸濁液8の加熱に工場廃熱などの各種の廃熱を熱源として有効に利用できる。   (5) Since the insides of the raw water chamber 26 and the condensing chamber 28 including the hydrophobic porous membrane 24 are depressurized, the boiling point of the suspension 8 heated at a low temperature lowers under this depressurization, whereby the suspension 8 Evaporation from water is promoted. Since the treatment is performed under such reduced pressure, the suspension 8 may be heated at a relatively low temperature of less than 100 [° C.], and various types of waste heat such as factory waste heat can be used for heating the suspension 8. Can be used effectively as a heat source.

(6) 原水室26に供給される懸濁液8が少ない場合には、濃縮液12を原水室26の入口または原水ライン6に循環させて原水室26に対する原水供給量を増量させることができ、原水室26における懸濁液8の膜面線流速を高め、しかも、懸濁液濃縮や疎水性多孔質膜24に対する蒸気通過に適正な膜面線流速に制御でき、懸濁液8の効率的な膜濃縮を行うことができる。   (6) When the suspension 8 supplied to the raw water chamber 26 is small, the concentrated liquid 12 can be circulated to the inlet of the raw water chamber 26 or the raw water line 6 to increase the supply amount of the raw water to the raw water chamber 26. Further, the membrane surface flow velocity of the suspension 8 in the raw water chamber 26 can be increased, and furthermore, the membrane surface flow velocity suitable for the concentration of the suspension and the passage of vapor to the hydrophobic porous membrane 24 can be controlled. Membrane concentration can be performed.

〔第2の実施の形態〕 [Second Embodiment]

この濃縮システム2は図5に示すように、膜蒸留装置4の前処理側に懸濁物除去手段の一例であるメッシュフィルター36を備え、メッシュフィルター36による透過処理を膜蒸留装置4の膜蒸留処理に組み合わせてもよい。図5において、図1と同一部分には同一符号を付してある。   As shown in FIG. 5, the concentration system 2 includes a mesh filter 36 which is an example of a suspension removing unit on the pretreatment side of the membrane distillation apparatus 4, and the permeation treatment by the mesh filter 36 is performed by the membrane distillation of the membrane distillation apparatus 4. You may combine with a process. In FIG. 5, the same parts as those in FIG.

この濃縮システム2では、膜蒸留装置4の前段に設置されたメッシュフィルター36に原水ライン6から懸濁液8が供給される。メッシュフィルター36のろ過で、懸濁液8から得られるろ液38が懸濁液ライン40により膜蒸留装置4に導入される。濃縮液回収ライン16と懸濁液ライン40との間には濃縮液循環ライン22−1、濃縮液回収ライン16と原水ライン6の間には濃縮液循環ライン22−2が備えられ、濃縮液循環ライン22−1には既述のバルブ20−2、濃縮液循環ライン22−2にはバルブ20−3が備えられている。   In the concentration system 2, the suspension 8 is supplied from the raw water line 6 to the mesh filter 36 installed at the front stage of the membrane distillation apparatus 4. By filtration through the mesh filter 36, the filtrate 38 obtained from the suspension 8 is introduced into the membrane distillation apparatus 4 through the suspension line 40. A concentrated liquid circulation line 22-1 is provided between the concentrated liquid recovery line 16 and the suspension line 40, and a concentrated liquid circulation line 22-2 is provided between the concentrated liquid recovery line 16 and the raw water line 6. The circulation line 22-1 is provided with the valve 20-2, and the concentrate circulation line 22-2 is provided with the valve 20-3.

メッシュフィルター36には膜蒸留装置4と同様に濃縮液回収ライン42が設けられ、この濃縮液回収ライン42にはバルブ20−4が備えられる。この濃縮液回収ライン42と原水ライン6との間には濃縮液循環ライン22−3が備えられ、この濃縮液循環ライン22−3にはバルブ20−5が設置される。   Similar to the membrane distillation apparatus 4, the mesh filter 36 is provided with a concentrated liquid recovery line 42, and the concentrated liquid recovery line 42 is provided with a valve 20-4. A concentrated liquid circulation line 22-3 is provided between the concentrated liquid recovery line 42 and the raw water line 6, and a valve 20-5 is installed in the concentrated liquid circulation line 22-3.

