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JP6252764B2 - Molding method of square can - Google Patents
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JP6252764B2 - Molding method of square can - Google Patents

Molding method of square can Download PDF

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JP6252764B2
JP6252764B2 JP2014036245A JP2014036245A JP6252764B2 JP 6252764 B2 JP6252764 B2 JP 6252764B2 JP 2014036245 A JP2014036245 A JP 2014036245A JP 2014036245 A JP2014036245 A JP 2014036245A JP 6252764 B2 JP6252764 B2 JP 6252764B2
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cylindrical
rectangular
forming
square
corner
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JP2015160222A (en
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具実 小林
具実 小林
尚也 松本
尚也 松本
武志 藍原
武志 藍原
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Toyo Seikan Group Holdings Ltd
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Priority to JP2014036245A priority Critical patent/JP6252764B2/en
Priority to KR1020167025621A priority patent/KR101878767B1/en
Priority to CN201580009140.8A priority patent/CN106102951B/en
Priority to PCT/JP2015/055584 priority patent/WO2015129798A1/en
Priority to US15/121,144 priority patent/US10525520B2/en
Priority to EP15755971.7A priority patent/EP3112043B1/en
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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Description

本発明は、角形缶の成形方法、特に有底の円筒缶から角形缶を成形する方法に関する。   The present invention relates to a method for forming a square can, and more particularly to a method for forming a square can from a bottomed cylindrical can.

従来、金属製の角形缶の製造は、2ピース缶の場合、ブランクを絞り・再絞り成形して有底の円筒缶を成形し、該円筒缶を角形ダイと角形パンチで角形缶に成形する方法が一般に知られている(例えば、特許文献1)。また、3ピース缶としての無底の角形缶胴の成形方法として、シーム接合した無底の円筒体を断面山形状の加工面を有する外型により円筒体を内側方向に押圧して側壁部を形成するとともに、先端に断面円弧状の加工面を有する内型により角部となる円筒体の一部を外側方向に押圧して角部を成形する方法が知られている(特許文献2)。後者の方法は、有底円筒缶から角形缶の成形への適用は想定されてなく、適用は難しい。   Conventionally, in the case of a metal square can, in the case of a two-piece can, a blank can is drawn and redrawn to form a bottomed cylindrical can, and the cylindrical can is formed into a square can with a square die and a square punch. A method is generally known (for example, Patent Document 1). In addition, as a method for forming a bottomless rectangular can body as a three-piece can, a bottomless cylindrical body that is seam-bonded is pressed inward by an outer mold having a cross-sectionally shaped processing surface, and the side wall portion is A method is known in which a corner is formed by pressing a part of a cylindrical body that forms a corner with an inner mold having a processed surface having a circular arc cross section at the tip while forming the corner (Patent Document 2). The latter method is not expected to be applied to molding a rectangular can from a bottomed cylindrical can, and is difficult to apply.

特開2010−167459号公報JP 2010-167659 A 特開2011−50979号公報JP2011-50979A

前記従来の有底円筒缶を角形缶に成形する方法は、缶底部を円形から角形へ変形するに際して、必然的に角部及び直線部となるところとが不均一な伸び・変形が生じるため、それが缶胴側壁面に影響し側壁面に曲がりや歪みが生じる問題点がある。
一方、近年金属缶により美麗な印刷や塗装を施して加飾した加飾缶が流通している。円筒缶の場合それらの加飾は多色の曲面印刷により一工程で行うことができるが、角形缶の場合円筒缶と同様な加飾品質を得るためには4面別々に印刷する必要がある。その場合缶の位置決め等複雑な印刷工程及び装置が必要となり、円筒缶と比較して生産性が悪化すると共に専用の加飾設備を設けなければならない。それを回避するために、例えば図14(b−1)に示すように円筒缶の状態で曲面印刷により缶胴を加飾し、その後該円筒缶を角形缶に成形する方法が考えられるが、缶底を有する円筒缶(いわゆる2ピース缶)の場合、上記従来の方法で円筒缶から角形缶に成形すると、缶底の一部が側壁へ回り込み側壁の加飾面に同図(b−2)に示すように歪みが生じて変形し、高品位な加飾が得られていないという問題点がある。さらに、この問題点を回避するために、上記歪みをあらかじめ補正した印刷画面を用い、上記成形後に最終目的の印刷画面を得る方法が考えられるが、現実的には材料の異方性または不均一性などの不安定要因によって、高精度な加飾を得ることが困難である。陳列性の観点から円筒缶と角形缶を比較した場合、円筒缶の場合は常に製品名などを正面に向けて陳列することは正確な位置決め操作を要し作業性が悪いのに対し、角形缶は容易に製品名などを手前に向けて陳列することができ、且つ隙間なく陳列できるので、収納効率が高いという利点を有するが、前記理由で高品位な加飾を有する角形缶は得られていない。
そこで、本発明は、角形缶であっても成形後に缶胴加飾面に曲がりや歪みを生じさせずに円筒缶と同等の加飾効果と、高い生産性が得られるような角形缶の成形方法を提供することを目的とするものである。
In the method of forming the conventional bottomed cylindrical can into a square can, when the can bottom portion is deformed from a circle to a square shape, the corner and the straight portion are inevitably elongated and deformed. This affects the side wall surface of the can body and causes a problem that the side wall surface is bent or distorted.
On the other hand, in recent years, decorative cans decorated with beautiful printing and painting with metal cans are in circulation. In the case of a cylindrical can, these decorations can be performed in one step by multi-colored curved surface printing, but in the case of a rectangular can, in order to obtain the same decoration quality as a cylindrical can, it is necessary to print four sides separately. . In that case, a complicated printing process and apparatus such as positioning of the can are required, and productivity is deteriorated as compared with the cylindrical can, and a dedicated decoration facility must be provided. In order to avoid this, for example, a method of decorating a can body by curved surface printing in the state of a cylindrical can as shown in FIG. 14 (b-1) and then forming the cylindrical can into a rectangular can is considered. In the case of a cylindrical can having a can bottom (a so-called two-piece can), when the cylindrical can is formed into a rectangular can by the above-described conventional method, a part of the can bottom wraps around the side wall to the decorative surface of the side wall (b-2). ), There is a problem that distortion occurs and the shape is deformed, and high-quality decoration is not obtained. Furthermore, in order to avoid this problem, a method of obtaining a final print screen after the molding using a print screen in which the distortion is corrected in advance can be considered, but in reality, the material is anisotropic or non-uniform. It is difficult to obtain highly accurate decoration due to instability factors such as sex. When comparing cylindrical cans and square cans from the viewpoint of display properties, it is always difficult to display product names etc. facing the front in the case of cylindrical cans. Can be easily displayed with the product name facing forward, and can be displayed without gaps, and has the advantage of high storage efficiency. However, for the above reasons, a rectangular can with high-quality decoration has been obtained. Absent.
Therefore, the present invention can form a rectangular can that can obtain a decorative effect equivalent to that of a cylindrical can and high productivity without causing bending or distortion in the decorative surface of the can body even after forming the rectangular can. It is intended to provide a method.