この実施の形態によれば、懸濁液8がメッシュフィルター36でろ過され、メッシュフィルター36から得られたろ液38を膜蒸留装置4に供給することができ、ろ液38から濃縮した濃縮液12が膜蒸留装置4で回収される。   According to this embodiment, the suspension 8 is filtered by the mesh filter 36, and the filtrate 38 obtained from the mesh filter 36 can be supplied to the membrane distillation apparatus 4, and the concentrated liquid 12 concentrated from the filtrate 38 can be supplied. Is recovered by the membrane distillation apparatus 4.

このようなメッシュフィルター36を前置した処理では、メッシュフィルター36のろ過により、原水である懸濁液8から数〔%〕〜数十〔%〕程度の懸濁物を除去できる。この懸濁物の除去により、膜蒸留装置4では懸濁物による流路閉塞や膜細孔の詰まりなどの影響を軽減できる。   In the treatment in which the mesh filter 36 is placed in advance, the suspension of about several [%] to several tens [%] can be removed from the suspension 8 which is raw water by filtration of the mesh filter 36. By removing the suspension, the membrane distillation apparatus 4 can reduce the influence of the suspension such as blockage of the channel and clogging of the membrane pores.

この場合、メッシュフィルター36の目開きは、原水の懸濁液8に含まれる懸濁物などの懸濁成分のサイズによって選定すればよい。懸濁液8にたとえば、果汁、スープ、エキスなど、生物由来成分を含む懸濁液を想定したメッシュフィルター36の目開きではたとえば、10〔μm〕以上、数〔mm〕以下であればよく、より好ましくは50〔μm〕以上、2000〔μm〕程度であればよいが、いずれにしても懸濁物の除去を想定すれば、そのサイズによって目開きを選定すればよい。   In this case, the opening of the mesh filter 36 may be selected according to the size of a suspended component such as a suspension contained in the raw water suspension 8. In the opening of the mesh filter 36 assuming a suspension containing biological components such as fruit juice, soup, extract, etc., for example, the suspension 8 may be 10 [μm] or more and several [mm] or less, More preferably, it is 50 [μm] or more and about 2000 [μm], but in any case, if removal of the suspended matter is assumed, the opening may be selected depending on the size.

この第2の実施の形態においても、第1の実施の形態と同様に原水ライン6に熱交換部10を備え、廃熱で加熱された熱媒HMの熱を懸濁液8に熱交換し、低温加熱された懸濁液8を原水室26に導入すればよい。   Also in the second embodiment, the heat exchange unit 10 is provided in the raw water line 6 as in the first embodiment, and the heat of the heating medium HM heated by waste heat is exchanged with the suspension 8. The suspension 8 heated at a low temperature may be introduced into the raw water chamber 26.

<第2の実施の形態の効果> <Effects of Second Embodiment>

(1) このようにメッシュフィルター36を併用すれば、高濃度で懸濁物を含む懸濁液8や、粗大な固形物を高濃度で含有する懸濁液8の濃縮を効率よく行うことができる。   (1) When the mesh filter 36 is used in combination, the suspension 8 containing the suspension at a high concentration and the suspension 8 containing a coarse solid at a high concentration can be efficiently concentrated. it can.

(2) メッシュフィルター36で得られる濃縮液をメッシュフィルター36の入口側の原水の懸濁液8に戻して懸濁液8として循環させれば、懸濁液8からの濃縮液12の回収率を高めることができる。   (2) If the concentrate obtained by the mesh filter 36 is returned to the suspension 8 of raw water on the inlet side of the mesh filter 36 and circulated as the suspension 8, the recovery rate of the concentrate 12 from the suspension 8 Can be increased.

〔第3の実施の形態〕 [Third Embodiment]

この濃縮システム2ではメッシュフィルター36に代え、図6に示すように、遠心分離機44を組み合わせてシステムを構成してもよい。図6において、図5と同一部分には同一符号を付してある。   In the concentration system 2, instead of the mesh filter 36, a system may be configured by combining a centrifuge 44 as shown in FIG. 6. In FIG. 6, the same parts as those in FIG.

この濃縮システム2では、膜蒸留装置4の前段に懸濁物除去手段の一例として遠心分離機44が設置され、この遠心分離機44に原水ライン6から懸濁液8が供給される。遠心分離機44で懸濁液8から分離された透過液46は懸濁液ライン40により膜蒸留装置4に導入される。その他の構成は、図5と同一であるのでその説明を割愛する。   In the concentration system 2, a centrifuge 44 is installed as an example of a suspension removing means in the front stage of the membrane distillation apparatus 4, and the suspension 8 is supplied to the centrifuge 44 from the raw water line 6. The permeate 46 separated from the suspension 8 by the centrifuge 44 is introduced into the membrane distillation apparatus 4 through the suspension line 40. Other configurations are the same as those in FIG.

この実施の形態によれば、懸濁液8に遠心分離機44で前処理が施され、遠心分離機44で得られた透過液46を膜蒸留装置4に供給することができ、透過液46から濃縮した濃縮液12が膜蒸留装置4で回収される。   According to this embodiment, the suspension 8 is pretreated by the centrifuge 44, and the permeate 46 obtained by the centrifuge 44 can be supplied to the membrane distillation apparatus 4. The concentrated liquid 12 concentrated from the above is recovered by the membrane distillation apparatus 4.

このような遠心分離機44で前処理すれば、遠心分離機44を透過させることにより、原水である懸濁液8から数〔%〕〜数十〔%〕程度の懸濁物を除去できる。この懸濁物の除去により、遠心分離機44によっても、膜蒸留装置4では懸濁物による影響を軽減できる。   If pretreatment is performed with such a centrifuge 44, a suspension of several [%] to several tens [%] can be removed from the suspension 8, which is raw water, by allowing the centrifuge 44 to pass through. By removing this suspension, the influence of the suspension can be reduced in the membrane distillation apparatus 4 also by the centrifuge 44.

この場合、遠心分離機44の目開きは、原水の懸濁液8に含まれる懸濁物などの懸濁成分のサイズによって選定すればよい。懸濁液8にたとえば、果汁、スープ、エキスなど、生物由来成分を含む懸濁液を想定した遠心分離機44においても、その目開きではたとえば、10〔μm〕以上、数〔mm〕以下であればよく、より好ましくは50〔μm〕以上、2000〔μm〕程度であればよいが、いずれにしても懸濁物の除去を想定すれば、そのサイズによって目開きを選定すればよい。   In this case, the opening of the centrifuge 44 may be selected according to the size of the suspended component such as the suspension contained in the raw water suspension 8. Even in the centrifugal separator 44 assuming a suspension 8 containing a biological component such as fruit juice, soup, extract, etc., the opening is 10 [μm] or more and several [mm] or less, for example. What is necessary is just to be 50 [μm] or more and about 2000 [μm], but in any case, if the removal of the suspended matter is assumed, the opening may be selected depending on the size.

また、遠心分離機44の遠心力は、原水である懸濁液8の性状に合わせて調整すればよく、懸濁液8にたとえば、果汁、スープ、エキスなど、生物由来成分を含む懸濁液を想定すれば、最大値として4000〔G〕ないし5000〔G〕以下とし、より好ましくは数百〔G〕から3000〔G〕であればよいが、いずれにしても懸濁物の除去を想定し、遠心力を選定すればよい。   The centrifugal force of the centrifuge 44 may be adjusted in accordance with the properties of the suspension 8 that is raw water, and the suspension 8 contains a biological component such as fruit juice, soup, extract, etc. Assuming that the maximum value is 4000 [G] to 5000 [G] or less, more preferably from several hundred [G] to 3000 [G], in any case, the removal of the suspended matter is assumed. The centrifugal force may be selected.

この第3の実施の形態においても、第1の実施の形態と同様に原水ライン6に熱交換部10を備え、廃熱で加熱された熱媒HMの熱を懸濁液8に熱交換し、低温加熱された懸濁液8を原水室26に導入すればよい。   Also in the third embodiment, as in the first embodiment, the raw water line 6 includes the heat exchanging unit 10, and heat of the heating medium HM heated by waste heat is exchanged with the suspension 8. The suspension 8 heated at a low temperature may be introduced into the raw water chamber 26.

<第3の実施の形態の効果> <Effect of the third embodiment>

(1) このように遠心分離機44を併用すれば、高濃度で懸濁物を含む懸濁液8や、粗大な固形物を高濃度で含有する懸濁液8の濃縮を効率よく行うことができる。   (1) When the centrifuge 44 is used in this way, the suspension 8 containing the suspension at a high concentration and the suspension 8 containing the coarse solid at a high concentration can be efficiently concentrated. Can do.

(2) 遠心分離機44で得られる濃縮液を遠心分離機44の入口側の原水の懸濁液8に戻して懸濁液8として循環させれば、第2の実施の形態と同様に、懸濁液8からの濃縮液12の回収率を高めることができる。   (2) If the concentrate obtained by the centrifuge 44 is returned to the suspension 8 of the raw water on the inlet side of the centrifuge 44 and circulated as the suspension 8, the same as in the second embodiment, The recovery rate of the concentrated liquid 12 from the suspension 8 can be increased.