有底円筒缶を角形ダイで角形缶に成形する場合に缶胴(加飾面)に歪みが生じる原因について研究した結果、図15に模式図で示すように、円筒缶Aの缶底を角形缶Bの缶底に成形するに際して、角形缶の角部B−1となる円筒缶の部分A−1は角形缶の角部B−1になっても移動量がわずかである。それに対し、直線部B−2となる部分A−2は角形缶Bの外側に位置するので、部分A−2が角形ダイへ押し込まれた際、縮径に伴う余る缶底材料の一部が側壁へ回り込み、それらが原因となって側壁に歪みや変形が発生する。本発明は、該知見に基づきさらに研究した結果、到達したものである。
すなわち、上記課題を解決する本発明の角形缶の製造方法は、缶底を有する円筒缶を横断面において直線部と角部を有する角形缶に成形する角形缶の成形方法において、角形缶の横断面に相当する形状を有する缶底において直線部となる予定の円筒缶の缶底外周部分を半径方向内方に移動する手段と、角形缶の缶底において角部となる予定の円筒缶の該缶底外周を半径方向外方へ移動する手段とにより、缶底部外周の形状を角形缶の横断面に相当する形状に変形し、変形前と変形後の缶胴の周長が実質的に変わらないことを特徴とするものである。
上記構成を採用することによって、缶胴側壁は単に曲げられるだけとなり、加飾面に変形が生じなくなる。
As a result of studying the cause of distortion in the can body (decorative surface) when forming a bottomed cylindrical can into a square can with a square die, as shown in the schematic diagram of FIG. When the can B is molded into the bottom of the can B, the amount of movement of the cylindrical can portion A-1 that becomes the corner portion B-1 of the square can is small even when the corner portion B-1 of the square can is formed. On the other hand, since the portion A-2 that becomes the straight portion B-2 is located outside the rectangular can B, when the portion A-2 is pushed into the rectangular die, a part of the remaining can bottom material accompanying the diameter reduction is obtained. It wraps around the side walls and causes them to be distorted and deformed. The present invention has been achieved as a result of further research based on this finding.
That is, the manufacturing method of the rectangular can of the present invention that solves the above-described problem is a method of forming a rectangular can having a can bottom and forming a rectangular can having a straight portion and a rectangular portion in a cross section. Means for moving the outer periphery of the cylindrical bottom of the cylindrical can that is to be a straight portion in the bottom of the can having a shape corresponding to the surface, and the cylindrical can that is to be a corner at the bottom of the rectangular can By means of moving the outer periphery of the can bottom radially outward, the shape of the outer periphery of the can bottom is transformed into a shape corresponding to the cross-section of the square can, and the circumference of the can body before and after the deformation is substantially changed. It is characterized by not.
By employ | adopting the said structure, a can barrel side wall will only be bent and a deformation | transformation will not arise in a decorating surface.

従って、角形成形前の円筒缶に加飾を施すことによって、円筒缶に施した美麗な加飾面を維持することができ、効率的に加飾された角形缶を得ることができる。
そして、前記角形缶の製造方法において、前記角形缶の缶底において、直線部となる予定の円筒缶の缶底外周部分を半径方向内方へ該缶底の一部を半径方向内方へ移動する際、缶底の一部に凸部を形成することによって、直線部に変形部分の材料の一部を凸部に吸収することができ、より良好に成形することができ、望ましい。
また、前記角形缶の缶底において角部となる予定の円筒缶の缶底の一部に材料供給部が形成されており、該材料供給部を缶内に挿入された圧潰手段により押しながら、前記角形缶の缶底において角部となる予定の円筒缶の缶底外周を半径方向外方へ移動することによって、側壁部に歪みを与えることなく、角部が良好に成形できる。
Therefore, by decorating the cylindrical can before the square forming shape, it is possible to maintain a beautiful decorative surface applied to the cylindrical can, and to obtain an efficiently decorated rectangular can.
And in the manufacturing method of the said square can, in the can bottom of the said square can, the can bottom outer peripheral part of the cylindrical can scheduled to become a straight part moves radially inward, and a part of the can bottom moves radially inward In this case, it is desirable that a convex part is formed on a part of the bottom of the can so that a part of the material of the deformed part can be absorbed by the convex part in the linear part and can be molded better.
In addition, a material supply part is formed on a part of the bottom of the cylindrical can that is supposed to be a corner in the can bottom of the square can, and while pressing the material supply part by a crushing means inserted into the can, By moving the outer periphery of the cylindrical bottom of the cylindrical can, which is supposed to be a corner at the bottom of the rectangular can, the corner can be satisfactorily formed without giving distortion to the side wall.

さらに、前記角形缶の成形方法において、円筒缶の缶底外周部分を半径方向内方に移動する手段による直線部成形と、円筒缶の缶底外周部分を半径方向外方に移動する手段による角部成形とを同一行程で行うことや、円筒缶の缶底外周部分を半径方向内方に移動する手段を押圧具により行うことで、効率的に成形することができる。
また、角形缶の成形方法において、前記押圧具と缶内に挿入されたシャフトにより角形缶の側壁にエンボスを形成することによって、側壁の強度を向上させることができ、缶材料のより薄肉化を図ることができ望ましい。
Further, in the method for forming the rectangular can, the linear portion is formed by means for moving the outer periphery of the bottom of the cylindrical can radially inward, and the corner by the means for moving the outer periphery of the bottom of the cylindrical can radially outward. It can be formed efficiently by performing the partial molding in the same process or by using a pressing tool to move the outer peripheral portion of the bottom of the cylindrical can inward in the radial direction.
In addition, in the method for forming a rectangular can, the strength of the side wall can be improved by forming an emboss on the side wall of the square can by the pressing tool and the shaft inserted into the can, and the can material can be made thinner. This is desirable.