〔第4の実施の形態〕 [Fourth Embodiment]

この濃縮システム2は図7に示すように、メッシュフィルター36および遠心分離機44を組み合わせてシステムを構成してもよい。図7において、図5または図6と同一部分には同一符号を付してある。   As shown in FIG. 7, the concentration system 2 may be configured by combining a mesh filter 36 and a centrifuge 44. In FIG. 7, the same parts as those in FIG. 5 or FIG.

この濃縮システム2では、膜蒸留装置4の前段に遠心分離機44が設置され、この遠心分離機44の前段にメッシュフィルター36が設置されている。第1の原水ライン6−1から原水である懸濁液8が供給され、第2の原水ライン6−2には同様に懸濁液8が供給される。   In the concentration system 2, a centrifuge 44 is installed in front of the membrane distillation apparatus 4, and a mesh filter 36 is installed in front of the centrifuge 44. Suspension 8 that is raw water is supplied from the first raw water line 6-1, and similarly, the suspension 8 is supplied to the second raw water line 6-2.

メッシュフィルター36のろ過で、懸濁液8から分離されたろ液は、既述の濃縮液12としてバルブ20−6を開くことにより、濃縮液ライン48−1から回収される。また、この濃縮液12はバルブ20−7を開くことにより濃縮液ライン48−2から懸濁液ライン40に導かれ、遠心分離機44の透過液とともに膜蒸留装置4の原水室26に導入される。この場合、メッシュフィルター36で得られる濃縮液12の回収または膜蒸留装置4への供給はバルブ20−6、20−7の開度によって調整することができる。また、バルブ20−7を開き、バルブ20−6を閉じれば、メッシュフィルター36のろ過で得られたろ液38を懸濁液ライン40のみに加えることができる。   The filtrate separated from the suspension 8 by the filtration of the mesh filter 36 is recovered from the concentrate line 48-1 by opening the valve 20-6 as the concentrate 12 described above. The concentrated liquid 12 is led from the concentrated liquid line 48-2 to the suspension line 40 by opening the valve 20-7, and introduced into the raw water chamber 26 of the membrane distillation apparatus 4 together with the permeated liquid of the centrifuge 44. The In this case, the recovery of the concentrate 12 obtained by the mesh filter 36 or the supply to the membrane distillation apparatus 4 can be adjusted by the opening degree of the valves 20-6 and 20-7. Further, if the valve 20-7 is opened and the valve 20-6 is closed, the filtrate 38 obtained by the filtration of the mesh filter 36 can be added only to the suspension line 40.

メッシュフィルター36では懸濁液8のろ過によって濃縮残渣50が得られ、この濃縮残渣50が濃縮残渣回収ライン52から回収される。この場合、懸濁液8に多くの懸濁物が含まれる場合には、メッシュフィルター36のろ過でその懸濁物を濃縮残渣50として懸濁液8から除き、この懸濁液8を膜蒸留装置4に導入でき、膜蒸留装置4に対する懸濁物の影響を回避でき、効率的な濃縮が行える。   In the mesh filter 36, the concentrated residue 50 is obtained by filtering the suspension 8, and this concentrated residue 50 is recovered from the concentrated residue recovery line 52. In this case, when the suspension 8 contains many suspensions, the suspension is removed from the suspension 8 as a concentrated residue 50 by filtration through a mesh filter 36, and the suspension 8 is subjected to membrane distillation. It can be introduced into the apparatus 4, the influence of the suspension on the membrane distillation apparatus 4 can be avoided, and efficient concentration can be performed.

遠心分離機44では、懸濁液8から濃縮液12が分離され、バルブ20−4を開くことにより濃縮液回収ライン42から回収される。また、この濃縮液12は濃縮液循環ライン54からバルブ20−5を開くことによりメッシュフィルター36に供給され、メッシュフィルター36内の懸濁液8に混合させることができる。   In the centrifuge 44, the concentrate 12 is separated from the suspension 8, and is recovered from the concentrate recovery line 42 by opening the valve 20-4. The concentrate 12 is supplied to the mesh filter 36 by opening the valve 20-5 from the concentrate circulation line 54, and can be mixed with the suspension 8 in the mesh filter 36.