本発明の方法によれば、缶底部外周の形状を角形缶の横断面に相当する形状に変形し、変形前と変形後の缶胴の周長が実質的に変わらないようにすることができ、側壁は単に曲げられるだけとなり、加飾画面に歪みが生じなくなる。また、印刷フィルムを接着したラベル加飾方法においては、成形によるフィルムの剥離を防止できる。さらに、ホログラム加飾を用いた場合には加飾画面に歪みが生じないため、加飾の品位や発色性が保たれる。
また、従来の加飾設備で円筒缶に加飾を施すことができ、かつ円筒缶に施した美麗な加飾面を角形缶に成形後も維持することができ、従来と比べて加飾性の高い角形缶を効率的に得ることができる。
さらに、前記角形缶の缶底において直線部となる予定の円筒缶の缶底外周部分を半径方向内方へ該缶底の一部を半径方向内方へ移動する際、缶底の一部に凸部を形成することによって、直線部に変形部分の材料の一部を缶底の凸部に引き込んで吸収することができるので、余った材料が側壁に回るのを防ぎ、側壁に歪みを生じさせることなく良好に成形することができる。
さらに、前記角形缶の缶底において角部となる予定の円筒缶の缶底の一部に材料供給部が形成されており、該材料供給部を缶内に挿入された圧潰手段により押しながら、前記角形缶の缶底において角部となる予定の円筒缶の缶底外周を半径方向外方へ移動することによって、円筒缶の外周部から外方へ突出する角部へ材料を供給することができ、缶胴部への成形歪みの影響を低減させることができ、角部外周部の薄肉化を防止でき、角部が良好に成形できる。
According to the method of the present invention, the shape of the outer periphery of the bottom of the can can be transformed into a shape corresponding to the cross section of the rectangular can, and the circumferential length of the can body before and after the deformation can be substantially unchanged. The side walls are simply bent and the decorative screen is not distorted. Moreover, in the label decorating method which adhere | attached the printing film, peeling of the film by shaping | molding can be prevented. Furthermore, when the hologram decoration is used, the decoration screen is not distorted, so that the decoration quality and color developability are maintained.
In addition, it is possible to decorate cylindrical cans with conventional decorating equipment, and to maintain the beautiful decorative surface applied to cylindrical cans after forming them into square cans. Can be obtained efficiently.
Furthermore, when moving the outer peripheral part of the cylindrical bottom of the cylindrical can, which is supposed to be a straight part, in the rectangular can bottom, radially inwardly, when moving a part of the can bottom radially inwardly, By forming the convex part, a part of the material of the deformed part can be drawn into the convex part of the bottom of the can and absorbed by the straight part, so that the surplus material is prevented from turning to the side wall and the side wall is distorted. It can shape | mold well, without making it.
Furthermore, a material supply part is formed on a part of the bottom of the cylindrical can that is to be a corner in the bottom of the square can, and while pressing the material supply part by a crushing means inserted into the can, The material can be supplied to the corners projecting outward from the outer periphery of the cylindrical can by moving the outer periphery of the cylindrical can to be a corner at the bottom of the square can radially outward. It is possible to reduce the influence of molding distortion on the can body portion, to prevent thinning of the outer peripheral portion of the corner portion, and to form the corner portion well.

さらに、角形缶成形において直線部の成形と角部の成形を同一行程で行なうことや、円筒缶の缶底外周部分を半径方向内方に移動する手段を押圧具により行うことによって、成形装置が単純化できかつ効率的に成形することができる。
さらにまた、角形缶成形と同時に側壁にエンボスを形成することによって、効果的に側壁の剛性を向上させることができ、缶材料のより薄肉化を図ることができると共に、エンボス模様を水平線又は垂直線にすることによって、側壁の直角度を確保することができる。
Further, in the rectangular can molding, the molding device is formed by performing the molding of the linear portion and the corner portion in the same process, or by using the pressing tool to move the outer peripheral portion of the cylindrical bottom of the cylindrical can in the radial direction. It can be simplified and molded efficiently.
Furthermore, by forming embossing on the side wall at the same time as forming the rectangular can, the rigidity of the side wall can be effectively improved, the can material can be made thinner, and the embossed pattern can be made horizontal or vertical. By doing so, the squareness of the side wall can be secured.

本発明に係る角形缶の成形方法を示す模式図である。It is a schematic diagram which shows the shaping | molding method of the square can which concerns on this invention. 本発明の実施形態に係る角形缶の成形方法における角部の成形部の断面を示し、(a)は成形開始前、(b)は成形終了後の状態を示す。The cross section of the shaping | molding part of the corner | angular part in the shaping | molding method of the square can which concerns on embodiment of this invention is shown, (a) shows before the shaping | molding start, (b) shows the state after completion | finish of shaping | molding. その直線部の成形部の断面を示し、(a)は成形開始前、(b)は成形終了後の状態を示す。The cross section of the molding part of the straight line part is shown, (a) shows the state before the start of molding, and (b) shows the state after the end of molding. 本発明の実施形態に係る角形缶の成形方法を適用した角形缶製造工程を示すブロック線図である。It is a block diagram which shows the square can manufacturing process to which the shaping | molding method of the square can which concerns on embodiment of this invention is applied. (a)〜(c)は角形缶の側壁に施すエンボス模様の実施形態を示す正面図である。(A)-(c) is a front view which shows embodiment of the embossing pattern given to the side wall of a square can. 本発明の角形缶成形方法を実施する角形缶製造装置の実施形態を示し、中心線より右半分は角部成形部、左半分は直線部成形部のそれぞれ成形開始前の状態を示している。1 shows an embodiment of a rectangular can manufacturing apparatus for carrying out the rectangular can forming method of the present invention, in which the right half from the center line shows the state of the corner forming part and the left half of the straight part forming part before the start of forming. 図6の装置における成形開始時の状態を示している。The state at the time of the shaping | molding start in the apparatus of FIG. 6 is shown. 図6の装置における成形終了時の状態を示している。The state at the time of completion | finish of shaping | molding in the apparatus of FIG. 6 is shown. (a)は図7における要部拡大図で、(a)〜(c)は材料供給部Cの形状の一例を示す。(A) is a principal part enlarged view in FIG. 7, (a)-(c) shows an example of the shape of the material supply part C. FIG. 図8における要部拡大図である。It is a principal part enlarged view in FIG. 本発明により成形された角形缶の実施形態を示す斜視図である。It is a perspective view which shows embodiment of the square can shape | molded by this invention. 本発明により成形された角形缶に蓋を巻締した2ピース缶の実施形態を示す斜視図である。It is a perspective view which shows embodiment of the 2 piece can which wound the lid | cover on the square can shape | molded by this invention. 本発明により得られる角形缶の缶底部に設けた糸底状の突起の形状の一例を示す。An example of the shape of the thread | bottom-bottom-shaped protrusion provided in the can bottom part of the square can obtained by this invention is shown. (a)本発明により得られる角形缶と(b)従来方法により得られる角形缶の加飾面の状態変化を模式的に示したものである。(A) The square can obtained by this invention and (b) The state change of the decorating surface of the square can obtained by the conventional method is shown typically. 従来方法の一例を示す模式図である。It is a schematic diagram which shows an example of the conventional method.

以下、本発明に係る角形缶の成形方法の実施形態を、図面を基に説明する。
図1は、本発明の基本概念を説明するために同一周長の円筒缶Aと角形缶Bを軸心を一致させて缶底からみた仮想図である。該図において、円筒缶Aから同一周長の角形缶Bに成形する場合、角形缶の角部B−1に相当する部分A−1は角形缶の内側に位置するのでその部分は外側に拡開されて伸びてB−1となり、不足した材料は缶底部及び缶胴部から引き込まれるため、底部近傍の缶胴にも歪が生じる。逆に直線部B−2となる部分A−2は角形缶の直線部より外側に位置しているので、部分A−2を外側から押し込んで直線部B−2を形成することになる。従って、その際、直線部となるところは縮径となって材料が余り、それが側壁部に回るため側壁部に歪みが生じることになる。
Hereinafter, an embodiment of a method for forming a rectangular can according to the present invention will be described with reference to the drawings.
FIG. 1 is a virtual view of a cylindrical can A and a rectangular can B having the same circumferential length as viewed from the bottom of the can with the same axis center in order to explain the basic concept of the present invention. In this figure, when the cylindrical can A is formed into a square can B having the same circumference, the portion A-1 corresponding to the corner B-1 of the square can is located inside the square can, so that portion expands outward. Since it is opened and stretched to become B-1, and the insufficient material is drawn from the can bottom and the can body, the can body near the bottom is also distorted. Conversely, since the portion A-2 that becomes the straight portion B-2 is located outside the straight portion of the rectangular can, the portion A-2 is pushed in from the outside to form the straight portion B-2. Therefore, at that time, the straight portion is reduced in diameter so that the material is left, and the material turns to the side wall portion, so that the side wall portion is distorted.

それを解消するために、本実施形態の角形缶の成形方法では次の方法を採用した。
工程1:絞りしごきにより円筒缶を成形する際に、角形缶の横断面において角部となる予定の缶底部に、内側に凸形状の材料供給部Cを形成した。本実施形態では、図2(a)に示す材料供給部Cを図1に示すように角部となる4つの位置に互いに対角線上に位置するように形成したが必ずしもそれに限るものではない。円筒缶に加飾を施す場合には、円筒缶に材料供給部Cを形成する前に行うこともできるし、後に行っても良い。
工程2:図2(a)(b)に示すように、前記円筒缶Aの缶底部に設けた上記材料供給部Cを圧潰手段としてのシャフト5の端面にある圧潰部5−1で押し潰しながら、角部となる予定の円筒缶の缶底外周部分を半径方向外方へ移動する手段である拡張具6により缶底外周部を半径方向外方へ移動することで、4隅の角部を成形する。
工程3:図3(a)(b)に示すように、前記円筒缶Aを直線部となる予定の円筒缶の缶底外周部分を半径方向内方に移動する手段である押圧具3により半径方向内方へ押し込む。その際、缶底の一部に材料が引き込まれる引込み部Dを形成することにより、半径方向に押し込まれる材料が引込み部に吸収されるようにする。
In order to solve this problem, the following method was adopted in the method for forming a rectangular can according to this embodiment.
Step 1: When forming a cylindrical can by squeezing and ironing, a convex material supply part C was formed on the inner side at the bottom of the can which is supposed to be a corner in the cross section of the square can. In the present embodiment, the material supply unit C shown in FIG. 2A is formed so as to be diagonally positioned at four positions serving as corners as shown in FIG. 1, but the present invention is not necessarily limited thereto. When decorating a cylindrical can, it can also be performed before forming the material supply part C in a cylindrical can, and may be performed after that.
Step 2: As shown in FIGS. 2 (a) and 2 (b), the material supply part C provided at the bottom of the cylindrical can A is crushed by a crushing part 5-1 on the end face of the shaft 5 as a crushing means. However, the corners at the four corners can be obtained by moving the outer periphery of the can bottom radially outward by the extension tool 6 which is a means for moving the outer periphery of the cylindrical bottom of the cylindrical can scheduled to become the corner. Is molded.
Step 3: As shown in FIGS. 3 (a) and 3 (b), the cylindrical can A is radiused by the pressing tool 3 which is a means for moving the outer peripheral portion of the cylindrical bottom of the cylindrical can to be a linear portion inward in the radial direction Push inward. At that time, by forming the pull-in portion D into which the material is pulled into a part of the can bottom, the material pushed in the radial direction is absorbed by the pull-in portion.

以上のように、角形缶の角部となる予定の缶底外周部A−1近傍の缶底の一部に材料供給部Cを予め形成することによって、角部成形に際して円筒缶の外周部から外方へ突出成形される角部へ前記材料供給部から材料を供給することができ、缶胴部への成形歪みの影響を低減させることができる。また、同時に押圧具により側壁が押し込まれるのに伴って缶底部に材料引込み部Dが形成され、縮径による余った材料が引込み部に引きこまれるので、缶胴部への材料の移動が阻止されて缶胴に生じる歪みを軽減させることができる。
その結果、円筒缶の缶底部外周の形状を角形缶の横断面に相当する形状に変形し、変形前と変形後の缶胴の周長が実質的に変わらないようにすることができ、側壁は単に曲げられるだけとなり、缶胴面に変形が生じなくなる。
As described above, by forming the material supply part C in advance in a part of the bottom of the can bottom near the can bottom outer peripheral part A-1 that is to be the corner of the rectangular can, from the outer periphery of the cylindrical can during the corner forming The material can be supplied from the material supply unit to the corner portion that is formed to protrude outward, and the influence of molding distortion on the can body portion can be reduced. At the same time, as the side wall is pushed by the pressing tool, a material pull-in part D is formed at the bottom of the can, and surplus material due to the reduced diameter is drawn into the pull-in part, preventing the movement of the material to the can body As a result, distortion generated in the can body can be reduced.
As a result, the shape of the outer periphery of the bottom of the cylindrical can can be transformed into a shape corresponding to the cross section of the square can, and the circumferential length of the can body before and after the deformation can be substantially unchanged. Is simply bent, and no deformation occurs on the can body surface.

上記工程からなる本発明の角形缶成形方法の実施形態を図6〜図8に示す装置を用いてより詳細に説明する。
図2及び図3はその要部概略図であり、本実施形態の角形缶成形装置は、円筒缶の内部に挿入するシャフト5と角形缶の直線部となる位置を外部より押圧する押圧具3、及び下型4との組み合わせにより構成されている。
角形缶の直線部及び底部を成形するシャフト5は角部となる位置を外側に移動して角部を成形する4個の拡張具6(図2)の組み合わせからなり、シャフト5の端面には、直線部となる位置の円周内側に引き込み部を形成する凹部8(図3)がそれぞれ形成されている。前記シャフトの端面は、成形する角形缶の直線部内周面形状に一致する形状に形成されている。
An embodiment of the rectangular can molding method of the present invention comprising the above steps will be described in more detail using the apparatus shown in FIGS.
FIGS. 2 and 3 are schematic views of the main part, and the rectangular can forming apparatus according to the present embodiment includes a shaft 5 to be inserted into the inside of the cylindrical can and a pressing tool 3 that presses the position to be a linear portion of the rectangular can from the outside. And a combination with the lower mold 4.
The shaft 5 for forming the straight portion and the bottom portion of the square can consists of a combination of four expansion tools 6 (FIG. 2) for moving the corner position outward and forming the corner portion. The concave portions 8 (FIG. 3) for forming the lead-in portions are formed on the inner circumferences of the positions where the straight portions are formed. The end surface of the shaft is formed in a shape that matches the shape of the inner peripheral surface of the straight portion of the rectangular can to be molded.

下型4は、シャフト5と協働して角形缶の底部を成形する成形型であり、前記シャフト端面の凹部8に対応する位置に直線部となる外周部の内側の缶底の一部に複数個の引込み部Dとしての凸部を形成するように材料を引き込むための複数個の突起9(図3)が形成されている。   The lower die 4 is a forming die for forming the bottom portion of the rectangular can in cooperation with the shaft 5, and is formed on a part of the can bottom inside the outer peripheral portion which becomes a linear portion at a position corresponding to the concave portion 8 on the shaft end surface. A plurality of protrusions 9 (FIG. 3) for drawing material are formed so as to form convex portions as a plurality of drawing portions D.