このように、膜蒸留装置4とメッシュフィルター36および遠心分離機44を組み合わせることにより、懸濁液8から濃縮液12を回収するとともに、凝縮水14および濃縮残渣50を取り出すことができる。   Thus, by combining the membrane distillation apparatus 4, the mesh filter 36, and the centrifuge 44, the concentrated liquid 12 can be recovered from the suspension 8, and the condensed water 14 and the concentrated residue 50 can be taken out.

この実施の形態においても、懸濁液8にたとえば、果汁、スープ、エキスなど、生物由来成分を含む懸濁液を想定したメッシュフィルター36または遠心分離機44においても、その目開きではたとえば、10〔μm〕以上、数〔mm〕以下であればよく、より好ましくは50〔μm〕以上、2000〔μm〕程度であればよいが、いずれにしても懸濁物の除去を想定すれば、そのサイズによって目開きを選定すればよい。また、遠心分離機44の遠心力については、第3の実施の形態と同様に設定すればよい。   Also in this embodiment, even in the mesh filter 36 or the centrifuge 44 that assumes a suspension 8 containing a biological component such as fruit juice, soup, extract, etc. [Μm] or more and several [mm] or less, more preferably 50 [μm] or more and about 2000 [μm]. What is necessary is just to select an opening according to size. Moreover, what is necessary is just to set about the centrifugal force of the centrifuge 44 similarly to 3rd Embodiment.

また、懸濁液8中の懸濁物質の濃度や性状によって、メッシュフィルター36または遠心分離機44に代え精密ろ過膜や限外ろ過膜を用いてもよく、これらをメッシュフィルター36または遠心分離機44のいずれか一方または双方と組み合わせて用いてもよい。   Further, depending on the concentration and properties of the suspended substance in the suspension 8, a microfiltration membrane or an ultrafiltration membrane may be used instead of the mesh filter 36 or the centrifuge 44, and these may be used as the mesh filter 36 or the centrifuge. 44 may be used in combination with either one or both.

この第4の実施の形態においても、第1の実施の形態と同様に原水ライン6に熱交換部10を備え、廃熱で加熱された熱媒HMの熱を懸濁液8に熱交換し、低温加熱された懸濁液8を原水室26に導入すればよい。   Also in the fourth embodiment, the raw water line 6 includes the heat exchanging unit 10 as in the first embodiment, and heat of the heating medium HM heated by waste heat is exchanged with the suspension 8. The suspension 8 heated at a low temperature may be introduced into the raw water chamber 26.

<第4の実施の形態の効果> <Effect of the fourth embodiment>

(1) このようにメッシュフィルター36および遠心分離機44を併用すれば、高濃度で懸濁物を含む懸濁液8や、粗大な固形物を高濃度で含有する懸濁液8から固形物などを取り除き、懸濁液8の濃縮をより効率よく行うことができる。   (1) If the mesh filter 36 and the centrifuge 44 are used in combination, the suspension 8 containing a suspension at a high concentration or the suspension 8 containing a coarse solid at a high concentration is converted into a solid. The suspension 8 can be concentrated more efficiently.

(2) メッシュフィルター36および遠心分離機44で得られる濃縮液をメッシュフィルター36の入口側の原水の懸濁液8に戻して懸濁液8として循環させれば、第2または第3の実施の形態の効果を超える、懸濁液8からの濃縮液12の回収率をより高めることができる。
(2) If the concentrate obtained by the mesh filter 36 and the centrifuge 44 is returned to the raw water suspension 8 on the inlet side of the mesh filter 36 and circulated as the suspension 8, the second or third implementation The recovery rate of the concentrated liquid 12 from the suspension 8 that exceeds the effect of the form can be further increased.

<実施例1> <Example 1>

この実施例では、温州ミカンを搾汁後に篩別し、この液体からパルプ懸濁物を40〔%〕程度除去したものを原水とし、これを既述の懸濁液8とした。この懸濁液8を屈折率計で測定したところ、原水糖度は9〔%〕であった。   In this example, Satsuma mandarin was squeezed out after squeezing, and about 40 [%] of the pulp suspension was removed from this liquid, which was used as raw water. When this suspension 8 was measured with a refractometer, the raw water sugar content was 9%.

この懸濁液8を既述の膜蒸留装置4で、原水流路幅5〔mm〕、膜面線流速0.5〔m/s〕に設定して膜蒸留濃縮を実施した。   This suspension 8 was subjected to membrane distillation concentration using the membrane distillation apparatus 4 described above, with the raw water channel width set to 5 [mm] and the membrane surface flow velocity 0.5 [m / s].