以上のような構造からなる角形缶成形装置で、別途成形された有底の円筒缶Aから角形缶Bを次のように成形する。
加飾缶の場合は円筒缶の状態で外周面に適宜印刷や塗装等の加飾を施しておく。該円筒缶を成形するに際して角形缶の角部となる予定の各位置の内周内側に材料供給部Cとなる凸部を形成しておく。該凸部が形成された円筒缶Aの内部にシャフト5が位置するようにセットして成形開始時には、図1に示す角部の対角線断面I―Iは図2(a)に示す状態であり、直線部の断面II―IIは図3(a)に示す状態である。
この状態からさらにシャフト5を下降させながら、拡張具6を互いに対角線方向外側に拡張すると、円筒缶の缶底部の材料供給部Cである凸部がシャフト5の端面にある圧潰部Eで平らに潰されながら拡張具6によって缶底外周側壁を押し広げて角部が成形される。その際材料供給部から成形される角部に材料が流れることになるので、缶底外周側壁に歪みを与えることなく、角部を成形することができる。
In the rectangular can forming apparatus having the above-described structure, the rectangular can B is formed from the separately formed bottomed cylindrical can A as follows.
In the case of a decorative can, the outer peripheral surface is appropriately decorated such as printing or painting in the state of a cylindrical can. When the cylindrical can is formed, a convex portion that becomes the material supply portion C is formed on the inner periphery of each position that is to be a corner portion of the rectangular can. At the start of molding after setting the shaft 5 to be positioned inside the cylindrical can A on which the convex portions are formed, the diagonal cross section II of the corner shown in FIG. 1 is in the state shown in FIG. The section II-II of the straight line is the state shown in FIG.
When the extension tool 6 is expanded diagonally outward while the shaft 5 is further lowered from this state, the convex portion which is the material supply portion C of the bottom portion of the cylindrical can is flattened by the crushing portion E on the end surface of the shaft 5. While being crushed, the corners are formed by expanding the outer peripheral side wall of the can bottom with the expansion tool 6. At that time, since the material flows from the material supply section to the corner formed, the corner can be formed without distorting the outer peripheral side wall of the can bottom.

一方、直線部成形面では角部成形と同時にシャフト5を下降させながら、押圧具3を外側4面から缶内方に向けて収縮移動することによって、円筒缶の外周部を押圧して四角側面を成形する。その際、押圧具3の収縮に伴ってシャフト5が下降することで、缶底の底面が下型4の頂面に形成された突起9に当たり、該突起と対向して形成されたシャフト端面の凹部8に押し込まれ、押圧具3によって押し込まれて縮径される缶底の余剰材料がシャフトの凹部8に引き込まれる(図3(b))ので、缶底の直線部の縮径による缶底外周部に与える歪みを極力軽減することができる。
その結果、缶底外周部は直線部及び角部とも歪みを極力軽減して実質的に等長変換させて角形に成形することができる。それに伴い、缶底周壁の上部の缶胴部は単に曲げ加工を受けるだけの等長変換で成形されるので、加飾面に歪みを生じることなく、円筒缶外周面に施した加飾効果を維持することができる。
On the other hand, on the straight part forming surface, the shaft 5 is lowered simultaneously with the corner forming, and the pressing tool 3 is contracted and moved from the outer four surfaces toward the inside of the can to press the outer peripheral part of the cylindrical can to form the square side surface. Is molded. At that time, the shaft 5 descends as the pressing tool 3 contracts, so that the bottom surface of the can bottom hits the projection 9 formed on the top surface of the lower mold 4 and the shaft end surface formed opposite to the projection. The excess material in the bottom of the can that is pushed into the recess 8 and is reduced in diameter by the pressing tool 3 is drawn into the recess 8 of the shaft (FIG. 3 (b)). Distortion applied to the outer periphery can be reduced as much as possible.
As a result, the outer peripheral portion of the can bottom can be formed into a square shape by substantially reducing the distortion of both the straight portion and the corner portion as much as possible and converting it to substantially the same length. Along with this, the can body at the top of the peripheral wall of the bottom of the can is formed by isometric conversion that simply undergoes bending processing, so that the decorative effect applied to the outer peripheral surface of the cylindrical can can be achieved without causing distortion on the decorative surface. Can be maintained.

したがって、本発明の角形缶の成形方法によれば、加飾角形缶を得る場合、図4のブロック線図で示すように、2ピース円筒缶の既存の製造ラインにおける加飾工程まではそのまま利用でき、角形缶成形ラインで加飾された有底円筒缶を本実施形態に係る成形方法で角形缶を成形し、その後、角形缶成形ラインでネックフランジ成形等を行なうことによって、円筒缶と同様に加飾された角形缶を製造効率よく得ることができる。   Therefore, according to the method for forming a rectangular can of the present invention, when obtaining a decorative rectangular can, as shown in the block diagram of FIG. 4, it is used as it is until the decoration process in the existing production line of the two-piece cylindrical can. It is possible to form a cylindrical can with a bottomed cylindrical can decorated with a square can molding line by the molding method according to the present embodiment, and then perform neck flange molding etc. on the square can molding line, similar to a cylindrical can A square can decorated with can be obtained with high production efficiency.

また、必要に応じて角形缶に成形された缶胴直線部に例えば図5に示すようなエンボス成形を施すことができる。エンボス成形は角形成形後に別工程で行なうこともでき、角形成形と同一工程で施すことも可能である。成形と同時に行なう場合は、シャフトの直線部成形面にエンボス型を形成すると共に、押圧具の対向する面に対向型を形成することによって、円筒缶から角形缶の直線部を形成すると同時に押圧具とシャフトの協働作用により直線面にエンボスを施すことができる。また、エンボス形状を例えば図5(a)−(c)に示すE1〜E3に示すように、水平線或いは垂直線を有する形状にすることによって、缶胴の剛性を向上させ側壁の直角度を確保することができる。または、印刷画面に対応した形状のエンボスを施すこともできる。   Further, for example, an embossing as shown in FIG. 5 can be applied to the straight portion of the can body formed into a square can as required. Embossing can be performed in a separate process after the angulation, or in the same process as the angulation. When performing simultaneously with molding, the embossing die is formed on the linear part molding surface of the shaft, and the opposing die is formed on the opposing surface of the pressing tool, thereby simultaneously forming the linear part of the rectangular can from the cylindrical can. The shaft can be embossed by the cooperative action of the shaft. In addition, the emboss shape is a shape having a horizontal line or a vertical line as shown in E1 to E3 shown in FIGS. 5A to 5C, for example, thereby improving the rigidity of the can body and ensuring the squareness of the side wall. can do. Alternatively, embossing having a shape corresponding to the print screen can be performed.

角形に成形された缶は、その後必要に応じてネックイン成形及びフランジ成形を行う。なお、ネックイン成形に際して缶開口部を角形にネックイン成形することによって、四角形の缶蓋を巻締する四角缶を得ることができるし、缶開口部を円形にネックイン成形することによって、円形蓋を巻締した頂端が円形の角形缶を得ることができる。さらに、開口部にネジ部を有する口頸部を形成することによってネジキャップを装着できる胴部が角形のいわゆるボトル缶を得ることができる。   The can formed into a square is then subjected to neck-in molding and flange molding as necessary. It should be noted that a square can for winding a rectangular can lid can be obtained by necking in the can opening at the time of neck-in molding, and a circular shape can be obtained by necking in the can opening. A square can having a circular top end with a lid wound is obtained. Furthermore, by forming a mouth-and-neck part having a screw part in the opening part, a so-called bottle can having a square body part to which a screw cap can be attached can be obtained.