この実施例によれば、原水流路の閉塞は確認されなかった。濃縮液を屈折率計で測定したところ、糖度52〔%〕まで濃縮できた。   According to this example, no blockage of the raw water channel was confirmed. When the concentrate was measured with a refractometer, it could be concentrated to a sugar content of 52%.

<実施例2> <Example 2>

この実施例2では実施例1と同様の懸濁液8を用いた。すなわち、温州ミカンを搾汁後、篩別し、パルプ懸濁物を40〔%〕程度除去したものを原水とし、これを懸濁液8とした。この懸濁液8の原水糖度は9〔%〕である。   In Example 2, the same suspension 8 as in Example 1 was used. That is, after squeezing Satsuma mandarin, it was sieved, and about 40 [%] of pulp suspension was removed as raw water. The suspension 8 has a raw water sugar content of 9%.

そして、この実施例2では、原水流路幅0.5〔mm〕、膜面線流速5〔m/s〕で設定し、膜蒸留濃縮を実施した。   In Example 2, the raw water channel width was set to 0.5 [mm] and the membrane surface line flow velocity was set to 5 [m / s], and membrane distillation concentration was performed.

この実施例2では、原水流路に閉塞が生じたものの、濃縮液を屈折率計で測定したところ、糖度10.5〔%〕まで濃縮できたものの、既述の実施例1の糖度に達しなかった。つまり、原水流路幅0.5〔mm〕、膜面線流速5〔m/s〕が濃縮効率に影響を与えており、懸濁液8の流路幅や膜面線流速を調整し、懸濁液8の導入量を制御することにより、濃縮濃度が得られることが確認された。   In Example 2, although the raw water flow path was clogged, the concentrated solution was measured with a refractometer, and although it was concentrated to a sugar content of 10.5 [%], the sugar content of Example 1 described above was reached. There wasn't. That is, the raw water flow path width 0.5 [mm] and the membrane surface flow velocity 5 [m / s] affect the concentration efficiency, and the suspension 8 flow passage width and membrane surface flow velocity are adjusted. It was confirmed that a concentrated concentration was obtained by controlling the amount of suspension 8 introduced.

〔他の実施の形態〕 [Other Embodiments]

(1) 上記実施の形態では疎水性多孔質膜24に隣接して凝縮室28を設置したが、この凝縮室28を疎水性多孔質膜24から離間した位置に配置し、疎水性多孔質膜24を通過させた蒸気30を凝縮室28に導いて凝縮する構成としてもよい。   (1) In the above embodiment, the condensing chamber 28 is installed adjacent to the hydrophobic porous membrane 24. However, the condensing chamber 28 is disposed at a position spaced from the hydrophobic porous membrane 24, and the hydrophobic porous membrane is arranged. It is good also as a structure which guides the vapor | steam 30 which passed 24 to the condensation chamber 28, and condenses.

(2) 上記実施の形態では原水ライン6に熱交換部10を備え、廃熱を熱媒HMで熱交換部10に導き、懸濁液8に熱交換しているが、熱交換部10は既述のように膜蒸留装置4側に設置してもよいし、廃熱源側に設置してもよい。つまり、廃熱源側に備えた熱交換部に原水ライン6により導いた懸濁液を廃熱により熱交換し、懸濁液8を低温加熱する構成であってもよい。   (2) In the above embodiment, the raw water line 6 is provided with the heat exchanging unit 10 and the waste heat is guided to the heat exchanging unit 10 with the heat medium HM and is exchanged with the suspension 8. As described above, it may be installed on the membrane distillation apparatus 4 side or on the waste heat source side. That is, a configuration may be employed in which the suspension guided by the raw water line 6 is exchanged with waste heat to the heat exchange unit provided on the waste heat source side, and the suspension 8 is heated at a low temperature.

(3) 懸濁液8から膜濃縮によって得られた凝縮水14は、工業用水や飲料などの用途に用いてもよい。   (3) The condensed water 14 obtained by membrane concentration from the suspension 8 may be used for industrial water or beverages.

以上説明したように、懸濁液の濃縮システムおよび濃縮方法の最も好ましい実施の形態等について説明した。本発明は、上記記載に限定されるものではない。特許請求の範囲に記載され、または発明を実施するための形態に開示された発明の要旨に基づき、当業者において様々な変形や変更が可能である。斯かる変形や変更が、本発明の範囲に含まれることは言うまでもない。
As described above, the most preferred embodiment of the suspension concentration system and concentration method has been described. The present invention is not limited to the above description. Various modifications and changes can be made by those skilled in the art based on the gist of the invention described in the claims or disclosed in the embodiments for carrying out the invention. It goes without saying that such modifications and changes are included in the scope of the present invention.

本発明の懸濁液の濃縮システムおよび濃縮方法によれば、果汁、スープ、エキスなど、生物由来成分を含む懸濁液を膜濃縮により効率よく濃縮することができ、膜濃縮および廃熱利用技術として広く利用することができる。
According to the suspension concentration system and concentration method of the present invention, a suspension containing biological components such as fruit juice, soup, and extract can be efficiently concentrated by membrane concentration. Can be widely used as.

2 濃縮システム
4 膜蒸留装置
6 原水ライン
6−1 第1の原水ライン
6−2 第2の原水ライン
8 懸濁液
10 熱交換部
12 濃縮液
14 凝縮水
16 濃縮液回収ライン
18 凝縮水排出ライン
20−1 第1のバルブ
20−2 第2のバルブ
20−3、20−4、20−5、20−6、20−7 バルブ
22、22−1、22−2、22−3 濃縮液循環ライン
24 疎水性多孔質膜
26 原水室
28 凝縮室
30 蒸気
32 減圧装置
34 冷却部
35 流路
36 メッシュフィルター
38 ろ液
40 懸濁液ライン
42 濃縮液回収ライン
44 遠心分離機
46 透過液
48−1、48−2 懸濁液ライン
50 濃縮残渣
52 濃縮残渣回収ライン
54 濃縮液循環ライン

2 Concentration System 4 Membrane Distillation Device 6 Raw Water Line 6-1 First Raw Water Line 6-2 Second Raw Water Line 8 Suspension 10 Heat Exchanger 12 Concentrated Liquid 14 Condensed Water 16 Concentrated Liquid Recovery Line 18 Condensed Water Discharge Line 20-1 1st valve 20-2 2nd valve 20-3, 20-4, 20-5, 20-6, 20-7 Valve 22, 22-1, 22-2, 22-3 Concentrated liquid circulation Line 24 Hydrophobic porous membrane 26 Raw water chamber 28 Condensing chamber 30 Steam 32 Depressurizer 34 Cooling unit 35 Channel 36 Mesh filter 38 Filtrate 40 Suspension line 42 Concentrated liquid recovery line 44 Centrifuge 46 Permeate 48-1 48-2 Suspension line 50 Concentrated residue 52 Concentrated residue recovery line 54 Concentrated liquid circulation line

Claims (9)