図6〜図10は、本発明の角形缶の成形方法を実施する角形缶の成形装置の実施例を示す。
図において、中心線から右半部が角部成形部の断面を示し、左半分が直線部成形部の断面を示している。本実施例に係る角形缶の成形装置は、上型組立体10、下型組立体30からなり、両者は相対的に同軸方向に接離可能に配置されている。上型組立体10の上型ベース11には、内型組立体12と、下端部に当接頭部26を有する押圧具作動杆25が垂下して設けられている。
FIGS. 6-10 shows the Example of the shaping | molding apparatus of the square can which implements the shaping | molding method of the square can of this invention.
In the figure, the right half from the center line shows the cross section of the corner forming part, and the left half shows the cross section of the straight part forming part. The rectangular can molding apparatus according to the present embodiment includes an upper mold assembly 10 and a lower mold assembly 30, both of which are disposed so as to be relatively close to each other in the coaxial direction. The upper mold base 11 of the upper mold assembly 10 is provided with an inner mold assembly 12 and a pressing tool operating rod 25 having a contact head 26 at the lower end.

内側組立体12は、角形缶の直線部及び底部を成形するシャフト13と、角部となる位置を外側に移動して角部を成形する4個の拡張具14の組み合わせからなり、シャフト13の下端面には圧潰部と前述のように缶底外周の各直線部となる位置の円周内側に引き込み部を形成する凹部16がそれぞれ形成されている。拡張具14は、缶胴拡張部17と駆動部18とからなるベルクランク状に形成され、図示のようにその枢点がシャフトの上方部のブラケットに設けられた枢軸19に揺動可能に取り付けられている。駆動部18の先端部には後述する下型30に立設された拡張具作動杆45の頭部46に当接して缶胴拡張部17を揺動させる当接部20が設けられている。拡張具14の缶胴拡張部17の先端部は、図示のように楔状に形成されてその先端が缶底成形部の内周部に位置し、先端が揺動することによって缶胴の底部外周部を内側から拡張できるように構成されている。   The inner assembly 12 is composed of a combination of a shaft 13 for forming a straight portion and a bottom portion of a square can, and four expansion tools 14 for moving the position of the corner portion to the outside and forming the corner portion. On the lower end surface, there are formed a crushing portion and a concave portion 16 that forms a lead-in portion on the inner circumference of the position where each linear portion on the outer periphery of the can bottom is formed as described above. The expansion tool 14 is formed in a bell crank shape composed of a can body expansion portion 17 and a drive portion 18, and its pivot point is pivotably attached to a pivot 19 provided on a bracket above the shaft as shown in the figure. It has been. An abutting portion 20 is provided at the distal end of the driving portion 18 so as to abut on a head portion 46 of an extension tool operating rod 45 erected on a lower mold 30 to be described later to swing the can body expanding portion 17. The distal end portion of the can body expanding portion 17 of the expansion tool 14 is formed in a wedge shape as shown in the drawing, the distal end thereof is positioned on the inner peripheral portion of the can bottom forming portion, and the distal end is swung to swing the outer periphery of the bottom portion of the can barrel. The part can be expanded from the inside.

下型組立体30の下型ベース31には、缶胴の直線部を成形する押圧具32が缶底外周部を含む缶胴部を外方より押圧するように、缶胴に対してリニアガイド33に沿って水平方向に往復動できるように設けられている。また、下型ベース31には、押圧具駆動部材が設けられている。押圧具駆動部材は、下型ベースに立設された部材34にベルクランク35が揺動自在に支持されてなる。ベルクランク35は、その駆動腕36に設けた当接部37に上型組立体に設けた押圧具作動杆25の当接頭部26が当接することにより揺動して、その下方部に設けられた当接部38が押圧具32を押圧して缶胴を押し込んで直線部を成形する。   The lower mold base 31 of the lower mold assembly 30 has a linear guide against the can body so that the pressing tool 32 for forming the linear portion of the can body presses the can body portion including the outer periphery of the can bottom from the outside. 33 so that it can reciprocate in the horizontal direction along 33. The lower mold base 31 is provided with a pressing tool driving member. The pressing tool driving member is configured such that a bell crank 35 is swingably supported by a member 34 erected on a lower mold base. The bell crank 35 swings when the abutting head 26 of the pressing tool operating rod 25 provided in the upper mold assembly abuts on the abutting portion 37 provided on the drive arm 36, and is provided at the lower part thereof. The abutting portion 38 presses the pressing tool 32 to push the can body into the straight portion.

また、下型ベース31には、上型のシャフト13の端面に対向する位置に下型40が固定されている。下型40は、シャフト13と協働して角形缶の底部を成形する成形型であり、その上端面にはシャフト13の下端の凹部16に対向する位置に缶底の直線部となる外周部の内側に複数個の凸部を形成するように材料を引き込むための複数個の突起41が形成されている。さらに、下型ベース31には上型に設けられた拡張具18を作動させるための拡張具駆動杆45が立設している。   The lower mold base 31 is fixed with a lower mold 40 at a position facing the end surface of the upper mold shaft 13. The lower die 40 is a forming die that forms the bottom of the rectangular can in cooperation with the shaft 13, and an outer peripheral portion that forms a linear portion of the can bottom at a position facing the concave portion 16 at the lower end of the shaft 13 on the upper end surface thereof. A plurality of projections 41 are formed for drawing the material so as to form a plurality of convex portions inside. Further, an extension tool driving rod 45 for operating the extension tool 18 provided on the upper mold is erected on the lower mold base 31.

したがって、上記実施例においては、押圧具32、押圧具駆動部材であるベルクランク35、押圧具作動杆25が直線部となる予定の円筒缶の缶底外周部と缶胴外周部を半径方向内方に移動する手段を構成している。また、拡張具14、拡張具駆動杆45で角部となる予定の円筒缶の缶底外周を半径方向外方へ移動する手段を構成している。   Therefore, in the above embodiment, the outer periphery of the can bottom and the outer periphery of the cylindrical can where the pressing tool 32, the bell crank 35 serving as the pressing tool driving member, and the pressing tool operating rod 25 are expected to be linear portions are arranged in the radial direction. Means to move in the direction. Further, the expansion tool 14 and the expansion tool driving rod 45 constitute a means for moving the outer periphery of the bottom of the cylindrical can, which is planned to be a corner, radially outward.