疎水性多孔質膜を挟んで原水部と凝縮部とを備え、
前記凝縮部を減圧状態に維持し、かつ前記凝縮部に冷却手段を備え、
100〔℃〕未満に加熱された懸濁液を前記原水部に導入し、該懸濁液の蒸気を前記疎水性多孔質膜に透過させて前記凝縮部で凝縮し、前記懸濁液の濃縮液を生成するとともに、
該濃縮液を回収する濃縮液回収ラインに設置され、該濃縮液回収ラインに流す前記濃縮液の流量を調整する第1のバルブと、
前記濃縮液回収ラインを流れる前記濃縮液の一部または全部を前記原水部の前記懸濁液の導入側に循環させる循環経路に設置され、該循環経路内の流量を調整する第2のバルブと、
を備え、前記原水部への前記懸濁液の供給状態の判断結果に応じて前記第1のバルブと前記第2のバルブの開閉を制御し、前記懸濁液に前記濃縮液を混合させて前記原水部に循環させることを特徴とする懸濁液の濃縮システム。
It has a raw water part and a condensation part across a hydrophobic porous membrane,
Maintaining the condensing part in a decompressed state, and providing the condensing part with cooling means;
Suspension heated to less than 100 [° C.] is introduced into the raw water part, and vapor of the suspension is allowed to permeate the hydrophobic porous membrane and condensed in the condensing part, and the suspension is concentrated. Producing liquid ,
A first valve installed in a concentrate recovery line for recovering the concentrate and adjusting a flow rate of the concentrate flowing through the concentrate recovery line;
A second valve that is installed in a circulation path for circulating a part or all of the concentrate flowing through the concentrate recovery line to the suspension introduction side of the raw water section, and that adjusts a flow rate in the circulation path; ,
And controlling the opening and closing of the first valve and the second valve according to the determination result of the supply state of the suspension to the raw water section, and mixing the concentrate with the suspension A suspension concentration system, characterized by being circulated in the raw water section .
前記懸濁液は、果汁、スープ、エキスなど、生物由来成分を含む液体であることを特徴とする請求項1に記載の懸濁液の濃縮システム。   The suspension concentration system according to claim 1, wherein the suspension is a liquid containing biological components such as fruit juice, soup, and extract. 前記懸濁液の流路幅が1〔mm〕以上、30〔mm〕以下とし、より好ましくは3〔mm〕以上、20〔mm〕以下とすることを特徴とする請求項1または請求項2に記載の懸濁液の濃縮システム。   The flow path width of the suspension is 1 [mm] or more and 30 [mm] or less, more preferably 3 [mm] or more and 20 [mm] or less. A suspension concentration system as described in 1. 前記懸濁液の膜面線流速が0.01〔m/s〕以上、5〔m/s〕以下とし、より好ましくは0.05〔m/s〕以上、2〔m/s〕以下としたことを特徴とする請求項1ないし請求項3の何れか1項に記載の懸濁液の濃縮システム。   The membrane surface flow velocity of the suspension is 0.01 [m / s] or more and 5 [m / s] or less, more preferably 0.05 [m / s] or more and 2 [m / s] or less. The suspension concentration system according to any one of claims 1 to 3, wherein the suspension concentration system is provided. さらに、前記原水部に導入する前記懸濁液を廃熱で加熱する加熱手段を備えることを特徴とする請求項1ないし請求項4の何れか1項に記載の懸濁液の濃縮システム。   The suspension concentration system according to any one of claims 1 to 4, further comprising heating means for heating the suspension introduced into the raw water section with waste heat. 前記第2のバルブの開度制御により前記懸濁液の流量を増減させて、前記原水部内に流れる前記懸濁液の膜面線流速を適正範囲に調整することを特徴とする請求項1ないし請求項5の何れか1項に記載の懸濁液の濃縮システム。The flow rate of the suspension is increased or decreased by controlling the opening degree of the second valve, and the membrane surface flow velocity of the suspension flowing in the raw water portion is adjusted to an appropriate range. The suspension concentration system according to claim 5. さらに、前記懸濁液から懸濁物を除く懸濁物除去手段を備え、この懸濁物除去手段で前記懸濁物が除かれた懸濁液を前記原水部に導入することを特徴とする請求項1ないし請求項6の何れか1項に記載の懸濁液の濃縮システム。   Furthermore, a suspension removing means for removing the suspension from the suspension is provided, and the suspension from which the suspension has been removed by the suspension removing means is introduced into the raw water portion. The suspension concentration system according to any one of claims 1 to 6. 前記懸濁物除去手段がフィルターまたは遠心分離機の何れか一方または双方を含むことを特徴とする請求項7に記載の懸濁液の濃縮システム。   The suspension concentration system according to claim 7, wherein the suspension removing means includes one or both of a filter and a centrifuge. 疎水性多孔質膜を挟んで原水部と凝縮部とを設置し、前記凝縮部を減圧状態に維持し、かつ前記凝縮部に冷却手段を設置し、100〔℃〕未満に加熱された懸濁液を前記原水部に導入する工程と、
該懸濁液の蒸気を前記疎水性多孔質膜に透過させて前記凝縮部で凝縮し、前記懸濁液の濃縮液を生成する工程と、
前記原水部への前記懸濁液の供給状態の判断結果に応じて、前記濃縮液を回収する濃縮液回収ラインに流す前記濃縮液の流量を調整する第1のバルブと、前記原水部の前記懸濁液の導入側に前記濃縮液を循環させる循環経路に流す前記凝縮液の流量を調整する第2のバルブの開閉を制御して、前記懸濁液に前記濃縮液を混合させて前記原水部に循環させる工程と
を含むことを特徴とする懸濁液の濃縮方法。
Suspension heated below 100 [° C.] by installing a raw water part and a condensing part across a hydrophobic porous membrane, maintaining the condensing part under reduced pressure, and installing a cooling means in the condensing part Introducing the liquid into the raw water part;
Allowing the vapor of the suspension to pass through the hydrophobic porous membrane and condensing in the condensing unit to produce a concentrated liquid of the suspension;
A first valve that adjusts a flow rate of the concentrate to flow to a concentrate recovery line for recovering the concentrate according to a determination result of a supply state of the suspension to the raw water portion; The raw water is mixed by controlling the opening and closing of a second valve for adjusting the flow rate of the condensate flowing in a circulation path for circulating the concentrate on the introduction side of the suspension, and mixing the concentrate with the suspension. A process of circulating to the part ,
A method for concentrating a suspension, comprising:
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