上記のように構成された角形成形装置は、成形前は図6に示す状態にあり、内型組立体12の外周部に円筒缶(素缶)が装着された状態にある。
この状態から、上型が下降することにより、図7に示すように、上型に設けた押圧作動杆25の当接頭部26と下型に設けたベルクランク35の当接部37が接触し、且つコーナー成形部では拡張具14の当接部20が下型ベースに立設した拡張具作動杆45の頭部に当接して、拡張具14及び押圧具を作用させる成形開始時の状態になる。また、この状態では図9(a)に拡大して示すように、直線部となる予定の円筒缶Aの缶底面が下型の引込み部形成手段である突起41に当接するとともに、角部となる予定の缶底に形成された材料供給部Cの上面にシャフト13の端面が当接した状態となる。
The angle forming apparatus configured as described above is in a state shown in FIG. 6 before molding, and is in a state where a cylindrical can (elementary can) is attached to the outer peripheral portion of the inner mold assembly 12.
When the upper die is lowered from this state, as shown in FIG. 7, the contact head portion 26 of the pressing lever 25 provided on the upper die and the contact portion 37 of the bell crank 35 provided on the lower die come into contact. In the corner forming portion, the contact portion 20 of the extension tool 14 comes into contact with the head of the extension tool operating rod 45 erected on the lower mold base so that the extension tool 14 and the pressing tool are operated. Become. Further, in this state, as shown in an enlarged view in FIG. 9 (a), the bottom surface of the cylindrical can A, which is to be a straight portion, comes into contact with the projection 41, which is a lower drawing portion forming means, and the corner portion and The end surface of the shaft 13 is in contact with the upper surface of the material supply unit C formed on the planned bottom of the can.

この状態からシャフトがさらに下降することによって、押圧具、シャフト及び拡張具が共に作動して、缶底の底面が下型40の頂面に形成された突起41に当たり、シャフトの下降に伴って押圧具32によって押し込まれて縮径される缶底の余剰材料がシャフトの凹部16に引き込まれて缶底面に引込み部Dを形成しながら直線部が成形される。それと同時に、拡張具が開くことにより、シャフトにより材料供給部Cを押し潰しながら缶底外周部が押し広げられて4隅の角部が成形されて図10に拡大して示す状態となり、成形が終了する。   When the shaft further descends from this state, the pressing tool, the shaft and the expansion tool are operated together, the bottom surface of the can bottom hits the protrusion 41 formed on the top surface of the lower mold 40, and the pressing is performed as the shaft descends. The excess material of the bottom of the can, which is pushed in by the tool 32 and reduced in diameter, is drawn into the concave portion 16 of the shaft to form the lead-in portion D on the bottom surface of the can, thereby forming the linear portion. At the same time, when the expansion tool is opened, the outer periphery of the bottom of the can is expanded while crushing the material supply part C by the shaft, and the corners of the four corners are formed, and the state shown in FIG. finish.

以上、本発明を実施する角形缶成形装置の一実施例を説明したが、角形缶成形装置は上記実施例に限らずその技術的思想の範囲内で種々の設計変更が可能である。例えば、拡張具ならびに押圧具の駆動は図示しないが、シャフトの下降位置に同期して、油圧もしくは空圧、サーボモーターなどのアクチュエータによって行うことができる。
さらに、円筒缶の缶底に形成される材料供給部及び引込み部は、一つの角部に対して凸部が1個の場合に限らず、小さい複数の凸部や適宜形状の凸部が採用でき、また引込み部も一つの直線部に対して1個の凸部を形成する場合に限らず、複数個の微小な凸部や適宜形状の凸部を形成できるように、下型に形成される凸部の形状や個数は任意に変更可能である。また、凸部の方向は、缶底の内側に限らず外側へ向けて設けることもできる。さらに、材料供給部の形状は図9(b)に示す材料供給部C−1のように例えば張出し成形したり、インパクト成形により円筒缶を成形する場合には、図9(c)に示す材料供給部C−2のように板厚分布を変えるものでも良い。
缶の材料は、スチールやアルミニウムなど公知のものおよびそれらの複合材が適用できる。また、加飾面は印刷や塗装したものに限らず、缶胴にフィルムラベルをラミネートしたものなど、公知の加飾方法も適用できる。当然のことながら本発明は加飾缶に限らず、通常の缶体の成形にも適用できる。さらに、缶胴の横断面形状が五角形、六角形など多角形の缶にも適用できる。
この成形方法によって成形された角形缶について、搬送性向上などのため、さらに缶底部にたとえば後述する図13に示すような糸底状の突起を追加工して形成してもよい。
As mentioned above, although one Example of the square can shaping | molding apparatus which implements this invention was described, a square can shaping | molding apparatus is not restricted to the said Example, A various design change is possible within the range of the technical idea. For example, although the expansion tool and the pressing tool are not shown, they can be driven by an actuator such as a hydraulic pressure or pneumatic pressure, a servo motor, etc. in synchronization with the lowered position of the shaft.
Furthermore, the material supply part and the lead-in part formed on the bottom of the cylindrical can are not limited to a single convex part per corner, but a plurality of small convex parts or appropriately shaped convex parts are adopted. In addition, the lead-in portion is not limited to the case where one convex portion is formed with respect to one linear portion, and is formed in a lower mold so that a plurality of minute convex portions or appropriately shaped convex portions can be formed. The shape and number of convex portions can be arbitrarily changed. Moreover, the direction of a convex part can also be provided not only inside a can bottom but toward an outer side. Furthermore, the shape of the material supply unit is the material shown in FIG. 9C when the material supply unit C-1 shown in FIG. 9B, for example, is formed by overhanging or a cylindrical can is formed by impact molding. A plate thickness distribution may be changed as in the supply unit C-2.
As the material of the can, known materials such as steel and aluminum and composite materials thereof can be applied. In addition, the decorative surface is not limited to a printed or painted surface, and a known decorative method such as a film body laminated with a film label can also be applied. As a matter of course, the present invention is not limited to a decorative can but can also be applied to forming a normal can body. Further, the can body can be applied to a can having a polygonal cross section such as a pentagon or a hexagon.
In order to improve the transportability and the like, the rectangular can formed by this forming method may be further formed by additionally processing a thread bottom-like protrusion as shown in FIG.

図11は以上の角形缶成形装置により成形した角形缶であり、円筒缶から成形された角形缶50の缶胴部51にしわや歪みがなく、円筒缶に多色曲面印刷により印刷した画像52にも歪みがなく、高品位の加飾缶が得られた。そして、図12は得られた角形缶の開口部を円筒状にネック成形後フランジ成形して缶本体を成形し、ステイオンタブ付の缶蓋53を巻締した状態を示している。図13は、缶底部に糸底状の突起を形成した角形缶の底部外観図であり、本実施例では糸底状の突起54は環状突起として形成されている。   FIG. 11 shows a rectangular can formed by the above rectangular can forming apparatus. The can body 51 of the rectangular can 50 formed from the cylindrical can has no wrinkles or distortion, and an image 52 printed on the cylindrical can by multicolor curved surface printing. There was no distortion, and a high-quality decorative can was obtained. FIG. 12 shows a state in which the opening of the obtained rectangular can is formed into a cylindrical shape after neck formation, flange formation is performed to form a can body, and a can lid 53 with a steion tab is wound up. FIG. 13 is an external view of the bottom of a rectangular can having a thread bottom protrusion formed on the bottom of the can. In this embodiment, the thread bottom protrusion 54 is formed as an annular protrusion.

図14は、本発明の方法により得られる角形缶と従来の成形方法により円筒缶Aから角形缶Bを成形した場合の加飾面Eの状態変化を模式的に示したものである。
本発明の方法によれば、角形缶に成形時に側壁は曲げられるだけで円筒缶から角形缶に缶胴部は等長変換するので、同図(a−2)に示すように缶胴部にしわや歪みが発生せず、加飾面も歪みがなく円筒缶の状態を維持できる。
それに対して、従来の方法の場合は同図(b−2)に示すように、缶胴にしわや歪みが発生して、円筒缶の加飾状態を維持することができない。
FIG. 14 schematically shows the state change of the decorative surface E when the rectangular can B is formed from the cylindrical can A by the rectangular can obtained by the method of the present invention and the conventional forming method.
According to the method of the present invention, the side wall is bent at the time of molding into a rectangular can, and the can body part is converted into an equal length from a cylindrical can to a rectangular can. Therefore, as shown in FIG. Wrinkles and distortion do not occur, and the decorative surface has no distortion and can maintain the state of the cylindrical can.
On the other hand, in the case of the conventional method, as shown in the same figure (b-2), wrinkles and distortion generate | occur | produce in a can body, and the decoration state of a cylindrical can cannot be maintained.

本発明は、有底円筒缶から角形缶を成形するのに好適に適用でき、特に高品位の加飾缶を高能率に得ることができ、産業上の利用可能性が高い。   INDUSTRIAL APPLICABILITY The present invention can be suitably applied to form a rectangular can from a bottomed cylindrical can, and in particular, a high-quality decorative can can be obtained with high efficiency and has high industrial applicability.

3、32 押圧具
4、40 下型
5、13 シャフト
6、14 拡張具
8、16 凹部
9、41 突起
10 上型組立体
11 上型ベース
17 缶胴拡張部
18 駆動部
19 枢軸
25 押圧具作動杆
26 当接頭部
30 下型組立体
31 下型ベース
33 リニアガイド
34 部材
35 ベルクランク
36 駆動腕
37、38 当接部
45 拡張具駆動杆
50 角形缶
A 円筒缶
A−1 角部となる予定の円筒缶の缶底外周部
A−2 直線部となる予定の円筒缶の缶底外周部
B 角形缶
B−1 角形缶の角部
B−2 角形缶の直線部
C 材料供給部
D 引込み部
3, 32 Pressing tool 4, 40 Lower mold 5, 13 Shaft 6, 14 Expansion tool 8, 16 Recess 9, 41 Protrusion 10 Upper mold assembly 11 Upper mold base 17 Can body expansion part 18 Drive part 19 Pivot 25 Pressing tool operation 26 26 Abutting head 30 Lower die assembly 31 Lower die base 33 Linear guide 34 Member 35 Bell crank 36 Driving arm 37, 38 Abutting portion 45 Extension tool driving rod 50 Square can A Cylindrical can A-1 A-2 Can bottom outer periphery of cylindrical can A-2 Can bottom outer periphery of cylindrical can scheduled to be a straight part B Square can B-1 Corner of a square can B-2 Straight part of a square can C Material supply part D Retraction part

Claims (7)

缶底を有する円筒缶を横断面において直線部と角部を有する角形缶に成形する角形缶の成形方法において、角形缶の横断面に相当する形状を有する缶底において直線部となる予定の円筒缶の缶底外周部分を半径方向内方に移動する手段と、角形缶の缶底において角部となる予定の円筒缶の缶底外周部分を半径方向外方へ移動する手段とにより、缶底部外周の形状を角形缶の横断面に相当する形状に変形し、変形前と変形後の缶胴の周長が実質的に変わらないことを特徴する角形缶の成形方法。   In a method for forming a rectangular can having a shape having a shape corresponding to a transverse section of a rectangular can, in a method for forming a rectangular can having a straight portion and a corner in a transverse section, The bottom of the can by means of moving the outer periphery of the bottom of the can radially inward and by means of moving the outer periphery of the cylindrical bottom of the cylindrical can scheduled to become a corner at the bottom of the rectangular can A method for forming a rectangular can, characterized in that the shape of the outer periphery is deformed into a shape corresponding to a cross section of the rectangular can, and the peripheral length of the can body before and after the deformation is not substantially changed. 前記円筒缶の少なくとも円筒面には、加飾が施されていることを特徴とする請求項1に記載の角形缶の成形方法。   The method for forming a rectangular can according to claim 1, wherein at least a cylindrical surface of the cylindrical can is decorated. 前記角形缶の缶底において直線部となる予定の円筒缶の缶底外周部分を半径方向内方へ該缶底の一部を半径方向内方へ移動する際、缶底の一部に凸部を形成することを特徴とする請求項1又は2に記載の角形缶の成形方法。   When the can bottom outer peripheral portion of the cylindrical can which is to be a straight portion in the can bottom of the rectangular can is moved radially inward, a portion of the can bottom is protruded radially inward. The method for forming a square can according to claim 1 or 2, wherein the step is formed. 前記角形缶の缶底において角部となる予定の円筒缶の缶底の一部に材料供給部が形成されており、該材料供給部を缶内に挿入された圧潰手段により押しながら、前記角形缶の缶底において角部となる予定の円筒缶の缶底外周を半径方向外方へ移動することを特徴とする請求項1〜3の何れかに記載の角形缶の成形方法。   A material supply part is formed in a part of the bottom of the cylindrical can which is to be a corner at the bottom of the square can, and the square shape is pressed while pressing the material supply part by a crushing means inserted into the can. The method for forming a rectangular can according to any one of claims 1 to 3, wherein the outer periphery of the bottom of the cylindrical can which is to become a corner portion at the bottom of the can is moved radially outward. 円筒缶の缶底外周部分を半径方向内方に移動する手段による直線部成形と、円筒缶の缶底外周部分を半径方向外方に移動する手段による角部成形が同一行程で行なわれることを特徴とする請求項1〜4の何れかに記載の角形缶の成形方法。   The straight part forming by means for moving the outer peripheral part of the cylindrical can bottom in the radial direction and the corner part forming by means for moving the outer peripheral part of the cylindrical can radially outward are performed in the same process. The method for forming a square can according to any one of claims 1 to 4. 前記円筒缶の缶底外周部分を半径方向内方に移動する手段を押圧具により行う請求項1〜5の何れかに記載の角形缶の成形方法。   The method for forming a rectangular can according to any one of claims 1 to 5, wherein means for moving the outer peripheral portion of the bottom of the cylindrical can radially inward is performed by a pressing tool. 前記押圧具と缶内に挿入されたシャフトにより角形缶の側壁にエンボスを形成することを特徴とする請求項6に記載の角形缶の成形方法。   The method for forming a rectangular can according to claim 6, wherein an emboss is formed on a side wall of the rectangular can by the pressing tool and a shaft inserted into the can.
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KR1020167025621A KR101878767B1 (en) 2014-02-27 2015-02-26 Polygonal container and method for forming same
CN201580009140.8A CN106102951B (en) 2014-02-27 2015-02-26 Polygon tank and forming method thereof
PCT/JP2015/055584 WO2015129798A1 (en) 2014-02-27 2015-02-26 Polygonal container and method for forming same
US15/121,144 US10525520B2 (en) 2014-02-27 2015-02-26 Polygonal can and method for forming thereof
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US3759203A (en) * 1970-12-30 1973-09-18 Continental Can Co Container shaping apparatus
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